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Aire casaE2HBmanual
Aire casaE2HBmanual
16
17 5 Ton Blower
19
18 18
20 19
25 3 24 20
17
1
23
15
29 2
15 14
32
7 22 31 12
5
4 27
28
26 21
13 6
30 9 8
25
Item Part Description 240v Single Phase
No. No. 010 012 015 015HR 017 020 023 5 Ton†
1 917260 Panel Door, White (Specify Brand) - includes insulation 1 1 1 1 1 1 1
2 668420 Receptacle, Latch 2 2 2 2 2 2 2
3 668905 Strike, Latch 4 4 4 4 4 4 4
4 632249 Circuit Breaker, 60A, 2 Pole 1 2 2 2 2 2 2
Single Circuit Adaptor Kit (standard on 012 models,
5 913874 n/a 1
optional on 015-023 models)
6 621908 Contactor, 1 Pole, 25FLA/35 Res 1 1
621909 Contactor, 2 Pole, 25FLA/30 Res 1 1 1 1 1 2 2
7 621814 Transformer, 30 VA 1 1 1 1 1 1 1
8 626511 Limit, 1-Pole, 1/2" 1 2 2
626513 Limit, 1-Pole, 1/2" 1 1
626515 Limit, 1-Pole, 1/2" 2 2
9 903902 Element Assembly 5.4kw @ 240v 1 btm* 1 btm*
903903 Element Assembly 10.0kw @ 240v 1 top* 2 1 btm*
903904 Element Assembly 10.8kw @ 240v 1 top* 1 top*
903905 Element Assembly 11.6kw @ 240v 1 top* 1 top*
903906 Element Assembly 15.0kw @ 240v 1 top*
12 389810 Thermostat Plug Assembly, E(-)EH
1 1 1 1 1 1 1
389820 Thermostat Plug Assembly, E(-)EB
13 632235 Lug, Ground 1 1 1 1 1 1 1
14 632338 Switch, SPDT (ON/AUTO): EH Models only 1 1 1 1 1 1 1
15 631781 Bushing 2 2 2 2 2 2 2
16 903074 Blower, 2 Speed (includes items 17-20) EH Models only 1 1 1 1 1 1 1
Blower, 3-Speed (includes items 17 - 20): optional in
903907 1 1 1 1 1 1 1
E2EH models, standard in the E2EB models
Blower, Multi Speed/240v (includes items 17-20)
902985 1
optional in EH and EB models, standard in 5 ton units
17 667037 Wheel, Blower (10 x 8) 1 1 1 1 1 1 1
667258 Wheel, Blower (11 x 8) 1
18 903076 Motor, 1/5 HP, 2-Speed EH Models only 1 1 1 1 1 1 1
903908 Motor, 1/3 HP, 3-Speed EB models only 1 1 1 1 1 1 1
903096 Motor, 3/4 HP, (4 Speed ) with mounting band and legs 1
19 621434 Capacitor, 7.5 MFD 370v EH & EB models 1 1 1 1 1 1 1
621377 Capacitor, 20MF/370V 1
20 606228 Strap, Capacitor 1 1 1 1 1 1 1
249090 Strap, Capacitor 1
21 632307 Hole Plug (1/2"): EB Units use 3 each 2 2 2 2 2 2 2
22 632308 Hole Plug (3/4") 4 4 4 4 4 4 4
23 669053 Filter Retainer 1 1 1 1 1 1 1
24 668934 Filter 1 1 1 1 1 1 1
26 621898 Blower Relay NO: EB models only 1 1 1 1 1 1 1
621899 Blower Relay NC: EB models only 1 1 1 1 1 1 1
27 D00740 Right Control Door 1 1 1 1 1 1 1
28 D00721 Left Control Door, 10kW 1
D00722 Left Control Door, 12-23 kW 1 1 1 1 1 1
29 264920 Switch, Bracket: EH Models only 1 1 1 1 1 1 1
30 632261 Fuse, 3-Amp 1 1 1 1 1 1 1
31 631758 Bushing, Strain Relief: EH Models only 1 1 1 1 1 1 1
32 689588 Gasket, Decorative, Black: EH Models only 1 1 1 1 1 1 1
33 D12541R Wire Harness (not pictured) EH Models only 1 1 1 1 1 1 1
D12581R Wire Harness (not pictured) EB Models only 1 1 1 1 1 1 1 1
*top = top element in specified unit in the position pictured; † 5 Ton Blower Units
btm = bottom element in specified unit in the position pictured
¢7080577¤ 708057A
! WARNING:
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
Improper installation, adjustment,
alteration, service or maintenance can
cause injury, property damage, or
death. Refer to this manual. For
assistance or additional information
consult a qualified dealer or service
agency. To avoid personal injury or
property damage, ask a service
technician to inspect the furnace and
to replace any part of the control
system which has been under water.
! CAUTION:
SECTION 1. OWNER
No user serviceable parts inside
INFORMATION control panel. DO NOT OPEN.
OPERATING INSTRUCTIONS
• All power supply switches for furnace and
Before Operating System outside unit (if installed) are turned on.
• Furnace door is closed and properly latched.
Before operating your heating/cooling system
(see Figure 1), make sure that: Refer to the owner’s manual supplied with the
optional heat pump or air conditioner for further
• Control panel covers are closed.
information.
• Blower and/or relay control plugs are
plugged in.
• Fan switch is set to “AUTO” (E2EH units
only).
• Circuit breakers are in “ON” position.
Temperature Selector
10 20 30 Temperature
50 60 70 80 90 Scales
Fan Switch
(optional sub-base)
Blower Selector
Switch (EH only)
Blower
A/C or H/P
Relay Box
(optional)
Circuit Breakers
Data Label
Control Panel
Cover (left)
E 2 EB - 010 HB
Product Type
E - Electric Furnace Model
Revision
Generation (R=replacement)
2 - Second Series
Electrical Code
Product Identifier H - 240-1-60
EH - Heat Only Primary Capacity
EB - A/C Blower Equipped 010 - 10 kw 012 - 12 kw
015 - 15 kw 017 - 17 kw
020 - 20 kw 023 - 23 kw
Model Identification
2
for several hours with all air registers open.
! CAUTION: 2. With system on, check temperature in all
rooms.
For optional A/C or H/P systems, 3. Partially close registers in rooms that are
always wait at least five minutes after too warm (in heating mode) or too cool (in
the system shuts off before restarting cooling mode) and in rooms that are infre-
quently occupied.
the system. Observe this procedure
4. Re-check room temperature and adjust
when operating the system per the registers as needed.
following instructions.
To Shut Off System
To Operate System in Cooling 1. Make sure blower selector switch is on
“Auto”.
Mode 2. Set thermostat temperature selector to low-
NOTE: The “FAN ON/FAN AUTO” (fan switch) est temperature setting, OR...
and “HEAT/OFF/COOL” (system switch) are 3. For thermostats with optional sub-base (see
located either on your thermostat (if it’s supplied Figure 1), or for systems with relay box, set
with a sub-base) or on the relay box added to system switch to “OFF.”
your furnace.
