SPECIAL TORQUE CHART Torque for Bolts and Nuts ENGINE Tuprcatng Ol Thread Diameter ‘Apiication Component Model and Pitch tore (Thread Portion and Seat Burace) ~ RD SSTNVBOA M9 x 4.25 mm (617-687 New 03-67 kali) SiwaaA, sTIVaA + STNVDA, 63-67 tb sweet sme, | roxtasmm | 53-81 Cylinder + . 8.7 - 9.3 kgm) Pee [eee Aopled 7 ane cron ee, | ynraiasan | cunt fa8t foe 105-11.5 kam) r 139 - 146 ft-lb mwvios,arnvioet | Mia Sm (1980-1129 Ne: ‘80-200 ktm) 27-00 TNA wa x1.0 mm (o72-812Nem 30-42 km) STNVEEA, TIVE - TWVA, 33-36 tub STNVBAT, STNVBS, « pean STAVOAT, STAVES, M0 x 1.0mm ds oon foc [ATVee : Apolied Was ob wou, | yioxtomm | 639-888 55-80ktn) 38-62 eb ginvios,ernviost | Mt x 1.0mm (745.834Nem 0-85 km) Sinvaza, Sve rvs, 61-658 sTNvesT, 3TNVEE, sree awit | wioxtzsom | (9 e820m fea | ; depted " ATNVOAL, ATNVOR, 137 - 182 ft-lb Grwvesr,aThvioe, | Mid 15mm (186.2 208.8 Nm; aTNvi0st 19-21 kn) Pan -ohb Bolt lange 4TNV106, 4TNV106T (M8 x 1.5mm (113 - 123 Nm, Not Applied thee tas atin) VANMAB. wv 0 sowico mara 623ENGINE (Torque for Bolts and Nuts Cont.) Tabaeating OF ‘Thread Diameter ‘application Component Cl ‘nd Pitch Torque (thread Porton and Seat Surtace) 3-808 orwveck mio x125 mm (ron 004 Ne 78-82 kglim) ‘hved, STNVEAT, 08-72% STNVe8, ATNVEA, M1215 m (032-98.1 Nm; MainBeaing Gap | STNV@ST, ATNVA 88-10.5 kam) ones Bat Ta 80-87 tb roan. | sane | cnet Pate 110-120 lim) 87188 ob arwvios, ATNVIOsT ]—-M14x 1.5 mm (1862-205. Nims 19-21 kal) STNVEZA, STNVES, | arnvort 3TNVAA 83-91 tb Mi x15 00 (91074227 Ne uate utey | TRUS ATNVEAT, 115-1265 kom) = | arnves Applied INVOAL, ATA, wor SrNveet,aTNvios, | M4 1.5mm (1079: 127.5New arwviost ‘0-18. katn) SINVEDA, TNVEA, y STNYBA, 18-21 tb STWVEAT, STNVEB, WB x 1.25 mm (244284 Nm; ree fecor fat suheves a 26-29 kin). eo aTwva8 Not Appi cTvoaL, ATV, 37-310 arwvest,aTnviee, | MBX 1.25 mm (22.6204 Ne STNVI06T 23-29 kgm) STNVEEA, OTHVOA, + STAVE, 20-05 tb srwvest sr, | ax ss. EK Fuel Pump Dive | TNVBe 8 ott) Ll Not Appi -arvaal ETN 90 Srwvoor,aTNVioe, | M18 1.5mm (11312314; aTNVI06T 115-125 kom) STNVEZA, STIVES, bSTIVGA, 22-258 STNVBAT, STNVES, Mt2x 1 mm (294-343 Nem, sagntresue |-TtvasetTbasT 20-35 lim) FualLines Bor [NYSE Not Applied INVOAL, ATNVES, Ta Bin bnB SrNveet, aTNVi08, | MI2xc1.6 mm (196-245 Nm; sTNVI09T 200-25 kan) em vor secon WALNIVIALB(Torque for Bolts and Nuts Cont.) ENGINE Lubricating Oi! ‘Thread Diameter ‘Application See aoe and Pitch Ta (Thread Portion and ‘Seat Surface) Fuel Retum Line | ATNVOML, ATNVSB, 70-86 int Seat oak, ATNVQBT, ATNV106, M6 x 1.0 mm (7.8-8.0Nem Not Applied ATNVIOST 0.8 -1.0 kgtim) locker Arm 148-189 