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Laím, Caetano & Santiago 2021
Laím, Caetano & Santiago 2021
A R T I C L E I N F O A B S T R A C T
Keywords: Nanotechnology is a growing field of application by the use of particles at the nanoscale. The application of
Nanoparticles extremely small particles based on identical grain-size particles can result in materials with enhanced properties.
Cementitious materials Studies have been carried out on cement-based materials and showed their advantages regarding their rheo
Mechanical properties
logical, mechanical and durability characteristics. This paper presents a collection of the state-of-the-art on the
Optimum content
High temperature
recent progress of using different nanoparticles in cementitious materials both for structural purposes and for fire
Thermal properties protection construction materials succinctly. Therefore, the findings of the current state of knowledge on this
Residual strength topic are summarised and discussed. Limitations and recommendations are also underlined for future research.
Fire protection material Based on recent research works it is clear that the strength level, porosity, mix composition and type, water
content, specimen geometry, nano size scale, nanoparticle type, nanoparticle content, the combination of
nanoparticles and material age take a crucial role in the physical properties of cementitious materials modified
with nanoparticles. It is recommended that different sizes of nanoparticles should be used in such materials as
well as polypropylene fibres when subjected to high temperatures. The content of nanoparticles in such materials
should be also lower for fire applications than for only ambient temperature purposes. Additionally, there is still
an absence of knowledge and comprehension of the response of such materials under high temperatures, which
highlights the urgent need for further research into this topic.
* Corresponding author.
E-mail address: luislaim@uc.pt (L. Laím).
https://doi.org/10.1016/j.jobe.2020.102008
Received 7 September 2020; Received in revised form 7 November 2020; Accepted 11 November 2020
Available online 18 November 2020
2352-7102/© 2020 Elsevier Ltd. All rights reserved.
L. Laím et al. Journal of Building Engineering 35 (2021) 102008
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Fig. 2. Silica fume (a) and nanosilica (b) SEM photographs [26].
Fig. 3. Compressive strength of mortars with SF (a) and NS (b) (adapted from Ref. [26]).
During cement hydration, nanosilica particles reduce the pores of the compressive strength, comparing to the ordinary mortars. That strength
cement matrix and react with calcium hydroxide (Ca(OH)2, also known at 28 days can increase by 28% when the nanosilica dosage rises from
as portlandite) to form homogeneous clusters of calcium silicate hydrate 3% to 12% by weight of cement [26]. In addition, the effectiveness of
(CSH) gel [23,24], i.e., accelerates the consumption of calcium silicate pozzolanic reactions by using nanoparticles is higher than that pro
(Ca2SiO4 or formulated as 2CaO⋅SiO2), including hydrated products of moting by silica fume, SF (with a particle size of 0.1 μm, Fig. 2b). For
C3S (3CaO⋅SiO2 + H2O → Ca(OH)2 + xCaO.ySiO2), and C2S. instance, whereas the compressive strength of mortars at 28 days can
The main goal of incorporating nanosilica particles into the cement increase by 8% when silica fume dosage rises from 5% to 15% by cement
matrix is to improve the hydration of CSH gel [25], which is the prin weight [26], its maximum gain in strength can be achieved for a lower
cipal constituent responsible for the material’s strength. Nanosilica amount of nanoparticles when nanosilica is used instead of silica fume
particles promote the increasing of the pozzolanic activity and act as a (microsilica). The strength of the mortars at 28 days can increase by 37%
microfiller in such materials [23,24]. However, there is a risk of exces (from 25.6 to 35.1 MPa) adding 5% of microsilica by cement weight and
sive self desiccation and cracking. Hence, the dosage of nanosilica par 112% (from 25.6 to 54.3 MPa) adding 3% of nano-SiO2 (Fig. 3) [26].
ticles should be balanced with the water and superplasticizer content in Such a difference in mortar and concrete products’ strength with
order to avoid material’s strength loss instead of gain [23,26]. The lower nano-SiO2 is related to the effectiveness of pozzolanic reactions. Nano
it is the surface area, the higher the request for water. silica particles enhance the microstructure of cementitious materials in
It has been observed that the introduction of nanosilica particles terms of formation of hydration products [27] and reduction of poros
(with a 40 nm particle size, Fig. 2a) in mortars has increased its ity/permeability, and calcium hydroxide crystals (Fig. 4).
Fig. 4. SEM photographs of cement matrix with SF (a) and nano-SiO2 (b): 1 – Ca(OH)2 crystal, 2 - CSH, 3 – pore [27].
