G30/G40 Patient Monitors May 2009 English Part Number 13304001000 =) ByG30/G40 Patient Monitors Service Guide Part Number 13304001000Product Information Standard Product models: G30/G40 Product name: Patient Monitor The product is made under the 1509001 and TSO13485 quality system certified by TUVPS. ‘The product has pasted the CE certification. © € ous Manufacturer Information Version Shenzhen Goldway Industrial Ine. Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial Park, Shenzhen, PR. China 518087 Tel: +86 755 26980999 Fax: +86 755 26980: ‘The content of this manual can change without notice due to software upgrades, = Edition date: May 2009 Shenzhen Goldway Industrial Ine. All Rights Reserved, Safety Conventions ‘The guide uses the following conventions for Notes, Cautions, and Wamings. Note ‘A Note calls attention to an important point in the text. Caution A Caution calls attention to a condition or possible situation that could damage or destroy the product or the user's work. Warning 4 Warning cails attention to a condition or possible situation that could cause injury to the user andlor patient.Explanation of Symbols ‘The following symbols appear on the monitor and its packaging. Table 1 Monitor Symbols Symbol Description | Symbol Description CE Mark Fragile, handle with ¢ € 0123 cae x, ‘Recyclable ‘Keep upright Od Recovery ‘Maximum stacking Z “Humidity Caution tt AN “Temperature CE applied part: Tnclutng F applied part {o} (loavnsulation) and defibrillation-proof ‘function. . Atmospheric BF applied part: peas Tc apie dq IF | (floatinsulation) and defibrillation-proof - function. ‘Keep dry ‘CO; Connector co, ‘SpO) probe ‘Waveform freeze key SpO2 connector OG he | aE ECGIRESP | connector PI mag IBP1 censees S TBP NIBPRey IBP2 connector BS ‘NIBP cult ‘Main Menu key NIBP pre TENPI AC power TED TEMP1 connector Ph TEMP2 Charging LED TEMP2 | conectcs a ‘OnSiandby Equipotential button ooente weTable 1 Monitor Symbols(Continued) ‘Symbol Description Symbol Description Para Menu Dangerous Voltage J button ‘Mannhenirer Display output adress > EU Serial Number Ec|REP| representatives SN: ‘Nurse call Date of OO> cameo: ov) ‘omnia PX1 ECG analog Protective grade 1 Q> | out or l Consalt Caution USA Instmuctons for Federal Law Use restricts ths device Ci Rx Only to sale by or om the onder ofa slinician Gas input Fuse [+ =) 116A 250v Gas output Ethemet port Ee ns TSB por Prowetive ote grounding Regulatory and Safety Specifications Declaration CE ois ‘The G30 and G40 monitors are Class IIb devices and comply with the requirements of the Council Directive 93/42/EEC of 14 une 1993 concerning medical devices and carry CE-marking accordingly. Authorized EU Representative Shai ai Intemational Holding Corp. GmbH (Europe) Eiffestrasse 80, 20537 Hamburg, Germany Tel: +49 40 2513175 Fax: +49 40 2: 726Product Support and Warranty Information ‘Warranty petiod for the G30/G40 monitor is one year fiom the date of shipment. ‘Warranty is “parts only” and does not include any labor. Shipping of replacement parts is included in the warranty. Warranty claims for parts require the return of the defective materials to Goldway. Accessories that are included with the product are warranted for 6 months from the date of shipment of the original product. Warranty for accessories is “replacement”. Keep the packaging in case you need it for transport, storage, or maintenance Goldway is responsible for the safety. reliability and performance of the monitor when the: + Product is assembled, upgraded, altered, or maintained by authorized service representatives. + Electric facilities where the monitor is placed are in conformity with the national standard. + Product is used according to this guide. Goldway is not responsible for damage to the monitor when the + Damage is caused by: — Improper operation. — Improper connection of the monitor to other devices. — Accident + Monitor is altered without written authorization from Goldway. + Serial number of the monitor is removed or becomes illegible. After Sales Service (Customer Service Department of Shenzlien Goldway Industrial Inc. Goldway Building, No. 3 Road, North Section, Shenzhen High-Tech Industrial Park, Shenzhen, P. R. China $18057 ‘The international call center can be reached during the following times: ‘Monday ~ Friday (Except Chinese statutory holidays) BIT 08:30~12:00, 13:30~18:00 (GMT+8) Tel: +86 755 86278308 Fax: +86 755 86278392E-mail: service@golcwavine.com (English and Chinese ONLY) Primary repair strategy: assembly/component replacement Secondary repair strategy: return for repair (to Intemational bench repair) ‘When you need product support: * Contact our agent or distributor + Contact our nearest office Before calling for service, note the following information: + Model and serial number of the monitor + Monitor problem Safety Standards Table 2 Safety Standards Parameter Specification Protection Class Class I, anti-shoek, extemally and internally powered equipment, per IEC 60601-1 Degree of Protection, + Type CF defibrillator-proof: per IEC 60601-1 + Degree of noxions-liquid proof as IPX1 + Anti-shock degree as combination of BF and CF applied part + According to the degree of safety of application in the presence of a flammable ‘anaesthetic mixture with air or with oxygen or nitrous oxide. Equipment not suitable for use in the presence of a flammable ‘anaesthetic mixture with air or with oxygen ‘ornitrous oxide Sterilization and disinfection ‘As recommended by manufacturer “Mode of Operation ContinuousContents Table of Contents Chapter 1 General Introduction 1-1 1.1 About the Guide.... 1.1.1 Brief Introduction... 1.2 Product Information... 1.2.1 General, Main Components. 1.2.3 Intended Use 1.24 Audience 13 1.2.5 Networking Capabilities 13 13 Before You Begin 14 1.4 Monitor and Accessories Inspection. 14 1.5 Cleaning, 1s 1.6 Returning the Monitor For Service. 1s 1.7 Setting up the Monitor. 1.6 1.8 Before Powering On. 1.6 1.9 Setting Demo Mode. 17 1.10 Serting the Networking 18 Chapter 2 Maintenance 2-1 2.1 Testing and Inspection Guidelines... 2.2 Maintenance Plan, 2.2.1 Visual Inspection... 2.2.2 Cleaning. 2.2.3 Performance Verification 2.2.4 Leakage Current Test. 2.2.6 COs Gas Measurement Calibration Check, 25 2.2.7 IBP Calibration. 2S 2.3 Visual Inspection. 2 Contents-1Contents 2.4 Cleaning... 2-6 2.4.1 General Guidelines. 4.2 Cleaning and Disinfecting.. 4.3 Cleaning the Cables... 2.4.3.1 Cleaning the Accessories... 24.3.2 SpO> ACeeSSOTIES nn 2.4.3.3 NIBP Cuffs... 2.4.3.4 Temperature Accessories. 2.4.3.5 Cleaning the Recorder... 2.4.3.6 Disinfecting Guidelines... 2.5 Performance Verification Testing... 2.5.1 Manufacturer's Responsibility... 2.5.2 Recommended Frequency. 2.5.3 Required Test Equipment 2.5.4 Testing Record 2.5.5 Power Supply and Battery Test 213 2.5.6 ECG Test 244 5.7 Respiration Test 2-14 ‘Temperature Test. 2-14 TBP Test 215 2.5.10 Pulse SpO; Test 215 2.5.11 NIBP Test 2.5.12 Speaker Test 3 Networking Test. 2.6 Electrical Safety Test Chapter 3 Troubleshooting 34 3.1 Power Problems 3.2 Display Problems... 3.3 Alarm Problems... 3.4 NIBP Problems... 3.6 Temperature Problems... 3.7 SpO3 Problems 3.8 etCO Problems 3-11 3.9 ECG Respiration Problems. 3-12 Contents-2Contents 3.10 Recorder Problems. 3.13 3.11 Performance Verification Testing... 314 Chapter 4 Theory of Operation 4-1 4.1 System Configuration... oD 4.2 Theory of Operation... 3 4.2.1 System Overview 4.2.2 Block Diagram Components . 4.23 ARM Modile. 4.2.4 Main Board Assembly VO Module Assembly 42. 4.26 Speaker. 4.2.7 Recorder 45 4.2.8 AC/DC Power Module 45 4.2.9 Keys and Navigation Wheel 45 4.2.10 NIBP Processing. 45 4.2.11 SpO, Processing 46 4.2.12 ECG Processing, 46 4.2.13 IBP Processing. 47 4.2.14 Temperature Processing, 47 42.18 etCOs 47 4.2.16 Power Management... Chapter 5 G40 System Disassembly 5-1 511 Service 0015 5.2 To remove batteries... 5.3 To remove the AC power connector fuse... 5.4 To remove the recorder. 5.5 To remove the font case assembly... 5.6 Froat case disassembly procedure... 5.7 Main frame disassembly procedure. 58 58 Rear case disassembly procedure 5-17 Contents-3Contents Chapter 6 G30 System Disassembly 6.1 To remove battery.. 6.2 To remove the AC power connector fuse... 63 To remove the recorder. 6.4 To remove the front case assembly... 6.5 Front case disassembly procedure... 6.6 The main frame disassembly procedure. 6.7 The rear case disassembly procedure... Chapter 7 Assembly Diagrams and Service Parts 7.1 G40 main assembly exploded diagram... 7.2 G40 Front Case assembly and parts 7.3 G40 rear case assembly and parts 7.4 G40 main frame assembly and parts. 7.5 G30 main assembly exploded diagram 7.6 G30 front case assembly and parts. 7.7 G30 rear case assembly and parts 7.8 G30 main frame assembly and parts. Appendix A Electromagnetic Compatibility A. Instructions for use... A.2 Guidance and Manufacturer's EMC Declaration A.2.1 Electromagnetic Emissions for all Equipment and Systems... A.2.2 Electromagnetic Immunity for all Equipment and Systems... AD oh 3 oo A3 hed A.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting A.24 Recommended Separation Distances. AS nob Contents-4General Introduction Chapter 1 General Introduction ‘This chapter briefly introduces the monitor and related product support information. 1.1 About the Guide... 1.1.1 Brief Introduction, 1.2 Product Information... 1.2.1 General... 1.2.2 Main Components..... 1.2.3 Intended Use... 1.24 Audience. 1.2.5 Networking Capabilities 13 1.3 Before You Begin 14 1.4 Monitor and Accessories Inspection, 14 1.5 Cleaning. 1s 1.6 Returning the Monitor For Service. 15 1.7 Setting up the Monitor 1-6 1.8 Before Powering On 16 1.9 Setting Demo Mode. 1.10 Setting the Networking...General Introduction 1.1 About the Guide 1.1.1 Brief Introduction This guide gives a brief introduction on maintenance of the G30/G40 patient monitors, which is to be used by professionals responsible for servicing and maintaining the patient monitors, This document and the information contained in it is proprietary and confidential information of Goldway and may not be reproduced, copied in whole or in part, adapted, modified, disclosed to others, or disseminated without the prior waitten permission of the Goldway, 1.2 Product Information 1.2.4 General ‘The monitor collects the physiological signals of ECG, RESP, TEMP, NIBP, SpO2, IBP, and CO:, and converts the above into digital data which is analyzed and displayed. You may not have all of these functions, depending on the monitor configuration purchased, 1.2.2. Main Components ‘The monitor can contain these components: + Main unit ECG + RESP + NIBP + RecorderGeneral Introduction Table 1-2 Monitor Configurations G30 Gao ECG G5 leads) . . TENPI TEMP? : : RESP . . NIBP . . $p03 . . co, ° ° TEP 7 IBP2 gi s Arshythmia analysis . . ST segment analysis . . Recorder ° ° ae 10.4 inches, 800600 | 12.1 inches,800»600 Max. Number oF 1 > Batteries Maxiaun 7 ; Waveform Channels ¢ indicates standard configuration; ¢ indicates optional configuration 1.2.3 Intended Use For monitoring, recording, and alanning of multiple physiological parameters of adults, pediatrics and neonates in healthcare environments. Additionally, the monitor is intended for use in transport situations and for connectivity to clinical networks. 