3
3. Have a qualified serviceman inspect all Optional air conditioners and heat pumps are
furnace components and field wiring and listed by Underwriters’ Laboratories (UL) or
clean and service heating system as Environmental Testing Laboratories (ETL) and
needed. If this furnace was installed with certified by ARI and the Canadian Standards
aluminum power supply wiring, have ser- Association (CSA), or Warnock Hersey or ETLC.
viceman periodically check all connections These cooling systems include energy-saving
to prevent possible equipment failure and/ components to provide maximum cooling per-
or fire hazard. Do not attempt any service formance at electrical energy usage levels es-
function yourself which requires opening tablished by federal standards. Refer to the
furnace control panel covers. operation instruction label on your furnace for
the optional air conditioning equipment approved
BEFORE YOU CALL A SERVICEMAN for your heating appliance.
1. Make sure thermostat temperature selec-
tor is set above room temperature for heat- SECTION 2.
ing or below room temperature for cooling. INSTALLER INFORMATION
If thermostat is equipped with heating/cool-
ing sub-base, make sure system switch GENERAL
(see Figure 1) is set to “HEAT” for furnace
operation or set to “COOL” for optional air- These instructions and specifications are pri-
conditioning operation. marily intended to assist qualified individuals
2. Check main household service panel to experienced in the proper installation of home
see if appropriate circuit disconnect(s) for heating and air conditioning appliances. Some
appliance power supply is on. local codes require licensed personnel for the
3. Refer to instructions under Before Operat- installation and service of this type of equip-
ing System for pre-operation checks. ment. Approved installation, operation, and
4. Refer to instructions under Before Each maintenance of this central heating system
Heating Season for maintenance proce- appliance must be in accordance with the listed
dures and recommended service checks. specifications contained in these instructions
5. Refer to owner’s manual provided with and other documents supplied with the furnace
optional air conditioner or heat pump (if and/or optional air conditioning equipment. Refer
installed) for service and maintenance. to local authorities having jurisdiction for further
information.
NOTE: All servicing of this heating appliance
other than the normal maintenance described in Before beginning installation, read these in-
this section must be done by authorized trained structions thoroughly. Follow all warnings and
service personnel. Do not open the control cautions in the instructions and on the unit.
panels (see Figure 1) at any time.
Improper installation, service adjustment, or
Please specify the complete model and serial maintenance can cause explosion, fire, electri-
numbers shown on the furnace data label (see cal shock or other conditions which may result in
Figure 1) for all warranty service and when personal injury or property damage. Unless
ordering replacement parts or optional equip- otherwise noted in these instructions, use only
ment. Refer to the replacement parts list pro- factory-authorized kits and accessories when
vided with the furnace for part numbers. modifying this product.
4
For typical non-ducted return air downflow 2. Record furnace model number and serial
applications, an air-conditioner or heat-pump number (see furnace data label) for future
coil can be installed by mounting the coil directly reference.
on top of the furnace without adding sheet metal 3. Carefully read all instructions supplied with
cavities or cutting and trimming wood panels. optional equipment to be installed with
furnace.
A return air grille for closet or alcove installations
is available. For downflow alcove installations, CODES, SPECIFICATIONS, AND
the grille (with frame provided) may be attached REQUIREMENTS
to the top of the furnace and all paneling and trim
flushed to it. This installation provides an ac-
cess door for future installation of NORDYNE Furnace Codes
air conditioning or heat pump coils on top of the Installation and wiring of this furnace, as well as
furnace. the design and construction of the home duct
system, must be in accordance with one or more
Power entrance for all models may be through of the following codes:
the right side or through the bottom of the unit • HUD MANUFACTURED HOME CON-
(when viewing the unit in a downflow position). STRUCTION AND SAFETY STANDARD
(Title 24, Part 3280)
UNIT CHECKOUT • American National Standards (ANSI)
Before installing this furnace: A119.11, C1-NFPA 7 (National Electrical
1. Inspect unit for possible shipping damage. Code)
If shipping damage is found, file claim with • CANADIAN STANDARDS (C.S.A.) Z240.6.1,
transportation company. and Z240.9.1.
Accessibility for Servicing Minimum of 18" (46 cm) required in front of unit.
Minimum Clearance to 0" from all surfaces of furnace cabinet, ducts,
Combustibles optional coil housing and plenum connector.
No separate subbase required for installations on
combustible flooring.
Minimum return air 200 in.2 (1290 cm2) heating only*
opening required (total free area) 235 in2 (1516 cm2) A/C or H/P up to 4-ton installed.*
250 in2 (1613) cm2 A/C or H/P up to 4 ton w/1"
clearance installed.
390 in.2 (2516 cm2) A/C or H/P up to 5 ton installed.
*or return air grille and frame assembly p/n 902989
or wall mount grille p/n 902999.
Use return air grille and frame assembly P/N 902989-
Return air grille or equivalent for alcove installation.
Use wall mount return air grilled P/N 902999- or
(closet or alcove installation) equivalent for closet installation.
155 in.2 (1000 cm2) must be added for
5-ton A/C or H/P system.
6
8 Item
Number
7 (See Fig. Description
1 4-Speed Blower
4 27" 4 Ton - See Notes: 1 & 5
(686 mm) 5 Ton - See Note: 1
2 A.C./H.P. Relay Control
See Note: 1
3 Cabinet Insulation Kit
1 See Notes: 1 & 5
2
4 "A"-Coil Conversion Kit
29"
See Note: 2
(737 mm) 5 Coil Cabinet
3
See Note: 3
6 Upflow Stand
See Note: 4
23 7 A/C and H/P Indoor Coils
(603 3/4" 20"
mm) m)
(508 m 8 Return Air Grille and
20"
Frame Assembly
(508
Cabinet mm
Insulation ) Notes:
1) For A/C and H/P use.
2) Includes coil filters.
3) For upflow or downflow installations.
29" 4) For upflow A/C or H/P installations (includes
(737 mm) one filter; use filter from furnace to
complete filtering system in this accessory).
5) Standard in EB models.
20" 11/16"
(50
8m (17 mm)
m) 20-1/8"
(511 mm)
3"
(76 mm)
14"
(357 mm)
)
mm
" (603
233/4
Filters (one obtained Figure 3. Optional Rear Mounting Plate
from furnace) (P/N 389080)
Upflow Stand
7
8
E2EH E2EB
Electric Furnace Models 010H 012H 015H 015HR 017H 020H 023H 010H 012H 015H 015HR 017H 020H 023H 023H 5-Ton
Rated Heating Output, Btuh
(see note 1) 35,000 41,000 53,000 57,000 57,000 70,000 75,000 35,000 41,000 53,000 57,000 57,000 70,000 75,000 75,000
Watts (Total kw, Heating
Elements and Blower) 10.4 12.0 15.4 16.6 16.6 20.4 22.0 10.4 12.0 15.4 16.6 16.6 20.4 22.0 22.0
Supply Voltage 240 Volts/60Hz/1-Phase
Heating Elements,
No.(Total kw) 2 (10.0) 2 (11.6) 2 (15.0) 3 (16.2) 3 (16.2) 4 (20.0) 4 (21.6) 2 (10.0) 2 (11.6) 2 (15.0) 3 (16.2) 3 (16.2) 4 (20.0) 4 (21.6) 4 (21.6)
Blower Wheel Size 10.5" Dia., 8" Wide 11" Dia., 8" W
Motor Speed, 4 Spd, 3/4HP
H.P. Rating, Amps 2 Speed, 1/5 HP, 2.0 4 Speed, 1/3 HP, 2.9 3.8 Amps
Test ESP, in. w.c. Max 0.3
Optional Cooling Available with
factory installed blower 2.0 - 3.0 Ton (see note 3) 2.0 - 4.0 Ton (see note 4) 2.0 - 5.0 Ton
Optional Heat Pump Available
with factory installed blower 2.0 - 3.0 Ton (see note 3) n/a (see note 3) 2.0 - 4.0 Ton
Air Filter (Standard) 16" x 20" x 1" (nominal)
Furnace Dimensions Width-20" (508mm), Height-29" (737mm) (see note 2), Depth-24 1/2" (623mm)
1. Heating output rated at listed voltage. For outputs at voltages other than 3. The factory installed blower for the EH models can be replaced with a multi-
240V, multiply Btuh rating by the following factors: x 0.92 (230V), x 0.84 speed blower allowing the units to accept up to 5 tons of air conditioning or
(220V), x 0.75 (208V) 4 tons heat pump.
