RENR1440-01

March 2021

Component Location
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action D-7 C Solenoid - Centershift D-2 16
Alarm - Backup G-14 1 Solenoid - Differential Unlock G-13 17
Alternator (35A STD) F-13 2 Solenoid - Dual Horsepower C-12 5

(Dimensions: 48 inches x 35 inches)

Battery E-13 3 Solenoid - Engine Shutdown F-12 5
Battery E-13 4 Solenoid - Forward Horn D-2 16
Breaker - Alternator (35A) F-12 5 Solenoid - Park Brake D-11 16

RENR1440-01
Breaker - Headlamp (15A) F-9 B Solenoid - Start Aid D-12 18
Control - Neutral Start D-7 10 Solenoids - Transmission Valve (4,5,6,7,8) G-14 14
13 22 3 17 11 7 8 E D 23 21 9 A 19 Control - Transmission C-6 E Solenoids - Transmission Valve (1,2,3) F-14 14

26 Fuses
Fuse Block
E-5
F-8
C
B
Switch - Beacon
Switch - Blower (Heater)
D-5
C-9
C
C

120H and 135H Motor Grader

Gauge Cluster G-4 A Switch - Brake Air Pressure C-2 16
Ground - Engine E-12 12 Switch - Centershift Indicator D-2 19

6 Ground - Front Frame

Ground - Rear Frame
F-5
E-12
21
28
Switch - Centershift Pin
Switch - Defroster (Front)
D-7
D-5
C
C
Electrical System
Ground Strap - Cab to Front Frame F-4 24 Switch - Defroster (Rear) D-5 C 5FM1-799
6TM1-365
Ground Strap - Front Frame to Rear Frame E-11 20 Switch - Differential Unlock F-7 B 7MM1-248
Horn - Forward G-2 16 Switch - Disconnect E-12 13 8WN1-349

14 Meter - Service G-9 B Switch - Engine Coolant Temp (Start Aid) C-13 11
Motor - Blower (Heater group) C-9 E Switch - Flood Lamp F-7 B
Motor - Blower/Defroster G-3 , C-10 E Switch - Forward Horn G-8 B

36 Page,
Motor - Starter E-12 5 Switch - Fuel Pressure D-12 13
18 Motor - Washer (Front Lower) H-5 8 Switch - Head/Tail Lamp F-7 B
Motor - Washer (Front Upper) H-5 8 Switch - Headlamp Dimmer F-8 B
Motor - Washer (Rear) H-5 8 Switch - Inching Pedal Pressure F-14 14
Motor - Wiper (Front Lower) D-4 9 Switch - Key Start D-8 C
1 Motor - Wiper (Front Upper)
Motor - Wiper (Rear)
F-3
D-10
D
D
Switch - Park Brake Pressure
Switch - Start Aid
D-11
G-7
16
B
Relay - Start F-12 5 Switch - Stoplamp Pressure C-2 16
Relay - Transmission Action Lamp E-9 8 Switch - Tail Lamp F-7 B

2 Resistor - Blower Speed

Resistor - Blower Speed (Heater)
G-3, C-11
C-9
E
E
Switch - Transmission Direction & Speed
Switch - Transmission Oil Temperature
C-7
F-14
C
26
Sender - Articulation E-11 7 Switch - Wiper (Front Lower) E-3 C
Sender - Engine Coolant Temp D-13 11 Switch - Wiper (Front Upper) D-4 C
Sender - Engine Oil Pressure D-12 13 Switch - Wiper (Rear) C-4 C PUBLICATIONS.CAT.COM

5 12 28 29 4 30 20 25 C 27 10 B 16 15 24 Sender - Transmission Speed E-14 14

Machine locations are repeated for components located close together.

A = Operator’s compartment (Dash).
B = Operator’s compartment (Steering console). Harness And Wire Electrical Schematic Symbols
C = Operator’s compartment (Right side console). Symbols
D = Operator’s compartment (Headliner).
E = Operator’s compartment (Under seat).
T

Pressure Temperature Level Flow Circuit Breaker

13 22 12 30 29 11 E C 27 D B A 9 24 15 19 Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).

18 Connector Location
Schematic Machine
No circle indicates that the wire cannot be disconnected from the component.

Connector Number Ground (Wired): This indicates that the component is connected to a grounded wire. The
Location Location grounded wire is fastened to the machine.
CONN 1 F-4 26
Ground (Case): This indicates that the component does not have a wire connected to ground.
CONN 2 G-14 26 It is grounded by being fastened to the machine.

