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BLUEHELIX B 32 K 50

 

ITISTRUZIONE PER L’USO L'INSTALLAZIONE E LA MANUTENZIONE


ESINSTRUCCIONES DE USO, INSTALACIÓN Y MANTENIMIENTO
TRKULLANMA, KURULUM VE BAKøM TALIMATLARø
ENINSTRUCTIONS FOR USE, INSTALLATION AND MAINTENANCE
FRINSTRUCTIONS D'UTILISATION, D'INSTALLATION ET D'ENTRETIEN
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Indication during operation
EN Heating
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2. OPERATING INSTRUCTIONS
fig. 3
2.1 Introduction
Fault
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2.2 Control panel

1 2 9 10 15 7 17 1
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8
fig. 4 - Boiler not electrically powered
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fig. 1 - Control panel


Panel - legend fig. 1
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Switching the boiler off and on Room temperature adjustment (with optional room thermostat)
Press the on/off button (detail 7 - fig. 1) for 5 seconds. Using the room thermostat, set the temperature required in the rooms. If the room ther-
mostat is not installed, the boiler will keep the system at the set system delivery setpoint
temperature.
Room temperature adjustment (with optional remote timer control)
Using the remote timer control, set the required temperature in the rooms. The boiler will
2 adjust the system water according to the required room temperature. For operation with
1 3 remote timer control, please refer to the relevant instruction manual.
0 4 Hot water tank exclusion (economy)
Hot water tank temperature maintaining/heating can be excluded by the user. If exclud-
ed, domestic hot water will not be delivered.
The hot water tank can be deactivated by the user (ECO mode) by pressing the ECO/
COMFORT button (detail 7 - fig. 1). In ECO mode the display activates the ECO symbol
(detail 12 - fig. 1). To activate COMFORT mode, press the ECO/COMFORT button (de-
fig. 7 - Switching the boiler off tail 7 - fig. 1) again.
When the boiler is switched off, the electronic board is still powered. Domestic hot water Sliding Temperature
and heating are disabled The antifreeze system remains activated. To switch the boiler
on, press the on/off button (detail 7 - fig. 1) again for 5 seconds. When the optional external probe is installed, the boiler adjustment system works with
"Sliding Temperature”. In this mode, the temperature of the heating system is controlled
according to the outside weather conditions, to ensure high comfort and energy saving
throughout the year. In particular, the system delivery temperature is decreased as the
outside temperature increases, according to a specific "compensation curve”.
With Sliding Temperature adjustment, the temperature set with the heating buttons (de-
2 tail 3 - fig. 1) becomes the maximum system delivery temperature. It is advisable to set
1 3
a maximum value to allow system adjustment throughout its useful operating range.
0 4 The boiler must be adjusted at the time of installation by qualified personnel. Possible
adjustments can in any case be made by the user to improve comfort.
Compensation curve and curve offset
Press the reset button (detail 6 - fig. 1) for 5 seconds to access the "Sliding temperature"
menu; the display shows "CU" flashing.
fig. 8 Use the DHW buttons (detail 1 - fig. 1) to adjust the curve from 1 to 10 according to the
characteristic. By setting the curve to 0, sliding temperature adjustment is disabled.
The boiler will be immediately ready to operate whenever domestic hot water is drawn
or in case of a room thermostat demand. Press the heating buttons (detail 3 - fig. 1) to access parallel curve offset; the display
shows "OF" flashing. Use the DHW buttons (detail 1 - fig. 1) to adjust the parallel curve

B
The antifreeze system does not work when the power and/or gas to the unit are offset according to the characteristic (fig. 11).
turned off. To avoid damage caused by freezing during long shutdowns in win-
ter, it is advisable to drain all water from the boiler, the DHW circuit and the Press the reset button (detail 6 - fig. 1) again for 5 seconds to exit the "Sliding Temper-
heating system water; or drain just the DHW circuit and add a suitable anti- ature" menu.
freeze to the heating system, as prescribed in sec. 3.3. If the room temperature is lower than the required value, it is advisable to set a higher
2.4 Adjustments order curve and vice versa. Proceed by increasing or decreasing in steps of one and
check the result in the room.
Summer/Winter Switchover
Press the summer/winter button (detail 6 - fig. 1) for 2 seconds. OFFSET = 20 OFFSET = 40
90 90
The display activates the Summer symbol (detail 10 - fig. 1): the boiler will only deliver 85 10 9 8 7 85 10 9 8 7 6 5
6 4
80 80
domestic hot water. The antifreeze system remains activated.
5 3
70 70
To deactivate the Summer mode, press the summer/winter button (detail 6 - fig. 1) 4 2
again for 2 seconds. 60 60
3 1
50 50
Heating temperature adjustment 2
40 40
Use the heating buttons (details 3 and 4 - fig. 1) to adjust the temperature from a min. of 1
30 30
20°C to a max. of 80°C.
20 20

fig. 11 - Example of compensation parallel curve offset


Adjustments from Remote Timer Control

2 A Ifjustments
the Remote Timer Control (optional) is connected to the boiler, the above ad-
are managed according to that given in table 1.
1 3

