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Vol. 0, No. 0, xxxx–xxxx 2014, pp. 1–17 DOI 10.1111/poms.

12209
ISSN 1059-1478|EISSN 1937-5956|14|00|0001 © 2014 Production and Operations Management Society

Managing Perishables with Time and Temperature


History
Michael Ketzenberg
Department of Information and Operations Management, Texas A&M University, College Station, Texas 77843, USA, mketzenberg@tamu.edu

Jacqueline Bloemhof
Department of Logistics, Decision and Information Sciences, Wageningen University, PO Box 8130, 6700 EW, Wageningen,
The Netherlands, Jacqueline.Bloemhof@wur.nl

Gary Gaukler
Peter F. Drucker and Masatoshi Ito Graduate School of Management, Claremont Graduate University, Claremont, California 91711, USA
gary.gaukler@cgu.edu

e address the use and value of time and temperature information to manage perishables in the context of a retailer
W that sells a random lifetime product subject to stochastic demand and lost sales. The product’s lifetime is largely
determined by the temperature history and the flow time through the supply chain. We compare the case in which infor-
mation on flow time and temperature history is available and used for inventory management to a base case in which
such information is not available. We formulate the two cases as Markov Decision Processes and evaluate the value of
information through an extensive simulation using representative, real world supply chain parameters.

Key words: perishable inventory; value of information; RFID; simulation


History: Received: April 2012; Accepted: January 2014 by M. Eric Johnson, after 2 revisions.

ute 56% to total store shrink (Anonymous 2003).


1. Introduction These figures, however, do not address product loss
There appears to be both little doubt and little dis- throughout the supply chain, with some estimates
agreement that efficient and effective management of indicating that as much as 10% of all perishable goods
perishables continues to be a priority in the grocery (fresh produce and other food products) spoil before
industry and that this area of management is ripe for they reach consumers (Roberti 2005).
improvement. Enter a simple search on the Internet or Clearly, the problem for suppliers is how to main-
glance through a recent trade publication like Super- tain product availability while avoiding excessive
market News for easy confirmation. Perishables not product loss. Furthermore, many perishable food
only represent a large portion of supermarket sales, items have random lifetimes. Most research on per-
but also serve as a means for suppliers to distinguish ishable inventory management assumes uniform
themselves from competitors. Perhaps most impor- product decay with respect to time. This assumption
tantly, the quality, variety, and availability of perish- serves to transform shelf life into a measure of age. In
ables have become the principal order winning reality, perishable goods are subject to deterioration
criteria for consumers (Axtman 2006, Tortola 2005). that is non-uniform over time because of the signifi-
Suppliers have responded by dramatically increasing cant impact of temperature on the quality of perish-
the quantity and quality of their product offering in ables. Hence, the random lifetimes we observe in
fresh items. practice are largely the result of variability in the time
From an operational perspective, the growth in per- it takes for the product to flow through the supply
ishables creates additional challenges. Waste and chain, as well as the product’s temperature history
spoilage are rampant and on the rise (Boyer 2006, (along with other environmental factors like humid-
Tortola 2005). Spoilage is a significant component of ity, handling, and lighting). As these factors are gen-
total store shrink, with estimates indicating that erally unknown and highly variable, there is
shrink costs an average supermarket approximately considerable uncertainty with regard to product shelf
$450,000 per year. While perishable departments life. In practice, it is not uncommon for a retailer to
account for only 30% of total store sales, they contrib- receive inventory from successive orders that spoil

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
2 Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society

out of sequence or to receive inventory that arrives tory problem as a Markov Decision Process (MDP)
already spoiled. Therefore, effective inventory man- and also develop a heuristic of more practical rele-
agement constitutes a challenging task for this class of vance. We then evaluate the case in which the TTH in
item. the supply chain can be used to determine product
Technologies, including radio-frequency identifica- shelf life by adapting a representative shelf life model
tion (RFID) chips, data loggers, and time–temperature from the food science literature. Finally, we assess the
integrators that have the ability to track, record, and value of information (VOI) through an extensive sim-
transmit the time and temperature history (TTH) of ulation using representative, real-world supply chain
inventory as it moves through a supply chain have parameters and also assess the impact of information
been available in the marketplace for several years accuracy.
(Jedermann et al. 2007, Wessel 2008). These technolo- The VOI is measured as the percentage reduction in
gies can be employed for: average cost per period obtained with information,

• accurate shelf life prediction,


relative to the base case. Our results indicate that the

• improved issuing policies from warehouses


VOI can be quite significant and is, on average, 43.2%
across experiments, with a mid-range between 32.4%
based on a first-to-expire first-out (FEFO) pol-
and 53.8%. Given the notoriously low net margins in
icy, rather than a first-in first-out (FIFO) policy,
• identification and correction of food safety
the grocery industry, these results indicate a retailer
may generate significant value from using TTH in
issues,
• dynamic allocation of products based on shelf
decision making.
The rest of the study is organized as follows. In sec-
life so that a soon-to-expire product is distrib-
tion 2, we position our research with respect to the
uted locally while longer-shelf-life products
literature. In section 3, we define the model and for-
can be distributed to more distant locations,
• improved replenishment decisions leading to
mulate policies for the respective information cases.
Then, in section 4, we introduce and test heuristic pol-
less product spoilage and higher profit.
icies and in section 5, we report the results of an exten-
Yet, while several technologies are available that sive simulation study. Finally, we conclude our study
can provide TTH information, little is known how in section 6, and discuss future research directions.
that information should be employed in decision
making. Hence, the technology and its capabilities
remain a largely untested promise. Several publica-
2. Literature Review
tions discuss the potential benefits of RFID (Gaukler Our research intersects several streams of literature
and Seifert 2007) for logistics, transportation, and that include value of information, perishable inven-
warehousing through increased supply chain visibil- tory, cold chain management, food safety, tempera-
ity. Increased visibility may enable increased effi- ture monitoring, RFID, and shelf life prediction.
ciency, lower safety stocks, and provide the same or These streams cut across a wide array of disciplines
better service. Moreover, much emphasis has been that include agribusiness, computing technology,
placed on the quantification of RFID benefits due to industrial engineering, technology management, food
fewer out of stocks in retail (Gaukler et al. 2007) or on science, microbiology, and horticulture. From this
benefits from supply chain visibility accruing to alter- perspective, our study represents a multidisciplinary
nate sourcing options such as expediting and emer- contribution to the literature that uniquely ties
gency ordering (Gaukler et al. 2008). However, none together multiple fields of research. Broadly, how-
of this literature to date has focused on how benefits ever, we can classify the related literature into three
from a product’s TTH can be obtained and quantified. streams: (i) perishable inventory management, (ii)
Hence, the focus of our study is on the value and use time and temperature monitoring, and (iii) value of
of TTH information that is enabled through technolo- information for inventory management. Below we
gies like RFID and not the technology itself. For infor- provide an overview of each stream using representa-
mation on the technology, we refer the interested tive examples from the literature and position our
reader to Jedermann et al. (2008) and Wessel (2007). research with respect to them.
The general setting we address is a retailer that sells
a random lifetime product under periodic review. 2.1. Perishable Inventory Management
Key assumptions of our model include stochastic A major distinction in the literature on perishable
demand, lost sales, orders that may perish out of inventory systems is whether the product has a fixed
sequence, and replenishment that may arrive already or random lifetime. Much of the early work focuses
spoiled. To our knowledge, these latter assumptions on fixed lifetime problems under periodic review
have not been addressed in the literature on perish- with seminal work by Nahmias (1975) and Fries
able inventory management. We formulate the inven- (1975) who were the first to derive and evaluate opti-

