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Alfa Laval Defender 500

The ultimate solution for crankcase ventilation

The Alfa Laval Defender 500 oil mist separator is a unique

product, designed to efficiently clean ventilated crankcase
exhaust gases in diesel and gas engines.

Installing this unit directly to the crankcase breathing c

­ hannel
allows oil droplets to be quickly removed and returned to the
oil sump. The Defender 500 is sealed for life and requires no
maintenance during its lifetime.

Application
The engine crankcase gas originates from combustion gases
that leak down to the crankcase from the combustion chamber
via gaps between the cylinder wall and the piston rings. In
order to prevent over-pressurizing the crankcase, this gas
must be continuously ventilated from the crankcase.

Alfa Laval’s Defender 500 oil mist separator removes oil

droplets from the ventilated gas using Alfa Laval’s patented
disc stack centrifugal separation technology. The collected oil
returns to the engine oil sump via the drain pipe. The cleaned
gas is then vented to the surroundings for an open system
(OCV), or returned to the air intake of the engine for a closed
crankcase ventilation system (CCV).

Insufficiently cleaned gas that is returned to the intake of

the engine, as in a CCV system, can lead to a number of
problems. The efficiency of the turbocharger drops due to
coke deposits on the turbocharger compressor wheel and
the intercooler performance is reduced as oil accumulates,
eventually clogging it. Efficient cleaning with Defender 500
minimizes coke deposition and extends the service life of the
turbocharger and intercooler, hence helping maximize the life-
time and operation performance of the engine.
Design
The Alfa Laval Defender 500 oil mist separator is designed
for a built-on-engine installation, with maintenance free opera-
tion and high separation performance for the toughest engine
duties. New, off-road features make the Defender 500 even
more resistant to higher operating temperatures and enabling
operation at greater angles of roll and pitch, such as those
encountered in marine, military, off road or rail. The all-metal
casing and hose/pipe connections contribute to the robust-
ness and minimize the risk of fatigue damage.
Alfa Laval Defender 500
Utilizing the latest Alfa Laval gas separation disk stack tech-
nology combined with hydraulic drive, gives Defender 500 both
a high gas flow capacity and consistently high separation
efficiency performance over its lifetime. Efficiency is typically
>98%. The hydraulic drive and the self lubrication of the
­bearings make the Defender 500 suitable for variable as well
as full load engine duties in extreme weather conditions.
A mounting bracket, 90° angle inlet/outlet c
­ onnections and a
generic hose nipple for the oil return make Defender 500 easy
to fit on the engine.
Operating principle
Alfa Laval’s core technology in centrifugal separation technology
and experience with engines make developing a dedicated
product for engine crankcase gas cleaning possible. Using
a small efficient turbine, powered by minimal oil pressure from
the engine, enables the rotor and discs to spin. The rotation
creates a centrifugal force enabling separation of the heavier
oil droplets and soot particles from the ventilated gas. The oil
and soot are forced off the discs onto the separator housing
wall where they drain to the bottom chamber of the h ­ ousing,
mixing with the returning drive oil and drain back to the sump.
In addition to being a separator unit, the rotating disc stack
works as a fan that extracts gas from the crankcase. Therefore,
there is no pressure drop across the unit. An internal pressure
control valve ensures the crankcase pressure is within a suitable
working range, despite potential pressure variations; hence, the
Defender 500 serves as a complete engine crank case ventila-
tion system including cleaning and pressure control.
Features and benefits
• High performance disc stack technology with cleaning
efficiency >98%
• Protects turbocharger and intercooler, hence maintaining
a high performing engine and prolonging the engine life for
closed ventilation systems
• For single or multiple installations covering a wide capacity
range
• “Fit & Forget” – No service throughout its lifetime
• Minimises engine oil consumption, due to oil return and reuse
of drive oil
• No disposables or recycling – eliminates the need for
replacement filters
• Can be fitted to any gas or diesel engine
• Actively extracts gases from the crank case – no pressure drop
• Integral pressure control valve – stable crank case pressure
• No external power to drive the separator

Clean gas outlet

Gas inlet Technical data

*Blow-by flow rate (l/min.)

High efficency nominal 1 300
Recommended maximum 2 500
1At optimal conditions efficiency is higher than 98% at nominal blow-by
2This value depends on the boundary conditions for separation efficiency and crankcase
pressure

*Oil in blow-by (g/h)

Recommended maximum 3 40
Pressure 3 This value depends on the boundary conditions for separation efficiency
control valve
Temperatures (°C)
Max. blow-by gas temp. 130
Max. oil temp.4 140
Min. ambient temp. -40
Oil return Max. ambient temp.4 140
(to engine oil sump) Turbine for hydraulic 4 Percentage above 120°C: 5% max.
drive to rotate the
disc stack *Drive oil
Recommended drive oil pressure 3.5 Bar – 6 Bar
Typical drive oil flow rate 600 - 800 l/h

Dimensions Others
Total height 274 mm Max. temporary leaning.5 30°
Mounting bracket diameter 165 mm Crankcase pressure window -5 mBar to -20 mBar
Weight 3.5 kg Max. pressure drop.6 40 mBar
5 Leaning of separator may cause a slight cleaning efficiency drop
Gas in / out Hose barb OD 32.4 mm 6 Measured from crankcase to separator inlet
Oil drain Hose barb OD 38.1 mm
*Values based on one separator per system. Two separators give twice the values and there
Drive oil inlet Threaded, DIN/EN/ISO 9974-1 separators give three times the values etc.
 Emmie
Mobile hydraulic oil cleaning system

The Emmie mobile cleaning system for hydraulic oil com­

prises a trolley mounted centrifugal separator and a mobile
electrical­oil heater. Wheeled between hydraulic systems,
Emmie removes water and 99% of all particles in the size
range 2 µm–5 µm.

The result is a dramatic increase in the reliability of the

hydraulic systems, the life-time of the hydraulic oil is
extended, filter cartridge consumption is reduced and
there is less contaminated oil to dispose of.

Applications
• Bow, stern and azimuth thrusters
• CP propellers
• Deck cranes
• Winches
• Hoistable decks
• Hatch covers
• Ramps
• Steering gear
• Stabilizers
• Hydraulic lifts The Emmie mobile centrifugal separation system is designed
• Deep well pumping systems for product tankers/ for cleaning hydraulic oils onboard ships and in power plants.
Throughput capacity is 80–120 l/h.
chemical tankers
• Stern tube lube oil
• Steam turbine lube oil • Combined suction and return pipe with air/dust filter.
• Thermal oil. • Compact design allows access to confined spaces. Sledge
runner handles on the trolley slide easily down ladders­.
Emmie system concept
• Emmie separator, mounted on a stainless steel trolley. Benefits
• Trolley equipped with built-on screw-pump, collecting • Drastic increase in the reliability and availability of hydraulic
tank, control functions. systems.
• Mobile, electrical preheater. • The life-time of the hydraulic oil is extended.
• Set of standard hydraulic hoses with quick-release • Reduced filter cartridge consumption.
couplings, including non-return valves. • Less contaminated oil and fewer filter cartridges to dispose of.

Features Purifier or clarifier

• Installation-free start-up, Emmie can be connected to
a hydraulic oil tank in minutes. Then simply plug in and
switch on.
• Separator, pump and heater operate on single phase
110 V or 230 V AC, and can therefore be plugged into
any wall socket.
• Two bowl options delivered with the Emmie separator
offer clarifier or purifier mode.
• The entire system can be wheeled from tank to tank.
The Emmie is supplied with two bowl sets, enabling the user
to operate Emmie in either purifier or clarifier mode. Switching
between the two modes is done in minutes.Purifier mode is
used when the oil is heavily contaminated with water since
it offers continuous water removal. The separated water
drains into the collecting tank under the separator. The solids
accumulate on the bowl wall and are removed periodically
by hand. If the hydraulic oil contains only traces of water, or
none at all, the clarifier mode is recommended.
Operating the system
The system can be connected to a
hydraulic oil tank in minutes. Replace
filler cap on the hydraulic oil tank with
the Emmie cap with combined suction­
and return pipe. Connect one end of
hose to dive pipe and the other to
suction­side of the pump.

Connect pressure side of pump

to heater, heater to separator, and
separator­to the hydraulic oil tank.
Hook up control cable from separator­
control box to heater. Connect sepa­
rator and heater to standard 110 V
or 230 V AC wall socket. Clarifier Purifier

Start separator, start pump – wait for • Pressure gauge. Technical data
oil to flow through. Start heater. After • Low pressure switch/water seal alarm
Application
about one to three days’ operation, on the outgoing oil.
Mineral oil based hydraulic oils
the separator bowl should be cleaned. • Handles with sledge runner design.
Viscosity grade VG 15–150
Flow rate 80–120 l/h
System components Mobile electrical oil pre-heater
Separation temperature 35–65°C
Emmie separator • Fitted with wheels and handle.
• Direct drive, eliminating gears or • Heats the hydraulic oil to max. 65°C.
belts. • Hold-up volume of 1 litre ensures Separator
• Frequency converter with built-in good response. Emmie Solid bowl separator,
voltage protector. • PID controller ensures oil at a con- manually cleaned
stant temperature to the separator. Weight 15 kg
Trolley (separator alone)
• Built-on screw pump. Standard hydraulic hoses with quick- Bowl sludge space 0.6 litre
• Collecting tank for oil spill and release couplings, including non-return Bowl speed 7,300 r.p.m.
separated water, including overflow valves and dive pipe (with breather filter)
switch. with suction and return for connection
Heater
• Starters for the separator and pump. to hydraulic oil tank.
Output Full-load, 2,100 W
Low-load, 700 W
Separator trolley Heat load 1.1 W/cm2
Weight: 64 kg without transformer,
72 kg with transformer
Length: 620 mm
Height: 1,100 mm
Electrical
Width: 515 mm Separator, (110 V) 230 V,
pump and heater 50/60 Hz
operate on
single phase
Amperage 10A/14A
(total system) (heater low-load/
full-load)

Heater
Weight: 34 kg
Length: 1,370 mm
Height: 490 mm
Width: 295 mm
 Emmie.2
Separator system for cost-effective cleaning of oil

Using high-speed centrifugal separation makes it possible 2

to increase the reliability of the oil system and extend the ser-
vice life of your oil. Alfa Laval’s disc-stack separators
provide fast, efficient, simultaneous three-phase separation
of water and particles.

