APPENDIX B

PRE USE INSPECTION CHECKLIST MOBILE CRANE LEGEND INSPECTION

GENERAL REQUIREMENT V : Visual Inspection
F : Function Test
Equipment Type : E : Examine
Manufacture : M : Measurement
Serial No : N : NDT Test
Equipment ID No : H : Hammer test
Date of inspection : S : Specific Test
Year Made :

PRE MOB CONDITION

CATEG
NO PART INSPECTION LOCATION SERVICE TASK AND ACCEPTANCE CRITERIA REMARK / RECOMMENDATION
ORY Before After GOOD FAIR POOR N/A
Start Start
Level diesel fuel 2 V Visual check and ensure sufficient fuel for daily operation
Level oil hydroulic reservoir 2 V Visual check and ensure level oil hydroulic between MIN AND MAX
Level coolant radiator 2 V Visual check and ensure level coolant between MIN AND MAX

Engine body 2 V Visual inspection of body engine, ensure no leakage and check abnormal noise

Function test by push the botton to ensure emergency push botton working properly
Emergency safety shutdown 2 F
and easily acessed.
Visual inspection and ensure no leakage, damage, and shall be insulated to prevent
Hoses and pipes 2 V
contact with personnel (for hot pipes).
ENGINE

1
Visual inspection the color of gas from exhaust, extremely black or white color indicate
Exhaust Gas Color 2 V
problem
Fan belt slack 2 E Check and examine the tension of fan belt, ensure no slack and no tighten.
Radiator core, fin and tank 2 V Visual inspection ensure no crack, leakage
Filter oil 2 V Visual check, ensure clean condition

2 V Visual check and ensure guarded by isolator to prevent personnel when normal duties.
Exhaust insulation
Ensure available and manufactured (No hand made) and completed with certificate
2 V
Spark Arrestor test manufacture.
Clutch 2 F Operate and function test of clutch, ensure working properly
Transmission 2 F Operate and function test of transmission, ensure working properly
POWER TRAIN

PTO Propeller shaft 1 F Operate and function test of PTO, ensure working properly
2 Operate or play pedal as function to accelerate and deaaccelerate and ensure working
Pedal Operation 2 F
properly
Lever control operation 2 F Operate or play the lever as function and ensure working properly

rear break of wheel 1 F Function test and ensure break working properly
front break of wheel 1 F Function test and ensure break working properly
BREAK

3
Parking break 1 F Function test and ensure break working properly

Spring 2 F Function test by up and lowering spring suspension, ensure working properly
SUSPENSION

Hose 2 V Visual check, ensure no leakage and damage

4

Function test by steer of axle wheel, travel forward, backward ensure working
STEERING SYSTEM

Axle 2 F
properly, check revers alarm, revers light,
Hose 2 V Visual check, ensure no leakage and damage
5

Check and measure the pressure of tyre, visual check crack, bulges and excessive wear,
Tyre front/steering wheel 2 M
mud grip type and or manufacture recommendation
Check and measure the pressure of tyre, visual check crack, bulges and excessive wear,
Tyre rear 2 M
mud grip type and or manufacture recommendation
TYRE

6
Check and measure the pressure of tyre, visual check crack, bulges and excessive wear,
Tyre back up 2 M
mud grip type and or manufacture recommendation
Function test by adjusting level of the tire to ensure working properly. (all terrain
Wheel leveling adjustment 2 F
crane, truck crane and rough terrain crane only)
slewing motor 1 F Function test of motor, ensure no noise and no leakage
Function test by switch the break ensure that crane not slew even work with slew
1 F
slewing break control.
slewing lock 1 F Function test by lock the tern table, ensure lock working properly
SWING SYSTEM

Visual check, ensure no wear and damage and sufficient of lubricate. Measure gear
Slewing gear 1 V,M
7 toot min 10 % of total gear
Bearing 1 V Visual check, ensure no wear and damage and sufficient of lubricate
Hydroulic pump 2 V Function test of pump, ensure no noise and no leakage
Tern table 1 F,S Function test ensure no noise durimg slewing and rocking test
Hose 2 V Visual check and ensure no leakage.