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society 3

mal policies for perishable products with lifetimes mining the VOI for integrating the TTH into the order
greater than two periods. The often cited literature policy.
review by Nahmias (1982) provides an excellent over-
view of this early work. A preponderance of the work 2.2. Time and Temperature Monitoring
since then has shifted to the analysis of random life- Nunes et al. (2006) report that temperature is the
time models under the assumption of continuous characteristic of the distribution environment that has
review and continuous decay. Raafat (1991) provides the greatest impact on the storage life and safety of
a review of the seminal and early work in this area fresh perishables. Most supply chains that support
and it was later followed up by Goyal and Giri (2001). and facilitate the distribution of perishable products
It is interesting to note that of the 372 contributions are broadly split into two parts. The first part, referred
referenced by the three literature reviews, plus those to here as the ambient chain, involves all the process-
published since then, we are aware of only one pub- ing, handling, and transportation of product prior to
lished study (Nahmias 1977) and another unpub- entering the cool chain (constituting the second part
lished working paper (Ketzenberg et al. 2012) that of the supply chain). The ambient chain is not temper-
addresses a perishable product with random lifetime ature controlled, while the cool chain is temperature
that is subject to random demand and managed controlled. Common examples are agricultural prod-
under periodic review. A more recent review is given ucts, like fruit and vegetables that enter the ambient
by Karaesmen et al. (2008) on research addressing chain at the time of harvest. These products then wait
perishable products having fixed or random lifetimes. to be transported to a distribution point where they
They classify the literature into periodic and continu- are loaded onto refrigerated trucks headed to market.
ous review inventory control. For each category, they At “cool” temperatures, temperature control inhib-
provide a detailed classification regarding the replen- its the growth of microbiological agents that cause
ishment policy employed, how excess demand is product decay and hence extends product shelf life.
managed, and lead times assumed. Even in the cool chain, however, temperature control
As we address the VOI for a random lifetime prod- is not absolute. Rodriguez-Bermejo et al. (2007) and
uct under periodic review in which information Moureh and Flick (2004) provide empirical measures
essentially makes the lifetime deterministic, our of temperature variability for a set of containers.
research intersects the two areas of fixed and random Moreover, studies show that time–temperature vari-
lifetimes. However, because we assume a periodic, ability has a direct impact on product shelf life. See
discrete time model, the stochastic dynamic program- Doyle (1995) and Taoukis et al. (1999) as representa-
ming formulations of the fixed lifetime research are tive examples. Koutsoumanis et al. (2005) demon-
much more closely related. Indeed, Nahmias (1977), strates variations in temperature such that even items
which is a closely related study to our own, is a direct transported in the same container may have different
extension of Nahmias (1975) that introduces the fixed remaining shelf lives once they make it to market. As
lifetime case. He analyzes the problem of a random Koutsoumanis et al. (2005) state:
lifetime product with stationary stochastic demand,
no fixed order cost, backlogged demand, and where Since in practice significant deviations from
orders perish in the same sequence that they enter specified conditions often occur, temperature
stock. Because of this latter assumption, FIFO issuing monitoring and recording is a prerequisite for
is optimal, leading Nahmias to prove convexity of the chain control and any logistics management sys-
cost minimizing objective function with respect to the tem that aims on product quality optimization
order quantity. Our analysis here differs considerably at the consumer’s end.
in that unsatisfied demand is lost, product may arrive
already perished, and orders may not perish in
sequence. Accurate shelf life prediction is a goal of time–tem-
Ketzenberg et al. (2012) is a closely related contri- perature monitoring through RFID and similar tech-
bution to our own, and like Nahmias (1977) also nologies. There has been significant research towards
address a random lifetime product managed under this end. In the scientific literature there are several
periodic review. As in our study here, the random models to predict shelf life (e.g., Taoukis et al. 1999,
lifetime is a function of the product’s TTH in the sup- Tijskens and Polderdijk 1996), most of which are
ply chain. The authors address the decision of setting based on the Arrhenius law dating back to Chang
an expiration date. Under their modeling assump- (1981). The law of Arrhenius (1896) describes the
tions, it is possible for orders to perish out of quality decay for reaction kinetics. These models vary
sequence, to sell inventory that may have already per- in the level of their predictive accuracy. Hence, while
ished, and discard inventory that remains good for we evaluate the value of perfect information in order
sale. In contrast, our study here is focused on deter- to understand the determinants of value and the

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
4 Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society

conditions in which information is most valuable, we time. They examine the case in which a retailer shares
also address the impact of errors on the VOI. its demand and inventory information with a supplier
We note that the research stream that develops pre- and another case in which full information at both
dictive models for shelf life does not address how the echelons is known to a centralized decision maker.
information should be used for inventory manage- Unlike the majority of contributions where the VOI
ment. This latter research generally falls within the and value of centralized control are often small in the
stream of research on the VOI for inventory manage- context of non-perishable serial supply chains, they
ment. show significantly larger benefits due to the ability of
the supplier to provide a fresher product.
2.3. Value of Information for Inventory In an earlier study, Ferguson and Ketzenberg (2006)
Management examine the VOI for a retailer that sells a perishable
There are a few fairly recent contributions that pro- product with a fixed lifetime (expiration date),
vide literature reviews and taxonomies on the VOI for although the remaining lifetime may vary from
inventory management. Sahin and Robinson (2002) replenishment to replenishment. In contrast, we
and Huang et al. (2003) are representative examples address a perishable product with a random lifetime.
providing a very broad overview of the literature. This situation is inherently more uncertain as (i) the
Ketzenberg et al. (2007), in addition to providing an timing of when a product perishes is unknown, (ii)
extensive literature review, develops and tests a successive orders may perish out of sequence, and
framework using the collective studies on the VOI in (iii) replenishment may arrive in an already perished
the literature. These literature reviews indicate that a state. In fact, we adapt the base case policy introduced
preponderance of research in this area focuses on the in Ferguson and Ketzenberg (2006) for our RFID
value of demand information to improve supply information case here.
chain performance. Gavirneni et al. (1999) and Moin- From a holistic perspective, research has been con-
zadeh (2002) are representative examples. ducted that demonstrates (i) the wide fluctuations in
A few studies explore the value of supply informa- a supply chain’s TTH, (ii) the applicability and accu-
tion. Some of these consider cases where information, racy of using RFID temperature tags to capture the
such as production yield, available supplier capacity, TTH, and (iii) the use of TTH to model shelf life.
and lead-time, is shared forward in the supply chain However, there has been no research of which we are
so that customers can reduce supply uncertainty aware that addresses the value of this information for
(Altug and Muharremoglu 2011, Chen and Chen inventory replenishment decisions. In the next sec-
2005, Choi et al. 2008, Van der Duyn Schouten et al. tion, we introduce our model.
1994). Another form of supply uncertainty arises in
closed loop supply chains, where there may be uncer-
tainty with regard to the quantity, quality, and timing
3. Model
of product returns. Ferrer and Ketzenberg (2004) eval- The general setting involves a retailer that sells a per-
uate the value of yield information in the context of ishable product and receives replenishment from an
remanufacturing. Ketzenberg et al. (2006) later extend exogenous supplier. The product lifetime is random
the literature by examining the VOI to explain differ- and can be described by a discrete distribution, with a
ent sources of uncertainty that include demand, maximum shelf life of M periods. We assume the
return, as well as remanufacturing yield. They product has constant utility throughout its shelf life.
observe that no type of information dominates in Once the product perishes, it can no longer be sold
terms of value and the value can be quite substantial, and must be outdated (discarded). The decision of
even with imperfect information. interest for the retailer is the quantity of new product
Product perishability represents another source of qt to order from the supplier in period t.
supply uncertainty. We are aware of only a few stud- The order of events for the retailer in each period is
ies that address the VOI for a perishable product and (i) place replenishment order if necessary, (ii) realize
most of these are studies that compare the perfor- demand, (iii) receive replenishment, and (iv) remove
mance of different issuing policies which are enabled any perished units from inventory (outdate). Demand
by knowing a product’s TTH and include Dada and is discrete, stochastic, and stationary over time, with
Thiesse (2008), Koutsoumanis et al. (2005), and Taou- mean ld, probability mass function (pmf) /(), and
kis et al. (1999). These contributions do not, however, coefficient of variation Cd (SD divided by the mean).
address the VOI for the replenishment decision as we Additionally, let dt denote the demand realization in
do. period t. We assume unsatisfied demand is lost, with
Ketzenberg and Ferguson (2008) is a closely related a penalty p for each unit of lost sales. A holding cost
study that evaluates the VOI in the context of a serial per period h is assessed on each unit of inventory,
supply chain that supplies a product with a fixed life- after replenishment but before outdating.

