Despiece CDM526PD（配东康）配件图册（20130729校对）

CDM526PD
CDM526PD
PNEUMATIC ROLLER
SPARE PARTS MANUAL

PREFACE
前言
1. When purchasing our parts and components for road roller manufactured, please specify the model, manufacture number and
manufacture date for the original machine, and indicate the number and name of the required spare part according to this parts
catalog. Since this catalog is a bound volume for CDM526PD road roller equipped with Shangchai engine and Dongfeng Cummins
engine, please purchase appropriate spare parts according to the machine model.
1. 用户采购本厂压路机的零部件时，请说明原机器的型号、出厂编号、出厂日期，然后根据本配件图册说明备件号和备件名称，本配件
图册为 CDM526PD 配上柴发动机和配东康发动机的合订本，请用户根据机型配置购买相应配件。
2. Please read the corresponding parts catalog for the various spare parts required (e.g. diesel engine and transmission, etc.).
2. 对各种配套件（柴油机、变速箱等），请参阅配套单位的零件图册。
3. As this new product will be improved continuously in technology according to the demands of market and user, this parts catalog
will be supplemented and modified at regular intervals and then issued with a new reversion. Please notice that the content is
subject to change without prior notice.
3. 本新产品将根据市场及用户需求不断进行技术改进。故本配件图册，每过一定时期将进行补充修订，发行新版，如内容更改，恕不另
行通知，希望用户注意。
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Contents
Fig. 1 Front wheel system............................................................................................................................................................................................................................... 1
图 1 前轮系统....................................................................................................................................................................................................................................................1
Fig. 1 Front wheel system............................................................................................................................................................................................................................... 3
图 1 前轮系统....................................................................................................................................................................................................................................................3
Fig. 2 Rear wheel drive system...................................................................................................................................................................................................................... 5
图 2 后轮驱动系统............................................................................................................................................................................................................................................5
Fig. 3 Three-wheel drive assembly................................................................................................................................................................................................................ 7
图 3 三驱动轮总成............................................................................................................................................................................................................................................7
Fig. 3 Three-wheel drive assembly................................................................................................................................................................................................................ 9
图 3 三驱动轮总成............................................................................................................................................................................................................................................9
Fig. 4 Two-wheel drive assembly................................................................................................................................................................................................................. 11
图 4 二轮驱动总成..........................................................................................................................................................................................................................................11
Fig. 4 Two-wheel drive assembly................................................................................................................................................................................................................. 13
图 4 二轮驱动总成..........................................................................................................................................................................................................................................13
Fig. 5 Transmission bracket.......................................................................................................................................................................................................................... 15
图 5 传动箱支架............................................................................................................................................................................................................................................. 15
Fig. 6 BIW assembly (I)................................................................................................................................................................................................................................. 17
图 6 车身总成（一）......................................................................................................................................................................................................................................17
Fig. 6 BIW assembly (I)................................................................................................................................................................................................................................. 19
图 6 车身总成（一）......................................................................................................................................................................................................................................19
Fig. 7 BIW assembly (II)................................................................................................................................................................................................................................ 21
图 7 车身总成 (二）...................................................................................................................................................................................................................................... 21
图 7 车身总成 (二）...................................................................................................................................................................................................................................... 23
图 7 车身总成 (二）...................................................................................................................................................................................................................................... 25
Fig. 8 BIW assembly (III)............................................................................................................................................................................................................................... 27
图 8 车身总成 (三）...................................................................................................................................................................................................................................... 27
Fig. 9 BIW assembly (IV)...............................................................................................................................................................................................................................29
图 9 车身总成 (四）...................................................................................................................................................................................................................................... 29
Fig. 10 Engine connecting system (I) (with Shangchai engine).............................................................................................................................................................. 31
图 10 发动机连接系统（一）(配上柴发动机）.......................................................................................................................................................................................... 31
Fig. 10 Engine connecting system (I) (with Shangchai engine).............................................................................................................................................................. 33
图 10 发动机连接系统（一）(配上柴发动机）.......................................................................................................................................................................................... 33
Fig. 11 Engine connecting system (II) (with Shangchai engine)............................................................................................................................................................. 35
图 11 发动机连接系统（二）（配上柴发动机）..........................................................................................................................................................................................35
Fig. 12 Engine connecting system (I) (with Dongfeng Cummins engine)..............................................................................................................................................37
图 12 发动机连接系统（一）（配东康发动机）..........................................................................................................................................................................................37
Fig. 12 Engine connecting system (I) (with Dongfeng Cummins engine)..............................................................................................................................................39
图 12 发动机连接系统（一）（配东康发动机）..........................................................................................................................................................................................39
Fig. 13 Engine connecting system (II) (with Dongfeng Cummins engine).............................................................................................................................................41
图 13 发动机连接系统（二）（配东康发动机）..........................................................................................................................................................................................41
Fig. 14 Mud scraper system (I).....................................................................................................................................................................................................................43
图 14 刮泥板系统（一）).............................................................................................................................................................................................................................. 43
Fig. 15 Mud scraper system (II)....................................................................................................................................................................................................................45
图 15 刮泥板系统（二）............................................................................................................................................................................................................................... 45
Fig. 16 Hydraulic steering system................................................................................................................................................................................................................47
图 16 液压转向系统....................................................................................................................................................................................................................................... 47
Fig. 16 Hydraulic steering system................................................................................................................................................................................................................49
图 16 液压转向系统....................................................................................................................................................................................................................................... 49
Fig. 17 Hydraulic oil tank system................................................................................................................................................................................................................. 51
图 17 液压油箱系统....................................................................................................................................................................................................................................... 51
Fig. 18 Sprinkling system.............................................................................................................................................................................................................................. 53
图 18 洒水系统............................................................................................................................................................................................................................................... 53
Fig. 19 Console system................................................................................................................................................................................................................................. 57
图 19 操纵台系统........................................................................................................................................................................................................................................... 57
Fig. 19 Console system................................................................................................................................................................................................................................. 59
图 19 操纵台系统........................................................................................................................................................................................................................................... 59
Fig. 20 Left/right control box assembly....................................................................................................................................................................................................... 61
图 20 左右操纵箱总成................................................................................................................................................................................................................................... 61
-4-
Fig. 21 Throttle control assembly................................................................................................................................................................................................................. 63
图 21 油门操纵总成....................................................................................................................................................................................................................................... 63
Fig. 22 Parking brake assembly...................................................................................................................................................................................................................65
图 22 手制动总成........................................................................................................................................................................................................................................... 65
Fig. 23 Service brake assembly................................................................................................................................................................................................................... 67
图 23 脚制动总成........................................................................................................................................................................................................................................... 67
图 23 脚制动总成........................................................................................................................................................................................................................................... 69
图 23 脚制动总成........................................................................................................................................................................................................................................... 71
Fig. 24 Air reservoir assembly...................................................................................................................................................................................................................... 73
图 24 储气筒总成........................................................................................................................................................................................................................................... 73
Fig. 25 Engine hood system......................................................................................................................................................................................................................... 75
图 25 机罩系统................................................................................................................................................................................................................................................ 75
Fig. 25 Engine hood system......................................................................................................................................................................................................................... 77
图 25 机罩系统................................................................................................................................................................................................................................................ 77
Fig. 26 Cab installation system.................................................................................................................................................................................................................... 79
图 26 驾驶室安装系统................................................................................................................................................................................................................................... 79
Fig. 26 Cab installation system.................................................................................................................................................................................................................... 81
图 26 驾驶室安装系统................................................................................................................................................................................................................................... 81
Fig. 27 Left door assembly............................................................................................................................................................................................................................83
图 27 左侧门总成........................................................................................................................................................................................................................................... 83
Fig. 28 Right door assembly......................................................................................................................................................................................................................... 85
图 28 右侧门总成........................................................................................................................................................................................................................................... 85
Fig. 29 A/C installation system..................................................................................................................................................................................................................... 87
图 29 空调安装系统....................................................................................................................................................................................................................................... 87
Fig. 29 A/C installation system..................................................................................................................................................................................................................... 89
图 29 空调安装系统....................................................................................................................................................................................................................................... 89
Fig. 30 Electric system...................................................................................................................................................................................................................................91
图 30 电气系统............................................................................................................................................................................................................................................... 91
Fig. 1 Front wheel system
图 1 前轮系统
-1-
Component name Front wheel system (Fig. 1)
Remarks
部件名称前轮系统（图 1）
S/N Spare part No Qty. 先前
English Description Chinese Description
序号备件号.. 数量 Used No.
