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BSA Stationary Concrete Pumps Brochure IN
BSA Stationary Concrete Pumps Brochure IN
2
Good for more than pumping high and pumping far –
these pumps are good for almost anything
The construction of a high-rise building However, regardless of the task for which
in Dubai presents different requirements you wish to employ our pumps, machinery
than work on the Kaleshwaram Dam in has to withstand everyday working
Telangana, India. conditions. That explains why we only
Construction of the Paramount Golf Forsete provide products that are extremely robust,
at a height of 107 meters in Uttar Pradesh, reliable, user friendly, fuel efficient and have
India is a significantly different proposition to a long life.
working on the Sutong Bridge in China
where Putzmeister pumps had to contend This in turn means that you will quickly
with an extremely inhomogeneous and establish, as you will continue to do for
coarse-grained m aterial. How much many a long year, that your decision in
concrete needs to be transported, how far in favour of Putzmeister was the right one –
terms of height, distance or both in such because you are able to work very
cases? What are the ambient conditions and productively with our pumps, because they
what is the quality of the concrete? are very easy to handle, because their
Questions that you have to ask yourself prior operating costs are very reasonable, and
to every practical application. because you seldom need to give any
thought to service and maintenance.
3
Expertise gives you a leading edge –
not all concrete is equally good
For large projects in which heavy concrete needs to be moved very high or very far, you need
more than the required delivery performance, you also need an appropriate total solution.
Machines, concrete spreaders, accessories and service should all be carefully matched to
achieve a good ratio of productivity to cost-effectiveness.
For process-optimized planning of your delivery tasks, you can rely upon our engineers to
give you professional advice. Not only when you are involved in construction sequence
planning and set-up at the building site, but well beforehand. For example when computing
the delivery pressure or testing the ‘pumpability’ of the material you will be using. This makes
it possible, where necessary, to have some influence on the concrete recipe at an early stage
in proceedings. Which in turn assures an optimum match between concrete and pump, and a
very efficient delivery processes as an outcome.
(4)
(1)
(5) (2)
(3)
Every country has its own specific concrete
Wherever concrete flows, the material that comes into contact with it becomes worn.
Abrasion and other damage to components such as concrete hoppers, transfer tubes,
agitators, pumps and delivery lines are unavoidable. The extent of the wear depends on
the composition of the concrete. Concrete differs significantly from country to country and
even within a country.
The ingenious geometry of Putzmeister concrete pumps was designed for all standard
concretes. Delivery and drive cylinders operate in perfect harmony with one another to
ensure the machine performs outstandingly in combination with all other components.
As a result, our pumps can deliver even the heaviest grades of concrete at output rates of
up to 200 m³/h without requiring the installation of additional equipment. Specific details
such as durable delivery pistons, standard chrome-plated delivery cylinders and the
S transfer tube system designed by Putzmeister ensure that all machines are able to
withstand long periods of intensive use.
5
Above-ground civil engineering –
where stationary can also be very flexible
A concrete pump and its accessories are subjected to a very particular kind of stress
loading when required to pump concrete upwards. For example, if required to pump
concrete up to extreme heights the delivery pressure needs to be correspondingly high.
This is needed in part to overcome the height differences and in part because the return
flow of concrete develops a counteracting level of energy. This of course necessitates a
correspondingly high level of motor or engine power. Moreover, the machine has to be
built to withstand the enormous forces to which it is subjected in operations such as this.
6
Omkar Towers- Three Jewels
rising high in the sky
A skyscraper consisting of 3 high rise towers
is under construction in Worli, Mumbai. The
project consists of towers scaling as high as
81-storey and 76-storey having a central
tower, around 325 meters high, and
adjacent towers of around 300 meters each.
Not only are architectural best performances
required to drive the magnificent structures
in the sky, a sophisticated and well-
conceived concrete pumping process
optimally adapted to the local conditions and
specifications of the construction process is
also needed.
7
Building construction – deliberately
beyond the ordinary
At 255 m high, the spectacular skyscraper dominates the skyline of Moscow‘s new
international trade center “Moscow City“. What is most striking is the spiral design of the
building. To achieve this, each of the planned 54 floors are rotated by 3° to the one
below, and the resulting effect is further enhanced by the pillars on the building corners.
These are constructed to form a spiral, and thus they both tilt and twist.
