V E R V I E W

O
R O D U C T
P
Analyzers and Systems
for Process Control and
Emission Monitoring
Analysis technology from S:

Complete solutions from one company.

The SICK group offers an
extensive range of gas ana- Process Extractive measurement In-situ measurement
lyzers and analysis sys-
tems for analyzing gases. Gas sampling probes
Adaptation to different sys- Gas sampling (directly attached to
tem conditions or solutions measuring point)
Measuring probe,
for complex measuring direct cross-Stack
tasks – the SICK group has Sample gas line
Gas conditioning Gas cooler,
the answer: in-situ and ex-
tractive measuring technol- Permeation dryer
ogy for installation in com-
plete systems. Analysis
Analyzers Analyzers
(evaluation)
The SICK group, therefore,
provide a complete spectrum In-situ measurement
of analysis technology equip-
ment for Applications ranging Analyzers for direct gas
from process control to emis- analysis are available as
sion monitoring in, for exam- complete devices/systems.
ple, the cement, steel, power- Gas components such as CO,
generating, or chemical indus- CO , SO , NO, NO , O , NH ,
2 2 2 2 3

try. H O and HCl, are measured

2

“in situ” – i. e. directly in the in

The analyzers of the SICK
group are certified to TÜV,
EPA, or GOST and approved
according to the specifica-
tions defined in the 13th,
17th, and 27th BImSchV
(German air pollution law) and
by TA-Luft (German Clean Air
Act).
the measurement location.
The following measuring prin-
ciples are applied:
Q UV transmission
Q IR filter correlation
Q Electrochemical methods,
e. g. zirconium dioxide.
Extractive measurement
With extractive gas analysis,
the analyzers measure nu-
merous gas components, for
example SO2, NO, CO, CO2,
O2, NO2, HCl, NH3, H2O, mer-
cury, hydrocarbons, and total
carbon.
The following measuring prin-
ciples are applied:
Q NDIR and UV spectroscopy
Q Chemiluminescence
Q Flame ionization
Q Paramagnetic, electro-
chemical, and hydro-
chemical principles.
Furthermore, the SICK group
also offers a broad range of
accessories – from simple, un-
heated probes to complete
gas sampling systems for very
high temperatures and dust
concentrations. Of course,
SICK also has the appropriate
sample gas lines. Apart from
the various gas condensers,
numerous filter elements,
valves, pumps, separators,
and converters are also avail-
able for conditioning the sam-
ple gas.
Engineering and Planning – from Individual Devices to Complete Analysis Systems:

Turnkey systems tailored to your needs.