0 4 Table. 1
Adjustment can be made from the Remote Timer Control menu
Heating temperature setting
and the boiler control panel.
Adjustment can be made from the Remote Timer Control menu
DHW temperature adjustment
and the boiler control panel.
Summer mode has priority over a possible Remote Timer Control
Summer/Winter Switchover
fig. 9 heating demand.
DHW temperature adjustment On disabling DHW from the Remote Timer Control menu, the
boiler selects the Economy mode. In this condition, the eco/com-
Use the DHW buttons (details 1 and 2 - fig. 1) to adjust the temperature from a minimum fort button (detail 7 - fig. 1) on the boiler panel is disabled.
of 10°C to a maximum of 65°C. Eco/Comfort selection On enabling DHW from the Remote Timer Control menu, the
boiler selects the Comfort mode. In this condition it is possible
select one of the two modes with the eco/comfort button (detail 7
- fig. 1) on the boiler panel.
Both the Remote Timer Control and the boiler card manage Slid-
Sliding Temperature ing Temperature adjustment: the boiler card Sliding Temperature
2 has priority.
1 3

0 4

fig. 10

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System water pressure adjustment
The filling pressure read on the boiler water gauge with the system cold must be approx 7 Gas inlet - 1/2” 10 System delivery - 3/4”
1.0 bar. If the system pressure falls to values below minimum, the boiler stops and fault 8 DHW outlet - 1/2” 11 System return - 3/4”
F37 is displayed. Operate the filling cock (detail 1 - fig. 12) and bring it to the initial value. 9 DHW inlet - 1/2” 192 Recirculation - 1/2”
Always turn it off it afterwards.
Once the system pressure is restored, the boiler will activate the 300-second air venting Antifreeze system, antifreeze fluids, additives and inhibitors
cycle indicated on the display by FH. When necessary, antifreeze fluids, additives and inhibitors can be used only if the man-
ufacturer of such fluids or additives guarantees that they are suitable and do not cause
damage to the exchanger or other components and/or materials of the boiler and system.
Do not use generic antifreeze fluids, additives or inhibitors that are not specific for use in
heating systems and compatible with the materials of the boiler and system.
Water system characteristics
In the presence of water harder than 25° Fr (1°F = 10ppm CaCO3), use suitably treated
water in order to avoid possible scaling in the boiler.
3.4 Gas connection

B Before making the connection, ensure that the unit is arranged for operation
with the type of fuel available.
The gas must be connected to the relevant connection (see fig. 13) in conformity with the
current standards, using a rigid metal pipe or a continuous surface flexible s/steel tube
and installing a gas cock between the system and boiler. Make sure all the gas connec-
tions are tight.
3.5 Electrical connections

B The unit must be connected to an efficient earthing system in accordance with


the current safety standards. Have the efficiency and suitability of the earthing
system checked by professionally qualified personnel; the Manufacturer de-
clines any liability for damage caused by failure to earth the system.
fig. 12 - System filling cock The boiler is prewired and provided with a "Y" type cable (without plug) for con-
nection to the electric line. The connection to the mains must be permanent and
3. INSTALLATION have a bipolar switch with contact gap of at least 3 mm, interposing fuses of
3.1 General Instructions max. 3A between the boiler and the line. Make sure to respect the polarities
(LINE: brown wire / NEUTRAL: blue wire / EARTH: yellow-green wire) in the
BOILER INSTALLATION MUST ONLY BE PERFORMED BY QUALIFIED PERSON-
connections to the electric line.
NEL, IN ACCORDANCE WITH ALL THE INSTRUCTIONS GIVEN IN THIS TECHNICAL