2. Height is 56" with return air grille installed, 58" with coil cabinet and 72" with 4. The factory installed blower for the EB models can be replaced with a multi-
coil cabinet and upflow stand. speed blower allowing the units to accept up to 5 tons of air conditioning.
C A
19"
Corner X
Spacers
2-3/8" MIN
(60 mm)
Furnace
Outline
14-1/2"
(368 mm)
17"
14-1/2"
(432 mm)
(368 mm)
16-5/8"
23-3/4" (422 mm)
(603 mm)
Refrigerant
Line
Opening
11
Secure Duct Connector and Mounting
Plate with 2 Flat-Head Screws or Nails
Mounting Plate
Duct
Connector
TABS TABS
DUCT DUCT
Alcove Installation
1. Cut alcove rough openings to minimum
dimensions shown in Figure 13.
2. Attach frame assembly with four fasteners
Narrow Duct
(provided or equivalent) into pre-punched
holes on top of furnace (see Figure 5).
Duct
3. At manufacturers discretion, if additional
securement is required attach each side of
Figure 11. Alternate Duct frame assembly to alcove opening using
Connector Installation C holes provided.
STEP 1. STEP 2.
Fold Back Flap "B" Fold Back Flap"B"
Cut
Lines Duct
Cut- Out "B" Cut- Out "B"
Area "A" Area"A"
"A" "A"
"B"
"B"
Top of Duct
Fold Back Flap"B"
Fold Back Flap "B"
STEP 3. STEP 4.
Bend Duct Connector Tabs Up Staple Folded Duct
and Over- (along length of duct) Flap (typ) to side of
Duct Connector
Duct Duct
Flap "B" Duct
Coil Air
Filters
27"
(686 mm)
56"
(1423 mm)
A/C or H/P
Coil
29"
( 737 mm) Wall-Mount
24 3/4"
(629 mm) Return Air Grille
Furnace
Front
18" Closet
Nearest Door
20"
(508 mm) Wall or
Floor Partition
Figure 13. Typical Alcove Installation Figure 14. Typical Closet Installation
Closet Installation
NOTE: For closet installations, the return air
grille mounting frame is not used since the 0" Side
furnace is located inside the closet (see Figure Clearance
to Furnace
14 and 15). Cabinet
(1526"
1. Cut return air opening in desired position in mm )
door or wall, preferably above top of fur-
CLOSET DOOR
nace. Refer to Table 1 for return air opening
requirements.
2. Insert four fasteners, securing grille to door Standard Closet Installation
or wall.
Provide min. 250
sq. in. (1613 cm2 )
Furnace Installation open free area in
front or side wall
or in top of
1. Install 240V supply circuit(s) and 24V wir- closet door
ing to closet or alcove (see Figure 16 for
appropriate locations).
2. Remove refrigerant line knockouts in fur-
nace only when installing indoor coil of an 0" Side
Clearance
air conditioner or heat pump system, or for to Furnace
hook-up of a VentilAire accessory when Cabinet 1
(25 "
mm)
the furnace is used in the upflow position.
Refer to instructions supplied with acces- CLOSET DOOR
sory equipment.
3. Remove unit front door and slide back until
Special 1" Clearance
bottom slots in rear of unit engage with both
tabs of optional rear mounting plate, OR... Figure 15. Closet Installation
If mounting plate is not used, an equivalent
method of securing the rear of the unit may
14
trances
Low Voltage Wire En
Power
Supply
Wire Refrigerant
Entrances Line
Knockouts
Power
Supply Blower Selector
Wire Switch (EH Only)
Refrigerant Entrances
Line Knockouts
Blower Selector
Tie Down Tab
Tie-Down Tab
Switch (EH Only) (See Inset) Low Voltage
Wire Entrances
DOWNFLOW INSTALLATION UPFLOW INSTALLATION
Figure 16. Downflow and Upflow Installations
NOTES:
Upflow Duct • Before installing this furnace, consider all
Connector clearances for the installation and future
servicing of the furnace. Refer to Table 1.
• The 2 Wire Relay Control is NOT recom-
Furnace mended for upflow applications, instead, the
AC/HP Relay Control (4-7 wire) should be
used when converting some models to ac-
cept an air conditioner. See Relay Control
installation instructions for further details.
16
REAR WALL OF ENCLOSURE
CENTER LINE
1 3/4" MIN
(45 mm)
17 1/2" Furnace
18 5/8" (445 mm) Outline
(474 mm)
14"
23 3/4" (356 mm)
(604 mm)
3 1/8"
(80 mm)
For Optional
A/C Or H/P
3/4"
(20 mm) 5 3/4" 3"
(147 mm) (73 mm)
Furnace
Outer Door 20"
(508 mm)
5. Position furnace onto coil cabinet and se- the unit wiring diagram for other wiring details.
cure with two or more fasteners. Supply-circuit requirements are as follows:
6. Use optional upflow duct connector or field • -010 model is factory-wired for single-branch
supplied connector to attach furnace to supply circuit only.
overhead supply duct (see Figure 17). • -012 models are factory-wired for single-
branch supply circuit (single-circuit kit in-
ELECTRICAL SYSTEM stalled). Dual-branch circuit can be used by
INSTALLATION removing factory-installed single-circuit kit
(see Figures 20 and 21).
• -015, -017, -020 and -023 models are
! WARNING: factory-wired for dual-branch supply circuit.
Single-branch circuit can be used by
To avoid the risk of electrical shock, installing optional single-circuit kit .
personal injury or death, disconnect
all electrical power to the unit before
performing any maintenance or ! IMPORTANT:
service. The unit may have more than
one electrical power supply. Note: Circuit breakers installed within
this unit are for short-circuit
protection of the internal wiring and
Codes, Specifications, and to serve as a disconnect. Circuit
Requirements breakers installed within this unit DO
The wiring, installation, and electrical hookup of NOT provide over-current protection
this furnace must comply with the National of the supply wiring and therefore may
Electrical Code (or the Canadian Electrical
be sized larger than the branch circuit
Code) and all regulations of local authorities
having jurisdiction. See Table 6a & 6b for mini-
protection.
mum circuit ampacity, maximum over-current
protection, and recommended wire size. See
17
Connecting Supply Service Wires c. Insert metal buss bars of kit into lugs of
circuit breaker.
1. Remove right-hand control panel (when
d. Tighten lugs securely (45 in.-lbs.
viewing in downflow position).
recommended).
2. Locate power supply hole plugs in side of
6. Connect service ground wire(s) to ground-
unit and in bottom of unit. Remove appro-
ing lug(s) provided. One ground is required
priate plug(s) or knockout opening appli-
for each supply circuit used.
cable to recommended wire size(s).