5 CONN 3 H-13 6 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
CONN 4 D-13 5
Sender: A component that is used with a temperature or pressure gauge. The sender
CONN 5 D-12 29
measures the temperature or pressure. Its resistance changes to give an indication to
T
CONN 6 E-12 29 the gauge of the temperature or pressure.

1 CONN 7 F-12 30 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
CONN 8 F-12 29 electromagnet can open or close the switch part of the relay.

CONN 9 G-11 21 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
CONN 10 G-11 25 coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
6 CONN 11 G-11 25
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CONN 12 F-11 25 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
CONN 13 F-10 21 the latch coil circuit open at the time the coil latches.

CONN 14 F-11 21
Harness and Wire Symbols
14 CONN 15
CONN 16
D-11
F-9
25
23
Wire, Cable, or Harness
Assembly Identification: Includes
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
CONN 17 F-9 23 Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
CONN 18 C-10 C L-C12
111-7898 3E-5179 3E-5179
26 CONN 19
CONN 20
D-8
G-8
25
B
Part Number: for Connector Plug 1
2
Part Number: for Connector Receptacle

5A
CONN 21 C-7 C Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123
2 4 28 3 17 20 7 8 25 10 21 23 16
Part Number
CONN 22 D-6 25
1 Deutsch connector: Typical representation
325-AG135 PK-14
CONN 23 Service Tool E-6 C 2
of a Deutsch connector. The plug contains all
Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
CONN 24 G-5 24 wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
*Wire gauge is shown in AWG (American Wire Gauge)
CONN 25 F-5 24 2
of a Sure-Seal connector. The plug and receptacle
but could also be shown in metric denoted with mm
contain both pins and sockets.
CONN 26 E-5 24 © 2021 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
CONN 27 E-5 27 be used without permission.
CONN 28 C-5 27
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS CONN 29 E-5 27
CONN 30 E-4 27
CONN 31 D-2 15
CONN 32 G-2 23
CONN 33 G-2 23
CONN 34 H-2 23

The connectors shown in this chart are for harness to

harness connectors. Connectors that join a harness to
a component are generally located at or near the
component. See the Component Location Chart.
 (Dimensions: 48 inches x 35 inches)
RENR1440-01
36 Page,

(8) REAR
98) FRONT LOWER (8) FRONT UPPER WASHER
WASHER WASHER 7T-8891
7T-8891 7T-8891
A A
MOTOR
-+ 507-WH
A A 200-BK 200-BK 200-BK L76
MOTOR MOTOR L76
-+ -+ 200-BK 200-BK
A A 200-BK 200-BK
507-WH
506-PU
578-BU L21 L21
CONN 3
D E A P
604-OR 2 CONN 34 1
614-PU 3 L51 L16 L16 2
REAR FLOOD L16 L16 L16

619-GN
321-BR 4 LAMP L12 L12 L12 611-PU 3 611-PU
200-BK 1 L65 L65 200-BK L12 619-GN 4 619-GN
9X-6775 L65
D DD HH L65 114-GN 5 200-BK
STOP/TAIL S RD 1 604-OR 608-GN608-GN
1 322-GY
LAMP WH 614-PU 200-BK L69 609-YL
T 3 2 200-BK 619-GN
8C-6207 G BK 2 200-BK INSTRUMENT PANEL P LO BEAM
619-GN HEADLAMP
L51 L51

200-BK
200-BK 9X-7169
A Z
200-BK
200-BK

L69 L69 Z P
WH 3 COOLANT ARTICULATION 1 114-GN
L12 TEMP
604-OR RD 1 108-BU 2 322-GY
614-PU DOME LAMP BK 2 200-BK L16 Z
556-WH

321-BR 8C-9678 CONN 33

200-BK

K (16) FORWARD

611-PU
200-BK 614-PU IGN IGN HORN 200-BK 200-BK

200-BK
200-BK 614-PU 614-PU 200-BK L1
M SEND SEND 7T0969 P HI BEAM
614-PU NOTE E 200-BK HEADLAMP
609-YL 609-YL 308-YL 1 WH (24 V) GRD GRD 611-PU 9X-7170
308-YL 8 RD (12 V) P
604-OR
321-BR

614-PU

OPERATOR STATION
200-BK

200-BK

556-WH 441-OR 6 OR (E) DEFROSTER 611-PU

(1) BACKUP CONN 9 614-PU 4 PU (24 V) 9X-9657
ALARM C A A CONN 20 3 GN (12 V)