B
MANUAL, THE PROVISIONS OF CURRENT LAW, THE PRESCRIPTIONS OF NA- The power cable must not be replaced by the user. If the cable gets damaged,
TIONAL AND LOCAL STANDARDS AND THE RULES OF PROPER WORKMANSHIP. switch off the unit and have it changed by professionally qualified personnel. If
replacing the power cable, only use “HAR H05 VV-F” 3x0.75 mm2 cable with
3.2 Place of installation max. external diameter 8 mm.
% & ' ( ) * + , - . / ) 0 ( / 1 ( , / . / - - ' 2 3 ' 4 5 / . & 1 ' - 6 ' ( . . ) . & ' 6 3 2 ( ' ) 7 / 0 - . 2 3 3 2 . / ) 0

Room thermostat (optional)


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B IMPORTANT: THE ROOM THERMOSTAT MUST HAVE VOLTAGE-FREE


CONTACTS. CONNECTING 230V TO THE ROOM THERMOSTAT TERMI-
NALS WILL PERMANENTLY DAMAGE THE PCB.
The unit is suitable for indoor installation. When connecting a time control or timer, do not take the power supply for such de-
vices from their cutoff contacts. Their power supply must be taken with a direct con-
The place of installation must be dry, not exposed to rain, snow or frost, and free of flam-
nection from the mains or with batteries, depending on the type of device.
mable dusts, objects and materials and corrosive gases.
Accessing the electrical terminal block
If the unit is enclosed in a cabinet or mounted alongside, a space must be pro-
A vided for removing the casing and for normal maintenance operations. The electrical terminal block (fig. 14) can be accessed after removing the front panel (***
'Opening the front panel' on page 47 ***). The arrangement of the terminals for the vari-
3.3 Plumbing connections
ous connections is also given in the wiring diagram in fig. 31.
Important

B The safety valve outlet must be connected to a funnel or collection pipe to pre-
vent water spurting onto the floor in case of overpressure in the heating circuit.
Otherwise, if the discharge valve cuts in and floods the room, the boiler manu-
facturer cannot be held liable.

B Before installation, carefully clean all the system pipes to remove any residuals
or impurities that could affect proper operation of the unit.
In case of replacement of generators in existing installations, the system must
! 138

be completely emptied and cleaned of any sludge and pollutants. For that pur-
pose only use suitable guaranteed products for heating systems (see following
section), that do not harm metals, plastics or rubber. The manufacturer de-
clines any liability for damage caused to the generator by failure to prop-
erly clean the system. "2
Carry out the relevant connections according to the diagram in fig. 13 and the symbols
on the unit. #$% # 2 $ 4

fig. 14 - Accessing the terminal block


72 50 50 50 60 50 268

9
192
8
11
10
7
fig. 13 - Plumbing connections

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3.6 Fume ducts Table. 4 - Typology
Important Type Description
The unit is a “C type” with sealed chamber and forced draught; the air inlet and fume out- C1X Wall horizontal exhaust and intake. The inlet/outlet terminals must be concentric or close enough to be
let must be connected to one of the following extraction/suction systems. Before instal- undergo similar wind conditions (within 50 cm)
lation, check and carefully follow the instructions. Also, comply with the provisions on the
C3X Roof vertical exhaust and intake. Inlet/outlet terminals like for C12
positioning of wall and/or roof terminals and the minimum distances from windows, walls,
ventilation openings, etc. C5X Wall or roof exhaust and intake separate or in any case in areas with different pressures. The exhaust
and intake must not be positioned on opposite walls.
For the possible outlet configurations and installation distances, refer to table 7 and
table 8. C6X Intake and exhaust with separately certified pipes (EN 1856/1)

Connection with coaxial pipes B2X Intake from installation room and wall or roof exhaust
IMPORTANT - THE ROOM MUST BE PROVIDED WITH APPROPRIATE VENTILATION

For the connection of separate ducts, fit the unit with the following starting accessory (Air
= - Fumes = )
Air inlet = / Fume outlet =

&#' &$' &$' &$' &#' &#'


041065$0

"80
"80
fig. 15 - Examples of connection with coaxial pipes ( = Air / = Fumes)

69
Table. 2 - Typology

110
Type Description
C1X Wall horizontal exhaust and inlet
C3X Roof vertical exhaust and inlet
"60
"80
For coaxial connection, fit the unit with one of the following starting accessories. Any hor-
izontal sections of the fume exhaust must be kept sloping slightly towards the boiler, to
prevent possible condensate from flowing back towards the outside and causing drip-
ping.
fig. 18 - Starting accessory for separate ducts
Before installation, make sure the maximum permissible length has not been exceeded,
by means of a simple calculation:
1. Completely establish the layout of the system of split flues, including accessories
"#100
"#60

and outlet terminals.


