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Article history: Objectives. The aim of this study was to characterize the microstructure of two zirconia-
Received 10 January 2018 reinforced lithium silicate (ZLS) glass-ceramics and evaluate their mechanical properties
Received in revised form before and after the crystallization firing process (CFP).
21 May 2018 Methods. Field emission-scanning electron microscope (FE-SEM) and energy-dispersive X-ray
Accepted 7 June 2018 spectroscopy (EDS) analyses were performed for microstructural characterization. To eval-
Available online xxx uate the pattern of crystallization and the molecular composition of ZLS glass-ceramics,
was used X-ray diffraction (XRD). Vickers hardness, fracture toughness by the indenta-
Keywords: tion method, and biaxial flexural strength were also measured. One hundred and forty
Dental materials ceramic discs were produced (diameter = 12 mm; thickness = 1.2 mm) and allocated among
Dental ceramics four groups (n = 30): Sfir, Sunf-ZLS Vita Suprinity; and Cfir and Cunf-ZLS Celtra Duo; fired and
Computer-aided manufacturing unfired, respectively. Statistical analysis was performed and Weibull failure probabilities
Biaxial flexural strength were calculated.
Results. Cfir showed the highest characteristic strength (251.25 MPa) and hardness
(693.333 ± 10.85 GPa). Conversely, Sunf presented the lowest characteristic strength
(106.95 MPa) and significantly lowest hardness (597.533 ± 33.97 GPa). According to Weibull
analysis, Sunf had the highest structural reliability (m = 7.07), while Sfir presented the low-
est (m = 5.38). The CFP was necessary to crystallize zirconia in the partially crystallized ZLS
glass-ceramics. Sfir had a lower percentage of crystallized zirconia than did Cfir. Fracto-
graphic analyses showed that all failures initiated from an inherent critical defect in Sunf
and from processing defects in the remaining groups.
∗
Corresponding author at: São Paulo State University (UNESP), Institute of Science and Technology, Francisco José Longo, 777, Jardim São
Dimas, São José dos Campos, São Paulo, Brazil.
E-mail addresses: hilton.riquieri@terra.com.br (H. Riquieri), jaiane.monteiro@ict.unesp.br (J.B. Monteiro), diogo.pviegas@gmail.com
(D.C. Viegas), moreiratiago22@gmail.com (T.M.B. Campos), renata.marinho@fosjc.unesp.br, marquesdemelo@gmail.com (R.M. de Melo),
saavedra@ict.unesp.br (G. de Siqueira Ferreira Anzaloni Saavedra).
https://doi.org/10.1016/j.dental.2018.06.010
0109-5641/© 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
DENTAL-3181; No. of Pages 9
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Significance. The CFP had a direct influence on the flexural strength and microstructural
characteristics of both ZLS materials.
© 2018 The Academy of Dental Materials. Published by Elsevier Inc. All rights reserved.
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
DENTAL-3181; No. of Pages 9
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(X − Y)
= −0.2387P (1)
b2
suspension (grit of 15 m and 0.6 m; Extec Corp, Enfield, CT, ()
m
Pf = 1 − exp − (2)
USA) for 30 s each, until the disc surfaces were shining and m
without scratches. Twenty samples were randomly allocated
m
for complementary analysis.
ln(1 − Pf ) = − (3)
m
2.2. Biaxial flexural strength tests and Weibull
analysis 1
ln ln = nln − mln (4)
1 − Pf
For the determination of flexural strength, the samples
(n = 120) were subjected to a biaxial flexure strength test The statistical differences among the characteristic
according to ISO 6872:2008 [12]. The disc-shaped specimens strength data were determined by the absence of overlap of
were positioned on three support balls (diameter = 3.2 mm), the 95% confidence intervals.
which were placed 10 mm equidistant from each other in a
triangular position. The tests were performed in ambient air, 2.3. Vickers hardness and fracture strength toughness
and a flat circular piston (diameter = 1.6 mm) attached to a load (KIc ) by the indentation method
cell of 1000 kgf in a universal testing machine (Emic DL-1000,
Emic, São José dos Pinhais, Paraná, Brazil) applied the load Three discs of both ZLS materials were dedicated to face
(1 mm/min) in the center of the sample until catastrophic fail- indentation in a Vickers microhardness tester (Shimadzu
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
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Fig. 3 – Representative images of Vickers indentations for all the tested conditions: (a) Cfir, (b) Cunf, (c) Sfir, and (d) Sunf.
