Assembly, Disassembly and Transport: Guido - D 2023-10-13 Guido - D 2023-10-13 Guido - D 2023-10-13

Content
SCC600A-5 Crawler
3 Crane
0- 1 0- 13 0- 13
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
Assembly, Disassembly and

-13 -13 -13
d 2 023
- 1 0
Transport
d 2 023
- 1 0
d 2 023
- 1 0
d o_ d o_ d o_
gui gui gui
Content
1 Overview................................................................................................................................................1-1
1.1 General safety information ..........................................................................................................1-1
1.2 Precautions on assembly and disassembly ..............................................................................1-4
1.3 Connecting pin .............................................................................................................................1-9
1.4 Inspection and protection of hydraulic parts ...........................................................................1-10
-13
1.4.1 Protection 13 -13
of hydraulic cylinder – piston rod-...................................................................1-10
-10 -10 -10
023 Hydraulic hoses and joints inspection02.............................................................................
1.4.2 3 023 1-11
_ d 2 Inspection and protection of electrical_dline
1.5
2
_ d2
..............................................................................1-12
do do do
gui 2 Assemble Crane ...................................................................................................................................2-1
gui gui
2.1 Assemble basic machine (with crawler frames) .......................................................................2-3
2.1.1 Unfold steps .........................................................................................................................2-6
2.1.2 Assemble the upperworks handrail ...................................................................................2-8
2.1.3 Lift A-frame ...........................................................................................................................2-9
2.1.4 Unload the basic machine ................................................................................................2-15
2.1.5 Extend crawler frame .........................................................................................................2-17
2.1.6 Assemble the rear counterweight (with the auxiliary crane) .........................................2-23
-13 basic machine (with crawler frames)

2.2 Disassemble
10
3
10 -13
-1................................................................2-28 10
23- Disassemble the rear counterweight (with
2.2.1
20 23- the auxiliary crane) ...................................2-30
20 23- 20
d d d
d o_ o_ o_
2.2.2 Retract crawler frame.........................................................................................................2-33
id id
gui gu gu
2.2.3 Load basic machine ...........................................................................................................2-38
2.2.4 Lower A-frame .....................................................................................................................2-41
2.2.5 Fold the upperworks handrail ...........................................................................................2-46
-I-
Content
SCC600A-5 Crawler
3 Crane -1 -13 -13
-10 the catwalk for operator’s cab and lowerworks
2.2.6 Fold
23 -10 -10
step................................................2-47
23 23
20
2.3dAssemble 0 0
d 2 crane) ...............................................................2-49
the crawler frames (using auxiliary d2
i o_ Disassemble crawler frames (using iauxiliary
d2.4 do
_
i do
_
crane) ................................................................2-59
g u g u g u
3 Assemble the Boom System ...................................................................................................................3-1
3.1 Assemble and disassemble the boom .........................................................................................3-4
3.1.1 Overview ...................................................................................................................................3-4
3.1.2 Lift the parts..............................................................................................................................3-5
3.1.3 Boom (H) condition..................................................................................................................3-6
3.1.4 Assemble the boom ...............................................................................................................3-13
3.1.5 Assemble and disassemble the extension jib ....................................................................3-22
3.1.6 Wire rope reeving method under the boom condition ......................................................3-25
13 13
- the load moment indicator..................................................................................3-29
- - 13
-10
3.1.7 Assemble
23 -10 23 -10 23
20 Connect the cable..................................................................................................................3-29
3.1.8 20 20
_d _d _d
do uid
o
uid
o
gui
3.1.9 Erect the boom.......................................................................................................................3-30
g g
3.1.10 Lower the boom ...................................................................................................................3-33
3.1.11 Disassemble the boom .......................................................................................................3-35
3.2 Assemble and disassemble the fixed jib .....................................................................................3-38
3.2.1 Overview .................................................................................................................................3-38
3.2.2 Lift the parts...........................................................................................................................3-39
3.2.3 Boom + fixed jib (FJ) condition ............................................................................................3-40
3.2.4 Assemble the fixed jib ..........................................................................................................3-42
3.2.5 Reeve the auxiliary load hoist wire rope to the fixed jib hook .........................................3-47
13 13 13
10- the load moment indicator..................................................................................3-49
3.2.6 Assemble
3- 10- 3- 10- 3-
d 202Connect the cable..................................................................................................................3-49
3.2.7 202
d 202
d
_3.2.8 o_ o_
do d d
Erect the fixed jib ...................................................................................................................3-50
gui gu i gu i
3.2.9 Lower the fixed jib..................................................................................................................3-53
3.2.10 Disassemble the fixed jib ...................................................................................................3-56
4 Transport....................................................................................................................................................4-1
4.1 Transport plan .................................................................................................................................4-1
4.2 Dimension and Weight ....................................................................................................................4-4
0- 13 0- 13 0- 13
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
- II -
Content
3 3 SCC600A-5 Crawler Crane
-1 -1 0- 13
3 -10 3 -10 3-1
02 02 02
d2 d2 _d
2
d o_ d o_ do
gui gui gui
13 13 13
E
0- 0- 0-
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
G
do do do
gui gui
PA gui
K
0-13 0-13 0- 13
AN
02 3-1 02 3-1 02 3-1

2 2 2
_d _d _d
do do do
gui gui gui
BL
0-13 0-13 0- 13
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
- III -
Content
SCC600A-5 Crawler
3 Crane
0-1 0-13 0-13
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
0-13 0-13 0-13

02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
0-13 0-13 0-13

02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
WARNING
Read and follow the safety precautions and
instructions in this manual and on the ma-
0-13 -13 cause seri-
chine decals. Failure to do so0can 0-13
02 3-1 - 1
023 damage. Keep
ous injury, death or property 02 3-1
2 2 2
_d this manual with the d
o_ machine for reading and _d
do d do
gui gu i
future reference. gui
- IV -
Content 3
0 - 13 0 - 13 -1
23-
1
23-
1 -10
SCC600A-5 Crawler Crane
3
0 0 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Content
1 Overview .......................................................................................................................................1-1
1.1 General safety information......................................................................................................1-1
3 on assembly and disassembly.......................................................................1-4
3 3
0-1
1.2 Precautions 0-1 0-1
0 2 3-1 0 2 3-1 0 2 3-1
d 2 Connecting pin
1.3 2 2
..........................................................................................................................1-9
_d _d
d o_ d o d o
gui 1.4 Inspection and protection of hydraulic parts gui gui
....................................................................1-10
1.4.1 Protection of hydraulic cylinder – piston rod ........................................................................1-10

1.4.2 Hydraulic hoses and joints inspection .................................................................................. 1-11
1.5 Inspection and protection of electrical line .......................................................................1-12
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-I -
Content
-13 -13 -13
-10 Crane
SCC600A-5 Crawler
3 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
WARNING
instructions in this manual and on the machine
-13 13 injury,
decals. Failure to do so can cause -serious -13
3 -10 death or property damage. Keep
0
3-1this manual with 3 -10
02 0 2 02
_d2 the machine for reading d
_
2 future reference.
and
_ d2
do do do
gui gui gui
- II -
Assembly, Disassembly & Transport 3
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui1 Overview gui
Before assembling/disassembling crane, confirm

that all parts to be shipped separately have been
prepared, and the necessary auxiliary crane and
tools are ready.
1.1 General safety information

-1 3 -1 3 -1 3
-10 -10 -10
2 023 02 3 02 3
d2 d2
o_ CAUTION
d
i d i d o_ do
_
gu Read carefully and understand the instructions
gu gui
in the Safety chapter before assembling and
disassembling crane.
WARNING
Turn over / Tip over risk!
Be careful to prevent the crane from turning over

3 over.
or the boom tipping
-1 -1 3 -1 3
-10 -10 -10
• 023 and disassemble the crane on the 2023
Assemble
2 02 3
_dfirm, level and evenly supported ground. _d _ d2
do do do
gui • gui
Keep the crane at the level state when gui
operating the basic machine.
WARNING
Falling off risk!
Be careful to prevent falling off from the crane or

boom!
- 13 13 -1 3
The stable10
3 - ladder or approved personnel lift
3 - 10- 3-10
202 by the owner shall be used to climb to
provided
d d 202 d2
02
_ parts that cannot be accessed with a ladder
othe o_ _
i d i d do
gu provided on the crane or on the boom gu in the gui
assembly and disassembly process.
1-1
Assembly, Disassembly
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
gRequirements for auxiliary crane: gui gui
An auxiliary crane with the boom length of at least
13m having 20t lifting capacity shall be used for the
assembly and disassembly of the crawler crane.
WARNING
Death or squeezing risk!
Be careful to prevent
0 - 13death or squeezing accident -13 -13
1
23- and disassembly of crane!
in the assembly 3 -10 3 -10
0 02 02
d2 d2 d2
•
i d o_
Various preventive measures shall be takeno_
d do
_
gu gui
by the assembly personnel who is working gui
near the moving part, to prevent the injury
accident.
• The crane driver shall keep the

communication with the assembly personnel,
to prevent accident.
• Do not lift or lower A-frame, mast or boom

before all people leave the crane.
-1 3 -13 -13
23 -10 3 -10 3 -10
0
WARNING
2 02 02
_d _d2 _ d2
d o do do
ui falling off risk!
gLoad gui gui
Load may fall off in case of crane failure.
The owner needs to check the following items

every time before crane operation:
All lifting equipment (hanger, hook, chain

sling and sheave block) shall be kept in good
maintenance and safe work state.
The lifting capacities of all lifting equipment shall

-13 to the load.
be greater than or equal -13 -13
3-10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
1-2
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui Parts handling: gui gui
Main components are equipped with lugs, which
are indicated in the assembly and disassembly
procedures.
If no lugs are provided, the nylon rope can be used.

If the wire rope or chain rope is used, a protective
layer (such as rubber pad) shall be placed between
the lifting rope and the lifting component.
-13responsible for ensuring that all

Crane owner is -1 3 -1 3
-10
23 ropes, hooks and hangers are in safe2023
lifting chain -10 3-10
2 0 02
_d
operation
_d
state, with sufficient safety coefficient
_ d2
d o d o do
gui that are capable of lifting the load.
g ui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
1-3
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g1.2 Precautions on assembly and gui gui
disassembly
The crane shall be assembled and disassembled

by the professional who was well trained.
Assembly and disassembly personnel:
The crane assembly and disassembly shall be
0 - 13
carried out by the experienced personnel who are
0 - 13 -13
3-1 operation and familiar with the
well trained about
2 2 3-1 3 -10
0 0 02
d 2 and regulations related to the assembly _d 2
safety laws
_ _ d2
o ido do
uiddisassembly of crane; please read andgufully
and
gunderstand gui
the instructions in the relevant chapters
and select the appropriate load chart before
assembling and disassembling the crane. If there
are any questions, please contact local SANY
authorized distributor.
Assembly and disassembly area:
The assembly / disassembly area shall be located

13 evenly supported ground,
at the solid, level -and
0 0 - 13 -13
3-1
which can accommodate
2 the basic crane with
2 3-1 3 -10
0
2 system and trailer truck as well as d 2 0 02
selecteddboom
_ _ _ d2
d o
an iauxiliary ido do
gui
crane moving freely.
gu gu
For the information on the ground bearing capacity,
please refer to the Chapter 2 Safety in the
Operation Manual.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1-4
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui Inspection of parts: gui gui
The necessary preventive measures must be taken
for some crane parts and accessories that cannot
access from the ground, in order to prevent them
from falling off from the crane or the boom in the
assembly and disassembly process. The owner /
user shall provide the right ladder or personnel lift,
to ensure that workers can carry out the inspection
and maintenance work for crane, boom and jib
13 from the ground.
areas inaccessible
- -1 3 -1 3
-10 -10 -10
023 equipment: Before assembly and after2023
Operation
2 02 3
_d
disassembly, please check the boom welds for d
_the _ d2
d o d o do
gui welding defects, and check the connectinggui pins gui
for abnormal play traces, and check whether the
locking pin is fixed firmly, and is not missing or
damaged; check whether the boom is well aligned
during erection, without any deflection or torsion
when seeing from the front and front side.
CAUTION
During assembly and disassembly, if there
0 - 13 please contact local SANY -1 3 -1 3
are any questions,
-1 -10 -10
023 distributor.
authorized 02 3 02 3
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
1-5
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu the
gCheck the following items strictly when erecting gui
boom:
1. Boom weld joints
2. Check the main chord and lacing tubes for bendi

ng, cracks or pits.
3. Check whether the safety pins are complete (on

boom and pendant cable).
13 bars for welding defects or

4. Check the connecting
0 - -13 -13
damage. 3-1 3 -10 3 -10
02 02 02
d2 d2 d2
o_ the ends of pendant cable for defects, icra
5. Check
i d d o_ do
_
u or deformation; check whether the pendant
gcks gucab gui
le is not flattened, broken, hard bent or loose.
6. No accessories (tools, wooden plate or parts)

are allowed on the boom.
7. Check A-frame: check whether the boom hoist

sheave block wire rope is well reeved; check the sh
eave frame for deformation; check whether the sh
eave pin is safely locked; check whether the boom
13 out of the sheave groove;
hoist wire rope is slipped
0 - -13 -13
1 A-frame boom hoist guide shea
check whether3-the
2 3 -10 3 -10
2 0 02 02
ve is well
d lubricated.
_ _d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
1-6
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ ido_ d o_
gui gu
Safety requirements for assembly and disassembly: gui
A safety distance must be kept in dangerous area,
especially when the worker is standing between the
upperworks and the carbody, near the cylinder or at
the boom section connector and in other possible
risky sites, and especially when the crane parts are
still suspended in the air and when the crane drive
system or auxiliary crane is still running.
When disassemble boom or other parts, knock out

0 - 13 the bolt only when all parts are -1 3 -1 3
the pin or unscrew
-1 -10 -10
023steadily.
supported 02 3 02 3
d2 d2 d2
i d o_ not exceed the specified tightening torque
i d
_
owhen do
_
gui
Do
gu tightening the securing bolts.
gu
Before unscrewing bolts or removing pins, be sure

to check whether this action may cause the parts
falling off or folding over unexpectedly.
WARNING
Do not enter the
0 - 13area where the suspended load 0 - 13 -1 3
3-1 or walk under the suspended load 023-1
may fall off
2 3-10
0
2 the assembly step is done. 2 02
before
_d _d _ d2
d o d o do
gui gui gui
WARNING
Do not stand nearby the clamping or shearing
places in case of injury when assembling and
disassembling crane.
WARNING 0 - 13 0 - 13 -1 3
2
1
3-personnel is not allowed to execute 023
-1 3-10
Untrained
2 0 2 02
_d
assembly or disassembly work! _d _ d2
d o d o do
gui gui gui
1-7
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o_d o_ _
uid i d do
gBe sure to develop a plan before unscrewinggubolts gui
or removing pins, and be careful that nobody is
standing within the boom working range, to prevent
squeezing risk by boom.
When the connecting pin is knocked out, handle

the loose rope or other parts carefully and properly
store them.
In addition, do not stay at the area where parts or

tools may fall off.
0 - 13 0 - 13 -13
The worker must
2 3-1 wear a safety belt when working 2 3-1 3 -10
0 0 02
d2
at the emergency
_
channel or platform higher d 2 d2
i d o2m from the ground, to prevent falling id o_ do
_
gui
than off
gu gu
risk. Besides, the local national safety rules and
regulations must be complied with.
Crane’s operator must take full responsibility for

all assembly and disassembly procedures and on-
site management.
WARNING
Do not stay within the crane’s swing radius.
0 - 13 must be cordoned off for -13 -13
The crane working
-1 area
-10 -10
isolation. 023 023 023
_ d2 _d2 _ d2
do do do
gui gui gui
Precautions on the use of auxiliary crane:
For the boom section(s) that can only be lifted with

an auxiliary crane, please consider the unexpected
situations due to site or weather conditions when
lifting the load because of their special structure.
━ In the strong wind

━ On the uneven ground
When operating the

0 - 13cane with a long boom or 0 - 13 -13
3-1
boom-jib combination,
2 an auxiliary crane must 2 3-1 3 -10
2 0 2 0 02
stand byd to
_ provide safety when necessary wheno_d _ d2
o do
uid the boom combination onto the ground.
lowering
g guid gui
1-8
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 1.3 Connecting pin gui gui
The connecting pin easily gets rusted if exposed in

the external environment for a long time, especially
when its surface is worn out. Therefore, those pins
shall be thoroughly cleaned and coated with grease
for protection in the assembly process, especially
for key part joints that are subject to high-pressure
load. For example:
3 3 3
━ Pins of crane
le and brace- 1 0-1boom/jib connectors, pendant cab -10
-1
-10
-1
3
02 02 3 02 3
━_ d 2
Pins at the root of the lifting boom d2 d2
o _ _
ui d do do
g ━ Pins of the counterweight tray gui gui
━ Connecting pin between the crane carbody and
the crawler
━ Carbody extension beam connecting pin

━ All moving pins at all important parts shall be reg
ularly checked for wearing, press pits or micro crac
ks and shall be lubricated no matter they are asse
mbled or disassembled.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1-9
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g1.4 Inspection and protection of gui gui
hydraulic parts
1.4.1 Protection of hydraulic cylinder –

piston rod
The cylinder piston rod is easily corroded when

exposed to the external environment for a long time
due to the external factors (such as marine salt and
chemical salt spray),
0 - 13thereby aﬀecting the normal 0 - 13 -13
3-1 Therefore, when assembling
operation of cylinder.
2 2 3-1 3 -10
2 0 the piston rod surface must be d 2
0 02
the equipment,
_d d2
i d o i d o_ do
_
gui
coated with anti-corrosion oil film for protection.
u
gRetract gu
the piston rod timely if possible.
Especially for the following cylinders:
━ Crawler telescopic cylinder

━ Outrigger cylinder (if equipped)
Even the very thick chrome

3 plating layer cannot
0 - 1 0 - 13 -13
provide enough 1protection
- for piston rod due to a
3-1 -10
023
long-term2corrosion of the corrosive matters, so 2 0 2 023
_d rod must be coated with appropriateo_d
the piston _ d2
o do
uid inhibitor.
gcorrosion gui
d
gui
-1 3 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1-10
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gu
1.4.2 Hydraulic hoses and joints inspection gui
━ Check whether O-rings on the hydraulic hose

and fittings are fallen off or damaged; hydraulic
hose and fittings must be kept clean, and are conn
ected together according to the marks.
━ During connection, the host joint must be fully ti

ghtened, to ensure that the hydraulic oil can freely
flow from the hydraulic system.
━ Before the removal of joint, be sure to replace

the damaged mark on the connection point and pro
- 3
1mark. -1 3 -1 3
0
vide the missing
1 - -10 -10
3 3 3
202 d2
02
d2
02
o _d _ _
uid do do
g CAUTION gui gui
The dirty fittings may cause damage to the
hydraulic system or cause failure. Therefore,
please fix the hydraulic hose immediately after
disassembly, in order to prevent damage to them
in the transport.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
1-11
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g1.5 Inspection and protection of gui gui
electrical line
Check item Check contents Check period