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society 5

To keep the problem tractable, we assume a per- that arrives in a period, measured as the number of
fectly reliable source of supply (no shortages). For the periods until the units perish. For now, we take the
actual lead time of an order, we assume that any shelf life distribution as given; we will later show in
replenishment ordered at the beginning of a period section 5 how to derive this distribution for specific
arrives just prior to the end of that same period, pro- products and supply chains. We assume that the shelf
viding an effective lead time of one period. This life of the items from one replenishment order to the
assumption is reasonable in supply chains of perish- next are independent and identically distributed (iid)
able products. The first part of the agricultural supply random variables. Then,
chains operates as a push chain, in which farmers put (
their products on the market to be transported glob- wðxÞ x ¼ 0;
sx ð0Þ ¼ wðxÞ
ally to distant warehouses (e.g., from Latin America 1Wðx1Þ x ¼ 1; . . .; M:
to European harbors by ship in containers). From this
point in the chain, the agricultural supply chain is a Now let ~ yt ¼ ½y1;t ; y2;t ; . . .; yM;t . Note that the joint
pull chain, driven by orders and, as such, the ware- probability associated with product perishing (or not)
houses serve as customer order decoupling points ~t Þ, where
(Wikner and Rudberg 2005). Our problem setting is at
across ageQ classes 1,2,. . .,M is given by gðy
gðy~t Þ ¼ M x¼1 s x ðy x;t Þ. As, in some cases, we are also
the retail store that is ordering from these large ware- interested in the joint probability for all age classes,
houses and these warehouses serve hundreds of con- inclusive of age class zero, weQ also introduce
siderably smaller retailers, providing a high level of ~0
y t ¼ ½y0;t ; y1;t ; . . .; yM;t  and g0ðy~0t Þ ¼ M x¼0 sx ðyx;t Þ.
service. From this perspective, the assumption of no Now let wx;t  wx;t ði~t; dt ; yx;t Þ denote the quantity of
shortages and a one period lead-time is reasonable. inventory in age class x,x 2 (1,2,. . .,M) that perishes
As the product is perishable, inventory may be com- at the end of period t. For ease of exposition, let
posed of units with different shelf lives. The inventory z+  {{max}}(z,0). Then,
age class x is the number of periods elapsed since
 P
replenishment arrived, where x = 0,1,. . .,M. The spe- ½ix;t  ðdt  M þ þ
wx;t ¼ j¼xþ1 ij;t Þ  yx;t ¼ 0;
ð1Þ
cial case of age class zero refers to newly replenished 0 yx;t ¼ 1:
items that have not yet been placed in inventory. Let
ix,t denote the quantity of age class x inventory at the Hence, once demand is realized, any subsequent
start of period t, with ~it ¼ ½i1;t ; i2;t ;P
. . .; iM;t  and define realization for ~ yt will determine the quantities wx,t for
M
the aggregate inventory level It ¼ x¼1 ix;t . 1 ≤ x ≤ M as specified in Equation (1). Note that as
We assume all units of the same age class (those inventory is issued on a FIFO basis, only if demand is
units ordered and received together) perish at the less than the sum of inventory in age class x, plus all
same time. Furthermore, product that has spent a the older age classes, inventory in age class x may per-
short time in inventory may perish prior to product ish. Consider the following illustrative example.
that has spent a longer time in inventory. Note that Assume that M = 3, ~ it ¼ ½5; 3; 1, dt = 2, and
even new replenishment qt may arrive already per- ~
yt ¼ ½1; 0; 1. In this case, the single unit of age class
ished (e.g., due to temperature abuse). We assume three inventory is sold, along with one of the three
that the retailer is credited in this case so that no out- units of age class two inventory. The remaining two
dating costs apply for any replenishment arriving units of age class two inventory perish at the end of
already perished. All other units that perish incur an the period, while the five units of age class one do not
outdating cost c per unit. This outdating cost may perish. Hence,Pw1,t = 0, w2,t = 2, and w3,t = 0. Let
generally be interpreted as the purchase cost of the Wt ði~t; dt ; ~Þ
yt ¼ M
x¼1 wx;t denote the total sum of
product, plus some disposal cost. Generally, we inventory that perishes in period t, excluding any
assume it is not cost effective (or profitable) to pur- replenished items that may have arrived already
posely hold inventory until it perishes so that c ≥ 0. perished. Our principal notation is summarized in
Let yx,t 2 {0,1}, be an indicator function that identi- Table 1.
fies whether (yx,t = 0) or not (yx,t = 1) all of the inven-
tory remaining in age class x,x 2 (0,1,. . .,M) at the 3.1. Base Case Optimization
end of period t perishes. Further, let sx(yx,t) denote the We formulate the replenishment problem as an MDP
probability of observing yx,t. Given a maximum life- where the objective is to find the retailer’s optimal
time of M periods, then sM(0) = 1,sM(1) = 0 and by replenishment policy so that its long-run average
definition sx(1) = 1sx(0) for all x. Next, we derive expected cost per period is minimized. The linkage
sx(0) for all 0 ≤ x ≤ M  1. between periods is captured through the one-period
First, let w(x) and Ψ(x) denote the pmf and cumula- transfer function of the retailer’s age-dependent
tive distribution function (cdf), respectively, for the inventory. Starting inventory ~
it depends on the prior
remaining shelf life of units in a replenishment order period’s starting inventory ~it1 , demand dt1,

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
6 Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society

X
LB ði~Þ ¼ p ðd  IÞþ  /ðdÞ
Table 1 Model Notation

Symbol Definition d
XX ð2Þ
M Maximum product lifetime þh ððI  dÞþ ÞÞ  gðy
~Þ  /ðdÞ:
t Period d ~
y
qt Order quantity in period t
ld Mean demand Note that Equation (2) does not include the holding
/() pmf of demand
cost on any new replenishment q, which we treat sep-
Cd Coefficient of variation in demand
dt Realized demand in period t arately. This enables a more direct comparison to heu-
h Unit holding cost ristics we later develop.
p Unit penalty cost for lost sales Given the vector of starting inventory ~i and an
ix,t Quantity of inventory that has been held in order quantity q, the infinite horizon cost-to-go, if
~
inventory x periods
future periods behave optimally, is gB ðq;~iÞ. The opti-
it Vector of inventory quantities for age classes
one through M mal cost-to-go that results is f B ði~Þ. We can explicitly
It Aggregate inventory level write the infinite horizon recursion as
c Unit outdating cost
yx,t Indicator function identifying if inventory in age gB ðq;~iÞ ¼h  q  s0 ð1Þ þ LB ði~Þ
class x perishes at the end of period t XX
~ ~0t )
yt ,(y Vector of indicator functions for age classes
þc Wði~; d; ~Þ ~Þ  /ðdÞ
y  gðy
one through M (zero through M) d ~
y ð3Þ
XX
sx(yx,t) Probability of observing yx,t þ f ðsði~; d; q; ~0ÞÞ
B
~0Þ  /ðdÞ
y  g0ðy
gðy
~t Þ; ðg0ðy
~0t ÞÞ Joint probability of observing ~ ~0t )
yt (y
d ~0
y
w(x),Ψ(x) pmf and cdf (respectively) for the remaining
shelf life of units in a replenishment order
wx,t Quantity of units in age class x that perish
and
at the end of period t
Wt Aggregate quantity of units that perish f B ði~Þ ¼ min gB ðq;~iÞ: ð4Þ
q0
at the end of period t