7
1
2
3
5
6
4
3T-1815

619-GN
BLOWER

611-PU
D 6 A429-YL A429-YL 9 GY
200-BK 200-BK 7 200-BK J (B) START AID SW 7 PK K 9X-0343
(17) DIFFERENTIAL 5 YL

556-WH
403-GN 1 403-GN 123-6375 A476-PU A506-OR 1 RD MOTOR

619-GN
322-GY
114-GN
611-PU

614-PU
L55 L55

308-YL
D UNLOCK SOLENOID 3 608-GN 608-GN 200-BK 2 BK IGN IGN 200-BK 2 BK
(B) SERVICE J
7T-9073 L54 5 441-OR A429-YL METER
NN J 614-PU LAMP
L54

A429-YL
SEND SEND
200-BK J

200-BK
2 A476-PU A476-PU 3E-9359 2 8M-6176
B

L2
1 GN 4 E458-YL E458-YL JJ 1 322-GY J 2 GRD GRD
L50

556-WH 1 2 GN 8 441-OR L65 101-RD +- 200-BK 308-YL A506-OR

L50
200-BK 3 J 310-PU
2 C491-PU SIG (B) HORN SW K
116-2145 (A) GAUGE

614-PU
614-PU
105-8827 DIODE AS. J CLUSTER ENGINE OIL VOLTMETER (E) RESISTOR
CONN 10 PRESSURE

403-GN
L67
127-8314 7T-4003
GF K
200-BK CONN 32
(14) TRANSMISSION SOLENOIDS 1 751-GN 200-BK 200-BK

A506-OR
L25

A503-PK

609-YL609-YL
L46 L46 2 752-YL 200-BK 200-BK A CC BLADE
N 3 921-WH 200-BK 200-BK 609-YL 1 609-YL FLOOD
751-GN 4 754-BU
CONN 24 2 200-BK
(14) SOL 1 1 200-BK L24 200-BK LAMP
127-0574 2 921-WH 5 755-OR 200-BK 200-BK A M 9X-6775
6 202-BK 200-BK 113-OR 3
N 7 758-GN 103-YL A429-YL 441-OR 2 TRANS AIR PARKING L/S SYSTEM R/S SYSTEM

L65
ACTION TRANS PRESSURE BRAKE AIR PRESS AIR PRESS

L62
(14) SOL 2 1 752-YL F G L65 C491-PU A429-YL 7
L44 L44 LAMP LAMP M M M

619-GN
2 921-WH 1 900-PU A476-PU B476-BU 1 LAMP LAMP GAUGE M GAUGE
127-0574 7N-5876 7N-5876 7N-5876 7N-5876 1W-3306 1W-3306

614-PU

614-PU
200-BK

200-BK
2 901-WH 441-OR E458-YL 5
N CONN 11 3 902-BR E458-YL 308-YL 8 NOTE B NOTE B NOTE B NOTE B
(14) SOL 3 1 754-BU 4 903-GY C491-PU 6 LAMP LAMP
921-WH
CONN 2 6 G865-BU J 439-YL 4 7N-5876 7N-5876
127-0574 2 614-PU
N F 5 G460-GN 614-PU 614-PU M M M M M M M M NOTE B NOTE B
N 1 751-GN 200-BK 308-YL
1 L6

L16
B476-BU

E975-PU

C491-PU
E458-YL
200-BK

200-BK
EEEE G 200-BK

308-YL

308-YL
(14) SOL 4 1 755-OR 9 921-WH J 2 B476-BU A M CONN 25 C'SHIFT PIN
2 921-WH 2 752-YL 1 202-BK (B) HEADLAMP DIMMER SW 102-BU A476-PU 4
127-0574 L27 1 103-5678 3 J M M INDICATOR
L46

3 754-BU 2 710-GN L25 619-GN 200-BK 1 LAMP

N 4 755-OR B 619-GN 4 614-PU 439-YL 614-PU 2

200-BK
200-BK
(B) HEADLAMP J 2 J 5 L28 7N-5876

200-BK
J

108-BU
200-BK

200-BK
439-YL
(14) SOL 5 1 900-PU 5 900-PU CONN 12 BREAKER 611-PU 103-YL 113-OR 5 NOTE B
6

614-PU
614-PU
614-PU
127-0574 2 921-WH 10 921-WH 710-GN AND 202-BK 3T-2662 J 614-PU E975-PU E975-PU 3
6 901-WH ARETWISTEDPAIR 614-PU J (B) HEADLAMP/
N 7 902-BR NOTED 200-BK TAIL SW
1 901-WH 8 903-GY J