I. Line fixation
1. Check whether all lines are well fixed or fallen off?
II. Loose line
1. Check whether the boom power take-off sensor cable joints are loose?
2. Check whether the vehicle heavy-load connector is fixed firmly? Each
Check the
3. Check
line
0 - 13 whether all sensor connectors are 0loose - 13 or deformed due to disassembly 0-13
3 -1
squeezing?
3 -1 of crane -1
2 2
0 III. Maintenance of connector 2 0 2 2 023
o _d 1.Please remove dust from the connector o _d surface; o _d
d d d
gui 2. Please check whether the
i
gucable joint at the rear of the heavy-load gui
connector is loose?
1. Please protect the video cable, load sensor cable and exposed sensor and
other electrical equipment in the transport or disassembly process, to prevent
unexpected damage;
2. During the disassembly, please assemble the removed electrical connector
Each
dust cover timely in the disassembly, to prevent water entering in the
Electrical disassembly
transport;
protection or assembly
3. During the disassembly, please timely fix the cable to prevent damage to
of crane
the line in the transport;
-
4. Before
0 13 transport, place the hammer, pharos/anemometer
0 - 13 bracket, camera,
0 - 13
2 -1 indicator lamps (such as alarm lamp) in23the
3and -1 special tool box, to prevent 2 3-1
2 0 2 0 2 0
o _d damage or missing in the transport. o_d o _d
d 1. Check whether the junction boxd fixed bolt is tightened firmly and whether id Each
gui Joint water enters into this box? gui gu disassembly
inspection
2. Check whether water enters into the heavy-load connector? of crane
-1 3 -1 3 -1 3
3 -10 3 -10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1-12
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
CAUTION
Please strictly follow the instruction specified in
this Manual for assembly and disassembly of the
equipment. Especially for hydraulic quick joints,
electrical connectors and connecting pin, please
carefully check them for reliability after assembly
or disassembly, to ensure normal operation.
After disassembly, please fix the cable, plug and

3 prevent damage them in the
socket timely,-1to - 13 -1 3
0
1 when the engine is at the stop 3-1 0 -10
transport.3-Only 3
0 2
2and stops for ignition, the connector and 202 02
d
state
_ d d2
i d ocable i d o_be do
_
gui
assembly and disassembly steps can
gu carried out. gu
The user is accountable for crane failures due to

incompliance with instructions in the manual.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
1-13
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

-10 -10 -10
E
02 3 023 023
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
AN
_ d2 _ d2 _ d2
do do do
gui gui gui
BL
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1-14
Content 3
0 - 13 0 - 13 -1
23-
1
23-
1 -10
3
0 0 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02
Content 02
_ d2 d2
_ _ d2
do do do
gui gui gui
2 Assemble Crane .......................................................................................................................2-1
2.1 Assemble basic machine (with crawler frames) ...............................................................2-3
2.1.1 Unfold steps ..........................................................................................................................2-6
2.1.2 Assemble the upperworks handrail .......................................................................................2-8
2.1.3 Lift A-frame ............................................................................................................................2-9
2.1.4 Unload the basic machine ...................................................................................................2-15
2.1.5 Extend crawler frame ...........................................................................................................2-17
13
2.1.6 Assemble 13 crane) .................................................2-2313
the rear counterweight (with the auxiliary
3 - 10- 3 - 10- 3 - 10-
2 2
2.20Disassemble basic machine (with crawler
202 frames) 202
.......................................................2-28
d d d
i d o_ 2.2.1 Disassemble the rear counterweight
i d o_ (with the auxiliary crane) ............................................2-30
i d o_
gu gu gu
2.2.2 Retract crawler frame ...........................................................................................................2-33
2.2.3 Load basic machine .............................................................................................................2-38
2.2.4 Lower A-frame ......................................................................................................................2-41
2.2.5 Fold the upperworks handrail ...............................................................................................2-46
2.2.6 Fold the catwalk for operator’s cab and lowerworks step ..................................................2-47
2.3 Assemble the crawler frames (using auxiliary crane) ...................................................2-49
2.4 Disassemble crawler frames (using auxiliary crane).....................................................2-59
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-I -
Content
-13 -13 -13
-10 Crane
SCC600A-5 Crawler
3 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
WARNING
instructions in this manual and on the machine
-13 13 injury,
decals. Failure to do so can cause -serious -13
3 -10 death or property damage. Keep
0
3-1this manual with 3 -10
02 0 2 02
_d2 the machine for reading d
_
2 future reference.
and
_ d2
do do do
gui gui gui
- II -
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ o_ o_
gui g uid gui
d
2 Assemble Crane
Overview
The following precautions must be followed in the

shipment, unloading, assembly and disassembly of
crane:
0 - 13 -1 3 -1 3
3-1
DANGER
2 3-10 3-10
0 02 02
_d2
Personnel injury or death. _ d2 _ d2
do do do
gui Crush or shear risk.
gui gui
Do not stay at the possible crushing or shear risk
places in the crane assembly and disassembly!
CAUTION
The assembly and disassembly must be carried
out by the experience personnel who are subject
-13 training.
to the crane operation -1 3 -1 3
3-10 3-10 3-10
202 and disassembly must be carefully
All assembly
d d 202 d2
02
_
oplanned o_ _
i d in advance, and shall be carefully carried
i d do
gu out. gu gui
The crane driver is responsible for ensuring that
the auxiliary equipment (such as rope and hook)
have the enough load bearing capacity.
Do follow the regulations specified in the Chapter

2 (Safety) in the Operation Manual for assembly
and disassembly of crane.
3 3 3
The swing and
- 1 0-1 traveling stability depends on -10-1 -10
-1
023 conditions, such as slope, solid and2023
the ground
2 02 3
_d
levelness, and also is related to the extension _d _ d2
d o d o do
gui and retraction of counterweight andgucrawler;
i gui
before operation, be sure to confirm the stability of
machine.
2-1
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
CAUTION
Assemble the machine on the solid and level
ground, and if necessary be careful to repair the
non-solid ground.
Do not carry out the swing action on the trailer.
Do not do the swing action with counterweight

while retracting or extending crawler.
3 is 16.7° (30%).
The max. allowable-1slope -13 -13
23 -10 23 -10 3 -10
T r a v e l i n20 0 02
_ d g f o r w a r d s r e f e r s t o t h e r e a r _d 2 _ d2
o
counterweight located at the lower part of the
ido do
uid and traveling backwards refers to thegurear
gslope, gui
counterweight is located at the upper part of the
slope.
CAUTION
Operate the A-frame cylinder, outrigger cylinder,
crawler telescopic cylinder and counterweight
cylinder at the assembly mode.
-1 3 -13 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Drive wheel Drive wheel
Forward Backward
-1 3 -13 -13
-10 -10 -10
Fig.2-1
02 3 02 3 023
_ d2 _ d2 _ d2
do do do
gui gui gui
2-2
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ o_ o_
uid
gui 2.1 Assemble basic machine g(with gui
d
crawler frames)
This Section described the unloading and assembly

processes of the basic machine with crawlers.
WARNING
0 - 13
Basic structure assembly and disassembly must
0 - 13 -1 3
3-1 the instruction, otherwise this may 023-1
strictly follow
2 3-10
2 0 2 02
d2
cause risk.
o _d o _d _
d d do
gui All assembly and disassembly must be planned
gui in gui
advance; be careful to do this.
Failure to follow the above requirements may

cause serious personnel injury or even death.
WARNING
In the pin assembly and disassembly process, do
not insert your fingers or hands into the pin hole.
13 -1 3 -1 3
3 - 10- the above requirements may
Failure to follow
3-10 3-10
2
cause 0serious personnel injury or even death. 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
WARNING
Basic structure assembly area will be subject to
a larger ground pressure in the assembly and
disassembly.
Please assemble the machine on the solid and

level ground, and repair the non-solid ground if
necessary; be careful to do this.
1 3 3 3
The auxiliary0-crane,
- 1 the sling, the shackle and
- 1 0-1 -10
-1
23
other 0hanger
2 having the appropriate lifting 023
2 02 3
_d is used for this.
capacity _d _ d2
do do do
gui gui
gui
cause serious accident.
2-3
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o_d _ _
uid do do
gInspection before work: gui gui
1. Check the site
a. The site must be level and solid, and the steel

plate is used if necessary.
b. The sufficient site is provided to ensure that the

trailer and the auxiliary crane can travel freely.
2. Implement the operation procedure and safety

rules. -13 -13 -13
3 -10
2 safety meeting in advance, and 202 3 -10 3 -10
Carry out20
the 02
d d d2
o_the possible risks and potential dangerouso_
assess
do
_
uid in the assembly and disassembly.
garea gui
d
gui
Check whether the auxiliary cane and other
devices are at the good state.
All operators must understand the operation

procedures and safety rules and clearly specify
each person’s duties before work.
3. Please assemble the machine on the solid and

level ground. And repair the ground as required,
13use a special pad to repair
and lay steel plate-or
0 -13 -13
ground. 3-1 3 -10 3 -10
02 02 02
d2 d2 d2
Isolate
i d o_a area to park the auxiliary crane, andidtoo_ do
_
u parts and to park the transport vehicles.gu
gstore gui
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-4
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ ido_ d o_
gui 4. Assembly and disassembly personnel gu gui
Prepare the corresponding lifting device,
the protection device and the assembly and
disassembly tools.
A qualified supervisor who is subject to the

professional crane training is appointed in the
assembly and disassembly processes.
Ensure that all work personnel fully understand

13 and relevant signals.
work contents, -rules -1 3 -1 3
3-10 3-10 3-10
202 personnel shall be present at the site,
Assembly
d d 202 d2
02
i d o_
including
i d o_
the crane operator, the operator assistant,
do
_
gu the hanger assembly workers and the signalers.
gu gui
Take the isolation measures to prevent unrelated
personnel from entering into the assembly area.
5. Precautions
In the disassembly process, the over-hoist limit line

(harness end and switch end) must be equipped
with a protective cap. To operate the crane, please
remove the protective cap and then connect the
cable.
-1 3 -1 3 -1 3
23 -10 -10 -10
Before 0assembly and disassembly, please refer to 023 02 3
2 2 d2
the
o _dChapter 8 Crane Parameters, to understand
o _d _
d d do
gui crane weight, dimensions and other gui basic gui
information.
Please inform the operator when the staff leaves

the operator’s range of visibility or the crane (part)
is traveling into the dangerous area.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-5
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2.1.1 Unfold steps gui gui
1. When the basic machine arrives at the destination, please check the site and vehicle and unseal the
vehicle.
-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
Fig.2-2
_d2 _d2 _ d2
do do do
gui gui gui
2. The catwalk for the operator’s cab is folded in

transport, and will be extended to the work state 2
when arriving at the work site.
Pull out the step transport securing pin, and turn

the step to the level work position and insert the
securing pin at the original position.
-13 113
- -13
3
3 -10 3 -1 0
3 -10
202are two configurations of steps, d 202
Note: there
d d2
02
o_ on the actual machine shipped.
depending
d o_ d do
_
gui gui gui 1
WARNING
Do not insert finger or3 hand into a pinhole during
- 1
step assembly to10prevent any injury. 0 - 13 -13
2 3- 2 3-11. Step transport securing pin 3 -10
2 0 2 0 02
_dto follow the above requirements mayo_d
Failure 2. Step (at transport position)
_ d2
o do
uid serious accident.
gcause gui
d 3. Step (at work position)
gui
Fig.2-3
2-6
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ do_
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
3. Pull the lowerworks step upwards to the highest

point, and then turn it 90° outwards.
Lowerworks step transport state
-13 -13 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
Fig.2-4
2-7
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2.1.2 Assemble the upperworks handrail gui gui
1. Pull up the upperworks handrail, and lower

the connecting sleeve to the root, and lock the
handrail.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.2-5
2. Check whether the connecting pin is fixed firmly.
0 - 13 0 - 13 -13
WARNING
2 3-1 2 3-1 3 -10
0 0 02
d 2 finger or hand into a pinhole during _d 2
Do not insert
_ _ d2
o
d assembly to prevent any injury.
handrail do do
gui gui gui
cause serious accident. 1. Connecting sleeve
Fig.2-6
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-8
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.1.3 Lift A-frame gui gui
The lifting of A-frame is to ensure that

equipment’s boom base can be lifted before
unloading from the trailer to prevent the boom from
scratching the ground
DANGER
When lifting A-frame,3 do not stand above, under
0 - 1 0 - 13 -1 3
3-1
or inside A-frame.
2 2 3-1 3-10
2 0 2 0 02
_d to follow the above requirements omay
Failure _d _ d2
d o d do
gui cause serious personnel injury or even death.
gui gui
CAUTION
Boom angle must be less than 0 ° , to ensure
that A-frame acts normally.
DANGER
• Be sure 0to - 13wear the leather gloves when 0 - 13 -1 3
3-1 wire rope, to prevent damage to 023-1
operating
2 3-10
2 0 2 02
_dyour hands. _d _ d2
d o d o do
gui gui
Failure to follow the above requirements may gui
cause serious accidents.
• When wire rope is retracting or releasing, do

touch the rotating reel or the moving wire rope
by any body part, to prevent the squeezing or
winding accident.

-1 3 -1 3 -1 3
-10
23 that the boom base end lowers on the2023
1. Confirm -10 3-10
2 0 02
d block.
wood
_ d _ _ d2
do do do
gui gui gui
2-9
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
CAUTION
When A-frame is lifting, ensure that the end of
boom base lowers onto the trailer, and a wood
block with the thickness of about 100mm is
inserted under the base.
Note to tension of the boom pendent cable.

cause damage to parts.
3 3 3
-1 -1 -1
-10
23pin connecting A-frame pendant bar 2023 -10 3 -10
2. Remove 0
2 the 02
_d bed, secure the pendant bar on the _d
and roatating _ d2
o do do
uid with pin.
gA-frame gui gui
CAUTION
Do not insert fingers or hands into the pin hole
when aligning the pin hole or removing pin.

-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 1 _ d2
do do do
gui gui 2 gui
3
-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Fig.2-7
1. Pin 2. A-frame fixed pin 3. Safety pin
2-10
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui 3. Pull up the function lock lever, andgustart the gui
engine, with the speed set to 1000rpm.
WARNING
Press the horn to alert before starting engine.

-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2
1
1. Lock position
2. Unlock position
Fig.2-8
- 13
4. Press the “Assembly
0 mode switch” on the -1 3 -1 3
1 -10 -10
Ｗ１
-
23 box switch panel.
right armrest 3 3
0 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Ｗ２
CAUTION
A-frame lifting/lowering must be executed in
Ｗ３
0
Assembly Mode.
0
-1 3 -13 -1 3
3 -10 3-10
Fig.2-9 Assembly mode switch 3-10
202 202 d2
02
o _d o _d _
uid uid do
g g gui
2-11
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
u
g5. Make sure the upper boom hoist sheavegblock gui
is secured on the top of boom base. Operate the
boom hoist control lever to reeve in the wire rope
Ｗ１
slowly and lift the A-frame.
Observe the wire rope on the winch to make sure
Ｗ２
the rope is in proper order.
CAUTION
Ｗ３
0
Do not stand nearby when A-frame is lifting. In
13
the lifting process,0-observe the parts for abnormal -13 -13
3 - 1 3 -10 3 -10
0
phenomenon.
02 02 02
_ d2 _ d2 _ d2
doA-frame can only work when the boom angle
The do do
gui
is 0° . gui gui
Before lifting A-frame, press the horn to alert. Fig.2-10
Boom hoist winch lock
Do not operate A-frame cylinder when the crane
is working or erecting.

0 - 13 0 - 13 -13
DANGER
2 3-1 2 3-1 3 -10
0
2 the hoist winch or the auxiliary crane d 2 0 02
Do not duse
_ d2
d o
toilift i d o_ do
_
gui
A-fame.
gu gu
Pulling out the securing pin when A-frame is
lowering may cause A-frame fall off suddenly.

-13 -13 -13

3-10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-12
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ id o_ d o_
gui gu and
6. When A-frame lifts to the highest point, gui
reaches the work position, insert A-frame securing
pin into the pin hole at the work position, and fix it
with a cotter pin, to ensure A-frame at the vertical
fixation position.
WARNING
Do not insert fingers or hands into pin hole when
aligning the pin hole
3 or removing pin. 3 3
-1 -1 -1
-10 -10 -10
0 3 follow the above requirements may 2023
Failure 2to
2 02 3
_d serious personnel injury or even death. _d
cause _ d2
do do do
gui gui gui
2 3
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.2-11
1. Pin
1. A-frame fixed hole
2. Safety pin
-13 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-13
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu of
g7. Confirm that the upper equalizer at the end gui
boom base is connected firmly; operate the boom
hoist control lever and retract the rope slowly until
wire rope is tensioned.
When retracting rope, observe that boom hoist

winch wire rope is arranged neatly without any
disorder problem.
-1 3 -13 -13
23 -10 23 -10 3 -10
0
WARNING
2 2 0 02
_d _d _ d2
d o d o do
ui not insert fingers or hands into pin hole gwhen
gDo ui gui
aligning the pin hole or removing pin.

DANGER
When the winch is working, a signaler is
-13accident.
appointed to prevent -13 -13
2 3-10 3 -10 3 -10
Failure to20follow
d
the above requirements may
d 202 d2
02
_ _ _
do serious personnel injury or even death. do
cause do
gui gui gui
CAUTION
In order to increase the service life of boom hoist
wire rope, the wire rope surface needs to be
checked if operation with the same configuration
in the same way for more than a month. If
abnormal abraision happens in certain area, pull
out 200mm~300mm 0 - 13rope from the rope end and -13 -13
re-secure the -1
23rope. 3 -10 3 -10
0 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-14
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.1.4 Unload the basic machine gui gui
1. Check the basic machine assembly area ground,

and keep the engine speed to 1000rpm.
Lock the swing lock to prevent the upperworks

movement.
2. Use a trailer ramp or a wood block to form about

15° slope.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui CAUTION gui gui
Only use appropriate material to make foundation
and must be under the bearing plate.
WARNING
The basic machine assembly area will be subject
to a large ground pressure in the disassembly
process. -13 -1 3 -1 3
3-10 3-10 3-10
202 the machine on the solid and level
Assemble
d d 202 d2
02
_
oground, and improve the ground condition o_ if _
i d i d do
gu necessary. Take extra care in operation.gu gui
Use the auxiliary crane, the sling, the shackle and
other hanger with the appropriate lifting capacity.

DANGER
- 3
1the - 13 -1 3
Do not swing 0 upperworks when the basic 0 -10
machine0 2 3is-1not fully on the ground, otherwise this 023-1 02 3
2 2 d2
_d cause the vehicle tipping over.
may
o o _d _
d d do
gui Failure to follow the above requirements may
gui gui
2-15
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ o_
uid i d
guand lift the boom base to about 10° until the
g3. Pull the boom hoist control lever backwards, i d
gu distance from
the front end to the surface of platform trailer is more than 2m.
-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
d2 d2 d2
o_ do
_
do
_
uid
gFig.2-12 gui gui
4. Travel the crane forwards slowly to climb down
the platform trailer.
WARNING
When the basic machine is climbing up and down
the trailer, the center of gravity may suddenly shift
at the moment of climbing ladder and transition of
trailer.
13
0- low speed. -1 3 -13
-10 -10
Please travel at 1the
0 2 3- 023 023
Failuredto2 follow the above requirements may d 2 d2
i d o_serious personnel injury or even death. ido_ do
_
gui
cause
gu gu Fig.2-13
WARNING
Lift up boom base when the machine is climbing
down the trailer in case of friction between the
boom end and the ground.
To prevent crawler slipping, a wooden plate or

rubber pad shall be inserted under the crawler
and on the ladder to increase friction.
13
0- the trailer, a signalman shall 13 -13
When traveling 1off
3 - 3 - 10- 3 -10
202to command at the site to ensure the d 202
be assigned
d d2
02
i d o_ and traveling stability, so as to prevent
balance
i d o_ do
_
u shock.
gany gu gui
2-16
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.1.5 Extend crawler frame gui gui
This Chapter describes the sequence of crawler

extending to the work state when the basic
machine with crawler leaves the trailer at the
transport.
Check the basic machine as follows:
13
Counterweight:-no -1 3 -1 3
3-10 -10 -10
2 only boom base provided
Boom:20with 2 023Fig.2-14 02 3
_d _ d _ d2
d o do do
gui Boom angle: lift to about 10° gui gui
WARNING
Please assemble and disassemble the machine
on the solid and level ground, and repair the
ground if necessary; be careful to do this.

