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Introduction To Engineering Experimentation 3rd Edition Wheeler Solutions Manual
Introduction To Engineering Experimentation 3rd Edition Wheeler Solutions Manual
8.1
8.4 Eq. 8.23 can be used to calculate R1= R3 and then micro strain can be
calculated:
Vs R 2 R 3 R R1 R 2 R 4
Vo = ( 3 + − − ) Eq 8.23
(R2 + R3 ) R3 R1 R2 R 4
2
microstrain = 10 *
6
= 10 6 0 2
R3 S Vs 2R 2 R 3 .S
20 10 −3 (120 + 120 ) 2
= 10 6 * *
5 2 * 120 2 * 2.10
= 3,809 microstrain
Alternatively, we could use Eq. 8.22 and divide the result by 2 since the output is twice
what it would be for a given strain with only one gage.
8.2
8.6 Use of the lead wires will initially cause the bridge to be unbalanced when there is
no strain. This is not the error we are considering since the initial output is subtracted
from the final, strained value. See the discussion at the top of page 229. So what we
want is the error in the change in voltage output due to the strain.
The apparent initial gage resistance will increase from 120 to 124 when the lead
wires are included (2 for each wire. This will affect gages R1 and R3.
For this problem, it is best to use Eq. 8.19 since this equation does not have the
assumption of initial balance:
R3 R1 − R 4 R
Vo = Vs
(R1 + R3 )(R1 + R 4 )
In our case, R1 = R3, R1 = R3 = R and are the active gages. R is the change in
resistance due to the strain, not due to the lead wires. R2 = R4 = 120 are the fixed
resistors. For the case of no lead wires, the output, called Vo1 is:
For the case with the lead wires, the initial resistance of gages 1 and 3 is 124. Since
we are going to subtract out the initial strain, we need to compute the output twice –
once with gages strained and once without and compute the difference.
124
Vo 2 244 2
= = 0.99973
Vo1 120
240 2
If the voltage change without the lead wires is 20 mV, with the lead wires, the output will
be 19.99 mV, a negligible change.
Since the strain is proportional to the output voltage, the strain will appear to be only
0.99973 times as large as it would if there were no lead wire effect – again a negligible
change.
8.3
8.7 We can use Eq. 8.21 to calculate the output voltage due to resistance change of
one of the legs
Vs R1ΔR 3
V0 =
(R 2 + R 3 )(R1 + R 4 )
3 * 120 * (120 - 119.11)
=
(120 + 119.11)(120 + 120 )
= 5.58 10 -3 V = 5.58 mV
8.8 We can use Eq. 8.21 to calculate the output voltage due to resistance change of
one of the legs
Vs R 1ΔR 3
V0 =
(R 2 + R 3 )(R 1 + R 4 )
5 *120 * (120 - 120.20)
=
(120 + 120.20)(120 + 120)
= -2.08 10 -3 V = - 2.08 mV
8.4
8.9 Considering the definition of gage factor (Eq. 8.10)
1 ΔR
S =
R
As a result,
S2 R 120
= 1 S2 = 2 *
S1 R2 120 + 10
= 1.85
1 ΔR
S =
R
As a result,
S2 R 120
= 1 S2 = 2 *
S1 R2 120 + 5
= 1.92
8.11 L = 0.3 m
A = 1 mm20 mm = 0.00002 m2
E = 200 GPa
= 0.27
Fa = 1500 N
R1 = R3 = R2 = R4 =120
Vs = 2.5 V
S = 2.10
The axial stress is:
a = Fa / A = 15000 / 0 .00002 = 7 .5 10 8 Pa
Rearranging Eq. 8.1:
a = a / E = 7 .5 10 8 / 200 10 9 = 0 .00375
Rearranging Eq. 8.8:
dR / R = aS = 0 .00375 2 .10 = 0 .007875
Using Eq. 8.23:
Vs R 2 R 3 R 3 R1 R 2 R 4
V0 = + − −
(R 2 + R 3 ) 2 R 3 R1 R2 R4
2.5 120 2
= 0.007875 + 0.007875
(120 + 120 ) 2
= 0.00984V = 9.84mV
8.5
8.12
(a) Using Eq. 8.23, we can obtain V 0 and then Eq. 8.23 for strain calculation. The
strain of gages will have an opposite sign in upper and lower and upper parts
Vs R 2 R 3 ΔR 3 ΔR 2 ΔR1 ΔR 4
V0 = ( + + + )
(R 3 + R 2 ) R 3
2
R2 R1 R4
Vs R 2 4ΔΔ Vs ΔR
= . =
4R 2 R R
8.6
8.13
(a) Using Eq. 8.23, we can obtain V 0 and then Eq. 8.23 for strain calculation. The
strain of gages will have an opposite sign in upper and lower and upper parts
Vs R 2 R 3 ΔR 3 ΔR 2 ΔR 1 ΔR 4
V0 = ( + + + )