2. Consult the table 6 and identify the losses in m eq (equivalent metres) of every com-
ponent, according to the installation position.
3. Check that the sum total of losses is less than or equal to the maximum permissible
length in table 5.

Table. 5 - Maximum length of separate ducts

Max. permissible length 80 meq

Table. 6 - Accessories

Losses in meq
041001$0 Air Fume exhaust
fig. 16 Starting accessories for coaxial ducts inlet Vertical Horizontal
PIPE 1 m M/F 1KWMA83W 1.0 1.6 2.0
Table. 3 - Max. length of coaxial pipes
BEND 45° M/F 1KWMA65W 1.2 1.8
Coaxial 60/100 Coaxial 80/125 90° M/F 1KWMA01W 1,5 2.0
Max. permissible length (horizontal) 7m PIPE SECTION with test point 1KWMA70W 0.3 0.3
28 m
Max. permissible length (vertical) 8m Ø 80 TERMINAL air, wall 1KWMA85A 2.0 -
Reduction factor 90° bend 1m 0.5 m fumes, wall with antiwind 1KWMA86A - 5.0
Reduction factor 45° bend 0.5 m 0.25 m FLUE Split air/fumes 80/80 010027X0 - 12.0
Fume outlet only Ø80 010026X0 + - 4.0
Connection with separate pipes 1KWMA86U
PIPE 1 m M/F 1KWMA89W 6.0
BEND 90° M/F 1KWMA88W 4.5
Ø 60
REDUCTION 80/60 041050X0 5.0
TERMINAL fumes, wall with antiwind 1KWMA90A 7.0
ATTENTION: CONSIDER THE HIGH PRESSURE LOSSES OF Ø60 ACCESSORIES;
USE THEM ONLY IF NECESSARY AND AT THE LAST FUME EXHAUST SECTION.
+,) (0 -+

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fig. 17 - Examples of connection with separate pipes ( = Air / = Fumes)

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Configuration of flues
Air inlet = / Fume outlet =

Table. 7 - Connection with coaxial pipes

Left outlets

04#00#'0

150

750
Rear outlets

200 400
04#00#'0

200 400 2
1 3

0 4

750
Right outlets

04#00#'0 #./1354/
60

750

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Table. 8 - Connection with separate pipes

Left outlets

148
85

750
Rear outlets

117 85 398

117 85 398

750

Right outlets
105
56

750

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Connection to collective flues 4. SERVICE AND MAINTENANCE
4.1 Adjustments
Gas conversion
The unit can operate on Natural Gas or LPG and is factory-set for use with one of these
two gases, as clearly shown on the packing and on the data plate. Whenever a different
gas to that for which the unit is arranged has to be used, a conversion kit will be required,
proceeding as follows:
&4' 1. Disconnect the boiler power supply and close the gas cock.
&6' &2' 2. Remove the front panel (see fig. 24).
3. Undo the screw and rotate the control panel (see fig. 21).
4. Unscrew ring C and remove gas pipe A from the gas valve (see fig. 22).
5. Replace nozzle B inserted in the gas pipe with that contained in the conversion kit,
interposing seal D (see fig. 22).
fig. 19 - Examples of connection to flues ( = Air / = Fumes) 6. Refit gas pipe A and check the tightness of the connection.
7. Apply the label, contained in the conversion kit, near the data plate.
8. Refit the front panel.
Table. 9 - Typology 9. Switch the boiler power on and open the gas cock.
10. Modify the parameter for the type of gas:
Type Description
‡ SXWWKHERLOHULQVWDQGE\PRGH
C2X Intake and exhaust in common flue (intake and exhaust in same flue)
‡ SUHVV WKH '+: EXWWRQV GHWDLOV  DQG   ILJ   IRU  VHFRQGV WKH GLVSOD\
C4X Intake and exhaust in common and separate flues , but undergoing similar wind conditions shows “b01“ flashing.
C8X Exhaust in single or common flue and wall intake ‡ SUHVVWKH'+:EXWWRQV GHWDLOVRUILJ  WRVHWSDUDPHWHU00 (for operation
with natural gas) or 01 (for operation with LPG).
B3X Intake from installation room by means of concentric duct (that encloses the exhaust) and exhaust in
common flue with natural draught
‡ SUHVVWKHheating + button (detail 4 - fig. 1) until “b06” flashes on the display.
‡ SUHVVWKHDHW buttons (details 1 or 2 - fig. 1) to set parameter 55 (for operation
IMPORTANT - THE ROOM MUST BE PROVIDED WITH APPROPRIATE VENTILATION with natural gas) or 70 (for operation with LPG).
‡ SUHVVWKH'+:EXWWRQV GHWDLOVDQGILJ  IRUVHFRQGV
If the boiler is to be connected BLUEHELIX B 32 K 50 to a collective flue or a single flue ‡ WKHERLOHUZLOOUHWXUQWRVWDQGE\PRGH
with natural draught, the flue or chimney must be expressly designed by professionally 11. Using a combustion analyser connected to the boiler fume outlet, check that the
qualified technical personnel in conformity with the current regulations and be suitable CO2 content in the fumes, with the boiler operating at max. and min. output, matches
for sealed chamber units equipped with fan. that given in the technical data table for the corresponding type of gas.
3.7 Condensate drain connection
The boiler has an internal trap for draining condensate. Fit the inspection union A and
the hose B, pressing it in. Fill the trap with approx. 0.5 l. of water and connect the hose
to the disposal system.

