REVITAL HEALTHCARE (EPZ) LTD [Peaiment No. | 27706720 al
Revision No | 02
‘VALIDATION FOR BUSTER PACKING PROCESS
Effective Date: | 01083019
Validation of Blister Packing Process
Senet PATA —,
icpaedb ‘oot ga Oe
Gramed Lumen | Pred. Manager) ee) — eal
Rapper 7 Tob Titer Signature Date: |
sie Nlochoma | Gee , 05 (23/2019 |
Ta Tab Te Samar Bai
Lecten | @> roman) ter 5/69/2019 |
Page 10f8REVITAL HEALTHCARE (EPZ) LTD | Document No. | 2106/20
Revision No | Or
[ WaLibaTiOn FoR BUSTER PACKING PROCESS
Contents
+ Introduction
+ Responsibilities
+ Equipment details
+ Validation
+ Packaging Equipment Qualification details
+ Installation qualification
+ Operational Qualification
+ Performance Qualification
+ Critical Parameters or steps
+ Sampling Inspection
+ Observation
+ Summary
+ Next validation due
+ Declaration
Page 2 ofREVITAL HEALTHCARE (EPZ) LTD | Becument No. | 7/06/20
1. Introduction
This Validation process describes in detall the activities required to execute the Validation phase
‘of quaication of REVITAL HEALTHCARE (EPZ) LTD. manufacturing facity of Mecca
Devices
2. Responsibilities
For this validation below persons are responsible forthe afferent tasks
+ QaManager Final Approval
+ QC Manager -Final Inspection
+ inspector “Inspection during trail
+ Production Manager “Process Verification
*+ Production Supervisor Process setting
Machine Setting
Mold Setting
+ Plant Engineer(Electrician) ‘Machine installation
Machine Fitness Check
Maintenance of the machine
Power connection of the machine
Persons responsible ofthis Validation are confirming compliance withthe Infermation below:
> Preparer
‘The preparer shal be the primary author ofthe document, or a delegate with an eppropriate
level of understanding ofthe technical content ofthe document, The preparer signs to confirm
‘tha, to their knowledge, the document is complete, comples with the validation plan and is
‘ree fom erors.
> Verifier
“The verifier shal be the system owner or a delegate with an appropriate level of understanding
‘ofthe functionality ofthe equipment/system. The verifier signs o confirm tha, to ther
knowledge, the document fufs all relevant testing requirements, is logical and executable and
Is free from errors.
> Quality Approval
‘The qually approver shall be the Qualty Manager ora delegate with an appropiate level of
understanding ofthe qualty systems relevant to ths protocol. The quality approver signs to
‘confirm that the document complies with relevant quality systems can be adequately resourced
in the time frame anticipated for execution and is free from errors.
Page 30f8| REVITAL HEALTHCARE (EPZ) LTD [Peeument wo. |zin6720
Revision Nox | 0%
{ WaonTion FoR aUSTER PACKING PROCESS [ tfectve Dates | 01097035
3. Equipment Details .
[Machine Name CHL Jeb
‘Machine Model — ax ~ eo
[Total Load go Ew
Machine Serial Number "5 2006701
[PowerRequired TS
‘Ait Consumption baa C/rin
Mould Used EME SYRING
4, Validation
Packaging validation is establishing documented evidence, which provide high
degree of assurance that a specific packaging process performed, will
consistently produce a pack, which meets predetermined specication,
> Validation must be performed by person with the necessary education,
background, training experience and qualification.
> Validation program must be documented and approved.
5. Packaging Equipment Qualification details:-
> Commissioned By REVITAL HEALTHCARE (EPZ) LTD.
Cleaned, in routine operation : By REVITAL HEALTHCARE (EPZ) LTD.
> The type of testing Labeling, lubrication, Power in-put et:
> Number of people involved: 6 Nos
> Purpose of Equipment to Pack the medical device
> Target production rate 10-12 cyce/min.
> location of equipment CClean Room (Blister Packing Aree)
> Safety Consideration Emergency stop switch
> Type of maintenance required :Preventive & Breakdown (Unfortunate)
. Installation Qualification:
> IQ protocol is checklist to ensure that the system or equipment is
properly installed.
> In this engineering drawing should be checked and updated as
appropriate.
7. Operational Qualification:-
> 0Q protocol will challenge to system to demonstrate that it can
operate within specified parameters,
> Challenge the upper and lower operating limits, to test the arocess
and system.
8, Performance Qualification
Page 4 ofREVITAL HEALTHCARE (EPZ) LTD | Socument No.: | 2/F106/20 “|
PQ should performed in normal daily operation
> Testing of each piece of equipment
> Testing interaction between different pieces of equipment
> Test all critical steps
DELIVERY OF BLISTER FILM
HEAT TREATMENT OF BLISTER FIM
BLISTER FORMING FROM BLISTER FILM
PRODUCT FILLING TO BLISTER
L
UNWINDING OF COATED PAPER PLAIN 360GSM
tH
PRINTING OF BATCH NUMBER, MFG. & EXP.
SEALING OF BLISTER BY COATED PAPER
PUNCHING/CUTTING FOR WASTAGE REMOVAL
L
‘SECONDARY AND FINAL PACKAGING
Page Sof 8REVITAL HEALTHCARE (EPZ) LTD | Secument No. | 206720
| Revision No.) | Ot
| WAUoaTiON FoR BUSTER PACKING PROCESS Effective Date: | 01082015
BLISTER PACKAGING OPERTION LINE DIAGRAM
4 my
Pea
Page 60f8[REVITAL HEALTHCARE (EPZ) LTD [Becimentos J2fiosz0
Revision No.
-VAIORTON FOR BUSTER PACKING PROCESS Effective Date 0.092055
9. CRITICAL PARAMETERS OR STEPS
‘VALIDATION ATE: 2 .4).281-2.
aE |_ TEMPERATURE (°C) 1] TIME (SEC)
FORMING | SEALING | FORMING/BLOWING | SEALING | VACUUME
I 90 | 145 od janes ee
|_ Io! 00 tor | 1¥o os ie =
2.00 Es 190 fa Ve og
14.00 | 122 [200 1S 23 [00
16100 12/7 [aos] 22 [zs [ro
10. SAMPLING INSPECTION.
TIME QTY CHECKED ~_avRBEcT
G08 200 22
Looe 200 Niel
(2.00 Zoo We
[1H o° 200 wi
LU 00 | 200 28
11. OBSERVATION
‘Time | FORMING | SEALING | PRINTING | CUTTING | REMARK
[geo | weroe| Note [oe ek [Failed
10.00 ole ole on ok Passed.
v2.00 | ok ek oe ek | Passed
(uioo | ee | of | oe | based
16.00] NoteEp ok [Wet eK Caled
Page 7 of[REVITAL HEALTHCARE (EPZ) LTD [Beeumert No: [2706/20
Revision Wo 101
‘VALIDATION FOR BUSTER PACKING PROCESS Effective Date: | 0:08.2019
11, SUMMARY: THE FOLLOWING PROCESS FOUND SUITABLE FOR
THIS PRODUCT
sy TEMPERATURE co TIME (SEC)
| FORMING | SEALING) FORMINGTBLOWING | SEALING |
[-tereo | re2 | Ivo] 65 iss
rzio0 | U 2 | 196 ty Le
[eseetedse ngcaeoee | | ee osama
12. Next validation due: after one year or prior to change the exiting
paper, film or machine
13. Declaration: we all here declared that we have checked and verified the
validation process and approving the above report to carry out regular’
process.
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