E458-YL
E458-YL
(14) SOL 6 3E-9317

15A
127-0574 2 921-WH CONN 13
758-GN J
N 202-BK C A 614-PU (B) TAIL
(14) SOL 7 1 902-BR G865-BU 3 310-PU 200-BR LAMP SW 614-PU 614-PU
L56

127-0574 2 921-WH G460-GN 200-BK L56 1 306-GN 3E9319 614-PU 614-PU

200-BK
AA J 2
306-GN 2 326-PU 103-YL
3 J 614-PU

1
2
N 4 795-YL 3K8782 FUSE (10A)

L3
(14) SOL 8 Y L38 J 8M8948 FUSE (15A) (B) FUSE BLOCK L62 L62
1 903-GY L53 5 E459-WH 200-BK
L54 L54 9G-0747
2
1

101-RD
101-RD
102-BU
127-0574 2 921-WH (5) START J 614-PU

CONN 16
RELAY 10A HORN 114-GN 200-BK 1 J
J TAIL LAMPS 103-YL 609-YL 200-BK L21 L21
3E-7279 10A J J 2 L4
10A BLADE FLOODS 149-PU 149-PU 3 BLADE 200-BK 200-BK
F J 2 L4
109-OR-10 304-WH-10 10A REAR FLOODS 116-BR 609-YL 200-BK 200-BK 200-BK

556-WH
YY J 4 L22 3 FLOOD
BK 1 758-GN 10A DIFF LOCK 165-YL J 5 608-GN LAMP SW 200-BK 200-BK-6 L76
BK 2 202-BK J GAUGES 113-OR 200-BK 116-BR J L76
10A J L23 6
A J 15A HEATER 124-GN 200-BK L24 123-5849
J J (B) FLOOD NOTEF
CONN 8 CONN 14 1 101-RD-10 10A STOP LAMPS 130-GN 614-PU
J

L62
(14) INCHING PEDAL 101-RD-10 10A KEY SW 105-BR 200-BK LAMP SW
PRESSURE SW Y YC AC 200-BK 9X-9632 L62
(TRANSMISSION) CONN 17 J NOTE G (D) FRONT UPPER
109-OR-4 101-RD-4 101-RD-4 101-RD-4 101-RD-4 A J 614-PU
111-7088 40A 614-PU (B) DIFFERENTIAL 200-BK-6 WIPER
Y (5) SHUTDOWN 10 403-GN
F (5) ALTERNATOR 9 310-PUN 200-BK UNLOCK SW 202-BK 9X-3392
SOL (24) STRAP GND
101-RD-4

OR-18 A G865-BU ALT BREAKER 8 200-BK 200-BK 123-5862

V+ Y Y 8C-3663 J LO

101-RD-10
2H-1507 STD J2 4 K

101-RD-4
GROUND BK-18 B 202-BK 403-GN R + 109-OR-4 B STOP 1 105-BR 308-YL 556-WH 200-BK-8 200-BK-8
9S-0174 ATCH 3 A GND HI
SIGNAL YL-18 C G460-GN 60A 326-PU 3 130-GN J 200-BK 200-BK BK
(2) ALTERNATOR L23 614-PU ZZ MOTOR
L67 L67 2 124-GN ZZ K
(26) TRANSMISSION CONN 1 6N-9294 35A STD Y Y
4 113-OR 200-BK (21) FRONT FRAME GND 501-GN 1 GN °T
OIL TEMP SW VEEEE 100-5047 50A ATCH CONN 7 L55 L55 FRONT B+
6 165-YL CAB 118-GY 3 GY PARK
B B L19 L19

L21
136-2632 1 202-BK 200-BK-10 5 608-GN FRAME GROUND 500-BR 4 BR
L27 GND L56 L56 L22 L21
2 710-GN 301-BU-10 L63 7 609-YL 502-OR 2 OR
200-BK-4 B START L71 K
(7) ARTICULATION 614-PU STEERING CONSOLE
301-BU-10 SENDER
B 304-WH-10
3E-5383 L63 L63
(5) STARTER G S C L63
(14) TRANS SPD SENDER 106-8558 101-RD-4 A429-YL
B MTRBAT 1 L28
104-6387 V 710-GN AND C 2 200-BK L67 439-YL 200-BK
BK-18 1 202-BK 202-BK ARE 113-OR 113-OR L28 200-BK L76 L76
TWISTEDPAIR L63
WH-18 2 710-GN RD-00 113-OR CONN 26
NOTED MOTOR QQ L44 L44 L44
308-YL A K LO

