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This paper was prepared for presentation at the SPE Production and Operations Conference and Exhibition held in Tunis, Tunisia, 8–10 June 2010.
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Abstract
Integrated Production Model IPM is a numerical simulation model using rigorous physics to describe the behavior of an entire
production system and produce optimization soulutions of any operated field by integrating the reservoir models, well models
and the surface network model.
Integrated production model using IPM suite (Petex) was implemented in field X mainly operated with gas lifted production
system, which is located in the North of Sultanate of Oman. This is a distinguished, proactive and creative process of searching
and realizing opportunities that are occuring in daily life of a producing gas lift field.
The process has included four phases. First phase was characterizing, predicting phase behavior and dynamic fluid properties
of reservoir fluid. Second phase was building field reservoir models in MBAL using material balance simulation. This helps
predicting reservoir pressure and forecasting senarios. Third phase was modeling all wells in Prosper including all subsurface
mechanical components and generate the vertical lift curves to examine production performance of the well at different
welltest and reservoir pressure conditions. The last phase was building surface network model GAP and link that to all the
reservoirs and wells models. At this point system response was validated and calibrated to represent actual field status.
Going through the process of integrated production system modeling resulted in an increase of 8% of total field production by
individual wells optimization. In addition more than 25% of gas lifted gas was saved through optimum distribution of lifting
gas among the producers.
Introduction
The project covered a field, which is located in the North of Sultanate of Oman (Field-X). This field is mainly operated using
continuous gas lift in a semi closed system. The major challenge encountered in the gas lift network of this field was the
distribution process of lifting gas in the semi closed system. The was gas lift producers surface communication, i.e. drop of
lifting gas in one well in case of increasing lifting gas rate in a nearby well.
Any gas lift network is considered to be a very dynamic system. Continuous modification of existing surface facility as well as
the additional installation of new down hole hardware such as mandrels, valves and permanent pressure gauges is required to
ensure optimum vertical lifting performance of a well and efficient lifting gas distribution among the gas lift surface network.
Moreover, gas lift system is considered to be non-linear system where the effect of the down hole lifting conditions of a single
well on the performance of an entire gas lift surface network in a producing field.
Introducing the concept of Integrated Production Modeling IPM, which is a numerical simulation model using rigorous
physics helps to describe the behavior of an entire production system and produce optimization scenarios of any gas lift
operated field by integrating the reservoir model, the well model and the surface network model. By implementing IPM to any
gas lift network, calculations can be performed for the status of the system at specific point in time or along the time
(prediction), hence, optimization scenarios at optimum lifting gas injection can be generated. The figure below shows an
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overview of the IPM process used to develop IPM for this field.
Project Objective
IPM approach is the only way to assess the production impact of changes to the entire production system, accounting for all
variables. Thus, IPM helps address important business issues and attain measurable results by creating possibilities for more
creative solutions and more rigorous, integrated answers. The objectives of field-X IPM model were:
1. Surveillance: Surveillance activities work to answer the question, Do measurements taken of the physical world
agree with expectations? i.e. Is the behaviour exhibited consistent with what we normally would agree should
happen? If not, Why not? This activity generates business value by the discovery of occurrences that are not within
expectation, that need resolution to prevent loss of value or the regain of lost value. A typical example would be
identification of scaling in a pipe that is causing production deferment.
2. Design and Optimisation: Even though for Field-X filed the primary objective was to be able to perform gas lift
design optimisation and gas lift distribution optimisation, the model will be used for design and optimisation
activities work to answer a wide variety of questions such as artificial lift design, tie-in of a new field into an existing
system or facilities debottlenecking.
3. Prediction and Forecasting: What is expected to happen in the future? Field-X IPM model should have the ability to
run short term forecasting (2 years). In addition should be capable of integrating to existing Eclipse model in the
future updates.
The objectives of the study were achieved by building the Integrated Production Model (IPM) of the field which included the
following steps:
1. Reservoir Pressure analysis.
2. Fluid characterization and prediction of the phase behavior and dynamic fluid properties of reservoir fluids to
describe fluid phase flow in the reservoir towards the producing wells up through the surface facilities.