-1 3 -1 3 -1 3
-10
23 extending crawler, please thoroughly 2023
Note: Before -10 3-10
2 0 02
_d the extension beam and coat grease onto
clean d
_the _ d2
d o d o do
gui and base beam, to minimize the resistanceg iat the gui
upper and lower surfaces of the extensionubeam
friction area.
When unloading basic machine from the trailer,

extend the crawler frame to the work width.
1. Pull out the crawler frame transport securing Fig.2-15

pins (four pins) on the connecting rod.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
2-17
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
g2. Pull out the base extension beam stop pinsgu(four gui
pins).
1 2
-1 3 Fig.2-16 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 1.Extension beam
_ d2
o o do
guid g uid 2. Extension beam stop pin
gui
3. Turn the extension beam 90 ° outwards, and

extend it to the parallel state; at this time, the
crawler can extend freely. Insert the extension
beam stop pin at the - 3
1original position and fix it with -1 3 -13
- 1 0 -10 -10
a safety pin. 23 3 3
0 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.2-17
0 - 13 0 - 13 1. Keeper plate
-13
3- 1 3- 1 3 -10
202 202 d2
02
o _d o _d _
uid uid do
g g gui
2-18
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ ido_ d o_
gui 4. Make sure that there is no any barrier gisufound at gui
the crawler telescopic area on the ground.
In the very adverse ground conditions, the outrigger

cylinder auxiliary support is optional, to facilitate to
extend crawler.
5. In this case, the crawler is at the transport

state; remove the connecting rod securing pin to
disconnect the connecting rod and the base, so as
to ensure that the crawler frame can be telescopic
-1 3 -1 3 -1 3
-10 -10 -10
freely.
02 3 02 3 02 3
_d2 _ d2 _ d2
do do do
gui gui gui
WARNING
Be sure locking swing after aligning the
upperworks to prevent the machine tipping over.

-1 3 -1 3 -1 3
3-10 3 -10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
1
-13 -1 3 -1 3
Fig.2-18
3-10 3 -10 3-10
02 02 02
d2 d2 d2
Crawlers at transport position:
_ _ _
do do
1. Connecting rod
do
gui gui
2. Pin lug (on the carbody) gui
2-19
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
u
g6. Align the upperworks. At the assembly gstate, gui
turn the crawler telescope enable dial to the right.
Operate the left travel control lever to extend the
crawlers to the desired position. Turn the dial to
lock position afterwards.
CAUTION 0 - 13 1 -13
0 0 - 13
2
Extend/retract
0 3-1two crawlers at the same time, 0 2 3-1 0 2 3-1
d 2 separate action during operation.
rather_than
2
_d Fig.2-19 _d
2
d o d o o
gui gui uid
1. Crawler telescope enablegdial
Turn right: enable the crawler telescope
Turn left：lock the crawler telescope
WARNING
Crawlers must be telescoping on firm and level
ground.
A

1
-13 -1 3 B -13
3 -10 3-10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
-13 -1 3 -13
3 -10 -10 -10
02 023
Fig.2-20 023
_ d2 _d 2
_ d2
do do 1. Left travel control lever
do
gui gui A. Crawler extend gui
B. Crawler retract
2-20
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ id o_ d o_
gui 7. When the cylinder reaches the maximum gu stroke, gui
the crawler will extend to the outmost side; align
the crawler frame work fixed hole on the base
connecting rod with the pin hole on the crawler
frame lug plate, and insert the securing pin and fix
it with a safety pin.
WARNING
Do not insert your fingers or hands into the
pin hole when aligning pin hole or installing or
3 3 3
removing pin.0-1 -1 -1
3-1 -10 -10
2 0 2 2 023 02 3
_d serious personnel injury or even death.o_d _ d2
d o d do
gui gui gui
cause
4
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
1 2 3
1. Rod connecting pin 2. Pin lug (on carbody)
Fig.2-21
3. Safety pin of keeper pin 4. Connecting rod
WARNING
Confirm that all pins are inserted into the crawler
0 - 13 If the crawler is fixed at the 0 - 13 -1 3
-10
extension position.
2 -1
3position, the too small track gauge may 023
-1 3
retraction
2 0 2 02
_d the equipment tipping over in the erection
cause _d _ d2
d o d o do
gui or lifting process. gui gui
2-21
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
g8.Make sure that two crawlers u
have gbeen gui
extended to the proper position and that all pins
are fixed.
0 - 13 0 - 13 -13
3-1 of the connecting rod pin, insert
9. After the fixation
2 2 3-1 3 -10
0 0 02
_ d2
the pad between the base beam and the crawler
_ d2 _ d2
o
d hole to adjust clearance.
frame d o do
gui gui gui
WARNING
Do not insert your fingers or hands into the
pin hole when aligning pin hole or installing or
removing pin.
Failure to follow the above requirements may 2 1

3 injury or even death.
cause serious personnel
-1 3 3
-10 -
Fig.2-221 0-1 -10
-1
02 3 023 023
_ d2 _ d 2 1. Shim
_ d2
do do do
gui gui gui
2. Securing pin
-13 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-22
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 20 23-

d d d
d o_ ido_ do_
gui gu (with the auxiliary crane)
2.1.6 Assemble the rear counterweight gui
DANGER
Do not stand under the rear counterweight or its
nearby Assembling the rear counterweight may
1
cause the machine tipping over when the crawler
frame is at the retraction state.

3 3 3
-1 -1 2 -1
-10 -10 -10
2 023 02 3 02 3
d d2 d2
i d o_ DANGER i d o_ Fig.2-23
do
_
gu Only after the boom base is assembled,guthe rear gui
1. Counterweight lock pin
counterweight can be installed.
2. Safety pin
Rear counterweight components:
No. Part description Qty. Unit weight

1 Counterweight tray 1 4.4t
3 4
Middle counterweight
2 1 5.7t
- 3
1block - 13 -1 3
1 0 0 -10
4 Left-counterweight block
023 counterweight block 1
1 3.0t
0 2 3-12 02 3
5 2Right 2 d2
3.0t
o _d o _d _
uid uid do
g g 1 gui
Fig.2-24
Note: The weight of the installed counterweight 1. Counterweight tray
block must meet the requirements of the load chart 2. Middle counterweight block
under the corresponding operating condition. 3. Left counterweight block

4. Right counterweight block
1. Preparation
Confirm that the

0 - 13 following conditions are met -1 3 -1 3
3-1 the rear counterweight:
before installing 3-10 3-10
02 02 02
d2
(1)_The ground is firm and level; _d2 _d2
do do do
gui (2) Boom base;
gui gui
(3) Basic machine is at the work state;
2-23
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g(4) Clean the counterweight assembly site; gui gui
(5) The appropriate auxiliary crane is provided.
(6) Assembly tool;
• Tools box;
• Lifting band x 2: rated load 5t; length 1.8m
• Assisting lifting pad: attached to the cylinder con
nector, used for connecting the band.
3
-1 -13 -13
(7) Transport the10
-10 -10
carbody counterweight blocks to
2 3 - 3 3
the side of basic
0 machine for assembly. 02 02
_ d2 _d2 _ d2
do do 3 do
gui gui gui
CAUTION
Counterweight assembly must carry out in 1
Assembly mode.
2
CAUTION
Read the decal to confirm the counterweight
0 - 13 with the correct weight

specified by this machine
-13 -13
-1
before assembly.
3 3 -10 3 -10
02 02 02
d2 d2 d2
o_ the auxiliary crane to the counterweight
2. Connect
i d i d o_ do
_
u lug and lift the counterweight tray awaygufrom
gtray Fig.2-25 gui
the trailer to close to the connecting lug at the rear
1. Counterweight hanger pin
of the rotating bed.
2. Connecting pin
Put the counterweight tray hanger pin on to the slot 3. Adjust bolt
at the rear of rotating bed, insert the connecting pin
into the pin lug and secure with the safety pin.
Move the adjust bolt to tighten the counterweight

tray to prevent the abnormal play.
0 - 13 0 - 13 -13
WARNING 2 3-1 2 3-1 3 -10
2 0 2 0 02
Do not_dinsert fingers or hands into pin hole when _d _ d2
o o do
uid the pin hole or removing pin.
galigning gui
d
gui
2-24
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 20 23-

d d d
d o_ ido_ do_
gui 3. Lift the counterweight block from g u trailer
the gui
with an auxiliary crane and assemble them on the
counterweight tray in order.
DANGER
Do not lift two or more counterweight blocks
with lugs provided on the counterweight block,
otherwise this may cause damage to the lugs
3 3 3
0-1counterweight falling off.
resulting in the
-10
-1
-10
-1
0 2 3-1 23 02 3
2 to follow the above requirements may 20
Failure
_d serious personnel injury or even death.o_d _d2
d o
cause d 1 do
gui gui gui
Fig.2-26
DANGER
1. Middle counterweight block
Do not stand under the counterweight or between
the counterweight and other parts.

- 13
4. Lift the counterweight
0 blocks from the trailer
0 - 13 -1 3
3-1 crane, and assemble them on the 023-1
with an auxiliary
2 3-10
2 0 2 02
_d
counterweight tray in the left-to-right order. _d _d2
do do do
gui gui gui
DANGER 1
with lugs provided on the counterweight block, 2
resulting in the counterweight falling off.
Failure to follow the above requirements may Fig.2-27

-1 3 -1 3 -1 3
3-10 3-10 1. Left counterweight block
3-10
02 02 02
d2 d2 d2
2. Right counterweight block
_ _ _
do do do
gui gui gui
2-25
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
DANGER

WARNING 13 13 3
0 - 0 - -1
3-1 or hands into pin hole when
Do not insert fingers
2 2 3-1 3 -10
0
2 pin hole or removing pin. 2 0 02
aligning the
_d _d _ d2
o o do
uid to follow the above requirementsgmay
gFailure uid gui
5. When all counterweight blocks are assembled,

insert the lock screw rod into the hole, install the
shim at the bottom and lock with bolt.
-13 1 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui 2
gui
3
1. Lock screw rod

Fig.2-28
2. Lock shim
3. Lock bolt
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-26
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
DANGER
the counterweight and other parts. Lift the
counterweight tray and counterweight block stably
from the trailer.
Note the trailer position during swing with the

auxiliary crane used to lift the counterweight tray
and the counterweight block to prevent accidental
3 3 3
collision. 0-1 -10
-1
-10
-1
2 3-1 23 02 3
Stack2 up the counterweight blocks slowly and 20
0
_d with an auxiliary crane to prevento_thed _ d2
d o
steadily d do
gui gui
counterweight block falling off resulting in damage gui
to the surface of the counterweight.
Ensure that the ground is level and solid,

because the slope may affect the tilt angle of the
counterweight tray, resulting in misalignment of
the tray connecting pin. The wood block can be
used to adjust the ground slope, so as to lift or
lower the overall counterweight vertically.
Failure to follow3 the above requirements may 3 3

1 -1 -1
310-personnel injury or even death.
cause serious
- 3-10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
CAUTION
Make sure that the counterweight edges flush
each other after the assembly of counterweight.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-27
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2.2 Disassemble basic machine (with gui gui
crawler frames)
WARNING
Follow the instructions strictly on the assembly
and disassembly of basic machine; otherwise this
may cause risk.
All assembly and disassembly works must be

planned in advance
0 - 13and take extra care during -13 -13
execution. 23-
1 3 -10 3 -10
0 02 02
_ d2 _ d2 _ d2
do to follow the above requirements may
Failure do do
gui
cause serious personnel injury or even death. gui gui
WARNING
removing pin.

0 - 13 0 - 13 -13
2 3-1 2 3-1 3 -10
0
WARNING 0 02
_ d2 _ d2 _ d2
d o and disassembly area will be subjectid o do
gui gui
Assembly to
larger ground pressure.
gu
Please assemble and disassemble the machine
on the solid and level ground, and improve the
ground condition if necessary. Be careful.

other riggings with the appropriate lifting capacity.

-13 -13 -13
3-10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-28
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui Inspection before work: gui gui
1. Check the site


trailer is traveling freely.
2. Implement the operation procedure and safety

rules.
0 - 13 0 - 13 -1 3
Carry out -the
2 3 1 safety meeting in advance, and 023-1 3-10
0
2 possible risks and potential dangerous 2 02
d2
assess the
_ d _d _
d o
area in the assembly and disassembly. d o do
gui gui gui
Check that the auxiliary cane and other devices are
at the good state.

3. Cordon off the work area

ground. Improve the ground condition by laying
steel plate or0 - 13 a special pad to firm up the
use -1 3 -1 3
ground. 23-
1 3-10 3-10
0 02 02
d2 d2 d2
i d o_ a area to park the auxiliary crane,idand
Isolate o_ to do
_
gu gu
store parts and to park the transport vehicles. gui
4. Prepare the corresponding lifting device,
disassembly tools.
A qualified supervisor who is subject to the


13 and relevant signals.
work contents, -rules -1 3 -1 3
23 -10 23 -10 3-10
0 0 02
d 2 personnel shall be present at the site,
Assembly
_ _ d2 _ d2
o
dincluding do
the crane operator, the operator assistant, do
gui the assembly workers and the signalman.gui gui
2-29
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
gui
g2.2.1 Disassemble the rear counterweight (with the auxiliary crane) gui
1. Preparation
Confirm that the following conditions are met

before installing the rear counterweight:
(1) The ground is firm and level;
(2) Boom base;
(3) Basic machine is at the work state;

-1 3 -13 -13
3 -10
(4) Clean the counterweight installation site; 3 -10 3 -10
02 02 02
d2 d2 d2
o_appropriate auxiliary crane is used.
(5) The
d do
_
do
_
gui gui gui
(6) Assembly tool;
• Tools box;
• Assisting lifting pad: attached to the cylinder con
nector, used for connecting the band.
(7) Drive the counterweight block to the side of cra 1
wler crane for assembly.
CAUTION 0 - 13 0 - 13 -13
2 3-1 disassembly must carry out 2 3-1 2 3 3 -10
Rear counterweight
2 0 2 0 02
_d mode.
in Assembly _d Fig.2-29 _ d2
d o d o do
gui gui gui
1. Lock screw rod
2. Lock shim
3. Lock bolt
2. Remove all securing pints and disconnect the
connection between the counterweight block and
the counterweight tray.
WARNING
3 removing pin
aligning the pin hole1or
- -13 -13
-10
23 the above requirements may 3 -10 3 -10
.Failure to0follow
2 02 02
d
cause_serious personnel injury or even death. _ d2 _ d2
do do do
gui gui gui
2-30
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui u with
3. Lift the counterweight blocks onto thegtruck gui
an auxiliary crane.
Make sure the the counterweight block is balanced

during disassembly.
DANGER
with lugs provided
0 - 13 on the counterweight block, 0 - 13 -1 3
3 1 may cause damage to the lugs 023-11
otherwise-this
2 3-10
0
2 in the counterweight falling off. 2 02
resulting
_d _d _d2
d o d o do
gui Failure to follow the above requirements
gui may 2 gui
Fig.2-30
DANGER 1. Left counterweight block
Do not stand under the counterweight or between 2. Right counterweight block

3 injury or even death. 3 3
-1 -1 -1
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
4. Lift the counterweight block onto the trailer with
an auxiliary crane.
3 1 3 3
-1 -1 -1
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do Fig.2-31 do
gui gui gui
1. Middle counterweight block
2-31
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
DANGER
with lugs provided on the counterweight block,
resulting in the counterweight falling off.

0 - 13 0 - 13 -13
3-1 3-1 3 -10
DANGER
2 0 2 2 0 2 02
_dstand under the counterweight or betweeno_d _ d2
o
Dodnot d do
ui counterweight and other parts.
gthe gui gui
5. Connect the auxiliary crane to the counterweight

tray lug and remove the connecting pin between 3
the counterweight tray and the rear of rotating bed,
3 3 3
0-1the transport truck.
and place them onto
-1 -10
-1
-10
-1
3 0213 3
202 2 d2
02
o _d _d _
uid do 2 do
g gui gui
WARNING
aligning the pin hole or removing the pin.

Fig.2-32
-13 -1 3 -13
-10 -10 -10
1. Counterweight hanger pin
02 3 02 3 2. Connecting pin
023
_ d2 _d2 3. Adjust bolt _ d2
do do do
gui gui gui
2-32
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.2.2 Retract crawler frame gui gui
This Chapter describes the sequence of crawler

retracting to transport state from work state after
traveling off the trailer.
Check the basic machine as follows:
Counterweight: no
Boom: with only boom base provided

Fig.2-33
Boom angle: lift-1to3 about 10° -13 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui WARNING gui gui
ground, and improve the ground if necessary; be
careful to do this.

