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PARTS MANUAL

GDP170-280DB
(B876)

Yale Materials Handling Corporation


1400 Sullivan Drive P/N 524149352
Caller No. 12011 © Yale Corp.
Greenville, NC 27834-2011 04/2004
MODEL NOMENCLATURE

NOTE:
This parts manual contains alternate pages for certain assemblies. The truck model code can be used to determine
many of the assemblies on your lift truck (power, tire type, mast type). The complete truck model and serial number
are stamped into the nameplate. See Identification of Truck Serial Number on Page xiv for further information.
SECTIONS

1 GENERAL TRUCK

2 ENGINE ASSEMBLY

3 EXHAUST SYSTEM

4 COOLING SYSTEM

5 FUEL SYSTEM

6 ELECTRICAL SYSTEM

7 TRANSMISSION

8 DRIVE AXLE

9 STEERING SYSTEM

10 BRAKE SYSTEM

11 HYDRAULIC SYSTEM

12 LIFTING MECHANISM

13 ATTACHMENTS AND HEADER HOSE GROUP

14 OPTIONS

15 FIELD CONVERSION KITS

16 NUMERICAL INDEX

17 USER SUPPORT INFORMATION

This Parts Manual is divided into 17 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the
pages to the corresponding tab.
GENERAL INFORMATION

ALPHABETICAL INDEX

DESCRIPTION PAGE NO.

A
ABBREVIATIONS QUICK REFERENCE SHEET ................................................................................................... xi
ACCUMULATOR .............................................................................................................................................. 10-10
PISTON TYPE ................................................................................................................................................ 11-8
AIR COMPRESSOR
PERKINS
SHEET 1 OF 2 ............................................................................................................................................ 2-50
SHEET 2 OF 2 ............................................................................................................................................ 2-52
AIR COMPRESSOR AND ATTACHING PARTS
PERKINS ........................................................................................................................................................ 2-48
AIR CONDITIONING
CUMMINS....................................................................................................................................................... 1-42
PERKINS ........................................................................................................................................................ 1-40
AIR DRYER
⇒S/N PENDING PER ECN 68250 ................................................................................................................. 2-14
AIR DRYER AND ATTACHING PARTS
S/N PENDING PER ECN 68250⇒ ................................................................................................................. 2-16
AIR DRYER ASSEMBLY
⇒S/N PENDING PER ECN 68250 ................................................................................................................. 2-18
AIR DUCT
CAB................................................................................................................................................................. 1-62
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-44
AIR FILTER
WITH ASPIRATED PRE-CLEANER
TIER I ENGINE ........................................................................................................................................... 5-20
TIER II ENGINE .......................................................................................................................................... 5-46
WITHOUT ASPIRATED PRE-CLEANER
TIER I ENGINE ........................................................................................................................................... 5-18
TIER II ENGINE .......................................................................................................................................... 5-48
ALPHABETICAL INDEX............................................................................................................................................ i
ALTERNATOR .................................................................................................................................................... 6-16
ALTERNATOR AND PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 6-20
ALTERNATOR BRACKET AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 6-22
ARMREST
PIVOT-UP ....................................................................................................................................................... 1-70
AUXILIARY DRIVE GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-82
AUXILIARY DRIVE GEAR AND AIR COMPRESSOR
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-30
AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 8-18

i
GENERAL INFORMATION

DESCRIPTION PAGE NO.

B
BLANKING PLATE AND PLUGS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-86
BLANKING PLUG, OIL FEED AND HOSES
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-84
BRAKE ASSEMBLY
DRY .............................................................................................................................................................. 10-14
WET ............................................................................................................................................................. 10-12
BRAKE CHAMBER .......................................................................................................................................... 10-16
BRAKE SYSTEM
DRY ................................................................................................................................................................ 10-6
WET ................................................................................................................................................................ 10-2
BRAKE VALVE
DRY BRAKE ................................................................................................................................................. 10-20
WET BRAKE................................................................................................................................................. 10-18

C
CAB AND ATTACHING PARTS .......................................................................................................................... 1-14
CAB AND TILT CYLINDER MOUNTING............................................................................................................ 1-26
CAB HARDWARE AND CONTROL COVER...................................................................................................... 1-56
CAB HARNESS
UNDERFLOOR............................................................................................................................................... 6-38
CAB MOUNTED DRIVE LIGHTS ..................................................................................................................... 14-12
CAMSHAFT AND ROCKER ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-64
CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-44
INDIVIDUAL FORK POSITIONER
THREE STAGE FULL FREE-LIFT (FOUR FUNCTION) ........................................................................... 12-46
TWO STAGE LIMITED FREE-LIFT
⇒S/N PENDING PER ECN 68183........................................................................................................ 12-30
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)
TWO STAGE LIMITED FREE-LIFT
S/N PENDING PER ECN 68183⇒........................................................................................................ 12-34
SIMULTANEOUS FORK POSITIONER
THREE STAGE FULL FREE-LIFT (THREE FUNCTION) ......................................................................... 12-48
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-38
STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT
THREE FUNCTION, (WITHOUT HOSE GROUP) .................................................................................... 12-24
WITH HOSE GROUP
S/N PENDING PER ECN 68183⇒........................................................................................................ 12-26
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-42
CHARGE PUMP................................................................................................................................................. 7-24
CLUTCH
FORWARD AND LOW .................................................................................................................................... 7-16

ii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

C (continued)

REVERSE AND SECOND.............................................................................................................................. 7-18


THIRD ............................................................................................................................................................. 7-20
CONDENSER..................................................................................................................................................... 1-46
CONTROL LEVER
⇒S/N B876E-01587A ................................................................................................................................... 11-32
S/N B876E-01588A⇒ ................................................................................................................................... 11-34
CONTROL VALVE
S/N B876E-01535Z⇒ ................................................................................................................................... 11-22
⇒S/N B876E-016534Z ................................................................................................................................. 11-20
TRANSMISSION............................................................................................................................................. 7-28
COOLING
CUMMINS
TIER I ENGINE
S/N PENDING PER ECN 68046⇒.......................................................................................................... 4-14
⇒S/N PENDING PER ECN 68046.......................................................................................................... 4-10
PERKINS
TIER I ENGINE ............................................................................................................................................. 4-2
TIER II ENGINE ............................................................................................................................................ 4-6
COUNTERWEIGHT ............................................................................................................................................. 1-8
CRANKSHAFT AND MAIN BEARINGS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-60
CRANKSHAFT AND PISTON
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-24
CYLINDER BLOCK
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-22
TIER II ENGINE .......................................................................................................................................... 2-54
CYLINDER HEAD
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-26
TIER II ENGINE .......................................................................................................................................... 2-56
CYLINDER HEAD COVER
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-58

D
DASH DISPLAY
CAB................................................................................................................................................................. 1-64
DIFFERENTIAL AND CARRIER
DRY BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................. 8-14
⇒S/N PENDING PER ECN 68193 ............................................................................................................. 8-10
WET BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................... 8-6
⇒S/N PENDING PER ECN 68193 ............................................................................................................... 8-2
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 5-30

iii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

D (continued)

DIRECTIONAL CONTROL VALVE


S/N B876E-01589A⇒ ................................................................................................................................... 13-66
DOOR
GLASS ............................................................................................................................................................ 1-18
STEEL............................................................................................................................................................. 1-22

E
ELECTRICAL PUMP
CAB TILT......................................................................................................................................................... 1-34
ELECTRICAL SYSTEM
CUMMINS....................................................................................................................................................... 6-10
PERKINS
TIER I ENGINE ............................................................................................................................................. 6-2
TIER II ENGINE ............................................................................................................................................ 6-6
ELECTRONIC CONTROL MODULE AND MOUNTING
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-104
ENGINE ASSEMBLY............................................................................................................................................ 2-4
ENGINE BLOCK HEATER
S/N PENDING PER ECN 68165-02⇒............................................................................................................ 2-12
⇒S/N PENDING PER ECN 68165-02............................................................................................................ 2-10
ENGINE LIFTING EYES
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-102
ENGINE MOUNT
CUMMINS......................................................................................................................................................... 2-8
PERKINS .......................................................................................................................................................... 2-6
EXHAUST
CUMMINGS
TIER I ENGINE
S/N PENDING PER ECN 68046⇒............................................................................................................ 3-8
CUMMINS
TIER 1 ENGINE
⇒S/N PENDING PER ECN 68046............................................................................................................ 3-6
PERKINS
TIER I ENGINE ............................................................................................................................................. 3-2
TIER II ENGINE ............................................................................................................................................ 3-4

F
FAN DRIVE AND PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-80
FLOOR PLATES AND COVERS
S/N PENDING PER ECN 68165⇒ ................................................................................................................. 1-12
⇒S/N PENDING PER ECN 68165-................................................................................................................ 1-10
FLYWHEEL
PERKINS ........................................................................................................................................................ 2-20
FOOT DIRECTIONAL CONTROL KIT TO FORWARD/REVERSE LEVER ....................................................... 15-2

iv
GENERAL INFORMATION

DESCRIPTION PAGE NO.

F (continued)

FORK POSITIONING CYLINDER.................................................................................................................... 12-50


FORKS
IDENTIFY BY PART NUMBER ..................................................................................................................... 13-68
FORWARD/REVERSE LEVER KIT TO FOOT DIRECTIONAL CONTROL ....................................................... 15-2
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
FRONT DRIVE PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-78
FRONT, BACK-UP, TAIL, AND SIDE LIGHTS .................................................................................................... 14-8
FUEL FILTER
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-14
FUEL FILTER ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-44
FUEL INJECTION
PERKINS
TIER I ENGINE ............................................................................................................................................. 5-8
FUEL INJECTION PUMP AND GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-34
FUEL INJECTION SUPPLY AND RETURN LINES
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-38
FUEL SYSTEM
CUMMINS......................................................................................................................................................... 5-6
PERKINS
TIER I ENGINE ............................................................................................................................................. 5-4
TIER II ENGINE .......................................................................................................................................... 5-32

G
GENERAL TRUCK ............................................................................................................................................... 1-2

H
HAND PUMP
CAB TILT......................................................................................................................................................... 1-32
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT
⇒S/N B876E-01517Z.................................................................................................................................. 13-2
S/N B876E-01518Z⇔S/N B876E-01589A .................................................................................................. 13-6
S/N B876E-01589A⇒ ............................................................................................................................... 13-10
HEATER AND AIR CONDITIONER.................................................................................................................... 1-44
HEATER ATTACHING PARTS
CUMMINS....................................................................................................................................................... 1-38
PERKINS ........................................................................................................................................................ 1-36
HIGH PRESSURE FUEL PIPES

v
GENERAL INFORMATION

DESCRIPTION PAGE NO.

H (continued)

PERKINS
TIER II ENGINE .......................................................................................................................................... 5-36
HOOD................................................................................................................................................................... 1-4
HOW TO FIND THE DESIRED PART NUMBER................................................................................................... xiii
HOW TO USE THE ILLUSTRATED PARTS MANUAL .......................................................................................... xiii
HUB AND SHAFT ASSEMBLY
DRY BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................. 8-24
⇒S/N PENDING PER ECN 68193 ............................................................................................................. 8-22
WET BRAKE................................................................................................................................................... 8-20
HYDRAULIC PUMP
TURBO ......................................................................................................................................................... 11-14
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-2
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N B876E-01595A ................................................................................................................................... 11-10
S/N B876E-01596A⇒ ................................................................................................................................... 11-12
HYDRAULIC VALVE AND ATTACHING PARTS ............................................................................................... 11-16

I
IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS.................................. xvi
IDENTIFICATION OF MAST SERIAL NUMBER .................................................................................................... xv
IDENTIFICATION OF TRUCK SERIAL NUMBER................................................................................................. xiv
IDLER GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-76
IDLER SHAFT .................................................................................................................................................... 7-22
INCHING PEDAL AND ACCESSORIES
CAB................................................................................................................................................................. 1-58
INCHING PEDAL LINKAGE ................................................................................................................................. 7-8
INDICATOR DISPLAY ASSEMBLY..................................................................................................................... 1-66
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4

J
JOYSTICK CONTROL...................................................................................................................................... 11-30

L
LABELS .............................................................................................................................................................. 1-54
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
LIFT ACCUMULATOR AND ATTACHING PARTS .............................................................................................. 11-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
LIFT PUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-12
LIFT PUMP AND FUEL FILTER LINES
PERKINS
vi
GENERAL INFORMATION

DESCRIPTION PAGE NO.

