Truport 5000/7000 Service Manual

TruPort® 5000/7000
Ceiling Supply Units

Service Manual
Translation of the original German service manual
CE mark: This is a Class II b medical device according to the Council Directive 93/42/EEC
concerning medical devices and is compliant with the Directive version currently in force at
the time of product sale.
UL mark: The product has been tested by Underwriter Laboratories Inc. for the USA and
Canada. UL/cUL classification with respect to risk of electric shock, fire and mechanical
endangerment as per ULSTD 60601-1; CAN/CSA STD C22.2 NO.601.1.
Conformity: The manufacturer declares the conformity of this product with the essential
requirements of the Directive 93/42/EEC concerning medical devices according to
Appendix I, as well as the implementation of an assessment procedure required for Class II b
product conformity under Appendix VII and documents this with the CE mark.
Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

distributor Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
www.trumpfmedical.com
Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Benzstraße 26
82178 Puchheim
Germany
Telephone +49 89 80907–0

Fax +49 89 80907–40020
Technical Telephone +49 3671 586–41911

Customer Service Fax +49 3671 586–41175
E-mail Service.wwo@trumpfmedical.com
We are constantly developing our products.

We therefore reserve the right to make changes to the scope of the delivery with respect to the format, equipment
and technology at any time.
Reprinting, copying or translating this document, in whole or in part, is forbidden without the express written
permission of TRUMPF Medizin Systeme GmbH + Co. KG!
All rights under the copyright laws are expressly reserved by TRUMPF Medizin Systeme GmbH + Co. KG.
Within the bounds of the legal requirements, the manufacturer is only then responsible for the technical safety
characteristics of this apparatus if the maintenance, repairs and modifications to this apparatus are performed by
him or by someone appointed by him and in accordance with his instructions.
© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2016–11–10

Ceiling supply units are available in various configurations:
- 1 horizontally swivelling support-arm component
- 2 horizontally swivelling support-arm components
- 1 horizontally swivelling support-arm component and 1 height-adjustable support-arm component
- 1 height-adjustable support-arm component
- Column design
Additional customised optional equipment versions are available, depending on your intended
application.
Components Equipment/description
Ceiling mount Pre-assembly set consisting of
- Ceiling anchor plate (anchorage in the bare ceiling/prefabricated ceiling
or in the sub-ceiling structure),
- Spacer profiles (bridging of the false ceiling height),
- Interface plate (connection of the on-site lines for the electricity and gas
supply system and
- Threaded rods (fixture of the interface plate and the support arm flange).
H01/4 FD with 4 spacer units for mounting to the prefabricated ceiling
H01/4 ZD 1200 with 4 spacer units for mounting to the false ceiling with a maximum false
ceiling height of 1200 mm
Pre-assembly set
H01/8 ZD with 8 spacer units for mounting to the false ceiling with a maximum false
1201-1500 ceiling height of 1201-1500 mm
Service Manual TruPort 5000/7000 Ceiling Supply Units – 1 626 817 – 11/2016 3
Main support arm Support-arm component(s) and/or support-arm head column as a unit with
the ceiling connection (support arm flange, hose support plate, ceiling rose/
bezel) mounted to the ceiling mount.
Media and supply lines are laid in the main support arm.
Solo ML/HL2000 for the assembly of a main support arm (heavy load or medium load)
LK560
Load-bearing capacity: 24 kg
Solo ML/HL2000 for the assembly of a main support arm (heavy load or medium load)
LK560 (8x)
Main support arm flange
Tandem ML/ for the assembly of two main support arms (heavy load or medium load)
HL2000
Tandem ML/ for the assembly of two operating lights (diameter: 270 mm) or an operating
HL2000 273/ light (diameter: 270 mm) and of a main support arm (heavy load or medium
OP-L load)
Tandem uniPort/ for the assembly of a TruPort L support arm or an operating light (diameter:
ML/OP-L 560 mm) and of a main support arm (medium load or heavy load)
Solo Cover of the “Solo” ceiling connection (various sizes)
Ceiling rose/
Bezel
Tandem Cover of the “Tandem” ceiling connection (various sizes)
4 Service Manual TruPort 5000/7000 Ceiling Supply Units – 1 626 817 – 11/2016
5000–0000 Support-arm head column, medium load
*1
5000–XXXX 1 support-arm component with support-arm head column, medium load
Support-arm component length: XXXX mm
2 support-arm components with support-arm head column, medium load
Total of support-arm component lengths: XXXX mm
5500–XXXX *1 1 motor-driven height-adjustable support-arm component, medium load
Load-bearing capacity 120 kg
Lifting speed: 30 mm/s
1 motor-driven height-adjustable support-arm component and 1 non-height-
Main support arm
adjustable support-arm component, medium load

5510–XXXX *1 1 motor-driven height-adjustable support-arm component, medium load
adjustable support-arm component, medium load
7000–XXXX *1 2 support-arm components with support arm column, heavy load
*1
7500–XXXX 1 motor-driven height-adjustable support-arm component, heavy load
Main support arm
Load-bearing capacity 180 kg

adjustable support-arm component, heavy load
Support-arm head Support-arm head with outlets for medical media and coupling points for
further medical devices is attached as a unit to the support-arm head column
(various lengths and cross-sections)
TruPort S–YYYY *2 Cross-section (B x T) 220 mm x 220 mm (not available for main support arm
TruPort x500 and TruPort x510)
TruPort M–YYYY *2 Cross-section (W x D) 310 mm x 220 mm
TruPort L–YYYY *2 Cross-section (W x D) 310 mm x 310 mm
Support-arm head Length 500 mm
extension 500
Sub-support-arm head Sub-support-arm head with/without device support
Length: 600 mm
*1 XXXX stands for the total of the support-arm component lengths
*2 YYYY stands for a support-arm head length: 250 mm, 500 mm, 750 mm, 1000 mm, 1250 mm, 1500 mm, 1750 mm
Additional components
The additional components for the TruPort® ceiling supply units are subject to constant development.
Please check with the sales department at TRUMPF Medizin Systeme GmbH + Co. KG to see if this service
manual is valid for other additional components.
TRUMPF Medizin Systeme GmbH + Co. KG
Benzstraße 26
82178 Puchheim
Germany
Telephone +49 89 80907–0

Fax +49 89 80907–40020
Internet www.trumpfmedical.com
Further Trumpf Medical accessories can be optionally attached to the ceiling supply unit or to the
additional components.
Content
Content
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.1 Important information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.2 Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
1.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.4 Abbreviations and terminology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
1.5 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.2 General safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.3 Loading capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
2.4 Connections and cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
2.5 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
2.6 Protection against infection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3 Test procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4 Tools, measuring equipment and auxiliary tools . . . . . . . . . . . . . . . . . . 22

4.1 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.2 Measuring equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3 Auxiliary tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Lubricants and additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Preparations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Preparing the ceiling supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Working position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.3 Upper parking position of height-adjustable main support arms . . . . . . . . . . 27
6 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1 Deenergising the ceiling supply unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.2 Make sure power is available for the ceiling supply unit . . . . . . . . . . . . . . . . 28
7 Gas and compressed air supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

7.1 Switch off the gas and compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . 29
7.2 Connect the gas and compressed air supply . . . . . . . . . . . . . . . . . . . . . . . . . 29
8 Repairs to the support-arm head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.1 Support-arm headbase plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.2 Modular panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
8.3 Electrical modular panel connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.4 Modular panel connection for gas/compressed air . . . . . . . . . . . . . . . . . . . 38
8.5 Support-arm head cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.6 FPC rail cover profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.7 Support-arm head with support-arm head flange as a unit . . . . . . . . . . . . . . 46
8.8 Philips MCS adapter kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.8.1 Control handles for fastening frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
8.8.2 Cables for the control handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Content
8.8.3 Philips fastening frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
9 Repairs to the main support arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

9.1 Ceiling rose/bezel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
9.2 Ceiling rose diaphragm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60
9.3 Main support arm with support-arm flange as a unit . . . . . . . . . . . . . . . . . . . .61
9.4 Main support arm fixing points (nuts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
9.5 End cover on support-arm component . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
9.6 Bearing cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
9.7 Support-arm head column with bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
10 Repairs to height-adjustable support-arm components . . . . . . . . . . . . . . 78

10.1 X06 cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
10.2 Electrical drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
10.3 HV motor controller with power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
10.4 Limit switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
10.5 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
10.6 Powerline E3KM receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
11 Repairs to the ceiling mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

11.1 Hose support plate for standard gas supply lines . . . . . . . . . . . . . . . . . . . . . .93
11.2 Interface plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
12 Repairs to the brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

12.1 Powerline E3KB receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
12.2 Brake lever and brake diaphragm for electro-pneumatic brake . . . . . . . . . 103
12.3 Friction brake (complete) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
12.4 Pressure pins with friction element (brake pad) . . . . . . . . . . . . . . . . . . . . . . 107
12.5 TruPort V124V pneumatic brake control (complete) . . . . . . . . . . . . . . . . . . 109
12.6 Brake hose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
13 Repairs to the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

13.1 Mains connection to the interface plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
13.2 Mains connection in the support-arm head . . . . . . . . . . . . . . . . . . . . . . . . . 118
13.3 Cabling for the power rails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
13.4 Modular panel connection adapter - electricity . . . . . . . . . . . . . . . . . . . . . . 123
13.5 Electrical cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
14 Repairs to the power supply cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

14.1 Gas/compressed air connection at the interface plate . . . . . . . . . . . . . . . . 129
14.2 Supply line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
15 Main support arm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

15.1 Horizontal swivel range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
15.1.1 Stops on the joint bearing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
15.1.2 Stop on the support-arm head bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
15.2 Swivel forces with friction brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
15.3 Retention forces for electro-pneumatic brakes . . . . . . . . . . . . . . . . . . . . . . . 148
15.4 End stop on the height-adjustable support-arm component . . . . . . . . . . . . . 150
15.5 Device support on the height-adjustable sub-support-arm head . . . . . . . . . 152
Content
15.6 End stop on the height-adjustable sub-support-arm head . . . . . . . . . . . . . . . 154

15.7 Sideward tilt of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
15.8 Device inclination to the front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
16 Additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

16.1 Control handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
16.2 Equipment rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
17 Nominal distribution network pressure acc. to DIN EN ISO 7396-1 . . 163
18 Serialization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
18.1 Ceiling supply unit (entire system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
18.2 Support-arm head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
19 Fuse layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
20 Cabling overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
21 Overview of interface plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

21.1 Interface plate with soldered connection (example) . . . . . . . . . . . . . . . . . . 170
21.2 Interface plate with NIST/DISS connection (example) . . . . . . . . . . . . . . . . 171
22 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

22.1 Maintenance instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
22.2 List of parts subject to wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
22.3 Lubrication schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
23 Error analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
24 Functional overview of electronic components. . . . . . . . . . . . . . . . . . . 180
25 Circuit diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

25.1 Motor control wiring diagram #1613668 . . . . . . . . . . . . . . . . . . . . . . . . . . 183
25.2 TruPort #1649860 pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
25.3 TruPort motor/double pin #1602285 wiring diagram . . . . . . . . . . . . . . . . 185
25.4 TruPort power rail #1595275 wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
25.5 TruPort Stern #1593121 socket wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
25.6 TruPort Stern PE > PA connection #1593129 socket wiring . . . . . . . . . . . . 188
25.7 TruPort PE Ring #1623429 socket wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
25.8 TruPort USA TruPort #1665988 socket wiring . . . . . . . . . . . . . . . . . . . . . . . 190
26 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Introduction
1 Introduction
1.1 Important information

Repairs may be performed only by service technicians from TRUMPF Medizin Systeme
GmbH + Co. KG or by personnel authorised, trained, and certified by Trumpf Medical.
Please follow these instructions accurately and adhere to all repair steps provided. We would
appreciate any suggestions for revisions to these instructions and tips on more logical repair
methods than those described here.
Only perform repairs and settings listed in this guide or known to you from the appropriate
service training by our technical support service! Repairs not covered in these instructions may
be performed only after consulting with Technical Customer Service at TRUMPF Medizin
Systeme GmbH + Co. KG or directly with Trumpf Medical. Unauthorised or provisional
repairs are not permitted even if a customer so requests. All laws, legal regulations and
standards must be observed and adhered to.
Use only original spare parts that are designated as spare parts by TRUMPF Medizin
Systeme GmbH + Co. KG! Replace defective parts that you suspect may not be in proper
working order with original spare parts, even if it is beyond the scope of the repair order!
After repairs, return cables to their original installed positions and avoid any shearing or
crushing. After each repair, recheck the electrical connections against the circuit diagram
before performing a functional test. After all repairs or adjustments, a functional test has to be
performed in accordance with these instructions or relevant standards. Recheck the position
of the cables during and following all equipment positions!
Only deliver the device to the customer in the tested state with full functionality! Hand-
over to the customer must be effected in writing with confirmation from the customer. The
functionality must be demonstrated to the customer!
Information on the proper use and operation of the ceiling supply unit can be found in the
operating instructions “TruPort 5000/7000 Ceiling Support Systems” (Doc. no. 1 625 126).
For questions or comments, please contact Technical Customer Service in Saalfeld.
Technical Customer Service
Carl–Zeiss–Straße 7–9
07318 Saalfeld
Germany
Telephone +49 3671 586–41911

Fax +49 3671 586–41175
E-mail Service.wwo@trumpfmedical.com
Internet www.trumpfmedical.com
Liability
1.2 Liability
TRUMPF Medizin Systeme GmbH + Co. KG IS LIABLE ONLY for reliable and proper
functionality of the ceiling supply unit IF
• assembly, modification, and repairs are performed by Trumpf Medical service technicians
or by Trumpf Medical-authorised, -trained and -certified personnel.
• the electrical and gas supply for the device meets currently applicable national
regulations.
• the requirements for safe ceiling anchoring are met.
• the installation of the ceiling supply unit TruPort® meets currently applicable regulations.
• the ceiling supply unit is used properly in accordance with the operating instructions
“TruPort 5000/7000 Ceiling Support Systems” (Doc. no. 1 625 126).
Disposal
1.3 Disposal
Ceiling supply unit, accessories and packaging must be recycled in an environmentally
friendly fashion. Disposal, including that of individual parts, must be environmentally friendly,
i.e., in accordance with the legal regulations currently in force! For information on proper
disposal of old equipment, please contact either Technical Customer Service at
Trumpf Medical, your local sales representative or the appropriate federal agency.
TRUMPF Medizin Systeme GmbH + Co. KG will take back your old equipment or products
that are defective or no longer used. Please contact Technical Customer Service in Saalfeld
for more information.
The device meets the requirements of Directive 2002/95/EC RoHS (restriction of the use of
certain hazardous substances in electrical and electronic equipment) for Device Group 9.
1.4 Abbreviations and terminology

The following terms and abbreviations are used in these repair instructions:
Abbreviation Explanation
# Material number
AS Components
DISS Connection for gas/compressed air line
CSU Ceiling supply unit
Allen key x Allen key/Allen key, size x
HV Height-adjustable support-arm component/support-arm head
MS SW x Open-end spanner/ring spanner/spanner size x
NIST Connection for gas/compressed air line
PH x Philips cross-headed screwdriver, size x
SSD x Flat-head screwdriver, size x
Version HL TruPort 7000/7500 Heavy load main support arm
Version ML TruPort 5000/5500 Medium load main support arm
Abbreviations and terminology
Terms Explanation
Working position Support-arm components or main support arms in the lower end
position are located at an angle of 180° or 135° to one
another
CEE module Module with mains connections acc. to European standard
Ceiling supply unit All components of the ceiling pendant (ceiling mount, main
support arm, support-arm head, additional components)
Electro-pneumatic brake Friction brake with attached brake lever
FPC rail Seat rail for additional components and accessories
Friction brakes Friction brake (braking action by means of friction)
Upper parking position Upper end position of the height-adjustable ceiling pendant
Bare ceiling/prefabricated Solid ceiling construction
ceiling
With the lifting equipment, Pallet with metal frame
Symbols
1.5 Symbols
Symbol Meaning Location
Rating plate on the support-arm head column
Rating plate for a component easily visible on the component requiring a

requiring a serial number serial number
Mains fuse 4.0 AT height-adjustable support-arm component:
on the underside of the support-arm
component
Lifting system:
on the guide plate for the cable channel of the
lifting system above the motor control
max.
P Warning sign in the visible range of the height-adjustable
max.
support arm (e.g., on the support-arm head

column or on the support-arm head)
Warning notice assembly on the top of the support-arm flange
SW 24
70 N
( 7 kg )
1m
70 Nm
O2 Warning sign for gas easily visible on the support-arm head

component of gas test
3
0473
O2
LOAD CAPACITY: 80kg

Own weight: 8.7 kg
Load TruPort english easily visible on the respective components
Total load can not exceed maximum
rated capacity! (see serial plate)
Articulated brake, support- at the pivot joint of the (upper) support-arm

arm component, upper component
Articulated brake, support- at the pivot joint of the two support-arm

arm component, middle/ components
lower
Connecting pin for at all connecting pins for equipotential

equipotential bonding bonding conductor
conductor
Brief designation of the type at the hose ends
of gas
Safety information
2 Safety information
2.1 Explanation of symbols

Important information in these repair instructions is marked with symbols and keywords.
Keywords such as DANGER, WARNING or CAUTION indicate the level of danger
involved. The symbols emphasise the message visually. Additional symbols can indicate injury
hazards or danger to life and limb.
The measures to prevent dangers arising must be implemented without fail.
DANGER
Risk of death (an electric shock, for example)!
Refers to a directly imminent danger that will result in death or serious injuries if the
appropriate precautionary measures are not taken.
WARNING
Risk of death!
Refers to a directly imminent danger that can result in death or serious injuries if the
appropriate precautionary measures are not taken.
CAUTION
Risk of injury (crushing, for example)!
Refers to a possible danger that can lead to slight to moderate injury or damage to the
equipment if the appropriate precautionary measures are not taken.
CAUTION
Risk of material damage!
Reference to a possible danger that can lead to equipment damage if the appropriate
precautionary measures are not taken.
NOTE
Additional useful information and tips.
TEST
Performing functional tests, measurements and tests
ENVIRONMENT
Information on environmentally friendly disposal.
General safety information
2.2 General safety information