Emmie.2 removes more than 99 percent of all solid particles

1
between 2 and 5 µm from the oil, and virtually all of the
3
water but none of the additives. It effectively separates
airborne dust and undesirable particles from wear on paint,
metal, plastic or rubber components from the oil. It also
removes water that causes additives to oxidise and
decompose, too.

Emmie.2 removes contaminations from many different types

of oils whether hydraulic or lubricating oil, compressor or
gear oil, or diesel oil. The result is lower costs due 5
to prolonged service life of the oil and less disposal of filters
and oil.

Emmie.2 is a complete compact system, including separator,

feed pump and control system. It may be supplied with or
without a heater. The control panel makes it easy to operate.
The unit is installed in a bypass system and operates continu-
ously.

4
User-friendly operation
Operator convenience is a key parameter in the design of
the Emmie.2. The PLC-based control system is operated
by means of a control panel. The symbols and messages in
clear text are easy to understand. Quick couplings make it
easy to connect the hoses when the cleaning unit is moved
from tank to tank.

With its compact and ergonomic design, Emmie.2 is easy to
move across the workshop floor. And you can use it to serve
several tanks or just one.
1 Solid particles accumulate inside the rotating bowl. When
the bowl requires cleaning, it can be opened with a few
simple operations.
2 When the separated water has reached a certain level in
the collecting tank, a micro switch is activated, stopping
the cleaning process and turning on an indicator light.
3 The surface of the rotating bowl is coated with a material
that is 12 times harder than steel.
4 Large wheels make it easy to move Emmie.2 even when
the floor is not entirely smooth.
5 The system incorporates a built in electric heater, which
heats the oil to reach optimum viscosity prior purifying.
Meeting your needs
To meet all your needs, Alfa Laval offers a wide range of
stationary or mobile separator systems for all types of fluids.
Our offering ranges from systems with capacities suitable
for smaller workshops to larger systems designed to clean
complex and heavily contaminated fluids.

Our global organization guarantees easy start-up and, if you

need a helping hand, an Alfa Laval service engineer is always
close by. To support your operations further, Alfa Laval has a
network of distributors and service partners who are always
available to assist you.

We call this nonstop performance.

Technical data

Capacity
Max flow, 50/60 Hz 200 l/h (0.88 gpm)
Sludge space 0.6 l (0.16 gal) The unit is equipped with two dive tubes (left) for suction and return
of the oil. Optional is a tank filler device (right) with quick couplings.
Fluids requirements
Viscosity at separation temperature Max 40 cSt*
Max. separation temperature 70°C (160°F)
pH value 6–9

Electrical data
Voltage 230 V or 100–230 V
Single-phase (±5%)
Frequency 50/60 Hz
Amperage (at 230/110 V) 10/16 A

Weight
Without heater 60 kg (130 lb)
With heater 100 kg (220 lb)

Dimensions
With heater Without heater
Length 630 (25") 615 (24 1/2") The user-friendly control panel. Just choose oil viscosity, press the
Width 680 (27") 520 (20 1/2") start button and the system operates without supervision.
Height 1130 (45") 1130 (45")

* For higher viscosity oils the oil is heated to reach

suitable viscosity.

Emmie.2 is delivered complete with stand, collection tank

for separated water, dive tubes, hoses, service tool kit and
instruction book.
 MBPX 810H
Medium-sized solids-ejecting centrifuge for the fermentation & biotech industries
MBPX 810H complete with motor
The MBPX 810H is a medium capacity fully hermetic unit
in the range of centrifuges specially built for microbiological
applications. The separation duties met with often require very
high bowl speeds for an optimal performance in separation of
solid particles with very small diameters. The unique hermetic
design with bottom feed gives not only a gentle accelera-
tion of shear-sensitive particles, such as protein precipitates;
it also prevents air entrainment that can cause problems in
the downstream filtration process. The hermetic inlet leads to
maximum separation efficiency by minimizing cell lysis. This
also prevents release of unwanted intracellular proteins. The
separation efficiency is further enhanced by a bowl geometry
that uses the pseudo-plastic nature of the solids phase. Flow
control devices can be located downstream thus enabling
implementation of an obstruction-free, full-bore feed arrange-
ment. Special attention has been paid to a hygienic, CIP-able
design.
Applications
The MBPX 810H is used for removing suspended solids with
particle sizes of approx 0,5 to 500 µm from a liquid having
lower density than the solids. The solids content is usually in
the range of 0,1 to 20% by volume. The main applications are
bacteria separations, rDNA products, enzymes, cell cultures
and vaccines. It is also suitable for industrial fermentation
processes where microbial cells are used for production of
acids, chemicals, fuels, etc. Applications that require low
oxygen pick-up can also take advantage of the hermetic
features offered by this machine. The maximum process
capacity is 15 m3/h.
Standard design
The machine consists of a frame that has a horizontal drive
shaft, worm gear, lubricating oil bath and a hollow vertical
bowl spindle in the lower part.
The bowl is mounted on top of the spindle, inside the space
(bowl casing) formed by the upper part of the frame, the
solids collecting cover and the frame hood. The bowl casing
is double-walled for cooling and noise reduction. All metal
parts in contact with the process liquid are made of stain-
less steel. The bowl shell is made from the corrosion resistant
stainless steel EN 1.4462 (UNS S31803). The bowl is of the
solids-ejecting disc type with an automated hydraulic operat-
ing system for discharging. It is a so-called timer triggered
discharge system, meaning that the bowl content is emptied
at pre-set discharge intervals. In production normally only
part of the bowl content is emptied, whereas during CIP total
discharges are possible. The variable partial discharge takes
place at full speed without any interruption of the feed. The
discharged solids enter a cyclone connected to a tank or a
pump. The hydraulic/pneumatic system for the discharge is
mounted on the lower part of the frame.
The centrifuge is available with main connections as sanitary
clamps and all other utility connections of clamp type.
The electric motor is suitable for variable frequency drive.
The drive system is splash-lubricated without any need for an
external lubrication circuit. The design conforms to a number
of EC directives, and the machine is made in accordance with
the general directives for machinery. The machine is equipped
with nozzles for flushing of the bowl top, the bowl bottom and
the solids collecting chute. The tools for assembly and disas-
sembly of the bowl are made of stainless steel.
Design features
• Fully hermetic design for minimal shear stress, absence of
oxygen, low power consumption and low noise level.
• Adjustable discharge volume ensuring discharge of solids
with high dry matter content, thus minimising product losses
or down-stream processing costs.
• High separation capacity due to the bowl geometry.
• Designed for easy cleaning-in-place (CIP).
• All product wetted polymers and seal rings compliant with
FDA regulations or USP Class IV regulations.
• FDA compliant materials in the mechanical seals.
Options
Two different disc stacks for different solids space volumes are
available.
The centrifuge can be supplied as a complete system with
the centrifuge mounted on a fixed base frame. On this frame
is included process piping for liquids entering and leaving the
centrifuge and for service media. Typically an optional pump
removes the solids phase.
The built-in electrical system includes starter for variable fre-
quency drive, a PLC unit and a pneumatic unit.

2
3

Operating principles
The feed is introduced into the rotating centrifuge bowl via a
hollow bowl spindle (1) and is accelerated in the distributor (2)
before entering the disc stack (3). It is between the discs that
6
the separation takes place.
The liquid phase moves towards the center of the bowl, from
where it is pumped out under pressure by means of a built-in
pump (4). The heavier solids phase is collected in the periph-
ery of the bowl and are discharged at preset intervals through
a cyclone. 5
The solids discharge is achieved by a hydraulic system below
1
the separation space in the bowl. When at pre-set intervals,
Typical bowl drawing for a fully hermetic solids ejecting centrifuge.
the sliding bowl bottom (5) is forced to drop down, solids
Drawing details do not necessarily correspond to the centrifuge
ports (6) are opened for the solids to be discharged. described.
Utilities consumption Technical specifications
Power consumption 12.5 kW @ 15 m3/h Throughput capacity max. 15 m3/h (66 US gpm)
(17 HP @ 66 US gpm) Solids handling capacity max. 600 l/h
Water consumption per discharge 1 l (0.26 US gal) Feed temperature range 0–100 oC
Required discharge water pressure max. 50 kPa (7 psi) Bowl volume 15 liters
Seal cooling water 120–160 l/h Bowl speed 6,250 rpm
Jacket cooling water consumption 150 l/h Solid space volume 5.0/9.8 liters
Material data G-force 8,624
Bowl body, hood and lock ring EN 1.4462 UNS S31803 Motor power installed 15/18.5 kW (20/25 HP)
Distributor EN 1.4401 UNS 31600 Motor speed synchronous 50 Hz 1,500 rpm
Solids cover and frame hood EN 1.4401 UNS 31600 Inlet pressure at 15 m3/h at centrifuge inlet flange 200 kPa 1)
Inlet and outlet parts EN 1.4401 UNS 31600 Starting time 5 mins
Frame bottom part Cast iron Stopping time without brake (average) 16 mins
Gaskets and O-rings EPDM rubber 1) Sound pressure 76 dB(A) 2)
Bowl tools EN 1.4401 UNS 31600 Overhead hoist lifting capacity min. 900 kg
1)
In accordance with FDA 21 CFR or USP Class IV. 1)
At 15 m3/h with outlet pressure 260 kPa.
2)
According to EN ISO 4871.