B ATTENTION: The unit must never be operated with the trap empty!

* 3
fig. 21

3
&
0%5&' *

fig. 20 - Condensate outlet connection


fig. 22

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TEST mode activation
Press the heating buttons (details 3 and 4 - fig. 1) together for 5 seconds to activate the
TEST mode. The boiler lights at the maximum heating power set as described in the fol-
lowing section.
The heating and DHW symbols (fig. 23) flash on the display; the heating power will ap-
pear alongside.

2
1 3

0 4

fig. 23 - TEST mode (heating power = 100%)


Press the heating buttons (details 3 and 4 - fig. 1) to increase or decrease the power fig. 24 - Front panel opening
(Min.=0%, Max.=100%). Periodical check
By pressing the DHW “-” button (detail 1 - fig. 1), boiler output is immediately adjusted 7RHQVXUHSURSHURSHUDWLRQRIWKHXQLWRYHUWLPHKDYHTXDOLILHGSHUVRQQHOFDUU\RXWD
to min. (0%). By pressing the DHW “+” button (detail 2 - fig. 1), boiler output is immedi- \HDUO\LQVSHFWLRQSURYLGLQJIRUWKHIROORZLQJFKHFNV
ately adjusted to max. (100%).
‡ 7KHFRQWURODQGVDIHW\GHYLFHV JDVYDOYHIORZPHWHUWKHUPRVWDWVHWF PXVWIXQF
If the TEST mode is activated and enough hot water is drawn to activate the DHW mode, tion correctly
the boiler remains in TEST mode but the 3-way valve goes to DHW. ‡ 7KHIXPHH[KDXVWFLUFXLWPXVWEHSHUIHFWO\HIILFLHQW
To deactivate the TEST mode, press the heating buttons (details 3 and 4 - fig. 1) together ‡ 7KHVHDOHGFKDPEHUPXVWEHWLJKW
for 5 seconds. ‡ 7KHDLUIXPHHQGSLHFHDQGGXFWVPXVWEHIUHHRIREVWUXFWLRQVDQGOHDNV
‡ 7KHEXUQHUDQGH[FKDQJHUPXVWEHFOHDQDQGIUHHRIGHSRVLWV)RUSRVVLEOHFOHDQLQJ
The TEST mode is automatically deactivated in any case after 15 minutes or on stopping do not use chemical products or wire brushes
of hot water drawing (if enough hot water has been drawn to activate the DHW mode). ‡ 7KHHOHFWURGHPXVWEHSURSHUO\SRVLWLRQHGDQGIUHHRIVFDOH
Heating power adjustment ‡ 7KHJDVDQGZDWHUV\VWHPVPXVWEHWLJKW
To adjust the heating power, switch the boiler to TEST mode (see sec. 4.1). Press the ‡ 7KHZDWHUSUHVVXUHLQWKHFROGZDWHUV\VWHPPXVWEHDERXWEDURWKHUZLVHEULQJ