1 LG526PD.01.02 Tyre 13/80-20-16PR 轮胎 13/80-20-16PR 4
2 LG526PD.01.01 Rim 8.5-20 轮辋 8.5-20 4
3 GB1152-89 Straight hydraulic grease nipple M10X1 直通式压注油杯 M10X1 9
4 GB/T5783-2000 Bolt M12×40 螺栓 M12×40 16
5 GB/T93-1987 Washer 12 垫圈 12 16
6 LG526PD.01-001 Wheel axle end cover 轮轴端盖 4
7 LG530PH.02-009 Bearing cover 轴承盖 4
8 HG4-692-67 B-type oil seal 100×125×12 油封 B 型 100×125×12 4
9 GB/T283 Bearing NJ216 轴承 NJ216 4
10 GQQ1514-15 Sphere nut (left-handed) 球面螺母（左旋） 20
11 GQQ1514-16 Hub bolt (left-handed) 轮毂螺栓（左旋） 20
12 GB/T6171 Nut M18X1.5 螺母 M18X1.5 40
13 LG530PH.02-010 Hub 轮毂 4
15 LG530PH.02-012 Spacer bush 隔套 4
16 HG4-692-67 Oil seal PG140×170×16 油封 PG140×170×16 4
17 LG530PH.02-011 Bearing cover 轴承盖 4
18 LG526PD.01.10 Wheel axle weldment 轮轴焊合 2
19 GB/T5783-2000 Bolt M10×30 螺栓 M10×30 68
20 GB/T93-1987 Washer 10 垫圈 10 78
21 GQQ1514-16 Hub bolt (right-handed) 轮毂螺栓（右旋） 20
22 GQQ1514-15 Sphere nut (right-handed) 球面螺母（右旋） 20
23 LG526PD.01.11 Axis pin weldment 销轴焊合
24 LG526PD.01-007 Sleeve 套
25 LG526PD.01-006 Washer 垫圈
26 GB/T 6178-1986 Nut M36 螺母 M36
27 GB/T91-2000 Split pin 3.2X55 开口销 3.2X55
-2-
Fig. 1 Front wheel system
图 1 前轮系统
-3-
Component name Front wheel system (Fig. 1)
Remarks
部件名称前轮系统（图 1）
28 LG526PD.01.08 Left carriage weldment 左支撑架焊合 1
29 LG526PD.01.03 Right support weldment 右支撑架焊合 1
30 GB/T9163-2001 Radial spherical plain bearings GE30ES 向心关节轴承 GE30ES 2
31 GB893.1-86 Retainer ring 47 挡圈 47 2
32 LG526PD.01.07 Pull rod weldment 拉杆焊合 2
33 LG526PD.01-008 Pull rod axis pin 拉杆销轴 4
34 GB1152-89 Straight hydraulic grease nipple M6 直通式压注油杯 M6 6
35 LG526PD.01-005 Block plate 卡板 2
36 LG526PD.01-009 Boundary lubricating bearing φ30×30 边界润滑轴承φ30×30 4
37 GB/T5783-2000 Bolt M8×20 螺栓 M8×20 4
38 GB/T93-1987 Washer 8 垫圈 8 4
39 LG526PD.01.05 Axle connecting shaft weldment 桥连接轴焊合 1
40 LG526PD.01-010 Axle fixing shaft sleeve 桥固定轴套 2
41 LG526PD.01.06 Steering cylinder 转向油缸 1
42 LG526PD.01.09 Axle mounting rack weldment 桥安装架焊合 1
43 GB/T5783-2000 Bolt M24X120 螺栓 M24X120 10
44 GB/T93-1987 Washer 24 垫圈 24 10
45 GB/T6170-2000 Nut M24 螺母 M24 10
46 GB/T5783-2000 Bolt M10×45 螺栓 M10×45 12
47 LG526PD.01-004 Carriage end cover 支撑架端盖 2
48 LG526PD.01-003 Upper end sleeve 上端套 2
49 LG526PD.01.04 Steering axle weldment 转向桥体焊合 1
50 LG526PD.01-002 Lower end sleeve 下端套 2
51 GB/T5785-2000 Bolt M16X1.5X70 螺栓 M16X1.5X70 8
52 GB/T93-1987 Washer 16 垫圈 16 8
53 GB/T119-2000 Cylindrical pin φ12x26 圆柱销φ12x26 2
-4-
Fig. 2 Rear wheel drive system
图 2 后轮驱动系统
A
1:5
-5-
Component name Rear wheel drive system
Remarks
部件名称 (Fig. 2 后轮驱动系统（图 2）))
1 LG526PD.03.03 Drive axle 驱动桥 1
2 LG526PD.03.02 Transmission bracket 传动箱支架 2
3 GB/T1243 Chain 32A-1 链条 32A-1 2
4 LG526PD.03.01 Three-wheel drive assembly 三驱动轮总成 1
5 JC-B-4050 Parking brake 手制动器 1
6 GB/T93 Washer 14 垫圈 14 22
7 GB/T5783 Bolt M14X35 螺栓 M14X35 4
9 GB/T5786 Bolt M12X1.25X30 螺栓 M12X1.25X30 8
10 LG526PD.03.04 Two-wheel drive assembly 二驱动轮总成 1
11 GB/T1152-1989 Oil cup M10X1 油杯 M10X1 4
12 DIN6796 Washer 20 垫圈 20 16
13 GB/T5782-2000 Bolt M20X120 螺栓 M20X120 16
-6-
Fig. 3 Three-wheel drive assembly
图 3 三驱动轮总成
-7-
Component name Three-wheel drive assembly (Fig. 3)
Remarks
部件名称三驱动轮总成（图 3）
1 LG526PD.01.02 Tyre 13/80-20-16PR 轮胎 13/80-20-16PR 3
2 LG526PD.01.01 Rim 8.5-20 轮辋 8.5-20 2
5 GB/T6171 Nut M18X1.5 螺母 M18X1.5 30
6 GB/T5783-2000 Bolt M16X50 螺栓 M16X50 8
7 GB/T93-1987 Washer 16 垫圈 16 20
8 LG530PH.04.01-003 Retainer ring 挡圈 2
9 LG530PH.04.01-017 Hub 轮毂 1
10 LG526PD.03.01-001 Long spacer bush 长隔套 1
11 LG530PH.04.01-013 Bearing cover 轴承盖 3
12 LG530PH.04.01-014 Bearing seat 轴承座 1
13 HG4-692-67 Oil seal TC170X210X16 油封 TC170X210X16 4
15 LG530PH.04.01-012 Spacer bush 隔套 2
18 GB/T93-1987 Washer 12 垫圈 12 24
19 GB/T5783-2000 Bolt M12X35 螺栓 M12X35 24
20 LG530PH.04.01-018 Sprocket 链轮 1
21 GB/T5782-2000 Bolt M20X90 螺栓 M20X90 12
22 GB/T93-1987 Washer 20 垫圈 20 12
23 GB/T6170-2000 Nut M20 螺母 M20 12
24 LG526PD.03.01-003 Hub 轮毂 1
-8-
Fig. 3 Three-wheel drive assembly
图 3 三驱动轮总成
-9-
Component name Three-wheel drive assembly (Fig. 3)
Remarks
部件名称三驱动轮总成（图 3）
25 LG526PD.03.01-002 Main axle 主轴 1
26 LG530PH.04.01-016 Rear wheel axle flat key 后轮轴平键 1
27 LG530PH.04.01-002 Flat key 平键 2
28 LG526PD.03.01.01 Rim 8.5-20 轮辋 8.5-20 1
30 GB/T283 Bearing NU226 轴承 NU226 2
32 PQ20.6.2 Disc brake 盘式制动器 2
33 GB/T93-1987 Washer 27 垫圈 27 4
34 LG530PH.04.01-008 Bolt 螺栓 4
35 LG530PH.04.01-022 Brake disc 刹车盘 1
36 GB/T70.1-1985 Screw M16X50 螺钉 M16X50 12
37 LG530PH.04.01-001 Hub 轮毂 1
39 GQQ1514-15 Sphere nut (right-handed) 球面螺母（左旋） 20
- 10 -
Fig. 4 Two-wheel drive assembly
图 4 二轮驱动总成
- 11 -
Component name Two-wheel drive assembly (Fig. 4)
Remarks
部件名称二驱动轮总成（图 4）
1 GB/T5783-2000 Bolt M16X50 螺栓 M16X50 8
2 GB/T93-1987 Washer 16 垫圈 16 20
3 LG526PD.03.04-002 End cover 端盖 1
4 GB/T5783-2000 Bolt M12X35 螺栓 M12X35 24
5 GB/T93-1987 Washer 12 垫圈 12 24
6 LG530PH.04.01-013 Bearing cover 轴承盖 3
7 HG4-692-67 Oil seal TC170X210X16 油封 TC170X210X16 4
8 GB/T283 Bearing NU226 轴承 NU226 2
13 PQ20.6.2 Disc brake 盘式制动器 2
14 GB/T93-1987 Washer 27 垫圈 27 4
15 LG530PH.04.01-008 Bolt 螺栓 4
16 GB/T70.1-1985 Screw M16X50 螺钉 M16X50 12
17 LG530PH.04.01-022 Brake disc 刹车盘 1
18 LG526PD.03.04-001 Drive sleeve 传动套 1
19 LG526PD.03.01.01 Rim 8.5-20 轮辋 8.5-20 1