(R 3 + R 2 ) 2
R3 R2 R1 R4
Vs R 2 4ΔΔ V ΔR
= 2
. = s
4R R R
8.7
8.14 The bridge should be arranged as shown.
Ra RC
Voltage
Using Eq. 8.23, the operation can easily be Voltage
Supply
Output
shown.
Rd Rb
Vs R 2 R 3 R 3 R1 R 2 R 4
Vo = + − −
(R 2 + R 3 )2 R 3 R1 R 2 R 4
8.8
8.15 L = 0.3 m
A = 1 mm20 mm = 0.00002 m2
E = 200 GPa
= 0.27
Fa = 1500 N
R1 = R3 = R2 = R4 =120
Vs = 2.5 V
S = 2.10
8.9
8.16 Vs = 2V 0.2%
V0 = 12.5 mV 0.3%
S = 2.09 0.5%
R2 = 120 0.1%
R3i = 120 0.15%
=− 0 22 =− 2 = −0.00598V −1
Vs Vs SR 2 R 3i 2 2.09 120 120
V (R + R 3i ) 12.5 10 −3 (120 + 120 ) 2
2
= − 0 22 =− = −0.00572
S Vs S R 2 R 3 i 2 2.09 2 120 120
V0 2(R 2 + R 3 i ) (R 2 + R 3 i )
2
= −
R 2 VS S R 2 R 3 i R 22 R 3 i
= −
2 2.09 120 120 120 2 120
= 0(sincebridgeinitiallybalanced)
R 2
= =0
R3 i R2
wR3i = 1200.0015 = 0.18
wR2 = 1200.001 = 0.12
wS = 2.090.005 = 0.0105
wVs = 20.002 = 0.004 V
wV0 = 12.510-30.003 = 0.0000375 V
8.10
1/ 2
2
2
2 2
2
w = w R3 i + w R2 + w S + w Vs + w V0
R 3 i R 2 S Vs V0
= [(0 0.18 ) + (0 0.12 ) + (− 0.00572 0.0105 ) + (− 0.00598 0.004 )
2 2 2 2
= 0 + 0 + 3.6 10 −9 + 0.57 10 −9 + 1.29 10 −9
1/ 2
= 0.000074 = 74 strain
So:
= 11,962 74 strain.
note: the uncertainty in the gage factor is the dominant error source.
8.11
8.17 Start with Eq. 8.19 and substitute for R2 and R3:
V (R + R 3t + R 3s )R1 + R 4 (R 2i + R 2t )
V0 = s 3 i
(R 2i + R 2t + R3i + R3t + R3s )(R1 + R 4 )
Noting that all the terms are small, they can be neglected in the denominator.
V R R + R1R 3t + R1R 3s + R 4 R 2i + R 4 R 2t
V0 = s 1 3 i
(R 2i + R 3i )(R1 + R 4 )
Using Eq. 8.20, this becomes:
Vs R1R 3t + R1R 3s + R 4 R 2t
V0 =
(R 2i + R 3i )(R1 + R 4 )
Since R2i = R3i (same gage type) R2i = R3i (same temperature) then , Eq. 8.20
indicates R1 = R4 and our expression for V0 becomes:
Vs (R1R 3s )
V0 =
(R 2i + R 3i )(R1 + R 4 )
which is the same as Eq. 8.21 (with the term in the denominator already eliminated).
Hence Eq. 8.22 follows.