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Fig. 5. Effect of nanosilica on compressive (a) and flexural (b) strength of concrete for different ages [35].
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Fig. 7. Compressive strength of mortars with NA (a) and NT (b) at different ages (adapted from Ref. [15]).
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Fig. 9. 7- and 56-Day compression strength as a function of water-to-cement ratio for combinations of different particle sizes (MS & NS) [51].
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
strongly increase their volume with countless tiny, sealed air cells, like
popcorn. This makes perlite expand in such a way that attributes to
lightweight perlite excellent insulating properties.
While the colour of perlite ore can vary from transparent through
light grey to glossy black, lightweight expanded perlite (LEP) can vary
from snowy white to greyish white. LEP has low thermal conductivity
(0.04–0.06 W/mK), relatively high melting point (1260–1343 ◦ C) and
low density (loose: 50–400 kg/m3) [75].
Vermiculite consists of a mica-like mineral containing a shiny flake
(belonging to the phyllosilicate group) and is created under ambient
conditions from the weathering/hydrothermal alteration of phlogopite
or biotite. Vermiculite comprises SiO2 (37–42 wt%), MgO (12–14 wt%),
Al2O3 (10–13 wt%), Fe2O3 (5–17 wt%), H2O (8–18 wt%) and a small
quantity of FeO (1 to 3 wt%). Similarly to perlite, when vermiculite
particles are subjected to high temperatures (from 650 to 950 ◦ C) they
Fig. 11. Thermal conductivity of typical fire protective materials as a function
of temperature [67].
expand. Also known by the exfoliation process. The exfoliated vermic
ulite exhibits low density (loose: from 80 to 120 kg/m3), relatively high
melting point (from 1240 to 1430 ◦ C) and low thermal conductivity
(from 0.04 to 0.12 W/m K) [69].
operational during a fire event. Passive systems include the fire resis Perlite (or Vermiculite) plaster is a mixture of a bonding material
tance of the (structural or non-structural) members of a building (col (plain portland cement, gypsum, and so on) and expanded perlite (or
umns, beams, walls and ceilings). expanded vermiculite) aggregate with water, for lining by trowel or gun
There are basically two passive protection methods: i) internal for to ceiling or wall surfaces or to structural steel members as fire protec
fire structural members and ii) external for (non-)structural building tion insulation due to their lightweight and insulating characteristics,
members, which are designed to stand there for the lifetime of the with high resistance to heat transfer by conduction (up to four times
building, to contain fire spread and guarantee their structural stability. higher than sand). Gypsum has some advantages over portland cement,
Their purpose is to ensure adequate evacuation times, minimum safety including its quality as a fire barrier, ease of production, availability and
conditions for firefighting and rescue operations, as well as to minimize low cost. Not only gypsum has lower thermal conductivity than cement
property, economic and life losses [65]. The external fire protection [76], but also it contributes to the energy loss from fire due to its
systems involve the application of insulating materials, which is the endothermic dehydration process [77]. With the goal of improving the
most common method to protect a member from extreme high tem fire-resistant behaviour of cement pastes, supplements are commonly
peratures exposure. added, in the same way for the gypsum matrices.
Insulation materials protect the structures from direct contact with Studies have shown that perlite–Portland cement and perli
the fire and have low thermal conductivity so that the time required for te–gypsum coatings are the most effective plasters as fire barriers and in
the heating starts to affect the stability and/or integrity of the elements retarding the conduction of high temperatures across their thickness
is increased. among different kind of coatings, such as traditional-cement plaster,
Therefore, with the purpose of enhancing the fire resistance of vermiculite cement/gypsum based mortar, intumescent coating, cal
structural elements (especially metallic elements, such as steel and cium silicate board and LECA-cement plaster [78–80]. Perlite may be a
aluminium elements), different fire protective materials can be used, better supplement than vermiculite, not because of their thermal con
including cementitious coating mortars, board systems (plaster or sili ductivity but due to higher retraction of the vermiculite. However,
cate calcium boards, for instance), spray systems and intumescent attention should be paid to the porosity of their mixtures. Porosities
coatings [66]. These should be cheaper than the steelwork (for higher than 40% may contribute to the phenomenon of air percolation
instance), easy of application, safe (i.e., not be hazardous during the [81]. For fire protection, instead of perlite and vermiculite, others ad
application and in service, or toxic in the event of a fire), and should ditives can also be used such as mica, alumina, ceramic hollow spheres
insulate and remain undamaged under fire attack (with limited de and magnesium by-products [82].