The core walls and ceilings were concreted in three sections per floor, and were
completed with a Putzmeister BSA 14000 HP D. It pumped 120,000 m³ of concrete for a
distance of up to 300 m; 200 m vertically and 100 m horizontally, in order to deliver the
concrete to its required placement site. Because of the restricted space on site, the high-
performance pump was placed in the basement of the building but still achieved
the desired results with ease.
8
Bridge construction – best performance for
connecting elements
Stationary Putzmeister concrete pumps are the first choice here. What type? That
depends on the required pumping output, the length and diameter of the pipeline,
the pumping height, the expected friction factor, and above all, the pumping behaviour of
the concrete. This results in the required pumping pressure and driving power of the
machine.
Korabelniy most –
with endurance towards
the objective
The approx. 11 kilometre long construction
section of the Western High Speed
Diameter Project in St. Petersburg
comprises, among other things, the
construction of a cable-stayed bridge – the
“Korabelniy most” (the Ship’s Bridge).
9
Underground civil engineering – far-reaching
challenge, maximum delivery performance levels
Adaptability for
tunnel construction
One of the difficulties of tunnel
construction is the task of incorporating
concrete in the cladding or ‘shuttering’
in tunnel walls. This is where Stationary
Concrete Pumps from Putzmeister
come into their own when used in
conjunction with rail-guided, hydraulic
shuttering placement equipment. This
presupposes that these units can be
integrated seamlessly within the tunnel
diameter, and also calls for flexible tube
shears that can cut concreting sections
into lengths of up to 12 metres without
the need to open up the line or to
relocate the placing equipment.
10
Specialist underground civil engineering –
intelligent technology for specific tasks
11
Massive force and very well-behaved
12
Maximum transparency
and clear layout
During the construction of our cement ■ T he position of hydraulics and ■ ptimised hopper shape simplifies the
O
pumps, we have paid strict attention to good changeover cylinder outside job of cleaning, reduces interruptions in
accessibility of all machine components, the concreting area prevents the supply of concrete and cuts down on
simple handling as well as uncomplicated pollution concrete residue
cleaning and maintenance. The result can
be noticed daily in every detail and in sum ■ External non-return ■ mooth outer surface simplifies the
S
total is indispensable over the long term slide valve connection job of cleaning
(standard from 1,400 mm stroke)
■ Enlarged support area and longer
■ E asy to change all components service life through angled support legs
on the S tube
■ ractical hand winch for set-up work,
P
■ F ast piston change using water with a lifting force of 3 tons
boxes that open at top, readily (standard from 2,100 mm stroke)
accessible water drain cock
■ dditional lashing fasteners on the
A
■ apid supply of all the main lube
R machine, e.g. using clamping locks
points in the hopper area by the (from 2,100 mm stroke)
central lubrication unit
Freely accessible water connection Mini-measuring strip: All hydraulic measuring points at a central location (BSA latest
generation)
15
Its greatest strength is its great strength!
16
The long-stroke piston pump
A3
By way of example,
Piston side = high concrete pressure,
A2
lower delivery performance here is the 2109 HD:
A1
A3
i= Pressurisation rode side piston side
A1
Rod side Output 95 m3/h 63 m3/h
Rod side = lower concrete pressure, Pressure 103 bar 152 bar
high delivery performance Ratio i=1: 2.04 3.03
A3
i= Strokes/min 24 16
A2
A2
A1
17
Nothing can make these pumps
‘lose their cool’
An important component
of EPS: EOC (Ergonic® Output
Control)
EOC is fundamentally important for
efficient operation and cost savings,
because EOC controls the (diesel) engine
speed with lower fuel consumption, wear
and noise. Unfavourable areas are
automatically avoided. The machine
operator adjusts the delivery rate of the
pump directly using a rotary knob on the
radio remote control and the EOC
selects the perfect speed. It is not possible
to set the minimum delivery rate and the
engine speed to full throttle at the same
time with EOC. Whenever the concrete
pump is shut down, the engine r eturns to
idle speed, which can save up to 10 per
cent fuel consumption.
