Pc78us-6 (4001 - )

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Model Serial No. Engine serial No.

Service meter
□ PC78UU-6
□ PC78US-6 h
Implemented on User's name Operator's name Inspector
/ /

■ Equipment
Main work equipment Optional work equipment Shoe
Boom : □ Standard □ ( ) □ Arm crane □ City pad shoe
Arm : □ Standard □ ( ) □ Breaker □ Road liner
Bucket : □ Standard □ ( ) □( ) □ Triple shoe
Blade : □ Standard □ ( ) □( ) □ Rubber shoe
□( )

■ Oil and coolant level check


Must check item As required
□ Engine coolant □ Damper case oil □( )
□ Engine oil □ Machinery case oil □( )
□ Hydraulic oil □ Final drive case oil □( )

■ Operation place
Ambient temperature Elevation
□ ゜C
□ ゜F m

■ Operator's comment

■ Result of visual check

■ Failure code history


Code No. Symptom(Refer to SHOP MANUAL page 20-248) Indication elapsed time








PC78UU-6,PC78US-6 1/4
Check sheet (1/3)
Model Serial No. Service meter User's name Implemented on Inspector
□ PC78UU-6
/ /
□ PC78US-6 h

1. Engine
Standard Judgment
Service
value for Measured
No. Check item Checking condition Unit limit
new value
value Good Bad
machine
・Hydraulic oil temp.:
45-55℃
・Coolant temp.:
1 Engine speed rpm Min.1,800 Min.1,800
At operating range
・Hydraulic pump relief
(Arm IN relief)
At high ・Coolant temp.: 0.34-0.54 Min.0.25
Engine oil idle At operating range MPa {3.5-5.5} {Min.2.5}
2
pressure At low ・Engine oil:SAE30 {kg/cm2} Min.0.18 Min.0.13
idle {Min.1.8} {Min1.3}
・Coolant temp.:
At operating range Pa
{mm Max.490 Max.980
3 Blow-by pressure ・Engine speed:
{Max.50} {Max.100}
1,850rpm(Rated speed) H2O}
・Engine oil:SAE30

PC78UU-6,PC78US-6 2/4
Check sheet (2/3)
2. Work equipment speed
Standard Judgment
Service
value for Measured
No. Check item Checking condition Unit limit
new value
value Good Bad
machine
・Hydraulic oil temp.:
45-55℃ 2.9-3.5 4.0以下
・Engine speed:High idle (PC78UU) (PC78UU)
1 Boom RAISE ・Bucket tooth on ground sec.
→ Max.extension of 3.1-3.9 4.3以下
cylinder (PC78US) (PC78US)
(To just before cushion)
・Hydraulic oil temp.:
45-55℃
・Engine speed:High idle
2 Arm IN (*1) ・Max.retraction of cylinder sec. 2.9-3.5 Max.4.0
→Max.extension of
cylinder
(To just before cushion)
・Hydraulic oil temp.:
45-55℃
・Engine speed:High idle
3 Arm OUT (*1) ・Max.extension of cylinder sec. 2.4-3.0 Max.3.3
→ Max.retraction of
cylinder
(To just before cushion)
・Hydraulic oil temp.:
45-55℃
・Engine speed:High idle
4 Bucket CURL sec. 2.7-3.5 Max.3.9
・Max.retraction of cylinder
→Max.extension of
cylinder

・Hydraulic oil temp.:


45-55℃
・Engine speed:High idle

5 Swing (5 turns) ・Time required to swing 5 sec. 28-32 Max.35


turns after swinging 1 turn

・Work equipment extended


fully
・Hydraulic oil temp.:
45-55℃
Low ・Engine speed:High idle 31-37 Max.41

Travel ・Raise either track and


6 sec.
(5 idle turns) measure time required to
move 5 turns after finishing 22-28 Max.30
High 1 turn.
(21-25) (Max.28)
・( ):Rubber shoe spec.

*1:Offset to right so that clearance between right end of operator's cab and bucket will be 200mm or wider.(Only
PC78UU-6)

PC78UU-6,PC78US-6 3/4
Check sheet (3/3)
3. Oil pressure
Standard Judgment
Service limit Measured
No. Check item Checking condition Unit value for new
value value
machine Good Bad
・Hydraulic oil temp.:
MPa 3.14-3.34 3.14-3.44
1 Control pressure 45-55℃ 2
{kg/cm } {32-34} {32-35}
・Engine speed:High idle
・Hydraulic oil temp.:
45-55℃ MPa
25.5-27.5 25.0-27.9
2 Main relief pressure ・Engine speed:High idle
{kg/cm2} {260-280} {255-285}
・Operation:
Arm dump relief

All ・Hydraulic oil temp.:


45-55℃ 2.5-4.4 2.5-4.4
levers in
{25-45} {25-45}
neutral ・Engine speed:High idle
LS differential ・Operation: MPa
3 2
pressure Bucket Refer left line {kg/cm }
CURL
2.01-2.21 2.01-2.21
(Lever
{20.5-22.5} {20.5-22.5}
at
FULL)
・Hydraulic oil temp.:
With 19.6-21.48 19.1-22.1
Swing safety 45-55℃
blade MPa {200-220} {195-225}
4 valve relief ・Engine speed:High idle 2
{kg/cm }
pressure Without ・Operation: 22.1-24.0 21.6-24.5
blade Swing lock switch ON {225-245} {220-250}
・Hydraulic oil temp.:
45-55℃ MPa
Travel safety valve relief 25.5-27.5 25.0-27.9
5 ・Engine speed:High idle
pressure {kg/cm2} {260-280} {255-285}
・Operation:
Track shoe fixed

All ・Hydraulic oil temp.:


TVC-EPC 45-55℃ 0.54-0.83 0.54-0.83
levers in
solenoid output neutral ・Engine speed:High idle {5.5-8.5} {5.5-8.5}
pressure ・Operation:
Float Refer left line
one side
0-0.2 0-0.2
<Machine model> track
{0-2} {0-2}
and run
PC78UU: idle
22001-23500 ・Hydraulic oil temp.:
PC78US: All 45-55℃
2.74-3.53 2.74-3.53
4001-5500 levers in ・Engine speed:Low idle
{28-36} {28-36}
neutral ・Operation:
Refer left line MPa
6
{kg/cm2}
All ・Hydraulic oil temp.:
TVC-EPC 0.93-1.23 0.93-1.23
levers in 45-55℃
solenoid output {9.5-12.5} {9.5-12.5}
neutral
pressure ・Engine speed:High idle
・Operation:
Float Refer left line
one side
0.05-0.25 0.05-0.25
track
{0.5-2.5} {0.5-2.5}
and run
<Machine model> idle
PC78UU: ・Hydraulic oil temp.:
23501- All 45-55℃
2.74-3.53 2.74-3.53
PC78US: levers in ・Engine speed:Low idle
{28-36} {28-36}
5501- neutral ・Operation:
Refer left line

PC78UU-6,PC78US-6 4/4

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