Connections Shipping data (approximate)

Product inlet, outlet Clamp NW 63.5 acc. to ISO 2037 Centrifuge incl. bowl and motor 1,370 kg (3,020 lbs)
Solids cyclone pipe Clamp NW 63.5 acc. to ISO 2037 Bowl 310 kg (685 lbs)
Gross weight 2,000 kg (4,410 lbs)
Volume 4–5 m3

Dimensions
Min. 2865 mm (9 ft 4 6/8 inch)
1555 mm (5 ft 1 2/8 inch)

1255 mm (4 ft 1 3/8 inch) 1620 mm (5 ft 3 6/8 inch)

 FALCON series
Fuel oil separator modules for the oil & gas industry
FALCON 12-200 module
Alfa Laval FALCON modules are automated modular
systems, especially designed for the oil & gas industry for
the purification of liquid fuel oils. The fuel cleaning process
is designed to overcome the harmful effects of fuel oil
contaminants, primarily water, water soluble salts, and
solid particles.
Keeping fuel oils clean
Reliable engine/gas turbine performance and prolonged
engine/gas turbine lifetime require clean fuel oils.
Module
Fig. 1. Throughput capacities for Distillate No. 2, 30 oC
separation temperature. Capacity reduction factors may
be applied for other fuel grades.
Based on the centrifugal separator, Alfa Laval fuel oil
treatment systems are designed to protect your engine
and/or gas turbine equipment. They have proven their
efficiency and reliability in engine rooms worldwide for
decades. Installed between the bunker tank and the day
tank, Alfa Laval fuel oil separators protect diesel engines
and gas turbines by removing water, water soluble salts,
and solid particles from the fuel.
For heavier fuel and crude oils, Alfa Laval supplies a wide
range of self-cleaning purifier systems. These are available
as separate modules and include pre-heater, starter and
control panel.
Features and benefits
• Simple, compact and robust design
• Highest separation efficiency in removing solids and water
• No pre-filtration necessary
• Environmentally friendly sludge disposal (no cartridges)
• Automatic, unattended operation
• Easy maintenance
• Low operating cost
• Proven reliability and long lifespan
• Reliable process for maximum performance
Process description
The FALCON module will pump untreated fuel oil with a feed
pump via a suction strainer to the separator. The centrifugal
separator is the heart of the cleaning unit and provides a
reliable and consistent method for the removal of solids and
water simultaneously from fuel oils.
Fig. 2. Centrifugal separator - the heart of the cleaning unit
Untreated fuel oil is fed continuously through the separator,
where any water and solids are separated from the fuel oil
by the action of centrifugal force.
Separation takes place in a rotating bowl. When the water
seal has been established, the feed is introduced to the bowl
inlet. The inlet is equipped with circular discs, the Optiflow
inlet, which accelerates the feed before it enters the bowl
disc stack.
Fig. 3. Optiflow. Disc Inlet Smooth acceleration. This feature is
included in the FALCON 25, 40 and 50 units.
The oil is forced towards the centre of the bowl through the
disc stack. A built-in paring disc pump discharges cleaned oil
continuously.
Separated water rises along the outside of the disc stack and
is continuously discharged by a paring disc (FALCON 12 - 50)
in the water outlet. Separated sludge and solid particles
accumulate at the periphery of the bowl and are discharged
periodically before they build-up to a point where they would
interfere with the separation process.
1
2 3
1. Oil inlet
2. Clean oil outlet
3. Effluent water outlet
4. Operating water
5. Automatic sludge discharge
Fig. 4. Automatic discharging centrifugal separator bowl
The discharge cycle is initiated at the control panel by either
push button or automatically by the electronic program control
system on completion of a set time cycle.
Water and sludge removed by the centrifugal separators are
collected in the separator sludge tank and are pumped to the
customer´s waste treatment system by a pneumatic sludge
pump controlled by a level switch.
The fuel oil cleaning unit is controlled, monitored, and super-
vised from a centralized control console. A state-of-the-art
PLC-based control panel provides monitoring and control
functions necessary for the operation of the system.
Alfa Laval FALCON fuel oil treatment modules can be
optimized for various fuel qualities by adjusting the process
parameters. They can be used top side or hull side offshore
as well as for onshore installations. The FALCON series is
optimized for use offshore on-board oil and gas drilling rigs,
production platforms, FPSOs, FSOs, FPUs, and onshore on
drilling sites and refineries.
Basic design includes
• Feed pump with electric motor
• Self-cleaning centrifugal separator with electric motor
• Control panel with local operator device
• Atmospheric sludge tank complete with sludge pump
• Instrumentation with minimum IP 65 ingress protection
• Instrument air distribution system
• Wired and piped to skid limit
• Module base frame with drip pan, lifting lugs and earthing
• Suitable offshore painting
• Tagging and marking
• Factory Acceptance Test (FAT)
• Documentation
Engineered modules

Fig. 5 and Fig. 6. FALCON 25-200 module in explosion proof execution for a central processing platform.

Optional design, e.g.

• Installation in classified area
• Purge design
• Module for parallel operation or stand-by capacity
• Wash water system
• Fuel oil preheater
• Water monitor in purified oil outlet
• Piping and components in different stainless steel qualities
• Pumps according to API 610 or 676
• Fully-enclosed containerized systems
• Remote monitoring and operation via various bus systems
• Redundant PLC and controls
• Welding according to European or US standards
• 3rd party certification according to various classification Fig. 7 and Fig. 8.
societies FALCON 25-200 module
• Project related tests, certificates and inspections with two control panels and
separate pump module for
• Individual oil & gas documentation and drawings
an FPSO.

World wide service

• Experienced service engineers for supervision of erection,
start-up, commissioning, trial run
• Factory, classroom and on site training

Fig. 9. FALCON 12-200 module for an FPSO. Fig. 10 and Fig. 11. FALCON 25-200 Fig. 12. Typical 3D drawing of a
module containerized for arctic conditions. FALCON 6-100 module.
Fig. 13 and Fig. 14. Two FALCON 50-200 modules for a refinery.

Technical data and utilities consumption

Separator type FALCON 6 FALCON 12 FALCON 25 FALCON 40 FALCON 50
Main supply voltage 3-phase 400 / 440 / 480 V ± 10 % short, ± 5 % normal
Control voltage 24 V DC / 230 V AC / 110 V AC
Frequency 50 or 60 Hz ± 5 % short, ± 2 % normal
Water supply pressure 300 to 600 kPa
Oil inlet pressure Flooded suction
Oil outlet pressure, max. 200 kPa 400 kPa 350 kPa 400 kPa 350 kPa
Instrument air pressure 500 kPa to 750 kPa
Sludge outlet pressure, max 300 kPa at 500 kPa air pressure
Ingress protection IP 54 / IP 55 / IP 56
Electric power consumption
during start up 10.3 kW 14.0 kW 19.5 kW 28.0 kW 28.5 kW
Water consumption (per discharge) 20 litres 24 litres 40 litres 40 litres 40 litres
Air consumption (per discharge) Approximately 1 Nm3, max. flow 150 Nl/min.
The above data refers to standard specifications and typical operation conditions for the single unit option.

Technical specifications (standard unit without optional equipment)

Separator type FALCON 6 FALCON 12 FALCON 25 FALCON 40 FALCON 50
Length (L) mm / inch 2734 / 108
Double unit 2x100 % Single unit 1x100 %

Width (W) mm / inch 1907 / 75

Height (H) mm / inch 2140 / 85
Dry weight kg / lbs 2340 / 5159 2629 / 5790 3352 / 7383 3557 / 7835 3590 / 7915
Operating weight kg / lbs 2780 / 6129 3049 / 6716 3772 / 8308 3977 / 8760 4030 / 8885
Length (L) mm / inch 4815 / 190
Width (W) mm / inch 1907 / 75
Height (H) mm / inch 2140 / 85
Dry weight kg / lbs 3980 / 8774 4547 / 10015 5993 / 13200 6403 / 14103 6460 / 14242
Operating weight kg / lbs 4860 / 10714 5387 / 11866 6833 / 15051 7243 / 15954 7340 / 16182
 MAB 206
Solids-retaining Centrifugal Separator

Efficiant oil cleaning

Clean oil is crucial for the safe, reliable and economical
running of virtually all kinds of equipment that uses oils
for either fuel, lubrication or in hydraulic systems. Clean
oil reduces wear and corrosion on all equipment installed
downstream, thus helping avoid breakdowns and cutting back
on downtime throughout a plant or installation.