Micro Hardness tester, HMV-G 21DT model, Shimadzu, the fracture toughness in MPa m1/2 , E is the Young’s modulus
Kyoto, Japan) with a load of 0.1 N for 10 s, which pro- in Pa, P is the load in N, C is ½ of the mean length of the crack
duced an acceptable crack pattern, following the ASTM C in m, and a is ½ of the mean length between the diagonal
1327-03 recommendations [15] (Fig. 3). Five indentations lines of the indentation in m.
(10× magnification) were made in each sample, with a dis- The values of fracture toughness (KIc ) (n = 3) obtained (mean
tance of at least 0.5 mm from each other. The indentation area and standard deviation) and the mean crack lengths are pre-
was automatically calculated by software (HMV-G Series Test sented in Table 2. Data were analyzed by One-way ANOVA and
Software, Shimadzu Corporation, Japan), from microscopic Tukey’s test (p < 0.05).
measurements of the diagonals of the impressions [16]. Vick-
ers hardness was obtained by the equation VH = 1.854 F/d2 ,
where VH is the Vickers hardness, F is the load in kgf, and d is
the arithmetic average between two diagonals in mm (inden-
2.4. Field emission-scanning electron microscope
tation area). After averaging the indentations made on each
(FE-SEM), energy-dispersive X-ray spectroscopy (EDS),
sample, the mean hardness and standard deviations were
and X-ray diffraction (XRD)
obtained for each material (n = 3) and submitted to One-way
ANOVA and Tukey’s test (p < 0.05).
The FE-SEM analyses were performed in samples with pol-
Mean crack length was obtained by the indentation method
ished surfaces that received 10% hydrofluoric acid-etching
immediately after the hardness tests. Fracture toughness
(Dentsply, Brazil) for 20 s. The specimens were examined
values were then determined automatically by the inden-
by means of a high-resolution field emission gun-scanning
ter equipment, based on the ASTM Standard C1327 [15]. The
electron microscope (SEM) (Magellan 400L, FEI Company,
fracture toughness (KIc ) of the samples (in MPa.m1/2 ) was esti-
Brno, Czech Republic) with a secondary electron (SE) and a
mated by measurement of the cracks made by the indentation
back-scattered scanning electron (BSE) detector allowing for
according to ISO 15732:2003 [17] and JIS R 1607:2010 [18,19], by
observation of the sizes and shapes of the grains under mag-
the following equation: KIc = 0.026 E½ P½ a/C3/2 , where KIc is
nifications of 10,000× , 40,000× , and 100,000× .
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
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Table 2 – Weibull modulus (m), confidence interval of Weibull modulus (CI), characteristic strength ( 0 ) of the materials,
with minimum–maximum values (MPa), Vickers hardness (GPa), fracture toughness (KIc ), and average crack length (m).
Sunf Sfir Cunf Cfir
m 7.07 5.38 5.86 5.77
CI (lower–upper) 6.24–8.00 4.01–7.23 5.10–6.74 4.29–7.76
0 (MPa) 106.95 191.02 163.86 251.25
0 mininum– 0 maximum 100.94–113.33 178.10–204.89 153.21–175.26 235.36–268.21
Vickers hardness (GPa) 597.533 ± 33.97B 683.267 ± 16.07A 682.400 ± 15.31A 693.333 ± 10.85A
KIc (MPa m1/2 ) 2.21 ± 0.11a 2.63 ± 0.14a 2.26 ± 0.80a 2.51 ± 0.59a
Average crack length (m) 55.77 ± 1.59 52.10 ± 0.61 52.14 ± 0.58 51.72 ± 0.40
Note: Different capital and lower case letters mean statistically significant differences for Vicker’s hardness and fracture toughness means,
respectively.
The chemical composition of the microcompounds was The CFP influenced the flexural strength, and the crystal-
obtained by energy-dispersive X-ray spectroscopy (EDS) lized samples presented higher characteristic strength values.
(Bruker Nano GmbH 410, Berlin, Germany). In spite of that, the Weibull modulus of all groups were sta-
An X-ray diffractometer (XRD) (X’pert Powder, PANalytical, tistically similar due to the overlap of confidence intervals.
Almelo, Netherlands) was used to identify the crystalline con- The Sunf ceramic tended to present a higher Weibull modu-
tent in one specimen per group, by software with an X’Pert lus, indicating that the defects inherently present in the blocks
HighScore database (PANalytical). were similar in size and were homogeneously distributed.
