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Journal of Applied Microbiology ISSN 1364-5072

ORIGINAL ARTICLE

Growth optimization of algae for biodiesel production


J.L. Csavina1, B.J. Stuart2, R. Guy Riefler2 and M.L. Vis3
1 Department of Chemical and Environmental Engineering, University of Arizona, Tucson, AZ, USA
2 Department of Civil Engineering, Ohio University, Athens, OH, USA
3 Department of Environmental and Plant Biology, Ohio University, Athens, OH, USA

Keywords Abstract
algae, Amphora, biodiesel, biofuels,
bioreactor, growth, Oocystis, optimization. Aims: Algae are favourable as a biofuel source because of the potential high oil
content and fast generation of biomass. However, one of the challenges for this
Correspondence technology is achieving high oil content while maintaining exponential or high
Ben J. Stuart, Ohio University, Department of growth of the organism. Introducing a two-stage reactor to optimize both
Civil Engineering, 120 Stocker Center,
growth and oil content of the algae could be a solution to this hurdle. The aim
Athens, OH 45701, USA.
E-mail: stuart@ohio.edu
of this study was to determine the reactor design parameters of the first-stage
reactor, which would optimize growth of two algal strains, Oocystis sp. and
2011 ⁄ 0226: received 7 February 2011, Amphora sp.
revised 12 May 2011 and accepted 25 May Methods and Results: Growth kinetics were monitored by in vivo fluorescence
2011 and correlated to dry mass for both cultures under several environmental con-
ditions during exponential growth. Temperatures of 25 and 30C and light
doi:10.1111/j.1365-2672.2011.05064.x
intensities of 150 and 80 lmol m)2 s)1 provided the most robust growth for
Oocystis sp. and Amphora sp., respectively. Both strains showed optimized
growth at a light : dark cycle of 16 : 08. At these conditions, the doubling rate
for Oocystis sp. was 0Æ333 d)1 and for Amphora sp. was 0Æ179 d)1.
Conclusions: For both cultures, growth rate was more dependent on light :
dark cycle and temperature than light intensity. Both strains grew slower in this
work than data reported in the literature, however agitation and air ⁄ CO2
sparging were not incorporated in the system under study. The highest
doubling rate for Amphora sp. was observed near the maximum tolerable
temperature, and it is suggested to grow this strain at 30C for a consistent
high growth rate.
Significance and Impact of Study: Optimized growth conditions were
determined for two lipid producing strains identified in the Aquatic Species
Program summary report. An optimized, first-stage growth reactor operating at
these conditions would thus offer the maximum productivity for an algal bio-
mass feed stream into a lipid-optimized second-stage reactor.

produce biodiesel from high lipid content algae (Sheehan


Introduction
et al. 1998). In 1996, the biofuels programme shifted its
According to the International Energy Agency (2007), the focus to corn and soybean technologies due to the fact
world relied on renewable energy for 14% of its demand, that corn and soybean fuels were considered a proven
while the US produced only 4% of total demand with technology. However, 100% of the corn and soybean
renewables in 2005. Oil is the leading source for energy harvest in the US would only meet 12% of the gasoline
generation in the US (International Energy Agency 2007). and 6% of the diesel demand (Hill et al. 2006).
Biofuels are currently being evaluated to determine if they The biodiesel industry would need to produce 530
are a viable renewable source to replace oil. In 1970, the billion litres annually to satisfy the US demand for
Aquatic Species Program grew out of a national effort to transportation fuel. Comparing different crops used for