L (continued)

TIER II ENGINE .......................................................................................................................................... 5-40


LIFT PUMP ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-42
LIFTING EYES ................................................................................................................................................. 14-16
LOW PRESSURE SYSTEM
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-10
LUBRICANT SYSTEM
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-46

M
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-21
MANIFOLDS
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-38
TIER II ENGINE .......................................................................................................................................... 2-74
MAST AND REAR WORK LIGHTS.................................................................................................................... 14-4
MAST ASSEMBLY
THREE STAGE FULL FREE-LIFT
SHEET 1 OF 3 .......................................................................................................................................... 12-14
SHEET 2 OF 3 .......................................................................................................................................... 12-16
SHEET 3 OF 3 .......................................................................................................................................... 12-18
MAST INSTALLATION...................................................................................................................................... 11-38
MASTER PART SHEET CROSS-REFERENCE ................................................................................................. xviii
MODULATOR VALVE ......................................................................................................................................... 7-26

O
OIL COOLER
WET BRAKE................................................................................................................................................... 10-9
OIL COOLER AND CONNECTIONS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-92
OIL FILTER AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-90
OIL FILTER AND COOLER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-36
OIL PUMP AND DELIVERY HOUSING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-88
OIL SUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-32
TIER II ENGINES ........................................................................................................................................ 2-72

vii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

O (continued)

OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2
OUTPUT GEAR.................................................................................................................................................. 7-23

P
PARK BRAKE
WET BRAKE................................................................................................................................................. 10-22
PICK-UP SENSORS
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-108
PILOT VALVE ................................................................................................................................................... 11-26
PISTON AND CONNECTING ROD
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-62
PUMP DRIVE GEARS........................................................................................................................................ 7-14

R
REVERSE ALARM ........................................................................................................................................... 14-18

S
SEAT ASSEMBLY
AIR .................................................................................................................................................................. 1-48
MECHANICAL ................................................................................................................................................ 1-50
SELECTOR VALVE .......................................................................................................................................... 13-64
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT
FOUR, FIVE, AND SIX FUNCTION .......................................................................................................... 13-50
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) ............................................................................. 13-54
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) ................................................................... 13-58
THREE FUNCTION................................................................................................................................... 13-48
TWO STAGE LIMITED FREE-LIFT
DUAL FUNCTION WITH FORK POSITIONER ......................................................................................... 13-42
FOUR AND FIVE FUNCTION ................................................................................................................... 13-18
INDIVIDUAL FORK POSITIONER
⇒S/N B876E-01588A............................................................................................................................ 13-26
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION)
S/N B876E-01589A⇒............................................................................................................................ 13-30
SIMULTANEOUS FORK POSITIONER
⇒S/N B876E-01588A............................................................................................................................ 13-34
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)
S/N B876E-01589A⇒............................................................................................................................ 13-38
THREE FUNCTION................................................................................................................................... 13-16
WITH HOSE GROUP
S/N B876E-01589A⇒............................................................................................................................ 13-22
SIDE-SHIFT CYLINDER .................................................................................................................................. 13-62
TWO STAGE LIMITED FREE-LIFT
DUAL FUNCTION WITH FORK POSITIONER ......................................................................................... 13-46
STARTER MOTOR
viii
GENERAL INFORMATION

DESCRIPTION PAGE NO.

S (continued)

PERKINS
TIER I ENGINE ........................................................................................................................................... 6-14
STEERING AXLE ............................................................................................................................................... 9-10
STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-4
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-6
STEERING CYLINDER ...................................................................................................................................... 9-14
STEERING PUMP
⇒S/N PENDING PER ECN 68163 ................................................................................................................... 9-8
STEERING SYSTEM ........................................................................................................................................... 9-2
STROBE LIGHT ............................................................................................................................................... 14-14

T
THERMOSTAT AND WATER HOUSING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-94
THROTTLE LINKAGE
CUMMINS....................................................................................................................................................... 5-24
PERKINS ........................................................................................................................................................ 5-22
THROTTLE PEDAL LINKAGE
DIRECTIONAL CONTROL PEDAL................................................................................................................. 5-28
FORWARD AND REVERSE........................................................................................................................... 5-26
TILT CYLINDER ............................................................................................................................................... 11-28
CAB................................................................................................................................................................. 1-30
TILT CYLINDER AND ATTACHING PARTS
MAST ............................................................................................................................................................ 11-24
TIMING CASE AND ALTERNATOR MOUNTING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-66
TIMING COVER
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-68
TIMING GEAR
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-28
TIER II ENGINE .......................................................................................................................................... 2-70
TIRE AND WHEEL ............................................................................................................................................. 14-2
TORQUE CONVERTER HOUSING
CUMMINS......................................................................................................................................................... 7-4
PERKINS .......................................................................................................................................................... 7-2
TRAINING SEAT ................................................................................................................................................ 1-52
TRANSMISSION ................................................................................................................................................ 7-10
TRANSMISSION MOUNT AND ATTACHING PARTS .......................................................................................... 7-6
TURBO DRAIN PIPE AND BLANKING PLATE
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-100
TURBOCHARGER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-42

ix
GENERAL INFORMATION

DESCRIPTION PAGE NO.

T (continued)

TURBOCHARGER AND ATTACHING PARTS


PERKINS
TIER II ENGINE .......................................................................................................................................... 2-98

V
VALVE COVER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-34

W
WATER PUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-40
TIER II ENGINE .......................................................................................................................................... 2-96
WATER SEPARATOR
PERKINS ........................................................................................................................................................ 5-16
WINDOW WASHER AND ARMREST ASSEMBLY ............................................................................................ 1-68
WIRE HARNESS
ARMREST
WITH CLOSED CAB ................................................................................................................................... 6-32
WITH OPEN CAB........................................................................................................................................ 6-34
AUTOSHIFT BY-PASS.................................................................................................................................... 6-36
CAB SIDE CONSOLE
⇒S/N B876E-01541Z.................................................................................................................................. 6-40
S/N B876E-01542Z⇒.................................................................................................................................. 6-44
CLOSED CAB................................................................................................................................................. 6-30
MAST TWO STAGE LIMITED FREE-LIFT...................................................................................................... 6-49
OPEN CAB ..................................................................................................................................................... 6-28
REAR WIPER ................................................................................................................................................. 6-26
STEERING COLUMN ..................................................................................................................................... 6-24
WIRING LOOMS
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-106

x
GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET

Listed below are abbreviations used in parts manuals to denote the following expressions:

TERM DEFINITION TERM DEFINITION


Amp Amperes MSTS Microprocessor Spark Timing System
AR As Required NPT National Pipe Threads
BDI Battery Discharge Indicators O/S Oversize
BWI Brush Wear Indicator PTO Power Take Off
CE Communicator End RPM Revolutions per Minute
CRE Corrosive Environment S/N Serial Number
D/B Date Break TMM Truck Management Module
dbA Decibel "A" Scale UL Type D Diesel-Powered Safety Rating
DE Drive End UL Type DS Diesel-Powered Safety Rating
ECM Electronic Control Module UL Type E Battery-Powered Safety Rating
ECN Engineering Change Notice UL Type EE Battery-Powered Safety Rating
EEPROM Electrically Erasable Programmable UL Type ES Battery-Powered Safety Rating
Read Only Memory
UL Type G Gasoline-Powered Safety Rating
EPROM Electrically Programmable Read Only
UL Type GS Gasoline-Powered Safety Rating
Memory
UL Type LP Gas-Powered Safety Rating
FRE Freezer Environment
UL Type LPS LP Gas-Powered Safety Rating
in. inches
U/S Undersize
LPG Liquefied Petroleum Gas
UL Underwriters Laboratory
MAP Manifold Absolute Pressure
V Volts
mm millimeters

xi
GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL

This parts manual describes and illustrates assemblies, The different constructions are indicated by keys and
subassemblies, and detail parts needed for service footnotes. The callouts correspond to descriptions
replacement. found on the next page.

xii
GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

WHEN THE PART NUMBER AND THE NEXT 9. Quantities shown are for one assembly. The
HIGHER ASSEMBLY IS NOT KNOWN: quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
1. Determine the function and application of the part CASE assembly.
required. Turn to the Sections Page. Choose the
general area of reference most likely to include 10. Serial number breaks identify the most current
the part. parts information and are shown as follows:
⇒ S/N A810N-2639
2. Turn to the section you chose. Use the Section Indicates last serial number affected.
Table of Contents to determine the assembly which S/N A810N-2640 ⇒
would normally contain the part required. Then Indicates the first serial number affected.
locate the part on the assembly breakdown page. S/N A810N-1553 ⇔ S/N A810N-3291
WHEN THE PART NUMBER IS NOT KNOWN Indicates a range of serial numbers affected.
AND THE NEXT HIGHER ASSEMBLY IS ECN numbers for pending serial numbers are
KNOWN: shown to allow for the inclusion of the most current
3. Determine the assembly the required part is used parts information and are identified as follows:
on. Turn to the Alphabetical Index on Page i. ⇒ S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
4. Locate the assembly the required part is used on affected.
and turn to the page indicated for that assembly. S/N Pending Per ECN 63243 ⇒
Then locate the part on the assembly breakdown Indicates a pending serial number for first unit
page. affected.
WHEN THE PART NUMBER IS KNOWN: Date breaks are used to indicate when a change
occurred but a subsequent serial number break
5. Use the Numerical Index on Page 16-1 to find the
was not recorded. This is an arbitrary date usually
part number. Turn to the page listed and locate the
based on the ECN release and are identified as
part as indicated by the item number.
follows:
GENERAL: ⇒ D/B 3/00
Indicates that a change occurred sometime
The assembly breakdowns include part numbers, within that month for the item affected.
descriptions, quantities required, keys and D/B 3/00 ⇒
footnotes to help in selecting correct parts. Indicates that a change occurred sometime
within that month for the item affected.
6. Five periods in the PART NO. column (. . . . .)
D/B 3/00 ⇔ D/B 4/00
indicate that the part is either Not Serviced
Indicates a range of production dates of the
Separately or there is a reference to another
item affected.
figure. A figure reference is denoted by a pointing
hand followed by a parts page number in the Contact your local dealer for Yale lift trucks for
DESCRIPTION column (☞7A56) serial number information for items with a ECN or
7. Keys are used to show two or more similar a date break.
assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E" ORDERING PARTS:
and the corresponding quantity column to find the When ordering replacement parts, give the unit serial
required parts. Two periods in the QTY column (..) number, part number, name of part and quantity
indicate that the part is not used for that assembly. required.
8. Indented descriptions under the DESCRIPTION
For any further information on parts, service, or
column are used to indicate assemblies and
ordering, consult your local dealer for Yale lift trucks.
subparts of assemblies. In the example on the
previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.

xiii
GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBER

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2) The first letter and three numbers indicate the truck unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the truck.
(5) The final letter indicates the year of manufacture starting with "A" in 1957 and 1980.
The letters "I", "O", and "Q" will not be used.
For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xiv
GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBER

(1) and (2) The first letter and number indicates the mast unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number of the mast.
(5) Carriage travel in millimeters stamped just below the serial number.
Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.

LIFT EQUIPMENT IDENTIFICATION

1. Fork part number, capacity rating, plant code


letter, and date of manufacture are stamped
approximately six inches below the top of most
forks.

2. The carriage group number is stamped on the


right hand side of the top crossmember (pin type)
or on the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.

3. The mast identification number has a unit code,


a letter indicating the plant of manufacture, and
a serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.

4. Tilt and lift cylinder group numbers are stamped


on the cylinder shell.

Always refer to the group, serial, or part number


when ordering service parts.

Modification of masts and carriages by SPED


(Special Products Engineering Department) are
identified by a model prefix code beginning with
the letter "S". contact your dealer for Yale lift trucks
for information on these assemblies.

xv
GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDE-SHIFT CARRIAGE SERIAL NUMBERS

(1) and (2) The first letter and three numbers indicate the attachment unit code.
(3) The second letter indicates the plant of manufacture.
(4) The four or five digit number indicates the production sequence number.
For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to
identify the attachment.

Always refer to the group, serial, or part number when ordering service parts.

Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department)
are identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for
information on these assemblies.

xvi
GENERAL INFORMATION

MASTER PART SHEET CROSS-REFERENCE

NOTE: Throughout this manual are references to Part Sheet Numbers. These references are usually found after
the description of a part or assembly. The Part Sheet Number is found on the upper left- or righthand corner of
the parts pages.

EXAMPLE:

ITEM PART NO. DESCRIPTION QTY


31 505965530 Steering Cylinder (☞ 6E67)..................................................................................... 1
32 504224261 Pin ............................................................................................................................ 4

Below is a numerical listing of Part Sheet Numbers found in this parts book and what page number they are on.

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.

MP13290 ............................ 1-66 P12647 ............................... 2-26 P12683 ................................. 7-2


P12613 ................................. 1-2 P12648 ............................... 2-28 P12684 ................................. 7-4
P12614 ................................. 1-4 P12649 ............................... 2-30 P12685 ................................. 7-6
P12615 ................................. 1-8 P12650 ............................... 2-32 P12686 ................................. 7-8
P12616 ............................... 1-10 P12651 ............................... 2-34 P12687 ............................... 7-10
P12617 ............................... 1-14 P12652 ............................... 2-36 P12688 ............................... 7-14
P12618 ............................... 1-18 P12653 ............................... 2-38 P12689 ............................... 7-16
P12619 ............................... 1-22 P12654 ............................... 2-40 P12690 ............................... 7-18
P12620 ............................... 1-26 P12655 ............................... 2-42 P12691 ............................... 7-20
P12621 ............................... 1-32 P12656 ............................... 2-44 P12692 ............................... 7-22
P12622 ............................... 1-34 P12657 ............................... 2-46 P12693 ............................... 7-23
P12623 ............................... 1-36 P12658 ................................. 5-4 P12694 ............................... 7-26
P12624 ............................... 1-38 P12659 ................................. 5-6 P12695 ............................... 7-28
P12625 ............................... 1-40 P12660 ................................. 5-8 P12696 ............................... 7-24
P12626 ............................... 1-42 P12661 ............................... 5-10 P12697 ................................. 8-2
P12627 ............................... 1-44 P12662 ............................... 5-12 P12698 ............................... 8-10
P12628 ............................... 1-46 P12663 ............................... 5-14 P12699 ............................... 8-18
P12629 ............................... 1-48 P12664 ............................... 5-16 P12703 ............................... 8-20
P12630 ............................... 1-50 P12665 ............................... 5-22 P12704 ............................... 8-22
P12631 ............................... 1-52 P12666 ............................... 5-24 P12705 ................................. 9-2
P12632 ............................... 1-54 P12667 ............................... 5-26 P12706 ................................. 9-4
P12633 ............................... 1-56 P12668 ............................... 5-28 P12707 ................................. 9-6
P12634 ............................... 1-58 P12669 ............................... 5-30 P12708 ................................. 9-8
P12635 ............................... 1-62 P12670 ................................. 6-2 P12709 ............................... 9-10
P12636 ............................... 1-64 P12671 ............................... 6-10 P12710 ............................... 9-14
P12637 ............................... 1-68 P12672 ............................... 6-14 P12711 ............................... 10-2
P12638 ............................... 1-30 P12673 ............................... 6-16 P12712 ............................... 10-6
P12638 ................................. 3-2 P12674 ............................... 6-24 P12713 ............................... 10-9
P12639 ................................. 3-6 P12675 ............................... 6-26 P12714 ............................. 10-10
P12640 ................................. 4-2 P12676 ............................... 6-28 P12715 ............................. 10-12
P12641 ............................... 4-10 P12677 ............................... 6-30 P12716 ............................. 10-14
P12642 ................................. 2-6 P12678 ............................... 6-32 P12717 ............................. 10-16
P12643 ................................. 2-8 P12679 ............................... 6-34 P12718 ............................. 10-18
P12644 ............................... 2-20 P12680 ............................... 6-36 P12719 ............................. 10-20
P12645 ............................... 2-22 P12681 ............................... 6-38 P12720 ............................... 11-2
P12646 ............................... 2-24 P12682 ............................... 6-40 P12721 ............................. 11-10