22 GB/T6171 Nut M18X1.5 螺母 M18X1.5 20
23 LG526PD.03.01-003 Hub 轮毂 1
24 GB/T6170-2000 Nut M20 螺母 M20 12
- 12 -
Fig. 4 Two-wheel drive assembly
图 4 二轮驱动总成
- 13 -
Component name Two-wheel drive assembly (Fig. 4)
Remarks
部件名称二驱动轮总成（图 4）
25 GB/T93-1987 Washer 20 垫圈 20 12
26 GB/T5782-2000 Bolt M20X90 螺栓 M20X90 12
27 LG530PH.04.01-018 Sprocket 链轮 1
28 LG526PD.03.04-003 Axle 轴 1
29 LG530PH.04.01-002 Flat key 平键 1
30 LG530PH.04.01-016 Rear wheel axle flat key 后轮轴平键 2
34 LG526PD.03.01-001 Long spacer bush 长隔套 1
35 LG530PH.04.01-017 Hub 轮毂 1
37 GQQ1514-15 Sphere nut (left-handed) 球面螺母（左旋） 10
38 LG530PH.04.01-003 Retainer ring 挡圈 1
39 LG526PD.01.01 Rim 8.5-20 轮辋 8.5-20 1
40 LG526PD.01.02 Tyre 13/80-20-16PR 轮胎 13/80-20-16PR 2
- 14 -
Fig. 5 Transmission bracket
图 5 传动箱支架
- 15 -
Component name Transmission bracket (Fig. 5)
Remarks
部件名称传动箱支架（图 5）
1 LG526PD.03.02-002 Bolt 螺栓 4
2 GB/T93-1987 Washer 24 垫圈 24 4
3 LG526PD.03.02.01 Transmission seat weldment 传动箱座焊合 1
4 LG530PH.04.04-005 Bottom plate 底板 2
5 LG530PH.04.04-004 Mounting 支座 2
6 GB/T93-1987 Washer 16 垫圈 16 8
7 GB/T5782-2000 Bolt M16X70 螺栓 M16X70 8
8 LG530PH.04.04-001 Strut 支柱 2
9 LG530PH.04.04-003 Strut nut 支柱螺母 2
10 GB/T97.1-2002 Washer 14 垫圈 14 8
11 GB/T93-1987 Washer 14 垫圈 14 8
12 GB/T5783 Bolt M14X50 螺栓 M14X50 8
13 LG530PH.04.04-002 Nut 螺母 2
- 16 -
Fig. 6 BIW assembly (I)
图 6 车身总成（一）
- 17 -
Component name BIW assembly (I) (Fig. 6)
Remarks
部件名称车身总成（一）（图 6）
1 LG520D.06-005 Spacer bush 隔套 1
2 GB/T97.1 Washer 8 垫圈 8 53
4 GB/T5783 M8X16 4
5 LG526PD.06.24 Partition plate weldment 隔板焊合 1
6 LG526PD.06-012 Plug 堵头 2
LG526PD.06-014 (with
Shangchai engine)
Left wind deflector 左挡风板 1
LG526PD.06-014(配上
柴）
7 CDM526PD.06 I-002
(with Dongfeng
Cummins engine)
CDM526PD.06 I-002
（配东康）
8 LG526PD.06.20.01 Upper counterweight weldment 上配重焊合 1
9 LG526PD.06.21.01 Middle counterweight weldment 中配重焊合 1
10 LG526PD.06.20-001 Connecting plate 连接板 6
11 GB/T5783 Bolt M16X40 螺栓 M16X40 18
12 DIN6796 Washer 16 垫圈 16 18
13 LG526PD.06.11 Left rear cover plate weldment 左后盖板焊合 1
- 18 -
Fig. 6 BIW assembly (I)
图 6 车身总成（一）
- 19 -
Component name BIW assembly (I) (Fig. 6)
Remarks
部件名称车身总成（一）（图 6）
14 LG526PD.06-005 Connecting plate 连接板 1
15 LG526PD.06.08 Right rear cover plate weldment 右后盖板焊合 1
16 LG526PD.06.10 Water tank cover plate weldment 水箱盖板焊合 1
17 LG526PD.06-004 Gasket 密封垫 2
18 GB/T5783 M8X20 96
19 LG526PD.06.05 Right outer counterweight weldment 右外配重块焊合 1
20 LG526PD.06-011 Right counterweight cover plate weldment 右配重盖板焊合 1
21 GB/T5783 M8X55 8
22 LG526PD.06.22 Lower pedal weldment 下脚踏焊合 2
23 GB/T6170 Nut M8 螺母 M8 12
24 GB/T5783 M8X25 12
25 LG526PD.06-008 Adjusting washer 调整垫圈 8
26 LG526PD.06-010 Transition plate 过渡板 2
27 LG526PD.06-003 Water tank cover plate 水箱盖板 1
- 20 -
Fig. 7 BIW assembly (II
II))
图 7 车身总成 (二）
- 21 -
Component name II)) (Fig. 7)
BIW assembly (II
Remarks
部件名称车身总成（二）（图 7）
28 LG520A.80.05-002 Rubber sleeve 橡胶套 1
29 LG526PD.06-002 Battery pressure plate 电瓶压板 2
30 LG520D.06.03-002 Battery base plate 158X120X10 电瓶垫板 158X120X10 2
31 LG530PH.10-008 Stud 双头螺栓 4
32 GK-10 Water filter assembly 加水滤总成 1
33 LG526PD.06.06 Water outlet cover plate weldment 出水盖板焊合 1
34 LG530PH.19-005 Gasket 垫 1
Shangchai engine)
LG526PD.06-015 （配
上柴）
35 CDM526PD.06I-001 Right wind deflector 右挡风板 1
(with Dongfeng
Cummins engine)
CDM526PD.06 Ⅰ -001
（配东康）
36 GB/T5783 Bolt M14X60 螺栓 M14X60 8
38 GB/T97.1 Washer 14 垫圈 14 8
39 GB/T6170 Nut M14 螺母 M14 8
40 GB/T5783 Bolt M22X55 螺栓 M22X55 4
42 GB/T97.1 Washer 22 垫圈 22 4
- 22 -
II))
- 23 -
BIW assembly (II
Remarks
E-220 (with Shangchai
engine) 4
E-220（配上柴）
E-120 (with Donfeng
43 Cummins engine) Shock absorber 减震器 2
E-120（配东康）
E-220 (with Dongfeng
Cummins engine) 2
E-220（配东康）
44 GB/T5783 Bolt M24X60 螺栓 M24X60 4
45 DIN6796 Disc washer M24 碟型垫圈 M24 4
46 LG526PD.06-001 Pressure plate 压板 12
47 LG526PD.06.15 Short stud weldment 短螺柱焊合 4
48 LG526PD.06.16 Long stud weldment 长螺柱焊合 4
49 LG526PD.06.17 Connecting plate weldment 连接板焊合 2
50 LG526PD.06-007 Lock gasket 锁紧垫片 4
52 GB/T5783 Bolt M6X16 螺栓 M6X16 4
53 LG526PD.06-009 Left counterweight cover plate 左配重盖板 1
54 GB/T5783 Bolt M8X30 螺栓 M8X30 4
56 LG526PD.06-016 Cover plate connecting plate 盖板连接板 2
57 LG526PD.06.12 Left outer counterweight weldment 左外配重块焊合 1
58 LG526PD.06.03 Inner counterweight weldment 内配重块焊合 4
59 LG856.13.07.09-001 Pedal 脚踏板 2
- 24 -
II))
- 25 -
BIW assembly (II
Remarks
60 LG856.13.07.09-003 脚踏板销轴 2
Pedal axis pin
61 GB/T91 Split pin 3.2×32 开口销 3.2×32 2
62 GB/T97.1 Washer 10 垫圈 10 16
63 NBS501-1 Lock 锁 1
1.Part 19, 24, 25, 26, 44, 45, 46, 47, 48, 49, 50, 57 and 58 are all optional.
1.件 19、件 24、件 25、件 26、件 44、件 45、件 46、件 47、件 48、件 49、件 50、件 57、件 58、是选配件。
2.It is unnecessary to fit part 54, 55 and 56 if the optional parts are required to be fitted.
Remarks 2.当需装配选配件时，则件 54、件 55、件 56 无需装配。
备注 3.While the optional parts are not fitted, the number of spare parts required is as follows: part 2: 53; part 3: 110; part 23: 12; part 51/52: 4
3.不装选配件时：件 2 数量是 53 个，件 3 数量是 110 个，件 23 数量是 12 个，件 51、件 52 数量都是 4 个；
4.while the optional parts are fitted, the number of spare parts required is as follows: part 3: 118; part 23: 8; part 34: 2; part 51/52: 12.