Multi-Purpose Analysis
Systems
With a wide range of individual
measuring devices, multi-
component analyzers, and
complete analysis systems,
the SICK group is best equip-
ped to meet all of your mea-
suring requirements.
All our products are based on
our wealth of experience from
a wide variety of industries.
As different as their areas of
application are, each of our
measuring systems is plan-
ned for the specific needs of
our customers. In addition to
standard solutions, the SICK
group also provides tailor-
made concepts. Each of prod-
uct offerings is designed spe-
cifically in line with the requi-
rements and conditions on
site. These specific solutions
are precise, quick, and cost
effective. As well as providing
the technology, the SICK
group also carries out project
planning for entire gas analy-
sis installations, for example,
in accessible, turnkey contain-
ers. These can contain the
entire gas analysis equipment
– from the measuring equip-
ment to the emissions moni-
toring system.
 Direct gas analysis:
In-Situ Measuring
Te chnology From
S
In-situ measurement
The in-situ analyzers from
S are available in two
versions: “cross-stack” and
“analyzers with a direct
measuring probe”. This en-
ables the devices to be
adapted efficiently to a
wide variety of different
system configurations.
Cross-stack
Q Measurement across the
entire cross section of the
channel; this produces re-
sults with high statistical
representation.
Q Determination of gas con-
centrations in real time; this
means very fast measure-
ment, results reflect the
current state of the pro-
cess.
Probe technique
Q Eliminates the disturbing ef-
fect that dust in the gas
channel has on measure-
ments; ideal for applica-
tions with high dust concen-
trations.
Q Also suitable for difficult
measurement tasks such
as overpressure, “wet” gas-
es or very high gas concen-
trations
Q Permits gas to be tested;
i.e. immediate verification of
all measuring results.
The advantages of in-situ
measurement
Q Direct and immediate mea-
surement in processes.
Q Non-contact measurement;
therefore suitable for use
with aggressive or corrosive
gases.
Q Very short response times.
Q Very low maintenance
requirements.
Technical data
System modules
Measuring principle
Measuring variable,
Measuring range
Interfaces
Enclosure rating
Test function
GM 31 – The All-Rounder
Multi-component gas analyzer
for NO, SO 2 , NH 3 or NO 2
Instant and reliable Advantages
measurement of SO2, NO, Q Fast and continuous mea-
NH3 or NO2. surements – directly in the
gas-carrying duct
The GM 31 is suitable for Q Easy to install, commission
both simultaneous or individual and maintain
measurements and can be Q Remote diagnosis via
used to measure emissions modem
in flue-gas desulphurization Q O2 measurements easy
and DeNox plants. possible by connecting an
external sensor
Applications Q Internal temperature mea-
Q Power stations surement
Q Cement industry Q Calculated value output
Q Refuse incineration plants (mg/m3 in operating/
Q Petrochemical industries standard state, ppm)
Q Chemical industries
GM 31
Transmitter/receiver unit, measuring robe, control unit
Transmission (UV-spectroscopy)
SO : 70 ... 30.000 mg/m3
2 NH : 30 ... 100 mg/m3
3
NO: 130 ... 4.000 mg/m3 NO : 100 ... 4.000 mg/m3
2
RS 232, RS 422
IP 65 (IP 20 for control unit in control panel version)
Automatic check cycle, linearity check
Transmitter/ Control
receiver unit
unit
Purge-air Strip-chart
unit recorder
Modem
O sensor
2
O 2 Analysis with the GM 302 GM 910 for CO Monitoring

In-situ measurement
ZrO 2 oxygen analysator Carbon monoxide analyzer

Optimization of industrial Advantages Secure emission measure- Applications

combustion processes and
reference value calculation.
The GM 302 Analyzer pro-
vides fast, reliable and pre-
cise measuremets of O .
Applications
Q Power stations and district
heating stations
Q Refuse combustion plants
Q Domestic furnaces, crack-
ing lime and cement kilns
Q Quench, sintering, smelting
and tempering furnaces
Q Extendable: up to three O2
sensors can be connected
on one evaluation unit
Q Short response time for
process control demands
2 Q Output via analog signals
and PROFI BUS
Q No reference gas necces-
sary
Q Calibration gas “air” used
Q No measuring gas pump
neccessary
Q Temperatures up to
1400 °C
ment and process control.
The GM 910 analyzer ensures
the secure monitoring of CO
concentrations, for example in
industrial combustion pro-
cesses. This enables optimiz-
ing firing and reducing pollut-
ant levels as well as fuel con-
sumption.
Q Power stations
Q Refuse incineration plants
Q Cement factories
Q Food industry
Advantages
Q No-contact measurement
directly in the gas duct
Q Low maintenance require-
ments
Q Automatic calibration and
self-test
Q Measurement results are
always accurate, even in
cloudy or dust-laden atmo-
spheres
Q Robust, waterproof and
dustproof design

LT 1302
GM GM 910
Measuring probe, O sensor, evaluation
2 Messsonde, unit
O -Transmitter
2 Transmitter, receiver, connectionSender,
unit Empfänger, Anschlusseinheit
Current probe (ZrO ) 2 Stromsonde (ZrO ) 2 Filter correlation (IR) Filterkorrelation (IR)
O : 0 ... 21 % vol
2 O : O ... 21 Vol. %
2 CO: 300 ... 10,000 mg/m3 x m
CO:
T: 0 … 1400 °C 300 ...
RS 232, RS 422 RS 232, RS 422 RS 232, RS 422 RS 232, RS 422
IP 65 IP 65 IP 65 IP 65
Self-test function Selbsttestfunktion Automatic check cycle Automatischer Kontrollzyklus