1.2.4 Audience This guide is for biomedical engineers or technicians responsible for troubleshooting, repair and maintenance of Goldway patient monitors. ies Networking Capabi ‘You can use the G30/G40 Patient Monitors along with other Goldway equipment to create a central monitoring system that allows remote monitoring. The monitor communicates with the UT4800 Central Monitoring System via an RI4S port om the back of the monitor.General Introduction 1.3 Before You Begin Before you start using the monitor: 1. Unpack the equipment and make sure that you have the following: = 1 patient monitor — Instructions for Use ~ Service Guide CD — AC power cord (country-specific) ~ Set of accessories If anything fiom the packing list is missing, immediately contact Goldway or a Goldway agent, 2. Keep the packaging for firture transport or storage. If it is damaged, immediately contact the courier company. 3. Examine the monitor for cleanliness and general physical condition, Make sure that the ~ Housing is not cracked or broken, ~ Power plugs and cords are in good condition and plug prongs are not bent. —Extemal cables and accessories are in good condition and that the insulation is, intact. Caution If the equipment or packaging show signs of damage, do not use the equipment. 1.4 Monitor and Accessories Inspection 1. Before tuming on the power, check the monitor and accessories to make sure there is no damage and the extension cables are correctly connected to the fittings 2. Plug one end of the power cord into an AC power supply with a protective grounding wire. Plug the other end into the power comector on the monitor. Ifthe ‘monitor is powered by batteries, make sure enough power remains. 3. Power on the monitor and enter the main screen after the start-up sereen. 4, Ensure that the patient cable and sensors are correctly connected. 4. Ensure that all settings like patient type, alarm limits, and so on, are correct. 6. Test the measurements and verify that the monitor is working correctlyGeneral Introduction Warning Never attempt to open the monitor case. Only qualified personnel should service the monitor. Only’ use the instructions in this guide to install and use the monitor. Caution To maintain normal operation of the monitor, develop a good maintenance plan for periodic cleaning, maintenance and service. For more information, see Chapter 2 Maintenance. 1.5 Cleaning Caution Do not immerse the monitor or its accessories in liquid or clean it with caustic or abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories. To clean the monitor: 1, Dampen a cloth with a commercial, nonabrasive cleaner, and wipe the exterior surfaces lightly 2. Do not allow liquids to come in contact with the power connector or switches or to penetrate connectors or openings in the monitor. For cables, sensors, and cuffs, follow the cleaning instructions in Section 2.5 Cleaning. For more detailed information, see the Maintenance chapter 1.6 Returning the Monitor for Service If it is necessary to retum the monitor for service, call the Goldway Service Department. Have all equipment serial numbers available before calli Before retuming any equipment to Goldway, decontaminate it first. To pack the monitor for return, disconnect all cables. It is not necessary to retum sensors, the temperature probe, NIBP tubing and cuff. or power cord. If available, use the original Ensure that the monitor transports within the following specifications: Table 1-3 Environmental Specifications Parameter Specification ‘Temperature - working 10°C — 40°C GO°F— 104) “Temperature - storage and transportation 20°C = 35°C (#F— 13'F) Relative humidity - operating = 80% Relative humidity - storage and transportation | < 95% ‘Barometric pressure - working To kPa— 106 KPa Barometric pressure - storage and Aika 10a Bu transportationGeneral Introduction 1.7 Setting up the Monitor Place and use the monitor in any appropriate location that conforms to the environmental specifications in the G3W/G40 Patient Monitors Instructions for Use. Locate the monitor in an area that: + Is convenient for observation and operation, + Is fiee fiom movement, dust, corrosive or explosive gases + Hias a five centimeter space around to ensure good ventilation and smooth heat dissipation Caution Only install the monitor as outlined in this Service Guide. Never block the monitor's air vent during operation. Always keep the monitor free from condensation and temperature changes when transporting it from one location to another. ‘You can put the monitor on a flat surface or mount it using the bedrail hooks. To ‘mount, place the monitor bedrail hooks over a secure horizontal bedtral, Warning Never place the monitor in a location where the patient might inadvertently knock it off the bed. 1.8 Before Powering On Warning Never disassemble the monitor before unplugging the power cable from the AC power source or from the AC power connector on the side of the monitor. After connecting the monitor to an AC power sore, it can be put into operation, Before tuming on the monitor 1. Ensure that the AC power source complies to any AC power regulations, Note — Only connect the monitor to a power ontlet with correct protective grounding. If no erounded power is available, only use the monitor with intemal batteries. 2. Connect the power cord to the monitor and to a single-phase AC power source. 3. Check that the power light on the front panel is yellow. ‘This means that the AC power is correctly connected.General Introduction Warning Personnel connecting additional devices to input and output connectors are responsible for system compliance with the IEC 60601-I-1 standard. If you cannot determine the ‘safety of the monitor when combining it with another medical device, contact Goldway to ensure that the combined devices are safe and will not cause electric shock or other hazards. ‘When safety (for example an electrical shock caused by the stum of current leakage) can not be determined fiom the specific combination of the monitor and other medical devices, please contact service representative, to ensure necessary safety 1.9 Setting Demo Mode Demo mode lets you demonstrate the monitor without monitoring parameters. Demo mode does NOT generates alarms when alarm settings are exceeded. To set the Demo mode: 1. Press the Main Menu key on the front panel 2. Rotate the navigation wheel to System menu andl press the navigation wheel 3. The System menu appears, and then rotate the navigation wheel to Demo then press the navigation wheel 4, The Logging On menu appears and rotate the navigation wheel to the Password, press the navigation wheel. A password window appears. Enter the password (8727) by tuming the wheel to select the digit, and then press the wheel to save the first digit. Repeat this for the next three digits of the password. Press OKGeneral Introduction 1.10 Setting the Networking To set the Networking: 1 Press the Main Menu key, the Main Menu window appears, Rotate the navigation wheel to the System button, press the wheel, the System ‘menu window appears, Rotate the wheel to the Networking Connection button, press the wheel, the Networking Connection window appears. Rotate the wheel to the Network Port bution, and press the wheel to select it. Rotate the wheel to the Networking Setup button, press the wheel, the Networking Setup window appears. Rotate the wheel to the Host IP button, press the wheel, and rotate the wheel to center the Host IP. Repeat this to enter the Service IR, Netmask, Gateway. Rotate the wheel to the Port button, Enter the Port number for service. The default value is $010. ‘The Wireless selection NO. ‘The DHCP selection YES is to get the Service IP automatically: No is to enter the Service IP manvally. ‘The Broadcast IP and the Mac ID is for Factory Setting. Rotate the wheel to the OK press the wheel to save the setting.‘Maintenance Chapter 2 Maintenance ‘This chapter describes how to inspect and maintain the G30/40 Patient Monitors. 2.1 Testing and Inspection Guidelines... 2.2 Maintenance Plan... 2.2.1 Visual Inspection... 2.2.2 Cleaning... 2.2.3 Performance Verification... 2.24 Leakage Current Test 2.2.5 NIBP Calibration 2.2.6 CO; Gas Measurement Calibration Check. 2.2.7 IBP Calibration. 25 2.3 Visual Inspection 26 24 Cleaning. 206 2.4.1 General Guidelines 266 2.4.2 Cleaning and Disinfecting 27 2.4.3 Cleaning the Cables 27 2.4.3.1 Cleaning the Accessories 27 2.4.3.2 SpO, Accessories 2.4.3.3 NIBP Cuff... 2.4.3.4 Temperature Accessories 2.4.3.5 Cleaning the Recorder... 2.4.3.6 Disinfecting Guidelines. 2.5 Performance Verification Testing. 2.5.1 Manufacturer's Responsibility... 2.5.2 Recommended Frequency .. 2.5.3 Required Test Equipment .. 2.5.4 Testing Record... 2.5.5 Power Supply and Battery Test 25.6ECG Test 214 2.5.7 Respiration Test 214 2‘Maintenance 2.5.8 Temperature Test... 2.5.9 IBP Test 2.5.10 Pulse SpO) Test .. 2.5.11 NIBP Test... 2.5.12 Speaker Test. 2.5.13 Networking Test 2.6 Electrical Safety Test...‘Maintenance 2.1 Testing and Inspection Guidelines ‘The following table lists the tests that Goldway requires to be completed after performing monitor installations, repairs, or software uparacles. Table 2-1 Testing and Inspection Guidelines After... ‘Complete These Tests ... Installing Uparading the software Opening the monitor for any reason ‘Visual inspection Power Supply and Battery Test Speaker Test Power Supply and Battery Test NIBP Test All safety tests Replacing any intemal parts (except SpO2,COs, ECG, TEMP, IBP/TEMP module) Power Supply and Battery Test NIBP Test Speaker Test All safety tests ‘Replacing the ECG module Power Supply and Battery Test ECG test Speaker Test Respiration Test All safety tests Replacing the SpO; module Power Supply and Battery Test Pulse SpO. Test All safety tests Replacing the IBP/TEMP module Power Supply and Battery Test IBP Test IBP Calibration ‘Temperature Test All safety tests Replacing the TEMP module Power Supply and Battery Test ‘Temperature Test All safety tests Replacing the CO» module Power Supply and Battery Test Speaker Test All safety tests 23‘Maintenance 2.2 Maintenance Plan ‘To maintain proper performance of the monitor, a good maintenance plan must be made. ‘We recommend the following: 2.2.1 Visual Inspection Before use, operator shall first inspect the outside appearance of the equipment. Service personnel shall first inspect the outside appearance of the equipment before maintenance 2.2.2 Cleaning Maintenance personnel shall clean the equipment after maintenance, 2.2.3 Performance Verification ‘When monitor is received, a qualified person must inspect the monitor thoroughly and verify its performance. Service personnel shall inspect the monitor thoroughly and verify performance every time maintenance is done ot every 12 months. 2.2.4 Leakage Current Test Service personnel shall inspect the monitor thoroughly every time when maintenance is done or every 12 months. 2.2.5 NIBP Calibration An authorized service representative must perform pressure tests and parameter calibration every 12 months or whenever you suspect incorrect blood pressure readings. Always check to see ifthe cuff or hose has a leak. Replace the cuff or hose as necessary. If a pressure reading, when compared with a precise blood pressure meter, differs by more than 3% (beyond the range of -3mmiFig), the monitor needs pressure calibration. Authorized personnel can perform the required calibrations,‘Maintenance 2.2.6 CO Gas Measurement Calibration Check To check the calibration of the CO: gas measurement: 1. Press the Param Menu key, rotate the navigation wheel to CO2 Setup, press the wheel, the CO2 Setup menu appear. Rotate the wheel to the Work Mode button, press the wheel, The Work Mode menu appears Rotate the wheel to select the Work Mode, and then exit. 4. Rotate the wheel to the CO2 Calibration button, press the wheel, the CO: Calibration window appears. 