8.18 S =2.05
R2 = 360
R3i = 360
Vs = 3 V
(a) From Figure 8.6 at 300C, apparent = 75 strain and the S variation is +1.25%.
Reaaranging Eq. 8.22:
V SR 2 R 3 i
V0 = a s 2
(R 2 + R 3 i )
3 (2.05 1.0125 )360 360
= 75 10 −6
(360 + 360 )2
V0 = 0.117mV
(b) If the structure is strained to a value of 500 strain at 300 C, the total strain is 75 +
500 = 575 strain and the gage factor is the same as in part a. Using the above
equation, the voltage output is:
V SR 2 R 3 i
V0 = a s 2
(R 2 + R 3 i )
3 (2.05 1.0125 )360 360
= 575 10 −6
(360 + 360 )2
V0 = 0.895mV
8.12
8.19 (a) Since the strain gage is connected to the bridge with a pair of 15 meter leads
with a resistance of 0.10 /m, the change in R3 is:
R3 = 2150.10 = 3
The following information is given:
R2 = R3i = 120
S = 2.05
Vs = 3.00 V
Also, it is assumed that the bridge is initially balanced so R1 = R4. We will use Eq. 8.21:
V s R1 R3
V0 =
(R2 + R3i + R3 )(R1 + R4 )
3 R1 3
=
(120 + 120 + 3)(R1 + R1 )
V0 = 0.0185V
The apparent strain, εapparent, on the bridge would then be:
V o ( R 2 + R 3i ) 2
apparent =
V s SR2 R3i
(0.0185)(120 + 120) 2
=
3.00 2.05 120 120
= 12,033strain
(b) Using Eq. 8.8, the change in resistance due to 800 strain is:
R = 2.0580010-6120 = 0.20
Rtotal = 0.20 + 3 = 3.2
Using the above equation again:
V s R1 R3
V0 =
(R2 + R3i + R3 )(R1 + R4 )
3 R1 3.2
=
(120 + 120 + 3.2)(R1 + R1 )
V0 = 0.0197V
The change in output due to the strain is then 0.0197 - 0.0185 = 0.0012 V. Better
resolution would have been obtained if the bridge had been initially balanced by
adjusting R2.and changing the scale on the voltmeter.
8.13
8.20 (a) Since the strain gage is connected to the bridge with a pair of 40 foot leads with
a resistance of 0.026 /ft, the change in R3 is:
R3 = 2400.026 = 2.08
The following information is given:
R2 = R3i = 120
S = 2.00
Vs = 3.00 V
Also, it is assumed that the bridge is initially balanced so R1 = R4. We will use Eq. 8.21:
Vs R1R 3
V0 =
(R 2 + R 3i + R 3 )(R1 + R 4 )
3 R1 2.08
=
(120 + 120 + 2.08 )(R1 + R1 )
V0 = 0.0129V
The apparent strain, εapparent, on the bridge would then be:
V o ( R 2 + R 3i ) 2
apparent =
V s SR2 R3i
(0.0129)(120 + 120) 2
=
3.00 2.00 120 120
= 8,600strain
(b) Using Eq. 8.8, the change in resistance due to 1000 strain is:
R = 2.00100010-6120 = 0.24
Rtotal = 0.24 + 2.08 = 2.32
Using the above equation again:
Vs R1R 3
V0 =
(R 2 + R 3i + R 3 )(R1 + R 4 )
3 R1 2.32
=
(120 + 120 + 2.32)(R1 + R1 )
V0 = 0.0144V
The change in output due to the strain is then 0.0144 - 0.0129 = 0.0015 V. Better
resolution would have been obtained if the bridge had been initially balanced by
adjusting R2.and changing the scale on the voltmeter.
8.14
8.21 We can evaluate this effect using Equation 8.21. The non-linearity results from the
R3 term in the denominator. For a linear assumption, Equation 8.21 becomes:
VsR1R3
Vout,lin =
(R2 + R3 )(R1 + R4 )
Solving for R3, the result is 12.6 , or 10% of R3. For a gage factor of 2, this
corresponds to a strain of approximately 50,000 strain (5% elongation). This strain
would beyond the yield point of most metals.