tachments and fractures during the required fire resistance) [67]. The
thermal conductivity of ordinary plain concrete (2000–2400 kg/m3) 3.2. Mechanical behaviour as non-structural fire protection materials
varies from 0.62 to 3.3 W/mK due to the types of coarse aggregate,
moisture content and temperature [68]. To make the cementitious The major goal of non-structural fire protection materials is to block
coating mortars more competitive comparing to the other fire protective temperature propagation that compromises the fire resistance of the
materials in terms of thermal conductivity (Fig. 11), lightweight (non-)structural building members. For example, the temperature at the
cementitious (C) coating mortars should be chosen. The thermal con interface between the fireproofing material and the structural member
ductivity of lightweight ordinary concrete, LOC (with perlite and/or should always be restricted at values lower than 300 ◦ C for the structural
vermiculite, V [69], for instance), ranges from 0.4 (V/C = 6 by volume, concrete members [83], 350 ◦ C for thin-walled steel members [84] and
for example [70]) to 1.89 W/mK at ambient temperature [71], whereas 450–550 ◦ C [85] for carbon steel members (with class 1–2
the lightweight concrete with expanded polystyrene particles or light cross-section), avoiding in this way both material/member softening
weight cellular concrete (also known as heat-insulation foamed con and damage. Carbon steel loses significatively its mechanical properties
crete) even has a thermal conductivity between 0.07 and 0.33 W/mK at temperatures in-between 500 and 600 ◦ C, which might compromise
[72,73]. The differences in the thermal conductivity values might be the stability of the steel structural members, thus requiring most of the
related to the measurement techniques, ambient and boundary tem applications external fireproofing under high temperatures [86]. Steel
peratures, suitability to material and mixture ratio [74]. and reinforced concrete members might require fireproofing protection.
Perlite consists of a siliceous volcanic rock with 2–6% of combined In addition to the thermal properties of passive fire protection ma
water. Its chemical composition is approximately 75 wt% of SiO2 con terials such as mass density, specific heat and thermal conductivity, the
taining oxides of aluminium (14.8 wt%), potassium (4.8 wt%), sodium strength loss under elevated temperature, the fracture behaviour, the
(2.9 wt%), calcium (0.9 wt%), magnesium (0.1 wt%), and others. When thermal incompatibility between the different materials [87] and the
little perlite grains are subjected to high temperatures (870 ◦ C) they vapour pressure of water (during heating) are also important parameters
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Fig. 12. Compressive strength of self-compacting mortars at the age of 3, 28 and 90 days (a) and after exposing to temperatures of 300, 600 and 900 ◦ C at 28 days
(b) [90].
that should be taken into account for the selection of the respective
passive fire protection material to be used, in order not to compromise
the fire resistance of the members to be protected.
Gypsum can have good thermal properties, but it has low strength
and poor toughness (low fracture strength and low resistance to crack
propagation), for instance Ref. [88]. On the other hand, although the
addition of perlite or vermiculite in plaster matrices still lead to an in
crease of their thermal properties, such additions can decrease even
more their mechanical properties. This decrease can be linked to their
high porosity which increases with the addition of perlite or vermiculite
to the mixture [89].
This is why gypsum matrices can be usually replaced by cement
matrices. Non-structural lightweight aggregates (such as expanded
polystyrene, vermiculite and perlite, which have very low density) have
replaced the sand in cementitious materials. Even using cement instead
of gypsum, the compressive strength of concretes can decrease by 30%
(from 62.28 MPa to 43.48 MPa) for 10% replacement level of sand by
expanded vermiculite and 52% (from 62.28 MPa to 29.95 MPa) for 40%
replacement level at 28 days (Fig. 12a) [90].