5. Connect one end of the Filter Line tubing to the CO» inlet on the monitor: leave the other end unconnected. 6. Connect the other end of the Filter Line tubing to the gas controller equipment inlet with a $%% gas concentration. Open the valve on the gas controller equipment to allow 5% CO. gas to flow into the monitor: 8. In the CO2 Calibration window. rotate the wheel to the Two-Point Calibration. press the wheel to start calibration. The calibration message is displayed in the (C02 Calibration window. Note— The calibration may take up three minutes to complete. 9. If calibration is successful, zotate the wheel to the Exif to leave the test 2.2.7 IBP Calibration To calibrate the IBP: 1. Connect one end of the IBP accessory to the IBP inlet on the monitor; leave the other end unconnected. Press the Param Menu key, rotate the navigation wheel to IBPI Setup, press the wheel, the JBPI Setup menu appears, 3. Rotate the wheel to the JBP Calibration, press the wheel to start calibration to the atmospheric pressure. Note— The IBP calibration can take up several seconds to complete. 4. Repeat the above steps to calibrate the IBP2.‘Maintenance 2.3 Visual Inspection 2.4 Cleaning Before using the monitor, make sure to inspect the monitor carefully: Carefully inspect the outside of the monitor, display and control parts to see if there is any apparent physical damage. If yes, do not use the monitor. Please contact an authorized service personnel and reflect the damage until problems are settled before connect the monitor to patients Inspect all cables, connecting wires and external connectors. If there is any damage, do not use the snonitor. Please contact authorized service personnel and reflect he damage until the problems are settled before connecting the monitor to patients 3. Inspect to see ifthe safety marks on the equipment are faded. This chapter gives general guidelines on the cleaning and care of your monitor and accessories. Use only the approved cleaning methods and agents listed in this chapter ‘The warranty does not cover damage caused by using unapproved substances Cleaning methods described in this chapter have been tested by Goldway. Other methods and cleaning agents may contaminate or damage the monitor. In addition, «qualified professionals should perform calibration and maintenance of the monitor periodically. 2.4.1 General Guidelines Keep the monitor, cables and accessories fiee of dust and dirt, After cleaning and disinfecting, check the equipment carefully. Do not use iff you see signs of deterioration or damage. If you need to retum any equipment to Goldway, decontaminate it frst. Follow these general precautions: + Always dilute cleaning agents according to the instructions in this chapter or use the lowest possible concentration, + Never let liquid enter the monitor case. 26‘Maintenance + Never immerse any part of the equipment in liquid or allow any liquid to enter electrical contacts, + Never use abrasive material (such as steel wool or silver polish). + Never use bleach, strong solvents, or acetone on any part of the monitor + Never autoclave, steam sterilize, or ultrasonically clean the monitor or cables + Never use alcohol on the patient cables. Alcohol can cause the plastic to become brittle and fail prematurely. Caution If you see any sign of deterioration or damage on any accessory, do not use it, and. replace it with a new one. Use the equipment according to instructions accompanied with the sensors. The manufacturer information might be more current. Ifyou spill liquid on the exterior of the monitor, use a clean cloth to dry the monitor. Ifyou believe the liquid may be inside the monitor, power off the monitor and contact your service representative. 2.4.2 Cleaning and Disinfecting To clean the monitor: 1, Tum off the patient monitor and unplug the power cord, 2. Clean the monitor casing and screen with a cloth moistened with liquid detergent or one of the following cleaning agents: = Mild soap —Alconox dish washing detergent — Ammonia, 3% and window detergent — Ethanol 70%, 70% isopropyl alcohol, window detergent. 3. Air dry the cleaned parts or use a cloth. 2.4.3 Cleaning the Cables To keep the cables free from dust; 1. Use a lint-free cloth dampened with warm water (maxinmum 40°C/104°F) and soap or a diluted non-caustic detersent. 2. Dry the equipment with a soft cloth, 2.4.3.1 Cleaning the Accessories ‘When possible, clean the accessories according to the manufacturer's instructions, Use the general guidelines in this chapter if you do not have specific product cleaning instructions,‘Maintenance 2 SpO; Accessories SpO2 reusable sensors should be cleaned and disinfected, but never sterilized. Warning Use only the validated cleaning agents and disinfectants sted below. Using other agents may damage the sensor or its connecting wires, shorten product lifetime, or cause safety hazards. Select disinfectants carefully as some have very similar names but very different compositions. Never immerse the sensor connector in any of the cleaning solutions, disinfectants, or other liquids, The sensor and cable housing may be immersed, however. Never soak sensors in disinfectants longer than specified by the disinfectant manufacturer. Never sterilize or autoclave the sensors. Validated Cleaning Agents + Mild detergent + Salt solution (196) ‘Validated Disinfectants + Metricide® 28 + Cidex® Formula 7 + Kohrsolin® (26) + Metricide® Plus 30 + Cidex® OPA + Mucapur®-CD (19) + Terralin® Liquid + Cidex® Plus + Isopropanol (70%) or Isopropanol Wipes (70%) + Incidin® Liquid + Omnicide” 28 To clean and disinfect the sensor: 1. Clean the sensor according to the instructions supplied with the cleaning agent. 2. Disinfect the sensor according to the instructions supplied with the disinfectant, 3. Wipe the exterior surfaces lightly. Do not allow liquids to come in contact with the power connector or switches or to penetrate connectors or openings in the monitor. 4. Dispose of any sensor showing signs of deterioration or damage‘Maintenance NIBP Cutts To clean the cuff 1. Remove the bag from inside the cuff 2, Clean the cuff in detergent (mild soap water) and air dry it 3, Check the cuff and tube To sterilize the cuff to avoid cross-infection: 4, Disinfect the cuff in an autoclave or immerse it into one of the following detergents: 70% isopropanol or 70% ethanol ‘To put the mibber inflation bag back into the cuff 1. Roll the bag from both ends in the direction of the tube. 2, Insert the rolled bag from the tube side into the opening on the short side of the cult 3, Push the tube through to the other side of the cuff. 4, Hold the tube together with the cuff and shake the whole cuff until it reaches the bag. Note— Never dry-clean the cuff. 2.4.3.4 Temperature Accessories (Clean the temperature sensor after each use. To clean the temperature sensor: 1. Hold the probe with one hand and clean the sensor from the top with a wet lint. free cloth dampened with isopropanol. 2. In addition, regularly disinfect the sensor with ethylene oxide. 3. Use a dry cloth to clean the surface of the temperature sensor. 4. Check the temperature sensor and do not use it if you see any signs of damage or deterioration. Caution Never heat the sensor to over 100°C (212°F). Only heat it to 80°C (176°F) - 100°C (212°F) for a short time. Cleaning the Recorder After extended use, deposits of paper debris may collect on the print head making recordings uneven and faint, shortening the life of the print head and the roll shaft. 29‘Maintenance To clean the print head: 1 3 Apply an anti-static agent to the recorder door, and then open the door. ‘Remove the paper roll from the recorder. Thread a cloth cleaning stip around the roller until the strip comes out of the top of the roller ull the strip through the roller Clean the roller housing gently with a soft cloth. Soak a cotton swab in alcohol and gently wipe the surface of the thermal printer head Reload the paper roller after the alcohol is dried and close the recorder door. Caution Always apply an anti-static agent to protect against ESD damage. 2.4.3.6 Disinfecting Guidelines To avoid long-term damage to cables, do not disinfect a cable unless directed by the hospital. Always shut off the monitor and clean it before performing any disinfection. Do not use strong solvents for disinfection, Always dilute cleaning agents according to the manufacturer's instructions or use the lowest possible concentration. Disinfect the equipment with a cloth moistened with these materials, — 70% ethanol, 70% isopropyl alcohol —Acetaldebyde: Cidex Caution When disinfecting any accessories, follow the manufacturer's instructions; otherwise, use the disinfection agents listed in this chapter.‘Maintenance 2.5 Performance Verification Testing 2.5.1 Manufacturer’s Responsibility If hospital staff did not observe the maintenance plan, which leads to inaccurate measurement of the monitor or potential hazards to operators or patients, unless otherwise agreed by both parties, manufacturer shall not undertake any responsibilities. All responsibilities shall be undertaken by the user of the monitor. 2.5.2 Recommended Frequency Perform the test procedures at the recommended frequency outlined in the following table. Caution The frequency recommendations in the following table do not supersede local requirements. Always perform locally requived testing in addition to the testing outlined in the table Table 2-2 Recommended Frequency Suggested Testing Frequency Preventive Maintenance NIBP calibration Once a year, or more often if specified by local laws, (CO; Gas Measurement Calibration | First calibration at 1,200 hours of continnons use. After first calibration, once a year or after 4,000 hours — whichever comes first, Perform following any. instrument repairs or the replacement of any instrument parts, Replace entire COs module after 20,000 hours continuous use, Performance IBP Test Once a year, or if you suspect the measurement is NIBP accuracy test incorrect. Pulse SpO> Test (CO; accuracy Once a year. Safety Once every two years andl after repaits where the unit In accordance with IEC 60601-1 _| has been opened (front and back separated) o the + System enclosure leakage current | monitor has been damaged by impact. + Ground integrity + Patient leakage current zat‘Maintenance 2.5.3 Required Test Equipment The following table lists the additional test equipment that you need to perform each of the tests in this chapter. Many of these tests also use the standard accessories that are shipped with the monitor. Multi-fimctional simulator, ECG trunk cable, S-lead ECG lead set, blood pressure cuff, TEMP probe, digital pressure meter, SpO> simulator and SpO> sensor. Table 2-3 Required Test Equipment ‘To Perform This Test .. You Need This Test Equipment ... ‘Visual Test ‘None Power Supply and Battery Test. | None Speaker Test ‘None Pulse SpO; Test + Adult SpO> sensor ECG Test / Respiration Test + Patient simulator + ECG trunk cable and lead set ‘NIBP Test + Reference manometer (includes hand pump and valve), accuracy 0.2% of reading + Expansion chamber (volume S00 ml 10%) + Appropriate tubing ‘NIBP Calibration None IBP Test + Patient simulator TBP Calibration ‘None ‘CO2 Gas Measurement Calibration | + Standard tools + Electronic flow meter + Gas calibration equipment: = Cal gas (5% CO.) ~Cal gas flow regulator = Cal tube ‘Temperature Test Patient simulator (with 0.1°C or 0.2°F) or measurement server extension Safety Tests + Multimeter‘Maintenance 2.5.4 Testing Record Authorized Goldway personnel report test results back to Goldway to add to the product development database. Hospital personnel, however, do not need to report results. The following table describes what to record on the service record after you complete the tests in this chapter. Table 2-4 Testing Record Test What to record Visual VP or VF Power POP or POF NIBP NIBP:P/X1/X2/X3 or NIBP:F/X1/X2/X3 co; CO} cal: P or CO; cal: F Safety S()P/XU/X2 or S()FIXUX2 SQ): PIX1 or SQ): FXL SG): PIX! or SG): FX1 Note: = pass, F = fail, X = measured value as defined in tests in this chapter 2.5.5 Power Supply and Battery Test 1. Connect power cable between the wall outlet and monitor power connector and. power the monitor 1 2. Check if the power indicator lights up and the indicator color. 