O2 sensor
Trasmitter
Evaluation
unit Receiver
Connection unit

Strip-chart
recorder

O2 sensor
Purge-air unit
 GM 901 in “Cross Stack” Version or
with Measuring Probe
In-situ measurement
Carbon monoxide analyzer
Process control, e.g. for
monitoring fuel-burning
plants.
In addition to its modular con-
cept – the Evaluation Unit can
be deployed up to 1000 m
from the measuring point –
the GM 901 CO Analyzer is
available as a cross-stack or
probe version. As a result, the
GM 901 is ideally suited to a
broad range of application,
even for difficult measuring
tasks (e.g. high dust concen-
trations, overpressure, „wet“
flue gases, or extremely high
measuring gas concentra-
tions).
Technical data
System modules
Measuring principle
Measuring variable,
Measuring range
Interfaces
Enclosure rating
Test function
Transmitter
Receiver
Purge-air unit
Applications
Q Power plants
Q Cement industry
Q Steel industry
Q Chemical industry
Advantages
Q Easy to install, commission,
and plan
Q Verifiable using test gases
Q User-friendly operation
from the Evaluation Unit
Q Measurement values, mea-
suring ranges, and limit val-
ues can be read directly
from the graphics display
Q Extremely low maintenance
requirements
GM 901
Transmitter/receiver, EVU, probe
Gas filter correlation
CO: 10O ... 20,000 ppm
RS 232, RS 422/485, CAN bus
IP 65
Manual test function
Evaluation unit
EVU
Strip-chart
recorder
GM 35 – The Solution for CO, CO 2 and Humidity
Multi-component gas analyzer
for CO, CO 2 and H 2 O
Efficient control of Advantages
combustion processes Q Fast and continuous mea-
and dehydration plants. surements – directly in the
gas-carrying duct
The GM 35 analyzer measu- Q Easy to install, commission
res CO, CO2, and H2O concen- and maintain
trations quickly, reliably, and Q Remote diagnosis via
economically either simulta- modem
neously or as individual Q O2-measurement easy pos-
measurements. sible by, for example, con-
necting an external sensor
Applications Q Internal temperature mea-
Q Power stations and surement
cement plants Q Calculated value output
Q Refuse incineration plants (mg/m3 in operating/
Q Petrochemical industry standard state, ppm)
Q Chemical industry
Q Paper and textile industry
Q Dehydration and humidifica-
tion plants
GM 35
Transmitter/receiver, evaluation unit, measuring probe
Filtercorrelation (IR), gas filter correlation
CO: 0 … 75 up to 10,000 mg/m3•m H2O: 0 ... 10 up to 100 % vol.
CO2: 0 ... 10 up to 100 % vol.
RS 232, PROFI BUS (option)
IP 65
Automatic check cycle
Evaluation
Transmitter/ unit
receiver unit
Strip-chart
Purge-air recorder
unit Modem
O sensor
2
MCI 900 – Optimum Combustion in Small-Scale Boiler Plants

Multi-component analyzer system

for O 2 , temperature, CO and dust

In-situ measurement
Optimum combustion pro- Extended configuration:
cesses and reduction of pol- GM 901 CO monitor and
lutants. FW 102 dust monitor.

Oxygen (O2), temperature, Applications

carbon monoxide (CO), and Q Manufacturers of small-
dust are the controlled vari- scale boilers and burner
ables that are essential for manufacturers
MCI 900 ecological and cost-effective Q Small-scale boiler plants:

Basic configuration
Extended configuration
Measuring principle
Measuring range
Interfaces
Enclosure rating
Test function
Evaluation unit, connection unit, O2 probe, operation of boiler plants. The
2 temperature sensors MCI 900 multi-component an-
CO monitor, dust monitor alyzer system measures
these variables continuously,
ZrO2 (current-voltage sensor), gas filter cor-
instantaneously, and accu-
relation, scatter light
rately. The air ratio λ is signifi-
O2: 0,1 … 10 up to 25 Vol.%
cant for optimum operating
T: –50 … 400 °C
CO: 0 … 100 up to 20,000 ppm conditions of a fuel-burning
dust: 0 … 5 up to 200 mg/m3 plant. The maximum efficien-
CAN bus cy level λ is reached when the
λ value is in the optimum ar-
IP 65
ea. S is also making its
Manual test function extensive experience of analy-
sis technology for large-scale
installations available to small-
scale boiler plants. Thanks to
the open “modular design
principle”, the installation can
be fully equipped at once or
on a step-by-step basis.
Basic configuration:
Evaluation unit, central con-
nection unit, the GM 301
O2 probe with 2 temperature
sensors.
Universities, clinics, hospi-
tals
Q Gas turbine cogeneration
plants
Q Horticulture centers
Advantages
Q Continuous measurement
of O2, temperature, CO, and
dust
Q Optimum combustion pro-
cesses, therefore more
economical operation of
combustion plants
Q Reduction in pollutant levels
through continuous monitor-
ing of CO and dust burdens
Q Long, maintenance-free op-
erating times and low main-
tenance requirements
Q Easy installation and opera-
tion using an Evaluation Unit
Q Precise in-situ technology,
no test or auxiliary gases
required as air is used for
calibration while the boiler is
being purged.

