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Question: Currently, Toyota Company Is In The Process Of Impro...
Task 3 [50 Marks’
Currently, Toyota company is in the process of improving the product performance of their car door
panels by changing everything from the design phase to a light stiff, and cost-effective panel to
support loads without bending as the available products are found to fail due to heavy weight, less
durability, and high production cost. Now they seek your support to select the most appropriate
material to develop a new light car door pane with defied stiffness S. The design engineers have
modeled an initial section of the panel before making any adjustments to get the door shape as shown
in Figure 3. The length of the panel section is “L’, the area is “A’, the width is b, the panel thickness
is h, and it must not fail under elastic buckling. Note that the thickness (h) of the panel can vary but
the shape is retained. The fracture Toughness of the material is Kj: = 80MPam*/?.
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—_ 1. — >
Figure 3: Car body car panel section
Find the best material to produce the light-strong car panel.
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‘The stiffness of the panel can be derived:
s ssn
Where, E = Young's moduli, 1 = moment of inertia, F = Force
‘The material index guiding for minimum cost design of strong plates
oil?
i
a2 cvR
where Cv,R isthe relative cost per unit volume and a = fracture strenght
3.1 Apply the first step of the material selection process and derive design requirements under the
translation step. [10 Marks}
‘3.2 Derive the performance equation for the objective of the panel section and find the material index
(M1) referring to the attached formulas. [10 Marks}
3.3 Name the appropriate material property charts. [03 Marks}
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cur
where Cv.Ris the relative cost per unit volume and o, = fracture strenght
3.4 Apply the first step of the material selection process and derive design requirements under the
translation step. [10 Marks}
3.2 Derive the performance equation for the objective of the panel section and find the material index
(M1) referring to the attached formulas. [10 Marks}
3.3 Name the appropriate material property charts. [03 Marks}
3.4 Mark the property charts accordingly referring to M1 and M2, then complete the 2” and 3%
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[10 Marks]
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Currently, Toyota company is in the process of improving the product performance of their car door
panels by changing everything from the design phase to a light stiff, and cost-effective panel to
support loads without bending as the available products are found to fail due to heavy weight, less
durability, and high production cost. Now they seek your support to select the most appropriate
material to develop a new light car door pane with defied stiffness S. The design engineers have
This question hasn't been solved yet
ttps:twww.chegg,comMnomework-helplquestions-and-arsworsicurrenty-“oyota-company-process-improving-product-performance-car-door-panels-e... 3151012123, 10:20AM Curren, Toyota company isin the process of| Chegg.com
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in the material selection-| lecture note. Use the following equation for parts 2 and 3 . The stiffness of
the panel can be derived: S = 5 The maximum deflection and the moment of inertia of the panel
6
under loads: SET Where, E = Young's moduli, J = moment of inertia, F' = Force The
~
material index guiding for minimum cost design of strong plates M2 = zy where Cv, Ris the
relative cost per unit volume and gj = fracture strenght 3.1 Apply the first step of the material
selection process and derive design requirements under the translation step. [10 Marks] 3.2 Derive
the performance equation for the objective of the panel section and find the material index (M2)
referring to the attached formulas. [10 Marks] 3.3 Name the appropriate material property charts.
[03 Marks] The material index guiding for minimum cost design of strong plates M2 = £5 where
Cv, Ris the relative cost per unit volume and gy = fracture strenght 3.1 Apply the first step of the
material selection process and derive design requirements under the translation step. [10 Marks] 3.2
Derive the performance equation for the objective of the panel section and find the material index
(Ma) referring to the attached formulas. [10 Marks] 3.3 Name the appropriate material property
charts, [03 Marks] 3.4 Mark the property charts accordingly referring to MI and M2, then complete
the 2™ and 3" selecting stages of Material selecting criteria. Comment on each property chart.
(Note: You can apply limits for both x and y property variables if needed). [17 Marks] 3.5 List down
your final short-listed materials and give your suggestion for the best material out of the selected
materials. (Refer to supportive data for the validation)
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