This formulation is similar to the approaches fol-


replenishment quantity qt1, and spoilage indicators lowed by Fries (1975), Nandakumar and Morton
y t1 . Letting sði~t1 ; dt1 ; qt1 ; ~0
~0 y t1 Þ denote the one-per- (1993), and Ketzenberg et al. (2006), where now the
iod transfer function, then ~it ¼ sði~t1 ; dt1 ; qt1 ; ~0 y t1 Þ. product shelf life is modeled as a random variable.
Assuming FIFO issuing, we have The state space is defined by the vector of age-depen-

( PM þ þ
½ix1;t1  ðdt1  j¼x ij;t1 Þ   yx1;t1 x ¼ 2; . . .; M;
ix;t ¼
qt1  y0;t1 x ¼ 1:

Consequently, inventory at the start of period t dent starting inventory. The right-hand-side of Equa-
of age class x equals the inventory at the start of tion (3) computes expected total cost which consists
period t  1 of age class x  1, minus the of four terms: (i) the holding cost on the quantity of
demand in period t  1 which is not satisfied by newly replenished items, (ii) the one-period loss func-
units from older age classes, minus the perished tion, (iii) outdating cost on the quantity of perished
items in period t  1 for age class x  1. If an product, and (iv) future expected cost. The decision
order was placed in period t  1 then the inven- space for q is restricted to the set of non-negative inte-
tory in period t of age class 1 is the amount of ger values. As the state space and decision spaces are
replenishment qt1 minus the perished items of discrete and countable and the total cost related to
that replenishment. As an example, if ~it1 ¼ inventory is bounded, there exists an optimal station-
½3; 6; 2; 1; dt1 ¼ 7; qt1 ¼ 5, and ~0
y t1 ¼ ½1; 0; 1; 1; 1, ary policy that does not randomize (Puterman 1994,
then ~it ¼ ½5; 0; 2; 0. pp. 102–111).
From here forward, we suppress the subscript t We can show the following:
when the context is clear. Let the superscript B denote
the base case which assumes that RFID information is PROPOSITION 1. The infinite horizon cost gB is convex in
not available. Given starting inventory ~i, the one-per- q, given inventory age vectors i2,. . .,iM.
iod loss function that is composed of the penalty cost
for unsatisfied demand and holding cost on ending
inventory is given by LB ð~i Þ where, PROOF. See the electronic companion. h

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X
The reorder policy expressed in Equations (3) and gR ðq;~iÞ ¼h  q  s0 ð1Þ þ LR ði~Þ þ c ði1  dÞþ  /ðdÞ
(4) enables exact analysis and computation of an opti- d
mal solution. Due to the preceding convexity result, XX
þ f ðsði~; d; q; aÞÞ  wðaÞ  /ðdÞ
R
an efficient search method can be employed to find d a
the optimal q*. Even so, because the state space
ð5Þ
expands exponentially with the size of the age-depen-
dent vector of starting inventory, only small sized and
problems can be solved numerically. Nevertheless,
the optimal base case policy, and the optimal RFID f R ði~Þ ¼ min gR ðq;~iÞ: ð6Þ
q0
policy, that we introduce next, serve two important
purposes. First, they provide a structure from which
The state and decision spaces remain the same in
we develop heuristic policies to evaluate the VOI and
Equation (6) as they are in Equation (4). The expecta-
that are more practical to implement. Second, the
tion of cost on the right-hand-side of Equation (5) is
optimal policies provide a means to assess the perfor-
now taken with respect to demand and the remaining
mance of the heuristics.
shelf life of items in a replenishment order. Any
inventory with a shelf life remaining of one-period
3.2. RFID Case Optimization
that are not used to satisfy demand perish, along with
With RFID enabled information the retailer knows the
any newly replenished items that may have already
TTH of newly replenished items and therefore their
perished (a = 0).
remaining shelf life as well. Hence, while there
We can show the following:
remains uncertainty with regard to the shelf life of
items in a replenishment order when the order is
PROPOSITION 2. The infinite horizon cost gR is convex in
placed, there is no uncertainty with regard to when
q for given remaining lifetimes at, if at > 1.
inventory perishes once the items are received. We
now change the interpretation of our state variable ~i
to keep track of remaining shelf life, as opposed to the
PROOF. See the electronic companion. h
elapsed days on the shelf in the base case. Formally,
let ix now denote the quantity of on-hand beginning
The RFID replenishment policy is considerably less
inventory with a remaining shelf life of x periods,
complex than the base case replenishment policy. By
where 1 ≤ x ≤ M. Inventory is now issued on a FEFO
eliminating the uncertainty with regard to when
basis. Letting at, 0 ≤ at ≤ M denote the remaining
inventory perishes, it is no longer necessary to evalu-
lifetime of items in a replenishment order received
ate all the possible permutations for product expira-
in period t, then the one-period transfer function
tion across age classes. Even so, the feasibility for
for starting inventory is now given by ~ it ¼
obtaining numerical solutions remains constrained to
sði~t1 ; dt1 ; qt1 ; at1 Þ where
small sized problems. To address this issue, we pro-
( P ceed in the next section to introduce heuristic policies
½ixþ1;t1  ðdt1  xj¼1 ij;t1 Þþ þ x 6¼ at1 ;
ix;t ¼ P that are not so limited.
½ixþ1;t1  ðdt1  xj¼1 ij;t1 Þþ þ þ qt1 x ¼ at1 

4. Heuristics
Just as in the base case, we formulate the RFID
replenishment problem as an MDP where the objec- In this section, we introduce and test heuristics that
tive is to find the retailer’s optimal replenishment pol- are practical to implement, extremely accurate, and
icy so that its long-run average per period expected enable a broad evaluation on the VOI. We first
cost is minimized. We adapt the policy introduced in define our heuristic policies for each information
Ferguson and Ketzenberg (2006, equation 2) for our case and then demonstrate their performance rela-
purposes here. Let the superscript R represent the tive to the optimal policies introduced in the prior
RFID enabled information case. For this case, the one- section.
period loss function is given by LR ði~Þ where The structure of the heuristic policies is taken
X XX directly from the structure of the MDPs and is pred-
LR ði~Þ ¼ p ðd  IÞþ  /ðdÞ þ h ðI  maxði1 ; dÞÞþ icated on a balance between simplicity and perfor-
d d ~
y mance. As a retailer can place an order each day,
 /ðdÞ: without batch ordering restrictions or a fixed order
cost, and can receive replenishment with an effec-
tive one period lead time, our heuristics represent
We can explicitly write the infinite horizon recur-
myopic policies where the order decision rests
sion as