3. Green: The monitor is powered on and in normal working status, 4. Yellow: The monitor is connected to AC power but not tumed on. It is under intemal battery charging status. Press the stand-by key of the monitor to turn on the monitor and unplug the power cable. Inspect if the power indicator is green and if a battery mark displaying in the status box on the screen, showing that the monitor is powered by batteries.‘Maintenance 2.5.6 ECG Test 10. i Set the ECG simulator as follows: Heart rate: 80bpm: ECG gain: 1mV Connect one end of the ECG cable to the ECG connector of the monitor and the other end to the simulator. Confirm if patient sinnulator has been comnected properly to the monitor. Observation: ECG lead Il is displayed in the ECG channel, without noise. Heart rate display: 802bpm. When R wave appears, you can hear a “beep”. Check every ECG lead to see if there is ony ECG waveform and noise interference. Adjusting ECG gain to 2mv, observe if there is any change in ECG waveform. Unplug the RA from simulator, and then observe if the screen prompts “lead off” Reconnect RA lead. Set ImV calibration in the ECG setting menn, and observe if a ImV calibration ‘square wave is overlapped over the ECG waveform, ECG testis complete. 2.5.7 Respiration Test Connect ECG cable to the ECG socket propeily. Set the simulator as follows: respiration baseline resistance: 500 Ohun, Respiration Delta R: 0.5 Ohm, Respiration lead: I or II. Respiration rate: 30bpm Set monitor respiration lead to be RA-LA or LL-RL and set respiration waveform channel Observe if respiration parameter area displays reading 30£2rpm, waveform channel displays respiration waveform. (Change monitor respiration lead and observe the above parameter and waveform. Unplug ECG cable and respiration testis complete 2.5.8 Temperature Test ‘Connect the patient simulator to the temperature connector on the monitor. Configure the patient sinmulator to 40 °C: (100 °F) ‘Wait for the monitor to display the static temperanure value. The value should be 40°C + 0.2 °C (100 °F + 0.4 °F).‘Maintenance 2.5.9 IBP Test IBP test is suitable for monitors with IBP fimetion 1, Set the simulator to: IBP output ATM: Connect the IBP cable to the IBPI socket on the simulator and the other one to IBP1 socket on the monitor 3. Reset the monitor by resetting the BP setting. 4. Select ART. Check if there is IBP measurement in the IBP area of the monitor, and also check if the IBP waveform is shown in the relevant channel (the channel should be set in settings) 5. Change the IBP output of the simulator to 200mmHg: 6. Verify that the number on the screen is 200 + Summl4g: Unplug the cable between the monitor and the simulator to finish the BP test. 2.5.10 Pulse SpO; Test 1. Connect an adult SpO; transducer that you know to be working correctly to the pO. connector on the monitor. Ensure that the red LED in the sensor in the transducer is lit. 2. Counect the other end of the transducer to your finger (this assumes that you are healthy), 3. Verify that the SpO: value displayed on the monitor is between 95% and 100%. If it isnot, try the test again with a patient simulator 2.5.11 NIBP Test Before you start, see Required Test Equipment for a list of the equipment that you need to perform this test. These tests check the performance of the nou-invasive blood pressure measurement. Perform each of these NIBP checks and procedures when checking the NIBP unit + NIBP accuracy + NIBP calibration proceduse (if required) + NIBP overpressure valve‘Maintenance To test NIBP accuracy: 1, Connect the manometer and the pump with tubing to the NIBP connector on the 30/640 Patient monitor. 2, Connect the tubing to the expansion chamber (S00mI cylinder), Figure 2-1 Connect the Tubing Expansion chamber Manometer G30/G40 Patient monitor 3 ess the Main menu key. the Main Menu window appears. Rotate the witeel to the System button, press the wheel. 4. Rotate the wheel to the System Maintenance .., enter this menu. 5. Rotate the wheel to the Pressure Test, press the wheel to start test 6. Squeeze the manometer pump and apply a pressure of S0mmHg, Note the pressure displayed in the NIBP Test window and record this result as X1 (see Test Recording). It should be SommEg +/- 3mmHg ‘Squeeze the manometer pump to apply a pressure of 250mmHg to the monitor. 9. Note the pressure displayed in the NIBP Test window and record this result as ) ‘The pressure in the NIBP Test window should be 250mmHg ~/- 3mmFig. 10. Press the NIBP button to stop the test 11. If the difference between the manometer and displayed values is greater than 3mmHg, calculate the difference by the following formula, and then calibrate the monitor. Vag = [(X1 - 50) = 250)]/2 Note: You need to rotund up the result 2. If the difference between the manometer and displayed values is not greater than 3mmHg. skip to the “To Test the Overpressure”.‘Maintenance To Calibrate the NIBP: 1. Press the Main menu key, the Main Menu window appears. Rotate the wheel to the ‘System button, press the wheel. Rotate the wheel to the System Maintenance .., enter this men, 3. Rotate the wheel to the Pressure Compensation. Press the wheel, the Pressure Compensation window appears, 4, Rotate the wheel to select the appropriate value (Vy). Exit. To Test the Overpressure: 1. Press the Main menu key, the Main Menu window appears. Rotate the whee! to the ‘System button, press the wheel. 2, Rotate the wheel to the System Maintenance .., enter this menu, 3. Rotate the wheel to the Pressure Test, press the whee! to start test. 4.In the Adult, squeeze the manometer pump and apply a pressure of 290mm. 5. Verify the valves open, releasing the pressure on the manometer. 6. Inthe Neo., squeeze the manometer pump and apply a pressure of 1$0mmHz. 7. Verify the valves open, releasing the pressure on the manometer 2.5.12 Speaker Test 1, Tum on alam sound and set Heart Rate alarm limits. Test if the monitor would make alarm sound when heart rate is out of the alarm limits, Silence alarm sound and test if the monitor will make alarm sound when heart rate is out of the alarm limits, 3. Tum on the alarm sound. Speaker testis complete 5.13 Networking Test After monitor is networked with the UT 4800 Central Monitoring System. inspect ifthe ECG wavefom and its parameters are comectly displayed at the Central Monitoring System display. <7‘Maintenance 2.6 Electrical Safety Test Electrical safety test inspects whether the monitor has potential hazards to patients or operators. In order to establish a systematic maintenance plan, we recommend all safety tests and records shall be made under the following circumstances: every year, and the monitor is opened for repair Use the following safety test procedures for verifying safe installation or service of the ‘monitor: The setups used for these tests and the acceptable ranges of values are detived from local and intemational standards but may not be equivalent. These tests are not a substitute for local safety testing where it is required for an installation or a service event. Ifusing the Metron Safety tester, perform the tests in accordance with your local regulations, for example in Europe use IEC60601-1/TEC60601-1-1. The Metron Report should print results with the names listed below, together with other data The monitor safety tests include: + system Enclosure Leakage + Ground integrity + Patient leakage current with mains voltage System Enclosure Leakage (1) Part 1: System Enclosure Leakage Current - NC (normal condition) Ween aaciica ayaa Tstrument under test A other is Instrument ote ple pa (Ch Conbe mate aert ooectonets ateen epimers ire‘Maintenance Expected Test Results Normal condition maximum leakage current x1 < 100A This measures leakage current of exposed metal parts of Instrument under Test (IUT) and between parts of the system within the patient environment; normal and reversed polarity using $2 Safety test according IEC 60601-1 / UL2601-1 (2) Part 2: System Enclosure Leakage current - Single Fault (open earth) Expected Test Results, Single Fault maximum leakage current x2 5 S00A (IEC 60601-1)= 300A (UL2601-1) This measures leakage current of exposed metal parts of Instrument under Test (TUT) with Protective Earth (PE) open circuit (S4 = open) and between parts of the system ‘within the patient environment: normal and reversed polarity using $2 S(2) Protective Earth Continuity | cH ia yu | SN iy of tae Lost PES) ° ‘Ohm © “ ‘itiyloworen €or comet‘Maintenance Expected Test Results With mains cable, maxinnum impedance x = 100 mOhms (IEC 60601-1 and UL2601-1) This measures impedance of Protective Earth (PE) terminal to all exposed metal parts of Instrument under Test (LUT), which are for safety reasons comected to the Protective Earth (PE). Test current 25 Amp applied for 5 to 10 seconds. Patient Leakage Current with Mains Voltage S(@) Patient Leakage current - Single Fault Condition (S.F.C.) mains on applied part Instrument under test uw a Insulating pad ed —————— Expected Test Results Maximum leakage current, x = SOWA @ 250V (IEC60601-1 and UL2601-1) ‘Measures patient leakage current from applied Part to earth caused by extemal main voltage on applied Part with switch $$ open and closed. Each polarity combination possible is tested using $2 and $6, This test is applicable for every measurement input.Troubleshooting Chapter 3 Troubleshooting This chapter describes how to troubleshoot monitor problems. After using this chapter to diagnose a problem, see Chapter 5(G40) or Chapter 6(G30) to repair the monitor or to remove and replace a part or assembly 3.1 Power Problems 3.2 Display Problems... 3.3 Alarm Problems. 3.4 NIBP Problems. 3.6 Temperature Problems. 3-11 3.7 SpO; Problems..... 