ª 2011 The Authors


312 Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology
J.L. Csavina et al. Growth of algae for biodiesel

biodiesel and their respective oil yields, each source takes in a second reactor. The first stage would be a continuous
up large areas of land leading to significant ecological reactor at conditions that optimize the algal culture
impact. The most feasible biodiesel source for the US is growth. The second stage would be multiple batch reactors
microalgae (Chisti 2007; Mata et al. 2010; Scott et al. at conditions that optimize the oil content of the strain of
2010). Algae grow rapidly and can double their biomass algae (Xiong et al. 2010). The batch reactors would harvest
as much as eight times in a day during exponential from the first reactor at a continual rate that maintain the
growth (Chisti 2007). Algae are efficient producers of nat- first stage in exponential growth. By using bioreactors as
ural oils, sequester carbon dioxide thereby reducing opposed to an open system, the environmental conditions
greenhouse gases, and do not compromise a food stock can be controlled. If theoretical yields of algae and oil con-
or deplete soil nutrients. Finding high lipid producing tent are maintained in these reactors, the increased operat-
strains (Griffiths and Harrison 2009; Rodolfi et al. 2009; ing costs of a closed system may be offset.
Mutanda et al. 2011) and selecting the appropriate Temperature is a major factor for growth in algae cul-
culturing and processing conditions (Rodolfi et al. 2009; tures (Andersen 2005). Cho et al. (2007) studied tempera-
Brennan and Owende 2010; Greenwell et al. 2010; Huang tures from 15–30C for optimal growth of the green alga
et al. 2010) are critical to realize the potential and large- Chlorella ellipsoidea and determined 25C would promote
scale adoption of advanced algal biofuels. the highest growth rate. Data from the Aquatic Species
When put into stressful environments (e.g. nutrient Program identified two strains of Amphora sp. that dem-
starvation), algae may switch carbon allocation from onstrated optimal growth at temperatures of 30–35C
reproduction to oil production (Illman et al. 2000; (Sheehan et al. 1998). In addition, temperature stability
Pruvost et al. 2009; Lv et al. 2010). This oil from algae should be maintained at ±2C, particularly for marine
can be extracted and turned into biodiesel through a strains which are less tolerant to temperature variations
chemical process called transesterification (Vasudevan and (Andersen 2005).
Briggs 2008). For example, one strain of algae put into a Illumination can affect growth of algae by both length of
nitrogen deficient environment transitioned from 22 to photoperiod and intensity (Andersen 2005). Unwanted
58% oil content per dry mass (Sheehan et al. 1998). growth effects may occur if the culture is not maintained at
Further, Khozin-Goldberg and Cohen (2006) reported appropriate light : dark cycles, such as cyst formation with
that phosphorous starvation significantly altered the lipid a short photoperiod (Balzer and Hardeland 1991). While
profile of Monodus subterraneus. optimal light : dark cycles have been found to vary from
Some strains of algae can grow both autotrophically 12 : 12 to 16 : 08 for most cultures (Andersen 2005), some
and heterotrophically, if organic carbon is supplied algae may be killed by continuous light (Price et al. 1998).
(Huang et al. 2010). High biomass and high lipid yield Over illumination can cause photo-inhibition by photo-
have been demonstrated when heterotrophic algae were oxidative stress on the algae (Leon and Galvan 1999). Some
placed in low light with an organic carbon (Miao and algae prefer low light intensities (<60 lmol m)2 s)1) while
Wu 2004; Xu et al. 2006). However, autotrophic growth others need higher light intensities (>100 lmol m)2 s)1)
is much faster than heterotrophic in most strains, and the (Sheehan et al. 1998; Andersen 2005).
need for organic carbon may make the cultivation process The current research focused on the manipulation of
more expensive and thus less economically viable on a environmental conditions to optimize the growth of two
commercial scale. algal strains, Oocystis sp. and Amphora sp. The objective
Sheehan et al. (1998) discovered that it was difficult to of these experiments was to determine the optimal light
maintain laboratory algal cultures in outdoor systems due intensity, temperature and light : dark cycle for both algal
to changing temperatures and competition from invasive strains. Temperatures of 15–40C and light : dark cycles
species. Another problem is that algal biomass production of 14 : 10, 16 : 08 and 18 : 06 were evaluated for optimal
may decrease in stressful conditions such as nutrient growth of both strains. Light intensities from 80 to
deficiency (Pruvost et al. 2009). Therefore, the net oil pro- 200 lmol m)2 s)1 and 40–100 lmol m)2 s)1 were selected
ductivity may actually decrease in a stressful environment based on literature recommendations for Oocystis sp. and
even with increased oil content due to reduced growth. Amphora sp., respectively (Andersen 2005).
Sheehan et al. (1998) stated, ‘With a better understanding
of these kinetics, it may be possible to provide a net
Materials and methods
increase in total oil productivity by carefully controlling
the timing of nutrient depletion and cell harvesting’.
Algal cultures
Based on this model, we suggest a two-stage cultivation
system for biofuel production in which growth can be Two algal strains, the chlorophyte Oocystis sp. (OOCYS9)
optimized in one reactor, while oil content is maximized and the diatom Amphora sp. (AMPHO46) were obtained