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principally on whether sufficient stock exists in the (4) the cost associated with items in a replenish-
current period that will carry over and minimize ment order arriving already expired.
the next period’s expected penalty and holding
The first cost component is the same as the first
costs (if so, the decision is delayed to the next per-
term of Equation (3), namely, hqs0(1). The second
iod). We use the term principally because there are
cost component is captured by the one-period loss
two additional costs to be considered. First, there is
function LB ði~Þ. As we are interested in minimizing the
an opportunity cost for not ordering additional
expected penalty and holding costs in the next period
inventory in the current period because future
(t+1), based on inventory and order quantity in the
orders may arrive already perished. We refer to the
current period (t), the associated costs are given by
additional inventory as safety stock, as it essentially
XX
serves as a hedge against supply uncertainty. Sec- LB ðsði~; d; q; ~0ÞÞ ~0Þ  /ðdÞ:
y  g0ðy
ond, items in a replenishment order may outdate as d ~0
y
opposed to being used to satisfy demand and hence
it is necessary to account for the associated cost, as As the other cost components, like the one-period
larger replenishment orders will be associated with loss function, are also present in the RFID case heuris-
higher outdating costs. tic, we use the superscripts B and R to distinguish
We also note that even with the considerably sim- between the two cases. The third component, denoted
plified heuristics we develop here, they remain by OB1 ðq;~iÞ is the future expected outdating cost asso-
quite complex and are cumbersome from the stand- ciated with a replenishment order q in the current per-
point of tracking the age of inventory. That is, the iod. OB1 ðq;~iÞ is defined recursively, as the expectation
replenishment decisions that arise from the heuris- is taken over the M-period maximum shelf life.
tics are predicated on the full age-dependent vector Define

8 PqþI
>
> c d¼0 ðq  ðd  IÞþ Þþ  /ðdÞ  sx ð0Þ;
>
< P P
OBx ðq;~iÞ ¼ þ y Oxþ1 ðq
~
B
 yx  ðd  IÞþ Þþ ; sði~; d; 0; ~ÞÞ ~Þ 1  x\M  1;
y  /ðdÞ  gðy ð7Þ
>
>
d
>
: Pq
c d¼0 ðq  dÞ  /ðdÞ x ¼ M:

of starting inventory ~it, such that the order quantity As with LB ði~Þ, as the outdating cost is predicated on
in a period in which there are 100 units of five-day- both the replenishment quantity and the vector of
old product may be different from the case when aged inventory that transfers into the next period, the
there are 100 units of two-day-old product. It is of associated cost is given by
some interest therefore to consider the value of sim- XX
ply keeping track of all the age-related information OB1 ðq; sði~; d; 0; ~ÞÞ ~Þ  /ðdÞ  s0 ð1Þ:
y  gðy
in the first place. Perhaps an aggregate policy that d ~
y

is predicated solely on the total count of units in


inventory is sufficient. We consider such a policy a The final cost component is designed to accommo-
naive policy. In section 4.4, we define such a policy date the costs associated with a realization of (i) plac-
and compare its performance to that of the base ing an order in period t + 1 and (ii) having the
case heuristic. We now begin by defining the base corresponding replenishment quantity arrive already
case heuristic. perished. While we do not have an exact expression
for the associated costs, we develop an approximation
that is predicated on the penalty cost for unsatisfied
4.1. Base Case Heuristic
demand in period t + 2 that arises solely based on
The base case heuristic comprises four cost compo-
nents of which two are taken directly from the opti- inventory carried over from period t. In essence, we
mal policy as expressed in Equation (3). The objective may want to order more in period t to hedge against
is to make a replenishment decision that minimizes perished inventory arriving in period t + 1. The
the sum of these four cost components that include: expected one-period penalty costs for unsatisfied
demand in period t + 2 are denoted by P(It+2) where
(1) the cost of holding inventory purchased in the
X
current period used to satisfy future demand, PðItþ2 Þ ¼ p ðd  Itþ2 Þþ  /ðdÞ:
(2) next period expected penalty and holding d
cost,
(3) expected future outdating cost associated with As the cost expressed by P(It+2) arises from inven-
items in a replenishment order, and tory carried over into period t + 2, ordering more

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inventory in period t will help reduce this cost. Even require modifications to account for the reduction in
so, the amount of inventory carried over will depend uncertainty for this case.
on the demand that is realized and the inventory that First, the one-period loss function is now given
perishes in period t and period t + 1. Hence, we by LR ði~Þ as opposed to LB ði~Þ. Second, as the timing
require an expression that will properly account for of when inventory perishes is no longer uncertain
the associated quantities and their probabilities. We and inventory is issued on a FEFO basis, the out-
begin with an expression that accounts for period dating cost expression is greatly simplified and is
t + 1. Let N B ði~tþ1 Þ denote the expected penalty costs no longer recursive as in the base case heuristic.
that arise in period t + 2, given starting inventory of Here our expectation of the outdating cost is given
~itþ1 so that by ORa ðq;~iÞ where
XX
N B ði~tþ1 Þ ¼ PððItþ1  dÞþ  WÞ  gðy
~Þ  /ðdÞ: X
q X
a

d ~
y
ORa ðq;~iÞ ¼ c ðq  ðd  ix Þþ Þþ  /a ðdÞ;
d¼0 x¼1

From here, the expression for the cost of unsatisfied


where /a(d) denotes the a-fold convolution of
demand in period t + 2, given starting inventory of ~i
demand. Note that ORa ðq;~iÞ is approximate as it does
and an order quantity of q in period t can be stated as
not consider the units of current inventory that may
XX perish prior to those units in the replenishment
N B ðsði~; d; q; ~0ÞÞ ~0Þ  /ðdÞ:
y  g0ðy ð8Þ
d ~0
y
order.
Finally, N R ði~tþ1 Þ, the expected penalty costs that
Now, this last cost component occurs only a arise in period t+2, given starting inventory of ~itþ1 in
fraction of the time, corresponding to the fraction period t + 1 is given by
of periods in which items in a replenishment X
order arrive already perished. Hence, we do not N R ði~tþ1 Þ ¼ PðItþ1  maxðd; i1;tþ1 ÞÞþ  /ðdÞ:
d
fully load the cost associated with Equation (8)
into our heuristic’s cost minimizing objective func- Now, letting the superscript HR denote the RFID
tion. Instead, we weight the expression by s0(0) as case heuristic policy, the objective function is given
that denotes the probability associated with receiv- by f HR ði~Þ where
ing items that have already perished. Letting the
superscript HB denote the base case heuristic, the f HR ði~Þ ¼ min h  q  so ð1Þ
cost minimizing objective function is given by q0

f HB ði~Þ where 1 X
X M
þ LR ðsði~; d; q; aÞÞ  wðaÞ  /ðdÞ
XX
f HB ði~Þ¼min hqso ð1Þþ LB ðsði~;d;q;y
d¼0 a¼0
~0ÞÞg0ðy
~0Þ/ðdÞ
q0
~0
1 X
X M
ORa ðq; sði~; d; 0; aÞÞ  wðaÞ  /ðdÞ
d y
XX þ
þ OB1 ðq;sði~;d;0;y
~ÞÞgðy
~Þ/ðdÞs0 ð1Þ d¼0 a¼1
d
XX
~
y 1 X
X M

þ N B ðsði~;d;q;y
~0ÞÞg0ðy
~0Þ/ðdÞ: ð9Þ þ N R ðsði~; d; q; aÞÞ  wðaÞ  /ðdÞ  so ð0Þ:
d¼0 a¼0
d ~0
y
ð10Þ
Note that the four terms on the right-hand-side of
Equation (9) correspond to each of the four cost com-
ponents that have been defined. 4.3. Validation of Heuristic Performance
The RFID case heuristic conforms to the same We test the heuristics by comparing their perfor-
structure as the base case heuristic, although mance to optimality for a variety of scenarios.
minor changes are made to accommodate the Demand /() corresponds to a truncated negative
additional information available in this case, as we binomial distribution with mean demand of five and
discuss next. a maximum value of 50 (the insignificant probabilities
for values exceeding 50 are nevertheless redistributed
4.2. RFID Case Heuristic proportionately within the truncated limit of the dis-
With RFID enabled information, the remaining shelf tribution). See Agrawal and Smith (1996) regarding
life of replenished items is known and this informa- the advantages of assuming negative binomial distri-
tion is incorporated into the heuristic. Outside of the butions for retail demand. For our computational
first cost component, each of the other three cost com- study, we evaluate maximum product lifetimes of
ponents introduced with the base case heuristic M 2 (2,3,4,5) days, although the realized lifetime