xvii
GENERAL INFORMATION

PART SHEET PAGE NO. PART SHEET PAGE NO. PART SHEET PAGE NO.
P12722 ............................. 11-14 P13399 ............................... 5-34 P13442 ............................... 5-48
P12723 ............................. 11-16 P13400 ............................... 5-36 P13443 ............................... 2-12
P12724 ............................. 11-20 P13402 ............................... 5-40 P13445 ............................... 13-6
P12725 ............................. 11-24 P13403 ............................... 5-42 P13446 ............................. 13-10
P12726 ............................. 11-26 P13404 ............................... 5-44 P13447 ............................. 12-26
P12727 ............................. 11-28 P13405 ............................... 2-54 P13451 ............................. 12-14
P12728 ............................. 11-30 P13406 ............................... 2-56 P13452 ............................. 12-16
P12729 ............................. 11-32 P13407 ............................... 2-58 P13453 ............................. 12-18
P12730 ............................. 11-38 P13408 ............................... 2-60 P13454 ............................. 12-21
P12731 ............................... 12-2 P13409 ............................... 2-62 P13455 ............................. 12-22
P12732 ............................... 12-4 P13410 ............................... 2-64 P13456 ............................. 13-14
P12733 ............................... 12-6 P13411 ............................... 2-66 P13457 ............................. 12-42
P12734 ............................. 12-10 P13412 ............................... 2-68 P13458 ............................. 12-44
P12735 ............................. 12-24 P13413 ............................... 2-70 P13459 ............................. 12-46
P12736 ............................. 12-30 P13414 ............................... 2-72 P13460 ............................. 12-48
P12737 ............................. 12-38 P13416 ............................... 2-74 P13461 ............................. 11-12
P12738 ............................. 12-50 P13416 ............................... 2-76 P13462 ............................. 12-34
P12739 ............................... 13-2 P13417 ............................... 2-78 P13463 ............................. 13-22
P12740 ............................. 13-68 P13418 ............................... 2-80 P13464 ............................. 13-30
P12741 ............................. 13-16 P13419 ............................... 2-48 P13464 ............................. 13-66
P12742 ............................. 13-62 P13420 ............................... 2-50 P13465 ............................. 13-38
P12743 ............................. 13-42 P13421 ............................... 2-52 P13467 ................................. 3-8
P12744 ............................. 13-26 P13422 ............................... 2-82 P13468 ............................... 4-14
P12745 ............................. 13-34 P13423 ............................... 2-84 P13469 ............................... 6-44
P12746 ............................. 13-18 P13425 ............................... 2-86 P13473 ............................... 11-6
P12747 ............................. 13-46 P13425 ............................... 2-88 P13474 ............................. 11-34
P12748 ............................. 13-64 P13426 ............................... 2-90 P13475 ............................. 14-18
P12749 ............................... 14-2 P13427 ............................... 2-92 P13502 ............................... 1-70
P12750 ............................... 14-4 P13428 ............................... 2-94 P13503 ............................. 11-22
P12751 ............................... 14-8 P13429 ............................... 2-96 P13505 ............................... 8-14
P12752 ............................. 14-12 P13430 ............................... 2-98 P13506 ............................... 8-24
P12753 ............................. 14-14 P13431 ............................. 2-100 P13507 ............................... 6-49
P12754 ............................. 14-16 P13432 ............................. 2-102 P13508 ............................... 11-8
P12755 ............................... 5-18 P13433 ............................. 2-104 P13511 ............................. 10-22
P12756 ............................... 5-20 P13434 ............................. 2-106 P13512 ................................. 8-6
P12788 ............................... 2-10 P13435 ............................. 2-108 P14340 ............................... 5-38
P12789 ............................... 2-14 P13436 ................................. 3-4 P15051 ............................... 6-22
P13180 ................................. 2-4 P13437 ................................. 4-6 P15052 ............................... 6-20
P13390 ............................. 13-54 P13438 ................................. 6-6 P15221 ............................... 2-16
P13391 ............................. 13-58 P13439 ............................... 1-12 P15222 ............................... 2-18
P13392 ............................. 13-48 P13440 ............................... 5-32
P13393 ............................. 13-50 P13442 ............................... 5-46

xviii
SECTION 1

1 GENERAL TRUCK

1 GENERAL TRUCK
CONTENTS

SECTION 1
GENERAL TRUCK

DESCRIPTION PAGE

AIR CONDITIONING
CUMMINS....................................................................................................................................................... 1-42
PERKINS ........................................................................................................................................................ 1-40
AIR DUCT
CAB................................................................................................................................................................. 1-62
ARMREST
PIVOT-UP ....................................................................................................................................................... 1-70
CAB AND ATTACHING PARTS .......................................................................................................................... 1-14
CAB AND TILT CYLINDER MOUNTING............................................................................................................ 1-26
CAB HARDWARE AND CONTROL COVER...................................................................................................... 1-56
CONDENSER..................................................................................................................................................... 1-46
COUNTERWEIGHT ............................................................................................................................................. 1-8
DASH DISPLAY
CAB................................................................................................................................................................. 1-64
DOOR
GLASS ............................................................................................................................................................ 1-18
STEEL............................................................................................................................................................. 1-22
ELECTRICAL PUMP
CAB TILT......................................................................................................................................................... 1-34
FLOOR PLATES AND COVERS
S/N PENDING PER ECN 68165⇒ ................................................................................................................. 1-12
⇒S/N PENDING PER ECN 68165-................................................................................................................ 1-10
GENERAL TRUCK ............................................................................................................................................... 1-2
HAND PUMP
CAB TILT......................................................................................................................................................... 1-32
HEATER AND AIR CONDITIONER.................................................................................................................... 1-44
HEATER ATTACHING PARTS
CUMMINS....................................................................................................................................................... 1-38
PERKINS ........................................................................................................................................................ 1-36
HOOD................................................................................................................................................................... 1-4
INCHING PEDAL AND ACCESSORIES
CAB................................................................................................................................................................. 1-58
INDICATOR DISPLAY ASSEMBLY..................................................................................................................... 1-66
LABELS .............................................................................................................................................................. 1-54
SEAT ASSEMBLY
AIR .................................................................................................................................................................. 1-48
MECHANICAL ................................................................................................................................................ 1-50
TILT CYLINDER
CAB................................................................................................................................................................. 1-30
TRAINING SEAT ................................................................................................................................................ 1-52
WINDOW WASHER AND ARMREST ASSEMBLY ............................................................................................ 1-68

1-1
P12613 09-01

GENERAL TRUCK

GENERAL TRUCK

ITEM PART NO. DESCRIPTION QTY

1 .. . . . General Truck (☞ P12616) ...................................................................................... 1


2 .. . . . Engine Assembly (☞ P13180) ................................................................................. 1
3 .. . . . Exhaust System (☞ P13436) .................................................................................. 1
4 .. . . . Cooling System (☞ P13437) ................................................................................... 1
5 .. . . . Fuel System (☞ P13440) ........................................................................................ 1
6 .. . . . Electrical System (☞ P13438) ................................................................................. 1
7 .. . . . Transmission (☞ P12687) ........................................................................................ 1
8 .. . . . Drive Axle (☞ P12697) ............................................................................................ 1
9 .. . . . Steering System (☞ P12705) .................................................................................. 1
10 .. . . . Brake System (☞ P12711) ...................................................................................... 1
11 .. . . . Hydraulic System (☞ P12720) ................................................................................ 1
12 .. . . . Lifting Mechanism (☞ P12731) ............................................................................... 1
13 .. . . . Attachments And Header Hose Group (☞ P13446) ................................................ 1
14 .. . . . Options (☞ P12749) ................................................................................................ 1
.. . . . Numerical Index......................................................................................................... 1

1-2
NOTES

1-3
P12614 09-01

HOOD

HOOD

1-4
P12614 09-01

HOOD

ITEM PART NO. DESCRIPTION QTY

1 504235245 Handle ....................................................................................................................... 2


2 580019633 Bracket ...................................................................................................................... 1
3 449001170 Capscrew................................................................................................................... 4
4 449021003 Washer ...................................................................................................................... 4
5 449022018 Lockwasher ............................................................................................................... 4
6 449015002 Nut ............................................................................................................................. 4
7 449001058 Capscrew................................................................................................................... 4
8 580019606 Screw (Stop).............................................................................................................. 4
9 449015044 Nut ............................................................................................................................. 4
10 449021001 Washer ...................................................................................................................... 2
11 449022016 Lockwasher ............................................................................................................... 4
12 580031054 Screw (Stop).............................................................................................................. 2
13 449015029 Nut ............................................................................................................................. 10
14 449015014 Nut ............................................................................................................................. 4
15 580002707 Nut ............................................................................................................................. 2
16 062306700 Capscrew................................................................................................................... 2
17 580019604 Washer ...................................................................................................................... 2
18 449001059 Capscrew................................................................................................................... AR
19 520035860 Seal (Door) ................................................................................................................ 8
20 504225227 Washer ...................................................................................................................... 8
21 449022017 Lockwasher ............................................................................................................... 10
22 ad 524143579 Channel ..................................................................................................................... 1
22 ae 524204312 Channel ..................................................................................................................... 1
22 bd 524143578 Channel ..................................................................................................................... 1
22 be 524204311 Channel ..................................................................................................................... 1
23 a 524143559 Hood (RH) ................................................................................................................. 1
23 b 524143557 Hood (RH) ................................................................................................................. 1
24 580004843 Gas Spring ................................................................................................................ 2
25 a 524143560 Hood (LH) .................................................................................................................. 1
25 b 524143558 Hood (LH) .................................................................................................................. 1
26 a 580019624 Rod ............................................................................................................................ 1
26 b 580019608 Rod ............................................................................................................................ 1
27 d 524144347 Support...................................................................................................................... 1
27 e 524215814 Support...................................................................................................................... 1
28 524143575 Bracket ...................................................................................................................... 1
29 580024247 Plug (Without Air Conditioner) ................................................................................... 4
30 580024248 Plug (Without Air Conditioner) ................................................................................... 3
31 580035148 Latch.......................................................................................................................... 2
32 580023330 Bracket ...................................................................................................................... 2
33 449021002 Washer ...................................................................................................................... 4
34 932727907 Capscrew................................................................................................................... 4
35 449022021 Lockwasher ............................................................................................................... 4
36 937100904 Nut ............................................................................................................................. 4
37 504071785 Washer ...................................................................................................................... 4
38 449022013 Lockwasher ............................................................................................................... 4
39 449015044 Nut ............................................................................................................................. 4
40 c 580043055 Wrench ...................................................................................................................... 1
41 520042842 Plug (Non-EEC)......................................................................................................... 2
42 580023431 Shim .......................................................................................................................... AR
42 580023432 Shim .......................................................................................................................... AR

1-5
P12614 09-01

HOOD

ITEM PART NO. DESCRIPTION QTY

42 580023433 Shim .......................................................................................................................... AR


43 504226242 Washer ...................................................................................................................... AR

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB
c Not Illustrated
d ⇒ S/N PENDING PER ECN 68192-43
e S/N PENDING PER ECN 68192-43 ⇒

1-6
NOTES

1-7
P12615 09-01

COUNTERWEIGHT

COUNTERWEIGHT

1-8
P12615 09-01

COUNTERWEIGHT

ITEM PART NO. DESCRIPTION QTY

1 580031192 Tow Pin ...................................................................................................................... 2


2 580024121 Grip............................................................................................................................ 2
3 580003868 Capscrew................................................................................................................... 2
4 580003865 Washer ...................................................................................................................... 2
5 015027400 Washer ...................................................................................................................... 2
6 580031055 Shim .......................................................................................................................... 2
7 520039889 Sealant ...................................................................................................................... 2
8 931009922 Capscrew................................................................................................................... 4
9 580031056 Washer ...................................................................................................................... 4
10 504225276 Nut ............................................................................................................................. 4
11 580003869 Washer ...................................................................................................................... 4
12 016111900 Washer ...................................................................................................................... 2
13 449034085 Pin ............................................................................................................................. 2
14 a 580014663 Fender (LH) ............................................................................................................... 1
14 b 580014665 Fender (LH) ............................................................................................................... 1
15 580031057 Shim .......................................................................................................................... 2
16 580031058 Shim .......................................................................................................................... 2
17 580031059 Shim .......................................................................................................................... 2
18 a 524141557 Counterweight ........................................................................................................... 1
18 b 524141559 Counterweight ........................................................................................................... 1
19 a 580014664 Fender (RH)............................................................................................................... 1
19 b 580014666 Fender (RH)............................................................................................................... 1
20 580039169 Liner (LH)................................................................................................................... 1
21 580039170 Liner (RH) .................................................................................................................. 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

1-9
P12616 09-01

FLOOR PLATES AND COVERS


(⇒S/N PENDING PER ECN 68165-)

FLOOR PLATES AND COVERS⇒ S/N PENDING PER ECN 68165-

1-10
P12616 09-01

FLOOR PLATES AND COVERS


(⇒S/N PENDING PER ECN 68165-)

ITEM PART NO. DESCRIPTION QTY

1 504225227 Washer ...................................................................................................................... 46