• Risk of death from electric shock! Before performing any service work, always
disconnect the ceiling supply unit from the mains (switch the master switch in the
operating theatre/intensive care room to OFF, disconnect the circuit breaker or main
switch in the control box from the mains) and safeguard against switching on again!
Only trained electricians or technicians with comparable qualifications may perform
work on the site's power supply.
• Danger of death due to gas leaks! Before performing any service work, always
switch off the gas supply of the ceiling supply unit and safeguard against switching
on again!
• Risk of injury from sudden discharge of compressed air! Before performing any
service work, always switch off the compressed air supply of the ceiling supply unit
and safeguard against switching on again!
• Risk of falling! People must not remain under the ceiling supply unit during any
maintenance work. Given the heavy weight, have another person help with the
disassembly/assembly of individual components (e. g. main support arm, support-arm
head).
Do not hang on the support-arm head!
• Fire hazard due to oxygen discharge!
Handling incandescent objects and open fire/light are not allowed when working with
oxygen. Do not smoke!
• Danger of injury due to impact to the head! Only perform any work on the ceiling
supply unit in the lower working position, such that the support-arm head is within the visible
range.
• After working on the support-arm components, check the end stop for the height adjustment
and the swivelling/holding force and adjust as required.
• Risk of jamming when swivelling the support-arm components. Do not grasp between the
support-arm components! Only move the support-arm components by the control handle.
• Ensure that no cleaning or disinfectant fluids penetrate the equipment. Optical, electronic
or mechanical components could become damaged. To clean the equipment, wipe down
with a moderately moist cloth only. Use the wipe method only to disinfect.
• Do not place any objects in the equipment openings.
• ATTENTION: only use stainless steel screws of strength class 70 on the ceiling supply unit!
Comply with the torque specified for tightening screws.
• Use medium-strength screw locking agent for all ≥ M4 screws without a split lock washer!
Notice, the agent can be loosened again by heating the screws with a hair dryer.
• Protective work clothing:
Do not wear clothing which can become caught in the equipment. Button up your shirt or
coat sleeves or roll them up. Tie back long hair. Tuck the ends of scarves, ties or shawls
into your clothing or pin them down. Loose clothing can be a hazard!
For activities that are moderately dangerous for the eyes, wear protective glasses (e.g., for
soldering work or when removing taut springs and fasteners, when hammering in or
hammering out pins or similar parts).
Loading capacity
When carrying out any work on electrical components, including in particular on circuit
boards and boards, ensure you wear the required ESD protective clothing (ESD protective
gloves, ESD protective shoes, ESD-suitable clothing, ESD earthing armband) in order to
prevent electrostatic discharge.
• Do not perform any activity that may put other people in danger or that can make the
device a source of danger!
• Put the removed housing and other machine parts in a safe place while working. Always
store the tools or disassembled parts in such a way that no one can stumble and fall over
them!
Keep the area around the machine clean and tidy during and after maintenance work!
• Do not let screws, nuts or other parts fall into the ceiling supply unit! Immediately remove
any parts that have fallen in! Parts that are not removed can damage other components
or cables when adjusting the ceiling supply unit.
ATTENTION, the ceiling supply unit should not be released for use by the customer if any
parts have fallen into the ceiling supply unit and have not been removed.
• Danger of overheating! Keep the area around the power supply ventilation openings
clear! When installing the power supply components in control boxes, check for sufficient
ventilation (ventilation openings in control box)!
• After performing the work, reattach all protective equipment, such as the following:
- Covers
- Cable connectors, cable ties
- Shielding
- Ground and equipotential connections
- Earth connections
to the system or renew them!.
Check connection of equipotential bonding conductor/grounding cable in accordance
with the applicable standards!
• Only install devices for which the ceiling supply unit has been prepared (e. g., modular
panel assembly).
• After performing work, reattach protective devices and replace them if necessary. This
includes, for example, covers, cable ties, cable mounts, cable shields, ground and
potential conductor connections, and power connections. Check connection of
equipotential bonding conductor/grounding cable in accordance with the applicable
standards.
2.3 Loading capacity

• Note the maximum load (see rating plate)!
The total weight of the devices and their accessories on the ceiling supply unit may not
exceed the maximum permissible load capacity ( )!
• Do not exceed the surface load printed on the platform!
Connections and cables
2.4 Connections and cables

• The most recently enacted safety regulations as set forth in IEC 60601-1-1 must be
complied with for the installation of an electrical medical system.
Only devices complying with the requirements of IEC 60601-1 may be connected to the
support arm sockets!
• Improperly installed signal cables / electrical cables could be conductive and lead to
serious injuries or death. Signal cables (network, audio, video, etc.) have to be electrically
isolated on the device and facility connection side from the ceiling supply unit.
• Risk of explosion! Keep oxygen and gas outlets free from substances containing oil,
grease and lubricants! Do not use cleaning agents containing oil, grease or lubricant for
cleaning purposes!
• The controllable vertical lift brake only works after connection to the compressed air
supply!
The connection points for the equipotential bonding conductors on the ceiling supply unit
comply with IEC 60601-1 (VDE 0750-1).
Devices with connecting bolts for equipotential bonding must be connected to the
equipotential bonding connecting bolt on the support arm side using green-yellow cable!
• Hazard to the patient! Please observe the radius/range of the ceiling pendant or device
for the determination of hose and cable connections between connecting elements
(sockets for alternating current, low current, signals, medical gases/media, etc.) and
devices deposited/suspended/connected to the ceiling supply unit. The length of the
cables/hoses must on the one hand be sufficient to not accidentally disconnect the
connections and may on the other hand not be too long, so that the hygienic conditions
are adhered to!
When installing cables in empty cable channels, the empty channels must not be
damaged. When removing the factory-fitted “installed strain relief” to relieve the
installation, these elements must be re-installed afterwards, as otherwise stiffness of the
ceiling pendant may result, causing damages to the cables and hoses!
• The cables and hoses must be able to be cleaned easily!
• After repairs, check the electrical connections against the circuit diagram (See chapter 25,
page 181) before performing a functional test.
• Restore cables to their original installation positions after repairs and check for the risk of
shearing and crushing!
Recheck the position of the lines following any repositioning! Only pass the cables through
the ceiling supply unit in the order described in this document.
• No additional data and low-current cables may be installed outside the cable channels
or the housing.
• Use only solid resin as flux for soldering work!
Settings
2.5 Settings
• Danger of collision/falling for platforms and devices in the topmost lifting position on the
height-adjustable support-arm component!
Pay attention to the correct adjustment of the stops at the support-arm head bearing or the
vertical lift limitation of the support-arm component! Preferably, adjust the stops of the lower
bearing joint accordingly, so as to prevent collisions even after changing the fitting of the
equipment.
In case of a subsequent change of the device fitting, please ensure that there is no risk of
collision!
• Risk of collisions with people or objects. Pay attention to the correct adjustment or
change of the swivelling ranges/angles!
• Hazard to the patient due to accidental movement of the support-arm head! Check
the braking action after adjustment work on the brakes and re-adjust if necessary!
The articulated brakes must be adjusted such that the support-arm head can give way
slightly to prevent injury!
Support-arm components are not allowed to be moved into the stops without braking in
such a way that they are abruptly braked by the stop!
2.6 Protection against infection

• Risk of infection throughout the entire hospital!
All safety measures, safety guidelines and hygiene requirements must be observed!
Follow the requirements of the medical facility for protecting against infection!
• Perform maintenance and repair work on disinfected ceiling supply units only! Disinfection
is performed by the medical facility.
• Perform work in the surgery area only with appropriate authorisation!
• If you experience any discomfort, see a doctor immediately. Inform the doctor you were
working in a hazardous area - even if this was several months prior.
Prevention against infection
• Ask your doctor about the risks you are possibly exposed to and discuss how to avoid
them in your work as a medical service technician.
• Have your doctor vaccinate you against hepatitis B.
A booster shot is required every 3 to 5 years. The incubation period for hepatitis B is
1 to 6 months.
Test procedures
3 Test procedures
Since TRUMPF Medizin Systeme GmbH + Co. KG medical products are marketed
worldwide, uniform directives on electrical retesting should apply.
According to the DIN EN 60601-1 standard, the limit values according to the
CF classification apply when testing the application parts.
Depending on the system type, TRUMPF Medizin Systeme GmbH + Co. KG ceiling supply
unit may only contain class B components.
Furthermore, TRUMPF Medizin Systeme GmbH + Co. KG requires prescribed product-
specific retesting and safety checks.
Germany International
In Germany, the initial testing and retesting of In countries with different national
electrical devices is regulated by the German legislation, the country-specific
Accident Prevention regulation DGUV standards and guidelines for the
regulation 3. retesting of electrical medical devices
VDE 0751 1- is the standard that regulates the are mandatory.
retesting of electrical medical devices.
The specifications for our medical products based
on the above-referenced standard VDE 0751-1
are therefore primarily in accordance with
DIN EN 60601-1.
As a ceiling supply unit is classed as stationary
equipment (equipment firmly attached to the
building without portable option and not easily
movable in its entirety) acc. to DGUV regulation 3,
all regulations for stationary technical equipment
must be adhered to.
Therefore, all electrical units of the ceiling supply
unit are to be treated equally with those of the
building and must therefore be included in
inspections.
After replacement of the gas hoses, the following The customer or the specialist company
tests must be performed in accordance with commissioned by the customer is
DIN EN ISO 9170 and DIN EN ISO 7396: responsible for the testing of the gas
• Leakage test lines. The gas lines must be checked in
accordance with the regulations for
• Blockage test compressed gas lines valid in the
• Solid matter contamination test respective country.
• Test of gas type-specific features
After replacement of the hoses for the anaesthetic
gas conduction system, the flow and pressure drop
test must be additionally performed in accordance
with DIN EN ISO 9170 and DIN EN ISO 7396.
Test procedures
All maintenance work is to be performed once a year using the maintenance log, taking the
list of components subject to wear and the lubrication chart (See chapter 22 “Maintenance
and repair”, page 172) into account.
Conduct a complete functional test after service work is completed. Prior to delivery handoff
and initial operation of the ceiling supply unit, the electrical supply must be checked and
approved by authorised, trained and certified personnel! This includes checking the earth
connections in accordance with current country-specific standards.
Tools, measuring equipment and auxiliary tools
4 Tools, measuring equipment and auxiliary tools
4.1 Tools
Basic tools and equipment
Allen wrench set
Open wrench set
Philips head screwdriver sizes 0, 1, 2, 3
Flat head screwdriver set, sizes 0, 1, 2, 3
Side cutting pliers
Nylon mallet
Retainer ring pliers
Cordless screwdriver
Torque spanner 2 Nm to 150 Nm
Flat pliers
Special tools Mat. no.

Spanner attachment for torque spanners 4020901
Brake spanner 6002954
Special socket 4018296
Tool for modular release 125/220 1639450
Tool for modular release 125/310 1639451
4.2 Measuring equipment

Trumpf Medical Measuring Equipment
Multimeter
Luxmeter (Calibrated)
Digital level
Cable tester
Auxiliary tools
4.3 Auxiliary tools

Description Mat. no.
Two ladders of required length
Lifting equipment with a permitted load of at least 250 1265168
kg (solo arrangement)/350 kg (tandem arrangement)
and a lift of at least the false ceiling height.
Cable pliers for WAGO connectors 7111001
Cable connector
Insulating tape
Latex gloves
Wire pull
Edding
Cutter
4.4 Lubricants and additives

Description Mat. no.
Care and cleaning kit 4159014
Thread-locking adhesive omniFIT 100 M 4150018
Thread-locking adhesive omniFIT 200 M 4150020
Thread-locking adhesive UHU weak fast 4150046
MIROLUBE GL 262 1kg grease 7500042
Double-sided adhesive tape
Alcohol (degreasing agent)
Isopropanol (degreasing agent)
Super glue
Preparations
5 Preparations
5.1 Preparing the ceiling supply unit

Read Chapter 1 “Introduction” starting on Page 10.
Pay attention to hygienic conditions at the site, and clarify any questions concerning protection
against infection with the doctor in charge.
Only perform repair or adjustment work if protection against infection is assured for you!
Before beginning the repair work, prepare the ceiling supply unit as much as possible in
accordance with the following work steps:
1. CAUTION
Danger of infection!
Before beginning work, have the medical facility confirm that all necessary measures for
protection against infection have been implemented!
Remove the patient bed from the working area under the ceiling supply unit.
2. Switch off all connected medical and non-medical devices, lighting systems and
operating lights.
3. Remove attached accessories and deactivated devices from the ceiling supply unit.
During repair and adjustment work, do not make any adjustments to the ceiling supply unit
except those explicitly specified.
Working position
5.2 Working position

CAUTION
Risk of collision!
Watch out for movements of the main support arm! When moving the main support arm there
is a risk of collision with other people or nearby objects.
A mechanically defective lift button independently initiates a travel movement into the upper
or lower end position. The travel movement is then automatically stopped by limit switches.
The travel movement can be stopped immediately by pressing and holding the lift button in
the opposite direction. In case of a defect of the height adjustment, deenergise the ceiling
supply unit (See chapter 6.1, page 28) and inform the Technical Customer Service at
TRUMPF Medizin Systeme GmbH + Co. KG.
To execute a travel movement of the main support arm in the room, grip the control handle
with both hands, release the brake and move the main support arm in the desired direction.
Press the corresponding buttons on the control handles for the height adjustment of an
electromotive height-adjustable main support arm and for the control of the electro-pneumatic
brakes.
For more information on the travel movements of the main support arm, please refer to the
Figure 1 Working position
1. Prepare the ceiling supply unit (See chapter 5.1, page 24).
2. Move the support-arm components manually to an angle of 180° to one another on
each main support arm.
3. Move both main support arms to an obtuse angle of approx. 135° to one another
(C-position). The support-arm components of the respective support arm remain at an
angle of 180°. 1)
1)
tandem support arms only
Working position
4.
max.
P
max.
Lower the height-adjustable main support arm to the lower end position such that the
support-arm head is mainly in the visible area. 1)
1)
height-adjustable main support arms only
Upper parking position of height-adjustable main support arms
5.3 Upper parking position of height-adjustable main support arms

CAUTION
Risk of collision!
is a risk of collision with other people or nearby objects. Especially when moving in the upper
parking position, ensure that, for fixed accessories, there is sufficient clearance distance
above it.
A mechanically defective lift button independently initiates a travel movement into the upper
or lower end position. The travel movement is then automatically stopped by limit switches.
The travel movement can be stopped immediately by pressing and holding the lift button in
the opposite direction. In case of a defect of the height adjustment, deenergise the ceiling
supply unit (See chapter 6.1, page 28) and inform the Technical Customer Service at
TRUMPF Medizin Systeme GmbH + Co.KG.
To execute a travel movement of the main support arm in the room, grip the control handle
with both hands, release the brake and move the main support arm in the desired direction.
Press the corresponding buttons on the control handles for the height adjustment of an
electromotive height-adjustable main support arm and for the control of the electro-pneumatic
brakes.
For more information on the travel movements of the main support arm, please refer to the
2.
max.
P
max.
Move the height-adjustable main support arm to the upper end position.
Depending on the structural conditions, the parking position enables headroom underneath
the support-arm head of approx. 2 m.
Power supply
6 Power supply
6.1 Deenergising the ceiling supply unit

2. Move the ceiling supply unit to the working position (See chapter 5.2, page 25).
3. WARNING
Risk of death from electric shock!
Conductive components and cables are accessible when working on the electrical
connector of the ceiling supply unit. Touching conductive parts and cables can result in
serious injuries or death.
Only trained electricians or technicians with comparable qualifications may perform
work on the ceiling supply unit's electrical connection and on the site's power supply.
Disconnect the ceiling supply unit from the mains (switch the main switch in the operating
theatre/intensive care room to OFF, disconnect the circuit breaker or main switch in the
control box from the mains).
4. Secure master switch to ensure it isn't turned on again.
6.2 Make sure power is available for the ceiling supply unit
WARNING
Only trained electricians or technicians with comparable qualifications may perform work on
the ceiling supply unit's electrical connection and on the site's power supply.
Connect the ceiling supply unit to the mains (switch the main switch in the operating theatre/
intensive care room to ON, connect the circuit breaker or main switch in the control box to
the mains).
Gas and compressed air supply
7 Gas and compressed air supply

WARNING
Risk of explosion due to discharge of gases!
If gas is discharged there is a risk of combustible or explosive air-gas mixtures.
Disconnect the gas supply to the ceiling supply unit before commencing repair/adjustment
work!
7.1 Switch off the gas and compressed air supply

3. Disconnect the power to the ceiling supply unit (See chapter 6.1, page 28).
4. Switch off the central gas and compressed air supply of the ceiling supply unit (close the
shut-off valve).
5. Secure the shut-off valve to protect it from being switched on again.
7.2 Connect the gas and compressed air supply

WARNING
Risk of patient death due to overload of the gas supply.
The overload of the gas supply causes a reduced supply to the patient.
A maximum of 2 points of use may be installed per gas supply circuit.
WARNING
Danger of death due to gas leaks!
Gas leaks can occur when internal gas supply lines become damaged.
Check the gas and compressed air supply lines before activating the gas and compressed
air supply.
Renew damaged gas and compressed air supply lines (See chapter 14.2, page 132).
1. Open the valves of the central gas and compressed air supply.
2. Connect the power to the ceiling supply unit (See chapter 6.2, page 28).
Repairs to the support-arm head
8 Repairs to the support-arm head

CAUTION
Do not let screws, nuts or other parts fall into the ceiling supply unit! Immediately remove any
parts that have fallen in! Parts that are not removed can damage other components or cables
when adjusting the ceiling supply unit.
The ceiling supply unit must not be released for customer use if any parts have fallen into the
ceiling supply unit and have not been removed.
Always keep tools or disassembled parts in a safe place. Make sure they are out of the way
so that no one can stumble and fall over them.
Support-arm headbase plate
8.1 Support-arm headbase plate