heating buttons (details 3 and 4 - fig. 1) to increase or decrease the power (min. = 00 - it to that value
max. = 100). Press the RESET button within 5 seconds and the max. power will remain ‡ 7KHFLUFXODWLQJSXPSPXVWQRWEHEORFNHG
that just set. Exit TEST mode (see sec. 4.1). ‡ 7KHH[SDQVLRQWDQNPXVWEHILOOHG
‡ 7KHJDVIORZDQGSUHVVXUHPXVWFRUUHVSRQGWRWKDWJLYHQLQWKHUHVSHFWLYHWDEOHV
4.2 Startup ‡ 7KHFRQGHQVDWHHYDFXDWLRQV\VWHPPXVWEHHIILFLHQWZLWKQROHDNDJHRUREVWUXF
Before lighting the boiler tions
‡ 7KHWUDSPXVWEHIXOORIZDWHU
‡ &KHFNWKHVHDORIWKHJDVV\VWHP
‡ &KHFNFRUUHFWSUHILOOLQJRIWKHH[SDQVLRQWDQN
‡ )LOOWKHZDWHUV\VWHPDQGPDNHVXUHDOODLUFRQWDLQHGLQWKHERLOHUDQGWKHV\VWHP
has been vented.
‡ 0DNHVXUHWKHUHDUHQRZDWHUOHDNVLQWKHV\VWHP'+:FLUFXLWVFRQQHFWLRQVRUERLOHU
‡ &KHFNFRUUHFWFRQQHFWLRQRIWKHHOHFWULFDOV\VWHPDQGHIILFLHQF\RIWKHHDUWKLQJV\VWHP
‡ 0DNHVXUHWKHJDVSUHVVXUHIRUKHDWLQJLVWKDWUHTXLUHG
‡ 0DNHVXUHWKHUHDUHQRIODPPDEOHOLTXLGVRUPDWHULDOVLQWKHLPPHGLDWHYLFLQLW\RI
the boiler
Checks during operation
‡ 6ZLWFKWKHXQLWRQ
‡ &KHFNWKHWLJKWQHVVRIWKHIXHOFLUFXLWDQGZDWHUV\VWHPV
‡ &KHFNWKHHIILFLHQF\RIWKHIOXHDQGDLUIXPHGXFWVZKLOHWKHERLOHULVZRUNLQJ
‡ &KHFNWKHFRUUHFWWLJKWQHVVDQGHIILFLHQF\RIWKHFRQGHQVDWHUHPRYDOV\VWHPDQGWUDS
‡ 0DNHVXUHWKHZDWHULVFLUFXODWLQJSURSHUO\EHWZHHQWKHERLOHUDQGV\VWHPV
‡ 0DNHVXUHWKHJDVYDOYHPRGXODWHVFRUUHFWO\LQKHDWLQJDQGGRPHVWLFKRWZDWHUSUR
duction.
‡ &KHFNSURSHUOLJKWLQJRIWKHERLOHUE\WXUQLQJLWRQDQGRIIVHYHUDOWLPHVZLWKWKHURRP
thermostat or remote control.
‡ 0DNHVXUHWKHIXHOFRQVXPSWLRQLQGLFDWHGRQWKHPHWHUPDWFKHVWKDWJLYHQLQWKH
technical data table on cap. 5.
‡ 0DNHVXUHWKDWZLWKQRKHDWLQJGHPDQGWKHEXUQHUFRUUHFWO\OLJKWVRQRSHQLQJDKRW
ZDWHUWDS&KHFNWKDWWKHKHDWLQJFLUFXODWLQJSXPSVWRSVRQRSHQLQJDKRWZDWHUWDS
during heating operation and there is a regular production of hot water.
‡ &KHFNFRUUHFWSURJUDPPLQJRIWKHSDUDPHWHUVDQGFDUU\RXWDQ\UHTXLUHGFXVWRPL
sation (compensation curve, power, temperatures, etc.).
4.3 Maintenance
Opening the front panel
To open the boiler casing pull the panel outwards and release it (see fig. 24).

B
Before carrying out any operation inside the boiler, disconnect the power and
FORVHWKHJDVFRFNXSVWUHDP