Visual check condition, drum crack, wear, distortion, arrangement wire rope at winch
winch main hoist 1 V
main hoist and check dead end rope connection.
Visual check condition, drum crack, wear, distortion, arrangement wire rope at winch
1 V
HOIST/ WINCH

winch aux hoist main hoist and check dead end rope connection.
Hydroulic Pump and motor 1 V Function test of pump, ensure no noise, no leakage
8
Drum lock 1 E Operate and examine drum lock lever to ensure has locked securely

1 M Check and measure the drum break lining, ensure still under tolerants thickness
Drum break lining
Hose 2 V Visual check, ensure no leakage and damage

CylInder Hidroulic boom 2 V Visual check ensure no leakage

Relief Valve hydroulic boom 2 V Visual check ensure no leakage
Pivot pin boom 2 V Visual check ensure good position, no damage and enaough lubricate
Derrick boom 2 V Visual check ensure no leakage
Visual check ensure no damage, no corrosion and no dented, hammering test, NDT
Structure Telescopic 1 V,N
MPI test or other relevant examination.
Visual check ensure no damage, no loose and enough lubricate. Measure with sheave
Sheave head boom 2 V,M
NO-GO gauges.
BOOM

9
 Reeving 1 V Visual check ensure as per operation maintenance manual book.

Angle indicator 1 F Function test by lowering and hoisting boom ensure angle indicator working properly
BOOM

9
Function test by hoisting hook block until touch anti two block to ensure buzzer sound
Anti Two Block 1 F
and the crane stop automatically.
Boom stoper 1 F Function test by hoisting the boom ensure boom stop working properly
Hose hydroulic boom 2 V Visual check, ensure no leakage and damage
Visual check ensure no damage, no excessive corrosion, no cracked on lacing and
Structure lattice 1 V,N chord. The section fixing are correctly fitted and pinned. Perform NDT minimum 10%
of lattice boom.
A Frame 2 V,M Visual check ensure no damage, no corroded, no crack and no dented
Visual inspect ensure no damage, no wear and enaough lubricate. Measure with
Sheave A frame 2 V,M
sheave NO-GO gauges.

Cylinder hydroulic outrigger 1 V Visual check ensure no leakage

Relief Valve hydroulic outrigger 1 V Visual check ensure no leakage
Visual check ensure no damage, no corrosion and no dented, welding conditionand
Outrigger Beam 2 V,N
bolted fitted, NDT penetrant test.
OUTRIGGER

Hose hydroulic outrigger 2 V Visual check, ensure no leakage and damage

10 Float outrigger 2 E Examine the float outrigger ensure enough lubricate
Crane level Indicator 2 V, F function test by float the crane and ensure in even position.
Visual Check of Additional steel plate for base pad outrigger as COPI requirement and
1 V
Additional Steel plate or manufacture recommendation of outrigger reaction.
Visual check and function to ensure accurately locate the beam length position or
Stripe paint or electronic display 2 V,F
appear on electronic display.
Function test ensure load appear at display, without load will appear load of actual
1 F
Actual Load hook block, callibration report
Safe rate load 1 F Function test ensure safe rate load appear at display, callibration report
LMI

11
Boom Length 1 F Function test ensure boom lenght appear at display, callibration report
Radius 1 F Function test ensureworking radius appear at display, callibration report

Visual check, ensure no damage, no corroded, no wear, no dented and play swivel
Body hook block 1 V
working properly. Perform NDT penetrant test of body hook block.
Safety latch 1 E Examine ensure working properly to retain load at troath hook
For safety latch with pin, ensure check availability and proper installation of pin safety
E
Saftey latch pin 1 latch.
HOOK

12
Visual check ensure no damage, no loose, no slack and enaough lubricate. Measure
sheave 1 E
with sheave NO-GO gauges.
Attachment bolt 1 V Visual check ensure no loose of bolt

Hook block capacity/SWL sign 2 V Visual and ensure permanently and legible marked on both side at body of hook block.

Visual check ensure arrangemenet proper, no broken wire, no damage wire and
Wire rope main hoist 1 V,M,S enough lubricate. Check dead end connection. Measure wire rope and maximum
tolerant is 5% from original, wire rope electromagnetic test.

Visual check ensure arrangemenet proper, no broken wire, no damage wire and
Wire rope aux hoist 1 V,M,S enough lubricate. Check dead end connection. Measure wire rope and maximum
tolerant is 5% from original, wire rope electromagnetic test.

Visual check ensure arrangemenet proper, no broken wire, no damage wire and
WIRE ROPE

Boom extension wire rope 1 V,M,S enough lubricate. Measure wire rope and maximum tolerant is 5% from original, wire
13 rope electromagnetic test.

Visual check ensure arrangemenet proper, no broken wire, no damage wire and
Boom guy wire 1 V enough lubricate. Inspect wire rope at all fittings. Replace fitting if any broken wires
are detected.