ª 2011 The Authors


Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology 313
Growth of algae for biodiesel J.L. Csavina et al.

from the SERI ⁄ NREL Culture Collection Catalogue at the mapping the interior of the growth chamber using a
University of Hawaii. These strains were selected based Li-Cor 250A light meter (Li-Cor, Lincoln, NE, USA)
on reported high lipid production with Amphora sp. facing directly towards the light source at the mid-height
yielding 63 mg l)1 day)1 triolein equivalents and Oocystis sp. of the culture.
yielding 46 mg l)1 day)1 triolein equivalents (Sheehan Preliminary experiments for Amphora sp. demonstrated
et al. 1998). photo-inhibition with light intensities above 100 lmol
Artificial Sea Water (ASW) media adjusted to pH = 7Æ2 m)2 s)1, while Oocystis sp. preferred higher light levels.
with 6 N HCl was used to cultivate the two strains of algae Further, a value of 200 lmol m)2 s)1 was the maximum
in unialgal conditions (McLachlan 1964). To have the light intensity possible for this experimental set-up result-
strains in a uniform initial growth stage, inocula from a ing in the difference in light intensity ranges for each
larger stationary phase stock culture was diluted with fresh algal strain. Five replicate tubes were used for each exper-
ASW media (50 ⁄ 50) in a 1 l autoclave bottle and stirred at iment, and the Amphora sp. and Oocystis sp. strains were
300 rev min)1 for 10 days. Temperature and light inten- initially diluted with fresh media to 100 and 150 fsu,
sity for these cultures was maintained at 25 ± 1C and respectively, and a volume of 40 ml. Fluorescence was
10 ± 2 lmol m)2 s)1 with a 16 : 08 light : dark cycle. measured daily at approximately the same time in the
photoperiod throughout the experiment.
During the exponential growth phase, the cell concen-
Growth measurements
tration at a given time was proportional to the initial cell
Growth kinetics were monitored by in vivo fluorescence concentration (Andersen 2005). Therefore, first order
using a TD-700 fluorometer (Turner Designs Sunnyvale, reaction kinetics can be used to describe cell growth by
CA, USA). The optical kit used in the fluorometer was the the following equation:
Turner Designs 10-037-R configuration which included a
daylight white lamp, a wide band-pass excitation filter Nt ¼ N0 ert ð1Þ
(340–500 nm), and a >665 nm long pass emission filter.
where N0 is the number of cells present in the culture at
In vivo fluorescence assumes the emission of light from a
the beginning of a time interval, Nt is the number of cells
culture subjected to illumination is directly proportional
present in the culture at the end of a time interval, r is
to the number of cells for a large range of culture densities
the exponential growth rate and t is the time interval.
(Andersen 2005). Therefore, a linear relationship between
Further, by dividing r by the natural log of two, dou-
fluorescence and dry mass was first established for both
blings per day can be found. The following equation
cultures under several growth conditions while maintain-
expresses the conversion of r to doublings per day (k):
ing an exponential growth rate. Dry mass was determined
by Standard Test Method 2540D for total suspended solids k ¼ r=06931 ð2Þ
in water using an 80 ml sample size (Clesceri et al. 1998).
The fluorometer was initially calibrated with spinach In the analysis, linear regression correlated fluorescence
extracted chlorophyll a (Sigma-Aldrich Chemicals, (fsu) to dry weight (mg l)1). Using this relationship, all
St Louis, MO, USA) and the calibration was checked fluorescence data was converted to dry weight to describe
before each set of experiments with a red solid standard. the biomass present in the culture. Dry weight was then
Measurements were taken directly from cultures grown in plotted vs time, and using the log phase of the growth
40-ml culture tubes and reported in fluorescence units curve, an exponential curve was fit to the average kinetic
(fsu). The algal test tubes were taken from the incubator data to determine the proportional rate of change,
and placed immediately in the sample holder to eliminate r. Finally, r was converted into doublings per day, and all
optical variations. data were compared with determine the conditions which
promoted the highest doubling rate per day. A student’s
t-test was used to prove statistical difference with 95%
Experimental set-up
confidence.
The growth conditions examined in these experiments
were light intensity, light : dark cycle, and temperature. A
Results
Thermo Electron Diurnal Growth Chamber (Thermo
Electron, Marietta, OH, USA) was used to maintain
FSU to Dry weight correlations
temperature ±1C and a consistent light intensity. The
light source consisted of 20 W fluorescent bulbs, and the Linear relationships were established between fluorescence
appropriate light : dark cycle was achieved with a timer. and dry weight for both algal strains (Fig. 1). Twenty data
The light intensity for each experiment was established by points were obtained for both correlations. Three