101-RD-10
A

101-RD-4
152-BU 3 152-BU GND
B 200-BK L38 L38 L38 306-GN 576-PK 1 576-PK 200-BK HI
L26 L26 L18 BK
(13) DISCONNECT SW 200-BK 795-YL 577-PU 2 577-PU MOTOR
L71

OPERATOR STATION
L29 L7 L7 L38
200-BK-10

7N-0718 UU 200-BK L7 326-PU 575-YL 4 575-YL 576-PK 1 GN °T

L36 L36 L43 L14 L18 B+
L36 E459-WH 507-WH 6 507-WH 152-BU 3 GY PARK
BK-00

L21
578-BU 7 578-BU L71 575-YL 4 BR
BK-00 BK-00 506-PU 5 506-PU L71 577-PU 2 OR
RR SS 113-OR 614-PU 8 A
BK-00

TT RR BB L71 L7 (C) FRONT LOWER

BK-00

439-YL L7
L43 L43 WIPER
POS NEG LL 200-BK L62 L14 L19
(3) 12V BATTERY A K 9X-3392
3T-5760 SS (12) ENGINE (8) TRANSMISSION ACTION 101-RD-10 101-RD
200-BK
200-BK

Y UU LAMP RELAY L7
RD-00 GND L7 K K
106-9188 L7

308-YL
308-YL
308-YL

101-RD 10
507-WH 7
8
6
4
3
5
9
614-PU 1
2
TT QQ (28) REAR 101-RD-10

1
5
4
6
3
2
7
FRAME GND L36 604-OR L L
(4) 12V BATTERY NEGPOS S K CONN 29 CONN 30

A506-OR
A503-PK

200-BK
108-BU

578-BU
506-PU
501-GN
502-OR
152-BU

577-PU

500-BR
L36

118-GY
576-PK
321-BR

575-YL
3T-5760 A
PK 2 E460-BR CONN 27
L52

101-RD
101-RD
101-RD
101-RD
200-BK-4 B476-BU 4K-5122 HOLDER AS.

101-RD
GY 1 308-YL L43
BU 3 B476-BU 308-YL L6 (C) FUSES
3K-8782

200-BK
200-BK WH 8 308-YL 308-YL
(20) STRAP GND

L8
RD 5 308-YL S

E459-WH

306-GN L26
L

B751-BU
4 BK 6 10A UPPER WIPER/WASHER 118-GY 118-GY

307-OR

124-GN
105-BR

326-PU

614-PU
200-BK
308-YL

165-YL
892-BR & 893-GN L13

L9
VV VV BR 4 308-YL 308-YL S L 118-GY
UU ARETWISTEDPAIR

E975-PU

E460-BR
PU 7 10A LOWER WIPER/WASHER 152-BU
CONN 6 REAR

307-OR
NOTED

321-BR
202-BK

795-YL

308-YL
FRAME REAR FRAME FRONT FRAME S 200-BK
L L7 L7
L56

CONN 23

614-PU
200-BK
Y C 10A REAR WIPER/WASHER 119-PK 200-BK

G
A

H
E
A
B

152-BU
152-BU
5 306-GN LO U S L 200-BK

10
1
2
3
4
5
6
7
8
9
3 310-PU L56 H PANEL LAMP RD 1 308-YL G 10A FRONT DEFROSTER 141-PK
HI GND U (SHIFT LEVER)

893-GN
892-BR

202-BK
6 200-BK BK E459-WH

308-YL
311-WH BK 2

200-BK
200-BK
200-BK
S

200-BK
A CONN 22 L
L55

1 403-GN MOTOR H CONN 19 7N-5876 SERVICE

L55 CONN 15 (C) ACTION ALARM 10A REAR DEFROSTER 151-GN

1
8

L13
2
5
3
7
6
4
4 608-GN °T GN 1 504-YL NOTE B TOOL
B+ L41 9G-9813 L L

L11
2 200-BK AE PARK GY 3 119-PK G CONNECTOR 101-RD 10A DOME LAMP 108-BU (19) CENTER SHIFT
614-PU 4 614-PU BR 4 503-BR 9W-1951 INDICATOR SW
L51 L51 L
L36