Removal
2. If necessary, move the height-adjustable main support arm to the upper park position
(See chapter 5.3, page 27).
4. Switch off the gas and compressed air supplies (See chapter 7.1, page 29).
5. If necessary, remove the additional components from the support-arm head (See
operating instructions “TruPort 5000/7000 Ceiling Support Systems”, Doc. No.
1 625 126) and put in a safe place.
Figure 2 Support-arm baseplate

[1] Support-arm head [2] Support-arm baseplate
6. Gently press in the locking hooks on all 4 corners of the underside of the support-arm
baseplate [2].
7. Secure the support-arm baseplate [2] and remove from the support-arm head [1].
Support-arm headbase plate
Assembly
1. Put the support-arm head base plate on the FPC rail and press lightly on the corners, so
that the latching hooks audibly click into place on the ridges of the FPC rail.
2. Check the support-arm head baseplate for a secure fit.
3. Reattach any add-on components that were removed from the support-arm head (See
1 625 126).
4. Switch on the gas and compressed air supplies (See chapter 7.2, page 29).
TEST
Run a functional test on the ceiling supply unit!
Modular panel
8.2 Modular panel

WARNING
Risk of patient death due to overload of the gas supply!
The overload of the gas supply causes a reduced supply to the patient.
A maximum of 2 points of use may be installed per gas supply circuit.
CAUTION
Risk of injury to patients and users due to modules installed improperly!
Improperly installed modules can cause injury due to sharp module edges, leaking media, or
conductive parts.
The installation/removal of modular panels may performed only by service technicians from
TRUMPF Medizin Systeme GmbH + Co. KG or by personnel authorised, trained, and
certified by Trumpf Medical.
CAUTION
Risk of injury to patients and users due to gas escaping when retrofitting gas
modules!
In the case of gas modules installed subsequently, it may be necessary to replace the gas
lines at a time other than the regular service interval. The production date determines this.
The gas module production month is listed on the edge of the side panel. To read it, lift the
cover profile of the FPC rails somewhat.
NOTE
Observe the assembly/dismantling order!
The individual modular panels overlap slightly. When dismantling, start with the uppermost or
lowest modular panel. Successively remove the modular panels inwards from the top or
bottom. Assemble in reverse order from the inside to the top or bottom.
The support-arm head is completely encased in modular panels. The following are the
modular panels with different dimensions for mounting on the front or the side of the head:
- blanking modules, unconfigured
- gas modules
- manometer modules
- combined gas/manometer modules
- equipotential bonding modules
- CEE modules
- low-power modules
- operating modules
- electrical modules
Dismantling is done analogously using the module release tool for the various modular panels.
Panels on the front or side of the head are removed with different module release tools.
The rear connections of a panel module depend on the configuration of that module.
Modular panel
ATTENTION, note that operating modules are components that require serial numbers! Note
chapter 18, page 164.
Removal
Figure 3 Modular panel

[1] FPC rail internal cover profile [3] Module release tool
[2] Modular panel [4] FPC rail
6. Flip the internal cover profile [1] outwards on both sides of the modular panel [2] in the
support-arm head and insert the tool [3] into the borings of the modular panel [2].
The release springs on both sides of the modular panel [2] must audibly click into place!
7. Note the mounting position of the modular panel!
Remove the modular panel [2] from the FPC rail [4] with the tool [3] with light pressure .
8. Disconnect modular panel connections for panel modules with outlets for media:
- electrical modular panel connection (See chapter 8.3, page 36, section
“Disconnecting”),
- modular panel connection for gas/compressed air (See chapter 8.4, page 38, section
“Disconnecting”).
Modular panel
Assembly
1. Connect modular panel connections for panel modules with outlets for media:
“Connecting”).
“Connecting”).
2. ATTENTION, only use a blanking module as the uppermost module for the TruPort S
support-arm head. If necessary, the connection cable for the power rail must be moved
to another cable channel!
Restore modular panel to its original mounting position!
On the support-arm head, flip the inner cover strip outwards at the required mounting
position, insert the panel module into the support-arm head with the groove up and the
lug down and press gently until it clicks into the FPC rail.
1 625 126).
TEST
Electrical modular panel connection
8.3 Electrical modular panel connection

CAUTION
Risk of injury to patients and users due to modular panels installed improperly!
A modular panel connection performed improperly can result in injuries due to conductive
parts.
The modular panel connection may be performed only by service technicians from TRUMPF
Medizin Systeme GmbH + Co. KG or by personnel authorised, trained, and certified by
Trumpf Medical.
Disconnecting
6. Release the modular panel on the support-arm head using outlets (See chapter 8.2,
page 34, section “Removal”) hold securely.
Figure 4 Electrical modular panel connection

[1] Support-arm head [3] Power rail
[2] Modular panel connection adapter [4] Locking
7. On the support-arm head [1] on the inside of the power rail [3], release the adapter [2]
(blue catch [4]).
The contacts of the adapter [2] are disconnected from the power rail [3].
8. Note the mounting position and cable layout of the adapters!
Carefully remove the adapter [2] from the power rail [3].
Electrical modular panel connection
Connecting
1. Observe the original mounting position and cable layout!
ATTENTION, the adapter must be released before insertion!
Carefully insert the adapter into the power rail.
The arrow (TOP) must point upwards.
2. ATTENTION, only push the adapter into the required position with the arrow pointing
upwards (TOP)!
Fix the adapter to the power rail (blue catch).
The contacts of the adapter are connected to the power rail.
3. Check is a supply if established using the indicator light on the front of the module.
4. Mount the modular panel on the support-arm head (See chapter 8.2,
page 35, section “Assembly”).
1 625 126).
TEST
Modular panel connection for gas/compressed air
8.4 Modular panel connection for gas/compressed air

CAUTION
Risk of injury to patients and users due to modular panels installed improperly!
A modular panel connection performed improperly can result in injuries due to leaking media.
The modular panel connection may be performed only by service technicians from TRUMPF
Trumpf Medical.
Disconnecting
page 34, section “Removal”) hold securely.
7. Disconnecting the modular panel:
Standard cabling:
Figure 5 Modular panel connection for gas/compressed air (standard cabling)

[1] Supply line [3] Female connector
[2] Spring clip [4] Male connector
1. Prise off the spring clip [2] from the hose connection in the support-arm head with
a screwdriver and put in a safe place.
2. In the support-arm head, use a gentle left-right turning motion of the male connector
[3] to pull the female connector [4] of the module connection. The rotational motion
prevents distortion of the internal sealing ring.
The module connection is disconnected from the supply line.
NIST/DISS cabling:
Figure 6 Modular panel connection for gas/compressed air (NIST/DISS cabling)

[1] Female connector [3] Securing nut
[2] Male connector
1. On the hose connection in the support-arm head, release the male connector [2]
from the female connector [1] (Unscrew securing nut [3]).
2. In the support-arm head, pull the male connector [2] on the support arm-side supply
line from the female connector [1] of the modular panel.
The module connection is disconnected from the supply line.
Connecting
1. Clean the hose connectors on the support arm-side supply line and to the rear of the
modular panel and moisten with water (to facilitate the sliding of the sealing rings).
2. Connecting the modular panel:
Standard cabling:
1. In the support-arm head, put the appropriately coded female connector onto the
male connector using a gentle left-right turning motion (See chapter 25 “Circuit
diagrams”, page 181).
The rotational motion prevents distortion of the internal sealing ring.
2. Put the spring clip onto the hose connection in the support-arm head and push the
legs together.
The module is connected to the supply line.
NIST/DISS cabling:
1. In the support-arm head, push the appropriately coded male connector to the
female connector (See chapter 25 “Circuit diagrams”, page 181).
The seal must be on the coupling pins of the male connector.
2. Join the male and female connectors (tighten the securing nut).
The module is connected to the supply line.
3. Attach the panel module with outlets to the support-arm head (See chapter 8.2,
1 625 126).
TEST
Support-arm head cover
8.5 Support-arm head cover

Removal
6. Remove both upper modular panels on all 4 sides of the support-arm head (See
chapter 8.2, page 34, section “Removal”) and put in a safe place.
7. Remove the support-arm head baseplate (See chapter 8.1, page 31, section
“Removal”).
Figure 7 Support-arm head cover

[1] Support-arm head cover [3] Support-arm head column
[2] Support-arm head
8. On the support-arm head [2], gently press in the locking hooks on all 4 corners on the
support-arm head cover [1], slide the support-arm head column [3] upwards and fix with
a cable tie.
9. Remove support-arm head [2] with support-arm head flange as a unit (See chapter 8.7,
page 46, section “Removal”) and put in a safe place.
10. On the support-arm head column [3], release the support-arm head cover [1] (remove
cable tie), push the support-arm head column [3] downwards and remove.
Support-arm head cover
Assembly
1. Pass all cables and hoses through the opening in the support-arm head cover.
2. Push a new support-arm head cover upwards on the support-arm head column and
secure with a cable tie.
3. Attach the support-arm head with support-arm head flange as a unit (See chapter 8.7,
4. Release the support-arm head cover on the support-arm head column (remove the cable
tie), push the support-arm head column down onto the support-arm head flange so that
the locking hooks fit onto the ridges of the support-arm head flange with an audible click.
5. Attach the support-arm head baseplate (See chapter 8.1, page 32, section
“Assembly”).
6. On all four sides of the support-arm head attach the upper two modular panels (See
chapter 8.2, page 35, section “Assembly”).
1 625 126).
TEST
FPC rail cover profile
8.6 FPC rail cover profile

CAUTION
Risk of injury to patients and users due to a cover profile installed incorrectly!
A cover profile installed incorrectly can result in injuries due to conductive parts.
The installation/removal of cover profiles may performed only by service technicians from
The FPC rail cover profile is in two parts. The disassembly/assembly of both parts of the cover
is the same.
Removal
2. If necessary, move the height-adjustable main support arm to the upper park position
(See chapter 5.3, page 27).
“Removal”) and place in a safe location.
7. On the support-arm, release the support-arm head cover (See chapter 8.5, page 41,
section “Removal”), push upwards on the support-arm head column and fix with a cable
tie.
Figure 8 FPC rail cover profile

[1] FPC rail [3] Support-arm baseplate
[2] FPC rail cover profile
8. Note the mounting position of the cover profile!

On the FPC rail [1], remove the cover profile [2] from the guide grove with a light
downward pull.
Assembly
1. If necessary, cut new cover profile to the new length (with a knife).
2. Observe the original mounting position of the cover profile!
On the FPC rail, moisten the cover profile with alcohol and gently push the cover profile
into the guide groove.
If necessary, move the cover profile up or down along the guide until the ends of the
cover profile are flush with the support-arm head.
3. Release the support-arm head cover on the support-arm head column (remove cable
ties), slide it down and mount on to the support-arm head (See chapter 8.5, page 42,
section “Assembly”).
“Assembly”).
1 625 126).
TEST
Support-arm head with support-arm head flange as a unit
8.7 Support-arm head with support-arm head flange as a unit

CAUTION
Risk of injury to patients and users due to support-arm head installed improperly!
An improperly installed support-arm head can cause injury due to falling parts, leaking media,
or conductive parts.
The installation/removal of the support-arm head may performed only by service technicians
from TRUMPF Medizin Systeme GmbH + Co. KG or by personnel authorised, trained, and
Removal
6. On all four sides of the support-arm head, remove the uppermost modular panel and all
other modules with outlets for media (See chapter 8.2, page 34, section “Removal”).
tie.
10. Disconnect the support-arm head from the mains supply (See chapter 13.2, page 118,
section “Disconnecting”).
Figure 9 Support-arm head with support-arm head flange as a unit

[1] Support-arm head column [3] Support-arm head
[2] Support-arm head flange [4] M8x30 cylinder head screw
11. Position the lifting equipment under the support-arm head [3].
12. WARNING
Danger of personal injury and property damage if the support-arm head
falls!
When the support-arm head is released from the support-arm head column it drops
abruptly under its own weight and can lead to serious injury and damage the support-
arm head. Before dismantling, protect the support-arm head against falls (e.g., using
lifting equipment). To remove the support-arm head call on another person to actively
support the support-arm head.
Note the mounting position of the support-arm head!

Release the support-arm head [3] with support-arm flange [2] from the support-arm head
column [1] (6 screws [4]) and carefully lower using the lifting equipment.
13. Note the cable and hose layout!
Pass all cables and hoses from the support-arm head [3] back through the service
opening in the support-arm head flange [2].
14. Note on workplace safety: Due to the heavy weight of the support-arm head, adopt a
back-friendly posture when taking it off the lifting equipment! A second person is required
when lifting down the support-arm head!
With the help of another person lift the support-arm head [3] off the lifting equipment
and put is safely aside.
Assembly
1. Note on workplace safety: Due to the heavy weight of the support-arm head, adopt a
back-friendly posture when lifting it onto the lifting equipment! A second person is
required when lifting the support-arm head!
With the help of another person, lift the support-arm head onto a suitable lifting
equipment.
2. ATTENTION, do not rip out the cables and hoses or pull them over sharp edges.
Observe the original cable and hose layout!
Carefully pass all cables and hoses from the main support arm through the services
opening in the support-arm head flange into the support-arm head.
3. WARNING
Risk of tipping over! Danger of personal injury and property damage if the
support-arm head falls!
The support-arm head drops abruptly under its own weight and can lead to serious injury
and damage the support-arm head. Before assembly, protect the support-arm head
against falls. When assembling the support-arm head, call on another person to actively
support the support-arm head.
CAUTION
Crushing hazard for cables and hoses!
When lifting the support-arm head pay attention to the position of cables and hoses! Do
not crush the cables and hoses!
Position the support-arm head with support-arm head flange under the support-arm head
column, carefully raising it using the lifting equipment and aligning the support-arm head
column to the hole in the support-arm head flange.
4. Observe the original mounting position of the support-arm head!
Mount the support-arm head with support-arm head flange onto the support-arm head
column (Tighten 6 screws with a torque of 20 Nm).
5. Check the support-arm head with support-arm head flange are soundly seated on the
support-arm head column.
6. Connect the support-arm head to the mains supply (See chapter 13.2, page 120,
section “Connecting”).
“Assembly”).
“Connecting”),
“Connecting”).
10. Mount all modular panels on the support-arm head (See chapter 8.2, page 35, section
“Assembly”).
1 625 126).
TEST
Philips MCS adapter kit
8.8 Philips MCS adapter kit

NOTE
Please observe the "Philips System Installation Manual - MCS with Universal Suspension"
(DMR201977 and DMR180793).
8.8.1 Control handles for fastening frame
ATTENTION
Risk of crushing and shearing cables!
When placing the cables, ensure that all leads are correctly guided through the brackets of
the control handles and that the fastening frame is not damaged.
The control handles are always changed in pairs.
Removal
1. Prepare the ceiling-mounted supply unit (See chapter 5.1, page 25).
2. Move the ceiling-mounted supply unit to the working position (See chapter 5.2,
page 26).
3. Disconnect the power to the ceiling-mounted supply unit (See chapter 6.1, page 29).
5. If necessary, remove the applied additional components from the fastening frame and
store in a safe place.
Figure 10 Disconnect the control handle

[1] Left control handle [5] Plug-in connection
[2] Right control handle [6] Fastening frame
Cables for the control handles
[3] Detachable half disc [7] Aperture opening

[4] Cylinder head screw M3x12
6. Hold the control handle [1]/[2] securely and remove the detachable half disc [3] from
the control handle (4 screws [4]).
7. Note the assembled position of the control handle.
Carefully remove the control handle [1]/[2] from the fastening frame [6].
8. Note the cable routing!
Remove the plug from the cable control handle from the plug-in connection [5] of the
control handle [1]/[2] and release the conduit.
Assembly
1. Restore the cable routing in the control handles.
Fit the plug of the cable control handle from the aperture opening [7] onto the plug-in
connection of the control handle.
2. Note how the control handle was originally installed. The operating handles need to
face the rear of the fastening frame. Do not crush the cables!
Place the control handle and the half disc around the pipe of the fastening frame so that
the aperture opening is covered.
3. Fit the half disc to the control handle (4 screws).
4. Secure any removed additional components to the fastening frame.
6. Connect the power to the ceiling-mounted supply unit (See chapter 6.2, page 29).
TEST
Run a functional test on the ceiling-mounted supply unit! Check the brakes and lift function in
particular.
8.8.2 Cables for the control handles
ATTENTION
When placing the cables, ensure that all leads are correctly guided through the brackets of
the control handles and that the fastening frame is not damaged.
Removal
page 26).
Cables for the control handles
Figure 11 Remove the cables for the control handles

[1] Fastening frame [5] Large plug
[2] Support-arm head column [6] Small plug
[3] Control handle [7] Aperture opening
[4] Cable control handles [8] Plug-in connection
6. Remove the control handles [3] from the fastening frame [1] (See chapter 8.8.1,
page 50) and put in a safe place.
7. Note the cable positions.
Separate the cable harness support-arm system (24V bus cable) from the cable control
handles [4] at the top of the fastening frame [1] for the support-arm head column [2].
8. Pull the large plug [5] of the cable control handles [4] a little out of the fastening frame
[1] and cut it off.
Philips fastening frame
Assembly
1. Connect the small plug [6] of the new cable control handles with the cable ends of the
cut-off plug. The old cable ends are used to help lifting so that the new cable control
handles can be drawn in.
2. Always carefully guide the cables.
Carefully pull the small plug [6] of the old cable control handles at the bottom of the
aperture opening [7] of the fastening frame until the small plug of the new cable control
handles is guided out.
3. Separate the connection between the old and the new cable control handles and
properly dispose of the old cables.
4. Repeat steps 2. and 3. at the aperture opening on the other side of the fastening frame.
5. Observe the original cable connections and layout of the cable control handles.
Insert the large plug of the cable control handles into the bushing of the cable harness
support-arm system (24V bus cable) at the top of the fastening frame for the support-arm
head column.
6. Restore the cable routing in the control handles.
Fit the plug [6] of the cable control handle coming from the aperture opening onto the
plug-in connection [8] of the control handle.
7. Secure the left and right control handles (See chapter 8.8.1, page 50).
TEST
particular.
8.8.3 Philips fastening frame
CAUTION
Risk of injury to patients and operators from incorrectly fitted fastening frame!
An incorrectly fitted fastening frame can lead to injuries from falling parts or live parts.
The assembly/disassembly of the fastening frame should only be performed by service
technicians of TRUMPF Medizin Systeme GmbH + Co. KG or by personnel authorised,
trained, and certified by Trumpf Medical!
Removal
page 26).
6. Remove the control handles from the fastening frame (See chapter 8.8.1, page 50) and
put in a safe place.
7. Remove the cables for the control handles from the faulty fastening frame(See
chapter 8.8.2, page 51) and put in a safe place.
Figure 12 Disassemble the fastening frame