2 449022017 Lockwasher ............................................................................................................... 3
3 449022016 Lockwasher ............................................................................................................... 14
4 900014293 Capscrew................................................................................................................... 15
5 449022013 Lockwasher ............................................................................................................... 30
6 501737903 Nut ............................................................................................................................. 30
7 449001296 Capscrew................................................................................................................... 20
8 580001469 Grommet.................................................................................................................... 20
9 909882405 Nut ............................................................................................................................. 20
10 504071785 Washer ...................................................................................................................... 8
11 449001023 Capscrew................................................................................................................... 8
12 449015044 Nut ............................................................................................................................. 8
13 580003741 Screw......................................................................................................................... 1
14 580003754 Bushing ..................................................................................................................... 1
15 449001121 Capscrew................................................................................................................... 1
16 580003783 Washer ...................................................................................................................... 1
17 504231270 Nut ............................................................................................................................. 1
18 518795609 Tape (Foam) .............................................................................................................. AR
19 580003752 Spring (Latch) ............................................................................................................ 1
20 b 524143498 Running Board (LH)................................................................................................... 1
20 a 524143497 Running Board (LH)................................................................................................... 1
21 a 524143500 Running Board (RH) .................................................................................................. 1
21 b 524143501 Running Board (RH) .................................................................................................. 1
22 a 524143493 Extension................................................................................................................... 1
22 b 524143475 Extension................................................................................................................... 1
23 a 524143492 Extension................................................................................................................... 1
23 b 524143476 Extension................................................................................................................... 1
24 524143546 Step ........................................................................................................................... 1
25 524143547 Step ........................................................................................................................... 1
26 524143548 Step ........................................................................................................................... 1
27 524144731 Cover ......................................................................................................................... 1
28 524143592 Panel (LH) ................................................................................................................. 1
29 524143593 Panel (RH) ................................................................................................................. 1
30 c 524143549 Cover (Battery Box) ................................................................................................... 1
31 524143550 Battery Box ................................................................................................................ 1
32 580022014 Seal ........................................................................................................................... AR
33 504226242 Washer ...................................................................................................................... 14
34 580032373 Capscrew................................................................................................................... 14
35 580026621 Clip ............................................................................................................................ 14
36 524145470 Step ........................................................................................................................... 1
c 520045887 Trim............................................................................................................................ 2

FOOTNOTES:
a GP 210 DB-GP 230 DB
b GP 230 DB-GP 280 DB
c Not Illustrated

1-11
P13439 02-03

FLOOR PLATES AND COVERS


(S/N PENDING PER ECN 68165⇒)

FLOOR PLATES AND COVERSS/N PENDING PER ECN 68165⇒

1-12
P13439 02-03

FLOOR PLATES AND COVERS


(S/N PENDING PER ECN 68165⇒)

ITEM PART NO. DESCRIPTION QTY

1 504225227 Washer ...................................................................................................................... 18


2 900014293 Capscrew................................................................................................................... 6
3 449001004 Capscrew................................................................................................................... 6
4 580001469 Grommet.................................................................................................................... 6
5 504071785 Washer ...................................................................................................................... 6
6 580022014 Seal ........................................................................................................................... AR
7 504226242 Washer ...................................................................................................................... 42
8 580032373 Capscrew................................................................................................................... 14
9 580026621 Clip ............................................................................................................................ 14
10 580044845 Trim............................................................................................................................ AR
11 449022016 Lockwasher ............................................................................................................... 2
12 932201907 Capscrew................................................................................................................... 8
13 449015115 Nut ............................................................................................................................. 6
14 449001014 Capscrew................................................................................................................... 4
15 580039081 Gas Spring ................................................................................................................ 1
16 449015098 Locknut ...................................................................................................................... 10
17 580039167 Cover ......................................................................................................................... 1
18 580006967 Grommet.................................................................................................................... 8
19 580037280 Capscrew................................................................................................................... 2
20 a 524175509 Running Board (LH)................................................................................................... 1
20 b 524175511 Running Board (LH)................................................................................................... 1
21 a 524175510 Running Board (RH) .................................................................................................. 1
21 b 524175512 Running Board (RH) .................................................................................................. 1
22 a 524180565 Extension (RH) .......................................................................................................... 1
22 b 524180569 Extension (RH) .......................................................................................................... 1
23 a 524180566 Extension (LH)........................................................................................................... 1
23 b 524180567 Extension (LH)........................................................................................................... 1
24 524144731 Cover ......................................................................................................................... 1
25 524143592 Panel (LH) ................................................................................................................. 1
26 524143593 Panel (RH) ................................................................................................................. 1
27 580037320 Cover (Battery Box) ................................................................................................... 1
28 580037321 Battery Box ................................................................................................................ 1
29 580004592 Nut ............................................................................................................................. 2
30 518795609 Tape........................................................................................................................... AR

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

1-13
P12617 09-01

CAB AND ATTACHING PARTS

CAB AND ATTACHING PARTS

1-14
P12617 09-01

CAB AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580022778 Bar (Hold-Open) ........................................................................................................ 2


2 580022292 Bolt ............................................................................................................................ 8
3 504226242 Washer ...................................................................................................................... 10
4 580016589 Cap ............................................................................................................................ 6
5 580030095 Bumper ...................................................................................................................... 2
6 580022783 Bar (Hold-Open) (Bumper) ........................................................................................ 2
7 580022784 Bumper ...................................................................................................................... 2
8 504229298 Nut ............................................................................................................................. 2
9 580016589 Cap ............................................................................................................................ 6
10 580022787 Window Assembly (Curved Front) ............................................................................. 1
10 580022788 Window (Tempered) ............................................................................................. 1
10 580025903 Seal Kit................................................................................................................. 1
10 580025919 Windshield (Service Option)...................................................................................... 1
10 580025903 Seal Kit................................................................................................................. 1
10 580025920 Flat Glass Kit (Service Option) .................................................................................. 1
10 580025903 Seal Kit................................................................................................................. 1
10 580022736 Mirror (Interior) .......................................................................................................... 1
11 580022791 Window (Rear)........................................................................................................... 1
11 580022792 Window (Rear) (Curved) ...................................................................................... 1
11 580025903 Seal Kit................................................................................................................. 1
12 580026451 Window Assembly (Top) ............................................................................................ 1
12 580022794 Window (Skylight) (Laminated) ............................................................................ 1
13 580014004 Seal ...................................................................................................................... AR
14 580025720 Seal ...................................................................................................................... AR
15 580025722 Seal ........................................................................................................................... 1
16 580025723 Washer ...................................................................................................................... 5
17 580022796 Clip ............................................................................................................................ 1
18 580022797 Cover ......................................................................................................................... 3
19 580022847 Cover ......................................................................................................................... 8
20 505970500 Nut ............................................................................................................................. 8
21 580025724 Clip ............................................................................................................................ 3
22 449021003 Washer ...................................................................................................................... 3
23 580022812 Wiper Motor ............................................................................................................... 1
24 580025728 Wiper Arm ................................................................................................................. 1
25 580025729 Wiper Blade ............................................................................................................... 1
26 580022804 Connector .................................................................................................................. 6
27 580022805 Hose .......................................................................................................................... 9
28 580029317 Nozzle (Top) .............................................................................................................. 1
29 580022800 Wiper Motor ............................................................................................................... 1
30 580022801 Linkage ...................................................................................................................... 1
31 580022802 Wiper Arm ................................................................................................................. 1
32 580022803 Wiper Blade ............................................................................................................... 1
33 580029319 Nozzle (Front) ............................................................................................................ 1
34 580022807 Wiper Motor ............................................................................................................... 1
35 580022808 Wiper Blade ............................................................................................................... 1
36 580022809 Wiper Arm ................................................................................................................. 1
37 580022810 Wire Harness (Rear Wiper) (☞ P12675) ................................................................. 1
38 580025725 Washer (Nozzle) ........................................................................................................ 1
39 580014010 Hinge ......................................................................................................................... 2
39 .. . . . Pin (Hinge) ........................................................................................................... 2

1-15
P12617 09-01

CAB AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

40 580014011 Hinge ......................................................................................................................... 2


40 .. . . . Pin (Hinge) ........................................................................................................... 2
41 580022776 Bolt ............................................................................................................................ 12
42 580016584 Washer ...................................................................................................................... 4
43 580022816 Door Assembly (Glass) (RH) (☞ P12618) ............................................................... 1
43 580024368 Door Assembly (Steel) (LH) (☞ P12619) ................................................................. 1
43 580022815 Door Assembly (Glass) (LH) (☞ P12618) ................................................................ 1
43 580024369 Door Assembly (Steel) (RH) (☞ P12619) ................................................................ 1
44 580022733 Air Filter Cover (Not Illustrated) ................................................................................. 1
45 580022734 Air Filter (Not Illustrated)............................................................................................ 1
46 931013904 Capscrew (Not Illustrated) ......................................................................................... 3
47 449021003 Washer (Not Illustrated)............................................................................................. 3
48 580022786 Bolt Assembly (Striker) .............................................................................................. 2
48 580028816 Block .................................................................................................................... 1
48 580028817 Guard (Striker Bolt) .............................................................................................. 1
48 580028818 Bolt (Striker) ......................................................................................................... 1

580022777 Mounting (Hold-Open) (Includes Items 1-5, 48) ........................................................ 1


580022782 Bumper (Hold-Open) (Includes Items 2-3, 6-9) ......................................................... 1
580022793 Glass Assembly (Roof) (Includes Items 15-22) ......................................................... 1
580022811 Wiper System (Roof) (Includes Items 23-28) ............................................................ 1
580022799 Wiper System (Front) (Includes Items 26-27, 29-33) ................................................ 1
580022806 Wiper System (Rear) (Includes Items 26-27, 34-38) ................................................. 1

1-16
NOTES

1-17
P12618 09-01

DOOR
(GLASS)

DOORGLASS

1-18
P12618 09-01

DOOR
(GLASS)

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B

580022816 Door Assembly (Glass)...................................................................................... 1 ..


580022815 Door Assembly (Glass)...................................................................................... .. 1
1 580030991 Door (Glass) (RH) ......................................................................................... 1 ..
1 580030990 Door (Glass) (LH).......................................................................................... .. 1
2 580024183 Seal ............................................................................................................... AR AR
3 580024184 Sliding Window.............................................................................................. 4 4
3 580018499 Catch ........................................................................................................ 1 1
3 580042357 Plate.......................................................................................................... 1 1
3 580042358 Plate.......................................................................................................... 1 1
3 580042359 Screw ........................................................................................................ 2 2
4 580024205 Frame ............................................................................................................ 1 ..
4 580024185 Frame ............................................................................................................ .. 1
5 580024206 Gasket........................................................................................................... 1 ..
5 580024186 Gasket........................................................................................................... .. 1
6 580025143 Door Hinge .................................................................................................... 1 ..
6 580024188 Door Hinge .................................................................................................... .. 1
7 580024189 Washer...................................................................................................... 4 4
8 580024190 Washer...................................................................................................... 4 4
9 580024191 Bushing..................................................................................................... 4 4
10 580024192 Washer...................................................................................................... 2 2
11 580024193 Screw ........................................................................................................ 1 1
12 580024194 Screw ........................................................................................................ 3 3
13 504071785 Washer...................................................................................................... 4 4
14 580022928 Nut ............................................................................................................ 4 4
15 580022780 Cap ........................................................................................................... 4 4
16 580025144 Hold-Open..................................................................................................... 1 ..
16 580024195 Hold-Open..................................................................................................... .. 1
17 580024198 Washer...................................................................................................... 1 1
18 580024196 Seal........................................................................................................... 1 1
19 580024197 Screw ........................................................................................................ 3 3
20 505970500 Nut ............................................................................................................ 3 3
21 449021003 Washer...................................................................................................... 3 3
22 580022847 Cover ........................................................................................................ 3 3
23 580024176 Latch and Handle .......................................................................................... 1 ..
23 580024179 Latch and Handle .......................................................................................... .. 1
24 580024177 Cover............................................................................................................. 1 ..
24 580024180 Cover............................................................................................................. .. 1
25 520037891 Capscrew ...................................................................................................... 2 2
26 580024201 Bushing ......................................................................................................... 1 1
27 580024202 Bushing ......................................................................................................... 1 1
28 580024203 Bolt ................................................................................................................ 2 2
29 580024204 Washer .......................................................................................................... 2 2
30 580014766 Washer .......................................................................................................... 1 1
31 580024117 Handle (Push Button).................................................................................... 1 1
32 580024118 Seal ............................................................................................................... 1 1
33 580024173 Seal ............................................................................................................... 1 1

1-19
P12618 09-01

DOOR
(GLASS)

QTY
ITEM PART NO. DESCRIPTION A B

34 580024174 Bolt ................................................................................................................ 1 1


35 580014811 Washer .......................................................................................................... 1 1
36 580022847 Cover............................................................................................................. 1 1

580024178 Latch Assembly (Includes Items 23-30) ............................................................ 1 ..


580024181 Latch Assembly (Includes Items 24-26, 28-30) ................................................. .. 1
580024175 Push Button Handle Assembly (Includes Items 31-36) ..................................... 1 1

1-20
NOTES

1-21
P12619 09-01

DOOR
(STEEL)

DOORSTEEL

1-22
P12619 09-01

DOOR
(STEEL)

KEY:
A: Right Hand
B: Left Hand

QTY
ITEM PART NO. DESCRIPTION A B

580024368 Door Assembly (Steel)....................................................................................... .. 1