; O

= > ? @ A B C D E D D A F G H I @ J D F J C K L J D M
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4.4 Troubleshooting Fault code Fault Possible cause Cure
Diagnostics A42 Heating sensor fault Sensor damaged Replace the sensor
In case of operation faults or problems, the display flashes and the fault identification Exchanger protection No system H2O circulation Check the circulating pump
code appears. F43
activation. Air in the system Vent the system
There are faults that cause permanent shutdown (marked with the letter “A”): to restore
operation just press the reset button (detail 6 - fig. 1) for 1 second or RESET on the op- F52 Heating sensor fault Sensor damaged Replace the sensor
tional remote timer control if installed; if the boiler fails to start, it is necessary to firstly Check the earth connection and
A61 Controller ABM03' fault Controller ABM03' internal error
eliminate the fault. replace the controller if necessary.
Faults marked with the letter “F” cause temporary shutdowns that are automatically reset No communication between Controller not connected Connect the controller to the gas valve
A62
as soon as the value returns within the boiler's normal working range. controller and gas valve Valve damaged Replace the valve
Table of faults A63
F64 Check the earth connection and
Controller ABM03' fault Controller ABM03' internal error
A65 replace the controller if necessary.
Table. 10 - List of faults F66
Fault code Fault Possible cause Cure A23
A24
Check the regular gas flow to the
F20
No gas boiler and that the air has been Check the card parameter and modify
F21 Card parameter fault Wrong card parameter setting
eliminated from the pipes it if necessary.
A26
Check the wiring of the electrode and F40
Ignition/detection electrode fault that it is correctly positioned and free F47
A01 No burner ignition of any deposits
Check the gas valve and replace
Faulty gas valve
it if necessary 5. TECHNICAL DATA AND CHARACTERISTICS
Insufficient gas supply pressure Check the gas supply pressure
Check the trap and clean it if Table. 11 - Key of figures cap. 5
Trap blocked
necessary
7 Gas inlet 114 Water pressure switch
Flame present signal with Electrode fault Check the ionisation electrode wiring
A02 8 Domestic hot water outlet 138 External probe (optional)
burner off Card fault Check the card
9 Cold water inlet 139 Remote timer control (optional)
Check the correct positioning and
Heating sensor damaged 10 System delivery 145 Pressure gauge
operation of the heating sensor
Overtemperature protection 11 System return 154 Condensate drain pipe
A03 No water circulation in
activation Check the circulating pump
the system 14a DHW safety valve 180 Hot water tank
Air in the system Vent the system 14b System safety valve 186 Return sensor
Fume extraction duct safety Fault F07 generated 3 times in See fault F07 16 Fan 191 Fume temperature sensor
A04
device activation the last 24 hours
32 Heating circulating pump 192 Recirculation
Fault F15 generated for 1 hour
A05 Fan protection activated See fault F15 36 Automatic air vent 193 Trap
(consecutive)
Ionisation electrode fault Check the position of the ionisation 40 DHW expansion tank 233 Hot water tank drain cock
electrode and replace it if necessary 44 Gas valve 241 Automatic bypass
Flame unstable Check the burner 56 Expansion tank 243 Hot water tank temperature sensor
Gas valve Offset fault Check the Offset adjustment  0RGXODWLQJKHDWLQJFLUFXODWLQJSXPSVLJQDO
P Q R

72 Room thermostat (not supplied)


No flame after ignition stage at minimum power
A06 74 System filling cock 275 Heating system drain cock
(6 times in 4 minutes) Remove the obstruction from the flue,
81 Ionisation/ignition electrode 278 Double sensor (Safety + Heating)
air/fume ducts obstructed fume extraction ducts and air inlet and
terminals 95 Diverter valve 350 Fan/Burner assembly
Check the trap and clean it if A ON/OFF switch (configurable)
Trap blocked
necessary
The fume probe detects an
F07 High fume temperature Check the exchanger
excessive temperature
Sensor damaged
F10 Delivery sensor 1 fault Wiring shorted Check the wiring or replace the sensor
Wiring disconnected
Sensor damaged
F11 Return sensor fault Wiring shorted Check the wiring or replace the sensor
Wiring disconnected
Sensor damaged
F12 DHW sensor fault Wiring shorted Check the wiring or replace the sensor
Wiring disconnected
Probe damaged
Check the wiring or replace the fume
F13 Fume probe fault Wiring shorted
probe
Wiring disconnected
Sensor damaged
F14 Delivery sensor 2 fault Wiring shorted Check the wiring or replace the sensor
Wiring disconnected
No 230V power supply Check the 8-pin connector wiring
F15 Fan fault Tachometric signal interrupted Check the 8-pin connector wiring
Fan damaged Check the fan
F34 Supply voltage under 170V Electric mains trouble Check the electrical system
F35 Faulty mains frequency Electric mains trouble Check the electrical system
Pressure too low Fill the system
Incorrect system
F37 Water pressure switch dam-
water pressure Check the sensor
aged or not connected
Probe damaged or wiring
Check the wiring or replace the sensor
shorted
F39 External probe fault
Probe disconnected after acti- Reconnect the external probe or
vating the sliding temperature disable the sliding temperature
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5.1 General view and main components
72 50 50 50 60 50 268
600