4.装选配件时：件 3 数量是 118 个，件 23 数量是 8 个，件 34 数量是 2 个，件 51、件 52 数量都是 12 个。
- 26 -
Fig. 8 BIW assembly (III
III))
图 8 车身总成 (三）
- 27 -
Component name III)) (Fig. 8)
BIW assembly (III
Remarks
部件名称车身总成（三）（图 8）
64 LG526PD.06.18 Protective shield weldment 护罩焊合 2
65 LG526PD.06.14 Air spring (with safety lock) 气弹簧(带安全锁） 1
66 LG530PH.10.09 Left chain guard weldment 左链罩焊合 1
67 GB/T5782 Bolt M10X40 螺栓 M10X40 12
68 GB/T91 Pin 3.2X16 销 3.2X16 2
69 GB/T889.1 Nut M10 螺母 M10 12
70 GB/T882 Axis pin B10X80 销轴 B10X80 2
71 LG520D.17-003 Adjusting gasket 调整垫片 6
72 LG520D.17.03-001 Inner hinge 内铰链 2
73 LG520D.17.03-002 Outer hinge 外铰链 2
螺母 M10
74 GB/T6170 Nut M10 2
吸铁总成
75 LG520A.70.05 Magnet assembly 2
77 GB/T5783 Nut M10X30 螺母 M10X30 2
78 LG526PD.06.07.01 Lock seat weldment 锁座焊合 1
79 LG520D.17.02-001 Hood lock base plate 机罩锁垫板 1
80 GB/T5783 Bolt M10X20 螺栓 M10X20 2
81 DIN6796 Washer 10 垫圈 10 2
82 LG530PH.10.10 Right chain guard weldment 右链罩焊合 1
83 LG526PD.06.19 Tool kit assembly 工具箱总成 1
84 LG526PD.06.09 Air spring 气弹簧 1
85 LG526PD.06-006 Lower wind deflector 下挡风板 1
Shangchai engine) 1
LG526PD.06-013（配上柴）
86 Deflector bent plate 导风弯板
CDM526PD.06I-003 (with
Dongfeng Cummins engine)
CDM526PD.06Ⅰ-003（配东康）
- 28 -
Fig. 9 BIW assembly (IV
IV))
图 9 车身总成 (四）
- 29 -
Component name IV)) (Fig. 9)
BIW assembly (IV
Remarks
部件名称车身总成（四）（图 9）
LG526PD.06.01 (with
Shangchai engine)
LG526PD.06.01（配上柴）
87 Frame weldment 车架焊合 1
CDM526PD.06I.01 (with
CDM526PD.06Ⅰ.01（配东康）
Shangchai engine)
LG526PD.06-018（配上柴）
88 Right bent plate 右弯板 1
Dongfeng Cummins engine) Mounted plate 2 固定板 2 1
89 CDM526PD.06Ⅰ-007（配东康）
90 LG526PD.06-017 (with
Shangchai engine) Left bent plate 左弯板 1
LG526PD.06-017（配上柴）
91 Mounted plate 1 固定板 1 5
92 GB/T5783 Bolt M8×20 螺栓 M8×20 12
94 GB/T97.1 Washer 8 垫圈 8 12
95 GB/T6170 Nut M8 螺母 M8 6
- 30 -
Fig. 10 Engine connecting system (I) (with Shangchai engine)
图 10 发动机连接系统（一）((配上柴发动机）
- 31 -
Component name Engine connecting system (I) (with Shangchai engine) (Fig. 10)
Remarks
部件名称发动机连接系统（一）（配上柴发动机）（图 10 10）
2 GB/T6170 Nut M8 螺母 M8 16
3 GB/T5783 Bolt M8X30 螺栓 M8X30 10
5 LG526PD.07.02 Muffler assembly 消声器总成 1
6 LG526PD.07I.06 Wind scooper weldment 导风罩焊合 1
7 LG526PD.07I.01 Radiator assembly 散热器总成 1
8 GB/T5783 Bolt M10X40 螺栓 M10X40 18
10 GB/T97.1 Washer 10 垫圈 10 6
11 GB/T6170 Nut M12 螺母 M12 6
12 GB/T5783 Bolt M8X16 螺栓 M8X16 2
13 GB/T5783 Bolt M12X40 螺栓 M12X40 4
15 GB/T97.1 Washer 12 垫圈 12 6
16 SC8D180G2B1 Diesel engine 柴油机 1
17 GB/T5783 Bolt M10X50 螺栓 M10X50 4
18 YL13 Transmission 变速箱 1
19 GB/T5783 Bolt M14X40 螺栓 M14X40 8
20 GB/T93 Washer 14 垫圈 14 16
21 LG526PD.07Ⅰ.03 Propeller shaft 传动轴 1
23 L1CH-30D Joint 接头 2
24 20411-30T*1W12*2000 Transmission - radiator hose 变速箱-散热器胶管 1
- 32 -
Fig. 10 Engine connecting system (I) (with Shangchai engine)
图 10 发动机连接系统（一）((配上柴发动机）
- 33 -
Component name Engine connecting system (I) (with Shangchai engine) (Fig. 10)
Remarks
部件名称发动机连接系统（一）（配上柴发动机）（图 10 10）
Radiator –
25 20411-30T*1W12*1900 1 散热器-变速箱胶管 transmission
hose
26 1CH-22-18 1 接头 Joint
27 2C9-22 1 接头 Joint
28 20411-22/20411-30T*1W10*1300 1 胶管 Hose
Radiator
29 LG526PD.07I-003 2 散热器接头
joint
- 34 -
Fig. 11 Engine connecting system (II
II)) (with Shangchai engine)
图 11 发动机连接系统（二）（配上柴发动机）
- 35 -
Component name II)) (with Shangchai engine)
Engine connecting system (II
Remarks
部件名称 (Fig. 11) 发动机连接系统（二）（配上柴发动机）（图 11 11）
30 LG526PD.07.04 Clamp 卡箍 3
31 LG526PD.07Ⅰ.05 Metal bellow 金属波纹管 1
32 LG526PD.07-002 S-pipe S 型管 1
33 1CH-26-22 Joint 接头 1
34 GB/T3764 Ferrule 22 卡套 22 2
35 GB/T3759 Nut G22 (M30X2) 螺母 G22(M30X2) 22
36 LG520D.13-001 Plug 塞头 2
37 GB/T3749.2 Joint body G22 (M30X2) 接头体 G22(M30X2) 2
38 LG520D.13-002 Mounted plate 固定板 2
39 GB/T3763 Nut M30X2 螺母 M30X2 2
40 20411-26T/20411-30T*1W12*2100 Transmission oil drain hose 变速箱放油胶管 1
41 LG526PD.07I-001 Water tank wind deflector 水箱挡风板 1
42 LG526PD.07I-002 Outlet pipe 出水管 1
- 36 -
Fig. 12 Engine connecting system (I) (with Dongfeng Cummins engine)
图 12 发动机连接系统（一）（配东康发动机）
气流方向
- 37 -
Component name Engine connecting system (I) (with Dongfeng Cummins engine) (Fig. 12)
Remarks
部件名称发动机连接系统（一）（配东康发动机）（图 12 12）
1 GB/T5783 Bolt M8X30 螺栓 M8X30 10
4 GB/T6170 Nut M8 螺母 M8 10
5 CDM526PD.07I.02 Muffler assembly 消音器总成 1
6 CDM526PD.07I-003 Water tank upper wind deflector 水箱上挡风板 1
7 CDM526PD.07I.01 Radiator assembly 散热器总成 1
8 JB/T8870 Hose clamp d16 (10~16) 喉箍 d16(10~16) 2
9 GB/T1157 Hose φ10*3*800 胶管φ10*3*800 1
10 CDM526PD.07I-004 Outlet pipe 出水管 1
HG/T3038-1997 成品
12 Air compressor intake pipe φ25*1300 空压机进气管φ25*1300 1
HG/T3038-1997 finished product
13 6BTA5.9-C170-II Diesel engine 柴油机 1
14 CDM526PD.07I.03 Intake pipe assembly 进气管总成 1
15 GB/T5782 Bolt M10×75 螺栓 M10×75 4
16 GB/T93 Washer 10 垫圈 10 16
17 GB/T5782 Bolt M10X60 螺栓 M10X60 12
18 L1CH-30D Joint 接头 2
19 1CH-26-22 Joint 接头 1
20 20411-30T/20491-30T*1W12*2200 Transmission – radiator hose 变速箱-散热器胶管 1
21 20411-30T/20491-30T*1W12*2100 Radiator – transmission hose 散热器-变速箱胶管 1
22 20811-12T/71011-14*NY05*800 Steel wire wound oil-resistance hose 外编钢丝耐油软管 1
23 700M-14 Eye bolt M14×1.5 铰接螺栓 M14×1.5 1
24 JB/T1002-1977 Washer 14 垫圈 14 4
- 38 -
Fig. 12 Engine connecting system (I) (with Dongfeng Cummins engine)
图 12 发动机连接系统（一）（配东康发动机）
气流方向
- 39 -
Component name Engine connecting system (I) (with Dongfeng Cummins engine) (Fig. 12)
Remarks
部件名称发动机连接系统（一）（配东康发动机）（图 12 12）
25 20811-16T/71011-14*NY05*800 Steel wire wound oil-resistance hose 外编钢丝耐油软管 1
26 700M-14 Eye bolt M14×1.5 铰接螺栓 M14×1.5 1