3. Building and calibrating the material balance model, which was later linked and integrated with well models and
surface network model to provide production forecast and system performance scenarios.
4. Well modeling to carry all properties of the well with detailed description of the reservoir and vertical lift
performance.
5. Building surface network model, and integrating with the complete system model including reservoir model and gas
lift well model to optimize lifting gas distribution at surface while considering down hole optimum lifting
performance.
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1.1
Build up curves show that the pressure has not yet reached flat value even with duration of 5days. Therefore; the last pressure
value in the build up test can not be taken as static reservoir pressure and extrapolation is required in order to get
representative reservoir pressure.
To extrapolate build up pressure, we plot dimensionless time ((tp+dt)/dt) against pressure on semi-log graph which produces a
straight line that can be extrapolated to dimensionless time of 1.
tp (hours)=(start of build up test) – (start of production after last known shut in)
dt (hours)= incremental time from the start of build up test.
Example of build up test extrapolation is shown in fig 1.2
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1.2
1.3
Four PVT samples from the field were used in this study to develop PVT models for IPM modeling. The study was carried out
using PVTP (i.e IPM PVT Simulator) to match the lab measurements and derive PVT property tables using the tuned EOS.
Overall, the tuned EOS showed a very good match with the lab data for all the samples. The measured PVT data are classified
into two groups of oil properties. Saturated oil is located in the north of the field and undersaturated oil in the south. The two
different oil regions in Field X are probably associated with two different source rocks charging up the reservoir.
The Carbon composition of the different samples is depicted in figure 2.1. The plot shows that are two groups of fulid
composition. Group-1 samples have higher C1 content compared Group-2.
50
45
Group-1
40
35
30
Mole %
25
Group-2
20
15
10
0
C1 C2 C3 I-C4 N-C4 I-C5 N-C5 C6 C7 C8 C9 C10 C11
1 Group 1: Saturated oil with Rs of 860-920 scf/stb and bubble points of 2780-2908 psig.
2 Group2: undersaturated oil with Rs of 470-480 scf/stb and bubble points of 1700-1800 psig.
Figure 2.2 shows the matched EoS’s phase envelopes for the different samples and the plot reflects these two groups
classification. In addition, GOR, Bo and oil density plots (Figure 2.3-2.5) depict clearly two distinct PVT groups.
These fluid classes infer that the reservoir is charged with different oil from different oil sources. Crude oil characterization
work suggests that oil in the northern and southern areas of Field X migrated from different source rocks in opposite
directions. Oil in the southern part of the field apparently was InfraCambrian (Huqf) sourced oil. In the northern part of the
field, the oil was sourced from Mesozoic clastic oil.
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Figure 2.4: Oil FVF plot Figure 2.5: Oil density plot
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Three independent models are constructed for this field based on the pressure and production performance and the
understanding of the communication between different areas in the field. The model was constructed as multi-tanks with
transmissibilities between them. Each area was modeled with two tanks; saturated and under-saturated with a transmissibility
between them.
Initially, simple 2 tanks model was constructed which cover the east, main and west areas together. One tank for the saturated
region and the other for the under-saturated region which are connected with transmissibility. Production/injection history
were loaded for each single well so that fractional flow curves could be matched per individual well.
2 Tanks MBal History Matching However, the pressure plot (Figure 3.1a)
4000 showed that different areas have
different pressure regime. Even though
3500
the static measurements might seem to
3000 be chaotic but there were patterns that
could be followed. Therefore to honor
Reservoir Pressure (psi)
2500
the transient effect, the reservoir must be
2000 divided into 6 different tanks (two for
each area).
1500
2500
pressures at that latter stage after water injection
2000 has started.