• Temperature variation
• Lead wires
• Value of strain gage resistance
• Value of gage factor
=
VsR 2R 3 S
Assuming that the uncertainties are in V0 and VS ,
V
ε =K 0 [K =
(R2 + R3 )
2
]
Vs R 2R 3 S
By using Eq. 7.6
2 2
wε wV w VS 1/2
= [ 0 + − ]
ε V0 VS
= [ (0.003 ) + (0.001) ]1/2
2 2
= 3.2 10 -3 0.032%
8.15
8.24
The linear potentiometer circuit is diagrammed below:
Solving for Vo we get:
90 1
1 1
+
R 2 5000
Vo =
1000 − R 2 + 1
1 1
+
R 2 5000
Substituting results in the following table:
xR2 x/L=R2 Vo
0 0 0
100 0.1 8.841V
200 0.2 17.442V
300 0.3 25.912V
400 0.4 34.351V
500 0.5 42.857V
600 0.6 51.527V
0.7 60.461V
700
0.8 69.767V
800
0.9 79.568V
900 1.0 90.000V
1000
The plot shows the output to be quite non-linear due to loading.
8.16
8.25
When centered the current through R1 is: A
R1 500
90
I= = 0.094 A
90 V C
500 5000
1 R2
500 +
1 1
+ B
500 5000
VA=90−5000.094 = 43
IR1= (90−43)/500 = 0.094A; PWR = I2R = (0.094)2500 = 4.42W
IR2= 43/500 = 0.086A ; PWR = (0.086)2500 = 3.70W
Total PWR = 3.70+4.42 = 8.12W
8.17
8.26 (a) Let R be the output resistance of the potentiometer, Rmax be the maximum
resistance of the potentiometer (500 ), Ri be the input resistance of the measuring
device, and Vs be the supply voltage. The ideal voltage output (with no loading) will be:
Vo = Vs R / Rmax
With the measuring device, the resistances R and Ri will have to be combined.
Rcomb = 1/(1/ R + 1/ R i )
(b) To determine when the error is a maximum, one could differentiate the above
formula for B. This is rather tedious and it is simpler to simply compute B as a function
of R and examine the results.
B vs R
0.04
0.03
B (V)
0.02
0.01
0
0 200 400 600
R (ohm)
The peak error occurs when R is about 340 which corresponds to of 204 degrees.
8.18
8.27
Since we have only five points of data, we can simply use the formula:
N xi yi − xi yi
m= where m is the slope of the line
N xi2 − ( xi )
2
N =5
x = 12.5
i
y = 6.72
i
x = 46.875
2
i
x y = 24.925
i i
5( 24.925) − (12.5)(6.72)
m= = 0.52
5(46.875) − (12.5) 2
c = 6.72 − 0.52(12.5) 5 = 0.044
The calibration constant for the curve is thus the slope which is 0.52 V/cm.
For the least squares fit straight line, the data points are:
8.19
x y Deviation
0.00 0.044 0.056
1.25 0.694 0.044
2.50 1.344 0.024
3.75 1.994 0.006
5.00 2.644 0.056
0.10−0.044 = 0.056 V
The mean deviation assuming it to be the average of the deviation values is 0.056 V.
8.20
8.28
Since we have only five points of data, we can simply use the formula:
N xi y i − xi y i
m= where misthe slope.
N x i2 − ( x i )
2
c= y i
− m x i N where c is the y-intercept.
Substituting,
N =5
x = 5.00
i
y = 6.65
i
x = 7.50
2
i
x y = 9.795
i i
5(9.795) − (5.00)(6.65)
m= = 1.258
5(7.50) − (5.00) 2
c = 6.65 − 1.258(5.00) 5 = 0.072
The calibration constant for the curve is thus the slope which is 1.258 V/in.
For the least squares fit straight line, the data points are:
8.21
x y Deviation
0.00 0.072 0.078
0.50 0.701 0.071
1.00 1.330 0.03
1.50 1.959 0.039
2.00 2.588 0.062
0.15−0.072 = 0.078 V
(c) Consider the area to be LW so C = K0LW/d. Consider that the capacitance is
proportional to the overlapping area. If the plates are moved in the W direction, then W
will decrease. The derivative of C wrt to W is then:
dC/dW = K0L/d = -1(8.8510-12)0.01/0.0002 = 0.443 pF/mm. Since movement will
result in a decrease in W, the actual sensitivity is -0.443 pF/mm.