The impact of contaminants in oil

Contaminants in lubricating and hydraulic oils have serious
effects on system performance, operating costs and
durability.

For example, the presence of solid particles:

• abrades metal surfaces
• increases friction
• clogs filters

Similarly, if water is present in the oil, this:

• causes corrosion MAB 206 complete with motor
• reacts with additives
• forms oil/water emulsions
• causes significant deterioration in the performance of Features and benifits
the oil. Compact and robust design with the following benefits:
• eliminates or reduces corrosion by removing any • Simple installation, operation and maintenance
waterpresent in the oil • Internal paring disc for discharge of clean oil
• Large sludge space
• Sludge basket for easy removal of sludge
Standard equipment • Flexibility: the bowl may be used either as purifier or
The separator is working either with two or three phases and clarifier
could easaly be changed between the two diffrent versions • Extremely reliable, ensuring long service life eliminates
clarifier and purifier. or reduces corrosion by removing any
waterpresent in the oil
Dimensions Clarifier
1. Oil inlet
2. Clean oil outlet
3. Sludge

Fig 2 MAB bowl arranged as a clarifier for

separating oils containing sludge and a very
small quantity of water.

Purifier
1. Oil inlet
1055 mm (3 ft 5 17/32 inch) 2. Clean oil outlet
3. Sludge
4. Oil/water
interface
1430 mm (4 ft 8 19/64 inch) 5. Water outlet

Fig 3 MAB bowl arranged as a purifier for

separating oils containing sludge and an
appreciable quantity of water.

Technical specifications
Max. throughput capacity 10.6 m3/h1)
Sludge and water space 3.4 l
Feed temperature range 0 - 100 °C
Installed motor power 5.5 / 12 kW 2)
Sound pressure 75 dB(A)3)
1)
Actual capacity depends on composition of feed and separation demands.
2)
Without built-on pump 5.5 kW
With built-on pump 12 kW
1810 mm (5 ft 11 17/64 inch) 3)
According to ISO 3744 or 3746

Shipping data (approximate) Utilities consumption

Net weight 420 kg (926 lbs) Electric power 3.3 – 8 kW4)
Gross weight 525 kg (1 157 lbs)
4)
Actual consumption depends on throughput capacity, feed characteristics.

Volume 2.1 m 3
 FESX 712B
Medium-sized nozzle centrifuge

Alfa Laval separator centrifuges for the distillery and chemical

industries are available in many different sizes and configura-
tions, each one designed and adapted for dealing with the
widely varying separation tasks required. The FESX 712B-
35CY is a medium-sized nozzle centrifuge optimised for large
feed and solids flow rates and low power consumption.
It is ATEX approved for zone 2.

Performance
The FESX 712B is ideal for separation of yeast after
fermentation in distilleries. Other applications can be found in
the starch industry, in the chemical and allied industries, and
in other fermentation industries. In general, the FESX 712B will
separate out solids with particle sizes down to 0.5 μm. In all
cases, the solids must be heavier than the liquid.

Standard design
Separation takes place in the bowl, which is placed on a
vertical spindle. An electric foot motor drives the spindle via
a worm and a worm wheel. It is placed together with the
centrifuge on a common foundation plate that is bolted to the
FESX 712B complete with motor
floor. Two types of ATEX-approved explosion-proof motors
are available: a standard motor for variable frequency drive or
a control-torque motor. All metallic parts that come in contact
with the process liquid are made of high-grade stainless steel.
Via a power recovery ring, the separated liquid is leaving the
centrifuge under gravity via a collecting cover. To recover
energy from the discharged nozzle flow, the 12 nozzles are
placed in the bowl periphery at a narrow angle from the
tangent. The nozzles are made of erosion resistant material, Basic equipment
suitable for abrasive solids. Liquid-wetted gaskets are made Centrifuge with motor, set of tools, speed sensor, vibration
of nitrile rubber. The inlet is equipped with a screw coupling. dampening feet, foundation plate and standard set of spares.
The two outlets are equipped for hose connections.
Options
Special features • Standard electric motor suitable for variable frequency drive.
A ring with vanes is fitted to the top of the bowl at the outlet A control torque motor is also available.
of the separated liquid. The vanes re-direct the outflowing liq- • A cover interlocking kit making it impossible to start the
uid so that part of the kinetic energy of the liquid is recovered, centrifuge unless the cover is properly mounted.
decreasing the power consumption of the machine. • Vibration monitor.
 1
Operating principles
4 4
The feed containing the liquid and the solids is introduced to
the rotating centrifuge bowl from the top via a stationary inlet
pipe (1), and is accelerated in a distributor (2) before entering
2
the disc stack (3). Separation takes place between the discs. 3
The light phase moves through the disc stack towards the
centre of the bowl, and is discharged via a power ring (4). In
the case of a classification duty, the light phase contains the
fine particles.
The heavy solid particles are collected at the bowl periphery
and continuously discharged through the nozzles (5). 5

ATEX design codes Typical bowl drawing for a nozzle centrifuge. Drawing details do not
necessarily correspond to the centrifuge described.
EX II 3 G T4 X for zone 2 Electrically protected
Technical specifications
Utilities consumption
Throughput capacity max. 130 m3/h (570 US gpm)
Electric power max. 55 kW
Nozzle flow max. 36 m3/h (160 US gpm)
Safety water 12–40 m3/h 1)
Bowl speed 4,800 rpm
1)
The bowl should be filled at start, stop and normal operation. In case process
liquid is not available. safety water should be used. The above figures refer to Bowl volume 31 l (8 US gal)
nozzle size from 1.6 to 3.0 mm and max. bowl speed. The safety water fed Motor power installed 55 kW (75 HP)
to the separator should always exceed the nozzle flow by 10%.
1)
Actual capacity depends on particle sizes, densities, viscosity, nozzle flow,
Material data and required degree of separation. The throughput capacity will gradually
decrease when the nozzle flow rate is increasing above 22 m3/h.
Bowl body s.s. 1.4462 UNS 31803
Bowl hood, lock ring and distributor s.s. 1.4462 UNS 31803 Shipping data (approximate)
Solids cover and frame hood s.s. 1.4301 UNS S 30400 Separator incl. bowl and 55 kW motor 2,100 kg (4,600 lbs)
In and outlet parts s.s.1.4401 UNS 31600 Bowl 320 kg (700 lbs)
Frame bottom part Cast iron Gross weight 2,700 kg (5,900 lbs)
Gaskets and O-rings Nitrile rubber Volume 7 m3 (250 cuft)

Dimensions
Min. 2000 mm (6 ft 6 3/4 inch)
1855 mm (6 ft 1 1/8 inch)

1634 mm (5 ft 4 3/8 inch) 1383 mm (4 ft 6 1/2 inch)

 FOCUS for gas turbine protection
Fuel oil cleaning unit solutions
FOCUS 18 - 200 (duplex unit)
Alfa Laval Fuel Oil Cleaning Unit Solutions (FOCUS) are auto-
mated modular systems for the purification of liquid fuel oils.
The fuel cleaning process is designed to overcome the harm-
ful effects of fuel oil contaminants, primarily the trace metals
sodium and potassium, as well as water and solid particles.
The fuel cleaning modular solution extends to suit all capacity
requirements.
Module
Fig. 1 Throughput capacities for Distillate No. 2, 30°C
separation temperature. Capacity reduction
factors may be applied for other fuel grades.
Application
High temperature corrosion, ash deposition and the clogging
and erosion of fuel systems are costly operating problems
attributed to fuel contaminants.
Liquid fuels vary substantially in physical properties and level
of contaminants, but with correct treatment a wide range of
liquid fuels can be used effectively in any modern gas turbine
power plant.
Features and Benefits
• Enable full compliance with current standards of fuel quality
at the turbine inlet
• Constant efficiency and highest separation efficiency of
water and solids ensured
• Proven, reliable operation
• No pre-filtration necessary
• Environmentally friendly sludge disposal (no filter cartridges)
• Automatic, unattended operation
• Comparatively low operating cost
• Simple, compact and robust design
Process description
The FOCUS module will pump untreated fuel oil with centrifu-
gal pumps via suction strainers to the separators. The
centrifugal separator is the heart of the cleaning unit and
provides a reliable and consistent method for the removal
of solids and water simultaneously from fuel oils.
Fig. 2 GT Separator – the heart of the cleaning unit
Untreated fuel oil is fed continuously through the separator,
where any water and solids are separated from the fuel oil by
the action of centrifugal force.
Separation takes place in a rotating bowl. When the water
seal has been established, the feed is introduced to the bowl
inlet. The inlet is equipped with circular discs, the Optiflow
inlet, which accelerates the feed before it enters the bowl disc
stack.
Fig. 3 Optiflow Disc Inlet Smooth acceleration. This feature
is included in the FOCUS 25, 40 and 50 units.
The oil is forced towards the centre of the bowl through the
disc stack. A built-in paring disc pump discharges cleaned oil
continuously.
Separated water rises along the outside of the disc stack and
is continuously discharged by a paring disc in the water
outlet. Separated sludge and solid particles accumulate at
the periphery of the bowl and are discharged periodically
before they build-up to a point where they would interfere
with the separation process.
1 1. Oil inlet
2. Clean oil outlet
2 3
3. Effluent water outlet
4. Operating water
5. Automatic sludge discharge
5
4
Fig. 4 Automatic discharging centrifuge bowl
The discharge cycle is initiated at the control panel by either
pushbutton or automatically by the electronic program control
system on completion of a set time cycle.
Water and sludge removed by the centrifugal separators
collect in the centrifuge sludge tank and are pumped to the
customer’s waste treatment system by a pneumatic sludge
pump controlled by level switches.
An oil and water monitor in the purified fuel oil discharge line
checks the quality of the purified oil leaving the centrifugal
separators. The system is specifically designed for accurate
determination of the amount of water in the oil stream.
During process alarm conditions, the divert valve switches the
flow of the purified oil away from the day tank to the raw fuel
storage tank.
The fuel oil cleaning unit is controlled, monitored, and super-
vised from a centralized control console. A state-of-the-art
PLC-based control panel provide monitoring and control
functions necessary for operation of the system.
The fuel oil treatment plant
As an important component in your fuel oil treatment plant, specific fuel oil purification requirements, your cleaning unit will
the cleaning unit prepares the fuel prior to being forwarded to contribute to a longer turbine service life and to a reduction in
the gas turbine. By ensuring consistent compliance with operating costs through less maintenance and downtime.