18
The advantages of EPS
at a glance
■ L ow wear
■ ibrations in the machine
V
and boom are reduced
■ inimal noise during the optimised
M
pumping process
■ Includes EOC (Ergonic® Output
Control); regulates the engine to
the perfect speed to minimise fuel
consumption, wear and noise
■ Fault management via EGD (Ergonic®
Graphic Display)
■ Less heat generated
■ Fewer components and therefore
lower service costs
■ Comfortable cable remote control
(optional wireless control)
■ igh machine availability
H
thanks to high-quality components
and rapid (remote) diagnostics
19
With everything that goes along with it
Sophisticated and practical – for your stationary concrete pump you have a
comprehensive range of machine-type-dependent equipment (standard or optional)
in good Putzmeister quality.
20
The only obstacles are on paper
To ensure that concrete gets to where it is the SK system is ideally suited, and is also connections. For smaller volumes for
needed, delivery line systems are there to used in conjunction with auto concrete concrete at lower pressures (up to 85 bar)
bridge distances. That might involve a height pumps. Extension lines, particularly with the Wedge type pipeline is suited too. It has
difference, a long distance, the negotiation hoses, are best combined with the an O-ring, which sits between the pipes.
of bends, travelling below ground or through exceptionally flexible Ultraflex® System PX. The absence of an A-ring makes it easier to
water – there are virtually no obstacles that When it comes to long delivery distances (of clamp. The combinability of these individual
cannot be overcome using the right delivery more than 100 m approx.) or height systems and their appropriate accessories
lines and the corresponding range of differences in excess of about 100 metres, e.g. couplings, adapters, reducers and
accessories. Putzmeister therefore has the the Zentrifix® System ZX is the ideal choice. auxiliaries for cleaning, help to further
right system and optimum quality standards It can withstand extreme pressures (up to extend the range of applications.
for every task. For smaller volumes of 200 bar), it is absolutely leak-proof and is
concrete at lower pressures (up to 85 bar), particularly wear-resistant at the
The vibrator assists with optimal filling of the The electronic central lubrication system Return line Filter
concrete pump saves time and minimizes wear
21
Concrete Pressure Performance Nomograph
The right power for pumping
D
* High-rise conveying: Add 1 bar per 4 m
height – here, e.g. 20 bar for 80 m
conveying height.
35
kW
(3
2 0
PS
)
80
PS
)
2 (2
=
N kW )
20
6 PS
0
( 22 )
PS
kW 80
2 (1 )
16 PS
kW 50 )
2 (1
13 PS
kW 0
11
0 (12 )
kW PS
88 00
(1
kW )
74 PS
0
(6
)
kW PS
44 (4
0 )
PS
kW (3
0 )
29 PS
kW 20
22 (
kW
15
*
eff.Förderdruck
p (bar) 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20
p (bar) 2560 2418 2276 2134 1991 1849 1707 1565 1422 1280 1138 996 853 711 569 427 284
Delivery Pressure
200 0m (6562f t)
1500m (4922ft)
t)
1000m (3281f
0 m (2 6 2 5ft)
80
9 69 ft)
6 00m (1
6 41f t)
500m (1
f t)
(1312
4 0 0m
f t)
(9 8 4
30 0m
f t)
m (8 2 0
C
250 6f t
)
(6 5
4f t )
m )
20 0 2f t
f t)
(49
28
(16
(3
0 m
50m
15
0 m
10
L=
22
Q Q
(m^3/h) (cu yd/h)
”)
A
80mm (7
110 144
D=Ø1
100 131
eff.Fördermenge
act. Output
80 105
Ø 150
”)
FL .- -SPEED
( 5, 5
v=
F LO
EE S
2m /
0 mm
70 91
CHW
s
Ø 14
60 78
m(
1,5m
2 5m
Ø1
/s
50 65
”)
40 52
(4
1m/
m
m
Examples
0
s
10
Ø
30 39
3” )
m( 40 m3/h concrete with a spread of 40 cm (6 cm slump) is to be pumped through
0m
Ø8
20 25 a delivery line with 125 mm Ø over a distance of 300 m and a height of 80 m.
5”)
0, 5 m
m (2 ,
Ø 6 5m
/s
10 13
Draw a horizontal line from 40 m3/h (on the yellow axis) to 125 mm line diameter
(green line in field A), from here a vertical line downwards to the spread 40 cm
10 (brown line in field B) and from there a horizontal line to the left to the delivery
142 Q/D^3
distance of 300 m (blue line in field C).
(10^4/h)
0,1 0,43 Now you can read perpendicularly above on the red axis the delivery pressure
required.