ª 2011 The Authors


314 Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology
J.L. Csavina et al. Growth of algae for biodiesel

100 exponential stage occurred at day four in all trials, while


90 Amphora sp. indicated a one-day lag phase and an expo-
nential stage that ended at day five. Amphora sp. lag
80
Dry weight (mg l–1)

phase and end of exponential stage varied by temperature,


70 but remained consistent at different light intensities and
60 light : dark cycles at the same temperature.
50
40 Growth condition dependence
30 Doublings per day were used to compare growth condi-
20 tions for Oocystis sp. and Amphora sp. seen in Figs 3 and
0 100 200 300 400 500 600
4, respectively. Conditions tested shown on the x-axis in
Fluorescence (fsu)
Figs 3 and 4 are light intensity in lmol m)2 s)1, light:
Figure 1 Oocystis sp. (n) and Amphora sp. (¤) fluorescence to dry dark cycle in h : h, and temperature in C (from top to
weight correlation. y = 0Æ0841 x + 14Æ4 with R2 = 0Æ965, and bottom). Student’s t-test for unequal sample sizes and
y = 0Æ126 x + 24Æ5 with R2 = 0Æ959, respectively. unequal variance was used to determine statistical differ-
ence between experimental results. Letters shown in Figs 3
and two data points were taken out of the data set for and 4 designate groups that were found to be not statisti-
Oocystis sp. and Amphora sp., respectively due to nonlin- cally different (alpha = 0Æ05). In determining optimal
earity at high cell densities. Nonlinearity in the relation- growth conditions, it was important to consider the indi-
ship between fluorescence and dry weight occurs because vidual growth parameter at various conditions, such as a
of changes in fluorescence associated with self-shading specific light intensity at various temperatures, in case the
(Andersen 2005). Therefore, the linear relationship is parameter combination limited the full scale design.
valid from 180 to 560 fsu for Oocystis sp., and from 95 to From Fig. 3, Oocystis sp. optimal conditions occur at
490 fsu for Amphora sp. Both correlations yielded an R2 25C, 16 : 08 h : h, and 150 lmol m)2 s)1. Though no
value above 0Æ95. These relationships were used to convert statistical difference was seen between light conditions of
fluorescence data obtained during growth experiments to 150 and 200 lmol m)2 s)1, averages at 150 lmol m)2 s)1
dry weight. were consistently higher at the optimal temperature of
25C. The light : dark cycle and temperature were both
statistically different when comparing light intensity
Exponential growth curves
replicates. Experiments at the optimal conditions were
Exponential curves were developed for each growth conducted twice for verification of repeatability. The aver-
condition, and each data point on the curves represents age doublings per day for the duplicate experiments were
the average of five replicates (Fig. 2). Oocystis sp. consis- 0Æ48 ± 0Æ01 and 0Æ47 ± 0Æ02, showing good repeatability
tently demonstrated no lag phase, and the end of the and no statistical difference.
Amphora sp. growth (shown in Fig. 4) resulted in optimal
conditions at 30C, 16 : 08 h : h, and 80 lmol m)2 s)1. No
70
statistical difference was found between these conditions
60 and at 35C, 18 : 06 h : h, and 80 lmol m)2 s)1. However,
replicates of the 35C, 18 : 06 h : h, and 80 lmol m)2 s)1
Dry weight (mg l–1)