int Cover ATNV106, ATNVI06T Mg x 1.25 mm (16.7 -22.5 Nm; Not Applied Bott l 4.7-2:3 kali) ‘See Tightening Torques for Standard Bolts and Nuts on page 4-45 for standard hardware torque values. VANMAIB. wy 01 sonice ManatGENERAL SERVICE INFORMATION ENGINE SERVICE STANDARDS inapeaton tom Sion ra de coco 0008-90105 see Moasuing Mtonane | (or8- 028%) a Pane erie vane connect |i viocrfia ai ) madeira “ATNV106 and 0.010 - 0.014 in. ‘on page 6-62 “4TNV106T (0.25 - 0.35 mm) - Fa en “wo Cnocng and ajstg Fuel jan Titing on poge 778 pation ———— Fos Soo Tosa Aston’ Spotoatone on page 78 aaa | a ape Taek eoksaeibe, | ss-as5 tra: |" semua fone) | 24-20 igor) vs 8s | SE Bp | 8 cumpension | STHVEA ATAVGS oie seeks; | @a5-208hPa: | Tubleshothg Pressure at S2-saxgtrar) | 25-27 kgt/om) | By Measuring 250 pm 411-441 psi ‘340 - 370 psi Compression (250 min") STNVS4T, 4TNV84T (2.84 - 3.04 MPa, (2.95 - 2.55 MPa; Pressure on 29-31 kgf / cm) 24 - 26 kat ! om) page 14-4 Soo, aT, ANAL, Tas pa | S44 a SNe oer rvs, | (600-9594Pa: | 5-285 MPa: seer GBsciguens | 27-20 itor) B-Bps Devan tween Cynaers | AlNedel (ca coahi: . skate ia a5pd i Preaire Switch Operating Presse (004-000 Ps ; . \°*" etter ‘ave Opening | Ful Opening Lit ‘reraure | "Tempest TBin@ mn) o 157-160 tote re 189 Bee | S00 hemos Tiseemcstak porn cerl 185°F (8d"G) on paye O10 al wots sor wor | OSB {TOA | Cotte (wor. 80) | ag eMac) we se Tomptu en Temperate (Cooter Temerel saa (107°C - 113°C) . Switch on mages 10 aaa wv 01 Sonice Manus WAN IVA.GENERAL SERVICE INFORMATION TIGHTENING TORQUES FOR STANDARD BOLTS AND NUTS Use the correct amount of torque when you tighten the fasteners on the machine. Applying excessive torque may damage the fastener or component and not enough torque may cause a leak or component failure CAUTION The tightening torque in the Standard Torque Chart (see General Service Information section) should be applied only to the bolts with a"7” head. (JIS strength classification: 7T) + Apply 60% torque to bolts that are not listed. « Apply 80% torque when tightened to aluminum alloy. Tomminal Tread T tem eer xPitch Tightening Torque Remarks M6 x 1.0 mm Me x 1.25 mm 232.8 kgm) 23-4014 Use 80% ofthe valu a io Hoxagon Bolt (77) and Mi0x 1.5mm i SaeNen won te tigheing pa Nat {Use 60% ofthe valu a tt for “a 72 Mb ‘Fatt and lock rats nai2x 1.75 mm (784 -840Nem, ‘80-10 gh) "34 108 fa tax 1.5mm (9275-1474 Nem, 13.15 kot). 768-174 > Mi6x 1.5mm (2157-2954, Tip use (7 in, 98 Nem, 1.0 koh) 14 vi ve 4mm (179 into, 196 Nm, 2.0 hgh) . ‘8 mm pie ° (29.4 Nm, 3.0 gts) vemm a3 tab (58.8 Nin, 60 kgm) VAINIMIABR. ww 01 sorice taruat