Note: Before extending/retracting crawler, please

thoroughly clean
0 - 13 the extension beam and coat 0 - 13 -1 3
grease onto
2 3-1the upper and lower surfaces of the 023-1 3-10
0
2 beam and carbody beam to minimize the 2 02
_d
extension
_d _ d2
o o do
guidresistance at the friction area. uidg gui
When loading basic machine onto the trailer, retract Fig.2-34

the crawler frame to the transport width.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-33
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu the
g1. Remove the carbody extension beam and gui
L-shim at the crawler frame hole and place them
properly, and release clearance.
WARNING

3 3 3
0-1 injury or even death.
-1 -10
-1
-10
-1
3 3 3
d 202 d2
02
d2
02
2. Pull
d o_out the connecting rod securing pin between
d o_ o_
i
u carbody connecting rod and the carbody. gu
gthe i 2 1guid
Fig.2-35
1. Shim
WARNING 2. Securing pin


-13 4
-1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
-13 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 d2 d2
do d o_ do
_
gui i gui
1 2 3
gu
1. Rod connecting pin 2. Pin lug (on carbody)
3. Safety pin of keeper pin 4. Connecting rod
Fig.2-36
2-34
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gucrawler
3. Check there is no obstacle at the gui
telescoping area.
In the very adverse ground conditions, the outrigger

cylinder is optional for supporting to facilitate to
extend crawler.
4. Align the upperworks. In the assembly mode,

turn the crawler telescope enable dial to the right,
operate the left travel control lever to retract the
1
crawlers.
-1 3 -1 3 -1 3
3-10 -10
3Fig.2-37 3-10
02 02 02
_d2 _ d2 d2
do do
1. Crawler telescope enable dial
d o_
gui gui i
gu telescope
Turn right: enable the crawler
CAUTION A
During operation, extend/retract two crawlers at
the same time. Do not telescope in separate.
1
B
-13 -13 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -13 -1 3
3-10 -10
Fig.2-38
3 3-10
02 02 02
_d2 _ d2 1. Left travel control lever
_ d2
do do do
gui gui gui
A. Crawler extend
B. Crawler retract
2-35
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu
g5. When the cylinder retracts until the connecting gui
hole (at the transport position) aligned with the
carbody connecting rod securing pin lug, insert the
securing pin and fix it with a safety pin.
WARNING
aligning the pin hole or
3 removing pin. 3 3
-1 -1 -1
-10 -10 -10
023 the above requirements may
Failure to follow
2 02 3 023
d
cause_serious personnel injury or even death. _ d2 _ d2
do do do
gui gui gui
2
-1 3 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Fig.2-39
Crawlers at transport position:
1. Connecting rod
2. Pin lug (on the carbody)
0 - 13 -1 3 -13
3- 1 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
2-36
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui 6. Make sure that two crawlers have been guretracted gui
to the proper position and that all pins are fixed.
WARNING
extension position. If the crawler is fixed at the
retraction position, the track gauge will be too
small and may cause the machine tipping over in
3 process.
the erection or lifting
-1 -1 3 -1 3
-10 -10 -10
0 3 follow the above requirements may 2023
Failure 2to
2 02 3
_d serious personnel injury or even death. _d
cause _d2
do do do
gui gui gui
7. Pull out the carbody extension beam keeper pin,

and turn the extension beam 90 ° to both sides
respectively, and assemble the keeper pin when
the beam nestle against the crawler frame, and fix
it with a safety pin.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 1 2 02
_d2 _d2 _d2
do do do
gui gui gui
1.Extension beam
2. Extension beam keeper pin
Fig.2-40
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
2-37
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2.2.3 Load basic machine gui gui
1. Check the basic machine loading area ground

conditions, and keep the engine speed to 1000rpm.
2. Operate the swing control lever and rotate the

upperworks 180 ° , with the rear aligning with the
trailer.
3. Pull the boom hoist control lever backwards and
0 - 13 10° until the front end

lift the boom base to about
-13 -13
3 1 2m from the surface of the
is above more-than
2 3 -10 3 -10
2 0 02 02
d2 d2
trailer.
o _d o_ _
i d i d do
gu
Lock the swing lock to prevent the gu
upperworks gui
movement.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_
Fig.2-41 d2 _d2 _ d2
do do do
gui gui gui
4. Use a trailer ramp or a wood block to form about
15° slope.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-38
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
CAUTION
Only use appropriate material to lay foundation
and it must be under the bearing plate.
WARNING
to a large ground3pressure during the process. 3 3
-1 -1 -1
-10 -10 -10
023 the machine on the solid and level 2023
Disassemble
2 02 3
_d and improve the ground if necessary;_be
ground, d _ d2
do do do
gui careful to do this. gui gui

DANGER
0 - 13 0 - 13 -1 3
3-1 the upperworks before the basic 023-1
Do not swing
2 3-10
0
2 moving to the right position on the trailer, 2 02
d2
machine
_ d _d _
d o
otherwise this may cause machine tipping o
over.
d do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-39
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
g5. Travel the crane backwards slowly to climbguonto gui
the trailer.
WARNING
When the basic machine is climbing up and down
the trailer, the center of gravity may suddenly shift
at the moment of climbing ladder and transition of
trailer.
13
Travel at the low speed.
-
Fig.2-42
-13 -13
-10
23 the above requirements may 2023 -10 3 -10
Failure to 0follow
2 02
d d d2
o_serious personnel injury or even death. o_
cause
d d do
_
gui gui gui
WARNING
Lift up boom base when the machine is climbing
up the trailer in case of friction between the boom
end and the ground.
To prevent crawler slipping, a wooden plate or

rubber pad shall be inserted under the crawler
and on the ladder to increase friction;
0 - 13 0 - 13 -13
When traveling
2 3-1onto the trailer, a signalman shall 2 3-1 3 -10
0 0 02
d 2 to command at the site to ensure the _d 2
be assigned
_ _ d2
o
d and traveling stability, so as to prevent
balance do do
gui
any shock. gui gui
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.2-43
2-40
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.2.4 Lower A-frame gui gui
DANGER
When lifting A-frame, do not stand above, under
or inside A-frame.

0 - 13 -1 3 -1 3
3-1 3-10 3-10
DANGER
0 2 02 02
_d2 d2 d2
do• o_
Be sure to wear the leather gloves dwhen do
_
gui gu i
operating wire rope, to prevent damage to gui
your hands.

cause serious accidents.
• Do not touch the rotating drum or moving wire

rope during winding or unwinding in case of
any squeezing or tangling accident.

13
cause serious -personnel injury or even death. -1 3 -1 3
23 -10 23 -10 3-10
0 0 02
d 2 the boom hoist control lever and lower
1. Operate
_ _ d2 _ d2
o end of the boom base on to the wood block
dthe do of do
gui the trailer. gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
i d o_ do
_
do
_
gu Fig.2-44 gui gui
2-41
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
CAUTION
Lift or lower A-frame in assembly mode.
CAUTION
A-frame can act only when the boom angle is less
than 0° .
0 - 13 0 - 13 -13
CAUTION 2 3-1 2 3-1 3 -10
2 0 2 0 02
Note to_dthe tension of the boom pendant cable. o_d _ d2
d o d do
gui
Failure to follow the above requirements may gui gui
cause damage to part.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-42
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ id o_ d o_
gui gu work
2. Remove the securing pin at A-frame gui
position.
WARNING

WARNING 0 - 13 0 - 13 -1 3
2 3-1pin from the transport position at the 023-1 3-10
2 0
Pull out the 2 02
_d before lifting A-frame, otherwise this omay _d _ d2
d o
root
d do
gui cause damage to A-frame. gui gui
2 3
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
1
_ _ _
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2
Fig.2-45 _ d2 _ d2
do ido do
gui g1.uPin gui
1. A-frame fixed hole
2. Safety pin
2-43
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
u
g3. Make sure the boom base equalizer is gtightly gui
secured, operate the boom hoist control lever and
unwind the wire rope slowly.
4. Keep releasing the wire rope when lowering

down the A-frame to maintain the rope loose. Do
not tension the A-frame wire rope too much.
-13 -13 -13

23 -10 23 -10 3 -10
0
CAUTION
2
Fig.2-46
2 0 02
_d _d _ d2
d o d o do
ui not stand nearby when A-frame is lifting
gDo guior gui
lowering. In the lowering process, observe the
parts for abnormal phenomenon. Before lowering
A-frame, press the horn to alert. Do not operate
A-frame cylinder when the crane is working or
erecting.

-13 -13 -13

-10 -10 -10
2 023 023 023
_d d2 d2
doWARNING
_ _
do do
gui gui
Do not insert fingers or hands into pin hole when gui

DANGER
When the winch is working, a signalman must be
assigned to prevent accident.
3 3 3
-1 -1 -1
-10 -10 -10
Failure to follow
2 023 023
d
cause_serious personnel injury or even death. _d2 _ d2
do do do
gui gui gui
2-44
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ id o_ d o_
gui 5. Lower A-frame to the lowest point, two gupendant gui
bars lay on the holder bracket, and insert the
securing pin into the pin hole and fix A-frame with a
safety pin.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
1
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
Fig.2-47
1. A-frame securing pin
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _d2
do do do
gui gui gui
2-45
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2.2.5 Fold the upperworks handrail gui gui
1. Lift the connecting sleeve upwards, and fold the

handrail to the transport position, and bind it firmly.
WARNING 0 - 13 0 - 13 -13
2 -1
3fingers 2 3-1 3 -10
Do not insert
2 0 or hands into pin hole when 2 0 02
folding_dthe handrail, to prevent injury. _d _ d2
d o d o do
gui
gui gui
cause serious accident. Handrail transport position
Fig.2-48
-1 3 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1
2 3
Fig.2-49
Handrail work position
1. Connecting sleeve
-1 3 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-46
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gu cab and lowerworks step
2.2.6 Fold the catwalk for operator’s gui
1. Remove the clamp, and fold the catwalk to the

transport position.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
Fig.2-50
2
2. Insert the clamp into the original pin hole.
Note: there are two design of steps, depending on

the actual machine shipped.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 1 _d2
do do 3 do
gui gui gui
WARNING
Do not insert fingers or hands into the nearby of 1
pin hole when folding the catwalk.

2
3
-1 3 -1 3 -1 3
3-10 -10 -10
02 023Fig.2-51 02 3
_d2 _d 2 1. Catwalk securing pin _d2
o o do
guid guid gui
2. Catwalk transport position
3. Catwalk work position
2-47
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
g3. Rotate the lowerworks step 90 ° upwards,guand gui
lower to the transport state.
-13 Fig.2-52
-13
Lowerworks step transport state
-13
-10 -10 -10
2 023 023 023
d crawler
4. Fix _the frame and seal machine for _ d2 _ d2
d o do do
ui
gtransport. gui gui
-13 Fig.2-53
-13
Lowerworks step work state
-13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-48
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.3 Assemble the crawler frames
gui (using auxiliary crane) gui
This Section describes the unloading and assembly

of the basic machine without crawler frames.
Check before work

1. Check the site

-13 -13 -1 3
2 3 -10 site is provided to ensure that the 23-10
b. The sufficient
3-10
0 the auxiliary crane is traveling freely. 20
trailer2and 02
_d _d _ d2
d o d o do
gui 2. Implement the operation procedure and
gui safety gui
rules

3. Check before operation
The basic machine must be fully checked before

operation.
0 - 13 -1 3 -1 3
3-1 3-10 3-10
WARNING
0 2 02 02
d2
_ d2 d2
i d oAssemble and disassemble the basic machine
i d o_ in do
_
gu gu
strict accordance with the instruction; otherwise gui
this may cause risk.
All assembly and disassembly must be carefully

planned in advance, and shall be carefully carried
out.

WARNING 0 - 13 0 - 13 -1 3
2 3-1 fingers or hands into pin hole when 023-1 3-10
Do not
2 0insert 2 02
_d _d _ d2
d o
installing or removing pin.
d o do
gui gui gui
2-49
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu
g1. Ensure the following items before assembling gui
the basic machine
A qualified supervisor who has received

Carry out the safety meeting in advance, and

assess the possible risks and potential dangerous
area in the assembly and disassembly.
Ensure that all work

0 - 13personnel fully understand -13 -13
-1 and relevant signals.
work contents,3rules 3 -10 3 -10
02 02 02
d2 d2 d2
Check
i d o_that the auxiliary cane and other devices iare
d o_ do
_
gatuthe good state. gu gui

ground. Improve the ground condition by laying
steel plate or use a special pad to firm up the
ground.
Isolate an area to park the auxiliary crane, and to

store parts and to park the transport vehicles.
1 3 -13 -13
10- disassembly
3. Preparation before
3- -10 -10
0 2
P r e p a rde 2th e c o r r e s p o n d i n g l i f t i n g d e v i c e , d 2
023 023
d2
o_
theidprotection i d o_ do
_
gui
device and the assembly and
gu
disassembly tools.
gu
Assembly personnel shall be present at the site,
including the crane operator, the operator assistant,
the assembly workers and the signalman.

4. Precautions
Before assembly and

0 - 13 disassembly, refer to the -13 -13
3-1 Parameters to understand crane
Chapter 8 Crane
2 3 -10 3 -10
0 02 02
d2
weight, dimensions and other basic information. d2 d2
i d o_ i d o_ do
_
u
gPlease gu
inform the operator when the staff leaves gui
the operator’s range of visibility or the crane (part)
is traveling into the dangerous area.
2-50
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ ido_ d o_
gui gu check
When the basic machine arrives at the site, gui
the site and then unseal the crane.
CAUTION
Only use appropriate material to lay foundation
and it must be under the bearing plate
WARNING 13 13 3
0 - 0 - -1
2
1
The basic3-machine assembly area will be subject
2 3-1 3-10
0
2 ground pressure during the process. d 2 0 02
to a large
_d d2
i d o i d o_ do
_
gu Assembly must be taken on the solid gand u level gui
ground; otherwise this may cause the machine tip
over.


DANGER 13 13 3
0 - 0 - -1
3-1 the upperworks without unloading 023-1
Do not swing
2 3-10
0 02
d 2 machine, otherwise this may cause _the
the basic
_ d2 _ d2
o
d vehicle tipping over. d o do
gui gui gui
CAUTION
Make sure the machine is in level state during the
assembly.
-1 3 -1 3 -1 3
1. Assembly 0
-10 -10
tool;
0 2 3-1 02 3 02 3
2 box;
• Tools
d2 d2
o _d _ _
uid• Rubber pad do do
g gui gui
Weight of crawler frame: 6.2t
2-51
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ o_
uid i
g1. Use the auxiliary crane to put one crawler gframe
d i
u on the ground. Lift the basic crane off gthe d
u trailer. Make
sure the upperworks is locked.
-1 3 -13 -13
3 -10 3 -10 3 -10
Fig.2-54 02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
DANGER
Make sure the upperworks is locked during
crawlers assembly; otherwise, the machine may
tip over.

cause serious personnel injury or even death. 1
3 3 3
-1 0-1 -1 0-1 -10
-1
3 3 3
202 202 d2
02
o _d o _d _
uid uid
1. Lifting holes do
gui
Fig.2-55
g g
2. Make sure the extension beam at carbody is
open to assembly position.
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-52
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 20 23-

d d d
d o_ ido_ d o_
gui 3. In the assembly mode, turn thegucrawler gui
telescope enable dial to the right, operate the
left travel control lever to to extend the crawler
telescope cylinders. Lock the crawlers position
after they reaching the desired position.
1
3 3 3
-1 0-1 -10
-1
-10
-1
3 3 3
202 d2
02
d2
02
o _d o _ Fig.2-56 _
uid uid do
gui
1. Crawler telescope enable dial
g g Turn right: enable the crawler telescope
B
0 - 13 0 - 13 -1 3
3 - 1 3 - 1 3 -10
202 202 d2
02
o _d o _d _
uid uid do
g g gui
-1 3 -1 3 -1 3
3-10 3-10 3 -10
02 02 02
_d2 _d2 1. Left travel control lever
_ d2
do do do
gui gui gui
A. Crawler extend
B. Crawler retract
2-53
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
Fig.2-57
4. Lift the basic crane close the the crawler frame,

insert the extension beam into the hole on crawler
frame, back up the other side with wood block.
-13 -13 -13

-10
3 -10 -10
Note: Before
2 02extending crawler, please thoroughly
2 023 023
_d extension beam and coat grease onto theo_d
cleanothe _d2
d
ui and lower surfaces of the extension beam d do
gupper gui gui
and base beam, to minimize the resistance at the
friction area.
Wood
Block
Fig.2-58
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
2-54
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui 5. Slowly push the basic crane into the gu crawler gui
frame, until the cylinder connector is aligned with
pin hole on the outside of crawler frame. Insert the
pin to secure the crawler frame.
2
1 3
-13 -13 -1 3
3-10 -10 -10
02 023Fig.2-59 02 3
_d2 _d 2 1. Cylinder connector
_d2
o o do
guid guid gui
2. Telescopic cylinder securing pin hole
3. Securing pin
6. Use the auxiliary crane to lift the other crawler

frame and slowly move into the extension beam on
the other side. Install the pin and remove the wood
block. The crawler frames are assembled.
-1 3 -1 3 -1 3
3-10 3-10 3 -10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
Wood
Block
Fig.2-60
-1 3 -1 3 -1 3
3-10 3-10 3 -10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
2-55
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu
g7. Install the connecting rod on the work position gui
hole. Connect the crawler frame and carbody,
insert the safety pin. There are four rods.
-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
1 2 3
Fig.2-61
-13 -1 3 -13
3 -10 -10
3 lug (carbody) 3 -10
02 1. Connecting rod securing pin 02.2Pin 02
_ d2 _ d 2
_ d2
do 3. Safety pin
do 4. Connecting rod
do
gui gui gui
-13 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-56
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gureducer
8. Connect the quick connector of travel gui
motor on both left and right sides. Turn off the
crawler telescope enable switch.
-1 3 -1 3 -1 3
-10 -10 -10
2 023 02 3 02 3
_d d2 d2
do DANGER
_ _
do do
gui gui
Do not swing the upperworks while assembling gui
and disassembling the crawler frame hydraulic
pipeline, or this may cause the pipeline entangled.

Fig.2-62
-13 -1 3 -1 3
-10 -10 -10
2 023 02 3 02 3
d d2 d2
d o_ CAUTION d o_ do
_
gui Shut down the engine when
i
gu the
connecting gui
hydraulic pipelines to eliminate the pressure;
otherwise, it may cause poor connection or oil
spraying.
Poor connection may cause oil leaking or damage

to travel motor and reducer.

cause damage to the parts.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-57
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu
g9. With the connecting rod pin fixed, add an L-shape gui
shim at the carbody beam and the crawler frame
hole respectively, to adjust the clearance.
DANGER
Do not swing the upperworks while assembling
pipeline, or this may cause the pipeline entangled.
3
-1 above requirements may
Failure to follow0the -13 -13
- 1
23personnel injury or even death. 3 -10 3 -10
cause serious
0 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
WARNING
Observe the assembly in real time, to make sure
the machine is in level state.

cause serious personnel injury or even death. 2 1
Fig.2-63
3 3 3
-1 0-1 -10
-1 1. Shim
-10
-1
3 3 3
202 02 02
2. Securing pin
_d _d2 _ d2
o do do
uid gui
g10. Switch the travel lever to the travel position to gui
check the travel action.
WARNING
extension position. If the crawler is fixed at the
retraction position, the track gauge will be too
small and may cause the machine tipping over in
3 3 3
0-1process.
the erection or lifting
-10
-1
-10
-1
2 3-1 23 023
Failuredto2 follow the above requirements may d 20
0
d2
d
cause
i o_serious personnel injury or even death. ido_ do
_
gu gu gui
2-58
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2.4 Disassemble crawler frames
gui (using auxiliary crane) gui
1. Crawler frame assembly tool;
• Tools box;
• Rubber pad;
Weight of crawler frame: 6.2t
0 - 13 -1 3 -1 3
3-1 3-10 3-10
CAUTION
0 2 02 02
d2
_ use appropriate material to lay foundation d2 d2
i d oOnly i d o_ do
_
gu and it must be under the bearing plate gu gui
WARNING
to a large ground pressure during the process.
Assembly must be taken on the solid and level

ground; otherwise this may cause the machine tip
over.
0 - 13 0 - 13 -1 3
-1 crane, the sling, the shackle and
Use the auxiliary -1 -10
023 with the appropriate lifting capacity. 2023
other2riggings 02 3
_d _d _ d2
d o d o do
gui Failure to follow the above requirementsgui may gui
DANGER
Do not swing the upperworks without unloading
the basic machine, otherwise this may cause the
vehicle tipping over.