Evaluation unit
Dust monitor

CO monitor

Temp. sensor
combustion air

O sensor
2

Strip-chart
recorder
Purge-air Central
unit connection unit
Temp. sensor
flue gas

Extractive measur-
ing technology
from S
S has a comprehensive
Extractive measurement
range of devices for extractive
gas analysis:
Gas analysis
Q Gas sampling probes which
are adapted to the conditions
at the measuring point
Q Sample gas lines, heated
and unheated
Q Gas coolers, also low-tem-
perature coolers, with diffe-
rent materials
Q Analyzers and analysis
systems
Advantages:
Q Complete systems from
one company, from gas
sampling equipment to
analyzers
Q Analyzers suitable for a
broad range of different
Applications
Q Task-specific adaptation
of the systems is possible
Q Individual solutions adapted
to the specific needs of
the customer.
CLD for Highest Demands.
Chemiluminescence analyzer
Selective nitrogen oxide Applications
measurement over wide Q Emission monitoring
measuring ranges. Q Chemical industries
Q Refuse incineration plants
The GME 66 Chemilumines- Q DeNOx plants
cence analyzers are suitable Q Quality control
for the precise measurement Q Commercial testing and
of nitrogen oxides. Depending measurement services
on the device model NO or
NOx respectivily NO, NOx and Advantages
NO are measured simultane-
2 Q High selectivity and sensi-
ously. For the NOx measure- tivity
ment, a converter with a long Q Simultaneous measure-
service life is already integrat- ment of NO, NOx and NO 2
ed. Thanks to the highly se- Q Version for hot gases
lective CLD measuring meth- Q Integrated NOx converter
od, the GME 66 supports Q short response times
measuring ranges of 0 … 0.1
ppm up to 0 – 10.000 ppm.
Technische Daten GME 66
Measuring principle Chemiluminescence
Measuring variable NO, NOX, (NO2 calculated)
Measuring range 0 ... 0.1 up to 0 ... 10.000 ppm
Measuring gas pressure ca. 800 ... 1,200 mbar
Measuring gas temperature 5 ... 45 °C; GME 66-HT u.t. 180 °C
Interfaces RS 232
Enclosure rating IP 20
Measuring gas
Metal coating
IR filter
of reflectors
Photo multiplier
Reaction
chamber
Detector
S 700 ModularSystem – Gas Analysis System

Gas Analyzers

Process and Emissions Advantages: Overview of the S 700 Q FINOR

Extractive measurement
Monitoring. Q Extremely compact analy- ModularSystem. For determining CO, CO2,
sis system and CH4 simultaneously

Gas analysis
The S700 modular system Q Fully automatic measuring Analyzer Modules using interference filter
makes configuring tailored ap- mode Q UNOR methods; no moving parts
plications particularly easy. An Q Low maintenance, easy to Selective analysis of IR-ab- Q OXOR-P
S700 housing can be equip- use sorbing gases For oxygen analysis using a
ped with up to 3 analyzer Q Flexible configuration op- Q MULTOR paramagnetic measuring
modules for compact and tions thanks to a variety of Multi-component analyzer principle
cost-effective solutions. analog/digital signal inter- for determining up to 4 gas Q OXOR-E
A total of 6 different analyzer faces components that absorb IR For oxygen analysis using
modules are available for an- Q Measurement value calcu- simultaneously an electrochemical mea-
alyzing up to 60 gas compo- lation and processing; even Q THERMOR suring cell
nents. from external sensors For determining the con-
Q Monitoring of external sta- centrations using the ther-
Applications: tus signals mal conductivity of gases
Depending on the measuring
task, installation site, and am- Module Measuring method Components
bient conditions: UNOR NDIR absorption 1
Q S 710 (19” housing) for
MULTOR NDIR absorption 4
standard applications
THERMOR Thermal conductivity 1
Q S 715 for rough ambient
conditions or explosion pro- FINOR Interference filter correlation 3
tection zone 2 OXOR-P Paramagnetic principle 1
Q S 720Ex for industrial use OXOR-E Electrochemical cell 1
in explosion protect. zone 1