[1] Cover half [6] Adapter
[2] Snap-in nose [7] Cylinder screw M8x25 with shim and
bushing
[3] Opening [8] Shoulder screw with shim and insulating
sleeve
[4] Fastening frame [9] M4x10 flathead screw
[5] Support-arm head column [10]Notch
8. Remove 2 screws [9] from the connection sites at the side of the cover half [1].
9. Pay attention to where the cover halves were installed.
Release the openings [2] from the snap-in noses [3] on both sides of the cover halves [1].
10. Remove both cover halves [1] and put in a safe place.
11. Note the cable positions.
Pull the plug of the cable control handles from the bushing of the cable harness support-
arm system at the top of the fastening frame [4] for the support-arm head column [5].
12. WARNING
Danger of personal injury and property damage if the fastening frame falls!
When the fastening frame is loosened from the support-arm head column, the fastening
frame sinks suddenly due to its own weight and this can lead to severe injuries. Before
dismantling, secure the fastening frame against falls (e.g. using lifting equipment). When
disassembling the fastening frame, call on another person to actively support it.
ATTENTION, this releases the insulation plate, which can fall. Do not rip off the cable
harness support-arm system when removing the fastening frame.
Note the assembled position of the fastening frame.
Securely hold the fastening frame [4] and release from the adapter [6] together with the
insulation plate (4 screws with shims and bushings [7], 2 shoulder screws with shim and
insulating sleeve [8]) and carefully lower with the lifting device.
13. Pay attention to how the cables were installed.
Guide all cables from the fastening frame [3] into the support-arm head column.
14. Note on workplace safety: Due to the heavy weight of the fastening frame, adopt a
back-friendly posture when taking it off the lifting equipment! A second person is required
when lifting down the fastening frame.
With the help of another person, lift the fastening frame [4] off the lifting equipment and
put it safely aside.
Assembly
Figure 13 Assemble the fastening frame

[11]Pushbutton [13]left control handle
[12]Aperture opening
1. Note on workplace safety: Due to the heavy weight of the fastening frame, adopt a
back-friendly posture when lifting it onto the lifting equipment! A second person is
required when lifting the fastening frame.
With the help of another person, lift the fastening frame onto a suitable lifting device.
2. Place the insulation plate on the mounting plate of the fastening frame and line up.
3. ATTENTION, do not rip out the cables or pull them over sharp edges.
Note how the cables were originally installed.
Carefully guide the cable harness support-arm system from the support-arm head column
through the insulation plate into the fastening frame.
4. WARNING
Risk of tipping over! Danger of personal injury and property damage if the
fastening frame falls!
The fastening frame drops abruptly under its own weight and can lead to serious injury
and damage the fastening frame. Before assembly, protect the fastening frame against
falls. When assembling the fastening frame, call on another person to actively support it.
ATTENTION
Danger of cables becoming crushed!
When lifting the fastening frame, pay attention to the position of cables! Do not crush the
cables!
Position the fastening frame with the insulation plate under the adapter on the support-
arm head column and carefully lift with the lifting device.
5. Align the adapter so that the notch [10] is facing the front of the fastening frame.
6. Assemble the fastening frame with the insulation plate on the adapter (4 screws with
shims and bushings, 2 shoulder screws with shims and insulating sleeves). Tighten the
screws with 25 Nm.
7. Remove the push button [11] from the right and left aperture opening [12] of the
fastening frame.
8. Lay the cable control handles into the fastening frame and connect with the cable
harness support-arm system (See chapter 8.8.2, page 51). Here the Philips cable is in
the fastening frame instead of the old cable control handle, as described. Carry out work
steps with this cable.
9. Fit the control handle [13] to the fastening frame (See chapter 8.8.1, page 50).
10. Place both cover halves around the adapter, push the cover halves into each other and
lock the snap-in noses into the openings.
11. Fit the cover halves into the side of the connection points with 2 screws.
12. Check the fastening frame for secure fit in the support-arm head.
TEST
particular.
Repairs to the main support arm
9 Repairs to the main support arm

CAUTION
Ceiling rose/bezel
9.1 Ceiling rose/bezel

Open
Figure 14 Ceiling rose

[1] Ceiling rose diaphragm [4] Halves of the ceiling rose/bezel
[2] End cap 12.7x14.3x10.3 [5] Guide rails
[3] M6x30 cylinder head screw
6. Using a screwdriver, carefully remove the two end caps [2] on the ceiling rose/bezel.
7. Loosen (but do not remove) the attachment screws (2 screws [3])! The ceiling rose/
bezel will lower.
Additional step for the bezel:
Loosen two additional attachment screws (2 screws).
8. CAUTION
Danger of material damage to ceiling rose/bezel!
Pay attention to the ceiling rose diaphragm [1] when pulling the halves of the ceiling
rose and bezel [4] apart!
Pull the halves of the ceiling rose/bezel diaphragm [4] on the guide rails [5].
Ceiling rose/bezel
Closing
1. Carefully slide together the (new) halves of the ceiling rose/bezel on the guide rails.
2. Mount the closed ceiling rose/bezels (by tightening 2 screws).
Additional step for the bezel:
Tighten two additional attachment screws (2 screws).
3. Put two new end caps into the ceiling rose/bezel.
4. Slide the canopy diaphragm up onto the flange tube until it locks into place with the
ceiling rose/bezel.
5. Make sure that the ceiling rose/bezel and ceiling rose diaphragm are securely seated.
1 625 126).
Ceiling rose diaphragm
9.2 Ceiling rose diaphragm

CAUTION
Hygiene protection
Replace damaged canopy diaphragms.
Removal
5. Open the ceiling rose or bezel (See chapter 9.1, page 58, section “Open”).
Figure 15 Ceiling rose diaphragm

[1] Ceiling rose [2] Ceiling rose diaphragm
6. Pull the ceiling rose diaphragm [2] down from the flange, cut it and remove.
Assembly
1. Place a ceiling rose diaphragm around the flange.
2. Close the ceiling rose or bezel (See chapter 11.2, page 59, section “Closing”).
3. Slide the ceiling rose diaphragm up onto the flange tube until it locks into place with the
ceiling rose of the bezel.
4. Make sure that the ceiling rose/bezel and ceiling rose diaphragm are securely seated.
Main support arm with support-arm flange as a unit
9.3 Main support arm with support-arm flange as a unit

WARNING
Danger of personal injury and property damage if the main support arm falls!
During assembly/disassembly of the main support arm it drops abruptly under its own weight
and can lead to serious injury and damage the main support arm.
Before assembly/disassembly, protect the main support arm against falls (e.g, lifting
equipment). For assembly/disassembly call on another person.
NOTE
The transport caddy (pallet with metal frame) for the main support arm serves as an aid for
assembly/disassembly. The assembly/disassembly of the transport caddy is done while the
main support arm is ceiling mounted.
Removal
section “Removal”), push upwards on the support-arm head column and fix with a
cable tie.
11. Open the ceiling rose or bezel (See chapter 9.1 page 58, section “Open”).
12. If necessary, remove the hose support plate for standard gas supply lines (See
13. Disconnect all connecting cables from the interface plate:

- Mains connection (See chapter 13.1, page 115, section “Disconnecting”),
- Gas/compressed air connection (See chapter 14.1 page 129, section
14. Remove support-arm head with support-arm flange as a unit (See chapter 8.7, page 46,
section “Removal”) and put in a safe place.
15. Remove the support-arm head cover on the support-arm head column (See chapter 8.5,
Figure 16 Assemble the transport caddy on the main support arm

[1] With the lifting equipment, [6] Lower support arm
[2] Main support arm [7] Lower supporting member
[3] Upper carrying member [8] Nut with washer
[4] Upper support-arm component [9] Threaded rod
[5] Lateral carrying member [10]Spacer (transport timber)
16. CAUTION
Risk of shearing off the connecting cables!
Pay attention to the positions of supply lines when driving up lifting equipment and
lowering the main support arm! Do not crush or roll over cables.
Raise the transport caddy [1] using suitable lifting equipment next to the main support
arm [2], until the upper carrying member [3] is slightly above the upper edge of the
upper support arm component [4].
17. Carefully move the transport caddy [1] with the lifting equipment from the side towards
the main support arm [2] until the first lateral carrying member [5] is at the same height
of the joint of the lower support-arm component [6].
18. Place a spacer [10] between the top two transport members [3] and the upper support-
arm component [4] and between the upper support-arm component [4] and the lower
support-arm component [6].
19. On the transport caddy [1] assemble the lower supporting member [7] (screws and
nuts [8] on the threaded bolts [9] with protective rubber).
All support-arm components must be fixed in the transport caddy [1].
Figure 17 Main support arm with support-arm flange as a unit

[4] Upper support-arm component [14]Isolator
[11]Threaded rod [15]Washer
[12]Support-arm flange [16]Nut (M16)
[13]O-ring
20. Note the mounting position of the main support arm!
On the ceiling mount, loosen the main support arm at the support-arm flange [12]
from the threaded rods [11] (4 or 8 nuts [16] with washer [15], isolator [14]
and O-ring [13]).
21. ATTENTION, actively secure the main support arm with support-arm flange when
lowering.
Carefully lower the main support arm with support-arm flange [12] using the lifting
equipment.
Assembly
NOTE
Follow the installation instructions!
When mounting the main support arm with support-arm flange as a unit, also follow the
installation instructions for the ceiling supply unit (Doc. No. 1628994)!
NOTE
Pay attention to the mounting position of the main support arms in tandem
arrangement!
So that the two support arms can be reversed during operation, the main support arm with
the longer spacer tube must always point to the wall to which the main support arm is aligned!
Accordingly, the main support arm with the shorter spacer tube must point into the work area.
1. On the ceiling mount, check the fixing points (nuts) of the main support arm, readjusting
if necessary (See chapter 9.4, page 69, section “Assembly”).
2. A CAUTION
Pay attention to the positions of cables when driving up lifting equipment and raising the
main support arm! Do not crush or roll over cables.
Observe the original mounting position of the main support arm!

Align the borings in the main support-arm flange with the threaded rods. The hose
support plate on the main support-arm flange must be parallel to the gas connections of
the interface plate.
3. Using a suitable lifting equipment, carefully raise the main support arm in the transport
caddy under the ceiling mount (approx. 20 cm between the main support-arm flange
and the interface plate) and adjust if necessary.
4. Carefully pass all cables and hoses from the support-arm flange through the services
opening in the interface plate (stepladder needed).
5. Connect all connecting cables to the interface plate:
- Mains connection (See chapter 13.1, page 117, section “Connecting”),
- Gas/compressed air connection (See chapter 14.1, page 130, section
“Connecting”).
6. Arrange all cables and hoses free of kinks in large loops and attach to the threaded rods
with cable ties.
7. Excess cable and hose lengths should be stowed without twists or kinks in the false
ceiling.
8. If applicable, replace the hose support plate for standard gas supply lines
(See chapter 11.1, page 94, section “Assembly”).
9. Carefully raise the main support arm and main support-arm flange with the lifting
equipment and introduce the threaded rods into the borings in the support-arm flange.
If necessary, correct the alignment.
ATTENTION, the upper isolators must be properly seated in the borings in the support-
arm flange.
10. Up on the ceiling mount, for each of the three outer threaded rods or fixing points, tighten
a nut with washer, isolator and O-ring with a torque of 70 Nm.
The main support arm is then fixed to the ceiling mount.
11. Check the alignment of the main support arm and, if necessary, adjust the fixing points
(nuts) on the ceiling mount (page 69, section “Assembly”).
12. Up on the ceiling mount, tighten a nut with washer, isolator and O-ring with a torque of
70 Nm on each of the remaining threaded rods.
13. On the transport caddy, loosen the lower supporting member on all main support arms
(upper nuts on the threaded rods).
The support members must no longer be in contact with the main support arm.
If necessary, completely remove the lower supporting member for the affected main
support arm (threaded bolts with protective rubber, washers and nuts).
14. Remove the transport fixings on the transport caddy (1 washer and nut each).
15. ATTENTION, the sections of the main support arm must be free.
Raise the transport caddy slightly using the lifting equipment, move it sideways away
from the main support arm and lower it.
16. Remove any attached transport device (e.g., timber) between the support arms.
17. Manually move the new main support arm to the working position (See chapter 5.2,
page 25).
18. Carefully pass all cables and hoses through the support-arm head cover, push the
support-arm head cover upwards on the support-arm head column and secure it to the
support-arm head column (cable tie).
“Assembly”).
“Connecting”),
“Connecting”).
“Assembly”).
1 625 126).
TEST
Main support arm fixing points (nuts)
9.4 Main support arm fixing points (nuts)

Depending on the preassembly set (solo/tandem arrangement), the horizontal alignment of
the main support arm involves 4 or 8 threaded rods.
Removal
tie.
12. If necessary, remove the hose support plate for standard gas supply lines
(See chapter 11.1, page 93, section “Removal”) and put in a safe place.
- Mains connection (See chapter 13.1, page 115, section “Disconnecting”),
15. Remove the support-arm head cover on the support-arm head column (See chapter 8.5,
16. Remove main support arm with support-arm flange as a unit (See chapter 9.1, page 61,
Figure 18 Main support arm fixing points (nuts)

[1] Threaded rod [2] Nut (M16)
17. Note and mark the mounting position of the nuts!
On the ceiling mount, remove a nut [2] from each of the threaded bolts [1] with washer,
isolator and O-ring and put in a safe place.
Assembly
1. Restore the nuts to their original mounting position!
On each threaded rod, place a nut at a distance of 63 mm from the bottom of the
threaded rod.
2. On 3 threaded rods, mark the fixing points (nuts) at the lower end (edding marker).
3. On each of the remaining threaded rods, screw the nut 10 mm further along the
threaded rod.
4. Horizontally level the fixing points (nuts) on the three marked threaded rods using
a digital level.
5. On all threaded rods, push a washer and an isolator on the threaded rod and secure
with an O-ring on the threaded rod.
6. Attach the main support arm and support-arm flange as a unit (See chapter 9.1,
“Connecting”).
“Assembly”).
“Connecting”),
“Connecting”).
“Assembly”).
1 625 126).
TEST
End cover on support-arm component
9.5 End cover on support-arm component

Removal
Figure 19 End Cover on support-arm component

[1] Clip [3] End Cover
[2] Countersunk screw ST 3.5x9.5 [4] Support-arm component
6. Loosen the side cover strips on the support-arm component [4] out of the groove and pull
out approx. 10 cm (2x).
7. Loosen the clips [1] (remove 1 screw on each side [2]).
8. Lightly press the clips [1] in through the pre-drilled holes with a screwdriver and remove.
The end cover [3] is unlocked.
9. Pull the end cover [3] off.
End cover on support-arm component
Assembly
1. Replace clips where necessary.
2. Place the end cover on the support-arm component.
3. Insert the clips into the end cover and secure to the support-arm component with screws
(1 screw on each side).
4. Press the side cover strips in on both sides of the support-arm component.
5. Check that the end cover is securely mounted.
1 625 126).
TEST
Bearing cover
9.6 Bearing cover

CAUTION
Risk of injury to patients and users due to bearing covers installed improperly!
Improperly installed bearing covers can result in injuries due to crushing and abrasions on the
bearing points.
The installation/removal of bearing covers may performed only by service technicians from
Equipment package Warehouse

HL - upper bearing cover (2 halves)
(TruPort 7000/7500) - lower bearing cover (2 halves)
- total of 8 plastic screws
ML - upper bearing cover (2 halves)
(TruPort 5000) - lower bearing cover (2 halves)
- total of 4 metal screws
ML HV - bearing cover (2 halves)
(TruPort 5500) - total of 2 metal screws
Removal
Bearing cover
Figure 20 bearing cover

[A] TruPort 7000/7500 bearing cover [1] Warehouse
[B] TruPort 5000 bearing cover [2] Upper bearing cover halves
[C] TruPort 5500 bearing cover [3] Lower bearing cover halves
[4] Flathead screw M4x6
Bearing cover
6. Note the positions of the bearing cover halves!

ATTENTION, for the TruPort 5000/5500, when one half of the bearing cover is
released, the other half also becomes free.
Hold the upper bearing cover halves [2] 1) and the lower bearing cover halves [3] firmly
and remove them from the bearing [1] (2/4/8 2) screws [4] on the right and left of the
bearing cover).
Assembly
1. Observe the original arrangement of the bearing cover halves!
For TruPort 5000/5500 main support arms, the tabs on the bearing cover halves must
overlap properly.
Install the upper and lower bearing cover halves on the bearing (2/4/8 3) screws on
the right and left of the bearing cover).
1 625 126).
TEST
1)
only for non-height-adjustable support-arm components
2)
depending on the equipment package
3)
depending on the equipment package
Support-arm head column with bearing
9.7 Support-arm head column with bearing

CAUTION
Risk of injury to patients and users due to the support-arm head column installed
improperly!
An improperly installed support-arm head column can cause injury due to falling parts, leaking
media, or conductive parts.
The installation/removal of the support-arm head column may performed only by service
technicians from TRUMPF Medizin Systeme GmbH + Co. KG or by personnel authorised,
trained, and certified by Trumpf Medical.
Removal
section “Removal”), push upwards on the support-arm head column and fix with
a cable tie.
12. On the support-arm head column, release the support-arm head cover (remove the
cable tie), remove it from the support-arm head column (See chapter 8.5, page 41,
13. Remove the bearing cover on the support-arm head column (See chapter 9.6, page 72,
14. Remove/release the end cover on the support-arm component (See chapter 9.5,
page 70, section “Removal”) and hold securely.
15. If necessary, remove the powerline KB receiver from the end cover (See chapter 12.5,
page 101, section “Removal”).