0 - 13 -1 3 -1 3
2 3-1 3-10 3-10
02 02
d 2CAUTION
0
d2
_ sure the machine is in level state duringo_the _ d2
i d oMake d do
gu assembly. gui gui
2-59
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
g1.Confirm that the extension beam is guthe
at gui
open state. Remove the shims and store them, to
release the clearance.
WARNING
Failure to follow the

0 - 13 above requirements may -13 -13
-1
cause serious3personnel injury or even death. 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2. Remove the securing pin connecting the
telescopic cylinder and the crawler frame.
WARNING
13
- above requirements may -13 2 1 -13
Failure to follow
3 - 10the 3 -10 3 -10
02 personnel injury or even death.
cause serious 02 02
_ d2 _d2 _ d2
do do 1. Shim
do
gui gui 2. Positioning pin gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-60
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui 3. Remove the securing pints that are guused to gui
connect both ends of the connecting rod with the
carbody connecting lug and the crawler frame
connecting lug.
4
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 1 2 02 3 02
_d2 _d2 _ d2
do do do
gui gui
1. Connecting rod securing pin 2. Pin lug (carbody) gui
3. Safety pin 4. Connecting rod
WARNING
Failure to follow
0 - 13 the above requirements may -1 3 -1 3
3-1 personnel injury or even death.
cause serious 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-61
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
u
g4. Align the upperworks direction, and lock gswing gui
and stop engine.
5. Disconnect the hydraulic quick connector.
DANGER
Do not swing the upperworks while assembling
3 the pipeline entangled.
-1cause
pipeline, or this may -13 -13
2 3-10 3 -10 3 -10
Failure to20follow
d
the above requirements may
d 202 d2
02
o_serious personnel injury or even death. o_
cause
d d do
_
gui gui gui
CAUTION
Shut down the engine when connecting/
disconnecting the hydraulic pipelines to eliminate
the pressure; otherwise, it may cause poor
connection or oil spraying.
3
-1 above requirements may 3 3
Failure to follow0the Fig.2-640-1 -1
- 1
23 to the parts. 3-1 3 -10
202 02
cause damage
20 d2
o _d o _d _
uid uid do
g g gui
CAUTION
Shut down the engine when connecting the
hydraulic pipelines to eliminate the pressure;
otherwise, it may cause poor connection or oil
spraying.

cause damage to the parts.
-1 3 -13 -13
3-10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
2-62
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui u
6. Back up one crawler frame with wood gblock. gui
7. Disconnect the pin connecting the crawler frame
with the cylinder head. Lift up the crawler frame
with aux. crane, push the crawler frame out gently
until it is fully away from the car-body and put on
the trailer.
Note: Before extending/retracting crawler, please

thoroughly clean the extension beam and coat
grease onto the13upper and lower surfaces of the 13 3
0 - 0 - -1
3-1 and carbody beam to minimize the 023-1
extension beam
2 3-10
0
2 at the friction area. 2 02
resistance
_d _d _d2
o o do
uid uid gui
Wood
g g Block
Fig.2-65
WARNING

-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui CAUTION gui gui
Slowly and steadily remove the crawler frame.

Wood
Block
8. Disconnect the connecting pin on the other side.

Fig.2-66
Lift up the basic machine with aux. crane, and
slowly move out from the other crawler frame until
it is fully moved out.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
2-63
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu on
g9. Place the crawler frame and basic machine gui
each trailer and tie each component securely. Seal
the crane and ready for transfer.
-13 -13 -13

Fig.2-67 3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2-64
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
-1 3 -1 3 -1 3
-10 -10 -10
E
02 3 02 3 02 3
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
N
_ d2 _ d2 _ d2
do do do
gui gui gui
A
BL
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-65
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

-10 -10 -10
E
02 3 023 023
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
AN
_ d2 _ d2 _ d2
do do do
gui gui gui
BL
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2-66
Content 3
0 - 13 0 - 13 -1
23-
1
23-
1 -10
3
0 0 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
d2 d2 d2
gui
do
_
Assembleguthe
ido
_
Boom System
gu i d o_
Content
3 Assemble the Boom System ...............................................................................................3-1
3.1 Assemble and disassemble the boom ...............................................................................3-4
13 ................................................................................................................................3-4
3.1.1 Overview 13 13
10- 10- 10-
23- Lift the parts ...........................................................................................................................3-5
3.1.2 23- 23-
203.1.3 Boom (H) condition ................................................................................................................3-6
0 0
d d2 d2
d o_ do
_
do
_
gui gui gui
3.1.4 Assemble the boom ..............................................................................................................3-13
3.1.5 Assemble and disassemble the extension jib .......................................................................3-22
3.1.6 Wire rope reeving method under the boom condition ..........................................................3-25
3.1.7 Assemble the load moment indicator ...................................................................................3-29
3.1.8 Connect the cable ................................................................................................................3-29
3.1.9 Erect the boom .....................................................................................................................3-30
3.1.10 Lower the boom .................................................................................................................3-33
3.1.11 Disassemble the boom .......................................................................................................3-35
-13 and disassemble the fixed jib ...........................................................................3-38

3.2 Assemble -13 -13
2 3 -10 2 3 -10 2 3 -10
03.2.1 Overview ..............................................................................................................................3-38
0 0
_ d 2 3.2.2 Lift the parts ........................................................................................................................3-39
_ d2 _ d2
do do do
gui gui gui
3.2.3 Boom + fixed jib (FJ) condition .............................................................................................3-40
3.2.4 Assemble the fixed jib .........................................................................................................3-42
3.2.5 Reeve the auxiliary load hoist wire rope to the fixed jib hook ..............................................3-47
-I -
Content
-13 -1 3 -13
-10 Crane
SCC600A-5 Crawler
3 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
3.2.6 Assemble the load moment indicator ...................................................................................3-49
3.2.7 Connect the cable ................................................................................................................3-49
3.2.8 Erect the fixed jib ..................................................................................................................3-50
3.2.9 Lower the fixed jib ................................................................................................................3-53
3.2.10 Disassemble the fixed jib ...................................................................................................3-56
-1 3 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -13
3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
WARNING
-1 3 chine decals. Failure to do so can - 3
1cause seri- -13
3 -10 3 - 1 0
3 -10
02 202 damage. Keep
ous injury, death or property 02
_d2 this manual with theo_ d
machine for reading and _ d2
do d do
gui gu
future reference.
i gui
- II -
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ o_ o_
gui g uid gui
d
3 Assemble the Boom System
This Chapter describes the assembly, erection,

lowering and disassembly of boom system. The
following conditions shall be met before assembling
the crane boom:
• The crawler is at the extended state.
• Car-body counterweight and rear counterweight

-
have been assembled
0 13 according to the operating -1 3 -1 3
3 - 1 3-10 3-10
02
condition. 02 02
d2 d2 d2
d•o_A-frame is at the work state. do
_
do
_
gu i gui gui
Inspection before work
1. Check the site


trailer is traveling freely.
2. Implement the3operation procedure and safety 3 3

-1 -1 -1
rules -10 -10 -10
2 023 2 023 02 3
_d out the safety meeting in advance,o_and
Carry d _ d2
d o d do
gui assess the possible risks and potential gdangerous
ui gui
area in the assembly and disassembly.
Check that the auxiliary cane and other devices are

at the good state.


3
Assemble the-1machine on the solid and level - 13 -1 3
0 0 -10
3-1 the ground as required, and lay 023-1
ground. 2Improve
0 02 3
2 or use a special pad as required. d 2
d plate
steel d2
_ _ _
do do do
gui gui
Isolate an area to park the auxiliary crane, and to gui
store parts and to park the transport vehicles.
3-1
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g4. Assembly and disassembly personnel gui gui
Prepare the corresponding lifting device,
disassembly tools.
A qualified supervisor who has received


3 relevant signals.
work contents, rules-1and -13 -13
3 -10 3 -10 3 -10
02
Assembly2personnel shall be present at the site, 202 02
d d d2
i d o_ the crane operator, the operator assistant,
including
i d o_ do
_
u hanger assembly workers and the signalers.
gthe gu gui
5. Precautions
In the assembly and disassembly process,

the over-hoist limit line must be covered with
a protective cap. To operate the crane, please
remove the protective cap and then connect the
cable.
-1 3 -13 -13
-10 -10 -10
023 and disassembly, please refer to 2023
Before assembly
2 023
_d 8 Crane Parameters, to understando_d
the Chapter _ d2
d o do
ui weight, dimensions and other gbasic
gcrane uid gui
information.
Inform the operator when the staff leaves the

operator’s range of visibility or the crane (part) is
traveling into the dangerous area.
DANGER
During the assembly and disassembly of boom,
3 or inside the boom.
do not stand above, under
-1 -13 -13
-10 -10 -10
Failure to follow
2 023 023
d
cause_serious personnel injury or even death. _d2 _ d2
do do do
gui gui gui
3-2
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
DANGER
Prevent the wire rope interfering with sharp parts
during disassembly to prevent the cutting injury.
cause damage to parts.
WARNING
0 - 13
Wear safety protection device for work in high air
0 - 13 -1 3
to prevent
2
1
3-falling off. Failure to follow the above
2 3-1 3-10
2 0 2 0 02
requirements
_d
may cause damage to parts.
_d _ d2
d o o do
uid
gui Use the lifting ladder or scaffold during gassembly gui
and disassembly of boom, and must wear safety
measures to prevent falling off accident.

WARNING
3 or removing pin.
aligning the pin-1hole -1 3 -1 3
3-10 3-10 3-10
202to follow the above requirements may
Failure
d d 202 d2
02
_ _ _
docause serious personnel injury or even death.
do do
gui gui gui
WARNING
Do not place unsecured object on the boom to
prevent the object falling off, resulting in personnel
injury during assembly and disassembly.

0 - 13 0 - 13 -1 3
3-1
CAUTION
2 2 3-1 3-10
2 0 2 0 02
_d the protective pad or synthetic fiber band
Use
_d _ d2
o
d to lift the boom, so as to prevent damage o
dto the do
gui boom.
gui gui
3-3
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1 Assemble and disassemble the boom gui gui
3.1.1 Overview
Note: Use the safe and reliable scaffold or the work
platform for any assembly. Do not operate on the
boom without any protective measures; otherwise,
this may cause accident.
CAUTION
0 - 13 0 - 13 -13
Prepare the boom
2 3-1
sections according to the boom
2 3-1 3 -10
combination
2 0 requirements.
2 0 02
_d _d _ d2
o
Dodnot use the combination not listed in the d o do
gui
combination table.
gui gui
DANGER
Personnel injury or major property loss.
The damaged section may be crushed during

operation, resulting in lifting failure or even crane
damage.
13good state, and do not use

Check all sections-at
0 -1 3 -13
-1 sections.
the damaged23boom 3-10 3 -10
0 02 02
d2 d2 d2
o_ do
_
do
_
uid
Requirements:
g gui gui
━ The crane shall be always at the level state;
━ Use the appropriate auxiliary crane and the
assembly scaffolding / work platform;
━ Set the system safety device according to the

operating
Tools:
━ One group of boom assembly tools

━ Sleepers
0 - 13 -1 3 -13
-1
━ Slings (fiber3band)
2 3-10 3 -10
2 0 02 02
━ Round _d steel (φ20x300mm) _ d2 _ d2
d o do do
gui gui gui
3-4
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 3.1.2 Lift the parts gui gui
Be careful to lift the boom sections, so as to

prevent damage to the lacing and main chord.
Each section is equipped with four lugs that can
keep the load balance to prevent damage to the
section during lifting.
WARNING
Property loss.0-1
3 - 13 -1 3
0 -10
0 2 3-1 0 2 3-1 02 3
2 to follow the regulations may cause
Failure 2 d2
o _d to the lugs resulting in section damage.o _d _
d damage d do
gui gui gui
Lugs of the section are only used to lift this
section; do not lift more than one section with lugs
of one section.
CAUTION
Do not touch with the boom steel pipe directly by
wire rope; otherwise this may cause wear to the
boom steel pipe.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
i d o_ lugs are not used: do
_
do
_
gu When
gui gui
Lift with only chord but not lacing tubes, with the
nylon sling used for this. If wire rope or chain sling
is used, a protective layer (such as rubber pad)
shall be placed between the sling and the main
chord.
If jib is not used, remove all jib pendant cables,

connectors and pins from the boom section.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-5
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.3 Boom (H) condition gui gui
Table 2-1 Boom code description
Boom length (m) Boom system configuration Pendant cable configuration Pendant cable length (m)
13 6.5+6.5 A 6.35
16 6.5+3+6.5 A+B 9.35
19 6.5+6+6.5 A+C 12.35
22 6.5+3+6+6.5 A+C+B 15.35
22★ 6.5+9+6.5 A+D 15.35
3 3 3
25
-1 0-1 6.5+6+6+6.5 A+C+C
-1 0-1 18.35
-10
-1
28 023 6.5+3+6+6+6.5 023
A+C+C+B 21.35 023
d2
_28★ d2
_A+D+C d2
do 6.5+6+9+6.5
do o_
21.35
gui 31 6.5+3+6+9+6.5 gui A+D+C+B uid
g24.35
31★ 6.5+9+9+6.5 A+D+D 24.35
34★ 6.5+6+6+9+6.5 A+D+C+C 27.35
34 6.5+3+6+6+6+6.5 A+C+C+C+B 27.35
37 6.5+3+6+6+9+6.5 A+D+C+C+B 30.35
37★ 6.5+6+9+9+6.5 A+D+D+C 30.35
40 6.5+3+6+9+9+6.5 A+D+D+C+B 33.35
40★ 6.5+6+6+6+9+6.5 A+D+C+C+C 33.35
43
- 1 36.5+3+6+6+6+9+6.5 A+D+C+C+C+B
- 13
36.36
-13
43★
3- 10 6.5+6+6+9+9+6.5 A+D+D+C+C
3-1
0 36.35
3 -10
202
46 6.5+3+6+6+9+9+6.5 0 2
A+D+D+C+C+B
d2
39.35
d2
02
o _d49 o_A+D+D+C+C+C _
guid
6.5+6+6+6+9+9+6.5
gui
d ido
42.35
u
g45.35
52 6.5+3+6+6+6+9+9+6.5 A+D+D+C+C+C+B
Notes: 1. The boom combination marked with ★ is highly recommended.
2. Codes in table: Ⅰ, Ⅱ, Ⅲ and Ⅳ mean the lengths of pendant cables, which are listed in table below:
Type of pendant cable under the boom condition
Symbol Diameter Length (m) Remark
A 6.35
B -13 - 133 -13
C3 -10 3-1 0 including 0.2 m connector-10
3
02 Φ28
02 6
02
_d2 D _d2 9 _d2
do do do
gui gui gui
3-6
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ d o_
gui － H condition chart gui gui
A
6.5
A
3 3 B 3
-1 0-1 6.5
-10
-1
-10
-1
3 3 3 3
202 202 d2
02
o _d o _d _
uid uid do
g g 6.5
gui
6.5
H:13m H:16m
-13 -13 6.5 -1 3

3-10 A 3-10 3-10
02 02 02
_d2 _d2 _d2
do 6.5
do do
gui gui C gui
6
6 B
3
6.5 6.5
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do H:19m
do H:22m
do
gui gui gui
Fig.3-1
3-7
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o_d _ _
uid do do
g gui gui
A 6.5
A
6.5
C
6
-13 -13 -13

3 -10 D 3 -10 3 -10
02 02 C 02
_ d2 9
_d2 6 _ d2
do do do
gui gui gui
6.5
6.5
H:22m H:25m
-1 3 -1 3 -13
3 -10 A 6.5
3 -10 A 6.5 3 -10
202 202 d2
02
o_d o _d _
uid uid do
g g gui
C
6
D
9
C
6
C
B 6
3
-1 3 6.5
- 136.5 -13
3 -10 3 -1 0
3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui H:28m gui H:28m
gui
Fig.3-2
3-8
- 13 - 13 1
1 0 1 0 10-
20 23- 20 23- 2023-

d d d
d o_ do_ d o_
gui gui gui
A A
6.5 6.5
D D
9 9
-1 3 -1 3 -1 3
3-10 3 -10 3-10
02 C 02 02
_d2 6d 2 D d2
o o_ do
_
guid B g uid 9
gui
3
6.5 6.5
H:31m H:31m
A
0 - 13 6.5 -1 3 A
-1 3
-10 -10
6.5
3 - 1 3 3
202 d2
02
d2
02
o _d _ _
uid do C
do
g D gui 6
gui
9
C
6
C
6
C
6
C
6 B
3
-1 3 -1 3 -1 3
3-10 6.5
3 -10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui H:34m gui H:34m
gui
Fig.3-3
3-9
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
A 6.5 A 6.5
D 9 D
9
-1 3 -1 3 -13
3-10 C 6 3-10 3 -10
202 02 02
D
_d _d2 9
_ d2
o do do
guid C
6 gui gui
C
B 6
3
6.5 6.5
H:37m H:37m
-1 3 -1 3 -13
3-10 A 6.5
3 -10 A 3 -10
202 202 02
6.5
_d _d _ d2
o o do
guid g uid gui
D 9 9
D
D C
6
9
C
6
C
6
C
3 B
13
6
3
-1 0-1 3
- 1 0 -
-10
-1
3 3 3
202 6.5 202 d2
02
o _d o _d 6.5
_
uid uid do
g g gui
Fig.3-4 H:40m H:40m
3-10
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 2023-

d d d
d o_ d o_ d o_
gui gui gui
A
6.5
A A
6.5 6.5
3 3 3
-1 0-1 -10-1 -10
-1
3 3 0923
202 202 D 2
o _d o _d _d
uid uid do
g D 9 g D 9 gui
D
9
C
6
D
9
C C
3 6 3 6 3
-1 0-1 0-1 -10
-1
3 3-1 3
202
C
0
2 62 02
_d _d _d2
o o do
guid C
6 guid C
gui
6
B 6 B
3 3
6.5 6.5 6.5
-1 3 H:43m -1 3 H:46m -1 3
-10 -10 -10
H:43m
3 3 3
202
Fig.3-5
d2
02
d2
02
o _d _ _
uid do do
g gui gui
3-11
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
A
6.5
A
6.5
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 D 9
02
_ d2 _d2 _d2
do do do
gui D
gui 9 gui
D
9
D
9
C
6
-13 -13 -13
3 -10 C
3 -10 3 -10
02 6 02 02
_ d2 _d2 _d2
do do C do
gui gui 6 gui
C
6
C
6
C
6 B
3
-1 3 6.5 -13 6.5 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
H:49m H:52m
Fig.3-6
3-12
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
do_ do_ d o_
gui 3.1.4 Assemble the boom gui gui
• Check that the operating machine is at the good
state before assembly.
• Please develop the assembly plan according to
this Manual for the assembly of the boom.
• Transport all boom sections to the nearby of
basic machine.
3.1.4.1 Assemble the boom sections
-13 work state before operation.