Technical data S 710 S 715 S 720Ex Module 1 Module 2 Module 3

Measurement signals 4 UNOR UNOR THERMOR

Output range 2
MULTOR OXOR-P OXOR-P
Calibration automatical/manual
Measuring gas pressure 16 ... 250 hPa FINOR OXOR-E OXOR-E
Measuring gas temperature 0 ... +45 °C OXOR-P
Interfaces RS 232
OXOR-E
Enclosure rating IP 20 IP 65 IP 65
Example 2 Example 1

TÜV, TA clean air act, 13., 17. and

Comformity/compliance MULTOR UNOR OXOR-P
27. BImSchV (refer page 2)
SO2, NO CO O2

FINOR No module THERMOR

CO, CO
CO,2, CO
CH24, CH4 H2
Overview analyzer modules
 MCS 100 for Process Analysis
Multi-component analyzer
Process control in
Extractive measurement
“problem” gases or liquids.
Gas analysis
The MCS 100 is equipped
with a very robust single-
beam process photometer for
conducting process measure-
ments in the UV, VIS, (N)IR
spectral range. Up to 8 com-
ponents can be measured
continuously. It is also possible
to offset disturbance variables.
Cells ranging from the 0.1 mm
high-pressure liquid cell to the
compact 20 m high-tempera-
ture long-path cell are avail-
able.
Technical data
Measuring principle
No. measured components
Response time T90
Signal outputs
Interfaces
Lens
Cell
Detector
Applications
Q Process control
Q Problematic components
Q High pressure, high
temperature
Q Suitable for use in explo-
sive atmospheres (option)
Advantages
Q Cost-effective, robust solu-
tion for process monitoring
Q Automatic correction of
disturbance variables
Q Automatic changeover of
measuring range with limit
monitoring
Q Automatic sensitivity
monitoring
Q Low maintenance require-
MCS 100
Single-beam infrared photometer
bifrequency and filter correlation
max. 8
< 2 sec
0/4–20 mA, changeover contact
RS 232 (24 V)
Emitter
Chopper
MCS 100 E for Emission Monitoring
Multi-component analyzer
Process and emission
monitoring
The MCS 100 E compact
multi-component analyzer is
used in, for example, power
stations or incineration plants.
The MCS 100 E contains an
infrared photometer for de-
tecting up to a maximum of 8
gas components and O2.
The following variants are
also available:
Q MCS 100 E-HW with
hot-measuring technology
Q MCS 100 E-PD with
permeation dryer
Q MCS 100 E-CD with
gas condenser
Technical data
Measuring principle
No. measured components
Response timeT90
Interfaces
Lens
Cell
Detector
Applications
Q Incineration plants
Q Furnaces
Q Cement industry
Q Crematoriums
Q Special Applications
Advantages
Q Complete flue gas analysis
systems from one company
Q Cross-sensitivity compen-
sation
Q Automatic changeover of
measuring range with limit
monitoring
Q Automatic sensitivity
monitoring with and
without calibration gas
Q Low maintenance requirements
MCS 100 E
Infrared photometer
max. 8 + 02
Typ. < 140 sec
2 optical: PC, modem, printer
2 opicaal: optical/electronical
transfer box
Emitter
Chopper
The All-In-One Solution from One Source: MKAS 700 Standard System with Gas Cooler

Multi-component analysis system

Process Applications, Q Easy (low-cost) installation

emis sion measurements or
safety monitoring – a
broad range of applica-
tions.
The MKAS Multi-Component
Analysis System from S
is an all-in-one solution for
monitoring a wide variety of
processes.
and startup of standard
system (analysis cabinet)
System design
All of the system components
are housed in an analysis
cabinet.
The MKAS comprises:
Q Power supply, closed-loop

Extractive measurement
control and safeguarding
Applications system for the sampling
Q Power stations system