50
experiment showed high variability (0Æ224 ± 0Æ02 and
40 0Æ16 ± 0Æ04 doublings per day) indicating that the organism
30 was at the threshold of heat tolerance. At 40C, the culture
died. Repeated experiments were performed at 30C,
20
16 : 08 h : h, and 80 lmol m)2 s)1 and resulted in
10 0Æ18 ± 0Æ01 and 0Æ17 ± 0Æ01 average doublings per day.
0
These experiments showed good repeatability and no statis-
0 1 2 3 4 5 6 tical difference.
Time (day)

Figure 2 Exponential growth curve for Oocystis sp. (n) (y = 22Æ7 Discussion
e0Æ266 x with R2 = 0Æ994; Conditions: 25C, 18 : 06 light : dark,
100 lmol m)2 s)1) and Amphora sp. (¤) (y = 32Æ3 e0Æ124 x with It is important to determine a correlation between fluo-
R2 = 0Æ999; Conditions: 30C, 16 : 08 light : dark, 80 lmol m)2 s)1). rescence and dry mass for each algal strain, because no

ª 2011 The Authors


Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology 315
Growth of algae for biodiesel J.L. Csavina et al.

0·6

k
gh

k
0·5

bg

bh
cde

bd
bd
cd
cfj
Doublings per day

aef
af
0·4

cf

aj

af
a

ai

ai
0·3

i
0·2
Figure 3 Oocystis sp. doublings per day
versus experimental conditions light intensity
0·1
(lmol m)2 s)1), light : dark cycle (h : h) and
temperature (C). Error bars show standard
0·0
deviation of measurement. Letters designate
200
150
100
150
100

200
150
100
200
150
100
200
150
100
150
100

200
150
100
200
150
100
80

80
groups that were found to be not statistically
18 : 06 18 : 06 18 : 06 16 : 08 14 : 10 18 : 06 18 : 06 18 : 06 different (alpha = 0Æ05). A zero doublings per
day indicates culture died in experimental
15 20 25 30 35 40 conditions.

0·25
bkl

0·20
l
k
Doublings per day

k
b

0·15
b

cfgi

bj
b

cfgi
g
cf

cfi
cf
f

c
dhi

0·10
dem
ahmn

d
dn

Figure 4 Amphora sp. doublings per day


ae

eh

0·05 versus experimental conditions light intensity


a
a

(lmol m)2 s)1), light : dark cycle (h : h) and


a

temperature (C). Error bars show standard


0·00 deviation of measurement. Letters designate
100

100

100
80
60
40
80
60
40
80
60
40
80
60
40
80
60
40
80
60
40

80
60

80
60

80
60
80
60
40
40

groups that were found to be not statistically


18 : 06 18 : 06 18 : 06 16 : 08 14 : 10 18 : 06 16 : 08 18 : 06 16 : 08 18 : 06 different (alpha = 0Æ05). A zero doublings per
day indicates culture died in experimental
15 20 25 30 35 40 conditions.