604-OR 2 604-OR OR 2 505-BU 200-BK 144-GN

118-GY
118-GY
101-RD 10A BEACON 3E-9367
321-BR 1 321-BR L36 200-BK
CONN 5 (D) REAR WIPER L17
L54

556-WH 5 556-WH 614-PU A

B C 200-BK 3 200-BK 9X-3392 614-PU 439-YL 2
200-BK L29 L71 L71 113-OR WH-18 1 2 WH-18
1 326-PU 1

200-BK
200-BK
614-PU

200-BK
2 311-WH E460-BR 8 4 WH-18 4 3 WH-18
EMS OUT L L
3 E458-YL L42 7 NEUTRAL 3
L54 L 2 L H B B
(13) FUEL SW 4 441-OR 202-BK 2 GROUND 144-GN 502-OR
115-7103 5 308-YL +BATTERY 3 L
A476-PU 1 L 603-PK
BU-18 7 E459-WH A 308-YL 307-OR 3 STARTSW. 614-PU CONN 31
3 RD-18 6 795-YL L53 C491-PU 1 BK-18 E975-PU 4 A/MLAMP 200-BK

604-OR
130-GN
E458-YL 2 200-BK 2 BK-18 795-YL 6 DUALHP L (C) BEACON SW A CC BLADE
L8 L L

200-BK
200-BK
311-WH
310-PU

E459-WH 1 BK-18 200-BK 321-BR 5 BUALARM 9X-9639 501-GN PW 1 609-YL FLOOD

(16) PARK BRAKE
307-OR
326-PU

105-BR

LAMP
308-YL

B 758-GN 20 INCHPEDAL 2 200-BK

PRESS SW (C) KEY START SW 751-GN 10 SOLENOID1 L 9X-6775
(C) REAR DEFROST SW
112-2404 9G-7641 752-YL 11 SOLENOID2 500-BR
L 9X-9638 A
754-BU 12 SOLENOID3 614-PU 506-PU
A RU (16) CENTERSHIFT

L5
755-OR 13 SOLENOID4 200-BK (C) FRONT UPPER B751-BU 1

L2
(13) ENGINE OIL B U (C) CENTERSHIFT 1 GN

L44
A476-PU 308-YL GN 614-PU 900-PU 14 SOLENOID5 152-BU WIPER SW 200-BK 2 SOLENOID
PRESSURE 1 OFF C U PIN SW L44 L 2 GN 8T-8808
200-BK 2 GN 200-BK 901-WH 15 SOLENOID6 L11 152-BU 3T-6655
SENDER ON S U 9X-9634
902-BR 3 L
16 SOLENOID7 584-YL

200-BK
U 2

200-BK
116-9937 ST B U 4 LL

619-GN
(16) PARK BRAKE

611-PU
B 165-YL 903-GY 17 SOLENOID8 L 5 A504-GN L H
441-OR SOLENOID B751-BU 3 U B751-BU 921-WH L 577-PU B B
18 SOLERETN
L41

7T-9074 6
L41 710-GN 9 TOS+INP A507-YL
°T H G865-BU 19 +12V A (16) FORWARD
HORN

202-BK

202-BK
202-BK
202-BK
202-BK
(11) COOLANT TEMP 2 200-BK 200-BK L15 G460-GN 21 TMP SW/DC0 584-YL 114-GN 1 GN
L42

1 603-PK 277-BK 22 DIA CODE 1 151-GN 322-GY 2 GN SOLENOID

SENDER L9 L L 7T-9074
278-BK 23 DIA CODE 2 576-PK

119-PK
BEACON
200-BK

7N-8532 (18) ETHER START AID (C) FRONT PW NOTE E

SOLENOID 9X-9556 24 UNUSED L L1
HEATER GP 8C-9787 BAT + 1 307-OR 25 BUFF TOS 614-PU DEFROST SW L 200-BK
9G-4365 BULB (10) NEUTRAL 9X-9638 L1
CONN 4 9X-7849 GROUND 2 202-BK L17 892-BR 26 CAT LINK - 200-BK 575-YL 200-BK
Y START 1
CONTROL SOL 1 OUTPUT 3 306-GN 893-GN 27 CAT LINK + L 2 578-BU
L52

HH Y 311-WH 1 BK-18 BLOWER SW 2 INPUT 4 E949-YL E937-PU 28 RED NEUTR (9) FRONT LOWER
9X-0343 117-9364 3 L 584-YL P HI BEAM