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Table 2 Age Distributions Table 3 Heuristic Performance

Maximum life (M) Mean life w(0) w(1) w(2) w(3) w(4) w(5) Base case RFID case
2 1.0 0.10 0.80 0.10 Parameter Value heuristic (%) heuristic (%)
1.4 0.10 0.40 0.50 Maximum 2 0.05 0.06
1.7 0.05 0.20 0.75 shelf life (M) 3 0.10 0.11
3 1.5 0.10 0.40 0.40 0.10 4 0.10 0.43
1.8 0.10 0.20 0.50 0.20 5 0.13 0.85
2.3 0.05 0.15 0.30 0.50 Demand CV (Cd) 0.45 0.16 0.44
4 2.0 0.10 0.15 0.30 0.50 0.60 0.07 0.33
2.4 0.10 0.20 0.40 0.20 0.10 0.75 0.06 0.32
2.7 0.10 0.15 0.20 0.40 0.15 Penalty cost (p) 2.5 0.13 0.29
5 2.5 0.10 0.15 0.25 0.25 0.15 0.1 5.0 0.07 0.41
2.7 0.10 0.10 0.20 0.30 0.20 0.1 10.0 0.09 0.39
3.0 0.05 0.10 0.20 0.25 0.30 0.1 Outdating cost (c) 5 0.10 0.50
10 0.09 0.38
15 0.10 0.22

varies according to w(). We explore a variety of distri-


butions that are specified in Table 2 for each M.
We consider a set of experiments that comprise a we do so, however, we introduce and evaluate the
factorial design for all combinations of the following performance of a naı̈ve policy.
parameter values of outdating costs, penalty costs
and the demand coefficient of variation (Demand 4.4. Naı̈ve Policy
CV): c 2 ($5, $10, $15), p 2 ($2.5, $5, $10), and Here we introduce a naı̈ve policy and compare its
Cd 2 (0.45, 0.60, 0.75). We keep the holding cost con- performance to the base case heuristic. Our naı̈ve pol-
stant at a penny per unit (as periods are days, the icy is one that ignores the age-dependent vector of
holding cost is trivial). starting inventory and instead, simply considers the
Our selection of values is chosen to test the robust- aggregate quantity of inventory in making a replen-
ness of the heuristics over widely varying operating ishment decision. Such a policy is a far simpler policy
cost environments. Even so, the range of certain to implement, but comes at the potential expense of
parameter values, most notably for M, is constrained ignoring information. As the retailer can order each
due to the inability to solve the MDPs for large values period, without a fixed ordering cost, we choose a
—our principal motivation for developing the heuris- base stock policy as our naı̈ve policy. Moreover, we
tics in the first place. choose the best performing target inventory level for
We duplicate the factorial design for each M and w(). our policy. That is, we search over all possible values
Hence, there are a total of 324 experiments in our for the target inventory level and select the one that
test. We use value iteration to compute the average achieves the lowest average total cost per period for
expected cost for the respective optimal policies. For any given set of parameter values. Letting S denote
the heuristics, we solve the heuristic decision for the chosen target inventory level, then the naı̈ve pol-
each state and then, using the state transition proba- icy will order qt units in period t where qt = S  It.
bilities, solve for the long-run average cost. Using the same 324 experiments used in the prior
Overall, the heuristics perform very well. The base section to validate heuristic performance, we compare
case heuristic achieves, on average, an expected cost the performance of the naı̈ve policy with that of the
that is 0.1% greater than optimal and a worst case cost optimal base case policy and report the results in
that is 1.5% greater than optimal. The RFID case heu- Table 4. Clearly, aggregating inventory and ignoring
ristic demonstrates similar performance with an aver- the age-related information results in worse perfor-
age expected cost that is 0.4% greater than optimal mance. The degree of degradation, however, is related
and a worst case cost that is 1.8% greater than opti- to the assumptions associated with perishability. Con-
mal. We also conducted a sensitivity analysis to eval- sider that the relative performance of the naı̈ve policy
uate how heuristic performance responds to changes improves as the outdating cost decreases and gener-
in the parameter values and we report these results in ally as the maximum product shelf life M increases.
Table 3. Both heuristics are fairly insensitive to Note that, as M increases from four to five, naı̈ve pol-
changes in the parameters. Notably, the RFID case icy performance actually gets worse. Clearly, M is but
heuristic performance does nominally degrade as the one measure of perishability, there is also the lifetime
maximum shelf life increases. From the perspective of average, lifetime SD, and also the shape of the lifetime
evaluating the VOI in larger sized problems where distribution itself to consider. Generally, as we
the retail shelf life can be as long as ten days, our observe average lifetimes increase, naı̈ve policy per-
results will provide a conservative assessment. Before formance improves relative to the base case policy.

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Table 4 Naı̈ve Policy Performance The model links the spoilage rate to a given tempera-
Base case Naı̈ve policy % Cost
ture h, relative to the spoilage rate at 0°C (on ice) and
Parameter Value average cost average cost difference is given by r(h) where
Maximum 2 9.93 18.74 88.8
shelf life (M) 3 8.27 10.23 23.7 rðhÞ ¼ ð0:1h þ 1Þ2 : ð11Þ
4 6.91 8.02 16.0
5 6.53 8.65 32.6 If fish is stored at 0°C, then r(0) is 1. Suppose how-
Demand CV (Cd) 0.45 6.72 10.36 54.3 ever that h = 4. Then, r(4) = (0.194+1)2 = 1.96. There-
0.60 7.91 11.38 43.9 fore, the rate of spoilage for fish stored at 4°C is
0.75 9.10 12.49 37.2 nearly twice that of fish stored at 0°C. Thus, if the total
Penalty cost (p) 2.5 5.93 9.92 67.2
5.0 9.36 13.07 39.6
shelf life of a species of fish held in ice from the time
10.0 8.43 11.25 33.4 of catching is known, and the complete time tempera-
Outdating cost (c) 5 7.62 10.21 33.8 ture history is known, then the remaining shelf life
10 10.11 14.45 42.8 can be readily calculated. As an example, consider a
15 5.98 9.58 60.1 shipment of fish stored on a boat at 10°C for one day
which then enters the cool chain for two days at 2°C.
For example, across all experiments with an average If the maximum shelf life on ice is 10 days (e.g., king
product lifetime of 1.5 days, the naı̈ve policy cost per- salmon, sablefish) then the remaining shelf life is
formance is 34% greater than the base case policy. The
relative cost performance improves to 15% for experi- 10  rð10Þ  1  rð2Þ  2 ¼ 10  4  2:88 ¼ 3:12:
ments with an average lifetime of 3.0 days. Intuitively,
As we assume that partial days are infeasible, all
as the product becomes less perishable, we can expect
shelf life values are rounded down (truncated) to the
the naı̈ve policy performance to approach that of the
nearest integer so that in the example provided, the
base case policy.
remaining shelf life would be three days. Neverthe-
less, we did evaluate the impact of truncating the life-
5. Simulation Study time as opposed to rounding to the nearest whole
integer as the shelf life distributions w() that ordering
In this section, we report on a simulation study that
decisions are predicated on could be generated either
evaluates the VOI using the heuristics. The simulation
way (e.g., Equation (5)). In fact, we duplicated our
study has two parts. In the first part, we use the TTH
simulation study for the case of rounding and found
parameters to generate probability distributions for
that the VOI is roughly 5% greater when rounding as
shelf life w(). These distributions and other parame-
opposed to truncating. So our assumption to truncate
ters then serve as an input into the second part in
provides us with a conservative estimate to the VOI
which we simulate the inventory system itself. Below,
that we report in section 5.3.
we first detail the simulation procedures and experi-
To evaluate the VOI, we simulate the transportation
mental design, then report our principal results and
of fresh fish in a two-part supply chain (ambient and
general observations. We then perform a sensitivity
cool) to derive the remaining shelf life of product
analysis and also address the impact of imperfect
available for purchase by the supplier. Let TA and TC
information.
(hA and hC), respectively, denote realizations of time
(temperature) experienced by items in a replenish-
5.1. Simulation Model and Procedures
ment order as it moves through the ambient and cool
For the first part of the simulation, we use a shelf life
parts of the supply chain. Then, the remaining shelf
model that has been developed specifically for fresh
life of items in a replenishment order (when received
fish through years of research at Commonwealth
by the retailer) is given by
Scientific and Industrial Research Organization, Divi-
sion of Food Research, Hobart, Australia. Because of a ¼ M  rðhA Þ  TA  rðhC Þ  TC : ð12Þ
its simplicity and demonstrated accuracy for a large
number of fish species (Bremner 1984, Ronsivalli and We assume that both time and temperature are nor-
Charm 1975), we adopt this model for our study and mally distributed random variables in each part of the
describe it below. We note that any other shelf life supply chain and we generate age distributions w()
model may be substituted in its stead. through 1500 simulations. That is, we estimate w()
The shelf life of fresh fish is based on a simple for- with the resulting 1500 realizations of product shelf
mula that describes the growth rate of spoilage bacte- life and these are then used in an inventory simula-
ria and deterioration rate of muscle food between tion from which the VOI is evaluated.
temperatures of 2°C and 20°C (28.4°F and 68°F) For the inventory simulation, we develop a com-
(Olley and Ratkowsky 1973, Ratkowsky et al. 1982). puter program where each experiment is simulated