27 1CH-22-18 1CH-22-18 1
28 2C9-22 Joint 接头 1
29 GB/T5783 Bolt M16×65 螺栓 M16×65 2
31 GB/T97.1 Washer 16 垫圈 16 2
32 E-120 Shock absorber 减振器 2
33 LG530PH.01-003 Water inlet pipe 进水管 1
35 20411-22/20411-30T*1W10*1600 Hose 胶管 1
36 CDM526PD.07Ⅰ-001 Water tank wind deflector 水箱挡风板 1
37 L1CN-30-12 Transition joint 过渡接头 2
38 20411-26T/20411-30T*1W12*2200 Transmission oil hose 变速箱放油胶管 1
37 L1CN-30-12 Transition joint 过渡接头 2
38 20411-26T/20411-30T*1W12*2100 Transmission oil drain hose 变速箱放油胶管 1
39 GB/T3763 Nut M30X2 螺母 M30X2 2
40 LG520D.13-002 Mounted plate 固定板 2
41 GB/T3749.2 Joint body G22 (M30X2) 接头体 G22(M30X2) 2
42 GB/T3764 Ferrule 22 卡套 22 2
43 GB/T3759 Nut G22 (M30X2) 螺母 G22(M30X2) 2
44 LG520D.13-001 Plug 塞头 2
- 40 -
Fig. 13 Engine connecting system (II
II)) (with Dongfeng Cummins engine)
图 13 发动机连接系统（二）（配东康发动机）
- 41 -
Component name Engine connecting system (IIII)) (with Dongfeng Cummins engine) (Fig. 13)
Remarks
部件名称发动机连接系统（二）（配东康发动机）（图 13 13）
45 LG526PD.07Ⅰ.03 Propeller shaft 传动轴 1
47 GB/T97.1 Washer 14 垫圈 14 16
48 GB/T889.2 Nut M14 螺母 M14 8
49 YL13 022 020 Hydraulic transmission 液力变速箱 1
50 GB/T5783 Bolt M22×55 螺栓 M22×55 2
51 GB/T97.1 Washer 22 垫圈 22 2
53 E-220 E-type vibration damper E 型减振器 2
54 GB/T5783 Bolt M12×50 螺栓 M12×50 4
56 GB/T97.1 Washer 12 垫圈 12 4
57 GB/T6170 Nut M12 螺母 M12 4
58 GB/T5783 Bolt M14×50 螺栓 M14×50 4
60 GB/T97.1 Washer 14 垫圈 14 4
61 GB/T6170 Nut M14 螺母 M14 4
62 LG512DDA.07.02.0412N-03051 Exhaust joint clamp 12N-03051 排气接口卡箍 12N-03051 6
63 GB/T5783 Bolt M8×40 螺栓 M8×40 6
64 CDM526PD.07I-002 S-pipe S 型管 1
65 LG530PH.01.02.04 Bellow weldment 波纹管焊合 1
66 GB/T5783 Bolt M8×16 螺栓 M8×16 2
67 GB/T5783 Bolt M12×40 螺栓 M12×40 4
68 GB/T97.1 Washer 12 垫圈 12
- 42 -
Fig. 14 Mud scraper system (I
(I))
图 14 刮泥板系统（一）))
- 43 -
Component name Mud scraper system (Fig.14, Fig.15)
Remarks
部件名称刮泥板系统（图 14 14、图 15 15）
1 GB/T6170-2000 Nut M8 螺母 M8 27
2 GB/T93-1987 Washer 8 垫圈 8 35
4 LG526PD.09-001 Mud scraper 刮泥板 9
Front wheel mud scraper carriage
5 LG526PD.09.04 前轮刮泥板支撑架焊合 2
weldment
6 GB/T6170-2000 Nut M8 螺母 M8 27
7 GB/T5783-2000 Bolt M12X40 螺栓 M12X40 14
8 GB/T93-1987 Washer 12 垫圈 12 14
9 GB/T97.1-2002 Washer 12 垫圈 12 8
Front wheel mud scraper support
10 LG526PD.09.03 前轮刮泥板支架焊合 2
weldment
11 GB/T97.1-2002 Washer 8 垫圈 8 8
12 GB/T 6170-2000 Nut M10 螺母 M10 12
13 GB/T93-1987 Washer 10 垫圈 10 12
14 GB/T97.1-2002 Washer 10 垫圈 10 24
16 GB/T5783-2000 Bolt M10X35 螺栓 M10X35 12
17 LG526PD.09-002 Dual-wheel support plate 双轮支板 1
18 LG526PD.09-003 Single-wheel support plate 单轮支板 1
19 LG530PH.18-009 Bolt 螺栓 2
20 LG530PH.18-010 Rubber pad 橡胶垫 2
21 LG530PH.18.04 Support 支架 1
22 LG526PD.09-005 Right dual-wheel support plate 右双轮支板 1
23 LG526PD.09.02 Right carriage weldment 右支撑架焊合 1
- 44 -
Fig. 15 Mud scraper system (II)
图 15 刮泥板系统（二）
- 45 -
Component name Mud scraper system (Fig.14, Fig.15)
Remarks
部件名称刮泥板系统（图 14 14、图 15 15）
1 GB/T6170-2000 Nut M8 螺母 M8 27
2 GB/T93-1987 Washer 8 垫圈 8 35
4 LG526PD.09-001 Mud scraper 刮泥板 9
Front wheel mud scraper carriage
5 LG526PD.09.04 前轮刮泥板支撑架焊合 2
weldment
6 GB/T6170-2000 Nut M8 螺母 M8 27
7 GB/T5783-2000 Bolt M12X40 螺栓 M12X40 14
8 GB/T93-1987 Washer 12 垫圈 12 14
9 GB/T97.1-2002 Washer 12 垫圈 12 8
Front wheel mud scraper support
10 LG526PD.09.03 前轮刮泥板支架焊合 2
weldment
11 GB/T97.1-2002 Washer 8 垫圈 8 8
12 GB/T 6170-2000 Nut M10 螺母 M10 12
13 GB/T93-1987 Washer 10 垫圈 10 12
14 GB/T97.1-2002 Washer 10 垫圈 10 24
16 GB/T5783-2000 Bolt M10X35 螺栓 M10X35 12
17 LG526PD.09-002 Dual-wheel support plate 双轮支板 1
18 LG526PD.09-003 Single-wheel support plate 单轮支板 1
19 LG530PH.18-009 Bolt 螺栓 2
20 LG530PH.18-010 Rubber pad 橡胶垫 2
21 LG530PH.18.04 Support 支架 1
22 LG526PD.09-005 Right dual-wheel support plate 右双轮支板 1
23 LG526PD.09.02 Right carriage weldment 右支撑架焊合 1
- 46 -
Fig. 16 Hydraulic steering system
图 16 液压转向系统
- 47 -
Component name Hydraulic steering system (Fig. 16)
Remarks
部件名称液压转向系统（图 16 16）
1 2C9-36 90° joint 90°接头 1
2 20411-36T/20491-36T*1W12*1230 Steering pump oil suction pipe 转向泵吸油胶管 1
3 2C9-22 Joint 接头 3
4 20411-22T*1W08*2400 Steering gear oil return tank hose 转向器回油箱胶管 1
LG520A.70-037 (with Shangchai
engine)
LG520A.70-037(配上柴）
5 Joint 接头 1
1CH-36-30 (with Dongfeng
Cummins engine)
1CH-36-30（配东康）
CBTN-F425-ALX (with Shangchai
6 engine) Gear oil pump 齿轮油泵 1
CBTN-F425-ALX（配上柴）
JB/T982 (with Shangchai engine)
7 Washer 27 垫圈 27 1
JB/T982（配上柴）
LG520D.10-001 (with Shangchai
8 engine) Reducing joint 变径接头 1
LG520D.10-001（配上柴）
1CH-22-20 (with Dongfeng
Cummins engine) Joint 接头 1
1CH-22-20（配东康）
JB/T982 (with Shangchai engine)
JB/T982（配上柴）
- 48 -
Fig. 16 Hydraulic steering system
图 16 液压转向系统
- 49 -
Component name Hydraulic steering system (Fig. 16)
Remarks
部件名称液压转向系统（图 16 16）
70011-22/20411-22*2W08*2200
(with Shangchai engine)
Steering pump - steering gear hose 转向泵到转向器胶管 1
70011-22/20411-22*2W08*2200
10 （配上柴）
20411-22T*2W08*2350 (with
Dongfeng Cummins engine) Hose assembly 胶管总成 1
20411-22T*2W08*2350（配东康）
LG520D.10-002 (with Shangchai
engine) Hollow bolt M22X1.5 空心螺栓 M22X1.5 1
LG520D.10-002（配上柴）
11
BC-22 (with Dongfeng Cummins
engine) Tee joint 三通接头 1
BC-22（配东康）
12 VKA3/15LA3C Pressure joint 测压接头 1
13 1CH-22-16 Joint 接头 2
14 20411-22T*2W08*3500 Steering gear - steering cylinder hose 转向器到转向油缸胶管 2
15 GB/T5783 Bolt M10X30 螺栓 M10X30 4
17 BZZ1-E315C Steering gear assembly 转向器总成 1
18 1CH-22-20 Joint 接头 4
- 50 -
Fig. 17 Hydraulic oil tank system
图 17 液压油箱系统
- 51 -
Component name Hydraulic oil tank system (Fig. 17)
Remarks