The fractured surfaces were analyzed by stereomicroscopy Cfir, Cunf, and Sfir presented statistically similar Vickers hard-
in all tested samples (Discovery V20, Carl Zeiss, Göttingen, nesses, whereas that of Sunf was statistically lower. The
Germany). One representative specimen from each group was fracture toughness measured by the indentation method was
examined under SEM (Inspect S50, FEI Company, Brno, Czech the same for all groups (Table 2).
Republic) at 200× and 1000× magnifications.
3.3. Microstructure characterization
3. Results The damage analyses made by the Vickers indentation are pre-
sented individually and are described in Table 2. The images
3.1. Biaxial flexure strength tests and Weibull are displayed in Fig. 3.
parameters XRD analyses (Fig. 4) of Sunf showed large peaks cor-
responding to nanocrystalline lithium metasilicate. The
The ceramics’ properties, measured at different stages of diffractograms of Cfir, Cunf, and Sfir showed lithium metasil-
crystallization, and the Weibull parameters are described in icate (Li2 SiO3 ), lithium disilicate (Li2 Si2 O3 ), and phosphorus.
Table 2. Cfir presented a small tetragonal zirconia peak, which was not
Fig. 4 – Difractograms (a and b) of Sunf, Sfir, Cunf, and Cfir, being m = lithium metasilicate, d = lithium disilicate,
P = phosphorus, Zr = tetragonal zirconia. The only prominent Zr peak appears in Cfir, which is even more evident with
overlapping of the graphs (b).
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
DENTAL-3181; No. of Pages 9
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Fig. 5 – Secondary and back-scattered electron micrographs of the tested materials after 10% hydrofluoric acid-etching for
20 s. Cfir (a–f), Cunf (g–l), Sfir (m–r), and Sunf (s–y). The opaque white spot corresponds to the zirconia phase, whose size
changed noticeably after crystallization firing of both materials. There was a post-firing increase in the crystal size in Sunf,
whereas there were no major changes in the crystals from Cunf to Cfir. Round marks suggestive of a transient liquid phase
are present in Cunf (arrows). Also, the cracked appearance of the glass matrix in Sunf disappears after crystallization firing.
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
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Fig. 6 – FE-SEM images of the microstructure of Cunf (back-scattered electron micrographs). Round marks suggestive of a
transient liquid phase are present in Cunf (arrows).
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
DENTAL-3181; No. of Pages 9
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Fig. 7 – SEM images of fractured specimens ( ×100, ×200, ×500, and ×1000 magnification). Cfir (a–d), Cunf (e–h), Sfir (i–l), and
Sunf (m–p). The white arrows indicate structural flaws on the tensile surface where failure initiated (critical defect). The
fracture marks identified are: zc (zipper cracks), hl (hackles), th (twist hackles), cc (compression curl), al (arrest line), and wl
(warner lines). The zipper cracks appear as the main fracture mark in the region of the critical defect of Cfir, Cunf, and Sfir.
zirconia peak only for Cfir. According to Krüger et al. [21] and radial cracks began at the lateral edge of the pyramid, with slits
Aurélio et al. [22], the absence of crystalline zirconia after the visible along the midline of the pyramid recess, as described
CFP indicates that ZrO2 remains amorphous and aggregated by Fett et al. [25] (Fig. 3). In a closer look at Fig. 3d, it can be
to the glassy matrix. It appears that zirconia grains decreased noted that Sunf presents a porous glassy matrix that led to the
after the crystallization process, which may have contributed failures of the material, as well as greater crack length, ramifi-
to higher fracture strength of the crystallized Celtra Duo, as cations, and a collapse of the internal indentations, indicating
already described in the literature [4,23]. In summary, the that this material presents a lower fracture resistance than the
many differences in the microstructure of these materials others.
before and after crystallization firing lead to rejection of the
anticipated null hypothesis.
In this study, fracture toughness (KIc ) was calculated by the 5. Conclusion
Vickers indentation method. The main limitation of this test
is certain inaccuracy in exponents and numerical coefficients To conclude, we found an important change in the microstruc-
for calculation of fracture toughness, although it continues to ture from partially to fully crystallized lithium silicates,
be the most practical method of toughness measurement [24]. mainly, the growth of lithium silicate grains. Zirconia was
The observation of the Vickers indentations showed that Cfir, dispersed in the glass phase and suffered a decrease in
Cunf, and Sfir exhibited classic Palmquist cracks, where all the size after crystallization. Fully crystallized materials also pre-
Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010
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Please cite this article in press as: Riquieri H, et al. Impact of crystallization firing process on the microstructure and flexural strength of
zirconia-reinforced lithium silicate glass-ceramics. Dent Mater (2018), https://doi.org/10.1016/j.dental.2018.06.010