MKAS 700
Built-in analyzers
Measuring value output
Control/status signals
Interface
Enclosure rating
Dimensions
Q Cement industry
Q Iron/steel industry
Q Chemical industry
Q Special Applications
S 700 series
0/4 ... 20 mA per meas. component/RS 232 Advantages
connected by controller unit Q Standard system for all
RS 232 process-based applications
Q High flexibility and user-
IP 55
friendly retrofitting thanks
800 x 2100 x 600 (800) mm to modular system concept
Systems
Q Measuring gas delivery and
preparation system
Q Analyzer
Q Calibration unit
Q Open-loop control unit
Q Registration system
(optional)
Q Data acquisition and pro-
cessing system (optional)

Example of an MKAS analysis system

Controller

Sampling probe S 700 analyzer

Condensate Condensate

Test gas

Condensate
monitor

Zero gas Condensate tank

10 l (option)
 The multi-component system for monitoring flue gases:
MCS 100 E HW, MCS 100 E PD, MCS 100 E CD

Multi-component analysis system

Emissions monitoring and Versions

process control for flue gas-
es
The multi-component analysis
system from S fulfils the
requirements for reliable and
effective plant operation.
Applications
Extractive measurement
S offers different versions
for flue-gas monitoring that
are tailored to different re-
quirements, but based on a
common platform.
• MCS 100 E HW HW with
high-temperature measur-
ing technology for refuse in-
cineration plants
• MCS 100 E PD with gas dry-

Q Power stations er (permeation dryer) for re-

Q Refuse incineration plants cording extremely small
Q Steel production measuring ranges
Systems

Q Cement industry • MCS 100 E CD with gas

Q Industrial processes cooler for power stations.
MCS 100 E HW/MCS 100 E PD/MCS 100 E CD
Advantages System Design
Built-in analyzer MCS 100 E
Q Up to 8 gas components, All of the system components
Measuring value output 0 ... 22 mA per measured component plus O2 are housed in a cabinet:
Control/status signals connected by controller unit Q Automatic zero and test gas Q Measurement gas transpor-

Interface RS 232 (option) function (option) tation and preparation com-

Q Flexible and reliable sys- ponents (gas cooler, per-
Enclosure rating IP 54
tems meation dryer, pump)
Dimensions 800 x 2100 x 600 mm Q Extremely low maintenance Q MCS 100 E analyzer
requirements Q Control unit
Q Several measuring points Q Additional analysis devices

Example for the MCS 100 E HW system

zero gas

Control MCS 100 E

Measuring
gas outlet
Back-flushing Analyzer

MCS sampling probe

Supply lines

Measuring gas pump

Messgasleitung

Test gas
MERCEM for emission monitoring

Mercury analyzer system

Monitoring mercury and Advantages

mercury compounds in
flue gas.
The sensitivity of the system
can be adjusted by adapting
an amalgamation process to
enable detection in wide mea-
suring ranges and, in particu-
lar, very narrow measuring
ranges.
Q Detection of elemental mer-
cury and mercury in chlori-
de compounds
Q Very low detection limits
Q Stability with respect to
cross sensitivity
Q Automatic sensitivity moni-
toring (optional)
Q Low maintenance require-
ments

Extractive measurement
Applications
Q Incineration plants

Systems
Q Cement industry
Q Crematoriums

MERCEM
Measuring principle Photometer, cold-vapor atomic absorption
Measured components Hg and Hg compounds
Response time T90 approx. 180 sec
Signal outputs 0/4–20 mA, changeover contact
Interface RS 232 (24 V)
Enclosure rating IP 54
Dimensions 800 x 2100 x 600 mm