3 SB UO, POET samen uanmamaenmsirmmansuaainia SL 3.9 ECGMRespiration Problems 3.12 3.10 Recorder Problems 313 3.11 Performance Verification Testing 3-14 oITroubleshooting 3.1 Power Problems ‘Symptom Possible cause Action Team's turn on the monitor swith AC Power, but can with battery power. The cord is unplugged or broken, Ensure that the AC power cord is plugged into an outlet. The fuse is blown, ‘Replace the fuse. See “To remove a Power Connector Fuse” in Chapter $ (G40) or Chapter 6 (G30). The ACIDC Power Module cable has malfunctioned. Replace the DC cable, See “To remove the AC/DC Power “Module” in Chapter $ (G40) oor Chapter 6 (G30). The ACIDC Power Module has ‘malfunctioned. Check output voltage on AC/DC Power Module. Ifyou do not capture 15 V, replace the AC/DC Power Module. See “To remove the AC/DC Power Module” in Chapter 5 (G40) of Chapter 6 (G30), The AC power connector has malfunctioned. Replace the AC connector. See “To remove the Front Case" in Chapter 5 (G40) oF Chapter 6 (G30), The monitor front case assembly is worn. Replace the front panel. See “Front case disassembly procedure” in Chapter 5 (G40) or Chapter 6 (G30). The Main board module bas malfunctioned. Replace the Main board module. See “To remove the Main board module” in Chapter 5 (G40) or Chapter 6 (G30) Team turn on the monitor with AC Power, but not battery power. The battery has ran out (Charge the battery. For more information, see “To remove Batteries” in Chapter 5 (G40) or Chapter 6 (G30). The battery or connector is, loose. Reseat both the battery and battery cable. The battery does not have a connection to the Main board module, ‘Replace the battery board. See “To remove the Battery Board” in Chapter $ (G40) or Chapter 6 (G30). The Main board module has ‘malfunctioned. Replace the Main board module, See “To remove the ‘Main board module” in Chapter 5 (G40) or Chapter 6 (G30). Teanrt get the monitor 10 turn on with either AC or battery power. The LCD, cables, battery, AC/DC Power Module, or main PCB has malfunctioned. Follow the steps in the decision trees in the following power problem processing.Troubleshooting Preparation before troubleshooting: 1 Rep ¥ One good battery with enough charge (not fally charged) and a good fuse Battery’s voltage: must be above 11V Standard tools Verify that supply mains is OK (measure by Multimeter) Figure 3-1 Diagram for Power Problem Processing (1) Can not power on the monitor Plug in AC Remove AC power without | | and built in batteries. Try to) batteries. Try to power onthe | | power on the monitor. monitor LA a. i ™ _Eanthe monitor. be powered on?” SN _ . x ‘Can power on by |__| Can power on by Can not power AC, but can not batteries, but can ‘on by batteries by batteries See the Figure3-2| the not by AC See or AC See the are3-3 Figure 3-4Troubleshooting Figure 3-2 Diagram for Power Problem Processing (2) Can power on by AC, bout ean not by batteries Replace a good battery and ‘ry again without AC. ata Cathe monitor be __ No ~ power on? - — =a Yes | | ‘Measure the good battens “Measure the good battery's voltage aud voltage and record; then replace record: then replace the battery. the battery, i Plug in AC and wait about 10 minutes without power on monitor ¢ ‘Remove good battery and measure its _ No << Does the voltage increas ~ a = (pen the monitor and check the| = battery board connector J200"s ‘Yes voltage TTS ¥ plug in the original battevies with AC ‘in, wait 10 minutes, then try to power, ‘on the monitor Isthe voltage of T2/T3 the same —_—— the good a ‘au the monitor be powered o> — ‘Yes___ - xo Yes— No 7 + ¥ Xo * ¥ Replace main | |” Restace the Te problem only dt oe module || barery board eo ee ‘malfunctioned assembly | | Pater board charge-no fault, aTroubleshooting Figure 3-3 Diagram for Power Problem Processing (3) Can power on by batteries, but can not by AC x = Check AC ( ae Power cable and fuse xo a ves . JOpen monitor and plug in| : Replace ‘AC, measure 1200's a voltage TI z cr Yes a No © . Replace main Measure voltage of AC/ ea DC module's input Yes << the same as the No : y Replace Replace AC power AC/DC module| caeTroubleshooting Figure 3-4 Diagram for Power Problem Processing (4) ‘Can ast power on by batteries or AC a al + Tay to pawer on the ‘monitor and listen te Yo — Tuas a if tieproblem sil exis, ‘replace Diplev No Yer None one senbly x er Replase 4] Replace Main Board Fixit bie beat xTroubleshooting Figure 3-5 Power Connector of the Main Board module. ‘Table 3-1 Pin definition of 1200 TL T2 3 Pink Pin2 Pind Pind Pins Pin6 Pin? Ping NA GND BV GND _| Battery’s | GND_| Battery’s Figure 3-6 Fuse in the AC power assembly Measure the resistance value across the fuse. If the value is about zero: The fuse is intact; Ifthe value is much larger than zero: The fuse is defective.‘Troubleshooting Figure 3-7 The LCD driver connector ‘Table 3-2 Pin Definition of 1503 Pint Pin2 Pin3 Pins Pins Pin6 GND GND 3v (signal) 1sv 13V.3.2 Display Problems ‘Troubleshooting Symptom Possible Cause ‘Action Power is on, but the monitor screen is Blank There is a bad connection with the backli Ensure that there is a proper connection between the cable, LCD, backlight and Main board module. ‘Theie is abad LCD. Replace the Display assembly. See “To remove the Display assembly” in Chapter $ (G40) or Chapter 6 (G30). “There is a bad inverter. Replace the inverter, See “To remove the Inverter” in Chapter 5 (G40) or Chapter 6 (G30). The Maia board module has malfunctioned ‘Replace the Main board module. See “To remove the Main board module” in Chapter § (G40) or Chapter 6 (G30) The monitor displavs random/ distorted graphics with a white background, The LCD cable is not attached correctly (Open the monitor and reseat the LCD signal cable. See “Front Case Disassembly Procedures” in Chapter 5 (G40) or Chapter 6 (G30), The LCD is bad Replace the Display assembly. See “To remove the Display assembly” in Chapter 5 (G40) or Chapter 6 (G30). The Main board module has Replace the Main board module. Tturn on the monitor and the ‘opening screen and/or color bar starts, but then just hangs. malfunetioned. See “To remove the Main board module” in Chapter 5 (G40) or Chapter 6 (G30). The ARM module has Replace the ARM MODULE. malfimetioned ‘See “To remove the ARM module” in Chapter 5 (G40) or Chapter 6 (G30), The monitor does not respond to the navigation wheel or front panel buttons There is a bad connection to the Ensure that all connectors to the Main board module. Main board module are seated correctly. ‘The monitor keypad or Replace the front case, See navigation wheel is broken. “Front Case Disassembly Procedures” in Chapter 5 (G40) ot Chapter 6 (G30). “The Main board module has malfunctioned Replace the Main board module. See “To remove the Main board module” in Chapter 5 (G40) or Chapter 6 (G30). 493.3 Alarm Problems ‘Troubleshooting Symptom Possible Cause ‘Action Audible alarms de not sound There is a bad connection to the speaker Ensure that the connection to speaker is correct. “The speaker is bad. Replace the speaker. See “Rear case disassembly procedure” in Chapter 5 (G40) or Chapter 6 (G30) “The Maia board module has malfunctioned. Replace the Main board module. See “To remove the Main board module” in Chapter 5 (G40) or Chapter 6 (G30). 3.4 NIBP Problems Symptom Possible Cause ‘Action The NIBP cuff does not inflate The tube or cuffis kinked Straighten the tube or cuff. There is an air leak in the air tube or cull. Replace the cuff and ensure that there is no air leakage in the tube. The NIBP module has malfunctioned. Replace the NIBP pump ‘module, See “To remove the NIBP Module” in Chapter 5 (G40) of Chapter 6 (G30), There are no NIBP readings Wrong cuff size or incorrect cuff placement Use proper cuff size, ensure proper cuff placement. The tube is Kinked or there Is alr leakage in the air tube or cuff. Ensure that the tube is straight and not kinked. Replace the cuff and ensure that there is wo air leakage in tube. “There has been some external problem. Ensure that all external blood pressure reading requirements are met and that the patient is not moving excessivel There is an NIBP module error. Replace the NIBP pump module, See “To remove the ‘NIBP Module” in Chapter 5 (G40) or Chapter 6 (G30), The ARM module has malfunetioned. Replace the ARM module. See “To remove the ARM modu in Chapter 5 (G40) or Chapter 6 (G30). Tm getting wireliable NIBP readings Wrong cuff size or incorrect cuff placement. Use proper cuff size, ensure proper cuff placement. There have been some external problems. Ensure that all external blood pressure reading requirements are met and that the patient is not moving excessivel 410‘Troubleshooting 3.6 Temperature Problems Symptom Possible Cause ‘Action There are no temperature readings The probe lead is off. Ensure that the temperature wrobe is connected. “The temperature is over range. Ensure that temperature readings are in the range of 15°C-45°C. The probe has malfunctioned. Replace the temperature probe. The IBP and TEMP module board has malfunctioned. Replace the IBP and TEMP board. See “To remove the IBP and TEMP module” in Chapter § (G40) of Chapter 6 (G30), Tim geiting unreliable temperature readings The probe has malfunctioned. Replace the temperature probe. The IBP and TEMP module board has malfunctioned, Replace the IBP and TEMP Module board. See “To remove the IBP and TEMP module” in Chapter 5 (G40) or Chapter 6 (G30) 3.7 SpO Problems Symptom Possible Cance Action There are no SpO; readings | The SpOs sensor has Replace the SpO: sensor. 3 malfunctioned The SpO> board has Replace the SpOz board. See “To malfunctioned remove the SpO; Board” in Chapter $ (G40) or Chapter 6 (G30). The ARM module has malfunetioned. Replace the ARM MODULE. See “To remove the ARM module” in Chapter 5 (G40) or Chapter 6 (G30) The SpO readings are unreliable ‘There has been some external problem. Ensure that all external SpO: reading requirements are met and that the patient is not moving excessively, 3.8 etCO, Problems Symptom Possible Cause ‘Action There are no CO; readings “The CO> module is initializing. Wait until initialization is complete, The CO; tube is kinked Check the tube fo ensure that is straight. The CO; module has malfunctioned. Replace the COz module. See “Remove the CO» module” in Chapter 5 (G40) or Chapter 6 (G30) The ARM module has malfunctioned Replace the ARM module. See “To remove the ARM module” in Chapter 5 (G40) or Chapter 6 (G30).‘Troubleshooting Symptom Possible Cause ‘Action The CO readings area The CO> tube is kinked, Check the tube and make suze that it is straight. unreliable There have been some extemal _| Ensure that all external CO problems, reading requirements are met and that the patient is not moving excessivel 3.9 ECG/Respiration Problems Symptom Possible Cause Action There aie no ECG readings The ECG leads are off Ensure that the leads are connected. “The ECG cable is broken, Ensure that the cable is in good working order. The ECG 3/5 lead set is not configured correctly. Correct the ECG configuration The ARM module has malfunctioned Replace the ARM module. See “To remove the ARM module” in Chapter 5 (G40) or Chapter 6 (G30). The ECG module bas malfunctioned ‘Replace the ECG board. See “Remove ECG board” in Chapter 5 (G40) or Chapter 6 (G30) I'm getting unreliable ECG The ECG leads are off Ensure that the ECG leads are connected. readings There has been some external problem. Ensure that all external ECG reading requirements are met and that the patient is not moving excessively. Ensure proper skin preparation has been performed. There are mo respiration ‘The respiration leads are off Ensure that the respiration leads are connected readings The ECG module has malfunctioned Replace the ECG board. See “Remove ECG board” in Chapter § (G40) or Chapter 6 (G30). The respiration readings are unreliable “There has been some external interference. Ensure that all respiration reading requirements are met and that the patient is not moving excessively. Ensure that the correct ECG lead set is being used Az3.10 Recorder Problems ‘Troubleshooting Symptom Possible Cause ‘Action The recorder paper is Jamming The paper is not installed correctly Remove paper and reinstall correct! ‘The recorder is using improper paper. ‘Use only the recommend recorder paper. The recorder has a mechanical problem. Replace the recorder module. See “To remove the recorder” in Chapter 5 (G40) or Chapter 6 (G30), The recorder does not print The paper is out andor the recorder door is open. Install @ new paper supply. Open the recorder door, and then close itagain The system does not recognize the recorder, Check the recorder’s physical counectious. See “To remove the recorder” in Chapter 5 (G40) or Chapter 6 (G30) The recorder module has malfunctioned. Replace the recorder module. See “To remove the recorder” in Chapter 5 (G40) or Chapter 6 (G30) The ARM module has malfunctioned Replace the ARM module, See “To remove ARM module” in Chapter 5 (G40) or Chapter 6 (G30). a3‘Troubleshooting 3.11 Performance Verification Testing After repairing the monitor, Performance Verification Testing is recommended. See 2.8 Performance Verification Testing and 2.6 Electrical Safety Test. 4aTheory of operation Chapter 4 Theory of Operation This chapter introduces system theory of operation of G30/G40. 