INTERNSHIP

REPORT

An Internship Report submitted in partial fulfilment

of the requirement for the evaluation process
Of
B.Tech (chemical Engineering)
BY
Saini sisram
(Roll no 23UG051816)
YEAR-3 sem
PARUL INSTITUTE OF ENGINEERING AND TECHNOLOGY

Submitted to.Prof. Diksha Saxenas

Chemical department (PIET)

1
 ACKNOWLEDGEMENT

I would like to thank DIKSHA SAXENA Head of Department and

faculties of chemical department, Prince Chauhan Parul College of
Engineering [PIET] & Research, for their support and guidance during
our internship program.

First and fore most I would like to thank SUDHEER SHARMA project
in charge and special thanks to NIRMAL PARMAL site engineer who
support me through inspiring towards this report.
We are glad to receive required help from the chemical Engineers, and
Supervisors & Labour.

Name of Report submit - Saini sisram

Stream & Semester - 3 Sem B.Tech chemical Engineering
Roll No-23UG051816

2
 TABLE OF CONTENTS
SR NO Contents Page

1 Chapter one -Introduction 6

1.0 AGF plant. 6

2 Chapter two -Instrument. 8

2.0 List of instruments AGF plant. 8

2.1 Storage tank (MOC) 50kl. 9

2.2 Filter press. 10

2.3 Feed pump. 11

2.4 Rotameter. 12

2.5 PAC chemical and dosing pump. 13

2.5.1 POLE chemical and dosing pump. 14

2.6 Tube settler tank. 15

2.7 Backwash pump. 16

2.8 AGF tank. 17

2.9 Crossflow cooling tower. 18

2.10 Heat condenser. 19

2.11 Chemical using in cooling tower. 20

2.12 Ami plant. 21

3 Chapter three -Processing 22

3.1flowchart of processing. 23

4 Chapter four - result 25

3
 LIST OF FIGURE
SR NO List of Figure. Page

1 Figure 1.1 AGF plant 7

2 Figure 2 Storage MOC tank 9

3 Figure 3 Filter press. 10

4 Figure 4 Feed pump. 11

5 Figure 5 Rotameter. 12

6 Figure 6 PAC dosing pump 13

7 Figure 7 POLE dosing pump 14

8 Figure 8 Tube settler 15

9 Figure 9 backwash pump 16

10 Figure 10 AGF tank 17

11 Figure 11 cooling tower 18

12 Figure 12 Heat condenser. 19

13 Figure 13 Process flowchart 22

4
 ABSTRACT

AGF (activate glass filtration) the water demand is increasing due to rise in the
world's company which also generates too much grey water. Recycling grey water
can be a significant source of water that could potentially cover the demand portion
of water. The main objective of the study was treatment of grey water using
activity glass filter media and its performance observation. In this study filter
media and 1 to 6 gradien layer activite glass filter media were used. The grey water
samples have been collected from AGF outlet. After filtering grey water samples,
efficiencies of different filter media were observed the removal efficiencies were
obtained 95% for color, 89% for Hardness, 89% TDS and 16% for TSS by using
activity filter media. When filter media was used, removal efficiencies was
obtained 88% for color.45% for Hardness, 79%TDS and 23% for TSS. This study
revealed that grey water treatment process using activate glass filter could be more
effective for removal color and TDS,TSS, Turbidity, hardness than activate glass
filter media. After filtering water this water are using in overall cooling tower in
there waters are continuously flowing and using for required in company making
product. Some chemical are using in cooling tower to maintain water parameter.

5
 Chapter 1
INTRODUCTION

1.0 AGF (Activate glass filtration) plant and overall.

In this plant we are observed how to working and which type process are using
and some instruments are like filtration, tube settler, dosing pump in using in agf
plant. In this plant two chemicals are PAC, POLI used to purifications of water and
to maintain the TDS, TSS, PH of water. In agf tank there will be 0 to 5 small glass
type grade filled inside the tank. Pure water Store on tanks and This water are
supply on overall plant and cooling tower. There are 2 type of cooling tower are
using in company crossflow cooling tower and counterflow cooling tower. In
cooling tower every day. we are added 6 type of chemical and 2 weekly chemical
are using in cooling tower. Every day cooling tower water sample going to tested
for lab to checked the TDS, TSS, HD and PH of water are circulation in cooling
tower.

6
1.1 AGF PLANT

Figure 1

7
 Chapter 2
INSTRUMENTS
2.0 List of instruments AGF plant.
1. Storage tank (MOC) 50kl.
2. Filter press.
3. Feed pump.
4. Rotameter.
5. PAC and POL chemical and dosing pump.
6. Tube settler.
7. Backwash pump.
8. AGF tank.