580024369 Door Assembly (Steel)....................................................................................... 1 ..
1 580029162 Frame ............................................................................................................ 1 ..
1 580029157 Frame ............................................................................................................ .. 1
1 580032669 Seal (Door).................................................................................................... 1 1
2 580029163 Sliding Window.............................................................................................. 1 ..
2 580029158 Sliding Window.............................................................................................. .. 1
3 580017271 Cleaner.......................................................................................................... 4 4
4 580017272 Primer............................................................................................................ AR AR
5 a 580017270 Glue............................................................................................................... AR AR
6 580029159 Window (Door) .............................................................................................. 1 1
7 580029160 Terminal......................................................................................................... AR AR
8 580014005 Seal ............................................................................................................... AR AR
9 580029164 Encasement (Door) ....................................................................................... 1 ..
9 580029161 Encasement (Door) ....................................................................................... .. 1
10 449001023 Capscrew ...................................................................................................... 1 1
11 504071785 Washer .......................................................................................................... 2 2
12 580022928 Nut................................................................................................................. 1 1
13 580022780 Cap................................................................................................................ 2 2
14 580025144 Hold-Open..................................................................................................... 1 ..
14 580024195 Hold-Open..................................................................................................... .. 1
15 580024198 Washer .......................................................................................................... 1 1
16 580024196 Seal ............................................................................................................... 1 1
17 580024174 Bolt ................................................................................................................ 3 3
18 449021003 Washer .......................................................................................................... 3 3
19 a 580029320 Key ................................................................................................................ 1 1
20 580024176 Latch and Handle .......................................................................................... 1 ..
20 580024179 Latch and Handle .......................................................................................... .. 1
21 580024177 Cover............................................................................................................. 1 ..
21 580024180 Cover............................................................................................................. .. 1
22 520037891 Capscrew ...................................................................................................... 2 2
23 a 580024201 Bushing ......................................................................................................... 1 1
24 a 580024202 Bushing ......................................................................................................... 1 1
25 a 580024203 Bolt ................................................................................................................ 2 2
26 a 580024204 Washer .......................................................................................................... 2 2
27 580024117 Handle (Push Button).................................................................................... 1 1
28 580024118 Seal ............................................................................................................... 1 1
29 580024173 Seal ............................................................................................................... 1 1
30 580024174 Bolt ................................................................................................................ 1 1
31 580014811 Washer .......................................................................................................... 1 1

580024175 Push Button Handle Assembly (Includes Items 21, 27-31) ............................... 1 1

1-23
P12619 09-01

DOOR
(STEEL)

QTY
ITEM PART NO. DESCRIPTION A B

580024178 Latch Assembly (Includes Items 20, 22-31) ...................................................... 1 ..


580024181 Latch Assembly (Includes Items 20-31) ............................................................ .. 1

FOOTNOTES:
a Not Illustrated

1-24
NOTES

1-25
P12620 09-01

CAB AND TILT CYLINDER MOUNTING

CAB AND TILT CYLINDER MOUNTING

1-26
P12620 09-01

CAB AND TILT CYLINDER MOUNTING

KEY:
A: Manual Tilt
B: Power Tilt

QTY
ITEM PART NO. DESCRIPTION A B

1 580019727 Tilt Cylinder (Cab) (☞ P12638) ....................................................................... 1 ..


2 580019729 Hand Pump (☞ P12621) ................................................................................. 1 ..
3 580020021 Handle (Used With Item #2) .............................................................................. 1 ..
4 449015044 Nut ..................................................................................................................... 1 1
5 580003245 Switch (Momentary) .......................................................................................... .. 1
6 580031060 Shaft .................................................................................................................. 1 ..
7 580024852 Swivel ................................................................................................................ 1 1
8 580019749 Pump (Tilt) (☞ P12622) ................................................................................... .. 1
8 .. . . . Hose.............................................................................................................. .. 1
8 580032038 Connector .......................................................................................................... .. 1
8 580032039 Secondary Lock................................................................................................. .. 1
8 580019341 Terminal............................................................................................................. .. 2
9 580031061 Bracket .............................................................................................................. .. 1
10 580019734 Mount ................................................................................................................ 4 4
11 580031600 Wire Harness (Tilt Cab)..................................................................................... .. 1
12 580019943 Pin ..................................................................................................................... 1 1
13 449021042 Washer .............................................................................................................. 1 1
14 015420100 Cotter Pin .......................................................................................................... 2 2
15 449022016 Lockwasher ....................................................................................................... 8 2
16 449001415 Capscrew........................................................................................................... 2 2
17 449022013 Lockwasher ....................................................................................................... 3 3
18 449001016 Capscrew........................................................................................................... 2 2
19 505966562 Washer .............................................................................................................. 4 4
20 940600910 Washer .............................................................................................................. 4 4
21 449001059 Capscrew........................................................................................................... 4 4
22 580019733 Latch.................................................................................................................. 2 2
23 504233259 Anchor ............................................................................................................... 1 1
24 580022280 Shim .................................................................................................................. 2 2
25 580021617 Hose .................................................................................................................. 1 1
26 580021618 Hose .................................................................................................................. 1 1
27 580021619 Hose .................................................................................................................. 1 1
28 580021620 Hose .................................................................................................................. 1 1
29 449021001 Washer .............................................................................................................. 8 8
30 449001134 Capscrew........................................................................................................... 7 7
31 449001014 Capscrew........................................................................................................... 1 1
32 449015014 Nut ..................................................................................................................... 7 7
33 580024852 Swivel ................................................................................................................ 1 1
34 580020568 Fitting................................................................................................................. 1 1
35 580020569 Elbow................................................................................................................. 2 2
36 449001138 Capscrew........................................................................................................... 1 1
37 580019941 Platform ............................................................................................................. 1 ..
37 580022790 Adhesive (Not Illustrated) .............................................................................. AR AR
38 580022831 Frame ............................................................................................................ 1 1
39 580022832 Bearing.......................................................................................................... 2 2
40 580022833 Rod (Release) ............................................................................................... 1 1
41 580022834 Catch (Tilt)..................................................................................................... 1 1

1-27
P12620 09-01

CAB AND TILT CYLINDER MOUNTING

QTY
ITEM PART NO. DESCRIPTION A B

42 580022835 Knob.............................................................................................................. 1 1
43 580022836 Retaining Ring............................................................................................... 1 1
44 580022837 Spring............................................................................................................ 1 1
45 580022838 Washer .......................................................................................................... 2 2
46 580022839 Cotter Pin ...................................................................................................... 1 1
47 504070790 Strap Clamp....................................................................................................... .. 1
48 580024899 Fitting................................................................................................................. .. 1
49 580024896 Hose .................................................................................................................. .. 1
50 312850034 Strap Clamp....................................................................................................... .. 1
51 903259104 Strap Clamp....................................................................................................... AR AR

1-28
NOTES

1-29
P12638 09-01

TILT CYLINDER
(CAB)

TILT C YLIND ERCAB

1-30
P12638 09-01

TILT CYLINDER
(CAB)

ITEM PART NO. DESCRIPTION QTY

580019727 Tilt Cylinder (Cab)...................................................................................................... 1


1 580020620 Filter ..................................................................................................................... 2
2 .. . . . Coupler................................................................................................................. 2
3 580020622 Spacer.................................................................................................................. 2
4 .. . . . Wiper.................................................................................................................... 1
5 .. . . . Retaining Ring...................................................................................................... 1
6 .. . . . U-Cup................................................................................................................... 1
7 580020627 O-Ring.................................................................................................................. 1
8 .. . . . Gland.................................................................................................................... 1
9 .. . . . Retaining Ring (Shaft).......................................................................................... 1
10 .. . . . Retaining Ring (Shaft).......................................................................................... 1
11 580020590 O-Ring.................................................................................................................. 1
12 580020632 O-Ring.................................................................................................................. 1
13 580020633 Sleeve .................................................................................................................. 1
14 580020634 Piston ................................................................................................................... 1
15 580020636 Washer ................................................................................................................. 1
16 580020637 O-Ring.................................................................................................................. 1
17 .. . . . Valve Seat Assembly............................................................................................ 1
18 .. . . . Pilot Piston Assembly........................................................................................... 1
19 580020640 O-Ring ............................................................................................................. 1

580020623 Ring Kit (Includes Items 4-10) ................................................................................... 1


580020635 Cylinder Kit (Includes Items 15-18) ........................................................................... 1

1-31
P12621 09-01

HAND PUMP
(CAB TILT)

HAND PUMPCAB TILT

1-32
P12621 09-01

HAND PUMP
(CAB TILT)

ITEM PART NO. DESCRIPTION QTY

580019729 Hand Pump ............................................................................................................... 1


1 580020588 Plug (Fill) .............................................................................................................. 1
2 580020587 O-Ring ............................................................................................................. 1
3 580020589 Screw ................................................................................................................... 4
4 580020591 Bearing................................................................................................................. 1
5 580020593 Seal ...................................................................................................................... 1
6 580020601 Filter ..................................................................................................................... 1
7 .. . . . Coupler................................................................................................................. 2
8 580020590 O-Ring.................................................................................................................. 1
9 580020592 Joint...................................................................................................................... 1
10 .. . . . Spool .................................................................................................................... 1
11 580020595 Washer ................................................................................................................. 1
12 580020596 Pin ........................................................................................................................ 1
13 580020597 O-Ring.................................................................................................................. 1
14 580020598 O-Ring.................................................................................................................. 1
15 .. . . . Back-Up Ring ....................................................................................................... 1
16 .. . . . Ball ....................................................................................................................... 1

580020603 Gasket Kit (Includes Items 8-9) ................................................................................. 1


580020604 Ring Kit (Includes Items 10-16) ................................................................................. 1

1-33
P12622 09-01

ELECTRICAL PUMP
(CAB TILT)

ELECTRICA L PUMPC AB TILT

1-34
P12622 09-01

ELECTRICAL PUMP
(CAB TILT)

ITEM PART NO. DESCRIPTION QTY

580019749 Pump ......................................................................................................................... 1


1 .. . . . Coupler................................................................................................................. 1
2 580020621 Hose..................................................................................................................... 1
3 580020620 Filter ..................................................................................................................... 1
4 .. . . . Screen.................................................................................................................. 1
5 .. . . . Screen.................................................................................................................. 1
6 580020617 Spring................................................................................................................... 1
7 .. . . . Coupler................................................................................................................. 1
8 .. . . . Coupler................................................................................................................. 1
9 580020613 O-Ring.................................................................................................................. 1
10 580020612 Motor .................................................................................................................... 1

580020614 Service Kit (Includes Items 3-8) ................................................................................ 1


580020611 Motor Kit (Includes Items 9-10) ................................................................................. 1

1-35
P12623 09-01

HEATER ATTACHING PARTS


(PERKINS)

HEATER AT TACHING PARTSPERKINS

1-36
P12623 09-01

HEATER ATTACHING PARTS


(PERKINS)

ITEM PART NO. DESCRIPTION QTY

1 505971587 Clamp ........................................................................................................................ 1


2 449001343 Capscrew................................................................................................................... 1
3 504226242 Washer ...................................................................................................................... 4
4 449022016 Lockwasher ............................................................................................................... 1
5 449015014 Nut ............................................................................................................................. 1
6 013393900 Fitting......................................................................................................................... 2
7 062159500 Clamp ........................................................................................................................ 4
8 520044854 Hose .......................................................................................................................... 1
9 580031062 Hose .......................................................................................................................... 1
10 312850032 Strap Clamp............................................................................................................... 1

1-37
P12624 09-01

HEATER ATTACHING PARTS


(CUMMINS)

HEATER AT TACHING PARTSCUMMINS

1-38
P12624 09-01

HEATER ATTACHING PARTS


(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 502056904 Clamp ........................................................................................................................ 6


2 505970560 Clamp ........................................................................................................................ 1
3 449001343 Capscrew................................................................................................................... 1
4 504226242 Washer ...................................................................................................................... 4
5 449022016 Lockwasher ............................................................................................................... 1
6 449015014 Nut ............................................................................................................................. 1
7 09397410J Fitting......................................................................................................................... 2
8 013393900 Fitting......................................................................................................................... 1
9 019929900 Fitting......................................................................................................................... 1
10 580005639 Hose .......................................................................................................................... 1
11 580031063 Hose .......................................................................................................................... 1

1-39
P12625 09-01

AIR CONDITIONING
(PERKINS)

AIR CON DITIONINGPERKINS

1-40
P12625 09-01

AIR CONDITIONING
(PERKINS)

ITEM PART NO. DESCRIPTION QTY

1 580039236 Condenser (☞ P12628) ........................................................................................... 1


2 449021001 Washer ...................................................................................................................... 1
3 449022016 Lockwasher ............................................................................................................... 1
4 449001134 Capscrew................................................................................................................... 4
5 580019947 Hose .......................................................................................................................... 1
6 580031065 O-Ring ....................................................................................................................... 4
7 f 580019951 Pressure Switch......................................................................................................... 1
8 580024365 Grommet.................................................................................................................... 3
9 520044854 Hose .......................................................................................................................... 1
10 504062736 Clamp ........................................................................................................................ 1
11 900015238 Clamp ........................................................................................................................ 1
12 449015014 Nut ............................................................................................................................. 1
13 580031066 O-Ring ....................................................................................................................... 2
14 312850032 Strap Clamp............................................................................................................... 6
15 580019946 Hose .......................................................................................................................... 1
16 580019944 Hose .......................................................................................................................... 1
17 580031067 O-Ring ....................................................................................................................... 2
18 449021006 Washer ...................................................................................................................... 10
19 449022013 Lockwasher ............................................................................................................... 7
20 449001023 Capscrew................................................................................................................... 5
21 580024367 Capscrew................................................................................................................... 1
22 449001015 Capscrew................................................................................................................... 1
23 580018733 Compressor ............................................................................................................... 1
24 d 580018736 Bracket ...................................................................................................................... 1
24 e 580033334 Bracket ...................................................................................................................... 1
25 449015044 Nut ............................................................................................................................. 3
26 580019950 Heat Shield ................................................................................................................ 1
27 580011248 Hose .......................................................................................................................... 1
28 580024364 Hose .......................................................................................................................... 1
29 504226242 Washer ...................................................................................................................... 2
30 580031062 Hose .......................................................................................................................... 1
31 580019940 Hose .......................................................................................................................... 1
32 449001343 Capscrew................................................................................................................... 1
33 580031064 Clamp ........................................................................................................................ 2
34 580024366 Clamp (Insulated) ...................................................................................................... 1
35 580019939 Dryer.......................................................................................................................... 1
36 ab .. . . . V-Belt (Matched Set) (☞ P12640) ........................................................................... 1
36 ac .. . . . V-Belt (Matched Set) (☞ P13437) ........................................................................... 1
36 ac .. . . . V-Belt (Air Conditoner) (☞ P13437) ........................................................................ 1
36 ac .. . . . V-Belt (Engine) (☞ P13437) .................................................................................... 1

FOOTNOTES:
a Not Illustrated
b Tier I Engine)
c Tier II Engine
d ⇒ S/N B876E-01553Z
e S/N B876E-01554Z ⇒
f ⇒ D/B 04/2001

1-41
P12626 09-01

AIR CONDITIONING
(CUMMINS)

AIR CON DITIONINGCUMMINS

1-42
P12626 09-01

AIR CONDITIONING
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 a 580026932 Condenser (☞ P12628) ........................................................................................... 1


1 b 580033578 Condensor (☞ P12628) ........................................................................................... 1
1 c 580041007 Condensor (☞ P12628) ........................................................................................... 1
2 520082886 Clamp ........................................................................................................................ 1
3 312850034 Strap Clamp............................................................................................................... 8
4 060023700 Clamp ........................................................................................................................ 3
5 580018733 Compressor ............................................................................................................... 1
6 580019939 Dryer.......................................................................................................................... 1
7 580031064 Clamp ........................................................................................................................ 2
8 580019947 Hose .......................................................................................................................... 1
9 580031065 O-Ring ....................................................................................................................... 4
10 580031066 O-Ring ....................................................................................................................... 2
11 580031067 O-Ring ....................................................................................................................... 2
12 449021001 Washer ...................................................................................................................... 6
13 449022016 Lockwasher ............................................................................................................... 7
14 449015014 Nut ............................................................................................................................. 3
15 449001134 Capscrew................................................................................................................... 5
16 504226242 Washer ...................................................................................................................... 2
17 580024365 Grommet.................................................................................................................... 3
18 580019940 Hose .......................................................................................................................... 1
19 580019946 Hose .......................................................................................................................... 1
20 580011248 Hose .......................................................................................................................... 1
21 580024364 Hose .......................................................................................................................... 1
22 504070790 Strap Clamp............................................................................................................... AR
23 502056906 Clamp ........................................................................................................................ 2
24 580019945 Hose .......................................................................................................................... 1
25 580027411 V-Belt......................................................................................................................... 1
26 580026866 Sheave (Belt) ............................................................................................................. 1
27 580026867 Bracket ...................................................................................................................... 1
28 580026868 Bracket ...................................................................................................................... 2
29 580027891 Spacer ....................................................................................................................... 2
30 505974549 Capscrew................................................................................................................... 2
31 449001040 Capscrew................................................................................................................... 4
32 449015044 Nut ............................................................................................................................. 6
33 449021006 Washer ...................................................................................................................... 7
34 449022013 Lockwasher ............................................................................................................... 6
35 060305300 Capscrew................................................................................................................... 3
36 016104000 Washer ...................................................................................................................... 3
37 015026400 Lockwasher ............................................................................................................... 3

FOOTNOTES:
a ⇒ S/N B876E-01554Z
b S/N B876E-01554Z⇔S/N B876E-01628A
c S/N B876E-01629A ⇒

1-43
P12627 09-01

HEATER AND AIR CONDITIONER

HEATER AND AIR CONDITION ER

1-44
P12627 09-01

HEATER AND AIR CONDITIONER

KEY:
A: Heater
B: Heater and Air Conditioner

QTY
ITEM PART NO. DESCRIPTION A B

1 580020175 Cover ................................................................................................................. 1 1


2 580020176 Coil (Air Conditioner) ......................................................................................... .. 1
3 580031066 O-Ring ............................................................................................................... .. 2
4 580020177 Valve (Block)...................................................................................................... .. 1
5 580031137 Wire Harness..................................................................................................... .. 1
6 580020197 Bracket .............................................................................................................. .. 1
7 580031134 Thermostat (24 Volt) .......................................................................................... .. 1
8 580031140 Clip .................................................................................................................... 1 ..
9 580020179 Coil (Heater) ...................................................................................................... 1 1
10 580020183 Clamp ................................................................................................................ 2 4
11 580020184 Hose (Heater) .................................................................................................... 2 2
12 580031138 Control Valve (Heater) (Not Illustrated).............................................................. 1 ..
12 580031133 Control Valve (Motorized) .................................................................................. .. 1
13 580020185 Tube (Copper).................................................................................................... .. 1
14 580020186 Grommet............................................................................................................ 2 2
15 580020211 Bracket (Blower) ................................................................................................ 1 ..
15 580020199 Bracket (Blower) ................................................................................................ .. 1
16 580020173 Housing ............................................................................................................. 1 1
17 580020187 Hose (Adapter) .................................................................................................. 1 1
18 580031141 Wire Harness..................................................................................................... 1 ..
18 580031136 Wire Harness..................................................................................................... .. 1
19 580020191 Switch (24 Volt).................................................................................................. .. 1
19 580020210 Cover (Switch) ................................................................................................... 1 ..
20 580020190 Knob .................................................................................................................. 3 3
21 580020192 Rotary Switch (180 ).......................................................................................... 1 1
22 580020195 Cable ................................................................................................................. 1 1
23 580020193 Overlay .............................................................................................................. 1 ..
24 580020188 Plate .................................................................................................................. 1 1
25 580020189 Blower Switch (with Nut).................................................................................... 1 1
26 580020192 Rotary Switch (180 ).......................................................................................... 1 ..
26 580031135 Potentiometer .................................................................................................... .. 1
27 580020194 Cable ................................................................................................................. 1 1
28 580020196 Bushing ............................................................................................................. 2 2
29 580020174 Flap (Door) ........................................................................................................ 1 1
30 580031139 Blower (24 Volt) ................................................................................................. 1 ..
30 580020182 Blower (24 Volt) ................................................................................................. .. 1

580020223 Heater Kit (Includes Items 1, 8-12, 14-30)......................................................... 1 1


580020222 Heater and Air Conditioner Kit (Includes Items 1-7, 9-22, 24-30)...................... 1 1

1-45
P12628 09-01

CONDENSER

CONDENSER

1-46
P12628 09-01

CONDENSER

ITEM PART NO. DESCRIPTION QTY

a 580026932 Condenser ................................................................................................................. 1


b 580033578 Condensor ................................................................................................................. 1
c 580041007 Condensor ................................................................................................................. 1
1 580024987 Casing .................................................................................................................. 1
2 580024986 Cover.................................................................................................................... 1
3 580024985 Plate (Fan)............................................................................................................ 1
4 580024984 Coil (Condenser) .................................................................................................. 1
5 580024983 Fan (24 Volt) ......................................................................................................... 2
6 580024982 Clamp................................................................................................................... 1
7 580024981 Clamp................................................................................................................... 1
8 580032550 Wire Harness ....................................................................................................... 1
9 580032551 Pressure Switch ................................................................................................... 1
10 580024961 Resistor ................................................................................................................ 1
11 580024960 Relay (24 Volt)...................................................................................................... 2
12 580026077 Washer ................................................................................................................. 8
13 580026078 Nut........................................................................................................................ 4

FOOTNOTES:
a ⇒ S/N B876E-01553Z
b S/N B876E-01554Z⇔S/N B876E-01628A
c S/N B876E-01629A ⇒

1-47
P12629 09-01

SEAT ASSEMBLY
(AIR)

SEAT ASSEMBLYAIR

1-48
P12629 09-01

SEAT ASSEMBLY
(AIR)

KEY:
A: Vinyl Cover
B: Fabric Cover

QTY
ITEM PART NO. DESCRIPTION A B

a 580020219 Seat Assembly (Cloth)....................................................................................... .. 1


b 580036784 Seat Assembly (Fabric) ..................................................................................... .. 1
a 580020220 Seat Assembly (Vinyl) ....................................................................................... 1 ..
b 580036785 Seat Assembly (Vinyl) ....................................................................................... 1 ..
1 580018699 Seat (With Armrest)....................................................................................... .. 1
1 580018698 Seat (With Armrest)....................................................................................... 1 ..
2 580018696 Back Cushion ................................................................................................ .. 1
2 580018707 Back Cushion ................................................................................................ 1 ..
3 580018679 Back Cushion Kit........................................................................................... 1 1
4 580018677 Armrest (LH).................................................................................................. 1 1
5 580018678 Bracket Kit (LH) ............................................................................................. 1 1
6 580018674 Recliner Kit.................................................................................................... 1 1
7 580018680 Seat Pan Kit .................................................................................................. 1 1
8 580018694 Seat Cushion................................................................................................. .. 1
8 580018705 Seat Cushion................................................................................................. 1 ..
9 580018701 Bracket Kit (RH) ............................................................................................ 1 1
10 518796683 Seat Belt........................................................................................................ 1 1
11 580018667 Service Kit..................................................................................................... 1 1
12 580018702 Knob Kit......................................................................................................... 1 1
13 580018666 Lever Kit ........................................................................................................ 1 1
14 580018689 Suspension Kit .............................................................................................. 1 1
15 580018634 Plate Kit......................................................................................................... 1 1
16 580018608 Bracket Kit ..................................................................................................... 1 1
17 580018668 Slider Kit........................................................................................................ 1 1
18 580018611 Boot Kit (Suspension) ................................................................................... 1 1
19 580018665 Wire Harness Kit ........................................................................................... 1 1
20 580018670 Housing Kit (Upper)....................................................................................... 1 1
21 580018659 Control Valve (Air) ......................................................................................... 1 1
22 580018655 Shock Absorber Kit ....................................................................................... 1 1
23 580018682 Housing Kit (Lower)....................................................................................... 1 1
24 580018671 Bearing Kit (Suspension) .............................................................................. 1 1
25 580018658 Spring Kit (Air)............................................................................................... 1 1
26 580018673 Air Hose Kit ................................................................................................... 1 1
27 a 580018669 Compressor Kit ............................................................................................. 1 1
27 b 580036783 Compressor Kit ............................................................................................. 1 1
28 580018672 Frame Kit (Suspension)................................................................................. 1 1

FOOTNOTES:
a ⇒ S/N B876E-01553Z
b S/N B876E-01554Z ⇒

1-49
P12630 09-01

SEAT ASSEMBLY
(MECHANICAL)

SEAT ASSEMBLYMECHANICAL

1-50
P12630 09-01

SEAT ASSEMBLY
(MECHANICAL)

KEY:
A: Vinyl Cover
B: Fabric Cover

QTY
ITEM PART NO. DESCRIPTION A B

580020217 Seat Assembly................................................................................................... 1 ..


580020218 Seat Assembly................................................................................................... .. 1
1 580018699 Seat (With Armrest)....................................................................................... .. 1
1 580018698 Seat (With Armrest)....................................................................................... 1 ..
2 580018696 Back Cushion ................................................................................................ .. 1
2 580018707 Back Cushion ................................................................................................ 1 ..
3 580018679 Back Cushion Kit........................................................................................... 1 1
4 580018677 Armrest (LH).................................................................................................. 1 1
5 580018678 Bracket Kit (LH) ............................................................................................. 1 1
6 580018674 Recliner Kit.................................................................................................... 1 1
7 580018680 Seat Pan Kit .................................................................................................. 1 1
8 580018694 Seat Cushion................................................................................................. .. 1
8 580018705 Seat Cushion................................................................................................. 1 ..
9 580018701 Bracket Kit (RH) ............................................................................................ 1 1
10 .. . . . Seat Belt........................................................................................................ 1 1
11 580018667 Service Kit..................................................................................................... 1 1
12 580018702 Knob Kit......................................................................................................... 1 1
13 580018666 Lever Kit ........................................................................................................ 1 1
14 580018692 Suspension Kit .............................................................................................. 1 1
15 580018634 Plate Kit......................................................................................................... 1 1
16 580018608 Bracket Kit ..................................................................................................... 1 1
17 580018668 Slider Kit........................................................................................................ 1 1
18 580018600 Boot Kit (Suspension) ................................................................................... 1 1
19 580018657 Housing Kit (Upper)....................................................................................... 1 1
20 580018662 Bumper Kit .................................................................................................... 1 1
21 580018663 Spring Kit....................................................................................................... 1 1
22 580018710 Weight Adjuster Kit........................................................................................ 1 1
23 580018709 Shock Absorber Kit ....................................................................................... 1 1
24 580018691 Housing Kit (Lower)....................................................................................... 1 1
25 580018703 Bearing Kit..................................................................................................... 1 1
26 580018661 Bracket (Arm Assembly)................................................................................ 1 1
27 580018664 Knob.............................................................................................................. 1 1
28 580018684 Frame Kit (Suspension)................................................................................. 1 1

1-51
P12631 09-01

TRAINING SEAT

T RAINING SEAT

ITEM PART NO. DESCRIPTION QTY

580031068 Seat Assembly........................................................................................................... 1


1 580026419 Cover (Top)........................................................................................................... 1
2 580029119 Seat (Bottom) ....................................................................................................... 1
3 580010327 Seat Belt Kit ......................................................................................................... 1
4 449021003 Washer ................................................................................................................. 4
5 449015002 Nut........................................................................................................................ 4
6 580025717 Edge Protector ..................................................................................................... AR
7 931014904 Screw ................................................................................................................... 2
8 580025719 Washer ................................................................................................................. 3

1-52
NOTES

1-53
P12632 09-01

LABELS

LABELS

1-54
P12632 09-01

LABELS

ITEM PART NO. DESCRIPTION QTY

1 580031723 Label (Cab Tilt Pump)................................................................................................ 1


