You are on page 1of 3

SERVICE BULLETIN CLASS III

TO: All Dealer Principals, General Managers, and REF NUMBER:


Service Managers SB2019-005
FROM: Customer Quality Service Department DATE ISSUED:
November 1, 2019
APPLIED MODEL: 1S1 (SCX)
REVISION:
SUBJECT: Revised Tilt Calibration Procedure NEW

Please distribute this bulletin to all Unicarriers technicians.


This bulletin describes a revision of the Tilt Calibration Procedure found under ‘Calibration Procedures; Calibration
of Tilt Sensor’ in the CS Section of the Service Manual for the Stand Up 3-Wheel Electric Model 1S1 (SCX). The
following instructions are for use with the Graphic Smart Display/Meter Panel.

Calibration of Tilt Sensor - AC2 Pump Controller

!! WARNING
• DO NOT connect a handset or laptop to the controller
network while using the Graphic Display panel in Service
Mode. Doing so can cause the controller programming to
be corrupted and the truck to run improperly.

NOTES:
• Ensure the First Stage (free lift) Switch is installed before
calibrating. Otherwise, the truck will think it is in second stage
and will inhibit the tilt range.
• The program WILL NOT SAVE changes if the Pump is running.
Allow the Pump to stop for 2-3 seconds before saving changes.
• Forward = Forks leading
• Reverse = Forks trailing
1. Turn the Key Switch ON (cycle the Brake Pedal if required).
2. IMPORTANT: Tilt the Mast to full forward tilt position.
3. Press FN 3 on the Meter Panel once to enter tech mode.
4. Enter 55555 (service password).
The Diagnostic Mode screen should now be displayed.
5. Press FN 2 and scroll down to the ADJUSTMENT MODE
SCREEN.
6. Press FN 6 to enter ADJUSTMENT MODE.
7. Press FN 2 to scroll down to ADJUSTMENT.
8. Press FN 6 to enter ADJUSTMENT.
TRACTION CONT RT screen should now be displayed.
9. Press FN 2 and scroll down until the PUMP CONTROL screen
is displayed.
This confidential document is intended ONLY for the internal use of UniCarriers Americas Corporation, its employees, and authorized Dealers. All information contained in this
bulletin was prepared based on the most current information available at the time of printing, is time sensitive, and subject to change without notice.

240 N. Prospect Street • Marengo, IL 60152 USA • t: 815.568.0061 • f: 815.568.0179 • www.unicarriersamericas.com


Page 2

10. Press FN 6 to enter PUMP CONTROL.


MAX FWD SENSOR screen should now be displayed.
11. Press FN 6 to acquire sensor voltage. Value should be 0.3V (±0.3V).
Note: If the voltage is not within range, refer to ‘Sensors; Tilt
Sensor’ in the CS Section of the service manual.
12. Are You Sure?
YES=ENTER NO=OUT will now be displayed.
Press FN 6 to save or press FN 5 to Exit.
13. Press FN 5 until ADJUSTMENT MODE screen is displayed.
14. IMPORTANT: Tilt the Mast to full back position.
15. Press FN 6 to enter ADJUSTMENT MODE.
16. Press FN 2 to scroll down to ADJUSTMENT.
17. Press FN 6 to enter ADJUSTMENT.
TRACTION CONT RT screen should now be displayed.
18. Press FN 2 and scroll down until the PUMP CONTROL screen
is displayed.
19. Press FN 6 to enter PUMP CONTROL
MAX FWD SENSOR screen should now be displayed.
20. Press FN 2 to scroll down to MAX BACK SENSOR
21. Press FN 6 to acquire sensor voltage. Value should be 1.7V (±0.3V)
Note: If the voltage is not within range, refer to ‘Sensors; Tilt
Sensor’ in the CS Section of the service manual.
22. Are You Sure?
YES=ENTER NO=OUT will now be displayed.
Press FN 6 to save or press FN 5 to Exit.
23. Press FN 5 until ADJUSTMENT MODE screen is displayed.
24. IMPORTANT: Tilt the Mast to the vertical position.
25. Press FN 6 to enter ADJUSTMENT MODE.
26. Press FN 2 to scroll down to ADJUSTMENT.
27. Press FN 6 to enter ADJUSTMENT.
TRACTION CONT RT screen should now be displayed.
28. Press FN 2 and scroll down until the PUMP CONTROL screen
is displayed.
29. Press FN 6 to enter PUMP CONTROL
MAX FWD SENSOR screen should now be displayed.
30. Press FN 2 to scroll down to MAST VERTICAL.
31. Press FN 6 to acquire sensor voltage. Value should be 1.0V (±0.3V)
Note: If the voltage is not within range, refer to ‘Sensors; Tilt
Sensor’ in the CS Section of the service manual.
(Continued)
This confidential document is intended ONLY for the internal use of UniCarriers Americas Corporation, its employees, and authorized Dealers. All information contained in this
bulletin was prepared based on the most current information available at the time of printing, is time sensitive, and subject to change without notice.

240 N. Prospect Street • Marengo, IL 60152 USA • t: 815.568.0061 • f: 815.568.0179 • www.unicarriersamericas.com


Page 3

32. Are You Sure?


YES=ENTER NO=OUT will now be displayed.
Press FN 6 to save or press FN 5 to Exit.
33. Press FN 5 until the main screen is reached.
34. Power cycle the Key OFF and then back ON.

Verify Calibration
1. Tilt the Mast full forward and then full back.
2. Position the Mast to 90 degrees vertical position.
3. Lift the Carriage above free lift. Tilt and measure the Mast angle
from vertical at full forward and then full back.
The mast should now be limited to 3 degrees tilt forward and
3 degrees tilt back.
4. If the Mast tilts forward more than 3 degrees and tilts backwards
more than 3 degrees, repeat Steps 10-34.
5. Repeat the verification process to ensure the Mast is limited to
3 degrees tilt forward and back.
NOTE:
Please reference ‘Calibration Procedures; Multifunction Handle
(Joystick)’ in the CS Section of the Service Manual for calibration
procedure.

This confidential document is intended ONLY for the internal use of UniCarriers Americas Corporation, its employees, and authorized Dealers. All information contained in this
bulletin was prepared based on the most current information available at the time of printing, is time sensitive, and subject to change without notice.

240 N. Prospect Street • Marengo, IL 60152 USA • t: 815.568.0061 • f: 815.568.0179 • www.unicarriersamericas.com

You might also like