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34-127 Transmission Housing Service
34-127 Transmission Housing Service
34-127
Transmission housing,
servicing
Special tools, testers and auxiliary items
required:
Mandrel 2062
Tube VW 423
Mandrel 30-505
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Transmission housing, servicing Page 2 of 21
Depth gauge
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34-128
Note:
Refer to general repair instructions Page 00-
11 .
Adjustments are required when replacing
components marked 1) Page 39-37 ,
adjustment overview.
1 - Seal
For drive flange
Pulling out Fig. 1
Driving in Fig. 2
Fill space between sealing lips with sealing
grease G52 128 A1.
Replacing with transmission installed
Page 39-1
2 - Final drive cover 1)
3 - O-ring
For cover for final drive
Always replace
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4 - Shim "S1"
Note thickness
Adjustment overview Page 39-37
5 - Outer race for large tapered roller bearing
1)
For differential
Driving out and driving in Page 39-32
6 - Outer race for small tapered roller bearing
1)
For differential
Driving out and driving in Page 39-31
7 - Shim "S2"
Note thickness
Adjustment overview Page 39-37
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Transmission housing, servicing Page 5 of 21
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8 - Seal
For input shaft
Prying out Fig. 3
Driving in Fig. 5
Always replace when removing input shaft
Replacing when transmission is not
disassembled Fig. 4 and Fig. 5
9 - Oil drain plug, 40 Nm
10 - Ball sleeve
For selector shaft
Replace
Pulling out Fig. 6
Driving in Fig. 7
11 - Ball sleeves
For selector shafts
Replace
Pulling out, as - 10 - Fig. 6
Driving in, as - 10 - Fig. 7
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12 - Circlip
Installation position: eyes facing up
13 - Switch for back-up lights, 20 Nm
14 - O-ring
For cover for selector shaft
Always replace
15 - Cover for selector shaft
Removing Page 34-59
Installing Page 34-85
16 - Ball stud, 20 Nm
For connecting rod
17 - Outer race for large tapered roller bearing
1)
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18 - Circlip
Removing Fig. 16
19 - Shim "S3"
Note thickness
Adjustment overview Page 39-37
20 - Needle bearing
For input shaft
Pulling out Fig. 13
Driving in Fig. 14
Measuring insertion depth Fig. 15
21 - Locking bolt
For selector shaft
Removing Page 34-59
Installing Page 34-85
Tightening torques: For aluminium bolt =
50 Nm, and for steel bolt = 70 Nm
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22 - Breather
Clip cap on
For transmission with sleeve insertion
depth of sleeve Fig. 11
For transmission with with additional
breather hose Fig. 12
23 - Trunnion bolt, 40 Nm
For push rod
24 - Seal for selector shaft
Can be replaced when transmission is
removed but not disassembled
Always replace
Pulling out Fig. 8
Driving in Fig. 9
Always use assembly sleeve for installing
Fig. 10
25 - Transmission housing 1)
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Transmission housing, servicing Page 9 of 21
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26 - Magnet
Clean
When replacing transmission housing drive
in with e.g. press tool VW 408 A
27 - Sender for speedometer -G22-
Replacing Page 39-4
28 - O-ring
Always replace
29 - Oil filler plug, 40 Nm
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Transmission housing, servicing Page 10 of 21
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Note:
Illustrated, removing oil seal on right-hand side.
Procedure for removing oil seal on left and right-hand sides is
identical.
Note:
Illustrated, installing oil seal on right-hand side.
Procedure for installing oil seal on left and right-hand sides is identical.
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Transmission housing, servicing Page 11 of 21
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Note:
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Transmission housing, servicing Page 12 of 21
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Transmission housing, servicing Page 13 of 21
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Note:
With transmission removed but not disassembled, carefully pry out seal
without damaging the shaft with a screwdriver.
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Transmission housing, servicing Page 14 of 21
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Transmission housing, servicing Page 15 of 21
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1 - Transmission
4 - Clamp
5 - Hose
6 - Breather pipe
7 - Retaining clip
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Transmission housing, servicing Page 16 of 21
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Transmission housing, servicing Page 17 of 21
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Dimension a = 105 mm
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Transmission housing, servicing Page 19 of 21
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1 - Selector cylinder
2 - Roll pin
Drive out and drive in flush Fig. 1
3 - Selector shaft
Driving out Fig. 2
Driving in Fig. 3
Installation position: flat (arrow) and
selector finger - 4 - face in same direction
4 - Selector finger
Observe installation position to - 3 -
5 - Cam for reversing light switch
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Transmission housing, servicing Page 21 of 21
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Note:
Bring holes into alignment.
Flat on selector shaft and selector finger point in same direction.
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