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V3i8 1168
V3i8 1168
(Volume3, Issue8)
Available online at: www.ijarnd.com
A study on implementation of six sigma process in industry
Gourav Kolhe1, Vipul Upadhayay2, Yogesh Ladhe3
1
Student, Shri Dadaji Institute of Technology & Science, Khandwa, Madhya Pradesh
2,3
Assistant Professor, Shri Dadaji Institute of Technology & Science, Khandwa, Madhya Pradesh
ABSTRACT data is gathered for this and analyzed. A full study from the
particular organization is taken to check Six Sigma model
This work is based on the study on Implementation of Six implementation model. Best of the both lean and Six Sigma
Sigma Process in Industry. Six Sigma is the one of the most methodology is used while developing these models. These
powerful management tool used to achieve process models can be effectively used to reduce the cycle time of the
excellence. It has been successful in many western business process.
companies; most of them are fortune 500 companies like GE,
Motorola, and Ford. As Jack Welch, Ex- CEO of GE said,
“Six Sigma is the most important initiative GE has ever
Keywords— DAMIC, Kiezen, Kanban, Lean Manufacturing,
undertaken. It is the part of the genetic code of our future Productivity, Six Sigma concepts, TQM
leadership”, Six Sigma is now started becoming an important 1. INTRODUCTION
& popular tool to remove variation & to reduce defects from All over the world, many companies are adopting Six Sigma
product, process & service. All over world organizations are methodology as process excellence tool. GE, Motorola, ABB,
implementing process excellence initiatives like Six Sigma to City Bank and Ford are few of them. Some Asian companies
improve process & product quality. History of these process are also have been implemented Six Sigma. Toshiba, Honda,
initiatives shows that the implementation of these initiatives is Sony, and Samsung are a few of them. In India, many
successful only in a few organizations. Many organizations in companies are implementing Six Sigma. Tata Motors, Larsen &
India are also implementing Six Sigma to Improve Business Toubro, HDFC are few of them. Globalization has opened the
Processes. But geographical, cultural & work environmental doors of the world market to Indian organizations, which in
differences influences this implementation process. An turn forcing them to bring their products & services to a world-
implementation strategy developed for Indian work class level. For that along with various tools, Six Sigma is
environment will increase the effectiveness of Six Sigma in becoming popular in India. Indian Statistical Institute is doing
Indian Organizations. For this, a Six Sigma Implementation good work to promote Six Sigma in India. However, due to
model exclusively developed for Indian Organizations cultural, work environment & economic differences between
considering the experiences of representative organizations is India & western countries, a different implementation strategy
required. By using this model effectiveness of Six Sigma is required for India. To evolve this strategy & model for
implementation in Indian Organizations will increase. The implementation, a thorough study of Indian work &
objective of this research is to develop a model for organizational environment in Indian industries is required.
implementation of Six Sigma in Indian organizations. In this
study, an emphasis is given on human angle in context with Many organizations in India are also implementing Six Sigma to
Indian Culture and work environment because experience Improve Business Processes. But Geographical, Cultural &
shows that for implementation of any new initiatives in Work environmental differences influence this implementation
organizations, the success of implementation depends on soft process. An implementation strategy developed for Indian work
skills of people of organizations. This is an exploratory environment will increase the effectiveness of Six Sigma in
research. The research methodology incorporated qualitative Indian Organizations. For this, a Six Sigma Implementation
& quantitative research instruments. A comparison is done model exclusively developed for Indian Organizations
between various process excellence initiatives. An integrated considering the experiences of representative organizations is
methodology using the tools, techniques, and skills from lean required. Through this study, we can say that effective Six
principles and Six Sigma is necessary to optimize the business Sigma model will lead every organization of India. The
process. Lean focuses on process speed, and Six Sigma objective of this research is to develop a model for
focuses on process quality. This combination is very useful implementation of Six Sigma in Indian organizations. In this
for Indian organizations and used while developing the study, an emphasis is given on human angle in context with
Implementation model in this research. In this research Indian Culture and work environment because experience shows
models developed are Indian organization and SIX SIGMA that for implementation of any new initiatives in organizations,
application, Implementation and Project and operation the success of implementation depends on soft skills of people
management through SIX SIGMA model. Validation of the of the organization.
model is done by comparing the internal customer satisfaction
Define Identify Design Optimize Verify
survey before and after implementing the model. Extensive
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Kolhe Gourav et al.; International Journal of Advance Research and Development
Define− Define what the customers want, or what they do not The purpose of all qualitative studies is to discover, explore and
want. describe phenomena. More significantly, the purpose of
Identify− Identify the customer and the project. qualitative research is to identify the dimension of the
Design− Design a process that meets customers’ needs. phenomenon under study from the subject’s viewpoint in order
Optimize− Determine process capability and optimize the to interpret the totality of the phenomenon Qualitative research
design. may make its greatest contribution in areas in which little
Verify− Test, verify, and validate the design. research has been done and theory testing cannot be carried out
because the variables related to the concept of interest have not
yet been identified. In clinical practice, the results of a
qualitative study may be valued and used in their own right, or
they may be used to develop or guide a subsequent quantitative
or qualitative study. Experience shows that for implementation
of any new initiatives in organizations, the success of
implementation depends on the soft skills of people of
organizations. In this study, an emphasis is given on human
angle in context with Indian Culture and work environment.
Here mainly qualitative research is used.
2.3 Research methods: Quantitative research Data Analysis: Data analysis is done to derive results and to
It involves the collection of numerical data in order to explain, finally evolve model. A continuous assessment system is used
predict, and/or control phenomena of interest; data analysis is in this study for rating Line Managers. This rating is used for
mainly statistical (deductive process) It is generally undertaken measuring the effectiveness of Six Sigma implementation.
to establish facts, demonstrate relationships, determine effects, Case Study: a Case study is used to validate the models
or test theory. Quantitative researchers are particularly evolved.
interested in discovering cause-and-effect relationships and
generating data that allow outcomes to be predicted. An
additional purpose of quantitative research is to generalize
sample findings to more broadly defined populations. In this
study quantitative data is collected to establish various facts and
relations to evolve the final model.