部件名称液压油箱系统（图 17 17）
1 1CH-22 Joint 接头 1
2 GB/T5783 Bolt M12X35 螺栓 M12X35 4
3 DIN6796 Washer 12 垫圈 12 4
4 LG520A.30.01-001 Plug 堵头 1
5 JB/T982 Combination washer 16 组合垫圈 16 1
6 WU-160X80-J Oil suction filter 吸油过滤器 1
7 LG526PD.13.03 Oil suction cap weldment 吸油盖焊合 1
8 GB/T97.1 Spring washer 8 弹垫 8 12
9 GB/T93 Spring washer 8 弹垫 8 12
10 GB/T5783 Bolt M8X25 螺栓 M8X25 12
11 LG520A.70-037 Joint 接头 1
12 YWZ-80T Liquid-level & liquid temperature gauge 液位液温计 1
13 QUQ2 Filter 滤清器 1
14 LG526PD.13.01 Hydraulic oil tank weldment 液压油箱焊合 1
15 GB/T3452.1 O-ring 125X2.65 O 形圈 125X2.65 2
16 LG526PD.13.02 Oil filler cap weldment 加油盖焊合 1
- 52 -
Fig. 18 Sprinkling system
图 18 洒水系统
- 53 -
Component name Sprinkling system (Fig. 18)
Remarks
部件名称洒水系统（图 18 18）
1 LG526PD.14-011 Front wheel right side water inlet pipe 前轮右侧进水管 1
2 GB/T93-1987 Washer 8 垫圈 8 6
3 LG530PH.19-012 Tee 三通 2
4 GB/T5783-2000 Bolt M8X45 螺栓 M8X45 2
5 TLNG16-322 Pipe clamp 管夹 4
6 LG526PD.14-001 Front wheel left side water inlet pipe 前轮左侧进水管 1
7 LG526PD.14-010 Front sprinkler pipe 前洒水管 2
8 GB/T3289.34-1982 Pipe cap 1/2 管帽 1/2 6
9 SPT-3 Nozzle assembly 喷头总成 9
10 SPT-2 Joint 接头 4
11 LG526PD.14-006 Tee - rear wheel water pipe 三通到后轮水管 2
12 LG526PD.14-007 Tee joint 三通接头 1
13 GB/T97.1-2002 Washer 4 垫圈 4 2
14 GB/T93-1987 Washer 4 垫圈 4 2
15 GB/T5783-2000 Bolt M4X10 螺栓 M4X10 2
16 ESP-10(24V) Water solenoid valve 电磁水阀 1
17 LG526PD.14-009 Rear sprinkler pipe 后洒水管 1
18 LG503DC.14-009 Joint 接头 5
19 LG512DDA.14-002 Joint 1 接头 1 4
20 JB/T8870 Pipe clamp φ13~19 管箍φ13~19 20
21 LG526PD.14-008 Electric pump - water valve hose 电泵到水阀胶管 1
22 GB/T5783-2000 Bolt M6X25 螺栓 M6X25 4
23 GB/T93-1987 Washer 6 垫圈 6 4
24 GB/T97.1-2002 Washer 6 垫圈 6 4
- 54 -
Fig. 18 Sprinkling system
图 18 洒水系统
- 55 -
Component name Sprinkling system (Fig. 18)
Remarks
部件名称洒水系统（图 18 18）
25 XSLD 水过滤器（80 目） Water filter (80 meshes) 1
26 GB/T97.1-2002 垫圈 8 Washer 8 4
27 GB/T5783-2000 螺栓 M8X25 Bolt M8X25 4
28 D72X000A 电泵 Electric pump 1
29 LG526PD.14-004 滤清器到水泵胶管 Filter - water pump hose 1
30 LG526PD.14-005 水阀到三通胶管 Water valve - tee hose 1
31 LG526PD.14-003 盖板到滤清器水管 Cover plate - filter water pipe 1
Front/rear tee connecting
32 LG526PD.14-002 前后三通连接管 1
pipe
33 SLX-6 吸水滤清器 Water suction filter 1
- 56 -
Fig. 19 Console system
图 19 操纵台系统
- 57 -
Component name Console system (Fig. 19)
Remarks
部件名称操纵台系统（图 19 19）
1 GB/T5783-2000 Bolt M12X40 螺栓 M12X40 6
2 GB/T97.1-2002 Washer 12 垫圈 12 12
3 GB/T93-1987 Washer 12 垫圈 12 6
4 GB/T6170-2000 Nut M12 螺母 M12 6
5 LG526PD.15-004 Floor mat 地垫 1
6 LG520D.05-009 Rubber cover 橡胶盖 8
7 GB/T819-2000 Screw M8X40 螺钉 M8X40 8
8 GB/T5783-2000 Bolt M16X40 螺栓 M16X40 4
9 GB/T93-1987 Washer 16 垫圈 16 4
10 GB/T97.1-2002 Washer 16 垫圈 16 4
11 LG526PD.15-002 Pedal 踏板 2
12 LG520D.15-011 Rubber clip 橡胶夹 2
13 GB/T6170 Nut M8 螺母 M8 4
16 GB/T5783 Bolt M8X25 螺栓 M8X25 4
17 SC2-6 Ergonomic seat 工程座椅 2
18 LG520A6.15.04 Safety belt 安全带 2
19 LG526PD.15.02 Left seat bracket 左座椅支架 1
20 GB/T5783-2000 Bolt M10X30 螺栓 M10X30 8
21 GB/T93-1987 Washer 10 垫圈 10 8
22 GB/T97.1-2002 Washer 10 垫圈 10 8
23 GB/T 41-2000 Nut M10 螺母 M10 8
24 LG520A3.60.03 V handle V 型拉手 2
- 58 -
Fig. 19 Console system
图 19 操纵台系统
- 59 -
Component name Console system (Fig. 19)
Remarks
部件名称操纵台系统（图 19 19）
25 GB/T 70.1-1985 Screw M6X25 螺钉 M6X25 4
26 GB/T93-1987 Washer 6 垫圈 6 4
27 GB/T 6170-2000 Nut M6 螺母 M6 4
28 LG526PD.15.05 Left control box assembly 左操纵箱总成 1
29 LG526PD.15-003 Left control box housing 左操纵箱壳 1
30 GB/T818-2000 Screw M4X10 螺钉 M4X10 8
31 LG526PD.15.04 Right control box assembly 右操纵箱总成 1
32 LG526PD.15-001 Right control box housing 右操纵箱壳 1
33 LG526PD.15.03 Right seat bracket 右座椅支架 1
34 LG526PD.15.01 Console weldment 操纵台焊合 1
- 60 -
Fig. 20 Left/right control box assembly
图 20 左右操纵箱总成
- 61 -
Component name Left/right control box assembly (Fig. 20)
Remarks
部件名称左右操纵箱总成（图 20 20）
1 LG0030D.09-002 Hand wheel 手轮 6
2 GB/T93-1987 Washer 12 垫圈 12 4
3 GB/T5783-2000 Bolt M12X25 螺栓 M12X25 4
4 GB/T97.1-2002 Washer 12 垫圈 12 4
5 LG526PD.15.04-001 Spacer bush 隔套 4
6 LG526PD.15.04.02 Adjusting rack weldment 调整架焊合 1
7 LG526PD.15.04.01 Right-handed control box weldment 右手控箱焊合 1
8 LG526PD.15.05.01 Left-handed control box weldment 左手控箱焊合 1
9 LG526PD.15.04.02 Adjusting bracket weldment 调整架焊合 1
- 62 -
Fig. 21 Throttle control assembly
图 21 油门操纵总成
- 63 -
Component name Throttle control assembly (Fig. 21)
Remarks
部件名称油门操纵总成（图 21 21）
LG520A.13.04 (with Shangchai
1 engine) Throttle flameout cable bracket 油门熄火软轴支架 1
LG520A.13.04(配上柴）
GB/T5787 (with Shangchai engine)
2 Hexagon head flange bolt M8X25 六角头法兰面螺栓 M8X25 2
GB/T5787（配上柴）
LG526PD.16.02-001 (with
3 Shangchai engine) Throttle cable 油门软轴 1
LG526PD.16.02-001（配上柴）
CDM526PD.16Ⅰ.01-001 (with
CDM526PD.16Ⅰ.01-001（配东康）
4 LG526PD.16.02.01 Left linkage throttle cable assembly 左联动油门软轴总成 1
5 GB/T5783 Bolt M6X25 螺栓 M6X25 8
8 LG526PD.06.02.04 Power takeoff unit 取力机构 1
9 LG526PD.16.02.03 Right linkage throttle cable assembly 右联动油门软轴总成 2
10 GB/T5783 Bolt M6X35 螺栓 M6X35 8
- 64 -
Fig. 22 Parking brake assembly
图 22 手制动总成
- 65 -
Component name Parking brake assembly (Fig. 22)
Remarks
部件名称手制动总成（图 22 22）
1 20791-16T*1W05*3100 Air reservoir - tee joint hose 储气筒至三通接头软管 1
2 LG530PH.08-006 Tee joint 三通接头 1
3 20711-16T/20791-16T*1W05*1950 Tee - right hand control valve hose 三通至右手控阀胶管 2
4 GB/T93-1987 Washer 6 垫圈 6 2
5 GB/T5783-2000 Bolt M6X45 螺栓 M6X45 2
6 KS-L10 Tee shuttle valve 三通梭阀 1
7 LG530PH.08-004 Shuttle valve joint 梭阀接头 3