202-BK

202-BK
202-BK
202-BK
608-GN 1 608-GN 310-PU 2 BK-18 SW 1 INPUT 5 E948-BU E938-OR 29 FIRST WIPER SW 611-PU
L69 200-BK 2 200-BK H (C) RESISTOR 306-GN E939-WH SECOND 4 A503-PK 3T-6655 HEADLAMP
SOL 2 OUTPUT 6 30 L 5 200-BK
A507-YL 9G-1950 124-GN 1 E940-BU 31 THIRD L 119-PK P 9X-7170
(5) DUAL HORSEPOWER 1 RD MOTOR
2 G 6
200-BK
200-BK

SOLENOID 200-BK 2 BK 521-YL E941-YL 32 FOURTH A506-OR 119-PK 119-PK

5
111-0570 515-GY
4 (C) BLOWER SW L14
E942-GN 33 FIFTH CONN 28 119-PK
B 516-GN 6P-3236 L14 E943-BR 34 SIXTH LH L
311-WH B 3 L
BK 1 517-BU E944-GY 35 SEVENTH 584-YL

119-PK
H L H
L50 200-BK BK 2 200-BK 200-BK 2 BK E945-PU 36 EIGHTH 2 200-BK 141-PK 505-BU BB (16) BRAKE AIR SW
L50 REAR FLOOD (E) DEFROSTER

E939-WH

E947-WH
(E) RESISTOR

E938-OR

E942-GN

E946-OR
E944-GY
E937-PU

E940-BU

E943-BR

E945-PU

E948-BU
614-PU 795-YL BK E946-OR 37 FORWARD A507-YL

E941-YL

E949-YL
LAMP 1 CONN 18 7 112-2404
604-OR °T 7T-4003 9X-9657 202-BK E947-WH 38 REVERSE A504-GN E458-YL A
9X-6775 L20 5 L3
DD HH (11) COOLANT SW U X E948-BU 39 PARK 3 603-PK E458-YL E458-YL 1 BK-18
H P LO BEAM
D 608-GN 1 8C-3569 A504-GN 124-GN 3 X E949-YL 40 (N) NEUT 6 119-PK L10 200-BK 2 BK-18 619-GN
L L HEADLAMP
STOP/TAIL S RD 1 604-OR 200-BK 2 A507-YL 5 515-GY 1 WH/RD-14 G 1 505-BU 504-YL PW 200-BK 9X-7169
614-PU 200-BK G L10 P
LAMP T WH 3 200-BK 1 200-BK 2 BK-14 MOTOR G G 8 503-BR
24
23
22
21
20
19
18
17
16
15

10

12
13
14
11
(E) TRANSMISSION CONTROL L A
2
1
3
4
5
6
7
8
9
8C-6207 G BK 2 200-BK L41 504-YL L20 L42 4 522-WH 1 202-BK 4 504-YL (C) REAR
119-PK 614-PU 2 G460-GN 2 G460-GN 106-4458 503-BR WIPER SW E458-YL 1 BK-18
L15
GROUND

THIRD
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

SECOND
RED NEUT

FORWARD

NEUTRAL
SIXTH
FIFTH
FOURTH

PARK
EIGHTH
FIRST

SEVENTH
PANEL LAMP

REVERSE
503-BR (E) BLOWER 202-BK 3 277-BK 507-WH 3T-6655 200-BK 2 BK-18
505-BU 8D-1429 9X-9363 202-BK 4 278-BK
603-PK 200-BK BASE
7G-9730 CONN 21 CAB SWITCH AND FUSE PANEL (16) BRAKE AIR SW

L18
614-PU L18 112-2404
A A
L5 L5 130-GN
L20 SHIFT CONSOLE L20
604-OR
L20

(C) TRANSMISSION DIRECTION (16) STOP LAMP SW

ANDSPEEDSW. 2M-9346
8C-5337

WIRE GROUP COLOR DESCRIPTIONS

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
STARTING CIRCUIT
START AID CIRCUIT
TRANSMISSION CONTROL CIRCUIT
PANEL LAMP CIRCUIT
GAUGE CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT
WIPER/WASHER CIRCUIT