Fig. 5 The fuel oil treatment process

Optional equipment
• Ex-proof execution of unit
• Junction box for remote mounting of control panel
• Remote system start / stop
• Remote mounting of feed pump
• Water washing system
• Demulsifier dosing system
• Oil feed preheater
• Water monitor in purified oil outlet
• Containerized solution

Above options may apply due to fuel oil specification or user preference.

Technical data and utilities consumption

Unit type FOCUS 12 FOCUS 18 FOCUS 25 FOCUS 40 FOCUS 50
Main supply voltage 3-phase 400/ 440 / 480 V ± 10 %
Control voltage 24 V DC / 230 V AC
Frequency 50 or 60 Hz ± 5 %
Water supply pressure 200 to 600 kPa
Oil inlet pressure Flooded suction
Oil outlet pressure, max. 350 kPa 250 kPa 350 kPa 400 kPa 400 kPa
Instrument air pressure 500 kPa to 750 kPa
Sludge outlet pressure, max. 300 kPa at 500 kPa air pressure
Enclosure class, min. IP 54
Electric power consumption 14.0 KW 15.4 KW 19.5 KW 28.0 KW 28.5 KW
Water consumption (per discharge) 24 litres 40 litres 40 litres 40 litres 40 litres
Air consumption (per discharge) Approximately 1 Nm3, max. flow 150 Nl/min.

The above data refers to base standard specifications and typical running conditions for the single unit option.
Dimensions

L W L

Shipping data (standard unit without optional equipment)

Separator type FOCUS 12 FOCUS 18 FOCUS 25 FOCUS 40 FOCUS 50
Length (L) mm 2734
Single unit (100)

Width (W) mm 1907

Height (H) mm 2140
Dry weight kg 2629 3177 3352 3557 3660
Operating weight kg 3049 3597 3772 3977 4180
Length (L) mm 4815
Duplex unit (200)

and standby
100% duty

Width (W) mm 1907

Height (H) mm 2140
Dry weight kg 4547 5643 5993 6403 6610
Operating weight kg 5387 6483 6833 7243 7610
 FEQX 520S - Large capacity nozzle centrifuge
For yeast and distillery applications with solids recirculation system

Alfa Laval separator centrifuges for the yeast and distillery

industries are available in many different sizes and configura-
tions, each one designed and adapted for dealing with the
widely varying separation tasks required. The FEQX 520S-
31CG is the largest centrifuge with peripheral nozzles for
these industries.

Applications
The FEQX 520S is specifically designed for separation of dis-
tiller’s, and fodder yeast as well as other fermentation broths.
Separation of particles with sizes down to 0.5 µm is possible.

Typical proceecing capacitys

Conventional fermentation of molasses/sugar w. recycle 180 m3/h.
High conc. fermentation of molasses/sugar w. recycle 120 m3/h
Spent sulphite liquor fermentation 130 m3/h
Fodder yeast at 5% DM in the feed 90 m3/h

Standard design
Separation takes place in the bowl, which is placed on a
vertical spindle. An electric motor mounted vertically drives
the spindle near the bottom via a flat belt. Two motors are
available: a standard motor for variable frequency drive or a
control-torque motor. All metallic parts that come in contact
with the process liquid are made of high-grade stainless steel.
The 18 nozzles can be reached from the outside via a hatch
in the frame hood, which enables technicians to replace them
easily and rapidly without dismantling the frame. The nozzles
are made of tungsten carbide, suitable for abrasive solids.
The inlet and outlet device is equipped with flanges. The bowl
casing has connections for flushing above and below the
bowl.
Special features
The FEQX 520S is equipped with a solids recirculation
system, which constitutes a unique means of controlling the
separation process. Recirculation makes it possible to use a
larger nozzle size and to meet fluctuations in the solids flow.
Circulating oil ensures that the bearings are lubricated. An
external pump maintains the necessary pressure.
Basic equipment
Centrifuge with motor, set of tools, speed and vibration sen-
sors, oil pressure switch, temperature sensors for the main
spindle bearing and the motor winding, vibration dampening
feet, foundation plate and standard set of spares.
Fig. 1 FEQX 520S complete with motor
Options
Control-torque motors of four different power ratings are avail-
able. Frequency drive is also possible. The bowl is available
in two versions, with or without erosion protection. Liquid-
wetted gaskets are made of nitrile rubber or food grade EPDM
rubber. The centrifuge bowl is available with four different disc
spacings. The connections are designed with either DIN or
ANSI flanges.
Optional extras
The FEQX 520S can be fitted with a nozzle monitor. This
consists of a microphone, which is hit by the jet from each
individual nozzle. The signal is then transmitted to a box,
which displays the result. The monitor shows whether the
nozzles are clogged or worn out, thus enabling safe operation
and high availability. A cover interlocking kit makes it impossi-
ble to start the centrifuge unless it is properly assembled. The
FEQX 520S can be delivered as a complete system, including
valve modules for process liquid and wash water, starter and
control system. A conversion kit for rebuilding into FESX 520S
is available.
 7
1 1
Operating principles 4
The feed containing the liquid and the solids is introduced to
2
the rotating centrifuge bowl (fig. 2) from the top via a station-
ary inlet pipe (1), and is accelerated in a distributor (2) before
3
entering the disc stack (3). Separation takes place between
the discs. The light phase moves through the disc stack
towards the centre of the bowl, and is pumped out under 6
pressure by means of a built-in paring disc (4). The yeast is
collected at the bowl periphery and continuously discharged
5
through the nozzles (5). Filler pieces (6) prevent build-up of
the solids between the nozzles. The nozzle flow is collected in
a cover around the bowl and further discharged into a pump.
Part of the effluent from the pump can then be recirculated
back to the nozzles through a pipe (7), a separate recircula- 9
8
tion chamber (8), and recirculation tubes (9).
Fig. 2 Typical bowl drawing for a nozzle centrifuge with recircula-
tion of solids. Details illustrated do not necessarily correspond to the
centrifuge described.

Utilities consumption Technical specification

Electric power max. 170 kW 1) Throughput capacity max. 250 m3/h1)
Safety water 23-55 m3/h 2) Light liquid flow max. 200 m3/h
Flushing water 60/460 l/h 3) Nozzle flow max. 100 m3/h
1)
At max process flow rate 120 m /h, nozzle flow rate 40 m /h, and recircula-
3 3
Bowl volume 120 l
tion rate 20 m3/h. Power consumption increases with the flow rate
2)
The bowl should be filled at start, stop and normal operation. In case process Bowl speed 3750 rpm
liquid is not available, safety water should be used. The above figures refer to
Motor speed, synchr. 50/60 1500/1800 rpm
nozzle sizes from 1.6 to 2.5 mm and max, bowl speed. The safety water feed
to separator should always exceed the nozzle flow by 10%. Motor power installed 135/160/200 kW
3)
Above/below bowl. Intermittent flow.
Centrifugal force inside bowl max. 6480 g
Shipping data (approximate) Starting time 5-8 mins
Centrifuge incl. bowl and motor 4570 kg Stopping time without brake 80 mins
Bowl weight 1050 kg Feed temperature range 0 - 100 oC
Gross weight 4900 kg Feed inlet pressure at inlet flange 100 kPa 2)
Volume 8 m3 Outlet pressure at outlet flange max. 500 kPa 3)
Sound pressure 89 dB(A) 4)
Dimensions 1)
Actual capacity depends on particle sizes, densities, viscosity and require
degree of separation.
2)
At max. process flow rate 180 m3/h. Inlet pressure increases with the flow
rate.
3)
At outlet flow rate 80 m3/h. Max. pressure decreases with flow rate.
4)
According to ISO 3744.
3000 mm min.