8 20711-16T/20791-16T*1W05*1600 Shuttle valve - brake chamber hose 梭阀至制动气室胶管 1
Right hand control valve - shuttle valve
9 20711-16T/20791-16T*1W05*1800 右手控阀至梭阀胶管 2
hose
10 LG50EX.09-003 Cylinder intake cutoff joint 切断气缸进气接头 1
11 JB/T1002 Washer 12 垫圈 12 1
12 LG50EX.09.02 Parking brake chamber assembly 驻车制动气室总成 1
13 LG526PD.16.04.02 Pull rod weldment 拉杆焊合 1
14 GB/T91 Split pin 3×30 开口销 3×30 1
15 LG526PD.16.04-001 Knuckle joint 叉接头 1
GB/T882B 型
16 Pin shaft 10×35 销轴 10×35 1
GB/T882B type
17 L1QN-16-04 Transition joint 过度接头 4
18 3517N2-010 Hand control valve 手动控制阀 2
19 GB/T93-1987 Washer 8 垫圈 8 6
20 GB/T5783 Bolt M8X20 螺栓 M8X20 6
- 66 -
Fig. 23 Service brake assembly
图 23 脚制动总成
- 67 -
Component name Service brake assembly (Fig. 23)
Remarks
部件名称脚制动总成（图 23 23）
1 engine) Joint I 接头Ⅰ 1
LG520A.28-012（配上柴）
2 engine) Red copper washer 紫铜垫 1
LG520A.28-014（配上柴）
3 engine) Joint II 接头Ⅱ 1
LG520A.28-013（配上柴）
Air compressor - relief valve hose
4 20711-20T*JS06*700 空压机至卸荷阀软管总成 1
assembly
5 LG520A.28-001 Joint 接头 1
6 JB/T1002 Cooper washer 22 铜垫 22 12
8 GB/T5783 Bolt M8X70 螺栓 M8X70 2
9 Bolt M10X30 螺栓 M10X30 2
GB/T5783(配上柴）
GB/T93（配上柴）
11 EQ153 Relief valve 卸荷阀 1
12 LG853.08-013 Brake pipe joint 制动器管接头 5
13 XM60C Air brake valve 气制动阀 2
14 LG853.08-013 Brake air pipe joint 制动气管接头 2
15 20711-16T/20791-16T*1W05*1450 Right brake valve - tee joint hose 右制动阀至三通接头软管 2
16 LG530PH.08.03 Steel pipe welding 钢管焊接 2
- 68 -
- 69 -
Remarks
18 LG526PD.16.03.06 Brake steel pipe I 制动钢管Ⅰ 1
19 LG853.10.06-001 Oil-through bolt 通油螺栓 14
21 JB/966 Washer 10 垫圈 10 28
22 101160013 Multi-way joint 多路接头 2
23 GB/T5783 Bolt M8X25 螺栓 M8X25 1
24 LG526PD.16.03.04 Booster pump - tee joint steel pipe 加力泵至三通接头钢管 1
25 LG853.08-012 Front axle oil-circuit tee joint 前桥油路三通接头 1
26 GB/T97.1 Washer 12 垫圈 12 2
28 GB/T5783 Bolt M12×30 螺栓 M12×30 2
29 LG526PD.16.03.07 Brake steel pipe II 制动钢管Ⅱ 1
30 LG853.08-004 Coupling bolt 联接螺栓 1
31 JB/T966 Washer 12 垫圈 12 2
32 LYG60D Booster 加力器 1
33 LG853.08-008 Tee connector of brake lamp switch 制动灯开关三通接头 1
34 JN150 Brake lamp switch 制动灯开关 1
35 20711-16T/20791-16T*1W05*2200 Shuttle valve - booster pump hose 梭阀至加力泵软管 1
36 KS-L10 Tee shuttle valve 三通梭阀 1
37 LG530PH.08-004 Shuttle valve joint 梭阀接头 3
39 GB/T5783 Bolt M6X45 螺栓 M6X45 2
40 20711-16T/20791-16T*1W05*1300 Left brake valve - tee joint hose 左制动阀至三通接头软管 2
41 LG853.08-006 Intake joint 进气接头 2
- 70 -
- 71 -
Remarks
42 LG853.08-007 Pressure joint seat 测压接头座 2
43 LG853.01-002 Oil pressure sensor joint 油压传感器接头 2
44 GB/T5783 Bolt M8×20 螺栓 M8×20 8
45 JB/T966 Screw plug M22X1.5 螺塞 M22X1.5 2
46 GB/T5783 Bolt M10X25 螺栓 M10X25 4
47 LG526PD.16.03.02 Air reservoir assembly 储气筒总成 1
48 20791-16T*1W05*3100 Air reservoir - tee joint hose 储气筒至三通接头软管 1
49 20711-16T/20791-16T*1W05*2500 Relief valve - air reservoir hose 卸荷阀至储气筒软管 1
50 engine) Relief valve mounting plate 卸荷阀安装板 1
LG520A.28-011（配上柴）
51 LG530PH.08-006 Tee joint 三通接头 1
- 72 -
Fig. 24 Air reservoir assembly
图 24 储气筒总成
- 73 -
Component name Air reservoir assembly (Fig. 24)
Remarks
部件名称储气筒总成（图 24 24）
1 LG526PD.16.03.02.01 Air reservoir weldment 储气筒焊合 1
2 408409-409 Charge valve 充气阀 1
3 XM150 Safety valve 安全阀 1
4 SH361 Low-pressure warning sensor 低压报警传感器 1
5 JN162 Drain valve 放水阀 1
6 JB/T1002 Cooper washer 22 铜垫 22 1
- 74 -
Fig. 25 Engine hood system
图 25 机罩系统
- 75 -
Component name Engine hood system (Fig. 25)
Remarks
部件名称机罩系统（图 25 25）
1 LG526PD.17Ⅰ.01 Front engine hood assembly 前机罩总成 1
2 LG526PD.17-004 Ventilating board 通风板 1
3 GB/T5783 Bolt M8×20 螺栓 M8×20 8
5 LG520D.17.03 Hinge assembly 铰链装配总成 2
6 GB/T5783 Bolt M10×40 螺栓 M10×40 20
7 GB/T96.1 Washer 10 垫圈 10 20
8 GB/T6170 Nut M10 螺母 M10 20
CDM526PD.17I.02 (with Dongfeng
Cummins engine)
10 Middle engine hood assembly 中机罩总成 1
LG526PD.17.02 (with Shangchai
engine)
LG526PD.17.02（配上柴）
CDM526PD.17Ⅰ.03 (with
11 Rear engine hood assembly 后机罩总成 1
LG526PD.17.03 (with Shangchai
engine)
LG526PD.17.03（配上柴）
12 YF03B.JZS Hydraulic cylinder 液压缸 1
GB/T882B type
13 Pin shaft 25×90 销轴 25×90 1
GB/T882B 型
14 GB/T91 Pin 6.3X60 销 6.3X60 1
15 GB/T97.1 Washer 25 垫圈 25 1
- 76 -
Fig. 25 Engine hood system
图 25 机罩系统
- 77 -
Component name Engine hood system (Fig. 25)
Remarks
部件名称机罩系统（图 25 25）
GB/T882B 型
16 Pin shaft 20×80 销轴 20×80 1
GB/T882B type
17 GB/T91 Pin 5X60 销 5X60 1
18 GB/T97.1 Washer 20 垫圈 20 1
19 YF06A.LG3 Hose 软管 2
20 YF01S.JZS Hand pump 手动泵 1
21 YF01S.JZS-SG Hand rocker 手摇杆 1
22 GB/T5783 Bolt M10X25 螺栓 M10X25 4
23 NBS415 Engine hood lock 发动机罩锁 2
24 DIN6796 Disc spring 8 碟形弹簧 8 8
25 GB/T6170 Nut M8 螺母 M8 8
26 LG526PD.17-003 Adjusting washer 调整垫圈 1
- 78 -
Fig. 26 Cab installation system
图 26 驾驶室安装系统
- 79 -
Component name Cab installation system (Fig. 26)
Remarks
部件名称驾驶室安装系统（图 26 26）
1 LG526PD.21.04 Right door assembly 右侧门总成 1
2 LG526PD.21-008 Sealing sponge 密封海绵 1
3 LG520A6.21-007 Door frame rubber strip 门框胶条 2
4 LG526PD.21-004 Cab front side window 驾驶室前侧玻璃 2
5 LG526PD.21-005 Cab triangle window 驾驶室三角玻璃 2
6 LG526PD.21.06 Right rear support cover plate 右后支撑盖板 1
7 GB/T818-2000 Screw M6X16 螺钉 M6X16 12
8 GB/T93-1987 Washer 6 垫圈 6 12
9 GB/T97.1-2002 Washer 6 垫圈 6 12
10 LG526PD.21.07 Left rear support cover plate 左后支撑盖板 1
11 LG526PD.21.02 Left door assembly 左侧门总成 1
12 GB/T97.1-2002 Washer 16 垫圈 16 6
13 GB/T93-1987 Washer 16 垫圈 16 6
14 GB/T5783-2000 Bolt M16X45 螺栓 M16X45 6
15 GB/T93-1987 Washer 12 垫圈 12 2
16 GB/T6170-2000 Nut M12 螺母 M12 2
17 LG526PD.21.03 Wiper assembly 雨刮器总成 2
18 ZQP-142 Rearview mirror 倒车镜 2