8.22
8.30
C
(c) = K 0
A d
8.32
An angular digital encoder having 8 bits in each sector will have 256 sectors (2 8).
Thus, the angular- resolution will be 2/256 = 0.0245 rad. or 0.0123 rad.
8.23
8.33 Using Eq. 8.29
30
V (30) = 0 + a(t )dt
0
t 0 5 10 15 20 25 30
r(t) 0 26.25 36.8 65.4 98.2 135.6 178.3
30
Now, x(t ) = x o + V (t )dt
0
x (30 ) = 1934 m
8.34
2Vcos
Using Eq. 8.27 : fD =
For straight line measurement (Vsl ) : = 0
For actual measurement (Vm ) : = 10 0
Error in apparent speed, B v = Vmt − Vsl
2 120 cos 0
For the straight line measurement: fD =
2 120 cos 10
For the actual measurement: fD' =
'
f
so D
= cos10 = 0.985
fD
Since he assumes that the angle is zero and the speed is proportional to the doppler shift, he
concludes that the speed is 120x0.985 = 118.18 and the error is 1.82 km/hr.
8.24
8.35
A standard hexagonal nut will have 6 pulses per revolution ( 6pulses/rev.). If the shaft
on which the nut is attached is turning at 50,000 rev/min, the number of positive pulses
can be calculated below:
6 pulses 50,000rev 1min
Positive pulses =
1rev 1min 60 sec
8.36
A standard hexagonal nut will have 6 pulses per revolution ( 6pulses/rev.). If the shaft
on which the nut is attached is turning at 100 rev/sec or 6,000 rev/min, the number of
positive pulses can be calculated below:
6 pulses 6,000rev 1 min
Positive pulses =
1rev 1 min 60 sec
RPM = 100rpm
8.25
8.39
1
RPM =
N*
60
Where N = 360/ number of teeth
= period of individual cycles (sec)
60 = sec/min
= angle between two consecutive teeth
60
Then : RPM =
360
Assuming that is measured accurately, using Eq. 7.6
w RPM w 0 .5
= =
RPM 360
12
= 0.017 or 1.7 %
8.40
1
RPM =
N*
60
Where N = 360/ number of teeth
= period of individual cycles (sec)
60 = sec/min
= angle between two consecutive teeth
60
Then : RPM =
360
Assuming that is measured accurately, using Eq. 7.6
wRPM w 0.2
= =
RPM 360
6
= 0.0033 or 0.33 %
8.41 (a) With a flashing rate of 3000 per minute, one mark will be visible.
(b) For flashing rates of 1000 and 1500 per minute, one mark will be visible. However,
for flashing rates of 6000 and 9000 per minute, we will see 2 and 3 marks , respectively.
8.42 There should only be a single mark on the rotating disk. Make the strobe flash at a
rate higher than the expected rpm. Reduce the flashing rate until only a single stationary
mark is visible. This should be the correct rpm. If the flashing rate is now doubled, there
should be two diametrically opposite marks.
8.26
8.43
Noting that the transverse gages will change the bridge output in the direction opposite
from the longitudinal gages, the total output is :
2(11.05)+2(3.647) = 29.4mV
8.27
8.45 F=400,000 N
max = 100,000 kPa
E = 6.55E7 kPa
= 0.33
D0 = 15 cm
max = F/A; 100,000 = 400,000/((152 - Di2)/4)
Di = 14.8 cm
Noting that the transverse gages will change the bridge output in the direction opposite
from the longitudinal gages, the total output is :
2(32.06)+2(10.58) = 85.3mV
8.28
8.46 The solution to 8.23 is similar to 8.22 except that each gage will be altered by a
fixed amount of strain dependent on the temperature. Figure 8.6 indicates that at 200C
(a 180 C increase) the apparent microstrain is about -30 microstrain. For Problem 8.22,
the output was found to be 29.4 mV.