2 b 580026119 Label (Fuse Panel) .................................................................................................... 1
3 580020657 Label (Operator Warning).......................................................................................... 1
4 580001007 Label (Ether Warning) ............................................................................................... 1
5 580008067 Label (Gas Spring) .................................................................................................... 2
6 580008070 Label (Door Release) ................................................................................................ 2
7 580008063 Label (Overhead Guard)............................................................................................ 1
8 580022530 Label (Park Brake)..................................................................................................... 1
9 504231296 Label (Operator Restraint)......................................................................................... 2
10 580020647 Label (LH Fork).......................................................................................................... 1
11 580020649 Label (RH Fork) ......................................................................................................... 1
12 505890500 Label (Patents and Trademarks) ............................................................................... 1
13 580008061 Label (Hoist) .............................................................................................................. 1
14 580008062 Label (Tilt).................................................................................................................. 1
15 504231256 Label (Auxiliary Function - Side-Shift) ....................................................................... 1
16 504236212 Label (Auxiliary Function - Clamp) ............................................................................ 1
17 580021223 Label (Fork Lift Truck Joystick) .................................................................................. 1
17 580038757 Label (Joy Stick Without Side Shift) .......................................................................... 1
18 a .. . . . Label (Auxiliary Function) .......................................................................................... AR
19 502157206 Label (Yale)................................................................................................................ 2
20 580008072 Label (Mast Warning) ................................................................................................ 2
21 504228283 Label (Mast Warning) ................................................................................................ 2
22 504229214 Label (Park Brake Warning) (Warning)...................................................................... 1
23 580032360 Rivet (Plastic) (Not Illustrated) ................................................................................... 4
24 580008064 Cover (Nameplate) .................................................................................................... 1
25 504231265 Label (Notice To User)............................................................................................... 1
26 524136910 Label (Capacity Plate) ............................................................................................... 1
27 580029636 Label (Lifting)............................................................................................................. 1
28 504231248 Label (No Riders) ...................................................................................................... 2
29 580031069 Safety Tread (GP 170 DB-GP 210 DB) ..................................................................... 2
29 580022817 Safety Tread (GP 230 DB-GP 280 DB) ..................................................................... 2
30 580020671 Label (Cab Tilt Warning)............................................................................................ 1
31 505974597 Label (Lifting Eye)...................................................................................................... 1
32 580021729 Label (Power Tilt)....................................................................................................... 1
33 502157205 Label (Yale)................................................................................................................ 2
34 505976545 Label (Antifreeze) ...................................................................................................... 1
35 524137101 Plate .......................................................................................................................... 1
36 505976556 Label (Fan Warning) .................................................................................................. 2

FOOTNOTES:
a See Your Local Yale Dealer
b ⇒ D/B 09/2001

1-55
P12633 09-01

CAB HARDWARE AND CONTROL COVER

CAB HA RDWARE AND CONTROL COVER

1-56
P12633 09-01

CAB HARDWARE AND CONTROL COVER

ITEM PART NO. DESCRIPTION QTY

1 580022207 Cup and Clip Board Holder........................................................................................ 1


2 580022208 Screw......................................................................................................................... 5
3 a 580022209 Hook .......................................................................................................................... 1
4 a 580022210 Screw......................................................................................................................... 1
5 580021408 Console (RH External) .............................................................................................. 1
6 580021409 Console (RH Internal)................................................................................................ 1
7 580021407 Console (RH Top) ...................................................................................................... 1
8 580022212 Screw......................................................................................................................... 4
9 580022213 Nut ............................................................................................................................. 20
10 580022214 Washer ...................................................................................................................... 12
11 580014813 Screw......................................................................................................................... 16
12 580022215 Screw......................................................................................................................... 4
13 ad 580026459 Wire Harness (Side Console) (Perkins) (☞ P12682) ............................................... 1
13 ae 580032167 Wire Harness (Side Console) (Perkins) (☞ P13469) ............................................... 1
13 af 580034916 Wire Harness (Side Console) (Perkins)..................................................................... 1
13 ab 580032168 Wire Harness (Side Console) (Cummins) ................................................................. 1
13 ac 580034917 Wire Harness (Side Console) (Cummins) ................................................................. 1
14 a 580022217 Screw......................................................................................................................... 4
15 580022218 Cigarette Lighter (Volt Socket)................................................................................... 1
16 580022219 Plate (Fuse Block) ..................................................................................................... 1
17 a 931013904 Capscrew................................................................................................................... 5
18 a 449021003 Washer ...................................................................................................................... 6
19 580022220 Plate (Relay).............................................................................................................. 1
20 449001170 Capscrew................................................................................................................... 2
21 580022221 Plate (Park Brake) ..................................................................................................... 1
22 580034900 Switch (Park Brake) ................................................................................................... 1
23 a 580022223 Washer ...................................................................................................................... 1
24 580020051 Indicator Display (Tier I Engine) (☞ MP13290) ....................................................... 1
24 580034539 Indicator Display (Tier II Engine) ............................................................................... 1
25 580022225 Plate (Ignition) ........................................................................................................... 1
26 580021375 Ignition Switch ........................................................................................................... 1
27 580022228 Plug (Cold Start Switch) ............................................................................................ 1
28 a 580022229 Relay (Wiper Timer) .................................................................................................. 3
29 580017404 Module (PWM)........................................................................................................... 1
29 f 580036729 Controller (PW).......................................................................................................... 1
30 a 580021382 Alarm ......................................................................................................................... 1
31 580022232 Screw......................................................................................................................... 2
32 a 580018841 Flasher Unit ............................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B876E-01522Z
c S/N B876E-01523Z ⇒
d ⇒ S/N B876E-01533Z
e S/N B876E-01533Z⇔S/N B876E-01588A
f S/N B876E-01589A ⇒

1-57
P12634 09-01

INCHING PEDAL AND ACCESSORIES


(CAB)

INCHING PEDAL AND ACCESSORIESCAB

1-58
P12634 09-01

INCHING PEDAL AND ACCESSORIES


(CAB)

ITEM PART NO. DESCRIPTION QTY

1 a 580022267 Wire Assembly (Earth) .............................................................................................. 1


2 ab 580018169 Wire Harness (Cab Underfloor) (Perkins Tier) (☞ P12681) .................................... 1
2 ac 580035579 Wire Harness (Cab Underfloor) (Tier II) .................................................................... 1
3 580018729 Horn (24 Volt) ............................................................................................................ 1
4 580021396 Inching Pedal ............................................................................................................. 1
5 580021395 Shaft (Pedal).............................................................................................................. 1
6 580022271 Cover (Pedal)............................................................................................................. 2
7 504226231 Switch ........................................................................................................................ 1
8 580022273 Screw......................................................................................................................... 2
9 580022274 Nut ............................................................................................................................. 2
10 931701910 Nut ............................................................................................................................. 2
11 449001023 Capscrew................................................................................................................... 2
12 580022277 Bearing ...................................................................................................................... 2
13 580022278 Bearing ...................................................................................................................... 2
14 449015014 Nut ............................................................................................................................. 4
15 504226242 Washer ...................................................................................................................... 8
16 449001415 Capscrew................................................................................................................... 4
17 580022280 Shim .......................................................................................................................... 1
18 580021400 Link (Inching Pedal) ................................................................................................... 1
19 580022281 Split Pin ..................................................................................................................... 2
20 449021003 Washer ...................................................................................................................... 2
21 580004590 Shoulder Bolt ............................................................................................................. 1
22 a 580022282 Plate (Inching Pedal) ................................................................................................. 1
23 a 580004588 Bearing ...................................................................................................................... 2
24 a 449001170 Capscrew................................................................................................................... 2
25 a 449015002 Nut ............................................................................................................................. 2
26 580022286 Cover (Monotrol)........................................................................................................ 1
27 580022287 Screw......................................................................................................................... 5
28 580022829 Plate (Inching Pedal) ................................................................................................. 1
29 580023326 Map Light................................................................................................................... 1
29 580023326 Map Light ............................................................................................................. 1
30 580014814 Screw ................................................................................................................... 2
31 580023323 Fan Assembly ............................................................................................................ 1
32 580014813 Screw......................................................................................................................... 4
33 580025747 Insulation (Main) ........................................................................................................ 1
34 580025748 Insulation (Rear) ........................................................................................................ 1
35 580025749 Insulation (Heater) ..................................................................................................... 1
36 580025750 Plate .......................................................................................................................... 16
37 504071785 Washer ...................................................................................................................... 16
38 449001023 Capscrew................................................................................................................... 16
39 580029137 Sunshade .................................................................................................................. 1
40 580029136 Clamp ........................................................................................................................ 1
41 580029135 Pad (Rubber) ............................................................................................................. 1
42 580029134 Pad (Rubber) ............................................................................................................. 1

1-59
P12634 09-01

INCHING PEDAL AND ACCESSORIES


(CAB)

ITEM PART NO. DESCRIPTION QTY

43 580022790 Adhesive.................................................................................................................... AR
44 580025738 Screw......................................................................................................................... 2

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B876E-01595A
c S/N B876E-01596A ⇒

1-60
NOTES

1-61
P12635 09-01

AIR DUCT
(CAB)

AIR DUCTCAB

1-62
P12635 09-01

AIR DUCT
(CAB)

ITEM PART NO. DESCRIPTION QTY

1 580021942 Headliner ................................................................................................................... 1


2 580022213 Nut ............................................................................................................................. 10
3 580014813 Screw......................................................................................................................... 18
4 580022214 Washer ...................................................................................................................... 15
5 580014801 Dome Light ................................................................................................................ 2
6 580022235 Bulb ........................................................................................................................... 2
7 580022236 Screw......................................................................................................................... 4
8 a 580018163 Wire Harness (Closed Cab) (☞ P12677) ................................................................ 1
9 a 580022238 Clamp ........................................................................................................................ 5
10 a 580014773 Clamp ........................................................................................................................ 5
11 a 580022239 Console ..................................................................................................................... 1
12 a 580017273 Screw......................................................................................................................... 5
13 a 580022240 Cover ......................................................................................................................... 1
14 580021965 Duct (Front Cover) ..................................................................................................... 1
15 580014813 Screw......................................................................................................................... 8
16 580022213 Nut ............................................................................................................................. 20
17 580022214 Washer ...................................................................................................................... 8
18 580022242 Ring ........................................................................................................................... 2
19 580022243 Ring ........................................................................................................................... 2
20 580022244 Bolt ............................................................................................................................ 12
21 a 580022245 Air Duct...................................................................................................................... 1
22 580022246 Foam (Rear) .............................................................................................................. 1
23 580022247 Adapter ...................................................................................................................... 1
24 580022248 Duct (Rear) ................................................................................................................ 1
25 580022249 Console (Upper) ........................................................................................................ 1
26 a 580022787 Window Assembly (Curved Front) (Standard) ........................................................... 1
26 a 580022788 Window (Tempered) ............................................................................................. 1
26 a 580025903 Seal Kit................................................................................................................. 1
26 a 580025919 Windshield (Service Option)...................................................................................... 1
26 a 580025903 Seal Kit................................................................................................................. 1
26 a 580025920 Flat Glass Kit (Service Option) .................................................................................. 1
27 a 580022791 Window (Rear)........................................................................................................... 1
27 a 580025903 Seal Kit................................................................................................................. 1
28 a 580022793 Glass Assembly (Roof).............................................................................................. 1
29 580026418 Console (Rear Locking)............................................................................................. 1
30 580029122 Cover ......................................................................................................................... 1
31 580029121 Gas Spring ................................................................................................................ 1
32 504229298 Nut ............................................................................................................................. 2
33 580022291 Bolt ............................................................................................................................ 4
34 504226242 Washer ...................................................................................................................... 4
35 580029120 Washer ...................................................................................................................... 4

FOOTNOTES:
a Not Illustrated

1-63
P12636 09-01

DASH DISPLAY
(CAB)

DASH DISPLAYCAB

1-64
P12636 09-01

DASH DISPLAY
(CAB)

ITEM PART NO. DESCRIPTION QTY

1 580022253 Ashtray ...................................................................................................................... 1


2 580014813 Screw......................................................................................................................... 6
3 580022213 Nut ............................................................................................................................. 16
4 580022243 Ring ........................................................................................................................... 24
5 580022252 Dash and Cap ........................................................................................................... 1
6 a 580014811 Washer ...................................................................................................................... 1
7 580029139 Bolt ............................................................................................................................ 1
8 580016589 Cap ............................................................................................................................ 1
9 580022824 Foam (LH) ................................................................................................................. 4
10 580022825 Foam (RH)................................................................................................................. 1
11 580022254 Plate (LH) .................................................................................................................. 1
12 580022255 Plate (RH).................................................................................................................. 1
13 580025743 Seal ........................................................................................................................... AR
14 580025744 Screw......................................................................................................................... 12
15 580022256 Grille .......................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

1-65
MP13290 10-02

INDICATOR DISPLAY ASSEMBLY

INDICATOR DISPLAY ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580020051 Indicator Display ........................................................................................................ 1


1 580022149 LCD Display ......................................................................................................... 1
1 580022161 Lamp .................................................................................................................... 19
1 580022162 Lamp .................................................................................................................... 1
1 580022164 Rubber Gasket (Internal)...................................................................................... 1
1 580022158 Clamp (RH) .......................................................................................................... 1
1 580022159 Clamp (LH)........................................................................................................... 1
2 580022152 Fuel Gauge .......................................................................................................... 1
3 580022153 Oil Pressure Gauge (Transmission) ..................................................................... 1
4 580022150 Oil Temperature Gauge (Transmission)................................................................ 1
5 580022148 Temperature Gauge (Engine Coolant) ................................................................. 1
6 580022151 Oil Pressure Gauge.............................................................................................. 1

1-66
NOTES

1-67
P12637 09-01

WINDOW WASHER AND ARMREST ASSEMBLY

WINDOW WASHER AND ARMREST ASSEMBLY

1-68
P12637 09-01

WINDOW WASHER AND ARMREST ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 580019937 Reservoir and Pump Assembly ................................................................................. 1