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for 2100 periods and replicated 30 times. The first 100 Table 6 Supply Chain Time and Temperature Settings
periods of each replication are set aside as the simula- Time Temperature
tion warm-up period so that statistics are calculated
for 2000 periods in each replication. The warm-up Mean SD Mean SD
period is chosen for convenience, yet larger than the Ambient chain 18 3 10 3
number of periods necessary for the system to exhibit Cool chain 36 6 2 1
steady-state behavior. In each replication, the random
number streams across all experiments are identical
in order to reduce the sampling error. The estimated
Table 7 Additional Experimental Time and Temperature Parameter
standard error for the average period cost, using each Values
heuristic, averages 5.6% of its mean value, and has a
maximum standard error of 9.6%. Time Temperature
We test the simulation program by duplicating the
Mean SD Mean SD
set of experiments used to test the heuristics. In this
Ambient 10, 14, 22, 26 1, 2, 4, 5 8, 9, 11, 12 1, 2, 4, 5
test, we compare the VOI obtained using the heuris-
chain
tics in the simulation to the VOI obtained exactly Cool 20, 28, 44, 52 2, 4, 8, 10 0, 1, 3, 4 0.25, 0.5, 1.5, 2.0
using the MDPs. We measure the VOI as the percent- chain
age difference in cost between the base case and the
RFID case, relative to the base case.
In Table 5, we compare the simulated VOI to the
optimal VOI at different percentiles of the VOI across ity with regard to the TTH parameters using a one-at-
test cases. For example, the 50th percentile corre- a-time approach. That is, the full set of 81 base experi-
sponds to the median VOI observed. Considering that ments is duplicated, except one parameter (value) is
the simulated VOI is obtained using the heuristics changed. The additional values (32) we explore are
and the optimal VOI is obtained exactly using the specified in Table 7. In total, there are (81)9
MDPs, the comparisons in Table 5 demonstrate that (1 + 32) = 2673 numerical examples through which
the simulation (and heuristics) provides very accurate we evaluate the VOI.
assessments of the VOI.
5.3. General Observations and Results
5.2. Experimental Design The most striking observation that we find across the
The study comprises a base set of 81 experiments that experimental results is the sheer magnitude of the
is then replicated to explore model sensitivity to VOI that we measure. Overall, the VOI ranges from
additional parameters values. The base set of 0.0% to 73.7%. Clearly, the VOI is sensitive to model
experiments corresponds to a factorial design of the parameters, but for the vast majority of experiments,
following parameter values: c 2 ($5, $10, $15), the VOI is significant, averaging 43.2% and having a
p 2 ($2.5, $5, $10), Cd 2 (0.45, 0.60, 0.75), M 2 mid-range between 32.4% and 53.8%. While studies in
(8, 10, 12). Across experiments, ld = 5 and h = 0.01 the literature that address perishables generally
(again, as we assume periods are days, any reasonable report high VOI, they are not as high as reported here.
holding cost will be trivial). The supply chain time (in For example, Ferguson and Ketzenberg (2006) and
hours) and temperature (in centigrade) parameters are Ketzenberg and Ferguson (2008) are studies that
specified in Table 6. report VOI averaging about 4% with some experi-
The selected parameter values for TTH and shelf ments as high as 37.2%. The principal reason why the
life are commonly observed in supply chains and thus VOI is larger in our study is that information largely
allow an assessment of the VOI relevant to practice. resolves the uncertainty a retailer experiences with
The cost parameters are designed to provide a range respect to supply and that uncertainty largely deter-
over which we can identify the determinants and sen- mines the periodic costs that a retailer incurs. We
sitivity of the VOI. We further explore model sensitiv- explain using an illustrative example.
Consider the case in which M = 10, Cd = 0.6,
Table 5 Comparison of the Simulated Value of Information (VOI) with
c = $10, and p = $5, and all supply chain time and
the Optimal VOI temperature values are taken from Table 6. Hence,
this particular case corresponds to the average case
Percentile 0 5 10 25 50 75 90 95 100 across all experimental conditions. Shelf life is fairly
Simulated 0.4 0.2 0.6 2.6 9.4 18.1 25.4 30.4 50.9 uncertain with a mean of 4.3 days and a SD of 1.6
VOI (%) days. Without information the retailer incurs an aver-
Optimal 0.0 0.2 0.6 2.6 9.6 18.8 26.2 32.3 52.6
VOI (%)
age cost per period of $4.36 that consists of $2.57 in
outdating cost, $1.70 in penalty cost, and $0.09 in

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Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society 13