In terms of residual compressive strength, the mechanical properties
degradation of self-compacting mortars with expanded vermiculite Fig. 13. Mechanical properties of different cementitious coating materials
(EVM) has been less than that without EVM. It was found out, for [91,93].
example, that the compressive strength decreased by 21% (after
exposing to the temperature of 300 ◦ C) and 35% (after exposing to the alumina and iron oxide (which is around 50% of their composition) and
temperature of 600 ◦ C) for ordinary mortars, by 2% and 22% for mortars it may also have 10% calcium oxide [92]. Bottom ash can then be used in
with 10% replacement level of sand by expanded vermiculite and 14% lightweight cementitious materials, also increasing industrial waste
and 21% for mortars with 40% replacement level, after exposing to recycling, making the world more sustainable and greatly benefiting the
temperatures of 300 ◦ C and 600 ◦ C, respectively (Fig. 12b) [90]. environment. The use of such lightweight fireproofing materials should,
As it can be seen in Fig. 13, the compressive and bonding strengths of however, be adequate and moderate, since reinforcements with suitable
cementitious coating materials with lightweight aggregates are usually wire mesh may be required for thickness higher than 30 mm, in order to
low. With the purpose of increasing compressive strength of mortars be able to stay in place when it is subjected to high temperatures [78].
with lightweight aggregates (such as vermiculite, V, or perlite), silica
fume has been used as a mineral admixture. The compressive strength of
3.3. Fire protection material as structural materials
such cementitious (C) mortars increases when silica fume amount rises.
It is already known, as discussed before in this paper, silica reacts with
Cement-based structural members can also be enhanced to withstand
calcium hydroxide to form CSH, which contributes significatively for the
load-bearing capacity at elevated temperatures, i.e., they can work/be
lightweight mortars’ strength. Their compressive strength (V/C = 6 by
used as passive fire structural materials as well. It is generally accepted
volume) can increase at least up to 45% when silica fume is added by
that normal cementitious materials start to lose their load-bearing ca
15% of cement (by weight) under different temperatures (20, 300 and
pacity when subjected to temperatures beyond 300 ◦ C. The compressive
600 ◦ C) [70]. On the other hand, owing to vibrations and surface pres
strength loss of mortars containing microsilica is higher than ordinary
sures on lightweight concrete linings in high-speed railway tunnels (as
mortars at temperatures above 600 ◦ C [94]. During pozzolanic reactions
fire protection coating materials), fatigue failures can occur. This is why,
(cement hydration) calcium hydroxide can stabilize effectively with
bottom ash (rich in silica) is employed in such materials, replacing some
silica (plentiful in silica fume, fly ash, blast-furnace slag and metakaolin,
lightweight aggregate. Hence, bottom ash improves not only the mate
for instance), which contributes significatively to high-temperature
rial strength but also its thermal properties [91]. Bottom ashes have
resistance, especially up to 300–350 ◦ C. At this temperature calcium
lower porosity than lightweight aggregates, but higher porosity than the
hydroxide turns into water vapour and lime, contributing to
river sand, for instance, as well as their principal compounds, are silica,
micro-cracks. However, its decomposition is worse during the cooling
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
5. Conclusions
5.1. Remarks
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Table 2
A summary of the influence of (nano/micro) particles on the strength of cementitious construction materials at ambient temperature.
Reference Aggregates Additives Replacement fc (OPC - Major findings
MPa)
[26] Sand SP Silica fume (SF) 25 (w/b = The replacement of 5% SF shows a significant enhancement in compressive
Surface area: 20 0.5) strength both at 7 (23%) and 28 days (38%).
m2/g In order to avoid tremendous desiccation and cracking, adjustments in SP and
Particle size: 100 water should be made in mixtures with high SF dosage.
nm
[26] Sand SP Nanosilica (NS) 25 (w/b = The replacement of 3% NS shows a significant enhancement in compressive
Surface area: 60 0.5) strength both at 7 and 28 days (around twice).
m2/g In order to avoid tremendous desiccation and cracking, adjustments in SP and
Particle size: 40 water should be made in mixtures with high NS dosage.
nm
[27] Sand – Silica fume (SF) 23.5 (w/b The replacement of 9% SF shows substantial enhancement in compressive strength
Surface area: 20 = 0.65) at 28 days (12.5%).
m2/g
Particle size: 100
nm
[27] Sand – Nano-SiO2 (NS) 23.5 (w/b The replacement of 9% NS shows significant enhancement in compressive strength
Surface area: 200 = 0.65) both at 7 (32%) and 28 days (24%).
m2/g
Particle size: 12
nm
[27] Sand – Nano-SiO2 (NS) 23.5 (w/b The replacement of 9% NS shows significant enhancement in compressive strength
Surface area: 50 = 0.65) both at 7 (74%) and 28 days (54%).
m2/g
Particle size: 40
nm
[33] Sand Nano-SiO2 (NS) – 45 (w/b = The addition of 2.25% NS shows significant enhancement in compressive strength
Particle size: 0.4) both at 7 (9%) and 28 days (4%).