UNLESS OTHERWISE SPECIFIED: ALL WIRES IN A SPLICE

OTHER COLOR DESCRIPTIONS
IDENT PART NO. CHG LEVEL NOTE
ARETHESAMEIDENT.NUMBER,COLOR,AND16GAUGE
HIGHWAYS
HARNESS AS. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
A 127-0879 01 (PLATFORM) 120 NOTEA:NORMALLYOPENBEFOREREFRIGERANTCHARGE
B 127-2246 01 (ENGINE) 220 NOTE B: TERMINAL 3T-3157
C 127-1641 00 (R FRAME-ENGINE) 200 SPRING 3T-3159 CALLOUT FORMAT IF APPLICABLE
D 126-7238 00 (RADIATOR GRILL) 203 SOCKET 3T-3158
E 126-7570 00 (R FRAME) 201 CONTACT 6D4161 Callout Number Component
F 137-1718 00 (R FRAME-TRANS) 202 BOOT 3T-3278 (Machine Location from (52) VALVE GP - CONTROL Name
G 137-1722 00 (XSMN CONSOLE) 170 NOTE C: TRANSMISSION SHIFT LEVER LOGIC TABLE: Component Locations Table)
H 101-8161 02 (CAB-REAR) 182 ATCH
138-1234 Part Number
24V OUTPUTS TO
J 138-1947 00 (STEERING CONSOLE) 140 GND
K 127-0908 00 (CAB-FRONT) 181 ATCH SOLENOIDS S B D W/ SOL
L 127-1029 00 (SW PANEL) 180 ATCH GEAR 1 2 4 5 3 7 8 T6 U HP AWD RET NEU SYMBOL DESCRIPTION ABBREV COLOR
M 137-5114 00 (GAUGE CONSOLE) 160 PARK
N 137-1120 02 (TRANSMISSION) 270 N RD RED
P 127-1036 00 (HEADLIGHTS-BAR) 100 ATCH CIRCUIT CONNECTED
1F
S 127-1030 01 (CAB FUSE PANEL) 183 ATCH 2F
U 126-9166 00 (XSMN CONSOLE-SWITCHES) 171 WH WHITE
3F CIRCUIT NOT CONNECTED
V 104-8588 02 (TRANS SPEED SENDER) 271 4F
X 124-1429 00 (HEATER GP) 154 ATCH OR ORANGE
5F ELECTRICAL CONNECTION TO
Y 126-8197 01 (FUEL TANK) 230 6F MACHINE STRUCTURE
Z 8W-1978 02 (FORWARD HORN) 121 7F
YL YELLOW
AA 101-8197 01 (HEADLAMP BREAKER) 141 ATCH 8F INTERNAL ELECTRICAL CONNECTION
CC 101-8190 02 (BLADE FLOOD LAMP) 106 ATCH 1R TO SURFACE OF COMPONENT PK PINK
DD 101-8192 01 (REAR FLOOD LAMP) 205 ATCH 2R
HH 101-8193 03 (REAR FLOOD LMP-FUEL TNK) 206 ATCH 3R CONNECTOR BK BLACK
EEEE 136-3153 00 (TOS) 210 ATCH 4R
5R H# GY GRAY
WIRE AS. 6R CIRCUIT GROUPING DESIGNATION
NN116-214500(HORN SWITCH) 143
PU PURPLE
NOTE D: THE FOLLOWING WIRES MUST BE TWISTED ATCH WIRE, CABLE, COMPONENT
CABLE AS. ATLEAST1TURN/25MILLIMETERS BR BROWN
LL 8Y-9603 01 (START MTR TO ENGINE) 221 710-GN & 202-BK: 892-BR & 893-GN
NOTE E: ONLY ONE FORWARD HORN SHOULD BE INSTALLED / SPLICE
QQ 111-0871 00 (POSBATTOSTARTMTR) 210 GN GREEN
RR 5T-1553 01 (NEGBAT/DISCONNECTSW) 211 NOTEF:WITHFRONTFLOODLAMPSONLYUSE
SWITCH 123-5849 BLADE, SPADE, RING OR SCREW
SS 110-6399 01 (DISCONNECTSWTOGND) 212 BU BLUE
TT 115-6908 00 (NEGBATTOPOSBAT) 213 NOTE G:FRONTFLOODLAMPS AND REAR FLOOD TERMINAL
UU 061-7661 03 (STARTMTRTOFRAMEGND) 214 LAMPS USE SWITCH 9X-9632
VV 7G-1060 00 (GND-RFRAMETOFFRAME) 204
ZZ 1S-2342 02 (GND-FFRAMETOCAB) 105
THIS SCHEMATIC IS FOR THE 120H AND 135H MOTOR GRADER
ELECTRICAL SYSTEM
Do not operate or work on this product unless you have MEDIA NUMBER: RENR1440-01
read and understood the instruction and warnings in the
relevant Operation and Maintenance Manuals and SCHEMATIC PART NUMBER: 145-5118, CHANGE: 00, VERSION: -
relevant service literature. Failure to follow the instruc- Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
tions or heed the warnings could result in injury or
in neutral and with parking brake set.
death. Proper care is your responsibility.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.