16. If necessary, remove the brake lever and brake diaphragm for electro-pneumatic brakes
17. If necessary, remove the friction brake as a unit (See chapter 12.3, page 105, section
“Removal”).
Figure 21 Support-arm head column with bearing

[1] Support-arm component [3] Support-arm head column
[2] M12x35 screw
18. WARNING
Danger of personal injury and property damage if the support-arm head
column falls!
When the support-arm head column with bearing is released from the main support arm,
the support-arm head column drops abruptly under its own weight and can lead to
serious injury and damage the support-arm head column. Actively secure the support-
arm head column when dismantling.
On the support-arm component [1]/the ceiling mount, loosen the support-arm head
column [3] (4 screws [2]).
19. Carefully pass all cables and hoses through the support-arm head column and remove
the support-arm head column.
Assembly
1. Carefully pass all cables and hoses through the support-arm head column.
2. Install the support-arm head column at the top of the support-arm component/ceiling
mount (4 screws).
3. If necessary, attach the friction brake as a unit (See chapter 12.3, page 106, section
“Assembly”).
4. If necessary, attach the brake lever and brake diaphragm for the electro-pneumatic
brake (See chapter 12.6, page 104, section “Assembly”).
5. If necessary, attach the powerline KB receiver to the end cover (See chapter 12.5,
6. Attach the end cover to the support-arm component (See chapter 9.5, page 71, section
“Assembly”).
7. Attach the bearing cover at the top of the support-arm head column (See chapter 9.6,
8. Carefully pass all cables and hoses through the support-arm head cover, push the
support-arm head cover upwards on the support-arm head column and secure it to the
support-arm head column (cable tie).
10. On the support-arm head column, release the support-arm head cover (remove
the cable tie), push the support-arm head column downwards and attach it
“Assembly”).
“Connecting”),
“Connecting”).
“Assembly”).
1 625 126).
TEST
Repairs to height-adjustable support-arm components
10 Repairs to height-adjustable support-arm components

CAUTION
X06 cover
10.1 X06 cover

CAUTION
Risk of injury to patients and users due to cover installed improperly!
An improperly installed cover on the height-adjustable support arm can cause injury due to
crushing or abrasion, leaking media, or conductive parts.
The installation/removal of the cover may performed only by service technicians from
Removal
Figure 22 X06 cover

[1] X06 cover [3] Ridges in the cover
[2] Corners of the cover
X06 cover
8. On the support arm, push the cover [1] in the direction of the bearing until the corners [2]
are free.
9. Hold the raised cover [1] at the corners [2] and, holding it up in that position, push it
down and away from the bearing slide until the ridges are free [3].
10. Remove cover [1].
Assembly
1. Place the cover on the top of the support-arm component.
2. Push the cover slightly down and away from the bearing and insert the ridges into the
guide rails in the support-arm component.
3. Push the cover upwards towards the bearing until both corners extend over the support-
arm component.
4. Push the two corners of the cover gently downwards.
The corners must audibly click into the guide rails.
5. Push the cover along the guide rails down and away from the bearing until the cover sits
flush with the support-arm component.
7. Attach both covers to the support-arm component (See chapter 9.5, page 71, section
“Assembly”).
1 625 126).
TEST
Electrical drive
10.2 Electrical drive

CAUTION
Risk of injury to patients and users due to drive installed improperly!
An improperly installed drive can cause injury due to falling parts, leaking media, or
conductive parts.
The installation/removal of the drive may performed only by service technicians from
CAUTION
Risk of injury!
When changing to the electrical drive, the support-arm head or platform must be fully
supported with appropriate devices (lifting equipment, support structure)!
Removal
CAUTION
Risk of injury!
On removing the drive, the support-arm component moves abruptly upwards.
Before dismantling the drive, put the support-arm component in the upper parking position!
2. Put the ceiling supply unit in the upper parking position (See chapter 5.3, page 27).
8. Remove X06 cover (See chapter 9.6, page 79, section “Removal”) and put in a safe
place.
9. Note the cable positions!
In the support-arm component, remove the plug of the motor power supply cable from
the socket on the motor controller.
Electrical drive
Figure 23 Electrical drive

[1] Electrical drive [4] Locking washer
[2] M16x2 threaded bolts [5] Bolts
[3] Bracket [6] Spindle plate
10. Release drive [1] from the holder [3] (1 screw at both sides [2]).
11. Note the mounting position of the drive!
Release drive [1] both sides from the spindle plate [6] (1 bolt [5] with 2 retaining
washers [4]) and remove from the support-arm component.
Electrical drive
Assembly
1. Observe the original mounting position of the drive!
Place the new drive in the support-arm component and attach it to the spindle plate
(1 bolt with 2 retaining washers).
2. Attach the drive to the support (1 screw on either side).
3. Check that the drive is securely fastened.
4. Note the original connection assignment!
In the support-arm component, push the plug of the motor power supply cable into the
socket on the motor controller. (See chapter 25 “Circuit diagrams”, page 181).
5. Install the X06 cover (See chapter 9.6, page 80, section “Assembly”).
“Assembly”).
1 625 126).
TEST
HV motor controller with power supply
10.3 HV motor controller with power supply

ATTENTION, pay close attention to assemblies requiring serial numbers, see chapter 18,
page 164.
Removal
place.
Figure 24 HV motor controller with power supply

[1] HV motor controller with power supply [3] Mounting rail
[2] Locking [4] Support-arm component

In the support-arm component, remove cables W12/W8, W9, the motor power supply
cable and W13 from the sockets on the controller.
10. Note the mounting position of the controller!
Securely hole the control [1], press lightly on the orange-coloured lock [2] of the
control [1] and keep pressed.
The control [1] is unlocked.
11. Lightly tip the control [1] and carefully remove from the mounting rail [3].
HV motor controller with power supply
Assembly
1. Observe the original mounting position of the controller!
In the support-arm component, position the control on the unlocked side on the mounting
rail.
2. Press the latch on the controller gently inwards, hold it in and attach to the mounting rail.
3. Observe the original cable connections and layout!
In the support arm, plug cables W12/W8, W9, the motor power supply cable and
W13 into the respective sockets on the controller. (See chapter 25.8 “TruPort USA
TruPort #1665988 socket wiring”, page 190).
“Assembly”).
1 625 126).
TEST
Limit switch
10.4 Limit switch

CAUTION
Risk of injury to patients and users due to limit switches installed improperly!
Limit switches installed improperly can result in injuries due to uncontrolled movements.
The installation/removal of limit switches may performed only by service technicians from
Removal
place.
Figure 25 Limit switch

[1] Limit switch [3] M3x10 cylinder head screw
[2] Mount for the limit switch [4] Washer
Limit switch

Free lead W9 in the support-arm component (remove the cable tie).
10. Note the connection assignments!
Remove the plug for cable W9 from the socket in the limit switch [1].
11. Note and mark the mounting position of the limit switch!
In the support-arm component [1] remove the limit switch (2 screws [3] with
washers [4]).
Assembly
1. Restore the limit switch to its original mounting position!
In the support-arm component, attach the limit switch to its mount (2 screws with washers).
In the support-arm component, push the plug of cable W9 into the socket on the limit
switch (See chapter 25 “Circuit diagrams”, page 181).
3. Note how the cable was originally installed!
In the support-arm component, attach cable W9 to the support with a cable tie.
“Assembly”).
1 625 126).
TEST
Fuse
10.5 Fuse
If the motorised height adjustment fails, after checking the supply voltage, inspect the fuse.
CAUTION
Danger of material damage to the ceiling pendant!
The fuses may only be replaced by new fuses of the same type and rating.
Removal
Figure 26 Fuse
[1] Fuse [3] Support-arm component
[2] Retaining sleeve
6. At the bottom of the support-arm component [3], remove the fuse sleeve [2] and fuse [1]
(SSD).
Fuse
Assembly
1. At the bottom of the support-arm component, install the fuse sleeve and fuse (SSD).
1 625 126).
TEST
Powerline E3KM receiver
10.6 Powerline E3KM receiver

page 164.
The receiver for the motor controller is in the height-adjustable support-arm component.
Removal
place.
Figure 27 Powerline E3KB receiver

[1] Powerline E3KB receiver [2] Support-arm component

Remove the plugs for cables W4/W11 and W8/W12 from the sockets on the
receiver [1].
10. Note the mounting position of the receiver!
Remove the receiver [1] on the support-arm component [2] (double-sided adhesive
tape).
Powerline E3KM receiver
Assembly
1. Restore the original cable connections and layout!
Place the plugs for cables W4/W11 and W8/W12 into the corresponding sockets on
the receiver [1] (See chapter 25 “Circuit diagrams”, page 181).
2. Observe the original mounting position of the receiver!
Fix the receiver in the support-arm component with double-sided adhesive tape.
5. Attach all covers to the support-arm component (See chapter 9.5, page 71, section
“Assembly”).
1 625 126).
TEST
Repairs to the ceiling mount
11 Repairs to the ceiling mount

CAUTION
Hose support plate for standard gas supply lines
11.1 Hose support plate for standard gas supply lines

CAUTION
Risk of injury to patients and users due to hose support plate installed improperly!
A hose support plate installed improperly can result in injuries due to leaking media.
The installation/removal of the hose support plate may performed only by service technicians
Removal
Figure 28 Hose support plate for standard gas supply lines

[1] Interface plate [3] M6x30 screw
[2] Hose support plate
7. Note the mounting position of the hose support plate!

Remove the hose support plate [2] on the interface plate [1] (1 screw [3]).
Hose support plate for standard gas supply lines
Assembly
1. Observe the original mounting position of the hose support plate!
Attach the hose support plate to the top of the interface plate (1 screw).
1 625 126).
TEST
Interface plate
11.2 Interface plate

WARNING
Work on the electrical connection of the ceiling supply unit may only be done by a trained
electrician or a qualified person with comparable qualifications.
Work on the gas connections may only be carried out when the gas supply is turned off!
NOTE:
The interface plate is generally fastened to 4 threaded rods. With the TruPort 7000/7500
solo stands, tandem stands and tandem arrangements, the 4 remaining threaded rods are
only put through the holes in the interface plate, they are not fixed.
Removal
other modules with outlets for media (See chapter 8.2 page 34, section “Removal”).
section “Removal”), push upwards on the support-arm head column and fix with a
cable tie.
12. If necessary, remove the hose support plate for standard gas supply lines
- Mains connection - mains cable (See chapter 13.1, page 115, section
Interface plate
15. (Completely) remove the main support arm and support-arm flange (See chapter 9.1,
Figure 29 Interface plate

[1] Threaded rod [3] Nut (M16)
[2] Interface plate [4] Protective tube
16. On the ceiling mount, remove the protective tubes [4] from the threaded rods [1].
17. Note the mounting position of the interface plate!
Remove the interface plate [2] from the threaded rods [1] (4 nuts [3]).
Interface plate
Assembly
1. Note the original mounting position of the interface plate!
One side of the interface plate must be aligned in parallel to the ceiling anchor plate
and the connections/connecting blocks must be pointing downwards.
On the ceiling mount, mount the new interface plate onto the threaded rods (Tighten 4
nuts with a torque of 70 Nm).
2. Slide the protective tubes onto the threaded rods.
3. On the ceiling mount, check the fixing points (nuts) of the main support arm, readjusting
if necessary (page 69, section “Assembly”).
4. Attach the main support arm and support-arm flange as a unit (See chapter 9.1,
- Gas/compressed air connection (See chapter 14.1 page 130, section “Connecting”).
6. If applicable, replace the hose support plate for standard gas supply lines
“Assembly”).
“Connecting”),
“Connecting”).
“Assembly”).
1 625 126).
TEST
Repairs to the brake system
12 Repairs to the brake system

CAUTION
Within the action range (sum of the swivelling ranges), the main support arm can be moved
and locked into any position in the room. Securing and locking the controlled room position
is done via the friction or electro-pneumatic brakes in the joints of the support-arm component/
head bearing.
Friction brakes
1
2
3
Figure 30 Friction brakes
[1] Adjusting nut [3] Friction element
[2] Spring washers
Friction brakes are located in all three possible joints on the main support arm as standard.
The braking action uses as little force as possible, so that the main support arm can be moved
into the desired position. Use of friction brakes does not result in movement lockouts.
The braking action arises from static friction:
- The brake or frictional force is transferred via the friction element [3] to an axial friction
surface on the swivel joint.
- The frictional force is generated by the spring washers [2].
- Holding torque is adjusted using the adjusting nut [1].
Electro-pneumatic brake
p
3
1 4
5
3 2
4 6
1
7
2
Figure 31 Electro-pneumatic brake
[1] Brake lever [5] Pressure pins
[2] Brake diaphragm [6] Spring washers
[3] Adjusting nut [7] Friction element
[4] Levelling element
Electro-pneumatic brakes consist of a friction brake with an attached brake lever. Electro-
pneumatic brakes exert a much higher braking force than friction brakes, and the
configuration of the inner spring assembly is different. Pulling on the brake lever [1]
pneumatically releases the friction brake. Compressed air [P] is therefore only necessary
for brake release.
- A brake diaphragm [2] is embedded in the brake lever [1], which transfers compressed air
for the lifting force. This lifting force overcomes the force of the pre-stressed spring
washers [6] and pulls the pressure pins [5] slightly away from the friction surface. For this,
the brake lever [1] is positioned off-centre on the friction brake.
- The eccentricity is compensated by the levelling element [4]. The movement of the brake
lever [1] is transferred onto the friction element [7] via the pressure pins [5] using the
adjusting nut [3].
The electro-pneumatic brake is controlled via the control keys. In emergency situations, the
braking force of the electro-pneumatic brake can be overcome by increased force. This can
lead to increased wear of the brake.
It is possible to retrofit horizontal swivelling main support arms with electro-pneumatically
controlled brakes on all joints. The lower joint on height-adjustable support-arm components
cannot be retrofitted. Retrofitting may only be performed by service technicians from
TRUMPF Medizin Systeme GmbH + Co. KG or by personnel authorised, trained and
certified by Trumpf Medical!
Symbols
Coloured dots on the joints show the assignment of the respective brake to the operating
keypad.
Coloured dot Brake

Support-arm component joint - upper
Support-arm component joint - middle/
lower
Powerline E3KB receiver
12.1 Powerline E3KB receiver

page 164.
The brake control receiver is located on the inside of the end cover of the respective joint
brake.
Removal
6. Release the end cover on the support-arm component (See chapter 9.5, page 70,
section “Removal”) and hold securely.
Figure 32 Powerline E3KB receiver

[1] Powerline E3KB receiver [2] End cover

Pull the connection plugs for leads W2 and X31/X32/X33 (valve control) out of the
receiver socket [1].
8. Note the mounting position of the receiver!
Remove the receiver [1] on the end cover [2] (double-sided adhesive tape).
9. Put the end cover [2] and receiver [1] in a safe place.
Powerline E3KB receiver
Assembly
1. Restore the original cable connections and layout!
Put the connection plugs for leads W2 and X31/X32/X33 (valve control) in the receiver
socket (See chapter 25 “Circuit diagrams”, page 181).
2. Observe the original mounting position of the receiver!
Fix the receiver to the end cover with double-sided adhesive tape.
“Assembly”).
1 625 126).
TEST
Brake lever and brake diaphragm for electro-pneumatic brake
12.2 Brake lever and brake diaphragm for electro-pneumatic brake

CAUTION
Risk of injury to patients and users due to brake lever and brake diaphragm
installed improperly!
Brake levers and brake diaphragms installed improperly can result in injuries due to
uncontrolled movements.
The installation/removal of the brake lever and brake diaphragm may performed only by
service technicians from TRUMPF Medizin Systeme GmbH + Co. KG or by personnel
authorised, trained, and certified by Trumpf Medical.
Removal
7. Remove the powerline KB receiver from the end cover (See chapter 12.5, page 101,
section “Removal”).
Figure 33 Brake lever and brake diaphragm for electro-pneumatic brake

[1] Brake lever [4] Brake hose
[2] Brake diaphragm [5] Levelling element
[3] Friction brakes [6] Adjusting nut
8. On the brake control valve in the support-arm component, press and hold the outer ring
on the brake hose [4] and remove the hose [4].
9. Note mounting position of the brake lever and the brake diaphragm!
ATTENTION, when releasing the brake lever [1] the brake diaphragm is also [2]
released.
In the support-arm component, release the brake lever [1] with brake diaphragm [2]
from the friction brake [3] (Remove 1 nut [6] with levelling element [5]).
The brake lever [1] and brake diaphragm [2] hang on the brake hose [4].
Brake lever and brake diaphragm for electro-pneumatic brake
10. Pass the brake hose [4] back through the opening in the brake lever [1] and remove the
brake diaphragm [2] with the brake hose [4] from the brake lever [1].
Assembly
CAUTION
When mounting the brake lever and brake diaphragm to the friction brake, pay attention to
the cables in the support-arm component! Do not crush the cables! Replace damaged cables.
1. Check the braking action of the friction brake and adjust if necessary (See chapter 15.2,
page 143).
Adjusting nut Effect

Hard pull Reduction of brake force
Slight pull Brake not properly released
2. Note the original mounting position of the brake diaphragm!

Lead the brake hose through the opening in the brake lever and insert the brake
diaphragm in the brake lever.
3. Note the original mounting position of the brake lever!
In the support-arm component, attach the new brake lever with brake diaphragm to the
friction brake.
4. ATTENTION, when tightening the locking nut, pay attention to the correct mounting
position of the levelling element centring device!
Grease and insert the levelling element.
The brake lever must rest free of play on the friction brake and be able to be gently
moved back and forth.
5. Mounting the levelling element (tighten locking nuts). The brake lever must be able to
move a few millimetres up and down.
6. In the support-arm component, on the brake control valve, insert the brake hose in the
opening of the valve and check it is seated properly.
7. Mount the powerline KB receiver on the end cover (See chapter 12.5, page 102,
“Assembly”).
1 625 126).
TEST
Friction brake (complete)
12.3 Friction brake (complete)

CAUTION
Risk of injury to patients and users due to friction brakes installed improperly!
A friction brake installed improperly can result in injuries due to uncontrolled movements.
The installation/removal of the friction brake may performed only by service technicians from
Removal
Figure 34 Friction brakes

[1] Friction brakes [2] Cylinder head screw M8x35
9. Pay attention to how the friction brake was installed!