4.1 System Configuration 42 4.2 Theory of Operation 4.2.1 System Overview 4.2.2 Block Diagram Components ARM Modile.... 4.2.4 Main Board Assembly 4.2.5 YO Module Assembly. 4.2.6 Speaker Recorder “ 4.2.8 ACIDC Power Module... 4.2.9 Keys and Navigation Wheel (0 NIBP Processing 4.2.11 SpO> Processing 4.2.12 ECG Processing. 4.2.13 IBP Processing 4 Temperature Processing... 4.2.15 CO, 4.2.16 Power Management 4.2.17 Nurse Call Contacts... 41‘Theory of operation 4.1 System Configuration ‘Main Board asembly ‘Speaker Driver ‘Charge control verter control Keys conol Power supply 1 other modules Signals merface Doigesral (mee | [EE] [sci] | Home Cea] ese) |e a re : a as assembly Y Main CPU Display chive ad control Display sssombly snverer ‘Tentp Module (C02 male EcOModute | | sPO2Modaie| | NIBPMotste | | 5p anstemp| | “opnona (eptirea) ‘Madole (optional)Theory of operation 4.2 Theory of Operation This chapter contains a high-level overview of the theory of operation of some major functional components of the G30/G40 Patient Monitors 4.2.1 System Overview ‘This chapter contains a system overview for the G30/G40 Patient Monitors, including a hi igh-level block diagram. This block diagram shows major components of the monitor, including the power supply, NIBP control, SpO2 and CO: processing, and microcontroller. The monitor is a full fimction monitor for use on adult, pediatric, and neonatal patients. The fimetions performed by the system include: + Monitoring patient ECG, heart rate and respiration rate + Blood pressure + Blood oxygen saturation + Carbon dioxide + Temperature In addition to monitoring and displaying the status of physiological parameters, the ‘monitor performs various microprocessor-programmed analytical functions. including + Creating both visual and audible alarm signals when settings are violated + Creating and displaying wamiing messages when conditions are detected that would degrade or prevent valid measurements + Creating and displaying trend waveforms or tabular data + Providing a synchronizing pulse for defibrillator operation + Providing input to an optional recorder for printout of current or trend waveforms or tabular data ‘The G30/G40 Patient Monitors operate from either an AC power source or battery power. The monitor charges the battery when powered by AC. 4.2.2 Block Diagram Components ‘The G30/G40 Patient Monitors contain several major blocks, inehuding: + Functional module (including ECG, SpO2, NIBP, IBP/TEMP, CO;. Records) + ARM Module * Main Board assembly + 1/0 module assembly + AC/DC power module a3‘Theory of operation 4.2.3 ARM Module ‘The ARM Module contains these components: + ARM9 microprocessor + Flash memory + SDRAM + Silicon Motion Multimedia Processor * Connectors Display assembly Main Board assembly (wire to Main Board assembly) VO module assembly (wire to YO module assembly) + USB + Voltage regulator 4.2.4 Main Board Assembly ‘The system board contains a DC/DC voltage converter, which provides power and ‘communication to: +IBP +ECG + SpOz “NIBP +IBP/Temp + CO: + Recorder ARM board + Inverter + AC/DC power module + Speaker + Keys + Battery charging module 4.2.5 1/0 Module Assembly ‘The output interface board provides the connector socket for the following applications + Display output port + Nurse call port + USB Port + Ethemet port + ECG analog output port +Theory of operation * Connection to the ARM Module 4.2.6 Speaker The speaker is driven by an amplifier. The speaker provides the monitor's audio during alarm conditions. The microprocessor outputs different audio tones specified by different alarm priorities and conditions 4.2.7 Recorder The recorder contains the following fimetions: + Motor (paper drive) and driver circuitry + Selectable print speed ~12.Smum/s, 2Smm/s, Auto + Selectable channel waves to print Print head control logic is implemented on the Main Board. The microprocessor sends data to the recorder via a serial port 4.2.8 AC/DC Power Module ‘The G30/G40 Patient Monitors contain a medical grade power supply module and circuitry that converts AC (100-240V) to DC (15V). Power consumption is 115 VA. 4.2.9 Keys and Navigation Wheel ‘The keys and navigation wheel generate pulses to the Main Board assembly during use, and the Main Board assembly encodes the message to the ARM module, so the patient monitor can respond to all kinds of operations, 4.2.10 NIBP Processing ‘The NIBP assembly and circuitry contain these elements: + Pump + Valves (2-valve system of dump and safety valve) + Pressure measurement and control circuitry Pressure data is converted to digital format and conveyed to the processor. The NIBP pump uses an oscillometric method that employs stepwise pressure deflation. Pump software eliminates most ambient noise and motion interference. Applications are neonatal, pediatric and adult patients. The blood pressure range is: Systolic, 30-254 mm and Diastolic, 10 10 mmEg. Accuracy is Maximum Mean Error +5 mmHg a5‘Theory of operation with Max, Standard Deviation 8 mmtlg, NIBP processing uses an oscillometric technique to provide needed measurements at selected intervals, This technique uses an inflatable sphygmomanometer cuff similar to those used by clinicians in routine measurements. A motorized pump inflates the cuff to approximately 170 mmHg (adult mode) initially, at which point the pressure effectively stops the flow of blood. Then, under monitor control, the pressure in the cuff is gradually reduced, while a pressure transducer detects the pressure and transmits the parameter signal to the NIBP input circnitry. As the pressure is reduced. blood flows in the previously occluded artery, and changes the measurements made by the transducer. The point at which oscillation increases sharply is defined as systolic pressure. As the cuf? continues to deflate, the oscillation amplitude increases, toa maximum, and then decreases. The peak oscillation amplitude is defined as the ‘mean arterial pressure. The point at which the system detects a rapid decrease in oscillation is defined as the diastolic pressure. 4.2.11 SpO; Processing ‘SpO; is a measurement of oxygen saturation in the blood that uses an optical spectrophotometry technique. It is based on the differences in the absorption of red and Infrared light by oxygenated and de-oxygenated Hemoglobin, A pulse oximeter passes red and infrared light into an arteriolar bed and measures changes in light absorption during the pulsatile cycle. The light sources are red and infrared light emitting diodes (LEDs). A photo diode provides detection. To identify the oxygen saturation of arterial hemoglobin, the G30/G40 Patient Monitors use the pulsatile nature of arterial flow. During systole, a new pulse of arterial blood enters the vascular bed, and both blood volume and light absorption increase. During diastole, blood volume and light absorption reach their lowest point. The measurement is based on the difference between maximum and minimum absorption, focusing on the pulsatile arterial blood. In addition to the oximetry fimction, the measurement can also provide the heart rate. 4.2.12 ECG Processing ‘The monitor measures the patient's ECG signals by sensing the varying potential difference between several points at the skin surface which respond to the lectro-chemical actions of the muscular activity of the heart. Up to five electrodes are attached to the patient's body. The varying potentials at these locations are sent to the ECG circuitry. These signals are amplified and filtered and then digitized before being transmitted to the microprocessor. ‘The microprocessor executes algorithms + Calculate the ECG dataTheory of operation * Compute the heart rate + Detect a lead-off condition if one of the electrode connections is disrupted * Detect the presence of pacemaker signals within the QRS waveform complex of the ECG * Generate an analog output for extemal use with defibrillators Note— _ The ECG analog output is available at a connector 1G on the back of the monitor. 4.2.13 IBP Processing The invasive blood pressure (IBP) measurement produces real-time waveforms and mumeric values for systolic, diastolic, and mean arterial blood pressure. IBP ‘measurements use an A/D converter. An isolation transformer and opto-coupler provide the required isolation between isolated and grounded chapters of the monitor. Software algorithms filter typical artifacts like respiratory variation and pressure changes cansed by flushing the line or drawing blood samples. 4.2.14 Temperature Processing 4.2.15 etCOr Resistance temperature detectors (RTDs) measure temperatures using the physical principle of the positive temperature coefficient of electrical resistance of metals. The hotter they become, the larg The advantage is stable outputs for long periods of time. ease of recalibration, and accurate readings over relatively narrow temperature spans. The monitor's input circuitry conditions and processes the signal to drive the numeric display. —or higher ~the value of their electrical resistance The etCO: moctule contains a * CO; sensor assembly + Flow system, including pump + Signal processing PCB and peripherals, + Serial interface + Power supply “+ FRS Filter] ine Recognition Safeguard) to identify correct usage of a MicroStream FilterLine™ + Input gas connector with FRS interface ‘The G30/G40 Patient Monitors use the Microstream® sidestream etCO2 method to measure carbon dioxide (CO2). The sidestream measurement metod samples the respiratory gas with a constant flow fgom the patient's airway aud analyzes it with a W‘Theory of operation remote CO; sensor built into the monitor. ‘The COs measurement produces: + ACO; waveform + An end tidal (e1CO:) value: the CO; value measured at the end of the expiration phase + An inspired minimum CO> (InCO>) value: the smallest valve measured during inspiration + An airway respiration rate (awRR): the mumber of breaths per minute, calculated from the CO; waveform All infiared gas measuring instruments, including the CO; module, consist of a radiation source, a cell through which samples of gas flow and a detector that ‘wansmits a signal related to the intensity of the radiation that is detected, The quantitative aspects of photometric measurement are stated by the Beer-Lambert law: A= Log (loll) = ele Under carefully controlled conditions at a select absorption band, the absorbency of a sample (A) is proportional both to the concentration of the sample (c) and the depth of the absorbing layer (1). The molar extinction coefficient (¢) is a wavelength dependent constant characterizing the sample. (Io) is the light intensity at zero absorbency and (1) is the light intensity after some of the light is absorbed by the sample. The CO; dispersive infrared (NDIR) light source. All COs monitoring instruments, except those manufactured by Oridion, that use a NDIR infiared light source. use the broad band energy from a black-body source. A mechanical chopper modulates the light beau and makes possible the monitoring of the sample, reference and dark si ‘from which the concentration of carbon dioxide can be determined. The CO; module uses the energy generated by an infrared source that includes a proprietary gas filled lamp and driver circuit. This energy contains only specific wavelengths which match the absorption bands of the CO2, The COs module's infrared source is electronically modulated by the driver cireuit. nodule, as most continuous monitors of carbon dioxide, uses a non nals 4.2.16 Power Management ‘The G30/G40 Patient Monitors contain a medical grade power supply module and circuitry that converts AC (100-240V) to DC (15V). Power consumption is 115 VA. ‘The power management module contains: + Leadacid batteries -12V,23 AH + Battery charger 48Theory of operation + DOC converter The power management circuitry cha rges the battery throngh a battery charger(s). Both the battery(s) and the AC/DC power module can power the system through several DC/DC converters that provide various voltage outputs required by various chips. Isolated transformers provide the power to the front ends floating area. 4.2.17 Nurse Call Contacts ‘The murse call alarm contacts are available through a 3.5mm, miniature insulated phone jack on the back of the unit. The alarm contacts close (open) for any alarm condition detected by the monitor. The alarm contacts are the three switching signals associated with a single pole. double throw relay. These are the: + Nonmally open contact (NO) + Common contact + Nonmally closed contact (NC) Contact Rating of, O=1A@< Common contact Isolation of 1.SKV A @ <60Vde 49‘Theory of operation (Blank) £10G40 System Disassembly Chapter 5 G40 System Disassembly 5.1 Service tools..... 