Wire rope wedge shocket
End Connection installation method
Battery
Visual check ensure arrangemenet proper, no broken wire, no damage wire and
1 V enough lubricate. Inspect wire rope at all fittings. Replace fitting if any broken wires
are detected.
Visual check ensure the method termination of end connection wire rope meet the
1 V
ASME standard B30.5 mobile and locomotive crane latest edition.
2 V Visual check ensure level electrolic between min and max

2 V Visual check ensure proper arrangement and no stranger material inside cable
Panel
Electric cable 2 V Visual check ensure no cut off cable and proper arrangement
ELECTRICAL

Warning horn 2 F Function test by press the botton to ensure it sound normally
14 Sign lamp 2 F Function test by switch on of sign lamp to ensure working properly
Rotary lamp 2 F Function test by switch on to ensure rotary lamp working properly
Lamp 3 F Function test by switch on to ensure lamp working properly
Function test by switch on to ensure wiper working properly and blade of wiper no
CARRIER LOWER STRUCTURE

wiper 3 F
damage
Swing and reverse alarm 1 F Function test by swing or reverse crane to ensure alarm working properly
Car body 2 V Visual check ensure no damage, no crack and no corrosion
15 Axle 2 V Visual check and play the steering system ensure working properly

Track Pad 2 V Visual check ensure no damage, no wear and no corrosion

2 V Visual check ensure roller shoe position on the track reel, no damage, no wear
CRAWLER

Roller shoe
16 Travelling motor and pump 2 F Function test by travel to ensure no anomaly and no noise
Hose 2 V Visual check to ensure no leakage and damage
Visual Check of Additional steel plate for base pad crawler track as COPI requirement
2 V,M
Metal Tracks and or manufacture recommendation of crawler track reaction.
Cabin body 2 V Visual check exterior cabin ensure no damage, no dent of cabin body
Door 2 E Examine door by close and open the door to ensure working properly
CABIN

17 Cover lock 2 E Examine by switch on door lock to ensure working properly

Tape measurement 2 V Tape measurement shall be available (a 100 ft / 30.5 m)
Seat belt 2 E Examine the seat belt and securely lock
Bolt and pin looseness 2 V Visual check ensure bolt tight, no loose, no damage and set up properly
COUNTER WEIGHT

Crosscheck with the manual book that counterweight installed as per manufacture
Counterweight combination 2 V
recommedation
18

Fire Extinguisher 2 V Visual Check, ensure no damage, pressure indicator at green position and extinguisher
rating of 10BC and installed in the cab or machinery housing.
Over speed Limit Protection (for crane Ensure installed the device is working properly to record speed and the alarm is
2 V
Safety Devices

with carrier station) working to warn when driving or mobilisation of the crane.

19
 Safety Devices

19 Wind Indicator 2 F Examine the device is working properly at the display, only for crane capacity over 100
ton.
Traffic Cone 2 V Check availability and 4 ea quantity
Over Front alarm 1 F Function test by swing to over front to ensure alarm working properly.

External warning lamp 2 function test with load and ensure the lamp is emitting and alarm notifies surrounding
F workers.

Sign of pinch point, boom collapse, 2

coallision of crane swing, hits hazard V Visually check ensure available and clearly visible.
Additional

Reflective road hazard 2 V Visually Check the availability

20 Electrocution warning sign 2 V Check availability and ensure decal is clearly visible.
Control Handle 2 V Check availability and ensure decal is clearly visible.
First Aid kit 2 V Check availability ensure meet the requirement of COPI Procedure and ensure expiry
date is not over

MIGAS Crane Certificate 1 V Check availability

DOCUMENTATION

Annual Inspection Certificate 1 V

Physical examination result, NDT report, anomaly finding and recommended action
MIGAS Operator Cerificate 1 V Check availability
21
Crane Log Book 1 V Check availability
Operation maintenance manual book 2 V Check availability
Daily Inspection Checklist 1 V Check availability
Crane load chart 1 V Check availability, shall be mounted in the cabin operator.

Based on above inspection the crane / lifting equipment FIT / NOT FIT to use
Remark :………………………………..

Note:
1
Above task lisk is minimum requirement of inspection, its mean COPI Crane Inspector has the right to add some service task of part location inspection to ensure and accommodate lifting equipment in good service condition.
2 Condition
Good : Serviceable / in function with no defect or anomaly
Fair : Serviceable / in function with minor defect or anomaly
Poor : Unserviceable/ to be repaired due to major anomaly
N/A : Not Available or Not Aplicable that are not in existence or cannot be applied
3 Acceptance criteria
Category 1 - These are considered as serious non conformities and therefore the crane must not be used until these non-conformitiess have been rectified to aproval COPI
Category 2 – These are considered as potentially serious non-conformities that must be rectified within 30 days to satisfaction of COPI.
Failure to perform this work may result the crane being removed from service
Category 3 – These are considered as anomalies and should be rectified in due time, i.e before the next schedule audit.
4 Equipment testing such us NDT MPI, WRT, Overload test, etc subject to be not required conducted if the result report annual inspection or SKPP or PPP certification still valid.
5 Recommended 3rd party company during premob inspection will be not mandatory if the result report annual inspection or SKPP or PPP certification still valid.

Inspection Performed By

COPI Crane Inspector

Name:

Acknowledged
Approved Approved

COPI Lifting Specialist COPI Respective Supervisor COPI Respective Superintendent

Name: Name: Name: