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Waste Reduction Techniques An Overview
Waste Reduction Techniques An Overview
. Reduce raw material. and product loss caused by leaks, spills, drag-
out, and off-spec process solution-
. Schedule production to reduce equipment cleaning: paint
manufacturers can make light paint before dark paint so that the
vats do not have to be cleaned out between batches.
. Inspect component parts before they are processed to reduce
number of rejects.
l Consolidate types of equipment or chemicals to reduce quantity
and variety of waste.
l Improve cleaning procedures to reduce generation of dilute waste:
use dry clean-up techniques, use mechanical wall wipers or
- squeegees, use pigs or compressed gas to clean pipes, increase the
time that parts drain.
l Segregate waste products to increase recoverability.
l Optimize operational parameters such as temperature, pressure,
reaction time, concentration, and chemicals to reduce by-product or
waste generation.
l Develop employee training procedures on waste reduction.
l Evaluate need for each operational step and eliminate those that are
unnecessary.
l Collect spilled or leaded material for reuse.
Concentrating waste
Various techniques are available to reduce the volume of a
waste through physical treatment. Such techniques usually remove a
Unless the material can
component of the waste such as water. Available concentration
be recycled, to
methods include gravity and vacuum filtration, evaporation,
concentrated a waste just
ultrafiltration, reverse osmosis, freeze vaporization, filter press, heat
so that more can be “fit
drying, and compaction. Many of these methods are actually recovery
into a drum” is not
techniques and will be discussed further in the next section.
waste reduction. In
Unless the material can be recycled, to concentrate a waste so
some cases,
that more of it can be “fit into a drum” is not waste reduction. In some
concentration of a
cases, concentration of a waste stream may also increase the likelihood
waste stream may also
that the material can be reused or recycled. For example, filter presses
increase the likelihood
or sludge driers can increase the concentration of metals in
that the material can be
electroplating wastewater treatment sludge to such a level that they
reused or recycled
become valuable raw material for metal smelters. A printer circuit
board manufacturer uses a filter press to dewater its sludge and reduce
it to 60-percent solids. The company receives $7,200 a year through
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the sale of the dewatered sludge for copper reclamation.
Recovering Waste
Recovering waste is a highly cost-effective waste management
alternative. Waste recovery techniques can help eliminate waste
disposal costs, reduce raw material costs, and possibly provide income
from a salable waste. Table 5 gives examples of various waste recovery
techniques being used in industry.
Industry Technique
On-site recovery
In most cases, the best place to recover process wastes is at the
production facility. Waste can most efficiently be recovered at the
point of generation when the possibility of contamination by other waste
material is reduced, as in the risk involved with handling and
Off-site recovery
Wastes may not be recovered at an off-site facility when the
equipment is not available to recover on-site, not enough waste is
generated to make an in-plant system cost effective, or when the
recovered material cannot be reused in the production process. Off-site
recovery usually entails recovering a valuable portion of the waste
through chemical or physical processes. Some materials that are
commonly reprocessed off-site are oils, solvents, electroplating sludges
and process baths, lead-acid batteries, scrap metal, food processing
waste, plastic scrap, and cardboard. The cost of off-site recycling will
depend on the purity of the waste and the market for the waste or
recovered material
In some situations, a waste may be transferred to another
company for use as a raw material in its manufacturing process. This
exchange can be economically advantageous to both firms as it will
reduce the waste disposal costs of the generator and reduce the raw
material costs of the user. ‘For example, an X-ray film manufacturer
found that it could produce a salable product from waste film stock.
The company installed equipment that flakes and bales. waste polyester-
coated film stock, which is then sold as raw material input to another
firm. The more than 9 million kilograms (20 million pounds) of film
stock exchanged each year represent $200,000 annual savings in
collection, transport, and processing costs and an annual profit of
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$150,000 from the sale of the materials.
The upgrade of a waste into a product requires a strong
commitment from the generator to find markets, both inside and outside
the company, for the waste material. In some cases, the production
process or the waste may have to undergo some modification to make a
more salable product. Regional waste exchanges have been set up by a
Specific information on
number of states to help companies find markets; these exchanges act
waste reduction
as information clearinghouses of wastes available and wanted. The
techniques is available
service usually offered is a listing of wastes available from generators
from a number of sources.
and wanted by users in a catalog or computer database form.
The best source, though,
is the employees who are
actually doing the job.
Getting Help
A wide range of waste reduction techniques currently exist and
are available for most manufacturing processes. However, technology
alone will not reduce waste generation. Only a comprehensive waste
reduction program will be successful. Such a program should include
management commitment, data collection, selection and implementation
of cost-effective technologies, employee training and involvement, and
program monitoring. The foundation of any successful program is
determining what wastes are generated and why they are produced.
With this information, a company can identify a range of reduction
techniques, evaluate them, and implement the most cost-effective
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options.
Specific information on waste reduction techniques is available
from a number of sources. The best source, however, is the employees
who are actually doing the job. In most cases, they can identify
operations and equipment problems that generate waste. Additional
information may be obtained from trade associations, trade journals,
government research reports, regulatory agencies, and technical
assistance groups.
Industrial trade associations can provide the most detailed and
current technical information. Many associations have staff experts with
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extensive knowledge and experience in waste management. Trade
publications are another excellent source of information. Many journals
The Office of Waste Reduction is the lead agency for the state of North Carolina’s
pollution prevention efforts. This effort addresses air and water quality, solid and
hazardous wastes. and toxic chemicals. The goals are accomplished by providing a wide
range of non-regulatory technical assistance, training, policy support, and fiscal support
to industries, local governments, and state agencies,
Information Clearinghouse
Technical Assistance and On-site Waste Reduction Assistance
Outreach, Education, and Training
State Agency Support
Grants
Contact Information:
Phone: 919-715-6500
800-763-0136
Fax 919-715-6794