3. Install listed cable connector(s) in
opening(s). If metal-sheathed conduit is
used for incoming power line(s), provide an ! WARNING:
approved metal clamp on conduit and
secure it in entrance knockout. To avoid personal injury or property
4. Insert supply service wire(s) through cable damage, make certain that the motor
connector(s) and connect wires to circuit leads cannot come into contact with
breakers (Figures 20 and 21). non-insulated metal components of the
NOTE: To install single-circuit kit, perform unit.
step 5. If single-circuit kit installation is not
necessary, go to step 6.
5. To install single-circuit kit: Blower Installation:
a. Loosen lugs at supply side of circuit 1. Turn off all electrical supply circuits to the
breakers. furnace at the main service panel.
b. Remove cover from single-circuit kit (if 2. Remove furnace front door and switch
supplied). furnace circuit breaker(s) to “OFF”.
Circuit Breaker
Bracket Optional
Circuit Single Circuit
Breaker Adaptor Kit
Wire
60A
OFF
ON
Assemblies
(Factory
Installed) Supply Service
60A
OFF
ON
Wire Connection
With Single Circuit
Adaptor Kit
Circuit Breaker
Bracket
Circuit
Breaker
Wire
60A
OFF
Assemblies
ON
ON
Without Single
Circuit Adaptor Kit
18
3. Disconnect the motor plug from the control Changing Blower Speed
panel receptacle.
4. Remove one screw from left side of blower E2EH: The selected heating blower lead is
and three screws from right side of blower; attached to the wire lead attached to terminal 2
slide blower forward and remove. of the blower selector switch.
a. Remove blower lead from the wire lead off
5. Install new blower ensuring the side flanges
of terminal 2.
engage under side mounting tabs (three on
one side, one on the other) and the long tab b. Choose desired speed.
in the rear. c. Attach new blower lead to wire lead off
6. Replace screws previously removed from terminal 2 of blower selector switch.
blower.
E2EB: The selected heating blower lead is
7. Connect the motor plug to the control panel
receptacle. attached to the heating blower relay. The
8. Switch circuit breaker(s) to “ON”, reinstall selected cooling blower lead is attached to the
furnace front door, and turn on electrical cooling blower relay.
a. Remove heating blower lead from heating
supply circuits to the furnace.
blower relay.
b. Choose desired speed and install new
Selecting Blower Speed blower lead onto blower relay for new
See Table 5 for the lowest speed approved for heating speed.
the heating output of the unit. Since the blower c. Remove cooling blower lead from cooling
leads connect to the control box, blower speed blower relay.
selection is accomplished through use of the d. Install new blower lead onto blower relay for
proper color-coded blower lead located inside new cooling speed.
the control box. The speed(s) set by the factory
may be different from that shown on the wiring See Table 7 for blower performance data.
diagrams. See the unit control box for blower
speed(s) set at factory.
One Speed for both Heating and
Cooling
If you would like to have the same blower speed
! IMPORTANT: for both heating and cooling do the following:
If a relay box is installed, blower speeds a. Remove the cooling blower lead from the
for heating and cooling are set inside cooling relay and remove the heating blower
lead from the amp terminal on the heating
the relay box (see instructions relay.
included with relay box). The blower b. Attach the white jumper wire (found in the
speed inside the furnace control box wire tie) to the cooling relay and the amp
must be set to low or medium-low. terminal on the heating relay.
Never change to a heating speed lower c. Choose desired speed and attach that
than that shown in Table 5. blower lead to the amp terminal on the
heating relay.
CAUTION: When sizing the wire, you must follow the guidelines of the latest revision
of the NEC. NM-B wire is equivalent to “Romex” cable. SEU is equivalent to service entry
cable. For NEC type NM-B wire, you must size the wire using 60C ratings per NEC article
326.
Minimum overcurrent protection per NEC 424-3b not to be less than 125% of total amps
for fixed resistance heat.
Table 6b. Recommended Electrical Application Guide for Dual Circuit Installations**
**Alternate wiring combinations can be used. Refer to the latest revision of the NEC for
these appropriate alternate combinations.
20
Installing Control Circuit Wiring SYSTEM CHECKOUT
NOTE: Installation of a five-wire thermostat
circuit is recommended to provide for future Checking Installation
addition of a heat/cool thermostat.
1. Refer to appropriate wiring diagram and
1. Install the 24V control-circuit cable through
recheck all wiring connections. Ensure
plastic bushing at either side of furnace.
that all connections are tight.
a. For models without a relay box, connect
2. Check blower motor and relay box
wires to furnace at blower plug pigtails (see
connectors for proper connection.
wiring diagrams). Secure all connections
3. Reinstall control box cover(s).
with wire nuts.
4. Switch circuit breaker(s) to “ON” position.
b. For units with a relay box installed, make
5. Set furnace blower selector switch (see
wiring connections at relay box low-volt-
Figure 16) to “AUTO” (EH Units only).
age terminal board. (See relay box instal-
6. Replace outer furnace door.
lation instructions.)
7. Check all duct connections and tape for air
2. Route control circuit wiring to wall
leakage.
thermostat and outdoor section, if installed.
(See relay box installation instructions if
applicable.)
3. Set anticipator per Table 8 or per the
marking on the unit.
4. See Figure 31 (non-Platinum) and Figure
32 (Platinum) for E2EB thermostat con-
nections.
#3 Med.-High 1620
Table 9. Clearances
#4 High 1790
Table 7. Blower Performance
21
NOTES:
22
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to CB-A
Grey 5 CB-A
2) Thermostat anticipator setting: 0.30 Amps. ground.
3) To change blower speeds on units without a relay box Black 4 IFM
7) This wire is used with some accessories. See acces-
Blue 3
installed refer to installation instructions. sory Installation Instructions for further details. C 6 Org.
Yellow 2 H
4) Refer to furnace and/or relay box installation for thermo- IFS L
Red 1
stat connections. IFS
5) If any wire in this unit is to be replaced it must be replaced
with 105°C thermoplastic copper wire of the same gauge. Cont 1 E
H
L
240V
BLOWER
RED
BLACK
WHITE
GREY
1 SWITCH
2
Transformer
YELLOW 1 2 3
3
4 5 6
BLACK
RED
24V
ORANGE
BLOWER 6 5 4 3 2 1 LS
SPEED Fuse
SELECTOR 2 Cont
6 5 4 3 2 1 1 2 3
BROWN
LEADS 4 1
4 5 6
BLACK
BLUE
YELLOW 3
RED White Pig-Tail
GREY
GREY
RED Grey Pig-Tail
Red Pig-Tail (See Note 7)
TRANSFORMER
240V
VIOLET
ORANGE
24V GRD Ground
RED Supply
RED
WHITE
BLACK
BLACK Line
Circuit A
ON
Voltage
OFF
BLACK
Legend:
BLACK
BLACK CIRCUIT
GREY WHITE BREAKER CB – Circuit Breaker
ELEMENTS E – Heater Element
CONTACTOR IFS – Fan Switch
LIMIT
Cont – Contactor
! WARNING: LS – Limit Switch
– Fan Plug
Switch circuit breakers to
– Control Plug
the OFF position before
IFM – Fan Motor
servicing the furnace.
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
2) Thermostat anticipator setting: 0.30 Amps. ground.
3) To change blower speed on units without a relay box refer 7) This wire is used with some accessories. See E
E
C ! WARNING: Cont1 Top - 11.6/15.0
H
L Switch circuit breakers to
BLACK BLOWER 240V
GREY
RED
1
WHITE
SWITCH
2 the OFF position before
YELLOW 1 2 3 Transformer
3
4 5 6 servicing the furnace.