44
9
1

0
2
3

4
192
8
114 11
145 10
44
7
191 180

350 180
95
243
81 36

74 193
32
233
275

40
fig. 27 - Rear view
fig. 25 - Front view
117 85
595
149

114

210
44 7 10 11 8 192 9
85

180
14(
95 241
44 180
14)
32
350 36
40
850

186
56
36 144

32 95
278
fig. 28 - Top view (AIR INLET = / FUME OUTLET = )
275
74
193 233

40

fig. 26 - Side view

X Y Z [ \ ] ^ _ ` _ _ \ a b c d [ e _ a e ^ f g e _ h V i
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5.2 Water circuit 5.4 Technical data table
The column on the right gives the abbreviation used on the technical data plate.
10 11 8 192 9
Data Unit BLUEHELIX B 32 K 50
14) 14a Max. heating capacity kW 29.5 (Q)
Min. heating capacity kW 6.7 (Q)
241 Max. Heat Output in heating (80/60°C) kW 28.9 (P)

114 Min. Heat Output in heating (80/60°C) kW 6.6 (P)


180
Max. Heat Output in heating (50/30°C) kW 31.3
Min. Heat Output in heating (50/30°C) kW 7.2

95 Max. heating capacity in hot water production kW 32.0


56 Min. heating capacity in hot water production kW 6.7
Max. Heat Output in hot water production kW 31.4
278
193 186 Min. Heat Output in hot water production kW 6.6
Efficiency Pmax (80-60°C) % 98.

36 243 Efficiency Pmin (80-60°C) % 97.8


32 Efficiency Pmax (50-30°C) % 106.1
154 Efficiency Pmin (50-30°C) % 107.5
Efficiency 30% % 10.8
74 Efficiency class Directive 92/42 EEC -
NOx emission class - 5 (NOx)
233 Gas supply pressure G20 mbar 20
40 275 Max. gas delivery G20 m3/h 3.3
Min. gas delivery G20 3 0.71
m /h
CO2 max. G20 % 9.0
fig. 29 - Water circuit
CO2 min. G20 % 8.70
5.3 Diagrams
Gas supply pressure G31 mbar 37
Circulating pump head / pressure losses
Max. gas delivery G31 kg/h 2.
8#*+#,2-.
6 Min. gas delivery G31 kg/h 0.52
& CO2 max. G31 % 10.70
3
5 CO2 min. G31 % 9.80
Max. working pressure in heating bar 3 (PMS)
4 Min. working pressure in heating bar 0.8
Max. heating temperature °C 90 (tmax)
3 Heating water content litres 
Heating expansion tank capacity litres 10
2 Heating expansion tank prefilling pressure bar 0.8
Max. working pressure in hot water production bar 9 (PMW)
1 * Min. working pressure in hot water production bar 0.3
DHW content litres 50

0 DHW expansion tank capacity litres 2


0 0/5 1 1/5 2 2/5 3 DHW expansion tank prefilling pressure bar 3
€€‚ƒ DHW flow rate 't 30°C l/10min 195
DHW flow rate 't 30°C l/h 945 (D)
fig. 30 - Circulating pump head / Pressure losses BLUEHELIX B 32 K 50 Protection rating IP X5D
A = Boiler pressure losses - B = Circulating pump min. speed - C = Circulating pump Power supply voltage V/Hz 230V/50Hz
max. speed Electrical power input W
Empty weight kg 58
Type of unit C13-C23-C33-C43-C53-C63-C83-B23-B33
PIN CE 0461CM0988

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5.5 Wiring diagram

1I T#

81

$%0'
9&$2

230>
'5

EFGH#3/15!
250>
#
# # #
#
2 2
#6 24 #2
'4 '$ '2 '#
! 138

# 2 $ 4

# 2 $ 4 ( 5 " 6 % AB< # 2 $ 4 ( 5 " 6 % #0 ## #2 # 2 $ 4 ( 5


#0 ## #2 #$ #4 #( #5 #" #6 C<D #$ #4 #( #5 #" #6 #% 20 2# 22 2$ 24 " 6 % #0 ## #2

256

123 95 114 186 44 :; :; :;

191 278 243


32

#
< =
<>--
:;7

230>(?
72 139 T3&8O
50,@
?/1
16
6

fig. 31 - Wiring diagram

A Attention: Remove the jumper on the terminal block before connecting the room thermostat or remote timer control.

" # $ % & ' ( ) * + , + + ( - . / 0 ' 1 + - 1 * 2 3 1 + 4

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