Cooler
Reactor
Analyzer

Gas
sampling

Gold trap

Reaction
solution Bypass

Pump
 Wide selection of probes
Gas sampling probes
Versatility thanks to wide
Extractive measurement
selection of sampling
pipes.
Accessories
The probes from S are
suitable for gas temperatures
up to 1300 °C and dust con-
centrations up to 10 g /m3,
even at high humidity levels
and with process-dependent
underranging of dew points.
Advantages:
Q Compact design
Q Flexibility thanks to modular
design
Q Simple maintenance
Technical data
Filter element
Sampling pressure
Ambient temperature
Flange
Gas outlet
Power supply
Temperature (heaed probe)
Weight
Special Probes
S also offers special
probes for special Applica-
tions, for example:
Q The heated probes (HCB)
with sample gas feed and
automatic back-flushing
Q The HS probe with variable
separator heating
Q The FLK gas sampling
system for temperatures
up to 1400 °C and dust
concentrations up to
2000 g/m3
Q Sampling probe for MCS
systems with back-flushing
Probes (example)
Ceramic 2 µm or
glass fiber 0.1 µm
0.4 ... 6 bar (absolute)
–20 ... +80 °C
DN65/PN6
1/4” NPT
115/230 V; 50/60 Hz, 630 W
0 ... 180 °C (optional 320 °C),
variable
15.4 kg
SMGL – measuring gas lines
Heated measuring gas lines
Heated gas lines for
transporting sample
gas without corrupting
measuring results.
Since condensation caused
by underranging of the dew
point can corrupt the measur-
ing result, the SMGL 1 and
SMGL 3 sample gas lines pro-
vide the ideal solution:
variable heating up to 180 °C.
The SMGL 2 self-regulating
non-freezing line is available
for simple Applications.
Technical data
Inner hose
Insulation
Outer covering
Fittings
Temperature sensors
Heating
Power supply
Advantages:
Q Inner pipe made of chem-
cally inert PTFE
Q Temperature monitored by
PT 100 sensor
Q Water-tight polyamide cor-
rugated hose
Q Flame-retardant insulation
and covering
Q High-grade steel connecting
sleeves at probe end
SMGL 1/SMGL 3
PTFE, ND 4 or 6 mm,
high-grade steel braiding
Thermo-fleece, FCKW-free,
flame-retardant
Robust polyamide corrugated
hose, water-tight, flame-retardant
High-grad. steel sleeves/PTFE hose
2 x PT 100 in two-wire technology
0 ... 180 °C, variable
115/230 V; 50/60 Hz; 100 W/m
The Sample Gas Cooler
SMAK 6 and SMAK 8
Measuring gas cooler
High dew-point constancy
and fast dehydration of
sample gas.
The dehydration process is
performed continuously and
condensation separation is
immediate.
Spiral-pipe heat exchangers
Q Maximum heat transfer rate
Q Reduced washing-out of
soluble components thanks
to fast condensation sepa-
ration
Technical data
Max. gas outlet temperature
Sample gas outlet temperature
Ambient temperature
Number of channels
Material dof gas channels
Max. gas flow
Power supply
Power consumption
Additional accessories for the extractive gas analysis
Accessories
Q Absorption of peak loads Completion of extractive Additional Accessories
Extractive measurement
by non-freezing condenser analysis systems for each Q Cocks, fittings and valves:
reservoirs measuring task. each in different version
Accessories
due to the applications
Advantages Overview Q Zero and test gas cylinder:
Q High constant dehydration Q Gas filter: for monitoring, calibration
rate Available in various versions and linearity checks of the
Q Corrosion-resistant gas (filter material, humidity analyzers
channels sensors, special versions) Q Pressure reducer:
Q High condenser efficiency, Q Gas and condensate to reduce the pressure of
even at high ambient pumps: the gas cylinder
temperatures solid design, reliable opera- Q Converter
Q Very low maintenance tion, long service life, and Q Humidity sensors and in-
requirements maintenance-free strumentation
SMAK 6 /SMAK 8
140 ... 180 °C
2 ... 12 °C
5 ... 45 °C
1, 2 or 3
PVDF, glass or high-grade steel
250 l/h (SMAK 6) or 75 l/h (SMAK 8)
115/230 V; 50/60 Hz
180 ... 370 W depend. on version
 Int e res t e d ? C o py, F i l l I n an d Fa x B a ck

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Yes, I would like to know more about Products and Applications I would like a detailed discussion with one
Analysis and Process Gas Analyzers and Systems of your project advisors. Please arrange a
Measurement. Please send me infor- Dust Concentration Monitors meeting for me.
mation to: Gas Velocity and Flow Monitors

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SICK AG • Nimburger Straße 11 • D-79276 Reute • Germany • http://www.sick.de

Tel. +49 76 41 469-0 • Fax +49 76 41 469-11 49
Maihak AG • Poppenbütteler Bogen 9b • D-22399 Hamburg • Germany • http://www.maihak.de
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