1500
1000
500
0
01/01/1984 09/27/1986 06/23/1989 03/19/1992 12/14/1994 09/09/1997 06/05/2000 03/02/2003 11/26/2005 08/22/2008
Date
It was clear from the Campbell’s plot that the points fall below the line during the later period when water injection was
started, which indicates that the model is getting more energy than required. This energy is mainly coming from water
injection and it infers that not all injected water is going into the tank and some water is lost somewhere. Three scenarios were
investigated to find where energy could be lost:
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Assuming that the water injection measurements are accurate, it was found that by reducing water injection by 15%, MBAL
gave a much better match where the majority of static pressures were accumulated. After further investigative work on water
injectors at the boundary between East and Main areas, it was found that WI-7 was a borderline well, i.e. could be injecting in
both the East or Main areas. Assuming WI-7 is actually supporting the East, we then had only 8% of water injection going out
of the Main zone. This was taken as the most likely scenario (Figure 3.1.4).
4000
3500
3000
Reservoir Pressure (psi)
2500
2000
1500
1000
500
0
01/01/1984 09/27/1986 06/23/1989 03/19/1992 12/14/1994 09/09/1997 06/05/2000 03/02/2003 11/26/2005 08/22/2008
Date
Main Static Data Mbal Main with 8% of WI out of Zone & S-210 supporting East Mbal Main Eclips Main
Figure 3.1.4: Main and East tanks pressure match with out of zone injection scenario
One of the main difficulties of running a Production Prediction is to find a set of relative permeability curves that will give a
GOR or WCT similar to the ones observed during the production history.
For Field X majorty of historical mearsured water cut and GOR trends were good, but some wells were challenging to match.
With the gas fractional flow matching, the vast majority of wells showed very poor trends. This implies poor GOR
measurements and therefore it proved difficult to match the fractional flow.
This may cause problems in the future when we’re using the MBAL model in predictive mode as we have perhaps history
matched to an untruthful GOR history.
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Fw
Water Cut History
4.1
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It can be seen that VLP/IPR intersection point is not far away from the minimum stable flow rate; hence small reduction in the
liquid rate will cause surging. It can also be seen that changes in the reservoir pressure or water cut will have big impact on
liquid rate production. Therefore; it is important to keep a close eye on the behaviour of reservoir pressure and water cut in
order to plan the next action for the well at the right time.
Another factor that will help wells to sustain natural flow is the removal of unnecessary surface back pressure that could result
from choke plugging or flowline scaling up.
4.2
Then, at point (A) where the pressure was high, an unloading valve above the original lift point has failed and the gas is going
through it. Another example is shown in figure 4.3. at point (A), the gas lift has been increased significantly causing a big
jump in the casing pressure. It is expected that the port at the original lift point is not capable of handling the extra gas leading
to an increase in the casing pressure and opening one of the shallow unloading valves. With this phenomena, the production of
the well is expected to decrease.
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4.3
Well modeling construction of all gas lift wells in the field has taken the following conditions and limitations under
consideration:
1. Considering the limitation of gas lift supply in some areas of the field, which affects the kick off pressure during the
unloading process of the well. Subsequently, this has an impact on the GL design and will result in a shallower lifting
points.
2. Associating any flowing gradient survey with a production test for more accurate validation of the test parameters and
in the construction of the inflow performance curve leading to a calibrated well model that can be used for reliable GL
design.
3. Developing the process of taking flowing gradient surveys while running in hole with stops above and below each gas
lift mandrel rather than taking one reading at the XN nipple.
4. Recording all gas lift valves and orifice details.
5. Considering the possibility of having scaled valves, which induces high pressure difference (dp) across the lift point as
this field is water injection field and build up of strontium sulphate is very common.
6. Large lifting port sizes can cause severe surging.
4.4.1
4.4.2
4.4.3
Figure 4.4.4
Total of 134 gas lift optimization opportunity were identified & registered and expected to add 2400 total oil barrels to the
total base production of the field.
5.1
9.2
9.3
As for gas lift network, it’s essential to generate the system response match between gas lift skids actual rates and GAP
recommended rates. The primary objective of this step is to compare the actual rates injected per skid to the rates calculated
and recommended by GAP. These values are recommended as a result of looking at the total gas lifted wells down hole
performance, reservoir and flowing bottom hole pressure as well as well test values and produced fluid phases.
Figure 9.4 shows an example of gas lift system response match.
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9.4
After running GAP, it was forecasted to save 8 MMscf/d on total lifting gas injected into the wells from the process of
optimum gas lift distribution.