Material data
Bowl body s.s. 1.4501 UNS S32760
Bowl hood, lock ring and distributor s.s. 1.4462 UNS S31803
Solids cover and frame hood s.s. 1.4401 UNS 316 00
In and outlet parts s.s. 1.4401 UNS 316 00
Frame bottom part Cast grey iron
1450 mm 2300 mm Gaskets and O-rings Nitrile rubber or food grade EPDM 1)
1)
In accordance with FDA 21 CFR 177.260
 MBPX 810H
Separation system for fermentation and biotech industries

Applications
The MBPX 810H fully hermetic separation system is
used for removing suspended solids with particle sizes of
approximately 0.5 to 500 µm from a liquid having a lower
density than the solids. The solids content is usually in the
range of 0.1-20% by volume.
The main applications are bacteria, rDNA products,
enzymes, cell cultures and vaccines. It is also suitable for
industrial fermentation processes where microbial cells
are used for production of acids, chemicals, fuels, etc.
Applications that require low oxygen pick-up can also take
advantage of the hermetic features offered by the MBPX
810H separator.

Design features
The MBPX 810H separator is equipped with the following
features
• Fully hermetic design for minimal shear stress, absence
of oxygen, low power consumption and low noise level.
• Adjustable discharge volume ensuring discharge of
solids with high dry matter content, thus minimising
product losses or down-stream processing costs.
• High separation capacity due to the bowl geometry.
• Designed for easy cleaning-in-place (CIP).
• All product wetted polymers and seal rings compliant
with FDA regulations or USP Class IV regulations.
• FDA compliant materials in the mechanical seals.
• Variable speed to facilitate performance optimization.
• A cooling system with a cooling jacket for the bowl
enclosure including the solids collecting receptacle,
and a cooling coil for the lubrication oil bath.
• Anchoring feet and vibration dampers.
• All liquid wetted parts are in high grade stainless steel.
• Monitoring kit with sensors for bowl, speed, vibrations
and operating water pressure. As option, a cover switch
for preventing the motor from being started unless the
separator top part has been properly mounted.
• Choice of large or small disc stack to accommodate
low or high solids loading.
• Enhanced surface finish to less than 0.8 µm Ra for
product contact parts, as an option.
Complete system
The MBPX 810H separation system is flexible and designed
to meet industry standards.
• The separator is mounted on a fixed base frame with
process piping for service liquids and process liquids
entering and leaving the separator.
• Clamp connections for improved hygiene.
• Control system with a PLC and HMI, suitable for
connectivity (Profibus or Ethernet) with a supervising
control system.
• Automatic CIP possibilities.
• Automatic flow control with magnetic flow meter and
flow regulating valve.
• Back-pressure control.
• Optional - turbidity monitoring, replacement buffer liquid
addition, solids receiving unit, mass flow meter (replacing
magnetic flow meter) and temperature sensor on
supernatant outlet provide enhanced installation flexibility
to customer.
• Enhanced documentation supporting cGMP qualification
is available and FAT is performed before shipping.
Operating principles
The feed is introduced to the rotating centrifuge bowl via
a hollow spindle (1) and is accelerated in the distributor (2)
before entering the disc stack (3). It is between the discs
that the separation takes place.

The liquid phase moves towards the centre of the bowl,

from where it is pumped out under pressure by means of
a built-in pump (4). The heavier solids phase is collected
in the periphery of the bowl and is discharged at preset
intervals through a cyclone.

The solids discharge is achieved by a hydraulic system

below the separator space of the bowl. When at present
intervals, the sliding bowl bottom (5) is forced to drop Typical bowl drawing for fully hermetic solids-ejecting centrifuge in
timer-triggered clarifier execution. Drawing details do not necessarily
down, solids ports (6) are opened for the solids to be
correspond to the centrifuge described.
discharged.

Utilities for MBPX 810H separation system Technical specification, MBPX 810H separation system

Electric power consumption, max. 17 kW 1) Max throughput capacity 15 m3/h 1)

Flushing & Operating water; Max solids handling capacity 300 or 540 l/h 2)
max. momentary flow 3 000 l/h Feed temperature range 0 - 100 oC
Consumption Up to abt. 200 l/h 2) Feed inlet pressure required, max. 300 kPa 3)
Cooling water, Liquid outlet pressure available upto 520 kPa 4)
recommended flow 120 - 150 l/h Installed motor power 18.5 - 25 kW
Seal cooling water 60 - 120 l/h Sound pressure 80 dB(A) 5)
1) At a feed rate of 10 m3/h. Actual consumption depends on feed rate, feed 1) Actual throughput capacity depends on amount and type of solids in the
characteristics and applied back-pressure on liquid outlet. feed, viscosity and required degree of clarification.
2) Consumption is very dependent on selected flushing regime & discharging 2) Wet solids.

frequency. 3) Valid for water at throughput capacity 5 m3/h, and at max. back-pressure

on liquid outlet.
4) Valid for water throughput capacity 5 m3/h.
Shipping data (approximate) 5) According to EN ISO 4871.

Complete system with bowl and motor. Packed on pallet or

in case
Net weight 2 300 kg
Gross weight pallet 2 400 kg case 2 800 kg
Volume pallet 8 m3 case 10.5 m3

2005 mm

2450 mm

1305 mm
 MAB
Solids-retaining centrifugal separator

Application
Purification or clarification of mineral oils used in marine
installations and power stations (fuel and lubricat­ing oils).

Working principle
Separation takes place in a solids-retaining bowl that can be
arranged for either clarification or puri­fication. In both cases,
the contaminated oil is fed into the separator through the
centre, and it is sepa­rated by centrifugal force into its various
phases, the heaviest phase (sludge and water) being forced
outwards to the periphery of the bowl. The accumulation of
sludge is periodically re­moved from the bowl by hand.

Installation
The oil is pumped, heated, and separated as shown in the
figure. A liquid seal in the sepa­rator­ bowl prevents the oil from
escap­ing through the water outlet. If this seal is broken, an
alarm de­vice is activated. With unmanned engine rooms, the
signals are transmitted to a remote control unit. When the
seal is broken, the three-way valve shuts off the oil feed and Separator model MAB 103B complete with feed/dis­charge pump
the oil is recirculated until the fault is corrected. and fittings for connection to a preheater.

A. Oil feed to pump E

B. Oil to heater G
C. Oil to separator 10
D. Oil from separator outlet
E. Liquid-seal supply 9
F. Water outlet 12
G. Air supply for
three-way valve
1
1. MAB separator 5
2. Oil strainer
3. Feed/discharge pump A
11
4. Plate heat exchanger
5. Three-way valve C
2
6. Pressure switch
7. Pressure gauge 13
8. Regulating valve
3 D
9. Liquid-seal alarm cabinet 4
10. Air reducing valve 8
B 7
11. Check valve 6
12. Shut-off valve F
13. Regulating valve

Schematic installation layout of MAB separator with plate-type oil heater.

1. Oil inlet 1 1. Oil inlet

www.fotoskrift.se
1
2. Clean oil outlet 2. Clean oil outlet
3. Sludge 3. Sludge
2 2 4. Oil/water 2 2
interface 5 5
5. Water outlet

4 4

3 3 3 3

MAB bowl arranged as a clarifier for separating oils containing MAB bowl arranged as a purifier for separating oils containing
sludge and a very small quantity of water. sludge and an appreciable quantity of water.

Standard design
Solids-retaining separator comprising
a frame con­taining in its lower part a
horizontal drive shaft with friction clutch
and brake, worm gear and a vertical
bowl spindle. The worm gear is placed
in an oil bath.
The bowl is fixed on the top of the
spindle inside the space formed by the
upper part of the frame and the frame
hood which also carries the feed and
dis­charge systems. The frame hood is
hinged to facilitate easy access for
cleaning the bowl which is of the solid-
wall disc type.
Basic equipment
• Dirty oil inlet device.
• Clean oil outlet device with sight glass.
• Water outlet spout.
• Liquid seal water inlet.
• Set of gravity discs.
• Clarifier parts comprising discharge
collar, top disc without neck, and
bottom disc without holes.
• Revolution indicator.
• Set of resilient mountings.
• Set of Standard Spare Parts.
• Built-on gear type pump
(combined feed/discharge pump).
Extra equipment
• Electric motor.
• Starter.
• Set of tools.
• Set of recommended additional
spares for long-time service.
• Flexible connections.
• Preheater.
• Alarm device for broken liquid seal.
Technical documentation
Complete information and documen­
tation ac­company each separator
delivery­. The Instruction Book provides
separator operators with detailed
instructions and advice for obtaining
optimal separation.
The Maintenance and Repair Manual
describes sepa­rator dismantling and
reassembly. The Spare Parts Catalogue
facilitates the ordering of spare parts.
Service
Alfa Laval is a worldwide corporation
with its head office in Sweden, and affil-
iated companies and representatives in
about 130 countries. Spares and ser-
vice for all Alfa Laval process equip-
ment are provided through the organi-
zation of the Alfa Laval Group and its
representatives.

Throughput capacity
Blue bar indicates range from mini-
MAB 104 mum economical throughput on
detergent type lubricating oil to
MAB 103
maximum recommended through-
put on distillate (1.5–5.5 cSt/40°C).

0 500 1 000 1 500 2 000 l/h

 MBPX 810
Medium-sized solids-ejecting centrifuge for the fermentation & biotech industries

The MBPX 810SGV-34CGL is a medium-sized unit in the

range of centrifuges specially built for microbiological applica-
tions. The separation duties met with often require very high
bowl speeds for an optimal performance in separation of solid
particles with very small diameters.