5.2 To remove batteries... 5.3 To remove the AC power connector fuse. 5.4 To remove the recorder. 5.5 To remove the front case assembly... 5.6 Front case disassembly procedure..... 5.7 Main frame disassembly procedute.... 5.8 Rear case disassembly procedure... =G40 System Disassembly 5.1 Service tools Only standard tools are sequired to perform service on this product Following tools are recommended: + One Cross-head screw driver 5mm (at least 100mm long) + One Cross-head serew driver 3mm + One Flat-Head serew driver ®5mm + One Wire cutter + One Long flat nose plier + One Hexagon Nut driver 5.5mm 5.2 To remove batteries Caution Before removing the battery, perform a monitor shutdown and remove from AC power. To remove the batteries: 1. Push the battery cover, the pushi 2. One thumb pushing the batteries and the other rotating the battery holder. to let the batteries our,G40 System Disassembly 5.3 To remove the AC power connector fuse To remove a fuse in AC power connector: 1. Use a flat-head screwdriver to lift the fuse holder away from AC power connector. Em ¥ | ST 250 2. Replace the fuse as the showing. Then push the fuse holder back into the power ‘connector until it suaps into place. ? 5.4 To remove the recorder To remove the recorder: 1. Push up the plastic piece to open the recorder doorG40 System Disassembly 2. Remove the two M36 screws holding the recorder to the monitor case 7 a a 3. Place your two thumbs on either side of the recorder case and pull it straight out of the assembly and remove the recorder connector cable. 5.5 To remove the front case assembly To remove the front case: 1. Turn the monitor over; remove five M48 screws in the button case. x4G40 System Disassembly 2, Remove two M412 screws, then tum the monitor upright, the front case and the rear case are held by the buckle, gently open the monitor =G40 System Disassembly 5.6 Front case disassembly procedure ‘To remove ARM Module, Inverter and Display To remove ARM Module: Remove the six M36 serews and the connector cables. Then remove the ARM Module To remove the Display assembly: Remove the seven M38 screws. Then remove the LCD gently x6G40 System Disassembly To remove the inverter: 1, Remove the two M36 screws to remove the inverter shield.G40 System Disassembly 3. Pull out the two LCD driver cables 4, Remove the to M3 nuts by hexagon nut driver ©5.Smm, and then remove the inverter. 5.7 Main frame disassembly procedure To remove the SpO module: 1. Remove the two M36 screws and the connector cable, 2. Pull up the SpO» module gently. x8G40 System Disassembly To remove the IBP/Temp Module: 1. Remove the four M36 screws and the TEMP/IBP connector, 2. Pull up the IBP/ TEMP module gently To remove the main board module: 1, Remove the seven M3=6 screws and the power cable inverter cable, fan and speaker cable, recorder cable, ECG, NIBP, CO> cables. 2. Remove the Main Board Assembly gently. x9G40 System Disassembly To remove the main frame from the rear frame: 1. Remove the five M36 screws then pull the main frame out gentlyG40 System Disassembly To remove the ECG module: 1, Remove the three M36 screws and two connector cables. 2. Remove the ECG module gentlyG40 System Disassembly To remove the CO; module: 1. Remove the four M36 screws and the two eables. 3. Remove the CO; module gently. Note— See the To install the CO; socket.G40 System Disassembly To install the CO; socket: 1. Install the tube to the outlet. 2. Install the fixed socket.G40 System Disassembly 4, Install the screws, To remove the NIBP module: 1, Remove the four M36 screws. ‘Remove the connector cables carefully. and then remove the NIBP module geatly.G40 System Disassembly To remove the AC/DC power module: 1, Remove the four M3™6 screws 2. Remove the power module gently To remove the Battery board: 1, Remove the four M36 screws. 2. Remove the battery board gentlyG40 System Disassembly To remove the AC power connector: 1. Remove the two M36 screws, 2. Unplug the cable, cut the cable tie, and remove the yellow-green wire. Remove the AC power connector gently. To remove the 1/0 module: 1. Unplug the cables; remove the three M36 screws. - 2. Remove the module gentlyG40 System Disassembly 5.8 Rear case disassembly procedure To remove the fan and the speak. 1. Remove the M3%6 screw and cut the black fixed tie 2. Remove the fan's screws, remove the fan gently. 7G40 System Disassembly 3. Remove the speaker’s M36 screws then remove the speaker geutlyG30 System Disassembly Chapter 6 G30 System Disassembly 6.1 To remove battery... 62 6.2 To remove the AC power connector fist... 6.3 To remove the recorder. 6.4 To remove the front case assembly 6.5 Front case disassembly procedure. 6.6 The main frame disassembly procedure. 6.7 The rear case disassembly procedure... GIG30 System Disassembly 6.1 To remove battery Caution Before removing the battery, perform a monitor shutdown. To remove the battery: 1. Push up the battery cover as showing below. 2. Rotate the battery holder to let the battery outG30 System Disassembly 6.2 To remove the AC power connector fuse To remove a fuse in AC power connector: 1, Use a flat-head screwdriver to lift the fuse holder away from AC power connector, 2. Replace the fuse, remove the fuse as shown, Then push the fuse holder back into the power connector until it snaps into place. 6.3 To remove the recorder To remove the recorder: 1. Push up the plastic piece to open the recorder door. 63G30 System Disassembly 2. Remove the two M3X6 serews holding the recorder to the monitor case. 3. Place your two thumbs on either side of the recorder case and pull it straight out asgembly and remove the recorder connector cable geutly. 6.4 To remove the front case assembly To remove the front case: 1. Tur the monitor over; remove the two M8 screws in the rear case as showing. 2. Remove the two M48 screws, then turn the monitor upright, the front case and the rear case are held by the buckle, gently open the monitor, and disconnect theG30 System Disassembly cables as shown, 6.5 Front case disassembly procedure This section describes how to remove items in the front case. To remove ARM module: 1, Remove the six M36 screws and the connector cables.G30 System Disassembly To remove the display assembly: 1. Remove the six M38 screws. Then remove the display assembly gently. To remove the inverter: 1. Remove the two M36 screws to remove the inverter shield. 66G30 System Disassembly 3. Remove the vo MD sens, nd then remove he inverter | : s 6.6 The main frame disassembly procedure This section describes how to remove items in the main frame. ‘To remove the main frame from the rear case: 1, Remove the four M36 screws and remove the Speaker cable, Fan cable and the SpO> cable. 2. Tum the monitor over, remove the three M4x6 screws, and then pall the main frame out gentlyG30 System Disassembly To remove the Connector panel: 1, Remove the IBP/TEMP cables and the SpO; cable 2. Remove the ECG cable and NIBP tube. 68G30 System Disassembly 3. Remove the COs tube and socket Note— See the To install the CO; socket. To remove the SpO; module: 1, Remove the two M36 serews and the connector cable.G30 System Disassembly To install the COs socket: 1. Install the tube to the outlet. 2. Install the fixed socket. 12 direction 90°. 4. Install the screws, 6-10G30 System Disassembly To remove the IBP/TEMP module: 1, Remove the four M36 screws and the IBP/TEMP connector. 2. Pull up the IBP/TEMP module gently.G30 System Disassembly To remove the ECG module: 1. Remove the three M3x6 screws and the ECG cable connected with System module, a Remove the ECG module gently To remove the CO; module: 1. Remove the four M3%6 screws * 2. Remove the CO module gently. To remove the NIBP module: 1, Remove the four M3x6 screws and the cable connected with the Main Board. 12G30 System Disassembly 2. Remove the NIBP module gently To remove the Main Board assembly: 1. Remove the seven M3%6 screws, the power cable, inverter cable, fan and speaker cable, recorder cable, ECG, NIBP, CO) cable, 2. Remove the Main Board module gently. To remove the AC/DC power module: 1. Remove the four M3x6 screws. 2. Remove the power module assembly gently. ae}G30 System Disassembly To remove the Battery Board: 1. Remove the four M36 serews. 2. Remove the Battery Board gent To remove the AC power assembly: 1, Remove the cable. 2. Remove the two M36 screws. ) 3. Remove the AC power assembly gently. elsG30 System Disassembly To remove the 1/0 module assembly: 1. Unplug the cables, remove the three M36 serews. = & 2. Remove the /O module assembly geatly. 6.7 The rear case disassembly procedure To remove the fan and the speaker 1. Remove the M3*6 serew and the four screws. GISG30 System Disassembly 616Drawing Document Chapter 7 Assembly Diagrams and Service Parts 7.1. G40 main assembly exploded diagram. 7.2 G40 Front Case assembly and parts 7.3 G40 rear case assembly and parts. 7.4 G40 main frame assembly and parts. 7.5 G30 main assembly exploded diagram. 7.6 G30 front case assembly and parts 7.7 G30 rear case assembly and parts. 7.8 G30 main frame assembly and parts 7Drawing Document Figure 7-1 G40 main assembly exploded diagram 7.1.G40 main assembly exploded diagramDrawing Document Table 7-1 G40 main assembly exploded diagram list, Reference Menke. Description Part Number 1 Front case ‘NA 2 ‘Main frame ‘NA Connectors panel (standard=IBP+CO;) __| 83801021000 ‘Connectors panel (standard + IBP) 83801022000 3 ‘Connectors panel (standard ~ CO») 83801023000 Connectors panel (standard) 83801024000 4 Rear case ‘NA 3 Recorder, 83801015000 czyDrawing Document Figure 7-2 Gd0 front case assembly exploded diagram 7.2 G40 Front Case assembly and partsDrawing Document Table 7-2 G40 front case assembly parts list Reference Description Part Number 1 Inverter TPI-02-0426-K 83801016000 2___| ARM Module 83801007000 3__| Front case and display assembly G40 83801020000 4 | Display assembly G40 83801019000 5___ | Front case assembly G40. 