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J. Mater. Sci. Technol., 2013, 29(4), 330e338

Fabrication and Characterization of Porous Sintered TieAg Compacts


for Biomedical Application Purpose
Legan Hou1), Li Li1), Yufeng Zheng1,2)*
1) Center for Biomedical Materials and Engineering, Harbin Engineering University, Harbin 150001, China
2) Department of Materials Science and Engineering, College of Engineering, Peking University, Beijing 100871, China
[Manuscript received September 20, 2012, in revised form January 15, 2013, Available online 15 February 2013]

Porous sintered TieAg compacts with different Ag content were fabricated by powder metallurgy. The associated
hydrothermal treatment and the effect on the apatite formation were studied. The results suggested that TiO was
generated under the condition of low vacuum (1 102 Pa) during the process of burning out the spacer-holding
particles. After hydrothermal treatment, a sub-microscale porous layer was formed at the pore wall surface of the
samples. The apatite-inducing ability of hydrothermal treated porous sintered TieAg compacts with different Ag
content was evaluated in modified simulated body fluid (SBF). And the results proved that there is a clear
correlation between the apatite-inducing ability and Ag content. The higher Ag content in porous leads to the
decrease of Naþ ions and basic hydroxyl (OH)b amount, resulting in the decline of apatite-inducing ability in
the first stage. However, their apatite-inducing ability was not significantly different from that of Ti after two
weeks SBF immersing. Hence, the ionic activity should restore with the processing of SBF soaking, as the
saturation of Ag effect.

KEY WORDS: Porous sintered TieAg compacts; Ag content; Hydrothermal treatment; Apatite-inducing ability

1. Introduction In recent years, the titanium alloys with introduction of Ag


have been extensively investigated[28]. However, the report about
Titanium and some of its alloys have been extensively used as the formation and characterization of porous sintered TieAg
orthopedic implant materials because of their excellent me- compacts is still very little. In order to provide a better retrieval
chanical properties and biocompatibility[1e3]. Hence, stable condition for coordination between implant materials and bony
osteointegration and the mismatch of Young’s modulus between site, porous sintered TieAg compacts with a low Young’s
Ti (90e105 GPa) and bones (0.3e30 GPa) are still two impor- modulus were fabricated, by using a special powder metallurgy
tant factors limiting their application[4e7]. To meet the demand of method[2931]. In this work, our aim is to understand the role of
stable osteointegration, TieAg alloys have been widely stud- Ag content in formation of porous sintered TieAg compacts and
ied[8e18]. Meanwhile, a number of approaches have been their hydrothermal treatment, as well as its impact on the apatite-
investigated to solve mismatch problem, such as alloying with inducing ability in a modified simulated body fluid (SBF)[32e34].
low modulus[19,20], composite materials[21,22], porous mate-
rials[23,24] and so on. Among them, porous titanium by intro- 2. Materials and Methods
ducing a porous structure to reduce the Young’s modulus of Ti-
based biomaterials has been considered as the best way. This 2.1. Materials preparation
method can help to minimize the stress-shielding of the tissues
around implant materials and even to prolong the implant life-
Four kinds of porous sintered TieAg compacts with Ag
time[25e27]. Thus, porous alloys may offer a very good combi-
content of 0%, 1%, 3% and 5% were fabricated by metallurgy
nation of stable osteointergration and matching with bone.
process. Ti powder (purity, 99.4%) and Ag powder (purity,
99.9%) were the raw materials for preparing TieAg compacts.
First, raw powders and stainless steel balls (6 mm in diameter) in
* Corresponding author. Prof., Ph.D.; Tel./Fax: þ86 10 62767411;
E-mail address: yfzheng@pku.edu.cn (Y. Zheng).
a weight ratio of 1:10 were put into stainless steel containers with
1005-0302/$ e see front matter Copyright Ó 2013, The editorial office of the protection of Ar atmosphere. And then the containers were
Journal of Materials Science & Technology. Published by Elsevier milled in a planetary mill (QM-1SP04, China) with a rotation
Limited. All rights reserved. rate of 600 r/min at room temperature. Urea particles sieved to
http://dx.doi.org/10.1016/j.jmst.2013.02.013 300e600 mm were used as space-holding material. After
L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338 331

Table 1 Concentrations of reagent-grade chemicals for preparing SBF

Chemicals Concentration (g/L) Purity

NaCl 8.036 >99.5%


NaHCO3 0.352 >99.5%
KCl 0.225 >99.5%
K2HPO4$3H2O 0.230 >99.0%
MgCl2$6H2O 0.311 >98.0%
CaCl2 0.293 >96.0%
Na2SO4 0.072 >99.0%

metallurgy process, they were mixed with ball-milled powders in


a weight ratio of 1:1. The mixture was then cold compressed in a
stainless steel mold at 100 MPa for 5 min into green compact Fig. 2 Particle size distribution graph of the powders with different Ag
with a diameter of 20 mm. The resultant green compacts were contents after 5 h ball milling.
heated to 250  C for 1 h to burn out the spacer-holding particles
with a vacuum furnace (1  102 Pa). Then, the porous green
14 days, respectively. And the SBF was refreshed every other
compacts were directly sintered at 1350  C for 2 h in Ar
day. For preparation of SBF, chemicals NaCl, NaHCO3, KCl,
atmosphere.
K2HPO4$3H2O, MgCl2$6H2O, CaCl2, and Na2SO4 were added
into distilled water and buffered with Tris and 1.0 mol/L HCl at
2.2. Hydrothermal treatment
pH 7.40.

For the hydrothermal treatment, the sintered TieAg compacts


2.4. Structure characterization
samples (10 mm  10 mm  1 mm) were soaked in aqueous
5.0 mol/L NaOH solution at 60  C for 24 h. After the treatment,
For structure characterization, X-ray diffraction (XRD),
the samples were cleaned with fresh distilled water and dried at
scanning electron microscopy (SEM), energy dispersive X-ray
40  C. In the following, HT-TieAg compact represents the hy-
spectrometer (EDS), X-ray photoelectron spectroscopy (XPS)
drothermally treated TieAg compact.
and Fourier transform infrared absorption (FT-IR) spectroscopy
were used to investigate the characteristics of the samples.
2.3. Simulated body fluid immersion
2.4.1. XRD. The surface phases of the porous sintered TieAg
The apatite-inducing ability was evaluated by immersing the compacts before and after hydrothermal treatment and after be-
porous HT-TieAg samples in SBF (Table 1) at 37  C for 7 and ing incubated in SBF were analyzed by X-ray diffraction (XRD,

Fig. 1 SEM morphology of the powders with different Ag contents after 5 h ball milling: (a) 0%, (b) 1%, (c) 3%, (d) 5%.
332 L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338

D/max-gB, Japan) using CuKa radiation with continuous scan-


ning mode at a rate of 4  /min under a current of 50 mA and
accelerating voltage of 40 kV.
2.4.2. SEM and EDS. To observe the morphologies and detect
elemental concentrations of the sample surfaces, a scanning
electron microscope (Quanta 200, FEICo., American) equipped
with an energy dispersive X-ray spectrometer (EDS, EDAX,
American) was used.

2.4.3. XPS. An X-ray photoelectron spectroscopy (XPS, K-


Alpha, Thermofisher Scienticfic Co., American) with AlK
(1486.6 eV) X-ray source was used to detect the chemical
compositions of the sample surfaces under vacuum of
Fig. 3 XRD patterns of the powders with different Ag contents after 5 h 1.0  106 Pa (1.0  108 mbar) and beam current of 6 mA.
ball milling: (a) 0%, (b) 1%, (c) 3%, (d) 5%. And the resolution for energy was 0.5 eV with a scanning step of
0.1 eV.
2.4.4. FT-IR. Fourier transform infrared absorption spectroscopy
(FT-IR, a Bruker the Vector 22, German) with a scanning area
from 4000 to 400 cm1 and resolution of 4 cm1 was used to
analysis the structure of the functional groups on the HT-TieAg
compacts surface before and after SBF immersion. The surface
coatings were scraped off from the sample, then mixed with KBr
powder and pressed into transparent disks with a diameter of
13 mm for FT-IR works.
2.4.5. Degree of porosity. The porosity of each porous sample
was calculated by measuring their weight and dimensions.
Accordingly, six samples from each group were weighed by a
precision digital balance. Meanwhile, their dimensions were
Fig. 4 XRD patterns of the porous sintered TieAg compacts with measured using a digital caliper. The height and diameter of
different Ag contents: (a) 0%, (b) 1%, (c) 3%, (d) 5%. cylindrical samples were measured at three different positions in
order to minimize the measurement error.

Fig. 5 SEM morphology of the porous sintered TieAg compacts with different Ag contents: (a) 0%, (b) 1%, (c) 3%, (d) 5%.
L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338 333

Table 2 Degree of porosity for the porous sintered TieAg compacts

Samples Degree of porous (%)

Ti 65.7  1.1
Tie1% Ag 63.9  1.3
Tie3% Ag 62.6  1.6
Tie5% Ag 59.1  2.3

3. Results

3.1. Characterization of porous sintered TieAg compacts

The morphologies of milled powders with different Ag con- Fig. 7 XRD patterns of hydrothermally treated porous TieAg compacts
tents are shown in Fig. 1. It was noticeable that no significant with different Ag contents: (a) 0%, (b) 1%, (c) 3%, (d) 5%.
difference was found among the samples under the same process.
Particle size distribution graphs of those powders are presented
in Fig. 2. The particle size mainly gathered at 30 and 2 mm. amount of space-holding material was 1:1, which means the
Figs. 3 and 4 show the XRD patterns of the milled powders porosity would be around 70%. However, as the introduction of
and porous sintered TieAg compacts, respectively. No reaction Ag, the real degree of porosity showed a decline trend with
happens during the 5-h ball milling (Fig. 3). But after sintering, increasing Ag content, varying from 65.7% to 59.1% (lower than
instead of Ag, the peaks corresponding to TiO are shown in the calculated value). This suggests that Ag may play a pro-
Fig. 4. This was caused by the low vacuum condition moting role in densification of the porous sintered TieAg
(1  102 Pa) during the process of burning out the spacer- compacts, which corresponds to the results in Fig. 5.
holding particles. The small amount of oxygen has plenty time As shown in Fig. 6, through EDS surface scanning analysis, it is
to react with sufficient Ti at certain temperature. Thus, TiO was confirmed that Ti, O and Ag exist in the porous sintered TieAg
generated during that process. compacts and distribute evenly.
SEM micrographs of the porous sintered TieAg compacts
with different Ag content are shown in Fig. 5. The pores with 3.2. Characterization of hydrothermally treated porous sintered
size in the range of 200e500 mm were open and interconnected TieAg compacts
throughout all the samples. The degree of porosity in the porous
sintered TieAg compact samples with different Ag contents is Fig. 7 shows the XRD patterns of the porous HT-TieAg
shown in Table 2. The weight ratio of the metal powders to the compacts. No changes can be observed between the XRD results

Fig. 6 Elemental distribution of the surface for porous sintered TieAg compacts with 3% Ag content: (a) as-sintered porous TieAg compacts, (b) Ti,
(c) O, (d) Ag.
334 L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338

Fig. 8 SEM morphology of hydrothermally treated porous TieAg compacts with different Ag contents: (a) 0%, (b) 1%, (c) 3%, (d) 5%.

before and after hydrothermal treatment, because only a sub- was found that the sample without Ag has more TiO3  and basic
microscale porous layer was formed at the pore wall surface of hydroxyl (OH)b (Fig. 13).
the samples, as shown in Fig. 8. By comparing the element
concentrations of the samples surface before and after hydro- 3.3. Apatite-inducing ability of the porous HT-TieAg compacts
thermal treatment (Table 3), it was found that the concentration
of O element increased dramatically after hydrothermal treat- Figs. 14 and 15 show the XRD patterns of the porous HT-Tie
ment. Meanwhile, Na was introduced into the sample surfaces, Ag compact with different Ag contents after soaking in the SBF
and its concentration decreased with increasing Ag content. for 7 and 14 days, respectively. After 7-day immersion, no sig-
XPS spectra indicated the chemical difference between the nificant difference can be observed from the diffraction peaks.
surface and the hydrothermally treated sample. Similar to the Namely, just Ti and TiO but nothing else can be observed in
EDS results in Table 3, the elements Ag, Ti, O, Na can be Fig. 14. Hence, changes happened after another week. Compared
detected from the surface (Fig. 9). Devolution of the Ti2p peak to the patterns of the porous HT-TieAg compacts in Fig. 14,
reveals that the titanium existed as TiO2 in the surface, but those of samples in Fig. 15 displayed a number of relatively
another peak corresponding to TiO3  appeared after etching weak and broad peaks, which can be marked as HA (hydroxy-
(Fig. 10). Meanwhile, the devolution of the O1s shows that the apatite). The broad peak at 32.6 corresponded to the over-
oxygen existed as TiO2 and basic hydroxyl (OH)b in the surface, lapping of (211), (112), (300) and (202) diffraction peaks, and
and after etching the amount of basic hydroxyl (OH)b decreased the peak at 25.9 points to the (002) plane of HA. The diffraction
(Fig. 11). Furthermore, the devolution of Ag3d indicates that the peaks of apatite indicate that the porous HT-TieAg compacts
silver existed as AgO and Ag2O in the surface and samples possess apatite-inducing ability. It was clear from the intensity of
(Fig. 12). apatite diffraction peaks that porous HT-TieAg compact with
Comparing the FT-IR spectra of the sub-microscale porous different Ag contents have distinct apatite-inducing abilities
layer on the porous HT-TieAg compacts with 0% and 3% Ag, it during the same time. The amount of deposited apatite on the

Table 3 Element concentrations of the surface of porous sintered TieAg compacts before and after hydrothermal treatment

Element Before hydrothermal treatment (wt%) After hydrothermal treatment (wt%)

0% Ag 1% Ag 3% Ag 5% Ag 0% Ag 1% Ag 3% Ag 5% Ag

Ti 73.5 70.82 67.92 65.58 58.9 55.7 54.2 55.85


O 26.5 28.32 30.13 31.58 38.46 41.16 42.45 40.21
Ag e 0.86 1.95 2.84 e 0.83 1.71 2.66
Na e e e e 2.64 2.31 1.64 1.28
L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338 335

Fig. 11 XPS high-resolution spectra of O1s of the hydrothermally


Fig. 9 XPS survey of the hydrothermally treated porous TieAg com- treated porous TieAg compacts with different Ag contents
pacts with different Ag contents before and after etching: (a) before and after etching: (a) before etching and (b) after
before etching and (b) after etching. etching.

Fig. 10 XPS high-resolution spectra of Ti2p of the hydrothermally Fig. 12 XPS high-resolution spectra of Ag3d of the hydrothermally
treated porous TieAg compacts with different Ag contents treated porous TieAg compacts with different Ag contents
before and after etching: (a) before etching and (b) after before and after etching: (a) before etching and (b) after
etching. etching.
336 L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338

Fig. 13 FT-IR spectra of the hydrothermally treated porous TieAg Fig. 15 XRD patterns of hydrothermally treated porous TieAg com-
compacts with different Ag contents. pacts with different Ag contents after SBF immersion for 14
days: (a) 0%, (b) 1%, (c) 3%, (d) 5%.
porous HT-TieAg compact with 3% Ag is more than the other
three samples. have been investigated. According to current results, it can be
Figs. 16 and 17 show the SEM pictures of the porous HT-Tie found that the effect of Ag element on the phase composition,
Ag compacts after soaking in SBF for 7 and 14 days, respec- element concentrations and apatite-inducing ability of porous
tively. The SEM results indicate that the Ag content has a sig- HT-TieAg compact is significant.
nificant impact on the apatite-inducing ability. Apatite nucleation
first appears in the porous HT-TieAg compact with low Ag 4.1. Effect of Ag on surface phase composition after
content (Fig. 16 (a) and (b)), but there is no apatite formation on hydrothermal treatment
the porous compact with higher Ag content during the same
time. Proceeding with the SBF soaking, apatite formed on every In the present study, it is assumed that hydrothermal treatment
sample. And no clear difference can be observed in the quantities offers plenty of OH and energy, leading to reaction between
of apatite formed among the Fig. 17 (a)e(d) after 14-day SBF OH and surface alloy elements and their oxide, as listed in Eqs.
immersing. (1)e(5)[35].
The FT-IR spectra of apatite coating formed on porous HT-
TieAg compacts after SBF incubation for 14 days are shown in TiO2 þ OH /HTiO3  (1)
Fig. 18. Absorption peaks of PO4 bands were observed including
the triply degenerated asymmetric stretching mode of n3PO4
band at 1033 cm1, triply degenerated bending mode of n3PO4 Ti þ 3OH /TiðOHÞ3 þ þ 4e (2)
band at 602 and 566 cm1 and double degenerated bending
mode of n2PO4 band at 471 cm1[32]. Meanwhile, the broad
absorption band at 3441 cm1 indicates the presence of (OH)b in TiðOHÞ3 þ þ e /TiO2 ,H2 O þ 0:5H2 [ (3)
the apatite coating. The FT-IR result confirms that the apatite
formed on the porous HT-TieAg compacts is HA.
TiðOHÞ3 þ þ OH 4TiðOHÞ4 (4)
4. Discussion