10 nm
[34] Sand (Max. Size: 2.5 SP (2%) Fly ash (35%) 75 (w/b = The replacement of 3% NS shows a significant enhancement in compressive
mm) Nano-SiO2 (NS) 0.2) strength both at 7 (17.4%) and 28 days (23.1%).
Particle size: 20
nm
[35] Sand SP (0.4–0.55%) Copper slag (40%). 56.5 (w/b The replacement of 2% NS shows substantial enhancement in compressive and
Coarse aggregate (Max. Nano-SiO2 (NS) = 0.31) flexural strength both at 7 (40% and 37.7%) and 28 days (21% and 36.5%,
Size: 12.5 mm) Particle size: 5–40 respectively).
nm
[43] Sand SP Rice Husk Ash 38 (w/b = The replacement of 3% NT shows significant improvement in compressive
Coarse aggregate (Max. (10%). 0.41) strength both at 7 (17%) and 28 days (11%).
Size: 20 mm) Nano TiO2 (NT)
[50] Sand SP (≈1.5%) Nano-Fe2O3 (NF) 37.4 (w/b The replacement of 2% NF shows substantial enhancement in compressive
Fly ash (33%) Particle size: 60 = 0.4) strength at 28 days (12%).
nm
Surface area: 60
m2/g
[50] Sand SP (≈1.5%) Nano-CuO (NC) 37.4 (w/b The replacement of 3% NC shows significant enhancement in compressive
Fly ash (33%) Particle size: 15 = 0.4) strength both at 7 (18%) and 28 days (16%).
nm
Surface area: 200
m2/g
[51] Sand (Max. Size: 1.18 SP (2.2–3.6%) Nano-SiO2 (NS) 90.3 (w/b The replacement of 1% NS shows an enhancement in compressive strength at 28
mm) Particle size: 5–20 = 0.25) days of 7%.
nm
[51] Sand (Max. Size: 1.18 SP (0.3–1.7%) Nano-SiO2 (NS) 55.8 (w/b The replacement of 2% NS shows significant improvement in compressive strength
mm) Particle size: 5–20 = 0.40) both at 7 (36%) and 28 days (17%).
nm
[110] Sand SP (2%) Silica fume (5%) 55 (w/b = The replacement of 1% NA shows significant improvement in compressive
Nano-Al2O3 (NA) 0.35) strength at 28 days (16%).
Particle size: 13
nm
Surface area:
85–115 m2/g
confused the difference between mechanical properties at elevated volume replacements and/or lightweight aggregates (namely vermicu
temperatures (during fire exposure) and residual mechanical properties lite and perlite, for instance) are much more scarce, it has been observed
(after fire exposure), as well as the difference between mechanical recently in a few studies that nanoparticles shows potential to increase
properties and structural behaviour obtained from steady (fire-resistant) the fire performance of cementitious mortars [123], not only in terms of
and transient state tests (fire resistance). thermal properties (especially when porous nanoparticles start being
used) but maybe also of bond strength in the fireproofing material
5.3. Potential opportunities interface and in terms of maintaining the integrity of thick fire protec
tion materials when exposed to high temperatures. For instance, owing
In spite of the fact that studies concerning the effects of nanoparticles to their sole chemical and physical characteristics, nanomaterials have
on the thermal properties of cementitious materials containing high been used for enhancing the residual properties of cementitious
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L. Laím et al. Journal of Building Engineering 35 (2021) 102008
Table 3
A summary of the influence of nanoparticles on the residual strength of cementitious construction materials at high temperatures.
Reference Aggregates Additives Replacement fc (OPC - MPa) Heating rate Major findings
(◦ C/min)
materials. However, the optimum quantity of nanoparticles for such FEDER (POCI-01-0145-FEDER-007633), Centro 2020 (ENTRO-01-0145-
applications is usually lower than for ambient temperature purposes, FEDER-000006), and European Structural and Investment Funds for
since low density can have a negative effect on the fire behaviour of such their financial support. This work was also partly financed by FCT /
materials (usually 1%, as it can be seen briefly in Table 3). Furthermore, MCTES through National Funds (PIDDAC) under the R&D Unit Institute
note that the improvement in mechanical properties of such materials for Sustainability and Innovation in Structural Engineering (ISISE),
without coarse aggregates (around 30% at 400 ◦ C), it may be only under reference UIDB / 04029/2020.
considered for elevated temperature purposes, since that comparison
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