24V
BLACK
RED
ORANGE
6 5 4 3 2 1 LS
BLOWER Fuse
SPEED 2 Cont
SELECTOR 1 2 3 4 1
6 5 4 3 2 1
BROWN
LEADS 4 5 6 3
BLACK White Pig-Tail
BLUE
YELLOW
RED Grey Pig-Tail
GREY (See Note 7)
GREY
Red Pig-Tail
RED
RED
TRANSFORMER
240V BLACK
VIOLET
ORANGE
ON
OFF
24V
60A
Single
RED Supply
RED
WHITE
BLACK (standard)
ON
OFF
60A
BLACK
BLACK
GREY WHITE E – Heater Element
Line IFS – Fan Switch
Circuit B Voltage
ON
60A
OFF
CONTACTOR
LIMIT
Dual Cont – Contactor
GRD Ground
Supply LS – Limit Switch
Line (optional) – Fan Plug
Circuit A Voltage
60A
ON
OFF
– Control Plug
GRD Ground
IFM – Fan Motor
23
NOTES:
24
CB-B CB-B
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
2) Thermostat anticipator setting: 0.6 Amps. ground.
3) To change blower speed on units without a relay box refer 7) This wire is used with some accessories. See E
to installation instructions. accessory Installation Instructions for further de- Cont 2 Bottom -
4) Refer to furnace and/or relay box installation for thermo- tails. 5.4
CB-A CB-A
stat connections. Grey 5
Black 4 IFM
5) If any wire in this unit is to be replaced it must be replaced Blue 3
H C 6 Org.
Yellow 2
with 105°C thermoplastic copper wire of the same gauge. IFS Red 1 L
IFS
Cont 1 E
Cont 1
C
! WARNING: Top - 10.6
240V
H
L Switch circuit breakers to
BLACK BLOWER Transformer
GREY
RED
1
WHITE
SWITCH the OFF position before
2
YELLOW 1 2 3 24V
3
4 5 6
servicing the furnace. LS LS
Fuse Cont
2
BLACK
RED
ORANGE
4 1
6 5 4 3 2 1
BLOWER
SPEED White Pig-Tail Cont
1 2 3
SELECTOR 6 5 4 3 2 1 2
BROWN
LEADS 4 5 6
BLACK 3
BLUE Grey Pig-Tail
YELLOW Red Pig-Tail
(See Note 7)
RED
GREY
GREY
RED
TRANSFORMER RED
240V BLACK Line
VIOLET
Circuit B Voltage
ON
60A
OFF
24V ORANGE
GRD Ground Dual
RED
Supply
WHITE
RED
Voltage
60A
OFF
BLACK
CONTACTOR TOP ELEMENT, 10.6 KW
BLACK CIRCUIT GRD Ground Legend:
BREAKERS
RED
BLACK OR CB – Circuit
GREY WHITE WHITE
BLACK
Breaker
OFF
60A
LIMIT LIMIT
Single IFS – Fan Switch
WHITE
GREY
BLACK Supply
Cont – Contactor
(optional)
ON
OFF
LS – Limit Switch
60A
Cont 1 E
C
! WARNING: Cont 1 Btm - 10.0
H
L
BLACK BLOWER 240V
GREY
RED
1 Switch circuit breakers to
WHITE
SWITCH
2 Transformer
YELLOW 1 2 3 the OFF position before
3
4 5 6
servicing the furnace. 24V
BLACK
RED
ORANGE
LS LS
6 5 4 3 2 1 Fuse Cont
2
4 1
1 2 3
6 5 4 3 2 1
BROWN
4 5 6 White Pig-Tail Cont
BLACK 2
BLUE
YELLOW 3
RED Grey Pig-Tail
GREY Red Pig-Tail
GREY (See Note 7)
RED
RED
TRANSFORMER
240V BLACK Line
Circuit B Voltage
VIOLET
ON
60A
OFF
24V ORANGE
GRD Ground Dual
RED
RED
RED
Supply
WHITE
BLACK Circuit A Line
ON
Voltage
60A
OFF
BLACK
CONTACTOR TOP ELEMENT, 10.0/11.6 KW BLACK
BLACK CIRCUIT GRD Ground
RED
BREAKERS Legend:
BLACK OR
Single
OFF
60A
GREY
WHITE
LIMIT LIMIT BLACK IFS – Fan Switch
Supply Cont – Contactor
BLACK
(optional)
ON
LS – Limit Switch
OFF
60A
CONTACTOR Ground
– Fan Plug
BOTTOM ELEMENT, 10.0 KW GRD
– Control Plug
IFM – Fan Motor
25
26
NOTES: CB-A
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
2) Thermostat anticipator setting: 0.50 Amps. ground. CB-A Red Jumper Wire
(See note 8)
3) To change blower speed on units without a relay box refer 7) This wire is used with some accessories. See 4 Speed
Grey 5
to installation instructions. accessory Installation Instructions for further de- Black 4 H IFM
IFR1 Blue 3
4) Refer to furnace and/or relay box installation for thermo- tails. MH 6 Org.
Yellow 2 ML C
stat connections. IFR2 Red 1 L
5) If any wire in this unit is to be replaced it must be replaced
with 105°C thermoplastic copper wire of the same gauge.
Cont 1 E
Cont 1 Top - 10.0
C
H
MH 240V
YELLOW ML L
Transformer
GREY
RED
GREEN
WHITE
(See Note 7)
BLOWER RELAYS 1 2 3
BLUE
24V
RED
BLACK
YELLOW
4 5 6
GREEN
GREY
ORANGE
LS
6 5 4 3 2 1 Fuse
2 Cont
4 1
BLACK
6 5 4 3 2 1
1 2 3
WHITE
4 5 6
BLACK
White Pig-Tail
BLUE IFR2
YELLOW Green Pig-Tail
RED
GREY
GREY
GREEN
GREY Grey Pig-Tail
Red Pig-Tail 5 IFR1
RED
TRANSFORMER 3
240V
VIOLET
24V ORANGE GRD Ground
Supply
RED
RED
WHITE
Voltage
OFF
60A
BLACK
CIRCUIT E – Heater Element
BLACK
BLACK
GREY WHITE BREAKER IFR – Fan Relay
CONTACTOR
Cont – Contactor
LIMIT
! WARNING: LS – Limit Switch
– Fan Plug
Switch circuit breakers to
– Control Plug
the OFF position before
IFM – Fan Motor
servicing the furnace.
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
E
2) Thermostat anticipator setting: 0.50 Amps. ground.
3) To change blower speed on units without a relay box refer 7) This wire is used with some accessories. See
to installation instructions. accessory Installation Instructions for further de-
tails. Red Jumper Wire
4) Refer to furnace and/or relay box installation for thermo- CB-A (See note 8)
CB-A
4 Speed
stat connections. Legend: Grey 5
5) If any wire in this unit is to be replaced it must be replaced Black 4 H IFM
IFR1 3
Blue MH
with 105°C thermoplastic copper wire of the same gauge. CB – Circuit Breaker LS – Limit Switch Yellow 2 ML C 6 Org.