In the support-arm component, remove the friction brake [1] (2 screws [2]).
Friction brake (complete)
Assembly
CAUTION
When mounting the brake lever and brake diaphragm to the friction brake, pay attention to
the cables in the support-arm component! Do not crush the cables! Replace damaged cables.
1. Note the original mounting position of the friction brake!

In the support-arm component, mount the friction brake (2 screws).
2. Check the braking action of the friction brake and adjust if necessary (See chapter 15.2,
page 143).
Adjusting nut Effect

Hard pull Reduction of brake force
Slight pull Brake not properly released
“Assembly”).
1 625 126).
TEST
Pressure pins with friction element (brake pad)
12.4 Pressure pins with friction element (brake pad)

CAUTION
Risk of injury to patients and users due to pressure pin with friction element
installed improperly!
A pressure pin with friction element installed improperly can result in injuries due to
uncontrolled movements.
The installation/removal of the pressure pin with friction element may performed only by
service technicians from TRUMPF Medizin Systeme GmbH + Co. KG or by personnel
authorised, trained, and certified by Trumpf Medical.
Removal
9. Remove the friction brake (completely) (See chapter 12.3, page 105, section
“Removal”) and place on a clean surface for further work.
Figure 35 Pressure pins with friction element (brake pad)

[1] Adjusting nut [4] Pressure pins
[2] Spring washers [5] Friction element
[3] Brake housing
Pressure pins with friction element (brake pad)
10. ATTENTION, when releasing the locking nut, the levelling element 1) and the 6 spring
washers are also released!
Note the mounting position of the pressure pins with friction element, the spring washers
the and levelling element 1)!
Remove pressure pins [4] with friction element [5] from the brake housing [3]
(1 adjusting nut [2]).
Assembly
1. Note the original mounting position of the pressure pins with friction element, the spring
washers and the levelling element 2)!
Mount pressure pins with friction element on the brake housing (1 adjusting nut).
2. Mount friction brake (completely) (See chapter 12.3, page 106, section “Assembly”).
“Assembly”).
1 625 126).
TEST
1)
For electro-pneumatic brakes only
2)
For electro-pneumatic brakes only
TruPort V124V pneumatic brake control (complete)
12.5 TruPort V124V pneumatic brake control (complete)

CAUTION
Risk of injury to patients and users due to brake control installed improperly!
A brake control installed improperly can result in injuries due to uncontrolled movements and
leaking media. The installation/removal of the brake control may performed only by service
Removal
Figure 36 TruPort V124V pneumatic brake control

[1] Brake control [3] Ring
[2] Valve [4] Brake hose

In the support-arm component, release both brake control cables [1] (remove cable
ties).
On the valve [2], press and hold the outer ring on both connections [3] and remove the
brake hose [4].
10. Pay attention to how the brake control was installed!
Remove the brake control [1] from the support-arm component.
TruPort V124V pneumatic brake control (complete)
Assembly
1. Note the original mounting position of the brake control!
Insert the brake control in the support-arm component.
In the support-arm component, on both sides of the valve, insert the brake hose in the
opening of the valve and check it is seated properly.
3. Note how the cable was originally installed!
In the support-arm component, attach both brake control cables with the cable ties.
“Assembly”).
1 625 126).
TEST
Brake hose
12.6 Brake hose

CAUTION
Risk of injury to patients and users due to brake hose installed improperly!
A brake hose installed improperly can result in injuries due to uncontrolled movements and
leaking media.
The installation/removal of the brake hose may performed only by service technicians from
Removal
6. Close the ceiling rose or bezel (See chapter 11.2, page 58, section “Open”).
7. If necessary, remove the upper modular panel on all 4 sides of the support-arm head
(See chapter 8.2, page 34, section “Removal”).
8. Remove/release all end covers from the support-arm component (See chapter 9.5,
page 70, section “Removal”) and put in a safe place/hold securely.
11. If necessary, remove the friction brake (completely) (See chapter 12.3, page 105,
section “Removal”) and place on a clean surface for further work.
Brake hose
Figure 37 Brake hose

[1] Brake hose [2] Support-arm component
12. In the main support arm, prepare the brake hose [1] for removal (release hose clamps).
13. Pay attention to how the brake hose was installed!
ATTENTION, do not damage brake hose when disassembling!
Carefully lead the brake hose [1] back through the support-arm component [2] to the
interface plate and remove.
Brake hose
Assembly
1. Note the original mounting position of the brake hose!
ATTENTION, do not damage brake hose when assembling!
Carefully pass the new brake hose from the interface plate through the support-arm
component to the support-arm head.
2. In the main support arm, fix the brake hose in the hose clamps.
3. If necessary, attach the friction brake as a unit (See chapter 12.3, page 106, section
“Assembly”).
brake (, page 104, section “Assembly”).
6. Mount all end covers on the support-arm component (See chapter 9.5, page 71,
“Assembly”).
1 625 126).
TEST
Repairs to the power supply
13 Repairs to the power supply

CAUTION
All cables and connections in the ceiling supply unit are pre-installed according to country-
specific/customer-specific requirements. Trouble-free retrofitting of further cables is possible
with the help of empty conduits and cable feeding aids.
Mains connection to the interface plate
13.1 Mains connection to the interface plate

WARNING
Work on the electrical connection of the ceiling supply unit may only be done by a trained
electrician or a qualified person with comparable qualifications.
NOTE
Functionally break connections to the motorised components!
Always connect the motorised components of a main support arm to a separate electrical
circuit, so that in the event of a circuit failure, the electric plug sockets on the support-arm head
do not shut down with it!
Each main support arm is connected to a separate terminal block on the interface plate.
The potential cables are clamped to the terminal strip on the interface plate.
Disconnecting
6. Open the ceiling rose/bezel (See chapter 11.2, page 58, section “Open”) and put in
a safe place.
Figure 38 Mains connection to the interface plate

[A] Plug connector [4] Strain relief
[B] Potential and earthing cable connection [5] Screw
[1] Interface plate [6] Terminal strip
[2] Terminal block [7] Potential cable
[3] Mains connection plug [8] Earthing cable
On the interface plate [1], remove the cable ties and strain relievers [4] from the cables
on the support arm side (1 screw each [5]).
8. Take note of the connection assignments and write them down!

Pull the mains lead plug [3] out of the terminal block [2]
The individual electric circuit cables are identified numerically.
Pull the potential cable on the support-arm side [7] out of the eye on the terminal
block [6].
Pull the potential cable on the support-arm side [8] out of the eye on the terminal
block [6].
Connecting
1. Restore to original connection assignments!
ATTENTION, note the diameter of the earthing cable!
On the interface plate, insert the support-arm side earthing cable into the eye on the
terminal block (See chapter 25.8 “TruPort USA TruPort #1665988 socket wiring”,
page 190).
Insert the support-arm side potential cable into the eye on the terminal block (See
chapter 25.8 “TruPort USA TruPort #1665988 socket wiring”, page 190).
Insert the plug of the support-arm side cable into the socket on the terminal block (See
chapter 25.8 “TruPort USA TruPort #1665988 socket wiring”, page 190).
Plug connections are encoded. Each plug carries 3 electrical circuits.
The individual electric circuit cables are identified numerically.
4. Pay attention to how the cables were originally routed.
Place the mains connection wiring on the interface plate, fix it with cable ties and provide
strain relief.
5. Mount the strain relief of the support-arm side cables onto the interface plate (1 screw
each).
1 625 126).
TEST
Mains connection in the support-arm head
13.2 Mains connection in the support-arm head

WARNING
Risk of injury to patients and users due to improper mains connection in the
support-arm head!
An improper mains connection in the support-arm head can result in injuries due to conductive
parts.
The mains connection may be performed only by service technicians from TRUMPF Medizin
Systeme GmbH + Co. KG or by personnel authorised, trained, and certified by
Trumpf Medical.
Two power rails are installed in the four support-arm head profiles. All 8 power rails are
connected to the central power supply (4 available electric circuits) on the interface plate via
central mains connection wiring with feeder line.
Disconnecting
tie.
Figure 39 Mains connection in the support-arm head

[1] Support-arm head flange [3] Screw
[2] Feeder line for the mains connection
wiring
8. On the support-arm head, release the feeder line [2] from the support-arm head
flange [3] (1 screw [1]).
9. Pay attention to how the feeder line was installed!
Pull the feeder line [2], together with the filling element, out of the insertion opening in the
support-arm head flange and put the filling element in a safe place.
Connecting
1. Note the original mounting position and electric circuit assignment of the feeder line!
On the support-arm head, insert the feeder line, together with the filling element, into the
insertion opening in the support-arm head flange (See chapter 25.8 “TruPort USA
TruPort #1665988 socket wiring”, page 190).
The feeder line contacts must point outwards.
2. Mount the feeder line onto the support-arm head flange (1 screw).
1 625 126).
TEST
Cabling for the power rails
13.3 Cabling for the power rails

CAUTION
Risk of injury to patients and users due to cabling for the power rails installed
improperly!
Cabling for the power rails performed improperly can result in injuries due to conductive
parts.
The cabling for the power rails may be performed only by service technicians from TRUMPF
Trumpf Medical.
Removal
section “Removal”), push upwards on the support-arm head column and fix with
a cable tie.
Figure 40 Socket wiring

[1] Socket wiring [3] Support-arm head flange
[2] Plug [4] Screw
Cabling for the power rails
9. On the support-arm head [3] release all 8 plugs [2] of the socket wiring [1] from the
support-arm head flange [3] (1 screw each [4]).
Pull all 8 plugs [2] of the socket wiring [1] out of the insertion openings in the support-
arm head flange [3] and remove power rails cabling [1].
Assembly
1. On the support-arm head, place the socket wiring loosely on the support-arm head
flange.
2. Restore the power rails cabling to its original position and connection!
Insert all 8 plugs of the socket wiring into the insertion opening in the support-arm head
flange (See chapter 25.8 “TruPort USA TruPort #1665988 socket wiring”, page 190).
3. Mount all 8 plugs of the socket wiring on the support-arm head flange (1 screw each).
6. On all four sides of the support-arm head attach the upper two modular panels
1 625 126).
TEST
Modular panel connection adapter - electricity
13.4 Modular panel connection adapter - electricity

CAUTION
Risk of injury to patients and users due to connection adapter installed
improperly!
A connection adapter installed improperly can result in injuries due to conductive parts.
The installation/removal of the connection adapter may performed only by service
Disconnecting
7. Modular panel connection - disconnect electricity (See chapter 8.3, page 36, section
Figure 41 Modular panel connection adapter - electricity

[1] Modular panel [2] Modular panel connection adapter -
electricity
8. On the back of the modular panel [1], pull the connection adaptor plug [2] out of the
socket on the modular panel [1].
Modular panel connection adapter - electricity
Connecting
1. On the back of the modular panel, insert the connection adaptor plug into the socket on
the modular panel (See chapter 25 “Circuit diagrams”, page 181).
2. Modular panel connection - reconnect electricity (See chapter 8.3, page 37, section
“Connecting”).
3. Attach the panel module with outlets to the support-arm head (See chapter 8.2,
1 625 126).
TEST
Electrical cables
13.5 Electrical cables

WARNING
Risk of death due to electric shock!
Improperly installed signal cables / electrical cables could be conductive and lead to serious
injuries or death. Signal cables (network, audio, video, etc.) have to be electrically isolated
on the device and facility connection side from the ceiling supply unit.
The installation/removal of the cables may performed only by service technicians from
In the ceiling supply unit, components are classified as
- mains power cables
- control cables
- socket wiring
- potential and earthing cables
- data cables
Cable replacements can only be made if all cables are completely replaced. The process of
installing and removing cables is the same for all cables.
Removal
a safe place.
7. Disconnect mains supply at the interface plate (See chapter 13.1, page 115, section
tie.
11. Remove/release all end covers from the support-arm component (See chapter 9.5,
Electrical cables
Figure 42 Electrical cables

[1] Electrical cables [2] Empty conduits
Disconnect the plug from the cable and put in a safe place.
14. ATTENTION, if necessary, attach new cable to the old cable (adhesive tape).
Lead the cable [1], possibly together with the new cable, in the empty conduit [2]
through the main support arm to the interface plate and remove.
Assembly
If necessary, fasten the new cable to the cable feeding aid (adhesive tape) and lead it
from the interface plate through the main support arm to the support-arm head flange in
the empty conduit.
2. Mount the potentially removed powerline KB receiver on the end cover (See
4. Reconnect mains connection at the interface plate (See chapter 13.1, page 117,
Electrical cables
1 625 126).
TEST
Repairs to the power supply cables
14 Repairs to the power supply cables

WARNING
Carefully mount/remove gas and compressed air supply lines to/from the ceiling supply unit
without using any great force.
For several gas circuits, only gas connections belonging to a respective gas circuit may be
connected.
Do not shorten pre-assembled gas hoses!
CAUTION
All supply lines for medical gases, compressed air and suction, as well as the appropriate
couplings, valves and connections in the ceiling supply unit are pre-installed according to
country-specific/customer-specific requirements.
ATTENTION, when repairing gas/compressed air systems, pay attention to the regulations
in force for compressed gas lines in the respective country!
The site cabling for medical gases, compressed air and suction are lead through the middle
holes of the interface plate and are connected to the appropriate cabling with a plug
connector or screw coupling.
The coupling components and gas supply lines are encoded twice and cannot be mixed up:
• geometrically, through various diameters and lengths,
• through embossed abbreviation of the gas type (e. g., O2, N2, Va, etc.) and the number
of the appropriate gas circuit.
The coupling types are classified as
• Standard feed lines
The plug connector consists of a male and a female connector. The connection is secured
by a support bracket.
• NIST/DISS feed
The NIST/DISS connection is established using a screw with securing nuts. The gas supply
lines laid on-site are assembled with female connectors with threaded shafts. Gas supply
lines, which lead from the support-arm head to the interface plate, are equipped with the
appropriate male connectors with securing nuts.
Gas/compressed air connection at the interface plate
14.1 Gas/compressed air connection at the interface plate

CAUTION
Risk of injury to patients and users due to improper gas / compressed air
connection!
A gas/compressed air connection performed improperly can result in injuries due to leaking
media. The gas/compressed air connection may be performed only by service technicians
Disconnecting
6. Close the ceiling rose or bezel (See chapter 11.2, page 58, section “Open”).
7. Disconnect gas/compressed air lines:
Standard cabling:
Figure 43 Gas/compressed air connection (standard cabling)

[1] Female connector [2] Male connector
1. Remove the hose support plate for standard gas supply lines (See chapter 11.1,
On the interface plate, pull the female connector [1] of the support-arm head tubing
from the male connector by left-right rotations [2].
The gas/compressed-air line is disconnected.
NIST/DISS cabling:
Figure 44 Gas/compressed air connection (NIST/DISS)

[1] Male connector [3] Securing nut
[2] Female connector
1. On the interface plate, release the male connector [1] from the female
connector [2] (Unscrew securing nut [3]).
Pull the male connector [1] of the support-arm head tubing out of the female
connector [2].
The gas/compressed-air line is disconnected.
Connecting
1. Connect gas/compressed-air lines:
Standard cabling:
1. On the interface plate, clean the male connector and moisten with water, in order
to facilitate the sliding of the sealing rings.
Insert the appropriately encoded female connector onto the male connector by
making slight left-right rotations.
3. Mount the hose support plate for standard gas lines (See chapter 11.1, page 94,
NIST/DISS cabling:
1. Clean the female connector on the interface plate.
Insert the appropriately encoded male connector into the female connector.
The seal must be on the coupling pins of the male connector.
3. Join the male and female connectors (tighten the securing nut).
1 625 126).
TEST
Supply line
14.2 Supply line

WARNING
The use of obsolete gas hoses results in increased wear and hose breaks.
Carefully mount/remove power supply cables to/from the ceiling supply unit without using
any great force.
Gas hoses must be replaced after 10 years AT THE LATEST!
Do not install obsolete hoses. Check the production date prior to installing gas hoses. Gas
hoses may be stored a maximum 36 months.
CAUTION
Risk of injury to patients and users due to supply line installed improperly.
A supply line installed improperly can result in injuries due to leaking media.
The installation/removal of the supply line may performed only by service technicians from
Removal
a safe place.
7. Remove all modular panels on the support-arm head (See chapter 8.2, page 34,
8. Modular panel connection - disconnect electricity (See chapter 8.3, page 36, section
9. Modular panel connection - disconnect gas/compressed air (See chapter 8.4,
page 38, section “Disconnecting”).
10. Disconnect gas/compressed air connection at the interface plate (page 129, section
11. Remove/release all end covers from the support-arm component (See chapter 9.5
12. If necessary, remove the powerline KB receiver from the end cover (See chapter 12.5
Supply line
(See chapter 12.6 page 103, section “Removal”) and put in a safe place.
14. If necessary, remove friction brakes (complete) (See chapter 12.3 page 105, section
“Removal”) and put in a safe place.
Figure 45 Supply line

[1] Supply line
15. Prepare the power supply line [1] for removal (release hose clamps).
16. Pay attention to how the power supply line was installed!
ATTENTION, do not damage power supply line when disassembling!
Carefully pass the power supply line [1] from the interface plate back through the
support-arm component to the support-arm head and remove.
Supply line
Assembly
1. Note the original mounting position of the supply lines!
ATTENTION, do not damage power supply line when assembling!
Carefully pass the new power supply line from the support-arm head through the
support-arm component to the interface plate.
2. Fix the power supply line in the hose clamps.
3. Mount all possible friction brakes (completely) (See chapter 12.3, page 106, section
“Assembly”).
4. Remove all potentially removed brake levers and brake diaphragms for the electro-
pneumatic brake (See chapter 12.6 page 104, section “Assembly”).
5. Mount the potentially removed powerline KB receiver on the end cover (See
7. Establish a gas/compressed air connection to the interface plate (page 130, section
“Connecting”).
8. Modular panel connection - reconnect electricity (See chapter 8.3, page 37, section
“Connecting”).
9. Modular panel connection - connect gas/compressed air (See chapter 8.4, page 39,
“Removal”).
1 625 126).
TEST