two strains will have the same relationship, and with and temperature were held constant, significant differ-
some strains, a linear relationship may not exist (Andersen ences were observed as light : dark cycle was changed,
2005). However, numerous studies have demonstrated with 16 : 08 h : h being optimal for both.
this in vivo fluorescence growth monitoring method to be Temperature dependence was also observed for Oocystis
applicable for many microalgal groups under a wide sp. Looking at experiments with a light intensity of
range of conditions (Brand 1985; Maldonado and Price 150 lmol m)2 s)1 and a light : dark cycle of 18 : 06 h : h,
2001). Andersen (2005) specifically found a strain of temperatures of 15, 20, 25, 30, 35 and 40C were tested.
diatom, various picoplankton and dinoflagellates were Most of these differed significantly over the range tested
able to be monitored by this method. Figure 1 clearly with growth rates decreasing as expected above and below
supports the need for separate correlation curves for the the optimum. The Amphora sp. culture showed more
strains used in this study. erratic behaviour in response to temperature variations.
Many of the experiment sets that kept light : dark cycle Light intensity over the ranges tested had the least impact
and temperature the same but varied the light intensity on growth rate, with very few examples of significantly
produced growth rates that were statistically indistin- different results when light : dark cycle and temperature
guishable or very close. In every case, when light intensity were held constant, and light intensity was varied.

ª 2011 The Authors


316 Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology
J.L. Csavina et al. Growth of algae for biodiesel

Growth conditions for Oocystis sp. were shown to be extractions of biofuels and co-products. Renew Sustain
optimal at a temperature of 25C, a light intensity of Energy Rev 14, 557–577.
150 lmol m)2 s)1, and a 16 : 08 light : dark cycle. Expo- Chisti, Y. (2007) Biodiesel from microalgae. Biotechnol Adv 25,
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optimized growth was established at a temperature of (2007) Optimum temperature and salinity conditions for
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light : dark cycle. Although higher doubling rates were oris oculata. Fish Sci 73, 1050–1056.
Clesceri, L.S., Greenberg, A.E. and Eaton, A.D. (1998)
observed at 35C, the results were not repeatable, were
Standard Methods for the Examination of Water and
not true for other light intensities and appeared close
Wastewater, 20th edn. Washington, DC: Public Health
to the maximum tolerable temperature for Amphora sp.
Association, American Water Works Association, Water
Therefore, it was concluded that Amphora sp. would
Environment Federation.
be optimally grown at 30C for a consistently high
Greenwell, H.C., Laurens, M.L., Shields, R.J., Lovitt, R.W. and
growth rate. For both cultures, growth rate was more Flynn, K.J. (2010) Placing microalgae on the biofuels pri-
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light intensity. Interface 7, 703–726.
When comparing the doubling rates from these experi- Griffiths, M.J. and Harrison, S.T.L. (2009) Lipid productivity
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1985; Illman et al. 2000; Andersen 2005; Chisti 2007; Lv sel production. J App Phycol 21, 493–507.
et al. 2010). Possible reasons for the slower doubling rates Hill, J., Nelson, E., Tilman, D., Polasky, S. and Tiffany, D.
include a lack of continuous agitation and the absence of (2006) Environmental, economic, and energetic costs and
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temperature, light : dark cycle, and light intensity, neither Biodiesel production by microalgal biotechnology. Appl
agitation nor carbon enhancement through air ⁄ CO2 Energy 87, 38–46.
sparging was used. It is anticipated that growth rates for Illman, A.M., Scragg, A.H. and Shales, S.W. (2000) Increase in
Oocystis sp. and Amphora sp. could be substantially chlorella strains calorific values when grown in low nitro-
increased over the results obtained through continuous gen medium. Enzyme Microb Tech 27, 631–635.
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Acknowledgements phate starvation on the lipid and fatty acid composition of
the fresh water eustigmatophyte Monodus subterraneus.
Funding for this research was provided by an Ohio Uni-
Phytochemistry 67, 696–701.
versity 1804 Grant and the Ohio Coal Research Center.
Leon, R. and Galvan, D. (1999) Interaction between saline
Undergraduate student assistance in maintaining the algal stress and photoinhibition of photosynthesis in the fresh-
cultures and guidance from Coal Center staff is greatly water green algae Chlamydomonas reinhardtii. Implication
appreciated. for glycerol photoproduction. Plant Physiol Biochem 37,
623–628.
Lv, J.M., Cheng, L.H., Xu, X.H., Zhang, L. and Chen, H.L.
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ª 2011 The Authors


318 Journal of Applied Microbiology 111, 312–318 ª 2011 The Society for Applied Microbiology

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