holding cost. The retailer achieves a service fill rate of is largest at intermediate values (moderate perishabil-
93%, while outdating 0.26 units per period. With ity) of shelf life. In Figure 1, we illustrate this relation-
information, the retailer is able to dramatically cut ship, showing both the average cost per period in the
costs—both outdating and penalty and achieves an base and RFID cases, as well as the VOI as a function
average cost per period of $2.69 that is composed of of the mean shelf life remaining after receipt by the
$1.32 in outdating cost, $1.27 in penalty cost, and retailer. Given three values of M and the various
$0.10 in holding cost. The retailer now achieves a ser- parameter values for time and temperature that are
vice fill rate of 95%, while outdating is reduced to 0.13 part of the experimental design, there are a total of 99
units per period. Note that with information, the different shelf life distributions. In Figure 1, there are
retailer holds more inventory and experiences less a corresponding 99 points for each of the three data
outdating. For a supermarket operating 360 days a series. We have inserted polynomial fitted trend lines
year, the total savings corresponds to over $600 per to highlight the relationships present in the figure.
year for this single product example alone—and this As can be seen in Figure 1, when lifetimes are short,
is the average case. Given the notoriously low net costs are higher for both the base and RFID cases as it
margins in the grocery industry, the nominal cost of is difficult to satisfy demand without incurring out-
time and temperature tags (quickly approaching a dating. When lifetimes are long, little outdating
dollar per chip with a two year lifetime), and the occurs and it is relatively easy to achieve a high level
thousands of products to which the technology can be of service with very little in the way of lost sales. As
applied, the return on investment can be quite signifi- for the VOI, it is greatest at intermediate values of
cant. shelf life. This relationship is best understood in the
Table 8 summarizes our sensitivity analysis for context of extreme examples. With short product life-
parameters other than supply chain time and temper- times of a day or less, information provides little
ature, and shows that the VOI increases with respect value as it will not meaningfully change the retailer’s
to the penalty cost and outdating cost, but decreases behavior. That is, the lifetime is always short, so there
with respect to the demand CV. The relationship is little uncertainty with respect to when product will
between cost and the VOI is intuitive. Higher system perish. At the other extreme, with long product life-
costs correspond to a higher cost of product perish- times, the product essentially becomes non-perish-
ability and hence information that reduces the uncer- able. Hence, information that explains shelf life
tainty with respect to shelf life is valuable. The becomes immaterial and the VOI is insignificant.
relationship between the VOI and demand CV is less
clear. Information used in this study only reduces 5.4. The Case of Imperfect Information
uncertainty with respect to shelf life. As Cd increases, Our analysis to this point has assumed that informa-
demand uncertainty increases, and the proportion of tion is perfectly accurate. This has enabled a fairly
total uncertainty represented by shelf life decreases. broad evaluation of the determinants of information
Hence, information will only reduce a smaller propor- value. Even so, the supply chain time and tempera-
tion of total cost. ture information which arises in our model is used to
The remaining parameters relate to supply chain make predictions regarding the shelf life of perish-
TTH. These parameters directly influence the product ables and these predictions are subject to error. An
shelf life. Overall, there is a pronounced concave rela- error in shelf life prediction means that either a
tionship between the VOI and shelf life. While the quantity of product will perish prior to or after its
maximum product lifetime is 12 days for our experi- predicted shelf life. As either occurrence may have a
ments, the product shelf life varies from 0 to 10 days, measurable effect on inventory related costs, the natu-
depending on the TTH in the supply chain. The VOI ral question arises as to how robust the VOI is with
respect to the accuracy of shelf life prediction?
While we have based our analysis of the VOI using
Table 8 Sensitivity Analysis a single shelf life model, numerous other models, for
fish and other perishables, have been developed that,
Parameter Value VOI (%) in themselves, constitute a large stream of literature.
Demand CV (Cd) 0.45 47.4 These models are all based on the rate of product
0.60 45.2
deterioration. The deterioration of foods that occurs
0.75 35.8
Penalty cost (p) 2.5 40.5 progressively during storage may result from physi-
5.0 43.3 cal or chemical changes in the food itself or from the
10.0 44.7 activity of micro-organisms growing in or on the
Outdating cost (c) 5 39.9 product. The degree to which such deterioration is
10 43.5
consistently observed across samples of product will
15 45.0
correspond to the accuracy of shelf life models, where

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Figure 1 Value of Information (VOI) as a Function of Mean Shelf Life

accuracy is measured in comparison to human sen- an error term et to Equation (12) that determines the
sory based observations. shelf life remaining for replenishment received in a
To assess model performance objectively, an accu- period so that we now have
racy factor was introduced by Ross (1996) and has
largely been adopted in the food science literature. at ¼ M  rðhA Þ  TA  rðhC Þ  TC þ t :
This factor provides a measure of the average differ-
Now, at is a shelf life prediction that may be errone-
ence between the observed and predicted values and
ous. We assume that shelf life prediction errors are
is based on a geometric mean expressed as a ratio. For
normally distributed over time with mean zero and
example, an accuracy factor of 1.1 indicates that, on
SD r. Because the lifetime is bounded between zero
average, observed and predicted values differ by
and M periods, the errors are bounded as well. That
10%. Representative examples of accuracy factors for
is, the minimum and maximum predicted lifetime
model prediction of several food types that are
will fall between zero and M periods as well. We fur-
reported in McMeekin and Ross (1996) are repro-
ther assume that shelf life predictions are used solely
duced in Table 9.
for the inventory ordering decision and that decisions
Observing the disparity in accuracy factors across
related to the removal of perished product are made
the empirical tests of different food types, we proceed
via sensory observation and are therefore perfectly
to address the impact of imperfect information on the
accurate.
VOI. To do so, we update our model by introducing
For example, consider a quantity of product which
is ordered and received that has an actual remaining
Table 9 Model Accuracy for Various Food Types
lifetime of six periods, but is predicted to only have
Food type Accuracy factor five periods left. If, after five periods, the quantity of
Low fat milk 1.07 product has not been sold, then when the inventory is
Pasteurised whole milk 1.08 reviewed, sensory observation will reveal that the
Minced meat 1.16 quantity of product has not perished. In this case, the
Evaporated milk 1.08 quantity will remain in inventory for the next period
Cream (inoculated) 1.15
and the remaining predicted shelf life will revert to
Poultry 1.08
one period. If the reverse situation occurs where the

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Operations Management (2014), doi 10.1111/poms.12209
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Figure 2 Value of Information (VOI) as a Function of the Error SD

actual remaining lifetime is five periods and predicted practically acceptable, limit for predictive accuracy
remaining lifetime is six periods, the quantity of prod- (McMeekin and Ross 1996).
uct will be removed from inventory after five periods
if it has not been sold prior to that point in time. The
net result for underestimating shelf life will be a ten-
6. Conclusions
dency to hold too much inventory, while for overesti- As in previous studies (e.g., Taoukis et al. 1999), we
mating shelf life will be a tendency to hold too little find that the TTH can significantly affect product
inventory. shelf life and thereby generate considerable uncer-
We simulate the base case set of 81 experiments tainty in the management of perishables. Conse-
introduced in section 5.2 and duplicate them for dif- quently, information on the TTH as a product flows
ferent errors. Specifically, we implement a factorial through the supply chain can be quite valuable.
design on r 2 (0.00, 0.25, 0.50, 0.75, 1.00, 1.25, 1.50) Using examples of fresh fish, we find that the VOI is
so that there are a total of 157 experiments through quite sensitive to environmental and parametric set-
which we can assess the impact of errors on the VOI. tings, ranging upwards to 73.7% with a mean of
The same simulation procedures described in section 43.2%. The highest value is generated by decreasing
5.1 are used here for the current study. spoilage and simultaneously increasing product
In Figure 2, we report the relationship between the availability and thereby service levels. Intuitively,
error standard deviation and the VOI. Each vertical these cases correspond to operating environments
string of marks corresponds to the set of experiments with high outdating and penalty costs. The large cost
at a given value for r. Clearly, as r increases, the VOI associated with the uncertainty related to successive
diminishes. Even so, the VOI remains substantial replenishment orders perishing out of sequence is a
until r exceeds 0.75, corresponding to a mean-abso- major factor in the high VOI that we observe. We
lute-percent-error of 14%. At that level of error, the also extend our analysis into the impact of imperfect
VOI averages 13.2% across experiments with a mid- information and find that the VOI was fairly robust
range between 4.4% and 20.8%. Within the food sci- up to errors corresponding to approximately 14% of
ence literature, error rates of 20% signify the upper, actual values.

Please Cite this article in press as: Ketzenberg, M., et al. Managing Perishables with Time and Temperature History. Production and
Operations Management (2014), doi 10.1111/poms.12209
Ketzenberg, Bloemhof, and Gaukler: Managing Perishables with TTH
16 Production and Operations Management 0(0), pp. 1–17, © 2014 Production and Operations Management Society

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