83801018000Drawing Document 7.3 G40 rear case assembly and parts Figure 7-3 G40 rear case assembly exploded diagram 2-M3X6 2.M3X6 Table 7-3 G40 rear case assembly parts list Reference Description Part Number 1 Speaker assembly 83801014000 2 Fan 83801013000 3 Rear case assembly G40 83801017000,Drawing Document 7.4 G40 main frame assembly and parts Figure 7-4 G40 main frame assembly exploded diagram, view 1 ¢ 2-M3X5, ‘Table 7-4 G40 main frame assembly parts Reference Description Part Number 1 SpO> Module 33801002000 2 [IBP/Temp Module 83801003000 3___ | Main Board assembly G30/G40 83801001000Drawing Document Table 7-5 G40 main frame assembly parts eierence Description Part Number 1___| AC power assembly G40 33801011000 2___| ECG Module 83801005000 3__ | NIBP Module 33801006000 4 | CO, module 83801009000 5___ [1/0 module assembly G30/G40 83801010000Drawing Document Figure 7-6 G40 main frame assembly exploded diagram, view 3 Table 7-6 G40 main frame assembly parts Reference Description Part Number Number 1 AC/DC power module 83801008000 a Battery Board 33801012000Drawing Document 7.5 G30 main assembly exploded diagram Figure 7-7 G30 main assembly exploded diagram SXtWeP 710Drawing Document Table 7-7 G30 main assembly exploded diagram list Reference ‘Natnben Description Part Number T Front case NA 2 Main frame NA Connectors panel (standard +IBP+CO2) | 83801021000 3 Connectors panel (standard +IBP) 83801022000 Connectors panel (standard +CO>) 83801023000 Connectors panel (standard) 83801024000 4 Rear case NA 3 ‘Recorder 83801015000Drawing Document 7.6 G30 front case assembly and parts Figure 7-8 G30 front case assembly exploded diagram 6.MBXS 2.MGN6Drawing Document ‘Table 7-8 G30 front case assembly parts list Retrnce Desrptn Pert Number Number 1 Front case and display assembly G30 83801031000 2 ARM Module 83801007000 3 Inverter BSFI#1011-44B 83801027000 4 Display assembly G30 $3801030000 s Front case assembly G30 83801029000Drawing Document 7.7 G30 rear case assembly and parts Figure 7-9 G30 rear case assembly exploded diagram Table 7-9 G30 rear case assembly parts list AE Description Part Number 1 ‘Speaker assemb; 83801014000 z 83801013000 3 Rear case assembly G30 83801028000.Drawing Document 7.8 G30 main frame assembly and parts 7-MBX6 Figure 7-10 G30 main frame assembly exploded diagram view 1 2-M3X6 Table 7-10 G30 main frame assembly parts ‘Reference N Description Part Number ‘Number 1 SPO; Module 33801002000 2 TBP/ Temp Module 33801003000 3 ‘Main Board assembly G30/G40 83801001000 7SDrawing Document Figure 7-11 G30 main frame assembly exploded diagram, view 2 Table 7-11 G30 main frame assembly parts ‘ee Description Part Number 1 | VO module assembly G30/G40 3801010000 2 | ECG Module 33801005000 3___| NIBP Module 83801006000 4 | CO; module 83801009000 3___[AC power assembly G30 83801025000 76Drawing Document Figure 7-12 G30 main frame assembly exploded diagram, view 3 Table 7-12 G30 main frame assembly parts ‘Reference oa, ‘Number Description Part Number 1 ACIDE power module 83801008000 2 Battery Board G30 83801026000 TATDrawing Document (Blank) 7sAppendix A Electromagnetic Compatibility ALL Instructions £0 USe snenne 2 A2 Guidance and Mamufacturer's EMC Declaration, A.2.1 Electromagnetic Emissions for all Equipment and Systems AS A.2.2 Electromagnetic Immunity for all Equipment and Syste ....conA3 A.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting. A.2.4 Recommended Separation Distances Ab AdA.1 Instructions for use ‘Medical electrical equipment can either generate or receive electromagnetic interference. This product has been evaluated for electromagnetic compatibility (EMC) with the appropriate accessories according to 16C60601-1-2:2004, the international standard for EMC for medical electrical equipment. This IEC standard has been adopted in the European Union as the European Norm, EN 60601-1- 2:2004. Radio frequency (RF) interference from nearby transmitting devices can degrade performance of the product. Electromagnetic compatibility with surrounding devices should be assessed prior to using the product. Fixed, portable, and mobile radio frequency communications equipment can also affect the performance of medical equipment. See your service provider for assistance with the minimum recommended separation distance between RF communications equipment and the product. The cables, sensors/transducers, and other accessories for which compliance is claimed are listed in this manual, Warning Use of accessories, transducers, and cables other than those specified may result in increased emissions and/or decreased immunity of the G30/G40 Patient monitors. €30/G40 Patient monitors should not be used adjacent to or stacked with other equipment. If adjacent or stacked use is necessary, the monitor should be observed to verify normal operation in the configuration in which it is used. Caution ‘The following ports on G30/G40 Patient monitors are sensitive to electrostatic discharge during patient monitoring: Follow these guidelines to reduce electrostatic discharge: ‘+ Donot touch the connector pins of the port. + When connecting and disconnecting cables to the ports, use ESD precautionary measures. Precautionary measures may include the following: — Make sure you are grounded prior to connection. Touch grounded metal, — Wear an ESD grounding strap and an ESD protective garment. Provide ESD training to all users. Users should understand what electrostatic discharge is, how damage can occur, and how to prevent ESD.A.2 Guidance and Manufacturer's EMC Declaration ‘The G30/G40 Patient Monitors are intended for use in the electromagnetic enviroument specified below. The customer or the user of the G30/G40 Patient Monitors should assure that itis used in such an environment A.2.1 Electromagnetic Emissions for all Equipment and Systems ‘Table A-I Electromagnetic emissions-for all EQUIPMENT aud SYSTEMS Emission test Compliance | Electromagnetic environment — guidance RF emissions “The G30/G40 Patient Monitors use RF energy only CISPR 1 for its internal function. Therefor, its RF emissions Gop} are very low and are not likely to canse any interference in nearby electronic equipment RF emission “The G30/G40 Patient Monitors are suitable for use CISPR LL Ca in all establishments, other than domestic Hannonic emissions establishments and those directly connected tothe IEC 61000-3-2 Class A public low-voltage power supply network that a supplies buildings used for domestic purposes. flicker emissions | Complies TEC 61000-3-3 A.2.2 Electromagnetic Immunity for all Equipment and Systems Table A-2 Electromagnetic immunity -for all Equipment and Systems aren ees aN ee mea Electromagnetic environment - level level guidance Electrostatic 6kVcontact — | +6kV contact | Floors should be wood, concrete discharge (ESD) | +8 kV air 8 KV air cor ceramic tile. If floor are TEC 61000-4-2 covered with synthetic material the relative humidity should be at least 30%, Electrical fast | £2KV for power | 41KV for Mains power quality should be transientburst | supply lines power supply that ofa typical commercial or TEC 61000-4-4 lines hospital environment. It recommends the use of filters on power input lines.Tummnity test | HEC 80601 test | Compliance Electromagnetic environment - . level level guidance Surge 1kV SIKV ‘Mains power quality should be TEC 61000-4-5 | Differential differential mode | that of typical commercial or mode ak hospital environment. £2kVcommon | common mode mode ‘Voltage dips, <5% Ur! <5% Ur ‘Mains power quality should be short (95% dip in Uz). | 98% dip in Ux)_| that of a typical commercial or interruptions and voltage variations for 0.5 cycle for 0.5 cycle hospital environment. If the user of the G30/G40 Patient Monitors on power supply | 40% Ur 40% Up requires continued operation input lines (60% dip in Uz) | (60% dip in during power mains TEC 61000-4-11 | for cycles UspforS cycles | interruptions. It is recommended that the G30/G40 Patient 70% Ur 70% Ur Monitors be powered from an (30% dip in Uz) | Go%dip in Uz) | uninterruptible power supply or a for 25 cycles for 25 cycles battery. Ur 5% Ur (295% dip in Us) | (95% dip in Ur) for 5 sec for5 see Power frequency | 3A/m 3am Power frequency magnetic fields (50/60H2) magnetic field 15C61000-4-8 ‘Should be at levels characteristic of typical location in a typical commercial or hospital environment, 1. Ur is the AC mains voltage prior to application of the test level adA.2.3 Electromagnetic Immunity for Equipment and Systems not Life-Supporting Table A-3 Electromagnetic immunity —for Equipment and Systems not Life Supporting Immunity TEC60601 test ‘Compliance | Electromagnetic environment — fest level level ‘guidance Portable and mobile RF communications equipment should be used no closer to any part of the G30/G40 Patient Monitors, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter ‘Recommended separation distance Conducted RF [3 Vis 3 Vim TEC 61000-4-6 | 150 kHz t0 80 MHz RadiatedRF | 3,Vim 3 Vim IEC 61000.4-3._ | 80 MHz to 2.5 GHz Where P is the maximum output power rating of the transmitter in watts (W) according to the ‘transmitter manufacturer and d is the recommended separation distance in ‘meters (1). Field strengths from fixed RF transmitters, as determined by an electromagnetic site survey.* should be less than the compliance level in each frequency range. Interference may occur in the vicinity of equipment marked with the following symbol: @) 1, Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy. To assess the electromagnetic environment due 10 fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field ASstrength in the location in which the G30/G40 Patient Monitors are used exceeds the applicable RF compliance level above, the G30/G40 Patient Monitors should be observed to veri normal operation. If abnormal performance is observed, additional measures may be necessary, such as reorienting or relocating the G30/G40 Patient Monitors. 2. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than 3 Vim. A.2.4 Recommended Separation Distances The G30/G40 Patient Monitors are intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The customer or the user of the G30/G40 Patient Monitors can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the G30/G40 Patient Monitors as recommended below, according to the maximum output power of the communications equipment. Table A-4 Recommended separation distances between portable and mobile RF communications equipment and G30/G40 Patient Monitors Separation distance according to frequency of transmitter(m)" ateaiaceres — Uswenciesmons, | racism onipt power of seein a [se a ag ov) ‘ 01 02 0.2 023 o4 037 037 074 1 17 417 2.33 10 3.08 30 7.38 100 11.67 11.67 2338 1. For transmitters rated at a maximum output power not listed above, the recommended separation distance (d) in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. ‘Note— At 80 MHz and 800 MHz, the separation distance for the higher frequency range applies. These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.The following interference test results do not affect patient diagnoses. Table A-5 Interference phenomena Immunity test TEC 60601 test level Compliance level Phenomena Electrical fast transient/burst IEC 61000-4-4 22 KV for power ‘Supply Lines IRV for power supply lines Addin the power supply line heavily interfered with the ECG waveform, Decreasing interference to +1KV slightly interfered with the waveform, Removing the interference returned the waveform to the KV interference to previous operating mode within 10 seconds with no loss of stored data,(Blank) ASPart Number ‘MPMI Edition Date gu