Applications
The MBPX 810 is used for removing suspended solids with
particle sizes of approx 0,5 to 500 µm from a liquid having
lower density than the solids. The solids content is usually in
the range of 0,1 to 20% by volume. The main applications are
bacteria separations, rDNA products, enzymes, cell cultures
and vaccines. The maximum process capacity of the machine
is 10 m3/h

Features
The MBPX 810 centrifuge has a timer-triggered partial dis-
charge system, meaning that only part of the bowl content is
emptied during discharge. The volume of the discharge can
be varied and takes place at full speed without any interrup-
tion of the feed. The bowl is mounted on a vertical spindle, MBPX 810
driven by the horizontally mounted motor, via a worm gear.
The flanged standard motor has a fixed coupling and is suit-
able for variable frequency drive. The drive system is splash-
lubricated without any need for an external lubrication circuit.
The built-in paring disc for the separated liquid eliminates the vibration dampers. The tools for assembly and disassembly of
need for an external pump. It comes in two sizes for different the bowl are made of stainless steel.
flow ranges. The machine is equipped with nozzles for flush-
ing above and below the bowl and in the sediment outlet. Options
Two different disc stacks for different solids space volumes
Standard design are available. The centrifuge can be supplied as a complete
All liquid-wetted parts are made of high-grade stainless steel system with the centrifuge mounted on a fixed base frame.
and liquid-wetted gaskets in FDA approved EPDM rubber. On this frame is included process piping for liquids entering
The machine is equipped with sensors monitoring vibration and leaving the centrifuge and for service media. Typically an
level and bowl speed. A cover switch prevents the start of optional pump removes the solids phase. The built-in electri-
the motor unless the machine top part has been properly cal system includes starter for variable frequency drive, a PLC
mounted. The centrifuge is equipped with anchoring feet and unit and a pneumatic unit.
 1
4

Operating principles
The feed is introduced into the rotating centrifuge bowl via a
2
stationary inlet pipe (1) and is accelerated in the distributor (2) 3
before entering the disc stack (3). It is between the discs that
the separation takes place. The liquid phase moves towards
the center of the bowl, from where it is pumped out under
pressure by means of a built-in paring disc (4).
The heavier solids phase is collected in the periphery of the 6
bowl and is discharged at preset intervals through a cyclone.
The solids discharge is achieved by a hydraulic system below
the separation space in the bowl. When at pre-set intervals,
the sliding bowl bottom (5) is forced to drop down, solids
5
ports (6) are opened for the solids to be discharged.

Typical bowl drawing for a solids ejecting centrifuge. Drawing details

do not necessarily correspond to the centrifuge described.

Utilities consumption Technical specifications

Power consumption 17 kW @ 10 m3/h (33 hp @ 110 US gpm) Throughput capacity max. 10 m3/h (44 US gpm)
Water consumption per discharge 1 l/h (0.26 US gallon) Solids handling capacity max. 360/540 l/h
Required discharge water pressure max. 50 kPa (7 psi) Feed temperature range 0–100 oC (32–212 oF)
Jacket cooling water consumption 150 l/h Bowl speed 7,488 rpm
Bowl volume 15 l
Connections
Solids space volume 6,8/9,4 l
Product inlet, outlet DN 50 acc. to DIN 11851
Motor speed, synchronous 60 Hz 1,800 rpm
Solids cyclone pipe Clamp NW 63,5 acc. to ISO 2037
Motor power installed 22/25 kW (30/33 hp)
Shipping data (approximate) Starting time, min/max 8–10 min
Centrifuge incl. bowl and motor 1,385 kg (3,060 lbs) Stopping time without brake (average) 45 min
Bowl 300 kg (665 lbs) Feed pressure required 0–50 kPa (0–7 psi)
Gross weight 2,000 kg (4,410 lbs) Outlet pressure available 600–800 kPa (80–110 psi)
Volume 4–5 m3 Sound pressure 79 dB (A)1)
Overhead hoist capacity 900 kg
1)
Dimensions In compliance with EN ISO 4871.

Material data
Bowl body EN 1.4418
Bowl hood and lock ring EN 1.4418
Distributor EN 1.4401 UNS 31600
Min. 2865 mm

Solids cover and frame hood EN 1.4401 UNS 31600

1709 mm

In & outlet parts EN 1.4401 UNS 31600

Frame bottom part Cast iron
Gaskets and O-rings EPDM rubber acc. to FDA 21 CFR
Bowl tools EN 1.4401 UNS 31600

1201 mm 1488 mm
 HEATPAC®
EHS-72 Electric Heating System

Designed for installation in marine oil systems, Alfa Laval

HEATPAC® EHS-72 is an automatic electric heating system
(EHS) that heats all the types of mineral oils in booster
and centrifugal separation systems in ship engine rooms.
­Compact and lightweight, it features specially designed heat-
ing ­elements that provide high-efficiency heat transfer and
gentle treatment. It also ­features instant-response electronic
­temperature control with an accuracy of ±1°C. This safe-
guards oil quality, thereby ­preventing quality degradation.

Application
HEATPAC EHS-72 automatically heats all the types of mineral
oils, particularly high-density, high-viscosity fuel oils, sensitive
lubricating oils and turbine oils, commonly used in booster
systems, prior to centrifugal separation.

Benefits
• Compact and lightweight
• Easy to install
• Gentle treatment
• No deterioration of heated oil
• Automatic start-and-forget operation

Standard configuration
• HEATPAC EHM Heater, standard design
The heater comprises rectangular die-cast aluminium
­heating elements mounted on a flange to form a compact
heating block, which is inserted in a pressure vessel made
of mild steel. A baffle inside the vessel divides the flow into
two passes. The oil inlet and outlet are located ­opposite
each other on the same level, enabling installation in
a series.

The terminal box housing at the top of the heater is

­separated from the hot pressure vessel to maintain a low
temperature in the box. The hot side of the pressure vessel
is adequately insulated with 25-mm mineral wool wrapped
in aluminium sheet.
• HEATPAC power unit
Housed in a robust cabinet feeds electric power to the
heater. It is regulated by an external controller, such
as the Alfa Laval EPC 60, which is connected to and
controls the Alfa Laval separation ­systems.

• Ancillary equipment including PT-100 temperature

sensor, high temperature sensor and safety valve.

Working principle
The fuel or lubricating oil is fed continuously to the
­HEATPAC heater. A signal from the PT-100 temperature
sensor at the oil outlet is transmitted to the Alfa Laval
EPC 60 controller, which regulates the amount of
­electric power to the heating elements. Heat is trans-
ferred to the oil through the corrugated aluminium
surface (shown right).

Overall incremental operation is automatically controlled

by the EPC 60 controller. The EPC 60 control unit and
power unit are specially designed thyristor modules,
which perform the incremental feeding of power and
prevent any interference with other shipboard electric
and electronic equipment. Working principle of the HEATPAC system.

A unique characteristic of the cast aluminium heating

elements is the rapid response to any load change.
This feature, in combination with the specially designed
­control system, ensures outstanding control per­
formance, independent from any fluctuations in flow
rate or oil temperature.

EPC 60 control unit

Power unit

OP1

P1

Safety valve
High
temperature
sensor Q1

Heater
Temperature
sensor

Pressure
gauge

Basic concept of the HEATPAC EHS system.

Standard safety equipment comprises a high temperature
sensor located in close proximity to the aluminium heating
element. The high temperature sensor cooperates with an
independent temperature guard in the control unit/power
unit to ensure protection from overheating. In addition, the
heater automatically turns off if the pump starter is turned
off. This feature ensures that the heater is fully protected
from overheating in the event of a systems operations
failure.

The Alfa Laval EPC 60 control unit and power unit are
­specially designed thyristor modules, which perform the EPC 60 control unit.
­incremental feeding of power and prevent any interference
with other shipboard electric and electronic equipment.
A unique characteristic of the cast aluminium ­heating
elements is the rapid response to any load change.
This feature, in combination with the specially designed
control system, ensures outstanding control performance,
independent from any fluctuations in flow rate or oil
­temperature.

Technical data
HEATPAC EHM Heater
Design pressure 1.5 MPa (15 bar)
Test pressure 2.25 MPa (22 bar)
Max. temperature 160°C (320°F)
Power supply 230, 400, 440, 480, 500, 690 VAC, 50/60 Hz
Control module
Control module internal voltage 24 V
Protection class IP 65
Max. ambient temperature 55°C (131°F)
External inputs 24 VAC potential-free contact
PT-100 three-wire measurement 4–20 mA
Installation Capable of being installed in any position
Power unit Four cabinet sizes are available
• Up to 24 kW
• 36 to 56 kW
• 65 to 72 kW
• 100 to 130 kW
Voltage All sizes are available for 230, 400, 440, 480, 500 and 690 VAC
Certifications
Marine ABS, BV, DNV, GL, LR, NK, RINA, RMRS
Alfa Laval EHM
Article number Capacity Dimensions (mm) Connections Weight
kW A B C mm inch kg
9016619-01 7/8 890 159 150 25 1 25
9016619-02 14/16 890 159 200 25 1 35
9016619-03 22/24 895 216 300 40 1.5 55
9016619-04 36/40 895 216 300 40 1.5 70
9016619-05 50/56 895 216 300 40 1.5 100
9016619-06 65/72 895 216 300 40 1.5 125
9016619-07 100/130 895 216 300 40 1.5 125
 HEATPAC®
EHS-71 Electric Heating System
Designed for installation in oil systems, Alfa Laval HEATPAC®
EHS-71 is an automatic electric heating system (EHS) that
heats all types of mineral oils. C
­ ompact and lightweight,
it features specially designed heating ­elements that provide
high-efficiency heat transfer and gentle treatment. It also
­features instant-response electronic ­temperature control with
an accuracy of ±1°C. This safeguards oil quality, thereby
­preventing quality degradation.
Application
HEATPAC EHS-71 automatically heats all types of mineral
oils, particularly high-density, high-viscosity fuel oils, sensitive
lubricating oils and turbine oils, prior to centrifugal separation­.
It can, for instance, be used to heat oil before separation
when steam production is low due to slow steaming. It can
also be used for tank heating when tank design and operation
requires storing fuels in tanks that do not have the possibility
to be heated.
Since the EHS-71 does not feature viscosity reading, it can
neither be used as additional heater in booster systems, nor
for separate viscosity control.
Benefits
• Compact and lightweight
• Easy to install
• Gentle treatment
• No deterioration of heated oil
• Automatic start-and-forget operation
Standard configuration
• HEATPAC EHM Heater, standard design
The heater comprises rectangular die-cast aluminium
­heating elements mounted on a flange to form a compact
heating block, which is inserted in a pressure vessel made
of mild steel. A baffle plate inside the pressure vessel divides
the flow into two passes. The oil inlet and outlet are located
 ­ pposite each other on the same level, enabling
o
­installation in a series.