After exchanging the tubing, the following tests must be carried out according to
DIN EN ISO 9170 and DIN EN ISO7396:
• Leakage test
• Blockage test
• Solid matter contamination test
• Test of gas type-specific features
After exchanging the anaesthetic gas scavenging system, a supplementary flow and pressure
drop test must be carried out according to DIN EN ISO 9170 and DIN EN ISO 7396.
Main support arm settings
15 Main support arm settings

CAUTION
Horizontal swivel range
15.1 Horizontal swivel range

CAUTION
Risk of collision from changing swivel ranges/angles!
When adjusting or making changes to the tilting range/angle, make sure that there is no risk
of collision for people/objects!
When adjusting the pre-set stops (workshop and final assembly) or when readjusting, the
inner hose package must not become twisted!
Never fully remove the stops! A stop MUST always be available.
Figure 46 Horizontal swivel range

The swivel range/angle at the joints and at the support-arm head bearing are set by default
at 325° during assembly. The flexible stop construction allows changes to the tilting range/
angle in 12° increments (distance between two threaded holes). The procedure for adjusting
the stop depends on the stand type.
Stops on the joint bearing
15.1.1 Stops on the joint bearing
Figure 47 Stop tabs and stop blocks on the joint bearing

[1] Bearing outer ring [3] Stop block
[2] Stop tab
The stop device for the joint bearing consists of a stop block and two stop tabs. The stop tabs
are positioned respectively at the bearing outer ring.
6. If necessary, 1) Open the ceiling rose/bezel (See chapter 9.1, page 58, section
“Open”).
7. Remove the bearing cover on the joint bearing (See chapter 9.6, page 72, section
“Removal”) and put in a safe place.
Figure 48 Adjust the stops on the joint bearing

[1] Bearing outer ring [3] M6x12 screw
[2] Stop tab
8. Remove the stop tab [2] on the bearing outer ring [1] (2 screws [3]).
9. Bring the stop tabs [2] into the desired position and install (2 screws [3]).
1)
Support-arm head column and single-arm height adjustable main support arm
Stops on the joint bearing
10. Mount the bearing cover on the joint bearing (See chapter 9.6, page 74, section
“Assembly”).
11. Open the ceiling rose/bezel if appropriate (See chapter 9.1, page 59, section
“Closing”).
1 625 126).
TEST
Stop on the support-arm head bearing
15.1.2 Stop on the support-arm head bearing
The stop device on the support-arm head bearing consists of a stop block and a stop screw.
The stop screw is changed at the inner ring of the support-arm head flange. Alternatively, the
stop block can be changed at the support-arm head.
CAUTION
Risk of collision!
When adjusting the stops on the support-arm head bearing, pay attention that there are no
collisions between devices positioned on the platform and the height-adjustable support arm.
6. Remove the bearing cover on the support-arm head bearing (See chapter 9.6,
7. Remove the upper modular panel on all 4 sides of the support-arm head
Change the stop screw
Figure 49 Change the stop screw

[1] Bearing inner ring [3] M6 cylinder head screw
[2] M6 cylinder head screw [4] Washer
8. On the bearing inner ring [1], remove the bearing-securing [2] with the flat head at the
desired stop position.
9. At the bearing inner ring [1] remove the stop screw [3] with high head and washer [4].
The stop screw [3] is differentiated from the bearing-securing [2] by the head height and
the washers used [4].
10. On the bearing inner ring [1], insert the stop screw [3] with washer [4] and high head
into the free threaded boring of the desired stop position and tighten with a torque of
20 Nm.
11. Insert the bearing-securing [2] with flat head into the free threaded boring and turn with
a torque of 20 Nm.
Change stop block
Figure 50 Change stop block

[1] Bearing outer ring [3] M6 cylinder head screw
[2] Stop block [4] Washer
12. Remove the stop block [2] on the bearing outer ring [1] (2 screws [3] with washers [4]).
13. Position and mount the stop block [2] under the holes at another point on the bearing
outer ring [1] (2 screws [3] with washers [4]). The stop construction allows the swivel
range to be changed in 90° increments.
14. ATTENTION, when positioning the stop block, the friction brake braking action on the
support-arm head bearing is compromised!
Check the breaking force of the friction brakes on the support-arm head bearing [1] and,
if necessary, make adjustments (See chapter 15.2, page 143).
15. On the support-arm head flange, check the clearance of the stop block over the bearing-
securing screw.
16. Mount the upper modular panel on all 4 sides of the support-arm head
17. Mount the bearing cover on the support-arm head bearing (See chapter 9.6, page 74,
1 625 126).
TEST
Swivel forces with friction brakes
15.2 Swivel forces with friction brakes

When adjusting the friction brake braking action, pay attention that the main support arm can
be moved into the desired position with minimal force, and that with the same level of force,
the fixing can be lifted again.
After longer downtime periods, the support-arm components can initially be somewhat hard
to move. By repeatedly swivelling the support-arm components from stop to stop, normal
operating force resumes.
CAUTION
Risk of injury!
When adjusting the friction brakes, make sure that the support-arm head is able to yield
slightly in order to avoid injuries!
The swivel forces are set at the specified levels at the factory. If necessary, these can be
changed.
6. Adjusting the swivel forces:
a)Swivel forces at the support-arm component
Figure 51 Overview of the swivel forces at the support-arm component

1. If necessary, 1) Open the ceiling rose/bezel (See chapter 9.1, page 58, section
“Open”).
2. If necessary, 1) remove the bearing cover on the bearing joint (See chapter 9.6,
page 72, section “Removal”) and store in a safe place.
4. If necessary, remove the powerline KB receiver from the end cover
(See chapter 12.5, page 101, section “Removal”).
5. If necessary, remove the brake lever and brake diaphragm for electro-pneumatic
brakes (See chapter 12.6, page 103, section “Removal”) and put in a safe place.
1)
Single-arm, height-adjustable support
Figure 52 Adjust the swivel forces at the support-arm component

[1] Friction brakes [2] M10 adjusting nut
6. ATTENTION, adjust both friction brakes on the TruPort 7000/7500 (all versions)!
Evenly adjust the operating force on the adjusting nut [2] of the friction brake [1]to
the desired range.
9. Attach the end cover to the support-arm component (See chapter 9.5, page 71,
10. Mount the potentially removed bearing cover on the joint bearing
11. Close the ceiling rose or bezel if appropriate (See chapter 9.1, page 59, section
“Closing”).
b)Swivel forces on the support-arm head column
Figure 53 Overview of the swivel forces on the support-arm head column

1. If necessary, 1) open the ceiling rose/bezel (See chapter 9.1, page 58, section
“Open”).
2. If necessary, 1) remove the bearing cover on the support-arm head bearing
(See chapter 9.6, page 72, section “Removal”) and store in a safe place.
3. If necessary 2) remove/release all end covers on the support-arm component
(See chapter 9.5, page 70, section “Removal”) and put in a safe place/hold
securely.
4. If necessary, remove the powerline KB receiver from the end cover (See
chapter 12.5, page 101, section “Removal”).
5. If necessary, remove the brake lever and brake diaphragm for electro-pneumatic
brakes (See chapter 12.6, page 103, section “Removal”) and put in a safe place.
Figure 54 Adjust the swivel forces on the support-arm head column

[1] Friction brakes [2] M10 adjusting nut
1)
Support-arm head column on the ceiling mount
2)
Support-arm head column on support-arm component
6. ATTENTION, adjust both friction brakes on the TruPort 7000/7500 (all versions)!
Evenly adjust the operating force on the adjusting nut [2] of the friction brake [1] to
the desired range.
9. Mount the potentially removed end cover onto the support-arm component (See
10. Mount the potentially removed bearing cover on the support-arm head bearing
11. Close the ceiling rose or bezel if appropriate (See chapter 9.1, page 59, section
“Closing”).
c)Swivel forces at the support-arm head
Figure 55 Overview of the swivel forces at the support-arm head

1. Remove both upper modular panels on all 4 sides of the support-arm head
Figure 56 Adjust the swivel forces at the support-arm head

[1] Friction brakes [2] M6 cylinder head screw
2. Evenly adjust the operating force on the adjusting screw [2] of the friction brake [1]
to the desired range.
3. On all four sides of the support-arm head attach the upper two modular panels
1 625 126).
TEST
Retention forces for electro-pneumatic brakes
15.3 Retention forces for electro-pneumatic brakes

CAUTION
Risk of injury!
When adjusting the electro-pneumatic brakes, make sure that the support-arm head is able to
yield slightly in order to avoid injuries!
CAUTION
Risk of damage to the brake diaphragm!
During adjustment work, the brake control on the control handle must not be engaged.
130 N
140 N
120 N
Figure 57 Overview of the retention forces of the electro-pneumatic brake

8. Remove the brake lever and brake diaphragm from the electro-pneumatic brakes
(See chapter 12.6, page 103, section “Removal”) and put them in a safe place.
Retention forces for electro-pneumatic brakes
Figure 58 Adjust retention forces

[1] Brake lever [4] Friction brakes
[2] Brake diaphragm [5] M10 adjusting nut
[3] Levelling element
9. Evenly adjust the retention force on the adjusting nut [5] of the friction brake [4] to the
desired range.
NOTE
The brake lever has slight settling-in properties!
Only after repeated braking does the brake lever become fully settled.
The levelling element should be lightly greased.
10. Mount the brake lever and brake diaphragm of the electro-pneumatic brake (See
“Assembly”).
1 625 126).
TEST
End stop on the height-adjustable support-arm component
15.4 End stop on the height-adjustable support-arm component

The upper and lower end positions on the height-adjustable support arms are both
determined by an end stop (limit switch).
CAUTION
Risk of injury!
When adjusting the end stops, pay attention that the upper parking position is outside the
area where injuries can occur and the working position is clearly visible.
CAUTION
Risk of collision!
is a risk of collision with other people or nearby objects. Especially when moving in the upper
parking position, ensure that, for fixed accessories, there is sufficient clearance distance
above it.
When adjusting the upper end stop of the support arm, pay attention that, in the main support
arm upper parking position, no collisions can occur between the devices on a pump rod and
the height-adjustable arm component, and other support-arm components or the ceiling rose/
bezel.
When making retrospective changes to the device assembly, ensure that there is no risk of
collision!
NOTE
for the Standard support-arm component!
When adjusting the lower end stop of the height-adjustable support arm, pay attention that
the switch is ON after the downwards movement has been stopped at the height of the
centring unit on the device being adjusted.
place.
End stop on the height-adjustable support-arm component
Figure 59 Adjust end stop on the height-adjustable support-arm component

[1] Limit switch [2] M3x10 cylinder head screw
9. Release the end switch [1] (2 screws [2]).
10. Adjust the end stop to the desired position.
11. CAUTION
End switch cables must be freely moveable when making adjustments!
Mount the end switch [1] (2 screws [2]).
“Assembly”).
1 625 126).
16. Check the position of the adjusted end stop [1] with a loaded platform, and if necessary,
make adjustments.
TEST
Device support on the height-adjustable sub-support-arm head
15.5 Device support on the height-adjustable sub-support-arm head

CAUTION
Risk of collision!
When adjusting the device support, pay attention that the supported device does not collide
with the device platform.
The device support is adjusted at the factory in such a way that the maximum possible working
height can be achieved, and problem-free removal of the device is possible.
6. If necessary, remove the device from the device support (See operating instructions
“TruPort 5000/7000 Ceiling Support Systems”, Doc. No. 1 625 126).
Figure 60 Device support on the height-adjustable sub-support-arm head

[1] End stop [5] Device support
[2] Screw [6] Locking screw
[3] Stop clip [7] Suspension device
[4] Mounting device
7. Release the upper and lower end stops [1] on both sides of the sub-support-arm head
(1 screw each [2]).
8. Slide the end stop [1] upwards/downwards on the stop clip [3] and fix in place
(1 screw each [2]).
9. Move the sub-support-arm head to the most elevated position.
Device support on the height-adjustable sub-support-arm head
10. Move the sub-support-arm head down to the desired lifting height H1.
11. CAUTION
Risk of crushing hands and feet!
The device support will drop suddenly after the lock screws have been released!
Actively support the device support when releasing the locking screws!
Release the device support [5] on the mounting device [4] (2 screws each [6]).
12. Pay attention to how the cables were installed.
Release cables (remove cable ties) and pull on them slightly, if necessary.
13. Adjust the device support [5] on the mounting device [4] to the H2 height of the
suspension device [7].
NOTE, adjust the device support low enough for it to be possible to support the device.
This reduces the lifting height.
14. CAUTION
When mounting the device support, pay attention to the position of cables and hoses!
Do not crush the cables!
Attach the device support [5] (tighten 2 screws [6] to a torque of 22 Nm).
15. Move the mounting device [4] to the lowest position and check whether the device can
be supported.
16. Adjust the end stops on the sub-support-arm head (See chapter 15.6, page 154).
17. Note the original mounting position of the cables!
Secure the cables using cable ties.
18. Place the removed device in the device support (See operating instructions “TruPort
5000/7000 Ceiling Support Systems”, Doc. No. 1 625 126).
1 625 126).
TEST
End stop on the height-adjustable sub-support-arm head
15.6 End stop on the height-adjustable sub-support-arm head

CAUTION
Risk of collision!
When adjusting the end stops, pay attention that the supported device does not collide with
the device platform.
Figure 61 End stops on the height-adjustable sub-support-arm head

[1] End stop [3] Stop clip
[2] Screw [4] Device support
7. Release the upper and lower end stops [1] on the sub-support-arm head (1 screw [2]),
slide the end stop [1] upwards or downwards onto the stop clip [3] and fix in position
(1 screw [2]).
End stop on the height-adjustable sub-support-arm head
8. Upper end stop:

Carefully move the sub-support-arm head upwards until the distance between the upper
side of the device and the lower side of the platform is approximately 35 mm.
Lower end stop:
Carefully move the sub-support-arm head downwards until the distance between the
lower side of the device coupling point and the upper side of the device support pins is
approximately 10 mm.
9. Release the upper and lower end stops on the sub-support-arm head device [1]
(1 screw [2]), slide the end stop [1] downwards or upwards to the stop clip [3] and fix
in position (1 screw [2]).
10. Place the removed device in the device support [4] (See operating instructions “TruPort
1 625 126).
TEST
Sideward tilt of the device
15.7 Sideward tilt of the device

Figure 62 Sideward tilt of the device

[1] Mounting pin [3] Mounting pin
[2] Locking screw [4] Supporting bolt
7. Loosen the locking screw [2] on both mounting pins [1] respectively.
8. CAUTION
Risk of collision!
The height difference of the two mounting pins must not exceed a maximum of 3 - 5 mm.
Otherwise the entire system will be outside the tolerance range!
When adjusting the mounting pins, please make sure that the two switches can be
operated!
Adjust the height of the mounting pins [1] (inclination of the device) with the respective
mounting cone [3].
9. Tighten the locking screw [2] on both mounting pins [1] respectively.
10. Adjust both supporting bolts [4] until they contact the suspension device on the device.
NOTE, the supporting bolts are not effective for all devices.
Sideward tilt of the device
11. Place the removed device in the device support (See operating instructions “TruPort
1 625 126).
TEST
Device inclination to the front
15.8 Device inclination to the front

CAUTION
When adjusting the device inclination, please make sure that device support can also take
place from extreme angles!
Figure 63 Device inclination to the front

[1] Device support [2] Adjustment screw
7. CAUTION
Risk of collision!
When adjusting, please make sure that the switch can be operated! Otherwise the entire
system will be outside the tolerance range!
Adjust the device inclination at the device support [1] (adjustment screw [2]).
8. Place the removed device in the device support [1] (See operating instructions “TruPort
Device inclination to the front
1 625 126).
TEST
Additional components
16 Additional components
WARNING
Risk of death by electric shock when touching conductive components!
Do not use damaged adapters or power rails in the FPC rails for the installation of additional
components with optional power supply.
CAUTION
All additional components are affixed to the FCP rail of the support-arm head in accordance
with the adapter principle. No further accessories can be mounted to these additional
components.
Mounting option Component (examples)
Adapter with quick-lock function All additional components with optional power
supply:
- Additional lights
- Control handles
- Cable remote control
- Platform with control handle (control keys)
Adapter with screw fixation - Equipment rails
- Pump rod arm
- Platform without control handle
All additional components with optional conductivity are mounted to the ceiling supply unit via
an adapter with quick-lock function on the FPC rail of the support-arm head.
Repairs on the additional components are not performed at the customer's site. The entire
additional components are to be replaced. Replacement devices are available only from
Trumpf Medical Technical Customer Service. Package up the defective adapter securely and
send it back to TRUMPF Medizin Systeme GmbH + Co. KG in Saalfeld, Germany.
Control handles
16.1 Control handles

Repairs to the control handle are not performed at the customer's site. The device is replaced
completely. Replacement devices are available only from Trumpf Medical Technical
Customer Service.
Package up the defective control handle securely and send it back to TRUMPF Medizin
Systeme GmbH + Co. KG in Saalfeld, Germany.
NOTE
Follow the instruction manual!
For assembly/disassembly of a control handle please observe the operating instructions
“TruPort 5000/7000 Ceiling Support Systems” (Doc. no. 1 625 126)!
Figure 64 Control handles

[1] Vertical control handle [2] Control handle with cable remote control
Equipment rail
16.2 Equipment rail

Repairs on the equipment rail are not performed at the customer's site. The entire rail is to be
replaced. Replacement rails are available only from Trumpf Medical Technical Customer
Service.
Package up the defective equipment rail securely and send it back to TRUMPF Medizin
Systeme GmbH + Co. KG in Saalfeld, Germany.
NOTE
Follow the instruction manual!
For assembly/disassembly of an equipment rail please observe the operating instructions
“TruPort 5000/7000 Ceiling Support Systems” (Doc. no. 1 625 126)!
Figure 65 Equipment rail

[1] Equipment rail [2] Adapter
Nominal distribution network pressure acc. to DIN EN ISO 7396-1
17 Nominal distribution network pressure acc. to DIN EN ISO 7396-1

