18 WATER PUMP, COOLING SYSTEM 145, 18.1 Draining the coolant Warning. Danger of scalding During motoreycle operation, the coolant gets very hot and is under pressure. = Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at ‘operating temperature. Allow the cooling system and the engine to coo! down before you open the radiator, the radiator hoses or other components ‘of the cooling system. = Inthe event of scalding, rinse the area affected immediately with lukewarm water Warning A Danger of poisoning Coolant is toxic and a health hazard, = Keep coolant out ofthe reach of children. Do not allow coolant to come into contact withthe skin, the eyes and clothing. Consult @ doctor immediately it coolants swallowed. Rinse the affected area immediately with plenty of water i the event of contact with the skin, = Rinse eyes thoroughly with water and consulta doctor immediately if coolant gets into the eyes. Change clothing if coolant spills onto your clothing Condition The engine is cold = Pesition the motoreyce upright = Place a suitable container under the water pump cover. = Remove screw @. Toke off raciator cap @ = Completely rain the coolant ~ Mount and tighten screw @ with a new seal ring. Guideline Seren, water pump cover We TO Nm (74 FRY A Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children. = Do not allow cootant to come into contact with the skin, the eyes and clothing. = Consult 2 doctor immediately if coolant is swallowed. = Rinse the affected area immediately with plenty of water in the event of contact with the skin. = Rinse eyes thoroughly with water and consult a doctor immediately if coolant gets into the eyes. = Change clothing if coolant spills onto your clothing. Main work Make sure that screw @ is tightened. Poston the motoreycte upret = Toke off adatr cap @.18 WATER PUMP, COOLING SYSTEM Remove bleeder screw @ Pour coolant in up to measurement @ above the radiator fins. Guideline 146 10 mm (0.39 in) Coolant LONM1at) [Coolant (= p. 168) Mount and tighten sens bleeder screw @ Mount the radiator cop ching work a Take a short test ride = Check the cooling system fr leaks. = Check the coolant level. (© p. 147) Warning Danger of scalding During motorcycle operation, the coolant gets very hot and is under pressure. Do not open the radiator, the radiator hoses or other cooling system components if the engine or the cooling system are at ‘operating temperature. Allow the cooling system and the engine to cool down before you open the radiator, the radiator hoses or other components of the cooling system. In the event of scalding, rinse the area affected immediately with lukewarm water. Manin Condition The engine is cold, = Stand the motorcycle upright on a horizontal surface. — Remove the radiator cap. Check the coolant antifreeze. 400243.10 =25... -45 C13... -49 °F) » If the antifreeze of the coolant does not meet specifications: = Correct the coolant antifreeze = Check the coolant level in the radiator. Coolant level @ above radiator fins. | 10 mm (0.39 in) » Ifthe coolant level does not meet specifications: = Correct the coolant level Coolant (= p. 168) ‘Mount the radiator cap,18 WATER PUMP, COOLING SYSTEM 147 18.4 Checking the coolamtlevel Warning (Aa sarert seating oun mcr option he cant gs vay a ands uncer esse. Donat panther rrr hoss rath ole ston capone ih egeeth cog stan a st Shusine omer = lorie cing st and nee cil wn bre so enn he il, erates her capes Sitecinessen Waning conation The ene is od = Stand he motorcycle upton horizontal sure. = Remove the raiatr cp. t = Check the oon lel inthe raitr i ® Coolant level @) above radiator fins. [TO mm (39 a) » If the coolant level does not meet specifications = Correct the coolant level. Coolant (© p. 168) = Mount the radiator cap. 400243:1019 LUBRICATION SYSTEM 148 Info The gear oil level must be checked while the engine is cold Preparatory work = Stand the motorcycle upright on a horizontal surface. Main work Remove screw @ = Check the gear cil level ‘A small quantity of gear oil should flow out ofthe opening. » If gear oil does not flow out: = Add gear ol. (© p. 149) = Mount and tighten screw @. 000751} Guideline Screw, engine case Mex5 TO Nm (7.4 16F FD = Drain the gear oll. (©8 p. 148) (es) 400721-01 = Fill up with gear oil. (© p. 149) 400722-01 Warning Danger of sealding Engine and gear oil get very hot when the motoreyele is ridden, = Wear suitable protective clathing and safety gloves, Inthe event of scalding, rinse the area affected immediately with lukewarm water. Warning Environmental hazard Hazardous substances cause environmental damage. = Dispose of ols, grease, filters, fuel, cleaning agents, brake fluid, etc., correctly and in compliance with the applicable regu- lations. Info Toni drain the gear cil while the engine is warm. Preparatory work = Stand the motorcycle on its side stand on a horizontal surface.19 LUBRICATION SYSTEM 149 = Place a suitable container under the engine. Main work =" Remove il drain plug @ withthe magnet, = Completely drain the gear i = Thoroughly clean the ol drain plug with 2 magnet. = Clean the seating surface on the engine = Mount the ol drain plug withthe magnet and seal ring and tighten it Guideline Oi aan pug with maar mio ZONT Gas Info Too lit gar lor por-quality gear ol result in pramature wear ofthe transmission. Main werk = Remove file plug @ and fi up wth gear oi, Gear all 0.501058 at) [Engine ol (WEWSO) Cp. 168) ‘Mount and tighten filler plug @ Danger Danger of poisoning Exhaust gases are toxic and innaling them may result in unconsciousness and death. Always make sure there is sufficient ventilation when running the engine. = Use an effective exhaust extraction system when starting or running the engine in an enclosed space Start the engine and check that itis oll-tight. Finishing work ‘Check the gear oil level. (=* p. 148) © Info Too tittle gear oil or poor-quality gear oil results in premature wear of the transmission, Preparatory work = ‘Stand the motorcycle upright on a horizontal surface. Main work = Remove scrow @. Looa7san = Remove filer plug @. = Add gear oil until it flows out of the bore of the gear oll level screw. Engine oil (15W/50) (= p. 168) = Mount and tighten screw @ Guideline Screw, engine case M65 TONm (7.4119 LUBRICATION SYSTEM 150 = Mount and tighten filer plug @ Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death. ~ Always make sure there is sufficient ventilation when running the engine. — Use an effective exhaust extraction system when starting or running the engine in an enclosed space. = Start the engine and check that itis oil-tight.