KF
Au
a= sbre
0,2 0,87 5 0 itm For a conveying height of 80 m, 20 bar are added to the 64 bar from the delivery
cm a ß
KR
a=
44 s = S lum distance (refer to formula). This results in a total delivery pressure of 84 bar.
cm 12c p
0,3 1,3 KP m(
a=
5”)
s=
40
KS 8,5 At the point where the vertical line from the 84 bar and the horizontal one from
a=
cm
cm
38
(3 , 40 m3/h intersect the curve shown in field D you can read the power of the pump:
a=
cm
0,4 1,7 5”
s=
36c
) 132.
a= 3 4
6c
m
Flow-Resistence
m
s=
Fließwiderstand
(2
5c
,5
cm
”)
0,5 2,2
m(
s=3
2”
)
,5c
D
s =2 ,
m (1
0,6 2,6
5 cm
,5”
)
(1”)
23
Product Range Description,
Tech Specs, Product Image
eSmart Series
The eSmart range is equipped with Human Machine
Interface (HMI) control panel that has IFM, which allows to
determine the real time operating status of the machine and
diagnosing faults.
fl
BSA 1404 HD BSA 1405 D BSA 1407 D BSA 1407 HD BSA 1404 E BSA 1406 E
Output up to 39/26* m /h
3
48/32* m /h
3
72/48* m /h
3
72/48* m /h
3
44/30* m /h
3
57/38* m3/h
Concrete pressure up to 70/105* bar 57/85* bar 71/106* bar 71/ 106* bar 57/85* bar 71/106* bar
Delivery Cylinder dia./ stroke 180/1000 mm 200/1000 mm 200/1400 mm 200/1400 mm 200/1000 mm 200/1400 mm
Strokes / minute (max. theoretical) 26/17* 26/17* 27/18* 27/18* 23/16* 21/14*
Control System OPS OPS OPS OPS OPS OPS
Drive Unit Power 49 kW (Diesel) 49 kW (Diesel) 74 kW (Diesel) 125 kW (Diesel) 45 kW (Electric) 75 kW (Electric)
Hopper Capacity 600 L 600 L 600 L 600 L 600 L 600 L
Transfer Tube S 2018 PN S 2018 PN S 2018 PN S 2018 PN S2018 PN S 2018 PN
Weight 3500 kg 3500 kg 3800 kg 4000 kg 3500 kg 3800 kg
24
High Performance Range
Reliable all-round concrete pumps for high performance
ranges. These are well suited for tunnel concreting.
Equipped with Putzmeister’s exclusive Free Flow Hydraulics
(FFH) design to provide powerful performance across
multiple applications.
25
Build on Putzmeister –
in service, parts, training
Thanks to state-of-the-art technology, our employees have all the relevant technical
information about your machine at their fingertips, should the need arise. Allowing us to
provide you with the best possible support for emergencies, repairs or preventive
maintenance.
26
Stationary concrete pumps
at a glance
concrete pump
on-the-job training
27
Putzmeister Concrete Solutions
#PMKnows Putzmeister Concrete Equipment Range
Putzmeister is a world leading solution provider for pumping, mixing
and placing concrete, mortar and industrial solids. For over 60 years
Putzmeister Concrete Solutions have been utilized by construction,
infrastructure, mining, energy and environment sectors in a wide
range of environments and application conditions all over the world.
Whatever the construction challenge, Putzmeister has the experience
and know-how to provide you with the right equipment, application
support and guidance, service, training and spare parts. When you BATCHING PLANT TRUCK MIXER
30 / 60 / 120 m3/hr 6, 7, 8 and 10 m3
invest in Putzmeister, you don’t just get concrete equipment – you get
an integrated solution to help you make the most out of your
Subject to technical modifications and errors © by Putzmeister Concrete Pumps GmbH 2021 All rights reserved Printed in India CT 4278-9 IN
investment and improve your profitability.
#PMCares
After Sales & Parts Service - India
Operation & SAARC Countries
PLACING BOOM MOBILE LINE PUMP
28, 32 and 35 40 – 70 m3/hr
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RAIPUR
AURANGABAD Horizontal Reach: 31.4 – 37.6 m Horizontal Reach: 31.8 – 61 m
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Vertical Reach: 35.6 – 41.6 m Vertical Reach: 16.78 – 34.70 m
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