9. Crossflow cooling tower.

10. Heat Condenser.

11. Chemical used in cooling tower

13. Ami plant.

8
2.1 STORAGE TANK (MOC) 50KL

The Storage tanks used in the chemical industry come in a wide

array of models, types and materials. These include fiberglass
tanks (FRP) and several varieties of polyethylenePE( HDXLPE,
HDPE, MDPE, LLDPE) . The tank are installed in Ami plant. In
this tank limitation of water is 50 kl. In this tank waste water of
cooling tower1,2 and boiler blowdown water store in this tank
50kl.

Figure 2

9
2.2 FILTER PRESS.
An industrial filter press is a tool used in separation processes,
specifically to separate solids and liquids. The machine stacks many
filter elements and allows the filter to be easily opened to remove the
filtered solids, and allows easy cleaning or replacement of the filter
media. nowadays, filter plates are made from polymers or steel coated
with polymer. They give good drainage surface for filter cloths.

The plate sizes are ranged from 10 by 10 cm to 2.4 by 2.4 m and 0.3 to
20 cm for the frame thickness. typical cloth areas can range from 1 m2
or less on laboratory scale to 1000 m2 in a production environment, even
though plates can provide filter areas up to 2000 m2.

Figure 3

10
 2.3 FEED PUMP.
Today we will discuss about (FWP) feed water pump working principle
and operation of a feed water pump. The feed pump function is to supply
pressurized feed water to maintain the water inventory at various
operating loads. A feedwater pump is most often driven by an electric
motor for energy efficiency. Often two steam turbine-driven (turbo
pump) and two electric feedwater pumps are used.

Figure 4

11
 2.4 ROTAMETER.

I have pleasure in introducing our superior variable area flow

meters and rotameters and industrial rotameters with special
types offered for general industrial service and instrumentation
requirements. Glass tube rotameters are offered where general
flow measurements are within the limitations imposed by
pressure rating of the glass metering tubes. For higher pressure
ratings we offer metal metering rotameter tubes. Rotameters and
industrial rotameters manufactured are of panel mounted types
as well as pipe line mounted types. The pipeline mounted
instruments are constructed to withstand pipeline installation
stress, strain and vibrations.

Figure 5

12
2.5 PAC

Polyaluminum Chloride (PAC) is one of the most efficient water

treatment chemicals utilized today. It is widely used in both
potable water and wastewater treatment because it provides high
coagulation efficiency and it has the widest pH and temperature
application ranges compared to other water treatment chemicals.

Figure 5

13
2.5.1 POLE

pole electrically are using in water treatment chemical when

waste water molecules are settle down on bottom of the tank
then the pole electrically chemical started reaction when the
molecules are bonding together and due to heavy weight in
molecular settle down do's not following with water. Eisly
water are clear. Pole electrically chemical are in Powder form
and in white colour when mixed with water then surly are
formed.

Figure 6

14
2.6 TUBE SETTLER
Tube settlers which are also known as plate settlers or lamella
clarifiers are used in drinking and wastewater treatment plants to
settle out suspended solids. Tube settlers offer an inexpensive
method of upgrading existing water treatment plant clarifiers and
sedimentation basins to improve performance.

Tube settlers use multiple tubular channels sloped at an angle of

60° and adjacent to each other, which combine to form an
increased effective settling area. This provides for a particle
settling depth that is significantly less than the settling depth of a
conventional clarifier, reducing settling times.

Figure 7

15
2.7 BACKWASH PUMP
A pump is a device that moves fluids (liquids or gases), or sometimes
slurries, by mechanical action, typically converted from electrical energy
into hydraulic energy. Most large pumps have a minimum flow
requirement below which the pump may be damaged by overheating,
impeller wear, vibration, seal failure, drive shaft damage or poor
performance. A minimum flow protection system ensures that the pump
is not operated below the minimum flow rate. The system protects the
pump even if it is shut-in or dead-headed, that is, if the discharge line is
completely closed In this pump flowing of fluids operated with timeseter
because every 10 minutes for 5 seconad started flowing of flulled. and
we operate in manual also.

Figure 8

16
2.8 ACTIVATED GLASS FILTRATION.
Activated Glass Filtration Media replaces traditional sand media
in all filtration applications. It is manufactured from a specific
glass type and processed to obtain the optimum particle size and
shape, and then activated to increase the surface area by 300
times over crushed glass or sand.The huge surface area is
negatively charged (zeta potential), which electrostatically
attracts organics and small particles. AGM is also self-sterilising
because of the presence of permanent metal oxide catalysts with
a high redox potential.
AGM (Active Glass Medium) is a water filtering media created
from recycled glass bottles that may be used as a straight
substitute for sand in sand filters. Bacteria colonize the sand in
sewage treatment facilities, as well as drinking water and
swimming pool filters, and after a few days, they produce a
sticky alginate coating that prevents the filters from functioning
properly.