IFR2 Red 1 L
E – Heater Element – Fan Plug
IFR – Fan Relay – Control Plug E
Cont – Contactor IFM – Fan Motor
Cont 1 Top - 11.6/15.0
240V
C
H
YELLOW MH Transformer
ML L
GREY
RED
(See Note 7)
GREEN
WHITE
24V
BLOWER RELAYS 1 2 3 LS
BLUE
RED
Fuse
BLACK
4 5 6 Cont
YELLOW
GREEN
GREY
2
ORANGE
4 1
6 5 4 3 2 1
BLACK
6 5 4 3 2 1 1 2 3
White Pig-Tail
WHITE IFR2
4 5 6 Green Pig-Tail
BLACK
BLUE
YELLOW Grey Pig-Tail
RED Red Pig-Tail 5 IFR1
GREY
GREY
GREEN
GREY
3
RED
RED
TRANSFORMER
240V BLACK Line
VIOLET
Circuit B Voltage
ON
60A
OFF
24V ORANGE
GRD Ground Dual
WHITE
Supply
Circuit A Line
ON
BLACK Voltage
60A
OFF
BLACK BREAKERS
OR
BLACK
BLACK
GREY WHITE
CONTACTOR
! WARNING:
ON
Single
OFF
60A
LIMIT
Supply Switch circuit breakers to
(optional)
ON
OFF
60A
27
NOTES:
28
CB-B CB-B
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
ground. E
2) Thermostat anticipator setting: 0.50 Amps.
3) To change blower speed on units without a relay box refer 7) This wire is used with some accessories. See
to installation instructions. accessory Installation Instructions for further de-
4) Refer to furnace and/or relay box installation for thermo- tails. Red Jumper Wire
CB-A (See note 8)
CB-A
stat connections. 4 Speed
Grey 5
5) If any wire in this unit is to be replaced it must be replaced Legend: Black 4
IFR1
H IFM
Blue 3 MH
with 105°C thermoplastic copper wire of the same gauge. CB – Circuit Breaker LS – Limit Switch IFR2 Yellow C 6 Org.
2 ML
Red 1 L
E – Heater Element – Fan Plug
IFR – Fan Relay – Control Plug E
Cont – Contactor IFM – Fan Motor Cont 1 Top - 11.6/15.0
C 240V
H
MH
YELLOW ML L Transformer
GREY
RED
(See Note 7)
GREEN
WHITE
24V
BLOWER RELAYS 1 2 3
BLUE
LS
RED
BLACK
YELLOW
4 5 6 Fuse
ORANGE
GREEN
GREY
2 Cont
6 5 4 3 2 1 4 1
BLACK
6 5 4 3 2 1 1 2 3 White Pig-Tail
WHITE IFR2
4 5 6
BLACK Green Pig-Tail
BLUE
YELLOW
RED Grey Pig-Tail
GREY Red Pig-Tail 5 IFR1
GREY
GREEN
GREY
RED 3
RED
TRANSFORMER
240V BLACK Line
VIOLET
Circuit B Voltage
ON
60A
OFF
24V ORANGE
GRD Ground Dual
WHITE
Supply
Circuit A Line
ON
BLACK Voltage
60A
OFF
BLACK BREAKERS
OR
BLACK
BLACK
GREY WHITE
CONTACTOR
! WARNING:
ON
Single
OFF
60A
LIMIT
Supply Switch circuit breakers to
(optional)
ON
OFF
60A
GREY
RED
GREEN
WHITE
(See Note 7)
1 2 3
BLUE
BLOWER RELAYS 24V
RED
BLACK
YELLOW
ORANGE
4 5 6 LS LS
GREEN
GREY
Fuse Cont
4 3 2 1
2
6 5
4 1
BLACK
6 5 4 3 2 1 1 2 3 White Pig-Tail Cont
WHITE 4 5 6 IFR2 2
BLACK
BLUE Green Pig-Tail
YELLOW
RED
GREY Red Pig-Tail 5 IFR1
GREY
GREEN Grey Pig-Tail
GREY
RED 3
TRANSFORMER RED
BLACK Line
240V Circuit B
VIOLET
Voltage
ON
60A
OFF
ORANGE
24V
GRD Ground Dual
RED
WHITE
Supply
RED
Circuit A Line
BLACK
ON
Voltage
60A
OFF
BLACK
CONTACTOR TOP ELEMENT, 10.6 KW
CIRCUIT GRD Ground
RED
BLACK BREAKERS
OR
BLACK
Single
OFF
60A
LIMIT LIMIT
! WARNING:
Supply
WHITE
GREY
BLACK (optional) Switch circuit breakers to
ON
OFF
60A
29
30
NOTES: CB-B CB-B
1) See unit data label for recommended supply wire sizes. 6) Not suitable for use on systems exceeding 120V to
Cont 2 E
2) Thermostat anticipator setting: 0.75 Amps. ground.
Cont 2 Top -
3) To change blower speed on units without a relay box refer 7) This wire is used with some 10.0/11.6
GREY
RED
GREEN
24V
WHITE
(See Note 7)
LS LS
BLUE
BLOWER RELAYS 1 2 3 Fuse
RED
BLACK
Cont
YELLOW
2
ORANGE
4 5 6
GREEN
GREY
4 1
6 5 4 3 2 1
White Pig-Tail Cont
IFR2 2
BLACK
6 5 4 3 2 1 1 2 3 Green Pig-Tail
WHITE 4 5 6 Red Pig-Tail 5 IFR1
BLACK Grey Pig-Tail
BLUE
YELLOW 3
RED
GREY
GREY
GREEN
GREY
RED RED
TRANSFORMER
BLACK
240V Line
VIOLET
Circuit B Voltage
ON
60A
OFF
24V ORANGE
GRD Ground Dual
RED
WHITE
Supply
RED
RED
Circuit A Line
BLACK
ON
Voltage
60A
OFF
BLACK
CONTACTOR TOP ELEMENT, 10.0/11.6 KW BLACK
Ground
RED
CB – Circuit Breaker
BLACK
GREY WHITE E – Heater Element
ON
Figure 30. E2EB 020, 023, and 023 - 5 Ton Wiring Diagrams
LIMIT LIMIT
BLACK Supply Cont – Contactor
BLACK
(optional) LS – Limit Switch
ON
OFF
GREY
60A
Ground
– Fan Plug
GRD
CONTACTOR BOTTOM ELEMENT, 10.0 KW
– Control Plug
IFM – Fan Motor
5-Wire Thermostat 4-Wire Thermostat
W Y RC RH G W Y R G
Wire Wire
nuts To A/C nuts To A/C
White
White
Green
Grey
Grey
Red
Red
en
re
G
1 2 3 4 5 6 1 2 3 4 5 6
Green
White
Red
Unstripped
Wire Wires
nuts To
Wire H/P
nuts
White
Green
Grey
Grey
Red
1 2 3 4 5 6 1 2 3 4 5 6
Yellow or Blue
White
Y WGR
Green
THERMOSTAT Red
Wire from thermostat
to furnace
Platinum installer
disconnects
Wire from furnace to Typical HP
white and red Platinum unit
t-stat wires Green
White
PLATINUM Red
Grey or Green Yellow or Blue FURNACE
White
Orange or Red Grey
Yellow White
Red
Green
Yellow or Blue
YW G R White
THERMOSTAT Green
Red
Wire from thermostat
to furnace
Figure 32. E2 Furnace Low Voltage Wiring if Installed with Platinum Series Models
31
Furnace Inspection Report
Closet Installation
Is front clearance a minimum of 6 inches? Yes No N/A
Is return air opening a minimum of 235 sq. inches? Yes No N/A
Is front clearance less than 6 inches (minimum of 1 inch)? Yes No N/A
Is return air opening a minimum of 250 sq. inches? Yes No N/A
Does the furnace have the 5-ton AC coil installed? Yes No N/A
Is the return air opening a minimum of 390 sq inches? Yes No N/A
Testing
Is someone in the plant trained to perform duct tests? Yes No N/A
VentilAire III __ IV __
Is VentilAire duct connected properly to furnace? Yes No N/A
Is depressurization vent (if required) installed properly? Yes No N/A
Is roof assembly installed properly? Yes No N/A
Is roof assembly a minimum of 3 inches from any other vents? Yes No N/A
General
Is filter in place? Yes No N/A
Is owner’s packet included? Yes No N/A
Checked storage area for damage to product and proper storage? Yes No N/A
Is installation in accordance with installation instructions? Yes No N/A
Comments
¢708172'¤
708172A
708172A (Replaces 7082360)
Service Manual
Table of Contents
Electrical Requirements......................................................................... 10
Codes, Specifications Requirements ............................................................................ 10
Connection Supply Service Wires ................................................................................ 10
General ..................................................................................................... 4
Furnace Specifications ................................................................................................. 4
Model Identification Code ............................................................................................. 4
Serial Number Identification Code ................................................................................ 4
3 E2 Service Manual
General This installations provides an access door for future
E2 series electric furnaces are approved for use in installation of an air conditioning/heat pump coil. All E2
mobile/modular homes. The E2 series furnaces are series furnaces are A/C, heat pump adaptable. Refer to
approved for downflow and upflow installations as free table 2 For optional air conditioner/ heat pump
standing units, or for alcove installations. All furnaces equipment. The E2 series includes two models: E2EH
models are approved for “zero” inch clearance from and E2EB models. The E2EH models are equipped
combustible materials. For downflow alcove with a two speed blower and require the addition of a
installations a grille with frame may be attached to the replay package for the addition of air conditioning or
top of the furnace and all paneling and trim flushed to heat pump. The E2EB furnaces are equipped with a
it. multi-speed (4-speed) blower, blower relay, and cabinet
insulation.