1. Check the crane -1 3 -1 3
3-10
2 be parked on the level and solid202 3-10 3-10
20must 02
d2
Crane
d _d
o_
dground. do do
_
gui gui gui
2. Assemble the boom sections
a. Rotate the rotating bed until the mounting hinge

point is in parallel with the crawler direction.
b. Lift the boom section with an auxiliary crane

and move it to the position where the pin can be
connected on the basic machine (without rear
counterweight)
CAUTION 0 - 13 0 - 13 -1 3
2 3-1 must be at the assembly mode 023-1 3-10
The machine
2 0 2 02
in_d
the assembly and disassembly of boom, _d _ d2
d o d o do
gui otherwise this may cause that the boom
gui hoist gui
cannot lower and that the main load hoist and
auxiliary load hoist cannot lift due to the over-
hoist limit switch not installed.
WARNING
The over-hoist limit switch will be disabled
when the boom angle is less than 10°and the
machine is at the assembly mode; in this case,
a signalman is - 3
1appointed to closely observe to - 13 -1 3
0 0 -10
prevent the
0 2 3-1impact with the sheave block when 023-1 02 3
2 load hoist and auxiliary load hoist dis 2
thedmain d2
o _ _ _
guid lifting. guido gui
do
3-13
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Lower sheave block of boom hoist

Wire rope
Upper sheave block of boom hoist
Connecting hole A-frame

Back-stop bar
Boom base Connecting pin
-13 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _d2 _ d2
do
Fig.3-7 do do
gui gui gui
CAUTION
Do not stand or operate above, under or inside
the boom when installing or removing the
connecting pin.
0 - 13 0 - 13 -13
CAUTION 2 3-1 2 3-1 3 -10
2 0 the boom base at the crawler d 2
0 02
Do not dassemble
_ d2
i d o i d o_ do
_
gui
side, to minimize the possible impact between the
gu
boom base and the crawler.
gu 3
2 1
1. Connecting pin
3. Slowly move the basic machine to align the pin
2. Connecting pin baffle
hole at the root of the boom base with the pin hole
3. Boom base
on the rotating bed, and insert the pin and fix it
Fig.3-8
with the keeper bar, and connect the upper boom
electrical heavy-load plug.
4. Assemble the upper sheave block of boom hoist

on the lug plate of1the
- 3 boom base, and slowly -1 3 -13
0 -10 -10
tension the boom
0 2 3-1 hoist wire rope until the boom 02 3 023
base lifts 2
d slightly, and install the back-stop bar on
d2 d2
o_
the dback-stop
i connecting lug plate on the rotating
i d o_ do
_
u
gbed. gu gui
3-14
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
CAUTION
Assemble the rear counterweight only after the
completion of the assembly of the boom base.
main platform back-stop bar connecting hole
-1 3 -1 3 -1 3
3-10 back-stop bar
3-10 3-10
02 fixed plate 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.3-9
Note: The weight of boom base is about 950kg.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-15
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.4.2Connect the boom base and other gui gui
sections
1. According to the boom system and pendant

cable combination listed in Table 4-3, connect CAUTION
all required insert sections and boom top in turn Connect the insert sections with an auxiliary
with an auxiliary crane on the ground. To connect crane on the ground.
sections, first connect the upper pin and then the
lower pin. Insert the safety pin for fixation.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
Fig.3-10
2. When the boom top and insert sections are

connected, connect the boom base to the upper
pin of the insert section,
3 and insert the safety pin. 3 3
-1 -1 -1
3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
CAUTION
Do not lift the boom off the ground by sheave
block.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
Fig.3-11
3-16
0-13 0-13 0-13
02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
CAUTION
0-13 0-13 0-13

02 3-1 02 3-1 02 3-1
2 2 2
_d _d _d
do do do
gui gui gui
0-13 0-13 0-13

3-1 3-1 3-1
202 202 202
_d
Fig.3-12 _d _d
do do do
gui gui gui
WARNING
WARNING -13 13 13
1 0 0- 0-
023
-
02 3-1 02 3-1
d 2 2 2
o_ _d _d
d do do
gui gui gui
3-17
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
×
Boom head leaves the ground
-13 -13 -13

-10 -10 -10
√
3
02 head does not leave the ground
Boom 023 023
_ d2 _ d2 _ d2
do do do
gui gui gui
Fig.3-13
CAUTION
Boom head cannot leave the ground before the
removal of the connecting pin between the upper
-13boom base lug plate!
sheave block and0the -13 -13
3-1 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
d do do
gui CAUTION gui gui
When the sheave block is fixed at the end of the
boom base, the length of the front boom cannot
exceed the length of two 9m insert sections or
one 9m extension jib jib, otherwise, this may
cause damage to the sheave block fixed lug plate
or to the boom pendant cable or the boom hoist
wire rope.
-13 -13 -13

3-10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
3-18
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 2 condition.
20this
The max. allowed length is 24.5m under 02
d2 _d d2
d o_ o do
_
gu i Fig.3-14
guid gui
To assemble 49m-52m boom, several wooden

Secondary placed plate
plates are placed under the crawler at the front of
the basic machine (with boom base assembled
(the width is about 600mm and the height is about
50mm).
Move the basic machine forward to drive to about

100mm on the wooden 3 plate slowly, and place
0 - 1 0 - 13 -1 3
2 3-1 to the previous plates, and move the 023-1
two or three plates at the front of the crawler
3-10
0
perpendicular
2 2 02
_d forward about 50mm. Connect the oinsert
_d _ d2
d o
machine
d do
gui sections. gui gui
Note: Place the wooden plate accurately.
First placeed plate
Fig.3-15
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-19
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.4.3 Connect the boom pendant cable gui gui
1. Prepare the boom pendant cables according to

the Table 2-2 pendant cable combination table.
2. Connect the upper sheave blocks of boom

hoist from the head of the boom top. Insert the
connecting pin from inwards to outwards.
-1 3 4
-1 3 -1 3
3 -10 3
3 -10 3-10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
2
1
Fig.3-16
1. Boom hoist upper sheave block 2. Boom pendant cable
0 - 13 3. Boom pendant cable 0 - 3
1Pin 0 - 13
3- 1 3-1
4. connecting sheave block and boom base
3-1
202 2 0 2 2 0 2
o _d o _d o _d
guid gui
d
gui
d
-1 3 -1 3 -1 3
3 -10 3 -10 3-10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
3-20
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui gu and
3. After the connection of pendant cable gui
sheave block, pull out the sheave block and boom
base transport securing pins, and operate the
boom hoist and slowly pull the sheave block and
pendant to reach the erection state.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
i d o_
Fig.3-17 do
_
do
_
gu gui gui
DANGER
Falling off risk!
This may cause falling off risk.
Wear a safety belt to prevent falling off when

working at high place.
- 13 - 13 -1 3
CAUTION
3-1
0
3-1
0
3-10
2 0 2 can not leave the ground before the 2 0 2 02
The boom
_d of this process, so as not to prevent damage_d _ d2
d o
end d o do
gui to the boom! gui gui
CAUTION
For the boom pendant cable combination table,
please refer to the Table 2-3 Crawler Crane –
Boom and Pendant Cable Configuration Under H
Condition.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
3-21
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.5 Assemble and disassemble the extension jib gui gui
5
3.1.5.1 Overview
4
Assemble the extension jib on the boom head. 3
6
The length of boom that the extension can be 2
7
equipped is ranged 13 to 49m.
The extension jib is used together with 9t ball hook.
Note: If the extension3 jib is assembled, the boom

0 - 1 1
0 - 13 -13
2 31
lifting limit may -obstruct the operation. For whether
2 3-1 3 -10
the extension 0 jib is used or not, please refer to the 0 02
d 2 load chart”. _d
2 d2
o_
“Hdcondition d o 8
do
_
gui gui gui
Mounting position:
Boom head – top

Fig.3-18
1. Aux. load hoist wire rope
2. Guide sheave
3. Boom sheave pin
4. Extension jib connecting pin
5. Extension jib
3 3 3
-1 0-1 -1 0-1 6. Limit weight -10
-1
3 3 3
202 202 02
7. Ball hook
3.1.5.2_d
Assemble extension jib _d 8. Boom top _ d2
o o do
uid
gLower the boom top head onto the groundg and uid gui
lift the extension jib with an auxiliary crane, and
connect the extension jib mounting hole with pin at
the end of boom, and insert the safety pin. The slot
at the lower end of the extension jib falls into the
boom sheave pin, and connect the fixed pendant
bar.
Connect the hook limit switch weight.

1
0 - 13 0 - 13 -13
3- 1 - 1 -10
202 023
Fig.3-19 023
_d _ d2 1. Extension jib lock pendant connection
_ d2
o do do
guid gui gui
3-22
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 20 23-

d d d
d o_ d o_ d o_
gui gui gui
1 2
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
3 4
1. Extension jib slot 2. Boom top 3. Extension jib 4. Extension jib pin
Fig.3-20
CAUTION 0 - 13 0 - 13 -1 3
2 -1 wire rope direction when erection, 23-1
3the 3-10
Observe
2 0 0 02
_
and d ensure that wire rope cannot be blocked _ d2
on _ d2
do do do
gui the boom top. gui gui
CAUTION
Do not lower the boom, because this may cause
damage to the top of the extension jib due to the
weight of boom.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
Fig.3-21
3-23
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.5.3 Disassemble extension jib gui gui
Please disassemble the extension jib in the reserve
order.
WARNING
Property damage.
Failure to follow the regulations may cause 1

damage to the extension jib due to the weight of
3 3 3
boom. 0-1 -10
-1
-10
-1
3-1
1. Extension jib lock pendant connection
Remove 2 0 2 2 023
Fig.3-22
023
the connecting pin of the extension jib
_d bar under the boom head before theo_d _ d2
d
lock o
pendant d do
gui gui
tip of the extension jib touches with the ground. gui
3.1.5.4 Precautions
1
Lift the over-hoist limit device weight and check the
1. Disconnect the lock pendant
over-hoist limit device for normal functions.
Please meet the following requirements when

Fig.3-23
operating the extension jib:
2
1. Do not operate0-the13 hook on the boom and the 0 - 13 -13
ball hook on 2 3-1extension jib simultaneously.
the 2 3-1 3 -10
2 0 2 0 02
_d connect the auxiliary over-hoist limito_d d2
o
2. Please o3_
uid to the wire rope of hook of extension jib.
gdevice gui
d
gu i d
3. Do not lift the heavy load from the ground with 1
the boom hoist.
WARNING 4
Property damage.
Failure to follow the regulations may cause

damage to the extension jib due to overload.
-13 -13 -13
-10
23 of line is reeved; otherwise, this 2023
At most one part -10 3 -10
2 0 02
may cause
_d damage to the extension jib due too_d
1. Aux. load hoist wire rope
_ d2
i d o id do
gui
overload. 2. Extension jib
gu gu 3. Ball hook
4. Boom top
Fig.3-24
3-24
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gu the
3.1.6 Wire rope reeving method under 4
gui
boom condition
5
Reeving method of wire rope between the sheave 3

at the boom head and the sheave of the hook 2
6
━ Reeve the main load hoist wire rope to main 1
hook.
7
1. Prepare hook, over-hoist limit switch, and weight
at the boom head.
3
1 load hoist winch, and release Fig.3-25 3 3
2. Operate the
- 1 0-main - 1 0-1 -10
-1
the wire
3 and tract the wire rope to the boom 023
02rope
1. Hook block
23
2. Multiple parts of line
0
d 2 d2 3. Ball hook 4. Boom top d 2
o_
head. o_ o _ sheave block
d d d
gui gui gui
5. Boom guide sheave block
3. Install the over-hoist limit switch and weight on 6. Main load hoist wire rope
the bracket at the side of wire rope end close to 7. Aux. load hoist wire rope
the boom head, and insert the pin, and fix it with a
safety pin.
4. Reeve the wire rope onto the hook and the

sheave block at the boom head according to the
specified order. Do not forget to reeve it through
the “Over-hoist limit weight”.
13 13 -1 3
d
When the part
end on
endd
3 - 10-of line is even number, fix the rope 3-10-
2 boom head; if odd number, fix the rope202
20the
o_ on the hook. d o_
d √ do
×
_d2
02 3-10
gui gui gui
Insert the pin from the inner side of the boom. Rope clamp fixed nut must be
Secure the pin with safety pin. installed outwards
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 Fig.3-26 _d2
do do do
gui gui gui
3-25
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
CAUTION
Wear gloves to prevent touching wire rope with
naked hands when winding wire rope.
Do not touch the rotating drum or moving wire

rope during winding or unwinding in case of any
squeezing or tangling accident.
CAUTION 0 - 13 0 - 13 -13
2 3-1 of the limit switch only before 2 3-1 3 -10
Reeve the0weight 0 02
d 2wire rope (that is, installed on the rope _d 2
fixingo_the _ d2
uid fixed end). do do
ghead gui gui
CAUTION
Note the wedge sleeve opening direction, facing
inwards not allowed, so as not to squeeze the
main chord and to wear to the main chord and
wire rope.
0 - 13 0 - 13 -13
WARNING 2 3-1 2 3-1 3 -10
2 0 limit switch will be disabled d 2
0 02
The over-hoist
_d d2
i d o i d o_ do
_
gui
gu
gu
a signalman is appointed to closely observe to
prevent the impact with the sheave block when
the auxiliary load hoist is lifting.

-13 -1 3 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
3-26
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui ━ Hook wire rope parts of line charts: gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
i d o_ do
_
do
_
gu Fig.3-27 gui gui
3-27
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
gReeve the auxiliary load hoist wire rope to ballgui 5 gui
hook 4
1. Lower the ball hook near the sheave of the 3

6
extension jib. 2
7
2. Operate the auxiliary load hoist winch and
release wire rope, and pull wire rope to the
boom head through the guide sheave and
1
extension jib sheave. The wire rope part of line
is always 1. 3 3 3
-1 -1 -1
-10 -10 -10
023 023 3
8
3. Install over-hoist
2
limit switch and weight on
2 02
_d of the extension jib.
the sheave _d _ d2
do do do
gui
4. Reeve through the weight of the over-hoist
gui gui
limit switch, and fix the rope end on the hook.
Fig.3-28
5. Connect the ball hook over-hoist limit switch 1. Aux. load hoist wire rope
cable. 2. Guide sheave
3. Boom sheave pin
CAUTION 4. Extension jib connecting pin
Reeve through the weight of the limit device only 5. Extension jib
before fixing wire rope (that is, installed at the 6. Limit weight
13
rope head fixed end).
- -137. Ball hook -13
-10 -10 -10
023 3 3
8. Boom top
2 202 d2
02
o _d
CAUTION o _d _
i d uid do
u the wedge socket opening direction, facing
gNote g gui
inwards not allowed, so as not to squeeze the
main chord or to wear to the main chord and wire
rope.
WARNING
The over-hoist limit switch will be disabled
√ ×
when the boom angle is less than 10°and the Rope clamp fixed nut must be installed
outwards.
0 - 13
a signalman is appointed to closely observe to 0 - 13 0 - 13
3-1 with the sheave block when
prevent the02impact 0 2 3-1 0 2 3-1
2 2 2
the main
o _d load hoist and auxiliary load hoist iso_d o _d
uid
glifting. gui
d
gui
d
cause serious accident. Fig.3-29
3-28
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui gu
3.1.7 Assemble the load moment indicator gui
Refer to the introduction of LMI and Display in the

operating manual for the installation, calibration
and adjustment of LMI.
3.1.8 Connect the cable
H condition electrical line connection diagram
-1 3 -1 3 -1 3
-10
3Anemometer and pharos 23 -10 3-10
02 0 02
_ d2 d2
Lifting limit switch
_ _ d2
do do do
gui gui gui
Cable drum
Angle sensor
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
Boom angle sensor Over-hoist of main Over-hoist of aux.
load hoist winch load hoist winch
Cable drum
-1 3 -1 3 -1 3
-10 -10 -10
2 023connect to rotating bed 02 3 Fixed jib
02 3
_ d _d2 heavy load d2
do do d o_
gui gui Anemometer and gu i
High voltage
pharos alarm device
Fig.3-30
3-29
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.1.9 Erect the boom gui gui
1. Check before erecting boom
Please check the following items before erecting

boom, and timely repair any non-consistence
item.
━ Park the crane on the solid and level ground.

━ Place the wooden plate under the crawler if
necessary.
0- 13 -13 -13
━ An additional-1counterweight
2 3
can be provided if
3 -10 3 -10
required.
0 02 02
━ Allo_
d2 d2 d2
i d connecting pins are installed and fixed
i d o_ do
_
u
properly.
g u g gui
━ The jib pendant cable, connectors and pins
are removed from each boom section (if jib is not
used).
━ Wire rope is reeved properly.

━ All tools and other objects are removed from the
boom.
━ Electric boom angle indicator has been properly

installed with the appropriate angle made.
━ The load moment indicator has been installed

13normally.
properly and can work
- -13 -13
-10 -10 -10
━ The upper 023boom must
installed 2properly,
angle limit switch has been
2 023 023
d be adjusted after the
d d2
o_ of boom.
erection
d o_ d do
_
gui
━ Mode switch at the work mode
gui gui
━ Alert isolation measures are taken for site around the

boom.
━ Wind speed within the allowable operation range.
━ Anemometer can work normally.
━ Main load over-hoist limit switch alarm can work

normally.
0 - 13 -13 -13
━ Pharos can be
2 3-1powered on / off normally. 3 -10 3 -10
2 0 02 02
_d _d2 _ d2
d o do do
gui gui gui
3-30
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2. Erect boom gui gui
Before operating boom, confirm there is no any
obstacle or person above and under the boom
system.
Limit weight
a. Erection precautions
━ Before assembly and after disassembly, check Lift the hook

whether the boom welding joints have the welding
defects; check whether the connecting pin have
abnormal play traces; check whether the lock pin Lower the hook
is fixed firmly, missing or damaged; check that
the boom is well
0 - 13aligned when at the lifting state, 0 - 13 -1 3
without any-1tilt or torsion when seeing from front
2 3check whether the root of the lifting boom 023-1 3-10
0
and side; 02
haved 2grease and add grease if necessary. d2 d2
i d o_ i d o_ do
_
gu ━ Check the following items before erecting
gu the gui
boom system:
① Boom joint welding state.
② Check the main chord and lacing for bending,

cracks or local pits.
③ Check whether the safety pins are complete (for Fig.3-31

boom and pendant cable).
④ Check the connecting plate for the welding or

impact defects.-13 -1 3 -1 3
3-10 3-10 3-10
202 the pendant cable buckle end for defects,
⑤ Check
d d 202 d2
02
i d o_ or horn end. Check the pendant cable
cracks,
i d o_for do
_
gu flatting, broken wires, hard bending or release.
gu gui
⑥ No any object (such as tools, wooden plates
and parts) is allowed on the boom.
⑦ Check A-frame: check the boom hoist sheave

block wire rope winding situation; check the sheave
block for deformation and check the sheave shaft
mounting lock for oil dirty or falling off; check
whether the boom hoist wire rope is disengaged
from the sheave groove; check whether the A-frame
3 3 3
0-1 sheave is well lubricated.
boom hoist guide
-10
-1
-10
-1
0 2 3-1 02 3 02 3
2 the boom hoist winch.
⑧ Check d2 d2
o _d _ _
uidMake the black mark after check. do do
g gui gui
3-31
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3-10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
u back of the crane.
g━ Erect the boom system at the dead straightgor gui
━ Keep the hook on the ground before the boom angle reaches 30°.
━ Slowly and smoothly erect the boom and do not sharply operate the boom or do not carry out the
emergency operation.
━ Prevent the wire rope being caught or tangled on the boom head and jib head.
WARNING
When erecting the boom, make sure the hook
remain on the ground0 - 13 until the boom angle -1 3 -13
2 3-Or1 it could cause boom damage or 3-10 3 -10
reaches 30°.
0 02 02
other _ d2
accidents. _d2 _ d2
do do do
gui gui gui
b. Erect the boom hoist control lever to the lifting direction to allow the boom erecting slowly.
c. Note whether wire rope is blocked or tangled and lift the hook.
d. Slowly and continuously erect the boom until the boom angle exceeds 30°; the hook cannot leave the ground in
the above operation.
WARNING
remain on the ground
0 - 13 until the boom angle -1 3 -13
reaches 30°.3-Or
2
1 it could cause boom damage or 3-10 3 -10
0 02 02
d2
other accidents.
_ _d2 _ d2
do do do
gui gui gui
━ Confirm that the weight of the main load hoist winch limit switch is not stuck between the wire rope and
the hook sheave, so as to prevent damage to the over-hoist limit switch.
3. Check before using crane
a. In case of the lifting hook touching with the weight of the over-hoist limit switch, the lifting action must
stop automatically.
b. When the boom angle is greater than 80°, the boom erection action can stop automatically.
c. The rated load, actual load and work radius can be properly displayed on the load moment indictor.
0 - 13 0 - 13 0 - 13
d. When main3hook
2 -1 work radius is less than the minimum 2
1
3-allowable 3-1
work radius listed in the rated load
2
chart, the 0 0
2monitor can display an alarm “upper boomdlimit”
2 to cut off the boom hoist lifting action.d 2 0
o _d o _ o_
i d i d i d
ge.uWhen main hook work radius is greater than gu the maximum allowable work radius listed ginuthe rated load
chart, the monitor will display an alarm “lower boom limit” to cut off the boom hoist lowering action.
3-32
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 3.1.10 Lower the boom gui gui
1. Preparation before lowing boom
a. Erect the boom system at the dead straight or back of the crane.
b. When the boom angle is less than 30°, lower the hook on the ground.
c. Lower the boom slowly and smoothly, and do not sharply operate the boom and do not do an emergency
operation.
d. Prevent the wire rope being blocked or tangled.
2. Lower the boom

13
0- slowly. -1 3 -1 3
a. Lower the1boom
3- -10 -10
2
b. When 0 2 023 on the ground.
the boom angle is close to 30°, lower the2hook 2 023
o _d o _d o _d
d d d
gui c. When the boom angle reaches the glower ui boom angle limit, turn the assemblygmode
ui switch to the
assembly mode.
d. When continuously lowering the boom, the boom lowering action may stop if the hook over-hoist limit
switch issues an alarm; in this time, the release master switch will be enabled; press the over-hoist limit
permit switch on the left EPAD panel to lower the boom. Please level the lowered boom with sleepers.
e. Erect the guide plate of the upper sheave block guide mechanism to allow the equalizer lower onto the
boom base fixed lug plate hole position smoothly.
WARNING
0 - 13 0 - 13 -1 3
2 3-1the ground until the boom angle 023-1
When lowering the boom, make sure the hook
3-10
remain
2 0 on 02
_d 30°. Or it could cause boom damage d2
_or _d2
d o
reaches
d o do
gui other accidents. gui gui
WARNING
When the boom is less than 10°and the
machine is at the assembly mode, the over-hoist
limit switch will be disabled; in this case, when
the boom hoist lowers, and the main load hoist
and the auxiliary load hoist lift, a signalman is
0 - 13 observe to prevent impacting

appointed to closely
-1 3 -1 3
-1 block.
with the sheave -10 -10
2 023 2 023 02 3
_d to follow the above requirements omay
Failure _d _d2
d o d do
gui cause serious accident. gui gui
3-33
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
1. Over-hoist limit switch cable handling
a. Disconnect the over-hoist limit switch cable at

the boom head, and retract the cable onto the
cable drum, and install a waterproof cap or short-
circuit end cover on the disassembled cable joint,
so as to prevent failure once water entering.
b. Disconnect the cable connection between the

3 cable drum.
root of the boom and1the
- -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
2. Retract wire rope from the main and auxiliary
hoist winches
a. Ensure the hook at the safe and reliable state.
b. Take the wire rope out of the swaged sleeve.
c. Operate the main and auxiliary hoisting winches

to retract wire rope onto the reel.
Note: Do not block wire rope on the sheave.

-1 3 -13 -13
-10 -10 -10
2 023 023 023
CAUTION
_d d2 d2
i d o i d o_ do
_
u
gConfirm gu
there is no any person or debris around gui
the boom before lowering boom. When lowering
boom, please abide by the following regulations.
Guide plate of the upper sheave

block guide mechanism
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Fig.3-32
3-34
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 3.1.11 Disassemble the boom gui gui
a. Check the crane status before construction

━ Crane must be parked on the solid and level
ground.
━ Crane must travel at the normal direction; that

is, the lifting arm shall be located at the crawler
drive wheel side.
CAUTION
Do not stand0-or 13operate above, under or inside 0 - 13 -1 3
2 3-1when installing or dismantling the 023-1 3-10
the boom
2 0 2 02
_d
connecting pin; _d _ d2
d o d o do
gui gui
Do not climb on the boom and stand or walk on gui
the boom; A ladder or similar tool is used for high-
place operation.
b. Remove boom pendant cable
①Release the boom hoist wire rope slowly to
allow the upper sheave block roller fall onto the
guide plate to slowly slip down, and disconnect
the connection between the boom pendant cable
and the upper sheave frame of the boom hoist.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.3-33
② Remove the pendant cable from each section
in turn.
③ Lift all pendant cable with an auxiliary crane
3 3 3
0-1 onto the ground. Note to the
and lower them
1
- the boom during operation, and 23 -10
-1
-10
-1
distance23from 3
0 0 02
d 2 the friction or impact between the pendant
prevent
_ _ d2 _ d2
do do do
gui cable and the boom gui gui
④ Connect the upper sheave block of the boom
hoist with the boom base lug plate, and fix them
with a pin.
3-35
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

Fig.3-34
23 -10 23 -10 3 -10
0 the pin under the boom base, 20 02
_ d2
⑤Remove
_d _ d2
o
anddlower the boom sections slowly. In this time,
d o do
ui the lowered sheave block guide plate.gui
gretract gui
Retract guide plate during transport
-13 -13 -13

Fig.3-35 -10
3 3 -10 3 -10
202separation between the boom insert d 202
c. After dthe d2
02
d
section
i o_ and the boom base, remove the insert
i d o_ do
_
u
gsection connecting pins and the boom gutop gui
connecting pins in turn.
d. Remove the boom base
① Lower A-frame, and remove the upper sheave

block and boom base securing pins, and retract
the sheave block onto the A-frame with an
auxiliary crane, and fix it, and remove the back-
stop bar and rotating bed connecting pin, and
retract and fix it onto
0 - 13the boom base, and lift the -13 -13
boom base with
2 3-1an auxiliary crane and keep it at 3 -10 3 -10
0 02 02
d 2 position.
the original
_ _d2 _ d2
do do do
gui gui gui
3-36
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ do_
gui gui gui
Boom base Upper sheave block
Back-stop bar
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _d2
do do do
gui Fig.3-36 gui gui
② Remove the connecting pin keeper bar, and
remove the connecting pin and electrical heavy-
load plug, and lift the boom base from the original
position and store it properly (as shown in figure
below).
CAUTION
0 - 13 0 - 13 -1 3
Remove the
2 3-1
boom in strictly reverse order.
2 3-1 3-10
2 0 2 0 02
Do_dnot stand or operate under or inside the boom _d 2 _d2
d o d o 1ido
gui system in the assembly and disassembly.gui 3
gu
1. Connecting pin
2. keeper bar
3. Boom base
Fig.3-37
e. After the boom base removed, rest the 16-pin

heavy-load, and plug onto the socket to prevent
0 - 13 0 - 13 -1 3
-10
water or dust penetration during the transport.
2 -1 on the rotating bed shall plug onto 23-1
3half 3
The other
2 0 20 02
_dsocket on the rotating bed.
the _d _d2
do do do
gui gui gui
3-37
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.2 Assemble and disassemble the fixed jib gui gui
3.2.1 Overview
Tip: Use a safe and reliable scaffolding or work
platform for any assembly. Do not operate on the
boom without any protective measure to prevent
accident.
CAUTION
Prepare all boom sections
3 according to the boom 3 3
- 1 -1 -1
10
combination table.
3- 3 -10 3 -10
202 d2
02
d2
02
_d the fixed jib sections according to the
Prepare
o _ _
uid combination table. do do
boom
g gui gui
Do not use any combination not listed in the
combination table.
DANGER
Personnel injury or major property damage.
The damaged section may be squeezed during

operation, resulting in lifting failure or even
damage to the crane.3 3 3
-1 -1 -1
-10 -10 -10
023 and fixed jib at the good state,
Check the boom
2 023 023
_dnot use the damaged section.
and do d2 d2
i d o i d o_ do
_
u the assembly method with an auxiliary gcrane
gNote: u gui
is the same with the self-assembly method of
A-frame.
Basic requirements:
━ Crane is always at the level state;

━ The appropriate auxiliary crane and scaffolding /
work platform for assembly are provided.
━ Set the system safety device in accordance with

the operating condition chart.
-1 3 -13 -13
Tools: -10 -10 -10
2 023 023 023
━ One d of boom assembly tools
_group _d2 _ d2
i d o do do
g━uSleepers gui gui
━ Slings (fiber strip)
━ Round steel (φ20x300mm)
3-38
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
do_ d o_ d o_
gui 3.2.2 Lift the parts gui gui
Be careful to lift the boom sections, so as to

prevent damage to the lacing and main chord.
Each section is equipped with four lugs that can
keep the load balance to prevent damage to the
section during lifting.
The lug of the section is used to lift this section

itself. Do not use the lugs of one section to lift
- 3
more than more1section, otherwise this may cause
-1 3 -1 3
0
1 resulting in damage to sections.
damage to3-lugs -10 -10
02 02 3 02 3
d2
_ lugs are not used:
When _d2 _ d2
do do do
gui gui
━ Lift with only chord but not lacing tubes, with the gui
nylon sling used for this.
━ If wire rope or chain sling is used, a protective

layer (such as rubber pad) shall be placed between
the sling and the main chord.
Note: The assembly of boom under the fixed jib

conditions is fully the same with that under the
boom conditions.
0 - 13 -1 3 -1 3
CAUTION
2 3-1 3-10 3-10
0
2 load falling off risk! 02 02
Be careful
_d _d2 _ d2
id o do do
gu gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-39
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.2.3 Boom + fixed jib (FJ) condition gui gui
Table 2-2 SCC600A Crawler Crane – Boom and Pendant Cable Configuration Table under FJ Condition
Type of pendant cable under the fixed jib condition
Symbol Diameter Length (m) Remark

A* 13.15
B* 5.84 Including 0.13m connector
Φ20
C* 14.14
D* 1.9 Including 0.13m connector
0 - 13 0 - 13 -13
3 -1 -
23cables
Combination of fixed jib pendant
1
at the jib side 3 -10
202 0
d 2Configuration of fixed jib d2
02
o _d o_ o_ cable
Length of pendant
d
ui Fixed jib length (m) d d
g gui
Fixed jib configuration pendant cable at the jib i
gu(m)
side
6.1 3.05+3.05 C* 14.14
9.15 3.05+3.05+3.05 B*+C* 19.98
12.2 3.05+3.05+3.05+3.05 B*+C*+B* 25.82
15.25 3.05+3.05+3.05+3.05+3.05 B*+C*+B*+B* 31.66
Fixed jib pendant cable combination at the boom side
Offset angle between boom and Configuration of fixed jib pendant
Length of pendant cable (m)
fixed jib cable at the boom side
10° 3 A* 3 13.15 3
- 1
30° 0-1 A*+D* -10
-1
15.05 -10
-1
2023 202
3
2 023
d For the boom pendant configuration under
Notes:_1. _dthe fixed jib condition, please refer to theo_Table
d 2.3
d o d o d
ui and Pendant Cable Configuration Tableguunder
gBoom i H Condition; gui
2. Names of fixed jib pendant cable see Figure below.
6
5
4
-1 3 -1 3 -13
3 -10 3-10 3 -10
02 2 02 02
d2 d2 d2
1. Auxiliary load hoist winch 2. Auxiliary load hoist wire rope
_ _ _
do do3. Jib pendant cable at the boom side do
4. Jib strut sheave
gui 1 gui 5.Pendant cable at the jib side gui
6.Sheave at the jib head
7.Ball hook
Auxiliary load hoist wire rope and pendant cable reeving method
Fig.3-38
3-40
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui FJ condition chart gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
6.1m fixed jib 9.15m fixed jib
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
12.2m fixed jib 15.25m fixed jib
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui Fig.3-39 gui gui
3-41
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.2.4 Assemble the fixed jib gui gui
For assembly of boom base, please refer to the

“Boom assembly”;
Connect the boom according to the boom assembly

method, and place the boom on the ground,
and move the fixed jib to the boom head with an
auxiliary cane, keeping its center at the same line
with the boom.
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-13 -13 -13

Fig.3-40
3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-42
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ do_
gui 1. Prepare fixed jib and pendant cable gui gui
The length of boom that the fixed jib can be
equipped is ranged 22-43m.
There are 6.1m, 9.15m，12.2m and 15.25m

lengths available for fixed jib (for the fixed jib
condition chart and the pendant cable combination
chart, please refer to FJ condition).
-1 3 -1 3 -1 3
3-10 -10 -10
02 023 02 3
_d2 _
2
d Fixed jib pendant _d2
do do do
gui gui gui
cable at the jib side
Fixed jib
Fixed jib strut
- 1 3Fixed
at the
jib pendant cable
boom side -1 3 -1 3
3 - 10 3-10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Wooden block
0 - 13 -1 3 -1 3
3 - 1 3-10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Fig.3-41
3-43
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2. Assemble the fixed jib gui gui
Combine the fixed jib above the boom head;
Lift the combined fixed jib and assemble it onto the

boom head.
Boom head Wooden block
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do
Fig.3-42 do do
g3.uiPrepare fixed jib pendant cable according gtouithe gui
Table 4-4 (at the boom side and the jib side);
The length of pendant cable of the fixed jib at the

jib side will change with the fixed jib length;
The length of pendant cable of the fixed jib at the

boom side will change with the angle (10° or
30°) of the fixed jib.
4. Wind the fixed jib pendant cable at the jib side

13 jib side. Connect both ends
onto the sheave at -the
0 -13 -13
3-1 to the fixed jib top head through
of pendant cable
2 3 -10 3 -10
0 02 02
d 2 plate.
the connecting
_ _ d2 _ d2
do do do
gui gui gui
Sheave (jib side)
Fixed jib pendant

cable (jib side)
-13 -13 Fixed jib top Connect

-13
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Fig.3-43
3-44
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ id o_ d o_
gui u
5. Lift the fixed jib strut and install the gback-stop gui
bar.
Sheave (boom side) Sheave (jib side)
Strut
-13 -13 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
6. Wind the fixed jib pendant cable at the boom

Fig.3-44
side onto the sheave at the boom side, and
connect both ends of pendant cable to the boom
top.
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Sheave (boom side)
Fixed jib pendant

cable (boom side)
Boom top
Connect
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.3-45
3-45
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu
g7. After assembly, check whether all connecting gui
pins and lock pins are properly installed, and then
remove slings after confirming that all are installed.
DANGER
Falling off risk!
This may cause falling off risk.
Wear a safety belt when working at high place to

prevent falling off.0-1
3 -1 3 -13
3 -1 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
d
ui CAUTION do do
g gui gui
Eliminate the twist and entanglement of pendant
cable in connection.
Insert the connecting pin from inwards to

outwards to prevent wire rope tangling each
other.
The configuration of boom pendant cable under

the FJ condition shall be consistent with the boom
pendant cable under the H condition.
0 - 13 0 - 13 -13
For the boom
2 3-1 pendant cable combination 2 3-1 3 -10
2 0 2 0 02
d2
chart, please refer to the Operating conditions
o _d o _d _
combination
d and pendant cable configuration
d do
gui
chart in this Chapter. gui gui
Secondary placed plate
When the total length of the boom system is ≥49m,

several wooden plates shall be placed under the
crawler at the front of basic machine (with boom
base assembled (the placed width is about 600mm
and the height is about 50mm).
Move the basic machine forwards to drive to about

100mm on the wooden plate slowly, and place two
-13front of the crawler vertical
or three plates at0the -1 3 -13
with the front23
-1 -10 -10
2 0 placed plate, and move the machine 2023 023
_dabout 50mm. Connect the insert sections. _d
forwards _d2
do do First placed plate do
gui
Note: Place the wooden plate accurately. gui gui
Fig.3-46
3-46
- 13 - 13 1
1 0 1 0 10-
2023- 20 23- 20 23-

d d d
d o_ id o_ d o_
gui guwire rope to the fixed jib hook
3.2.5 Reeve the auxiliary load hoist gui
1. Place the hook near the fixed jib head.
CAUTION
Wear gloves to prevent touching wire rope with
naked hands when winding wire rope. Do not
touch the rotating drum or moving wire rope
during winding or unwinding in case of any
13 accident.
squeezing or tangling
- -1 3 -1 3
3 -10 3 -10 6 3-10
202 202 5
d2
02
o _d o _d4 _
uid uid do
g 3g gui
-1 3 1. Auxiliary load hoist winch

- 13 2. Auxiliary load hoist wire rope
-1 3
3 -10 3. Jib pendant cable at the3boom
0
-1 side 4. Jib strut sheave 3-10
202 0 2
2 jib side d2
02
_d _d
5.Pendant cable at the 6.Sheave at the jib head
o o _
uid 7.Ball hook id do
g gu gui
Auxiliary load hoist wire rope and
Fig.3-47 pendant cable reeving method
2. Operate the auxiliary load hoist winch and release wire rope, and pull wire rope to the fixed jib head and
pass the wire rope through the strut sheave and the sheave at the fixed jib head.
Strut Auxiliary load hoist

sheave wire rope
-1 3 -1 3 Hook -1 3
3-10 3 -10 3-10
02 02 02
_d2 _ d2 _d2
do do do
gui gui gui
Fig.3-48
3-47
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d o_ _
uid i d do
gu on
g3. Install the over-hoist limit switch and weight gui
the fixed jib head, and fix them with a copper pin.
Fixed jib head
Limit switch
-13 -13 -13
3-10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
Rope clamp Weight
Fig.3-49
-1 3 -13 -13
-10
3 rope through the over-hoist limit
4. Reeve the2wire 23-10 3 -10
2 0 2 0 02
_d
device weight, and then fix the rope end on the d d2
i d o i d o_ do
_
hook,
gu and assemble the wedge sleeve onto
gu the
gui
rope end to ensure that the rope clamp is fixed
firmly and that the copper pin is locked effectively.
5. Connect the auxiliary hook over-hoist limit

switch cable.
After installation, check and confirm that all

connecting pins and safety pins are installed
properly; check whether the over-hoist alarm
system works normally.
-1 3 -13 -13
3-10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui Fig.3-50 gui
3-48
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ do_
gui gu
3.2.6 Assemble the load moment indicator gui
For the installation, adjustment and calibration

of the load moment indicator, please refer to the
description of the load moment indicator and
monitor in the Operation Manual.
3.2.7 Connect the cable
Electrical line connection diagram under the FJ

condition. -13 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 Anemometer
_d2
do do and pharos do
gui gui gui
Aux. hook
over-hoist limit
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
Fig.3-51
3-49
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.2.8 Erect the fixed jib gui gui
1. Check before erection
━ Please check the following items before erection,

and timely repair any non-consistence item.
━ Park the crane on the solid and level ground.

━ Place the wooden plate under the crawler if
necessary.
━ All connecting pins are installed and fixed

properly.
0 - 13 0 - 13 -13
━ All boom insert
2 -1 sections and fixed jib insert
3assembled 2 3-1 3 -10
sections are0 properly in the correct 0 02
order. _d 2 _d
2
_ d2
o
id boom and fixed pendant cables are installedd o do
g━uThe gui gui
in the correct order.
━ Wire rope is reeved properly.

━ All tools and other objects are removed from the
boom.
━ Electric boom angle indicator has been properly

installed with the appropriate angle made.
━ The load moment indicator has been installed

properly and can work normally (refer to the “Load
moment indicator manual”).
━ The upper boom - 3

1angle limit switch has been -13 -13
-
installed properly, 0
1 and must be adjusted after the -10 -10
02 3
erection of boom. 02 3 023
_ d2 _d2 _ d2
ido switch at the work mode
━ Mode
gu gui
do
gui
do
━ Alert isolation measures are taken for site
around the boom.
━ Wind speed within the allowable operation

range.
━ Anemometer can work normally.

━ Main load hoist over-hoist limit switch alarm can
work normally.
━ Pharos can be powered on / off normally.
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
3-50
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui 2. Erect fixed jib gui gui
Before operation, confirm there is no any obstacle
or person above and under the boom system.
Erection precautions:
a. Before assembly and after disassembly, check

whether the boom welding joints have the welding
defects; check whether the connecting pin have
abnormal play traces; check whether the lock pin
3
is fixed firmly,-1missing or damaged; check that -1 3 -1 3
-10
the boom3is well aligned when at the lifting state,
2 23 -10 3-10
2 0 2 0 02
_d any tilt or torsion when seeing fromofront
without
_d _ d2
d o d do
gui have grease and add grease if necessary.. gui gui
and side; check whether the root of the lifting boom
b. Before erecting more than 49m boom system,

check the following items:
1. Boom joint welding state.
2. Check the main chord and lacing for bending,

cracks or local pits.
3. Check whether the safety pins are complete (for

-13 cable).
boom and pendant -1 3 -1 3
3-10 3-10 3-10
202 the connecting plate for the welding dor202
4. Check
d d2
02
d o_ defects.
impact o_d do
_
gui gui
5. Check the connectors of pendant cable for
gui
defects, cracks, or horn end. Check the pendant
cable for flatting, broken wires, hard bending or
release.
6. No any object (such as tools, wooden plates and

parts) is allowed on the boom.
7. Check A-frame: check the boom hoist sheave

block wire rope winding situation; check the sheave
0 - 13 and check the sheave shaft

block for deformation
0 - 13 -1 3
1 for oil dirty or falling off; check 3-1
mounting3-lock
2 3-10
whether
d
0
2 the boom hoist wire rope is disengaged d 202 d2
02
i d o_ the sheave groove; check whether the A-frame
from i d o_ Fig.3-52
do
_
gu boom hoist guide sheave is well lubricated.
gu gui
3-51
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g8. Check the boom hoist winch. gui gui
A black mark is made after check.
c. Erect the boom system at the front or rear of the

crane. A wooden plate shall be inserted between
the end of crawler and the ground when erecting
or lowering the boom system with the length of
greater than 49m.
d. Keep the hook on the ground when the boom

angle reaches 30°.-13 -13 -13
3-10 3 -10 3 -10
202 smoothly erect the boom and do not d 202
e. Slowly and
d d2
02
sharply
i d o_ operate the boom or do not carry out ithe
d o_ do
_
u
gemergency operation. gu gui
f. Prevent the wire rope being blocked or tangled
on the boom head and jib head.
━ Pull the boom hoist control lever to the lifting

direction to erect the boom slowly.
━ Note whether wire rope is blocked or tingled and

lift the hook.
━ Confirm that the weight of the main hoisting

winch limit switch is not blocked between the
13 sheave, so as to prevent
wire rope and the0-hook -13 -13
23-
1
damage the over-hoist limit switch. 3 -10 3 -10
0 02 02
d2 d2 d2
i d o_ do
_
do
_
gu gui gui
WARNING
remain on the ground until the boom angle
reaches 30°. Or it could cause boom damage or
other accidents.
-1 3 -13 -13
3-10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
3-52
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ d o_ d o_
gui 3. Check before using crane gui gui
Before putting the crane into the operation, be sure
to confirm the following items:
a. In case of the lifting hook touching with the

weight of the hook over-hoist limit switch, the lifting
action must stop automatically.
b. When the boom angle is greater than 80°, the

boom erection action can stop automatically.
-13
0 actual load and work radius can -10 -13 -1 3
c. The rated
3 -1load, 3 3-10
20 displayed on the load moment indictor. 202
2
be properly
d2
02
o _d o _d _
d d do
gui d. When main hook work radius is lessguthan
i the gui
minimum allowable work radius listed in the rated
load chart, the monitor can display an alarm
“upper boom limit” to cut off the boom hoist
lifting action.
e. When main hook work radius is greater than the

maximum allowable work radius listed in the rated
load chart, the monitor can display an alarm “lower
boom limit” to cut off the boom hoist lowering
action.
-1 3 -1 3 -1 3
-10 -10 -10
023 the fixed jib
3.2.9 Lower 02 3 02 3
d2
1._Preparation before lowering _d2 _ d2
do do do
gui gui
a. Be sure to lower the boom system at the front or
gui
rear of the crane.
b. When the boom angle is less than 30°, lower

the hook on the ground.
c. Lower the boom slowly and smoothly, and do

not sharply operate the boom and do not do an
emergency operation.
d. Prevent the wire rope being blocked or tangled.

0 - 13 -1 3 -1 3
3-1 3-10 3-10
WARNING
0 2 02 02
d2
_ lowering the boom, make sure the hook d2 d2
i d oWhen i d o_ do
_
gu remain on the ground until the boomgu angle gui
reaches 30°. Or it could cause boom damage or
other accidents.
3-53
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g2. Lower the fixed jib gui gui
CAUTION
Check the following items when lowering the
boom system: confirm no any obstacle or person
above or under the boom system before lowering.
a. Lower the boom slowly and smoothly.
b. When the boom angle

0 - 13 is close to 30°, lower the -13 -13
-1
hook on the ground. -10 -10
2 023 2 023 023
c. When_dthe boom angle reaches the lower boomo_d _ d2
d o d do
ui limit, turn the assembly mode switch gtouithe
gangle gui
assembly mode.
d. When continuously lowering the boom, the boom

lowering action may stop if the hook over-hoist limit
switch issues an alarm; in this time, the release
master switch will be enabled; press the bypass
switch on the panel to lower the boom. Turn off the
release master switch timely after lowering.
WARNING 13 13 3
0 - 0 - -1
When lowering-1the boom, make sure the hook
2 3 2 3-1 3 -10
0
2 the ground until the boom angle 2 0 02
remain on
_d30°. Or it could cause boom damage oro_d _ d2
o
reaches do
uid accidents.
gother gui
d
gui
3. Over-hoist limit switch cable handling
a. Disconnect the over-hoist limit switch cable at

the boom head, and retract the cable onto the
cable drum.
Install a waterproof cap or short-circuit end cover

on the disassembled
0 - 13cable joint, so as to prevent -13 -13
3-1 entering.
failure once water -10 -10
2 02 2 023 023
_d
b. Disconnect the cable connection between the _d _ d2
d o do do
ui of the boom and the cable drum.
groot gui gui
c. Retract the fixed jib cable onto the cable drum
using the same method.
3-54
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ ido_ d o_
gui guauxiliary
4. Retract wire rope from the main and gui
lifting winches
a. Place the hook safely and reliably.
b. Take wire rope out of the wedge sleeve.
c. Operate the main and auxiliary lifting winches

and retract wire rope onto the reel.
Do not block wire rope on the sheave.
-1 3 -1 3 -1 3
23 -10 3-10 3-10
0 02 02
_d WARNING
2 d2 d2
do d o_ do
_
gui The gui
over-hoist limit switch will be disabled
gui
a signalman is appointed to closely observe to
prevent the impact with the sheave block when
the main load hoist and auxiliary load hoist is
lifting.

-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
3-55
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3-10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g3.2.10 Disassemble the fixed jib gui gui
1. Disassemble fixed jib
a. Lift the fixed jib strut with an auxiliary crane and

keep it at the original position, and disconnect the
connection between the fixed jib pendant cable at
the boom side and the boom top.
b. Remove back-stop bar, and lower the fixed jib

brace at the fixed jib side.
-1 3 -13 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
Strut
Jib pendant cable Strut
at boom side
Disconnect Lower
-13 -13 -13
3 -10 3-10 3 -10
02 02 02
_ d2 _d2 _d2
do do do
gui gui gui
Fig.3-53
c. Remove the fixed jib pendant cable at the jib

side from the fixed jib head.
d. Remove the fixed jib pendant cables at the boom

side and jib side from the brace sheaves in turn.
e. Lift the brace with an auxiliary crane and
0 - 13 0 - 13 -13
CAUTION2 3-1 2 3-1 3 -10
2 0 2 0 02
Do not _dstand or operate above, under or insideo_d _d2
o do
uidfixed jib during assembly.
gthe gui
d
gui
3-56
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ do_ d o_
gui gui gui
Sheave （jib side）
Fixed jib pendant

bar (jib side) Disconnect Wood block
Fixe jib top the connection
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
i d o_ do
_
do
_
gui gui
Fig.3-54
gu
f. First remove the fixed jib top, and then remove the fixed jib insert sections; the wood block is used to
support the sections during removal.
Wood block
Boom head
-1 3 -1 3 -1 3
3 -10 Wood block
3-10 3-10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Wood block Remove upper pin
-1 3 -1 3 -1 3
3-10 Wood block 3-10 3-10
02 02 02
_d2 _d2 _ d2
do do do
gui gui gui
Fig.3-55
3-57
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

-10 -10 -10
E
02 3 023 023
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
AN
_ d2 _ d2 _ d2
do do do
gui gui gui
BL
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
3-58
Content 3
0 - 13 0 - 13 -1
23-
1
23-
1 -10
3
0 0 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
d2 d2 d2
Transport
_ _ _
do do do
gui gui gui
Content
4 Transport.........................................................................................................................................4-1
4.1 Transport plan ...........................................................................................................................4-1
3 3 3
0-1 and Weight .............................................................................................................4-4
4.2 Dimension
-1 0-1 -1 0-1 -1
3 3 3
202 202 202
o_d o _d o _d
guid guid g uid
-1 3 -1 3 -1 3
3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-I -
Content
-13 -13 -13
-10 Crane
SCC600A-5 Crawler
3 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_d2 _ d2 _ d2
do do do
gui gui gui
WARNING
-13 chine decals. Failure to do so can - 3
1cause seri- -13
3 -10 3 - 1 0
3 -10
02 202 damage. Keep
ous injury, death or property 02
_d2 this manual with theo_ d
machine for reading and _ d2
do d do
gui gu
future reference.
i gui
- II -
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
d o_ do_ d o_
gui gui 4 Transport gui
4.1 Transport plan
No.1 transport vehicle ：
Including part • Basic machine

Weight 1
- t3
30.5 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
4000
15650
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
4-1
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
gNo.2 transport vehicle ： gui gui
Including part • 9m insert boom×2
• 6m insert boom×3
• 3m insert boom×1
• Boom top×1
• Extension jib×1
• 3.05m fixed jib×3
• Fixed jib base and strut×1
-1• 3 Fixed jib top×1 -13 -13

3 -10 3 -10 3 -10
02 • Counterweight tray×1
02 02
_ d2 d2 d2
do • o_
Left counterweight block ×1
do
_
gui • uid ×1
Right counterweight gblock gui
• Counterweight block I ×1
• 60t hook×1
• 45t hook×1
• 15t hook×1
• 9t ball hook×1
Weight 22 t
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
3950
_ d2 _d2 _ d2
do do do
gui gui gui
15950
3000
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
_ d2 _d2 _ d2
do do do
gui gui gui
4-2
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
do_ do_ do_
gui Note: gui gui
1. The basic machine and other components transported shall be secured on the trailer with wire rope or
slings, protected with anti-wearing pads.
2. Do not bind boom during boom transport to avoid any damage to the boom.
3. Do not touch the boom/jib tube with wire rope or other hard slings to avoid abrasion.
4. The transport plan provided in this section is only for reference. The actual plan needs to be adjusted
based on the transport vehicle available and the transport codes.
3 3 3
- 1 0-1 provided in this section are standard-1configuration.
5. The components 0-1 0-1
Make adjustment based on actual
- 1
023 if there are optional parts, and the dimension
components 023 and weight will vary accordingly. 023
_ d2 _ d2 _ d2
guido gu ido gu ido
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
4-3
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3 - 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g4.2 Dimension and Weight gui gui
This section introduces the dimensions and weight
of each component for reference in transport and
assembly.
Basic Machine 1 (with boom

×1
base, crawlers) L
Length（L） 12.1m
Width（W） 3.0m
H
Height（H） 3.35m
0 - 13 -1 3 -13
Weight
3 - 1 30.5t
3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Basic Machine 2 ×1
L
Length（L） 7.2m
Width（W） 3.0m
Height（H） 3.35m
H
Weight 29.6t
Basic Machine 3 ×1
L
Length（L） 3 7.1m 3 3
-1 0-1 -1 0-1 -10
-1
Width（W） 3 3.0m 3 3
202 202 d2
02
_d
Height（H） 3.0m _d _
H
o do do
uid
gWeight gui
17.2t gui
Crawlers ×2
Length（L） 5.63m
H
Width（W） 0.9m
Height（H） 0.98m L
Weight 6.2t
-1 3 -1 3 -13
Boom Base
23-10 ×1
3 -10 3 -10
2 0 02 02
_d
Length（L） 6.65m d2 d2
d o o_ do
_
ui
gWidth（W） uid
1.39m
g gui
H
Height（H） 1.65m
L
Weight 0.95t
4-4
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 2023-

d d d
do_ do_ d o_
gui gui gui
Boom Top ×1
Length（L） 7.1m
H
Width（W） 1.39m
Weight 0.8t
-1 3 -1 3 -1 3
3-10 3-10 3-10
202 Insert
9m Boom ×2202
d2
02
o _d _d _
ui d Length（L） do
i9.1m do
g gu1.39m gui
H
Width（W）
Weight 0.65t
6m Boom Insert13 3 3
- ×3
-1 -1
23 -10 3-10 3-10
Length（L）
0 6.1m
02 02
_ d2 d 2 d2
Width（W）
ido
1.39m
o_ do
_
H
i d
gu Height（H） gu1.48m gui
Weight 0.45t L
3m Boom Insert ×1
0 - 13 -1 3 -1 3
- 1 -10 -10
H
Length（L） 3.1 m
2 023 02 3 02 3
Width（W）
_d
1.39m
_d2 _ d2
i d o ido do
gui
Height（H） u1.48m
gu g L
Weight 0.28t
4-5
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
Fixed Jib Top ×1
H
Length（L） 3.38m
Width（W） 0.7m L
Height（H） 0.55m
Weight 0.15t
Fixed Jib Base and Strut ×1

-13 -13 -13
H
Length（L） 3.57m
-10 -10 -10
023
Width（W） 0.61m 023 023
d2 d2 L
d2
o_
Height（H）
d 0.78m
do
_
do
_
gui
Weight gui
0.25t gui
3.05m Fixed Jib Insert ×3

Length（L） 3.11m
H
Width（W） 0.62m
L
Height（H） 0.7m
Weight 0.1t
-1 3 -13 -13
3 -10 3 -10 3 -10
02 02 02
Extensiond2
_ Jib ×1 _ d2 _d2
o do do
uid
gLength（L） gui gui
H
1.26m
Width（W） 0.71m
Weight 0.12t
Counterweight tray ×1
H
Length（L） 3.4m
3 3 3
0-1 -1 -1
L
-10 -10
Width（W） 0.98m
3-1 3 3
202
Height（H）
d
0.72m
d2
02
d2
02
o_
Weight 4.4t
do
_
do
_
uid gui gui
W
4-6
- 13 - 13 1
1 0 1 0 10-
20 23- 2023- 20 23-

d d d
d o_ d o_ d o_
gui gui gui
Counterweight Block I ×1
H
Length（L） 3.4m
Width（W） 0.98m
Height（H） 0.76m
W
Weight 5.7t
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
d2 d2 d2
o_ o_ do
_
H
i d i d
gu Left Counterweight Block 1 gu ×1 gui
L
Length（L） 1.69m
Width（W） 0.97m
Height（H） 0.75m
W
Weight 3.0t
-1 3 -1 3 -1 3
3-10 3-10 H 3-10
02
Right2Counterweight Block 1 ×1202 02
_d _d L _d2
d o
Length（L） ido
1.69m do
gui gu0.97m gui
Width（W）
Height（H） 0.75m
W
Weight 3.0t
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_d2 _d2 _d2
do do do
gui gui gui
4-7
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
60T hook ×1 H W
Length（L） 1.65m
Width（W） 0.69m
Height（H） 0.39m
L
Weight 0.65t
-1 3 - 13H -13
45T hook
-10 0 -10
W
3
×1
3 -1 3
202
Length（L）
d 1.52 m
d2
02
d2
02
_ _ _
ido
Width（W）
u
gHeight（H） ido
0.69m
gu gui
do
0.37m
L
Weight 0.48t
H
15T hook ×1 W
Length（L） 1.34 m
Width（W） 0.6m
Height（H） 0.34m
L
Weight -13 0.28t -1 3 -13

3-10 3 -10 3 -10
02 02 02
d2 d2 d2
o_ o_ do
_
uidBall Hook id gui
W/H
g9T gu×1
Length（L） 0.75m
Width（W） 0.30m
Height（H） 0.30m
L
Weight 0.18t
Note:
1. The transport dimensions of main parts are not drawn to proportion. The dimensions in the sketches are
13package considered.
design values without
- 13- -13
-10 -10 -10
023is design value and there may be difference02caused
2. The weight 3 during manufacturing. 023
_d2 _d2 _d2
do do do
gui gui gui
4-8
- 13 - 13 1
1 0 1 0 10-
2023- 2023- 2023-

d d d
d o_ d o_ d o_
gui gui gui
-1 3 -1 3 -1 3
-10 -10 -10
E
02 3 02 3 02 3
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
AN
_ d2 _ d2 _ d2
do do do
gui gui gui
BL
-1 3 -1 3 -1 3
3-10 3-10 3-10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
4-9
3 & Transport 3 3
1 -1 -1
10- Crane
SCC600A-5 Crawler
3- 3 -10 3 -10
202 d2
02
d2
02
o _d _ _
uid do do
g gui gui
-13 -13 -13

-10 -10 -10
E
02 3 023 023
_ d2 _ d2 _ d2
do do do
gui gui gui
G
PA
K
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
N
_ d2 _ d2 _ d2
do do do
gui gui gui
A
BL
-13 -13 -13

3 -10 3 -10 3 -10
02 02 02
_ d2 _ d2 _ d2
do do do
gui gui gui
4-10

Assembly, Disassembly and Transport: Guido - D 2023-10-13 Guido - D 2023-10-13 Guido - D 2023-10-13

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Assembly, Disassembly and Transport: Guido - D 2023-10-13 Guido - D 2023-10-13 Guido - D 2023-10-13

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Assembly, Disassembly and

-13 basic machine (with crawler frames)

02 3-1 02 3-1 02 3-1

0-13 0-13 0-13

0-13 0-13 0-13

1.4.1 Protection of hydraulic cylinder – piston rod ........................................................................1-10

1.5 Inspection and protection of electrical line .......................................................................1-12

-13 -13 -13

-13 -13 -13

2023- 2023- 2023-

Before assembling/disassembling crane, confirm

1.1 General safety information

Be careful to prevent the crane from turning over

Be careful to prevent falling off from the crane or

• The crane driver shall keep the

• Do not lift or lower A-frame, mast or boom

The owner needs to check the following items

All lifting equipment (hanger, hook, chain

The lifting capacities of all lifting equipment shall

2023- 2023- 2023-

If no lugs are provided, the nylon rope can be used.

-13responsible for ensuring that all

The crane shall be assembled and disassembled

Assembly and disassembly personnel:

The crane assembly and disassembly shall be

Assembly and disassembly area:

The assembly / disassembly area shall be located

-13 -13 -13

2023- 2023- 2023-

1. Boom weld joints

2. Check the main chord and lacing tubes for bendi

3. Check whether the safety pins are complete (on

13 bars for welding defects or

6. No accessories (tools, wooden plate or parts)

7. Check A-frame: check whether the boom hoist

-13 -13 -13

2023- 20 23- 2023-

When disassemble boom or other parts, knock out

Before unscrewing bolts or removing pins, be sure

When the connecting pin is knocked out, handle

In addition, do not stay at the area where parts or

Crane’s operator must take full responsibility for

For the boom section(s) that can only be lifted with

━ In the strong wind

When operating the

2023- 2023- 2023-

The connecting pin easily gets rusted if exposed in

━ Carbody extension beam connecting pin

1.4.1 Protection of hydraulic cylinder –

The cylinder piston rod is easily corroded when

Especially for the following cylinders:

━ Crawler telescopic cylinder

Even the very thick chrome

2023- 2023- 2023-

━ Check whether O-rings on the hydraulic hose

━ During connection, the host joint must be fully ti

━ Before the removal of joint, be sure to replace

Check item Check contents Check period

2023- 2023- 2023-

After disassembly, please fix the cable, plug and

The user is accountable for crane failures due to

-13 -13 -13