Pressure to be provided at the outlets for medical gases by the pipeline system.
Compressed gases Value (kpscl) Value (bar)
Medical compressed gases, 400 (+100) 4 (+1)
except air or nitrogen, for the
operation of surgical tools
Air or nitrogen for the operation 800 (+200 *1/–100) 8 (+2 *1/–1)
of surgical tools
Vacuum ≤60 *2 ≤0,6 *2
*1
Regional or national regulations or standards can require a deviating range.
*2
Absolute pressure
Serialization
18 Serialization
On every part listed there is a rating plate containing the serial
number.
When replacing one of the parts listed here, the serial numbers of
the removed and new parts must be reported to TRUMPF Medizin
Systeme GmbH + Co. KG using the “Service Report” form. Fill out
the “Service Report” form completely and send it to Trumpf Medical
Technical Customer Service via fax (-no. +49 3671 586-41175)
or e-mail ((Service.wwo@trumpfmedical.com)! Trumpf Medical
requires this information to handle any future customer issues
correctly.
The “Service Report” form can be downloaded from our online
information system. For password access, please contact the
Trumpf Medical Service Centre.
Upon completion of work, package the defective part securely and
send it back to TRUMPF Medizin Systeme GmbH + Co. KG in
Saalfeld, Germany.
The following ceiling supply unit components or assemblies can be
clearly identified by their serial numbers.
Ceiling supply unit (entire system)
18.1 Ceiling supply unit (entire system)

The ceiling supply unit's primary serial number can be found on the
rating plate at the lower end of the support-arm head column.
Material description Replacement package Mat. no.

in the document
Switching Power Supply 4019273
Filter board 1600633
Powerline 3KB receiver Powerline 3KB receiver 1600630
Powerline 2KM receiver Powerline 2KM receiver 1600631
HV motor controller with HV motor controller with 1631228
power supply power supply
Vertical control handle Vertical control handle 1636396
Control handle with cable Control handle with cable 1636397
remote control remote control
Support-arm head
18.2 Support-arm head

The serial number for the support-arm head is situated on the rating
plate on the upper side of the support-arm head flange underneath
the plastic cover.
Material description Replacement package Mat. no.

in the document
TruLight control panel 1612839
TruLight control panel 1594299
Fuse layout
19 Fuse layout
CAUTION
Danger of material damage to the ceiling pendant!
The fuses may only be replaced by new fuses of the same type and rating.
Mat. no. Description Capaci Characteristi Type DIN/IEC

ty cs
0473336 F1 0.8 A slow-blow 5x20 IEC 60127-2-5
6001021 F2 1.6 A slow-blow 5x20 IEC 60127-2-5
6001540 Glas tube fuse 5x20- 10 A slow-blow 5x20 IEC 60127-2-5
250 V-10 A-time
delay
6001492 Glas tube fuse 5x20- 4 A slow-blow 5x20 IEC 60127-2-5
250 V-4 A-time
delay
Cabling overview
20 Cabling overview
Cable Mat. no. Description Function
W1 1602370 Line TP NT-FB 24V DC supply line from the power supply
unit to the filter board
W2 1580994 Line TP FB-3KB-2KM 24V DC supply line from the filter board to
the brake receiver 3KB and additional
output to the receiver 2KM or directly to the
support-arm head
W3 1580997 Line TP FB head 24V DC supply line from the filter board
directly to the support-arm head
W4 1606014 Line TP 3KB-2KM head 24V DC supply line from the W2 to the
motor receiver 2KM (if the motor receiver is
in the height-adjustable support-arm
component) and to the support-arm head
W5 1606016 Line TP 3KB head 24V DC supply line from the W2 directly to
the support-arm head (serves as an
extension line)
W6 1602375 Line TP head - power 24V DC distribution line to the power rails
rails in the support-arm head (connection to W3,
W4 or W5 possible)
W7 1606019 Line TP head-double pin Connecting cable of the limit switches of the
seat double-pin seat with the interface to the
base
W8 1602284 Line TP 2KM motor Connection cable of the limit switches for
control the lifting column
W9 1602365 Line TP motor control Connection cable of the limit switches for
limit switches the lifting column
4023582 Line TP motor control Connection cable of the limit switches for
limit switches the lifting column
W10 1602367 Line TP motor control 230V/115V AC supply line of the motor
supply control via internal adapter
W11 1606020 Line TP power rail 2-KM 24V DC supply line of the receiver 2 KM
via internal adapter
W12 1604461 Line TP 2KM motor Connection cable of the 2KM outputs and
control HA the motor control inputs with height-
adjustable arm
W13 1603097 Line TP motor control 230V/115V AC supply line of the motor
supply control via interface to the base
4023583 Line TP motor control 230V/115V AC supply line of the motor
supply control via interface to the base
Cabling overview
Cable Mat. no. Description Function

W14 1618756
W15 1618089
W16 1618110
X31 1632635 Line TP valve cables Valve control
4019186 Line TP bus supply
1582456 Line TP supply cables Connection cable from the control block to
the socket module
1595274 Extension (optional)
1582365 Ring return
1582363 Connecting cable between socket modules
1582459 Connection cable from the control block to
1594850 the socket module
1595271
1594851
1602861 Mains supply cable for the upper power
rail
1602863 Mains supply cable for the lower power
rail
1571944 Connecting cable socket module - power
rail with clamp connector
Overview of interface plate
21 Overview of interface plate
21.1 Interface plate with soldered connection (example)
Figure 66 Interface plate with soldered connection

[1] Control block [4] Compressed air connection
[2] Earthing terminal [5] Gas connection
[3] Terminal for low-voltage connections
Interface plate with NIST/DISS connection (example)
21.2 Interface plate with NIST/DISS connection (example)
Figure 67 Interface plate with NIST/DISS connection

[1] Control block [4] Compressed air connection
[2] Earthing terminal [5] Gas connection
[3] Terminal for low-voltage connections
Maintenance and repair
22 Maintenance and repair

WARNING
Risk of death due to touching conductive parts!
Conductive parts in the ceiling supply unit are accessible during maintenance work, and there
is a risk of electric shock.
De-energise the ceiling supply unit before all maintenance work, and secure it against
unintended switch-on.
Maintenance work may be performed only by service technicians from TRUMPF Medizin
Systeme GmbH + Co. KG or by personnel authorised, trained, and certified by
Trumpf Medical.
The maintenance intervals for the ceiling supply unit are as follows:
- Annual inspection by user/operator
(paint damage, surface coating damage, plastic parts cracking, loose parts)
- Initial maintenance after 5 years, thereafter every 2.5 years by service technicians from
Trumpf Medical or authorised, trained, and certified partners (functional test, electrical
safety check)
Please contact the Technical Customer Service at TRUMPF Medizin Systeme GmbH +
Co. KG or an authorised service partner for maintenance or servicing work.
All maintenance work is to be performed using the maintenance log, taking the list of
components subject to wear (See chapter 22.2, page 176) and the lubrication chart (See
chapter 22.3, page 178) into account! The maintenance log can be downloaded from our
Trumpf Medical online information system. For password access, please contact the
Trumpf Medical Service Centre. After completing the maintenance work, fax (fax no.
+49 3671 586-41175) or e-mail (Service.wwo@trumpfmedical.com) a copy of the
completed maintenance record to the Technical Customer Service department at
Trumpf Medical.
Maintenance instructions
22.1 Maintenance instructions

No. Components/Activity Maintenance Interval
Annual 1. Service further further
testing after servicing servicing
5 years every every
2.5 years 5 years
1 All ceiling support arms
1.1 Gas system
Gas hoses Service Service Service
Gas sockets In accordance with the specifications of the
manufacturer of the gas supply or gas sockets or by
the manufacturer itself.
1.2 Electrical system
Power rails, sockets,
connections and cables
1 Visual inspection Operator Service Service
2 Check the conductivity Service Service
3 Check for leakage currents Service Service
Electrical safety check Service Service
1.3 Mechanical system
Overall design
1 Visual inspection Operator Service Service
2 Check that all components/ Service Service
additional components are
securely attached
Bearing points Service Service
End stops Service Service
Base of support-arm head
1 Visual inspection Service Service Service
(if needed remove any
residue of cleaning agents,
disinfectants, or
condensates)
1 Visual inspection (for tears, Operator Service Service Service
serious deformation)

5 years every every
2.5 years 5 years
1.4 Brake system
Functional test (braking effect) Operator Service Service Service
Check hoses for leaks *1 Service Service
Check the hose routing *1 Service Service
2 Additionally for height-adjustable ceiling support arms
Weight compensation (H, HB) Service Service Service
Gas spring *1 (H, HB, M)
1 Visual inspection Service Service
2 Oil outlet Service Service
Motorised height
adjustment *1
(M, support-arm component -
express and standard)
1 Visual inspection (surface Operator Service Service Service
damage)
2 Functional test (height Operator Service Service Service
adjustment)
3 Lubrication Service Service Service
Bearing points Service Service
Grease the height-adjustment Service Service Service
drive
2.2 Brake system with release system (HB)
1 Functional test Operator Service Service Service
2 Check for tightness Service Service Service
3 Check the hose routing Service Service Service
2.3 Height-adjustable swivel arm
(if needed remove any
residue of cleaning agents,
disinfectants, or
condensates)

5 years every every
2.5 years 5 years
3 Lift columns of anaesthetic devices and TV platforms
Control and limit switches Service Service
2 Functional test Service Service Service
4 Double-pin seat/ lifting system:
Control and limit switches Service Service
Visual inspection (surface Operator Service Service Service
damage)
Functional test (lifting) Operator Service Service Service
5 Anaesthetic device
Visual inspection Operator Service Service Service
Check adjustment, re-adjust if Operator Service Service Service
necessary
*1 if available
List of parts subject to wear
22.2 List of parts subject to wear

CAUTION
Risk of injury to patients and users due to escaping gas!
The use of obsolete gas hoses results in increased wear and hose breaks.
All gas hoses must be replaced after 10 years at the latest. In the case of gas modules
installed subsequently, it may be necessary to replace the gas hoses at a different time. The
production date determines this.
The gas module production month is listed on the edge of the side panel. To read it, lift the
cover profile of the FPC rails somewhat.
Do not install obsolete hoses. Check the production date prior to installing gas hoses. Gas
hoses may be stored a maximum 36 months.
The replacement of parts subject to wear may be performed only by service technicians from
page 164.
All high-wear parts must be checked as part of regular maintenance work and replaced when
necessary. For parts subject to wear that are identified as such, replacement of the parts is
absolutely mandatory.
With proper use, care and maintenance of the ceiling supply unit, the following parts are
declared to be high-wear parts.
High-wear part Replacement

Due to every every
defect 5 years 10 years
Main support arm (all versions)
TruPort V124V pneumatic system ▯ ▯
Support-arm head (all versions)
FPC rail cover profile kit ▯ ▯
Spacer (rubber) for modular plates ▯ ▯
Height-adjustable support arms (all versions)
Gas spring ▯ ▯▯
Release system (versions H, HB, M) ▯ ▯
Control and limit switches ▯ ▯
Control valves of the release system ▯ ▯
(Version HB)
Membrane keyboard ▯ ▯
List of parts subject to wear
Brake system
Brake pads ▯ ▯
Brake lever (if available) ▯ ▯
Control valves of the pneumatic brake ▯ ▯
Bellows cylinder ▯ ▯
Gas system
Gas hoses ▯ ▯▯
Electrical system
Internal power supply adapter 230 V/115 V ▯ ▯▯
Head accessories
Handle cover ▯ ▯
Lift columns of the anaesthetic device and TV platform
Double-pin seat/lifting system:
Lubrication schedule
22.3 Lubrication schedule

No. Lubrication points Lubricant Re-lubrication interval
as for first every
needed greasing 2.5
years
Express support-arm component
1 Motor spindle MIROLUBE GL ▯
262;
#7500042
Standard support-arm component
262;
#7500042
2 Brake ring grease ▯
Lifting systems
262;
#7500042
2 Guide MIROLUBE GL ▯
262;
#7500042
Error analysis
23 Error analysis
In the event of a failure of the motor-driven height adjustment, the HA control must be checked
after testing the supply voltage.
Functional overview of electronic components
24 Functional overview of electronic components

Component Function
Switching power supply unit - Supply of the ceiling supply unit
24 V (#4019273) - Input Voltage 100-260 V AC
- Output Voltage 24 V DC
Motor control HA - Lift motor control
HA control with switching - BUS system supply, motor control for lift motor and brake
power supply unit actuation
(#1631228)
Filter board (#1600633) - Modulation/demodulation of BUS to power supply
Powerline 3KB receiver - Receiver, 3 channels
(#160030) - Actuator for brakes
Powerline 2KM receiver - Receiver, 2 channels
(#160031) - Actuator for lift motor (up/down)
Powerline 2KMSV receiver - Monitoring receiver, 2 channels
- Actuator for lift motor (up/down)
Powerline 3K transmitter - Transmitter, 3 channels
(#1568125) - Control keys on the control handle for the control of
brakes and lift motor
Circuit diagrams
25 Circuit diagrams
1. Chapter 25.1 “Motor control wiring diagram #1613668” page 183
2. Chapter 25.2 “TruPort #1649860 pneumatic diagram” page 184
3. Chapter 25.3 “TruPort motor/double pin #1602285 wiring diagram” page 185
4. Chapter 25.4 “TruPort power rail #1595275 wiring” page 186
5. Chapter 25.5 “TruPort Stern #1593121 socket wiring” page 187
6. Chapter 25.6 “TruPort Stern PE > PA connection #1593129 socket wiring” page 188
7. Chapter 25.7 “TruPort PE Ring #1623429 socket wiring” page 189
8. Chapter 25.8 “TruPort USA TruPort #1665988 socket wiring” page 190
Circuit diagrams
Motor control wiring diagram #1613668
25.1 Motor control wiring diagram #1613668
TruPort #1649860 pneumatic diagram
25.2 TruPort #1649860 pneumatic

diagram
TruPort motor/double pin #1602285 wiring diagram
25.3 TruPort motor/double pin #1602285 wiring diagram
TruPort power rail #1595275 wiring
25.4 TruPort power rail #1595275 wiring
TruPort Stern #1593121 socket wiring
25.5 TruPort Stern #1593121 socket wiring
TruPort Stern PE > PA connection #1593129 socket wiring
25.6 TruPort Stern PE > PA connection #1593129 socket wiring
TruPort PE Ring #1623429 socket wiring
25.7 TruPort PE Ring #1623429 socket wiring
TruPort USA TruPort #1665988 socket wiring
25.8 TruPort USA TruPort #1665988 socket wiring
Service information
26 Service information
TRUMPF Medizin Systeme GmbH + Co. KG provides you with additional important and up-
to-date information for the product range in electronic form on the online information system.
Only personnel authorized by TRUMPF Medizin Systeme GmbH + Co. KG may receive
electronic access to the online information system. This includes the Technical Customer
Service department at TRUMPF Medizin Systeme GmbH + Co. KG and repair and
maintenance personnel authorized, trained and certified by Trumpf Medical. For password
access, please contact the Trumpf Medical Service Centre.
Service information
Service Manual TruPort 5000/7000 Ceiling Supply Units – 1 626 817 – 11/2016

Carl–Zeiss–Straße 7–9
07318 Saalfeld, Germany
www.trumpfmedical.com
Phone: +49 3671 586–41911
Fax: +49 3671 586–41175
E-mail: Service.wwo@trumpfmedical.com

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TruPort® 5000/7000

Ceiling Supply Units

Manufacturer and TRUMPF Medizin Systeme GmbH + Co. KG

Distribution TRUMPF Medizin Systeme GmbH + Co. KG

Telephone +49 89 80907–0

Technical Telephone +49 3671 586–41911

We are constantly developing our products.

© TRUMPF Medizin Systeme GmbH + Co. KG Revision level: 2016–11–10

Tandem Cover of the “Tandem” ceiling connection (various sizes)

adjustable support-arm component, medium load

Load-bearing capacity 180 kg

Telephone +49 89 80907–0

4 Tools, measuring equipment and auxiliary tools . . . . . . . . . . . . . . . . . . 22

7 Gas and compressed air supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8 Repairs to the support-arm head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

8.8.3 Philips fastening frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53

9 Repairs to the main support arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

10 Repairs to height-adjustable support-arm components . . . . . . . . . . . . . . 78

11 Repairs to the ceiling mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92

12 Repairs to the brake system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

13 Repairs to the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

14 Repairs to the power supply cables . . . . . . . . . . . . . . . . . . . . . . . . . . . 128

15 Main support arm settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

15.6 End stop on the height-adjustable sub-support-arm head . . . . . . . . . . . . . . . 154

16 Additional components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

17 Nominal distribution network pressure acc. to DIN EN ISO 7396-1 . . 163

19 Fuse layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167

20 Cabling overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168

21 Overview of interface plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

22 Maintenance and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172

23 Error analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179

24 Functional overview of electronic components. . . . . . . . . . . . . . . . . . . 180

25 Circuit diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181

26 Service information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

1.1 Important information

Telephone +49 3671 586–41911

1.4 Abbreviations and terminology

Rating plate for a component easily visible on the component requiring a

support arm (e.g., on the support-arm head

O2 Warning sign for gas easily visible on the support-arm head

LOAD CAPACITY: 80kg

Articulated brake, support- at the pivot joint of the (upper) support-arm

Articulated brake, support- at the pivot joint of the two support-arm

Connecting pin for at all connecting pins for equipotential

2.1 Explanation of symbols

Additional useful information and tips.

Performing functional tests, measurements and tests

Information on environmentally friendly disposal.

2.2 General safety information

2.3 Loading capacity

2.4 Connections and cables

2.6 Protection against infection

4 Tools, measuring equipment and auxiliary tools

Special tools Mat. no.

4.2 Measuring equipment

4.3 Auxiliary tools

4.4 Lubricants and additives

5.1 Preparing the ceiling supply unit

5.2 Working position

Figure 1 Working position

5.3 Upper parking position of height-adjustable main support arms

6.1 Deenergising the ceiling supply unit

7 Gas and compressed air supply