MODEL IDENTIFICATION CODE
E 2 EB - 010 H - A
Options
A -A/C Ready
1. Heating output rated at listed voltage. For outputs at voltages other than 240V, multiply Btuh rating by the following factors: x 0.92 (230V), x 0.84 (220V), x 0.75 (208V)
2. Height is 56" with return air grille installed, 58" with coil cabinet and 72" with coil cabinet and upflow stand.
3. The factory installed blower for the EH models can be replaced with a multi-speed blower allowing the units to accept up to 4 or 5 tons of air conditioning or heat pump.
4. The factory installed blower for the EB models can be replaced with a multi-speed blower allowing the units to accept up to 5 tons of air conditioning or heat pump.
4 E2 Service Manual
8
Item
Number
7
(See Fig. 1) Description
1 4-Speed Blower
4 Ton - See Notes: 1 & 5 27” (686 mm)
See Note: 4
7 A/C and H/P Indoor Coils
23 3/4”
8 Return Air Grille and Frame (603 m
m)
20”
)
(508 mm
Assembly 20”
Cabinet (50
Insulation 8m
m)
Notes:
1) For A/C and H/P use.
2) Includes coil filters.
3) For upflow or downflow installations.
29” (737 mm)
4) For upflow A/C or H/P installations (includes
one filter; use filter from furnace to complete
filtering system in this accessory).
5) Standard in EB models.
Table 2. Optional Air Conditioning and
/4”
Heat Pump Equipment 23 3 m)
3m
(60
5 Coil Cabinet
Sequence of operation
20”
(50
8m
With the circuit breakers in the on position and the m)
the bi-metal closes the remaining circuits to other Filters (one obtained
from furnace)
elements, until all elements are on. The “off” cycle is 6 Upflow Stand
reverse of the “on” cycle the blower and no.1 element
NOTE: See Table 2 for descriptions and notes
are first on and the last to be de-energized.
Figure 1. Optional Accessories
5 E2 Service Manual
Sequencer (Figure 2)
In general all sequencers operate the same way. In
some applications one sequencer may be sufficient
(10 and 12 kw models) in other applications. One two
or more sequencers may be required.
Testing Sequencer
1. Shut off the power supply to the furnace, there
could be two circuits. Be sure both "A" and "B" Figure 2. Sequencer
circuits are de-energized. c. With an ohmeter check all switches in the
a. Remove all wires from the sequencer (making sequencer. They are labled M1-M2, M3-
note of wire color and terminal location). The M4...refer to Figure 2. All of the switches should
bi-metal heater portion of the sequencer will be be open and have no continuity.
unmarked and at the bottom, closest to the
mounting plate. The switching portion will be 2. With all power on to furnace, and thermostat
marked M1 through M8 depending on the contacts closed: using a voltmeter (set scale for
number of switches. Refer to unit wiring 220 vac.) On contact terminals of sequencer,
diagram. check each set of terminals of sequencer, check
b. With an ohmmeter, test for continuity across each set individually. If you read voltage, contacts
the bi-metal heater terminals. There should be are open. If you do not read voltage, contacts are
70 to 90 ohms of resistance. If the meter reads closed. Allow a maximum time (110 seconds) for
no continuity, the bi-metal heater is open and heater to close contacts. If any of the contacts
must be replaced. The OHMS value should be remain open after three minutes the sequencer is
70 to 90 across the bi-metal. defective and should be replaced.
Indoor Coil
(optional)
Blower
Data Label
6 E2 Service Manual
Refer to unit wiring diagram section for wiring of
sequencer for each model furnace.
Checking Transformer
1. Using a voltmeter, test power supply on the primary Figure 5. Heating Elements in Furnace
leads of the transformer- must be 240 v +/- 10%. then the transformer is nonfunctional and should
If less than 226 vac switch black and blue primary be replaced. Observe the transformer there should
leads. be no distortion in shape, oil residue or odor. If any
2. Remove wires from the secondary side of the of these symptoms exist replace the transformer.
transformer. Or find the area where the wires
terminate and remove from component. Heating Elements (Figures 4 & 5)
3. Use the voltmeter check the output of the The heating elements used are of modular design
transformer, it should read 22 to 28 volts. If not, consisting of helical-coiled nichrome resistance wire.
An insulated wire formed assembly supports the heating
elements. All elements are rated at 240 volts. Each
element is individually controlled by a switch of the
sequencing system and is protected by a limit switch.
7 E2 Service Manual
Figure 7. Limits in furnace
The limit device is a safety which can be compared to
a fuse or a breaker in a electrical circuit. The function
of the limit switch is to open the electrical circuit to the
heating elements if over heating should occur. This
could be caused by air circulator failure, dirty filters,
lack of return air, restricted ducts, etc. All limit switches
used are of the automatic reset type. On cool down
they will automatically reset.
Figure 6. Cooling Relay
Testing the Limit Switches
Cooling Relay (Figure 6) 1. Shut off all electric supply to furnace.
The E2EB has a factory installed cooling relay. The 2. Allow enough time for limit to cool down ( 5 to 10
cooling relay operates the air circulator at the high minutes)
speed when the relay is energized. The relay is 3. Remove wires from terminals of limit switches.
energized by the low voltage circuit by the g terminal Note: all limit switches will be located on the
of the thermostat. At the same time it breaks the circuit heating element rack face plate with red wires
to the heating speed of the air circulator. the cooling attached to them.
relay has one set of normally closed and one set of 4. Using the ohmmeter, test from terminal to terminal
normally open contacts. continuity must be read. If no continuity is read
after cool down time, switch is defective and should
Testing Cooling Relay be replaced.