Figure 8

17
2.9 COOLING TOWER
In a crossflow cooling tower the process water is pumped to
the top of the tower into the hot water distribution basin. The
distribution basin is out of the way of the airstream and is
gravity fed. The only driving force behind the nozzles is the
hydrostatic head of water above the nozzle itself.In a cross-flow
cooling tower, air flows horizontally across the downward flow
of water. This design allows for easy access to the fill material,
making maintenance and cleaning more straightforward.
Counter-flow cooling towers, on the other hand, are known for
their higher efficiency in heat transfer.

Figure 9

18
2.10 CONDENSERS
A shell and tube heat exchanger is a class of heat exchanger designs.It is
the most common type of heat exchanger in oil refineries and other large
chemical processes, and is suited for higher-pressure applications.As its
name implies, this type of heat exchanger consists of a shell (a large
pressure vessel) with a bundle of tubes inside it. One fluid runs through
the tubes, and another fluid flows over the tubes (through the shell) to
transfer heat between the two fluids.
Two-phase heat exchangers can be used to heat a liquid to boil it into a
gas (vapor), sometimes called boilers, or cool a vapor to condense it into
a liquid (called condensers), with the phase change usually occurring on
the shell side. Boilers in steam engine locomotives are typically large,
usually cylindrically-shaped shell-and-tube heat exchangers. In large
power plants with steam-driven turbines, shell-and-tube surface
condensers are used to condense the exhaust steam exiting the turbine
into condensate water which is recycled back to be turned into steam in
the steam generator.

Figure 10

19
2.11 CHEMICAL USED IN COOLINGTOWER
Morning chemical
This chemical are used in cooling tower in water treatment there will
lost bacteria and agile are there soo adding This chemical to reduce
this bacteria and helping to reusing.
*SBCT MS 101A
* SBCT BD 303
* SBCT B 301

Evening chemical
This chemical are added in evening time and there is one powder
packet and second liquid form and it helps to maintain TDS and HD
water of cooling tower.
* SBCT R201A
* SBCT R201B packet

Weekly chemical
This chemical helps to control PH and weekly added in cooling tower
* SBCT B 301
* SBCT B 302

20
 2.12 AMI PLANT
In company we are preparing Raw material so we required water without
water the Raw material is not possible making product so we have not
sufficient water to again fresh water we using in product for that the
waste water storage in this plant and there will be hazardous water so
we directly not use because there are heavy dust particles and bacteria
are present in water.so Recycling and the waste water remaining in
water will convert different formed for eg liquid into powder formed
and fresh water using again in plant.

21
 Chapter 3
Processing

3,0 Flowchart of processing

Figure 11

22
3.1 Processing
1. Every day we are taking water of blow down of cooling
tower and ssf back wash in ami plant in 50 kl storage
tank.
2. Water store in 50 kl will seed on filter press with the help
of feed pump after enter the fluid type of heavy material
settle down with the help of filter press and the soft
slowly type water will be move on AGF plant. When the
PH is high in ami plant so adding sulphuric acid to
maintain water purifier.
3. From filter press the water enter on agf plant there will
be 10 kl tank Store in this tank and help of feed pump
water flowing on tube settler.
4. We added chemical PAC AND POLI in water. PAC
chemical reacted as the removal of anionic colloidal
impurities and settling of suspended materials in water
and POLE reacted as heavy partical setting down that
particle bonding together so when moving particle does
not move with water and easily water purifier and all
process working in tube settler. Every day we added 5kg
pac and 50gm of pole.

5. After tube settle flow of water enter in 1kl tank some

light particle easily settling down in this tank and next
flowing of water in agf.

23
6. backwash pump attach to tube settler when heavy dust
particle settle down on tube settler with the help of
pressure drain to the backwash tank.

7. In agf there are 0 to 5 type Glass Medium filled in agf

tank. when 5% remaining dust partical water are purify
when the water flowing in this agf plant.The water
complete purify and storage 15 kl tank.

8. From 15 kl tank water are supply in cooling tower and

this water are used in cooling tower. some chemicals are
adding in every day morning and evening because the
water continuously circulation so the heavy particles and
some bacteria are inside so we will add chemicals so to
maintain the water purification and use again this water
continuously flowing in heart condenser.

9. In heat condenser the water flowing and after hot water

recirculation in cooling tower this water also using all
plant and every day cooling tower we are given blow
down to Ami plant because the water continuously
circulation so some particles dust and total suspended
solid particle desolving in water so we give to blow
down again the purify this water in agf plant.

24
 CHATER 4
4.1 RESULT
AGF RESULT COOLIG TOWER
Water LIMATION LIMATION
parameter
PH 6 to7 6 to 8
TDS 0 to2000 ppm 0 to 5000 ppm
TSS 0 to500 ppm 0 to 3000 ppm
HD 0 to100 0 to 4000

25
26