The terminal box housing at the top of the heater is

­separated from the hot pressure vessel to maintain
a low temperature in the box. The hot side of the
­pressure vessel is adequately insulated with 25-mm
mineral wool wrapped in aluminium sheet. EHS-71 control unit.

• HEATPAC power unit

Housed in a robust cabinet, the unit feeds electric
power to the heater. It is regulated by an external
EHS-71 controller.

• EHS-71 control unit

The control unit is equipped with a HMI panel and a
programmable logic con­troller (PLC). The system is
operated via a 4" touch screen mounted on the front of
the cabinet. The cabinet contains 24 VDC power supply
and the compact PLC.

Programmed for stepless heating to achieve optimum

temperature, the control unit provides temperature con-
trol and monitoring in an Alfa Laval oil heating system.

• Ancillary equipment HEATPAC power unit.

Includes a PT-100 temperature sensor, high tempera-
ture sensor and safety valve.

Power unit EHS-71 control unit

0 0

Safety valve

High
temperature
sensor

Heater
Temperature
sensor

Pressure
gauge

Basic concept of the HEATPAC EHS system.

Working principle
The fuel or lubricating oil is continuously fed to the
HEATPAC heater. A signal from the PT-100 temperature
sensor at the oil outlet is transmitted to the EHS-71
controller, which regulates the amount of electric power
to the heating elements. Heat is transferred to the oil
through the corrugated aluminium surface (shown right).
The EHS-71 control unit and power unit are specially
designed to supply power incrementally and to prevent
any interference with other shipboard electric and elec-
tronic equipment.

A unique characteristic of the cast aluminium heating

elements is the rapid response to any load change.
This feature, in combination with the specially designed
control system, ensures outstanding control perfor-
mance, independent from any fluctuations in flow rate
or oil ­temperature.

Standard safety equipment comprises a high tempera-

ture sensor located in close proximity to the aluminium­
heating element. The high temperature sensor co-
­operates with an independent temperature guard in
the control unit/power unit to ensure protection from
overheating.
Working principle of the HEATPAC system.

Technical data
HEATPAC EHM Heater
Design pressure 1.5 MPa (15 bar)
Test pressure 2.25 MPa (22 bar)
Max. temperature 160°C (320°F)
Power supply 230, 400, 440, 480, 500, 690 VAC, 50/60 Hz
Control unit
Control unit internal voltage 24 V
Protection class IP 65
Max. ambient temperature 55°C (131°F)
External inputs 24 VAC potential-free contact
PT-100 three-wire measurement 4–20 mA
Installation Capable of being installed in any position
Power unit Four cabinet sizes are available
• Up to 24 kW
• 36 to 56 kW
• 65 to 72 kW
• 100 to 130 kW
Voltage All sizes are available for 230, 400, 440, 480, 500 and 690 VAC
Certifications
Marine ABS, BV, DNV, GL, LR, NK, RINA, RMRS
 Alfa Laval EHM
Article number Capacity Dimensions (mm) Connections
kW A B C D E mm inch
9016616-01 7/8 890 159 116 150 550 25 1
9016616-02 14/16 890 159 117 200 550 25 1
9016616-03 22/24 895 216 122 300 550 40 1.5
9016616-04 36/40 895 216 122 300 700 40 1.5
9016616-05 50/56 895 216 120 300 700 40 1.5
9016616-06 65/72 895 216 120 300 700 40 1.5
9016616-07* 100/130 895 216 120 300 800 40 1.5

* Not approved for use with lubricating oil.

0
 MBPX 810
Separation system for fermentation and biotech industries

Applications
The MBPX 810 separation system is based on the
solids ejecting disc stack separator MBPX 810SGV-34CL
in clarifier execution. It is equipped with variable discharge
mechanism for timer triggered discharge of solids.

It is used to remove suspended solids with particle sizes

of approximately 0.5 to 500 µm from a liquid having lower
specific gravity than the solids. The solids content is
normally in the range of 0.1-10% by volume.

The main applications are bacteria, rDNA products,

enzymes, cell cultures and vaccines.

Design features
The MBPX 810 separator is equipped with the following
features
• Variable partial discharge mechanism, allowing settable
discharge volume
• Disc inlet for low shear acceleration of process media
• Variable speed to facilitate performance opimization
• A cooling system with a cooling jacket for the bowl
enclosure including the solids collecting receptacle,
and a cooling coil for the lubrication oil bath.
• Anchoring feet and vibration dampers
• All liquid wetted parts are in high grade stainless steel
• All liquid wetted elastomers are in FDA approved EPDM
• Hygienic design of solids handling area with internal
spray nozzles
• Monitoring kit with sensors for bowl, speed, vibrations
and operating water pressure, and, as option, a cover
switch for preventing the motor from being started
unless the separator top part has been properly
mounted.
• Choice of large or small disc stack to accommodate
low or high solids loading
• Choice of low flow or high flow paring disc
• Enhanced surface finish to less than 0.8 µm Ra for
product contact parts, as an option.
Complete system
The MBPX 810 separation system is flexible and designed
to meet industry standards.
• The separator is mounted on a fixed base frame with
process piping for service liquids and process liquids
entering and leaving the separator.
• Clamp connections for improved hygiene.
• Control system with a plc and HMI, suitable for
connectivity (Profibus or Ethernet) with a supervising
control system
• Automatic CIP possibilities
• Automatic flow control with magnetic flow meter and
flow regulating valve
• Back-pressure control
• Optional - turbidity monitoring, replacement buffer liquid
addition, solids receiving unit, mass flow meter (replacing
magnetic flow meter) and temperature sensor on
supernatant outlet provide enhanced installation flexibility
to customer
• Enhanced documentation supporting cGMP qualification
is available and FAT is performed before shipping.
 Operating principles
The feed is introduced to the rotating centrifuge bowl (fig 1)
from the top via a stationary inlet pipe (1), and is acceler-
ated by the disc inlet in a distributor (2) before entering the
disc stack (3). It is between the discs that the separation
takes place. The liquid phase moves towards the centre
of the bowl, from where it is pumped out under pressure
by means of a built-in paring disc (4). The heavier solids
phase is collected at the bowl periphery, from where it is
discharged intermittently via the centrifuge cyclone. The
solids discharge is achieved by a hydraulic system below
the separation space in the bowl, which at certain inter-
vals forces the sliding bowl bottom (5) to drop down, thus
Fig. 1. Typical bowl drawing for solids-ejecting centrifuge in timer-
opening the solids ports (6) at the bowl periphery. The bowl triggered clarifier execution. Drawing details do not necessarily
is mounted on a vertical spindle (7) driven by a horizontally correspond to the centrifuge described.
mounted motor, via a worm gear.

Utilities for MBPX 810 separation system

Technical specification, MBPX 810 separation system
Electric power consumption, max. 17 kW 1)
Max throughput capacity 8 or 15 m3/h 1)
Flushing & Operating water;
Max solids handling capacity 360 or 540 l/h 2)
max. momentary flow 3 000 l/h
Feed temperature range 0 - 100 oC
Consumption Up to abt. 200 l/h 2)
Feed inlet pressure required, max. 250 kPa 3)
Cooling water,
Liquid outlet pressure available upto 400 kPa 4)
recommended flow 120 – 150 l/h
Installed motor power 25 kW
1) At a feed rate of 10 m3/h. Actual consumption depends on feed rate, feed Sound pressure 80 dB(A) 5)
characteristics and applied back-pressure on liquid outlet.
2) Consumption is very dependent on selected flushing regime & discharging 1) Actual throughput capacity depends on amount and type of solids in the
frequency. feed, viscosity and required degree of clarificaiton.
2) Wet solids.
3) Valid for water at throughput capacity 3 m3/h, and at max. back-pressure

on liquid outlet.
Shipping data (approximate) 4) Valid for water throughput capacity 3 m3/h.
5) According to EN ISO 4871.
Complete system with bowl and motor. Packed on pallet or
in case
Net weight 2 300 kg
Gross weight pallet 2 400 kg case 2 800 kg
Volume pallet 8 m3 case 10.5 m3

2005 mm

2450 mm

1305 mm

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