1. Turn off all power supply to furnace.
a. Remove all wires from cooling relay. Caution: Limit switches must always be replaced by
b. Using ohmmeter, test from terminal no. 1 to their identical replacement part, i.e. Same setting, style
terminal no.3 the coil should have resistance of limits on the E2 series are either single or double pole
around 76 ohms. If there is no continuity, the type thermo disc. Under no circumstance should a
relay has a open coil and must be replaced. limit of a higher setting or of a different type be installed.
c. Using ohmmeter, test from terminal no.5 to Replacement with a lower setting limit may result
terminal no. 6 there should be continuity, if no cycling of the control and insufficient heat output.
continuity is shown relay is defective and must
be replaced. Air Circulation Switch
d. Replace wires on terminal no.1 and 3 restore The air circulation switch is a manual rocker type
power supply. switch, single pole double throw, the switch when in the
e. Energize relay by positioning the fan switch on “auto” position, allows the blower to be activated by the
the thermostat to the fan position. The relay
should click.
f. Using ohmmeter, test terminals 2 and 4 there
should be continuity. If no continuity relay is
defective.
g. Turn off all power to furnace, reconnect all
wires to relay and restore power.
Limit switches
A limit switch is a heat sensing device utilizing a bi-
metal disc to open a set of normally, closed contacts. Figure 8. Air Circulation Switch
8 E2 Service Manual
sequencer. The blower will run during the heating
cycle of the furnace. When the switch is in the “fan”
position the blower will run continuously. See Figure Capacitor(See Figure 10):
8 for air circulation switch. 1. Shut off the electrical supply to the unit.
2. Disconnect he electrical leads to the capacitor.
3. Discharge the capacitor using a 1500 ohm resister.
4. Check the capacitor using a capacitor tester.
9 E2 Service Manual
ELECTRICAL REQUIREMENTS NOTE: To install single-circuit kit, perform step 5. If
single-circuit kit installation is not necessary, go to
step 6.
! WARNING:
To avoid the risk of electrical shock, personal 5. To install single-circuit kit.
injury or death, disconnect all electrical power a. Loosen lugs at supply side of circuit breakers.
to the unit before performing any maintenance b. Remove cover from single-circuit kit (if
or service. The unit may have more than one supplied).
electrical power supply. c. Insert metal buss bars of kit into lugs of circuit
breaker.
Codes, Specifications, and Requirements d. Tighten lugs securely (45 in.-lbs. recommended).
The wiring, installation, and electrical hookup of this
furnace must comply with the National Electrical Code 6. Connect service ground wire(s) to grounding lug(s)
(or the Canadian Electrical Code) and all regulations of provided. One ground is required for each supply
local authorities having jurisdiction. See Table 3 for circuit used.
minimum circuit ampacity, maximum over-current
protection, and recommended wire size. See the unit
wiring diagram for other wiring details. Circuit Breaker Optional Single Circuit
Bracket
Supply-circuit requirements are as follows: Circuit
Adaptor Kit
60A
• -012 models are factory-wired for single-branch
OFF
ON
supply circuit (single-circuit kit installed). Dual-
60A
OFF
ON
branch circuit can be used by removing factory-
installed single-circuit kit (see Figures 13 and 14).
• -015, -017, -020 and -023 models are factory-wired Supply Service
for dual-branch supply circuit. Single-branch circuit Wire Connection
With Single Circuit
can be used by installing optional single-circuit kit . Adaptor Kit
Installed)
ON
ON
circuit protection.
Connecting Supply Service Wires Supply Service
1. Remove right-hand control panel (when viewing in Wire Connection
Without Single
downflow position). Circuit Adaptor Kit
2. Locate power supply hole plugs in side of unit and
in bottom of unit. Remove appropriate plug(s) or Figure 14. Installation of Supply Service Wires
knockout opening applicable to recommended wire
size(s).
3. Install listed cable connector(s) in opening(s). If
! WARNING:
metal-sheathed conduit is used for incoming power To avoid personal injury or property damage, make
line(s), provide an approved metal clamp on conduit certain that the motor leads cannot come into
and secure it in entrance knockout. contact with non-insulated metal components of
4. Insert supply service wire(s) through cable the unit.
connector(s) and connect wires to circuit breakers
(Figures 13 and 14).
10 E2 Service Manual
Recommended Wire
Sizes*
Model Max Over- Min. 75°C Copper Low-Voltage
E2EH/ Supply Total Current Circuit Thermostat Wire
E2EB- Circuit Amperes Rating Ampacity Wire Size Ground Size Size
! WARNING: ! IMPORTANT:
To avoid personal injury or property damage, make If a relay box is installed, blower speeds for
certain that the motor leads cannot come into heating and cooling are set inside the relay box
contact with non-insulated metal components of (see instructions included with relay box). The
the unit. blower speed inside the furnace control box
must be set to low or medium-low. Never change
See Table 4 for the lowest speed approved for the heating
output of the unit. Since the blower leads connect to the
to a heating speed lower than that shown in
control box, blower speed selection is accomplished through Table 4.
use of the proper color-coded blower lead located inside the Changing Blower Speed
control box. The speed(s) set by the factory may be different E2EH: The selected heating blower lead is attached to
from that shown on the wiring diagrams. See the unit control terminal 2 of blower selector switch.
box for blower speed(s) set at factory. a. Remove blower lead from terminal 2.
b. Choose desired speed and install new blower lead onto
Plug/Receptical Position Pin 1 Pin 2 Pin 3 Pin 4
terminal 2 of blower selector switch.
2-Speed Blower Low High - -
4-Speed Blower Low Med-Lo Med-Hi High E2EB: The selected heating blower lead is attached to
Control Box Blower Lead
terminal 6 on blower relay. The selected cooling blower lead
Red Yellow Blue Black
is attached to terminal 4 on blower relay.
Minimum approved a. Remove heating blower lead from terminal 6 on blower
speed for 010, 012
relay.
and 015 models.
b. Choose desired speed and install new blower lead onto
Minimum approved speed for
017, 020 and 023 models.
terminal 6 of blower relay for new heating speed.
Table 4. Furnace Blower Speed Data
11 E2 Service Manual
c. Remove cooling blower lead from terminal 4 on blower THERMOSTAT SEQUENCE OF OPERATION
relay.
d. Install new blower lead onto terminal 4 of blower relay for
new cooling speed. NOTE: If appliance(s) is equipped with time delay
control, the system operation will lag behind the
See Table 5 for blower performance data. thermostat.
12 E2 Service Manual
Figure 15. E2EH 010 Wiring Diagram
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Figure 16. E2EH 012 Wiring Diagram
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Figure 17. E2EH 015, 017 Wiring Diagram
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Figure 18. E2EH 020, 023 Wiring Diagram
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Figure 19. E2EB 010 Wiring Diagrams
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Figure 20. E2EB 012 Wiring Diagram
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Figure 21. E2EB 015, 017 Wiring Diagram
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Figure 22. E2EB 020, 023 Wiring Diagram
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Figure 23.Two-Wire Relay Box for A/C E2EH 020 and 023 Units
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Figure 24. 4-7-Wire Relay Box for H/P E2EH 020 and 023 Units
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Figure 25. 4-7-Wire Relay Box for H/P E2EB 020 and 023 Units (Part 1)
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Figure 26. 4-7-Wire Relay Box for H/P E2EB 020 and 023 Units (Part 2)
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