19 LG526PD.21.08 Rearview mirror bracket 倒车镜支架 2
20 LG520A6.21.06 Headlamp 前大灯 2
21 LG520A6.21.17 Safety hammer 安全锤 1
22 GB/T845 Tapping screw ST4.8×16 自攻螺钉 ST4.8×16 2
23 LG520A6.21-008 Warning lamp fastening bolt 警示灯固定螺栓 1
24 LG520A6.21.08 Warning lamp 警示灯 1
- 80 -
Fig. 26 Cab installation system
图 26 驾驶室安装系统
- 81 -
Component name Cab installation system (Fig. 26)
Remarks
部件名称驾驶室安装系统（图 26 26）
25 LG30F.12-017 Harness shield 线束护线套 9
26 LG520A6.21.04 Net cover 网罩 1
27 LG520A6.21-001 Fastening bolt 固定螺栓 4
28 GB/T93-1987 Washer 10 垫圈 10 4
29 GB/T97.1-2002 Washer 10 垫圈 10 4
30 LG520A6.21.07 Rear lamp 后大灯 2
31 LG520A6.21.14 Turn signal lamp 转向灯 2
32 GB/T818-2000 Screw M4X20 螺钉 M4X20 4
33 LG520A6.21.13 Air spring 气弹簧 2
34 LG526PD.21-002 Rear window on sides 侧面后窗玻璃 2
35 LG526PD.21-006 Rear window of cab 驾驶室后窗玻璃 1
36 LG526PD.21-001 Upper window on sides 侧面上窗玻璃 2
37 LG526PD.21.05 Roof interior trim 顶棚内饰 1
38 LG526PD.21-003 Cab front windshield 驾驶室前窗玻璃 1
39 LG526PD.21.01 Cab frame weldment 驾驶室框架焊合 1
- 82 -
Fig. 27 Left door assembly
图 27 左侧门总成
- 83 -
Component name Left door assembly (Fig. 27)
Remarks
部件名称左侧门总成（图 27 27）
1 LG526PD.21.02-001 Upper window on door 门上窗玻璃 1
2 JB/T7940.1 Oil cup M6 油杯 M6 2
3 LG520A6.21.03-002 Door hinge pin 门合页销 2
4 GB/T97.1-2002 Washer 12 垫圈 12 2
5 GB/T984.1-86 Retainer ring 12 挡圈 12 2
6 LG526PD.21.02.01 Left door weldment 左侧门焊合 1
7 LG526PD.21.02.02 Left door interior trim 左门内饰 1
8 LG526PD.21.02-002 Lower window on door 门下窗玻璃 1
9 LG520A6.21.09.02 Left door lock handle 左门锁拉手 1
10 GB/T818-2000 Screw M6X30 螺钉 M6X30 4
11 GB/T93-1987 Washer 6 垫圈 6 4
12 GB/T97.1-2002 Washer 6 垫圈 6 4
13 LG520A6.21.03.06 Right door lock 右门锁 1
14 GB/T819-2000 Screw M8X40 螺钉 M8X40 2
15 GB/T93-1987 Washer 8 垫圈 8 2
16 GB/T96.1-2002 Washer 8 垫圈 8 2
17 GB/T6170-2000 Nut M8 螺母 M8 2
- 84 -
Fig. 28 Right door assembly
图 28 右侧门总成
- 85 -
Component name Right door assembly (Fig. 28)
Remarks
部件名称右侧门总成（图 28 28）
1 LG526PD.21.02-001 Upper window on door 门上窗玻璃 1
2 JB/T7940.1 Oil cup M6 油杯 M6 2
3 LG520A6.21.03-002 Door hinge pin 门合页销 2
4 GB/T97.1-2002 Washer 12 垫圈 12 2
5 GB/T984.1-86 Retainer ring 12 挡圈 12 2
6 LG526PD.21.04.01 Right door weldment 右侧门焊合 1
7 LG526PD.21.04-001 Right door interior trim 右门内饰 1
8 LG526PD.21.02-002 Lower window on door 门下窗玻璃 1
9 LG520A6.21.03.03 Right door lock handle 右门锁拉手 1
10 GB/T818-2000 Screw M6X30 螺钉 M6X30 4
11 GB/T93-1987 Washer 6 垫圈 6 4
12 GB/T97.1-2002 Washer 6 垫圈 6 4
13 LG520A6.21.09.03 Left door lock 左门锁 1
14 GB/T819-2000 Screw M8X40 螺钉 M8X40 2
15 GB/T93-1987 Washer 8 垫圈 8 2
16 GB/T96.1-2002 Washer 8 垫圈 8 2
17 GB/T6170-2000 Nut M8 螺母 M8 2
- 86 -
Fig. 29 A/C installation system
图 29 空调安装系统
Direction A
- 87 -
Component name A/C installation system (Fig. 29)
Remarks
部件名称空调安装系统（图 29 29）
1 LG526PD.32.01 Condenser – reservoir hose 冷凝器-储液罐胶管 1
2 LG520A6.32.01 Reservoir assembly 储液器总成 1
3 LG520A6.32.02 Reservoir bracket 储液器支架 1
4 GB/T818 Screw M6X16 螺钉 M6X16 6
7 GB/T6170 Nut M6 螺母 M6 2
8 LG520A6.32.03 Condenser assembly 冷凝器总成 1
9 GB/T5783 Bolt M10×45 螺栓 M10×45 3
11 GB/T97.1 Washer 10 垫圈 10 4
12 GB/T6170 Nut M10 螺母 M10 4
13 LG520A6.32.05 Compressor 压缩机 1
14 LG520A.80.04.20-001 Adjusting plate 调节板 1
15 LG520A.80.04-002 Retainer ring 挡圈 1
16 GB/T5783 Bolt M10×55 螺栓 M10×55 1
17 LG520A6.32-003 A/C belt 空调皮带 1
LG530PH.20-002 (with Dongfeng
Cummins engine) Water return pipe joint 回水接头 2
LG530PH.20-002（配东康）
18
LG520A6.32-004 (with Shangchai
engine) Water return pipe joint 回水接头 1
LG520A6.32-004（配上柴）
19 LG52PD6.32-002 Engine – evaporator water intake pipe 发动机-蒸发器取水管 1
20 JB/T8870 Clamp 19~29 卡箍 19~29 4
- 88 -
Fig. 29 A/C installation system
图 29 空调安装系统
Direction A
- 89 -
Component name A/C installation system (Fig. 29)
Remarks
部件名称空调安装系统（图 29 29）
21 LG526PD.32-001 Engine – evaporator water return pipe 发动机-蒸发器回水管 1
22 LG520A6.32.08 Evaporator 蒸发器 1
23 GB/T5783 Bolt M12×35 螺栓 M12×35 2
25 GB/T97.1 Washer 12 垫圈 12 4
26 LG526PD.32-004 Sponge 海绵 1
27 LG526PD.32-003 Drain pipe 放水管 2
28 JB/T8870 Hose camp d19(13~19) 喉箍 d19(13~19) 2
29 GB/T5783 Bolt M12X80 螺栓 M12X80 2
LG530PH.20-001 (with Dongfeng
30 Cummins) Water outlet pipe joint 出水接头 1
LG530PH.20-001（配东康）
31 LG530PH.20-012 1/2 stainless steel ball valve 1/2 不锈钢球阀 1
32 LG526PD.32.04 Compressor - evaporator hose 压缩机-蒸发器胶管 1
33 LG526PD.32.03 Reservoir - evaporator hose 储液器-蒸发器胶管 1
34 LG526PD.32.02 Condenser - compressor hose 冷凝器-压缩机胶管 1
- 90 -
Fig. 30 Electric system
图 30 电气系统
燃烧箱
油量传感器
- 91 -
Component name Electric system (Fig. 30)
Remarks
部件名称电气系统（图 30 30）
1 LG520A6.26－002 Working lamp 工作照明灯 4
2 LG520A6.26－003 Turn signal lamp 转向灯 4
3 LG526PD.26.26 LG526PD instrument panel assembly LG526PD 仪表台总成 1
CDM526PD.26Ⅰ.26 CDM526PD instrument panel assembly CDM526PD 仪表台总成 1
4 LG514B.80.03 Wiper switch JK939-052/2.5 雨刮开关 JK939-052/2.5 2
5 LG520A6.26－001 Roof lamp 顶棚灯 1
6 LG526PD.26－001 Brake lamp 制动灯 2
7 GB/T818 Screw M5×10 螺钉 M5×10 10
10 LG816.15.09 Monotone horn 单音喇叭 1
11 GB/T5783 Bolt M8×25 螺栓 M8×25 7
14 LG853.15.28 Master power switch 电源总开关 1
15 LG853.15.26 Battery 蓄电池 2
16 GB/T6170 Nut M8 螺母 M8 7
17 engine) Pressure output connector 压力输出接头 1
LG520A.24-011（配上柴）
18 GB/T5783 Bolt M12×75 螺栓 M12×75 3
19 GB/T97.1 Washer 12 垫圈 12 12
21 GB/T5783 Bolt M12×35 螺栓 M12×35 3
22 GB/T6170 Nut M12 螺母 M12 6
- 92 -

Despiece CDM526PD（配东康）配件图册（20130729校对）

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Despiece CDM526PD（配东康）配件图册（20130729校对）

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