In this paper, porous sintered TieAg compacts with different TiO2 ,nH2 O þ OH 4HTiO3  ,nH2 O (5)
Ag contents were prepared by sintering milled powders in Ar
atmosphere. Hydrothermal treatment was conducted on them.
The structure and properties of the porous HT-TieAg compacts Besides the reactions between Ti and OH, it can also react
with Ag, as listed below

Ag þ OH /AgOH þ e (6)

2AgOH 4Ag2 O þ H2 O (7)

The XPS results of Ag provide strong evidence to support this


view. Devolution of the Ag3d peak reveals that the Ag existed as
AgO and Ag2O in the surfaces (Fig. 12). Due to the reactions with
silver, a lot of e is generated, but the OH is consumed. This
greatly limits the reaction listed in Eq. (4), but plays a promoting
role in the formation of TiO2 and TiO3  (Eq. (3)). This assumption
Fig. 14 XRD patterns of hydrothermally treated porous TieAg com- is consistent with the XPS results of Ti2p as shown in Fig. 10.
pacts with different Ag contents after SBF immersion for Namely, the devolution of the Ti2p peak shows that besides TiO2,
7 days: (a) 0%, (b) 1%, (c) 3%, (d) 5%. Ti existed as TiO3  in the porous HT-TieAg samples after
L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338 337

Fig. 16 SEM morphology of hydrothermally treated porous TieAg compacts with different Ag contents after SBF immersion for 7 days: (a) 0%,
(b) 1%, (c) 3%, (d) 5%.

etching. And its amount increases with the higher Ag content in the attracted by the Ca2þ ions around the surface. As the enrichment
porous HT-TieAg compact. Meanwhile, Agþ ions also limits the of Ca2þ, HPO4 2 and OH ions, HA (Ca10(PO4)6(OH)2) can be
number of Naþ ions as their competition to catch negative func- produced according to the following equilibrium in SBF[35]:
tional groups, correlating with the data in Table 3.
10Ca þ 6HPO4 2 þ 8OH /Ca10 ðPO4 Þ6 ðOHÞ2 þ 6H2 O (8)
4.2. Effect of Ag on apatite-inducing ability
Thus, the decrease of Naþ ions amount caused by increasing Ag
Considering the nucleation of HA, the process can be content leads to the decline of apatite nucleation ability. Further-
described as below. On the soaked sample surface, the TiO3  more, basic hydroxyl (OH)b plays an important role in apatite-
negative functional group is formed by releasing Naþ ions. The inducing ability[35]. Hence, the Agþ ions have a strong oxidizing
negative charges caused by TiO3  on the porous HT-TieAg ability, as their high reduction potential. Thus, the Agþ ions
compact sample surface might catch Ca2þ ions by Coulomb’s consume and control a large quantity of (OH)b, limiting the apatite-
force. Meanwhile, HPO4 2 group and OH ions may also be inducing ability.

Fig. 17 SEM morphology of hydrothermally treated porous TieAg compacts with different Ag contents after SBF immersion for 14 days: (a) 0%,
(b) 1%, (c) 3%, (d) 5%.
338 L. Hou et al.: J. Mater. Sci. Technol., 2013, 29(4), 330e338

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