INCRETE MIX DESIGN CRITERIA AS PER IS: 456, 9103 & 10262 ‘SPECIFICATIONS ID NO- 20220413-3784 ULR NO- ULR-TC681822000000209F REQUISITIONING OFFICE: The Spread In Charge, Engineer India Limited, PNCPL (Odisha Section), Balasore. REF.NO.: EILPNCPL/B30: mB DATE :09.04.2022 WORK REFERENCE : Laboratory Preparation of Concrete Mix Design of Grade M-30 for the Project Pipeline Laying & SW/P sation works for NRL (Odisha section) CIPL/PNCPLICS- $/24 dated 08.03.2022 & CIPL/PNCPLICS-FS/29 dated 0903.2 DATE OF RECEIPT OF SAMPLE. :13.04.2022 DATE OF TESTING:14,04.2022 to 16.05.2022 DATE OF REPORTS: 16.05.2022 A. STIPULATIONS FOR PROPORTIONING: 8) Grade Designation : M 30 b) Type of Cement: Ultratech (PPC) ©) Maximum size of Aggregate : 20 mm «) Exposure Condition :severe ©) Degree of supervision : Good 1) Minimum Cement Content :320Kg/m3 as per Table-S of 1S:456 Specifications. ) Maximum Water Cement Ratio : 0.45 as per Table-S of IS:4 ‘h) Workability :75-100 mm slump after 2m geet ere ') Type of Admixtures used :- Sika Viscooreet 41) Type of Corrosion Inhibitor: STP Lad ( Saliplast C1) BI. TEST DATA OF MATERIALS a) Specific Gravity of Cement 2.89, ) Specific Gravity of Coarse Aggregate: 2.85, Fine Aggregate 2.66 Concrete Admixture: 1,09 ©) Water Absorption (i) Coarse Aggregate: 0.23% (ii) Fine Aggregate: 131% 4) Free Surface Moisture (i) Coarse Aggregate: Nil (ii) Fine Aggregate : 0.24% €) Sieve Analysis (Sons eateat Sunes Panchalingeswar Stone Crusher__Percentage of Passing ae [_ Max. size ofanerezate | 1s Tae i 10mm ty Weight equired grading for 29 om full graded a : — mene 9 0-100, (i) Fine Aggregate Source: Baitarani River, Lingeswar. wwe [oleae Zonet ‘BL. ADDITIONAL DATA O 2) Bulk Density of (i)Course Aggregate: ——1.478gmice ) Foe Aggrepse 181 pmee by Mechanical propenias Of Sart spbregas (Olmert vale 20% (G) Abrasion value a ©) Compressive Strengih of Cement in lays (i) 28 days NAME OF Tre PROBA. APL. RII PTET PT saare (Hf Baase LABORATORY PREPARATION OF CONCRETE MIKDESION Laboratory by Govt. of Odisha1D NO- 20220413-3784 ULR NO- ULR-TC681822000000209F C. TARGET STRENGTH FOR MIX PROPORTIONING Eick = fek+1.65xs £ fek+X where £ ck = Target average compressive strength at 28 days. fek = Characteristic compressive strength at 28 days = Standard deviation X = Factor based on grade of Concrete From Table 2_ standard deviation, s = 5.0 N/mm” And From Table | Value of X. X = 6.5 Nimm? Therefore, target strength using both equation , that is a) Pick = fek+1.65 xs ,= 30-+1.65 x 5,0 = 38.25 Nimm2 b) f’ ck = fektX 30+ 6.5= 36.50 Nimm” The higher value is to be adopted . Therefore. target strength will be 38.25N/mm’ as 38.25N/mm’ 736.50N/mm" D. APPROXIMATE AIR CONTENT From Table -3 of IS:10262 , the approximate amount of entrapped air to be expected in normal (non-air- entrained) concrete is 1.0 percent for 20 mm nominal maximum size of aggregate E. SELECTION OF WATER CEMENT RATIO. From Table ~5 of IS:456 Specifications, Maximum Water ~ Cement Ratio = 0.45 From Figure-1 Grade Curve of IS; 10262, the free water cement ratio required for the target strength of 38.2SN/mm’ is 0.41As 0.41 < 0.45, Hence OK. F. SELECTION OF WATER CONTENT From Table 4,Clause 5.3 of IS 10262-2019 water content for 20mm maximum size aggregate = 186 tr (for $0 mm slump) Estimated Water content for 10min slump = 186 +(6/100 x 186) ltr» Bro, As admixture is used the water content can be reduced up to 20% and By reducing water content of 20% achieved from trials, We have arrived water content = 157.73ltr, Adopted 158 I. CALCULATION OF CEMENT CONTENT. Water — Cement Ratio = 0.41 ‘Cement Content =158.0/0.41 =385.37kg/m’, Adopted 385kg/m! As per Table -5 of IS: 456 Specifications Minimum Cement content For Severe condition is 320.0 kg/m’ Hence 385 kg/m’> 320.0 kg/m’ Hence OK ROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT From Table 5 of 1S:10262_ volume of coarse aggregate corresponding to 20mm size aggregate and fine aggregate (zone-III) for water-cement ratio of 0.50 = 0.64 In the present case water-cement ratiOvis 0.41. Therefore volume of coarse aggregate is required to be increased to decrease the fine aggregate content. As the water- content ratio is lower by 0.09volume of coarse aggregate is increased by 0.018 (at the rate of “0.01 for every (+/-) 0.05 change in water-cement ratio). Therefore corrected proportion of volume)of coarse aggregate for the water cement ratio of 0.41 = 0.658 So, volume of Coarse Ageregate = 0.658 Volume of Fine Aggregate Content = 0.342 H. MIX CALCULATIONS. a) Total Volume = 1m b) Volume of Entrapped Air in Wet Concrete = 0.01m’ mass of cement= (385/2.89)(1X1000)-0.1332m° 5p. Gravity x 1000 = (158/1/(1X1000)-0.1580m €) volume of admixture = (1.925/1.09)(1X1000) = Mass of admisture~0.0018m! @ 0.5% by weight of cement sp. Gravity x 1000 1) Vojume of all-in-aggregate ={(a-b)(c+d+e)] =0.6970 m* 8) Mass of Coarse Aggregate ~fX Vol. Of coarse Aug. X Sp. gravity of coarse a hy Mass of Fine Aggregate = fX Vol. Of fine Aga.X Sp.gravity of fine age-X1000= 634kg/m’ & Research Pvt. Ltd. Apert Levertory by Govt. of taka ‘Om Infrastructure Consultancy eer