F=100,000 lbf
max = 20,000 psi
E = 9.5E6 psi
= 0.33
D0 = 6 in
max = F/A; 20000 = 100000/((62 - Di2)/4)
Di = 5.44 in
Noting that the transverse gages will change the bridge output in the direction opposite
from the longitudinal gages, the total output is :
2(10.89)+2(3.804) = 29.4mV
The output is unchanged from problem 8.22 because the full bridge is temperature
compensating.
8.29
8.47 The calibration constant can be determined by finding the slope (mV/N) and then
dividing by the supply voltage.
N =5
x i = 185.00
y i = 2.02
x i = 13,225.00
2
x i y i = 144.45
N x i y i − x i y i 5(144.45) − (185.00)(2.02)
m= = = 0.0077
N x i − ( x i ) 5(13,225.00) − (144.45) 2
2 2
0.0077mV / N
= 0.00128mV / N V
6V
1.5 10 −3 = F 0.00128 10 −3 12
F = 97.7 N
8.30
8.48 The calibration constant can be determined by finding the slope (mV/lb) and then
dividing by the supply voltage.
N =5
x i = 37.00
y i = 1.96
x i = 529
2
x i y i = 27.8
N x i y i − x i y i 5(27.8) − (37)(1.96)
m= = = 0.0521
N x i − ( x i ) 5(529) − (37) 2
2 2
0.0521mV / lb
= 0.00868 mV / lb V
6V
1.5 10 − 3 = F 0.00868 10 − 3 12
F = 14.4lb
8.49 R = 4 inch
I = 0.0045 in4
E = 29106 psi
F = 300 lbs
EI
F=
2
R3 −
4
(29 10 6 )(0.0045 )
300 =
2
( 4) 3 −
4
= 0.02189 inch
8.31
8.50 L = 0.5m
F = 200N
3490rev 1 min 2rad
= = 365.472rad / sec
min 60 sec 1rev
By definition:
T = FL = 200(0.5) = 100 N m
P = T = 100(365.472) = 36547.2Watts
= 36.55kW
8.51 L = 0.6m
F = 240N
3620rev 1 min 2rad
= = 379.086rad / sec
min 60 sec 1rev
By definition:
T = FL = 240(0.6) = 144 N m
P = T = 144(379.086) = 54588.4Watts
= 54.59kW
8.52 L = 15 in = 1.25 ft
F = 200 lbf
Speed = 1760 rpm
1760rev 1 min 2rad
= = 184.307rad / sec
min 60 sec 1rev
By definition:
= 83.78hp(or 62.47kW )
8.32
8.53
W (mechanical energy) = (Torque) • (Radians/sec)
2 . RPM
=
60
2 . 2000 1
= 20 (N.m)
60 sec
= 4,189 Watts
= 4.189 kW
Energy dissipated in 1 hour:
E = Power time = 4.189 3600 = 15.08 MJ
8.54
Engine Power = (Torque) • (Radians/sec)
2 . RPM
=
60
2 . 5,500 1
= 600 (N.m)
60 sec
= 345,575 Watts
= 345.6 kW
Note: The specifications for the dynamometer have been chosen quite arbitrarily, to show that
we always need to allow for some safety factor, beyond the measurement need. Additionally,
what is chosen is just a guide to the selection of equipment that eventually will be chosen from
the available equipment in the market.
8.33
8.55
Engine Power = (Torque) • (Radians/sec)
2 . RPM
=
60
2 . 5,000 1 1
= 450 (ft.lbf)
60 sec 550 ft lbf / hp
= 428.399 hp (or 319.586 kW)
450
450 KW Safety factor = 320 − 1 * 100 = 41%
Note: The specifications for the dynamometer have been chosen quite arbitrarily, to show that
we always need to allow for some safety factor, beyond the measurement need. Additionally,
what is chosen is just a guide to the selection of equipment that eventually will be chosen from
the available equipment in the market that will also fit the testing conditions and constraints.
8.56 Because in part of the cycle, the engine absorbs power (coasting down a hill for
example). The eddy current dynamometer (and the hydraulic dynamometer) cannot
power the engine. The electric dynamometer is normally used.
8.34