2 580050206 Hose .......................................................................................................................... 3
3 580003835 Check Valve............................................................................................................... 3
4 312850034 Strap Clamp............................................................................................................... AR
5 520036879 Strap .......................................................................................................................... 5
6 449015014 Nut ............................................................................................................................. 3
7 449021001 Washer ...................................................................................................................... 4
8 449022016 Lockwasher ............................................................................................................... 3
9 449001134 Capscrew................................................................................................................... 1
10 580050208 Hose .......................................................................................................................... 3
11 580022903 Frame (Armrest) ........................................................................................................ 1
12 580022905 Plate (Bottom)............................................................................................................ 1
13 449001268 Capscrew................................................................................................................... 6
14 580022907 Washer ...................................................................................................................... 6
15 580025760 Cover (Armrest) (Open Cab) ..................................................................................... 1
16 580022908 Cover (Armrest) (Closed Cab)................................................................................... 1
17 580017273 Screw......................................................................................................................... 8
18 580022213 Nut ............................................................................................................................. 8
19 580022214 Washer ...................................................................................................................... 8
20 580020094 Switch (Closed Cab).................................................................................................. 1
21 580020096 Switch (Closed Cab).................................................................................................. 1
22 580022912 Spacer ....................................................................................................................... 2
23 580022913 Clamp ........................................................................................................................ 1
24 505970500 Nut ............................................................................................................................. 1
25 580022847 Cover ......................................................................................................................... 1
26 580020095 Switch (Closed Cab).................................................................................................. 2
27 580025762 Plug (Switch) (Closed Cab) ....................................................................................... 2
28 a 580018162 Wire Harness (Armrest) (Open Cab) (Not Illustrated) (☞ P12679) ......................... 1
28 b 580034914 Wire Harness (Armrest) (Open Cab) (Not Illustrated) ............................................... 1
28 a 580027941 Wire Harness (Armrest) (Closed Cab) (Not Illustrated) (☞ P12678) ....................... 1
28 b 580034915 Wire Harness (Armrest) (Closed Cab) (Not Illustrated)............................................. 1
29 580050224 Edge Trim (Not Illustrated)......................................................................................... AR

580022968 Armrest Assembly (Closed Cab) (Includes Items 11-27) .......................................... 1


580029143 Armrest Assembly (Open Cab) (Includes Items 11-15, 17-19, 22-25) ...................... 1

FOOTNOTES:
a ⇒ S/N B876E-01588A
b S/N B876E-01589A ⇒

1-69
P13502 03-03

ARMREST
(PIVOT-UP)

ARMRESTPIVOT-UP

1-70
P13502 03-03

ARMREST
(PIVOT-UP)

ITEM PART NO. DESCRIPTION QTY

1 580039947 Console Weldment .................................................................................................... 1


2 580039948 Tube........................................................................................................................... 1
3 580039949 Knob .......................................................................................................................... 1
4 580022921 Star Grip .................................................................................................................... 1
5 580029169 Strap Clamp............................................................................................................... 1
6 504226242 Washer ...................................................................................................................... 3
7 580022964 Capscrew................................................................................................................... 1
8 580022925 Clamp ........................................................................................................................ 1
9 580022926 Screw......................................................................................................................... 1
10 504229298 Nut ............................................................................................................................. 1
11 580016589 Cap ............................................................................................................................ 1
12 449001003 Capscrew................................................................................................................... 1
13 580022838 Washer ...................................................................................................................... 1
14 580029171 Nut ............................................................................................................................. 1
15 580022901 Capscrew................................................................................................................... 1
16 580025764 Retaining Ring ........................................................................................................... 1
17 449001069 Capscrew................................................................................................................... 1
18 449015044 Nut ............................................................................................................................. 1
19 580022780 Cap ............................................................................................................................ 1
20 931701910 Nut ............................................................................................................................. 1
21 580039950 Lever (Release) ......................................................................................................... 1
22 580039891 Rod End .................................................................................................................... 1
23 580037725 Gas Spring ................................................................................................................ 1
24 520042832 Washer ...................................................................................................................... 4
25 580039951 Screw......................................................................................................................... 2
26 580037726 Cable ......................................................................................................................... 1
27 580039952 Grommet.................................................................................................................... 1
28 580039953 Screw......................................................................................................................... 1
29 580038525 Lever (Armrest Release) ........................................................................................... 1
30 580039954 Console Weldment .................................................................................................... 1
31 449001302 Capscrew................................................................................................................... 1
32 504071785 Washer ...................................................................................................................... 1

1-71
NOTES

1-72
SECTION 2

2 ENGINE ASSEMBLY

2 ENGINE ASSEMBLY
CONTENTS

SECTION 2
ENGINE ASSEMBLY

DESCRIPTION PAGE

AIR COMPRESSOR
PERKINS
SHEET 1 OF 2 ............................................................................................................................................ 2-50
SHEET 2 OF 2 ............................................................................................................................................ 2-52
AIR COMPRESSOR AND ATTACHING PARTS
PERKINS ........................................................................................................................................................ 2-48
AIR DRYER
⇒S/N PENDING PER ECN 68250 ................................................................................................................. 2-14
AIR DRYER AND ATTACHING PARTS
S/N PENDING PER ECN 68250⇒ ................................................................................................................. 2-16
AIR DRYER ASSEMBLY
⇒S/N PENDING PER ECN 68250 ................................................................................................................. 2-18
AIR DUCT
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-44
AUXILIARY DRIVE GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-82
AUXILIARY DRIVE GEAR AND AIR COMPRESSOR
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-30
BLANKING PLATE AND PLUGS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-86
BLANKING PLUG, OIL FEED AND HOSES
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-84
CAMSHAFT AND ROCKER ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-64
CRANKSHAFT AND MAIN BEARINGS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-60
CRANKSHAFT AND PISTON
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-24
CYLINDER BLOCK
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-22
TIER II ENGINE .......................................................................................................................................... 2-54
CYLINDER HEAD
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-26
TIER II ENGINE .......................................................................................................................................... 2-56
CYLINDER HEAD COVER
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-58

2-1
CONTENTS

DESCRIPTION PAGE

ELECTRONIC CONTROL MODULE AND MOUNTING


PERKINS
TIER II ENGINE ........................................................................................................................................ 2-104
ENGINE ASSEMBLY............................................................................................................................................ 2-4
ENGINE BLOCK HEATER
S/N PENDING PER ECN 68165-02⇒............................................................................................................ 2-12
⇒S/N PENDING PER ECN 68165-02............................................................................................................ 2-10
ENGINE LIFTING EYES
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-102
ENGINE MOUNT
CUMMINS......................................................................................................................................................... 2-8
PERKINS .......................................................................................................................................................... 2-6
FAN DRIVE AND PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-80
FLYWHEEL
PERKINS ........................................................................................................................................................ 2-20
FRONT DRIVE PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-78
IDLER GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-76
LUBRICANT SYSTEM
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-46
MANIFOLDS
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-38
TIER II ENGINE .......................................................................................................................................... 2-74
OIL COOLER AND CONNECTIONS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-92
OIL FILTER AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-90
OIL FILTER AND COOLER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-36
OIL PUMP AND DELIVERY HOUSING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-88
OIL SUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-32
TIER II ENGINES ........................................................................................................................................ 2-72
PICK-UP SENSORS
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-108
2-2
CONTENTS

DESCRIPTION PAGE

PISTON AND CONNECTING ROD


PERKINS
TIER II ENGINE .......................................................................................................................................... 2-62
THERMOSTAT AND WATER HOUSING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-94
TIMING CASE AND ALTERNATOR MOUNTING
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-66
TIMING COVER
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-68
TIMING GEAR
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-28
TIER II ENGINE .......................................................................................................................................... 2-70
TURBO DRAIN PIPE AND BLANKING PLATE
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-100
TURBOCHARGER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-42
TURBOCHARGER AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 2-98
VALVE COVER
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-34
WATER PUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 2-40
TIER II ENGINE .......................................................................................................................................... 2-96
WIRING LOOMS
PERKINS
TIER II ENGINE ........................................................................................................................................ 2-106

2-3
P13180 05-02

ENGINE ASSEMBLY

ENGINE A SSEMBLY

2-4
P13180 05-02

ENGINE ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

1 b 580019673 Engine Assembly (Perkins Tier I) .............................................................................. 1


1 bd 580040872 Engine Assembly (Perkins Tier II) ............................................................................. 1
1 be 580043137 Engine Assembly (Perkins Tier II) ............................................................................. 1
1 c 580019674 Engine Assembly (Perkins Tier I) .............................................................................. 1
1 cf 580040871 Engine Assembly (Perkins Tier II) ............................................................................. 1
1 cg 580043135 Engine Assembly (Perkins Tier II) ............................................................................. 1
1 ab 580020782 Engine Assembly (Cummins Tier I) ........................................................................... 1
1 ac 580020783 Engine Assembly (Cummins Tier I) ........................................................................... 1

FOOTNOTES:
a For Cummins engine parts and service information during warranty period, please contact your local Cummins
Dealer
b With Dry Brake
c With Wet Brake
d ⇒ S/N B876E-01635A
e S/N B876E-01636A ⇒
f ⇒ S/N B876E-01641A
g S/N B876E-01642A ⇒

2-5
P12642 09-01

ENGINE MOUNT
(PERKINS)

ENGINE MOUNTPERKINS

2-6
P12642 09-01

ENGINE MOUNT
(PERKINS)

ITEM PART NO. DESCRIPTION QTY

a 580019673 Engine Assembly (Dry Brake) ................................................................................... 1


a 580019674 Engine Assembly (Wet Brake)................................................................................... 1
bc 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
bd 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
be 580040871 Engine Assembly (Wet Brake)................................................................................... 1
bf 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580021226 Bracket ...................................................................................................................... 2
2 580002441 Isolator....................................................................................................................... 2
3 580002489 Washer ...................................................................................................................... 2
4 502097902 Nut ............................................................................................................................. 2
5 203157000 Capscrew................................................................................................................... 2
6 580040715 Plug ........................................................................................................................... 1
7 580005380 Stud ........................................................................................................................... 3
8 580040716 Stud ........................................................................................................................... 4

FOOTNOTES:
a Tier I Engine
b Tier II Engine
c ⇒ S/N B876E-01635A
d S/N B876E-01636A ⇒
e ⇒ S/N B876E-01641A
f S/N B876E-01642A ⇒

2-7
P12643 09-01

ENGINE MOUNT
(CUMMINS)

ENGINE MOUNTCUMMINS

2-8
P12643 09-01

ENGINE MOUNT
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 580021284 Engine Mount (LH) .................................................................................................... 1


2 580002441 Isolator....................................................................................................................... 2
3 203157000 Capscrew................................................................................................................... 2
4 580002489 Washer ...................................................................................................................... 2
5 502097902 Nut ............................................................................................................................. 2
6 580027646 Bracket (Oil Filter)...................................................................................................... 1
7 062151200 Capscrew................................................................................................................... 2
8 015026000 Lockwasher ............................................................................................................... 2
9 449022017 Lockwasher ............................................................................................................... 6
10 449021010 Washer ...................................................................................................................... 6
11 580021283 Engine Mount (RH).................................................................................................... 1
12 449001004 Capscrew................................................................................................................... 6
13 .. . . . Primer ........................................................................................................................ AR
14 505965518 Loctite ........................................................................................................................ AR
15 c 580021285 Speed Sensor............................................................................................................ 1
15 d 580042494 Speed Sensor............................................................................................................ 1
16 449001007 Capscrew................................................................................................................... 2
17 b 449022017 Lockwasher ............................................................................................................... 2
17 a 449022017 Lockwasher ............................................................................................................... 1
18 504225227 Washer ...................................................................................................................... 1
19 a 580027891 Spacer ....................................................................................................................... 1
20 a 449001296 Capscrew................................................................................................................... 1
21 580030521 Shield ........................................................................................................................ 1
22 449022016 Lockwasher ............................................................................................................... 2
23 449001415 Capscrew................................................................................................................... 2

FOOTNOTES:
a Dry Brake
b Wet Brake
c ⇒ S/N B876E-01639A
d S/N B876E-01640A ⇒

2-9
P12788 02-03

ENGINE BLOCK HEATER


(⇒S/N PENDING PER ECN 68165-02)

ENGINE BLOCK HEATER⇒S/N PENDING PER ECN 68165-02

2-10
P12788 02-03

ENGINE BLOCK HEATER


(⇒S/N PENDING PER ECN 68165-02)

ITEM PART NO. DESCRIPTION QTY

1 909882404 Nut ............................................................................................................................. 2


2 580032074 Bracket ...................................................................................................................... 1
3 501729901 Capscrew................................................................................................................... 2
4 580032058 Grommet.................................................................................................................... 1
5 449015112 Nut ............................................................................................................................. 2
6 449021002 Washer ...................................................................................................................... 2
7 580040819 Wire Harness (110 Volt) ............................................................................................ 1
7 580032075 Connector (110 Volt) ............................................................................................ 1
7 580040820 Connector............................................................................................................. 1
7 580040821 Secondary Lock ................................................................................................... 1
7 580022865 Terminal................................................................................................................ 1
7 505968566 Plug ...................................................................................................................... 1
8 504057775 Capscrew................................................................................................................... 2
9 b 505976567 Fitting......................................................................................................................... 1
10 062159500 Clamp ........................................................................................................................ 3
11 c 900014261 Hose .......................................................................................................................... 1
11 d 580041324 Hose .......................................................................................................................... 1
12 580005699 Strap .......................................................................................................................... 1
13 449015020 Nut ............................................................................................................................. 1
14 a 030174900 Fitting......................................................................................................................... 1
15 a 023076800 Fitting......................................................................................................................... 1
16 a 502600902 Fitting......................................................................................................................... 1
17 059719100 Capscrew................................................................................................................... 2
18 016104000 Washer ...................................................................................................................... 2
19 580031077 Clamp ........................................................................................................................ 2
20 580032521 Engine Heater Assembly ........................................................................................... 1
20 580032076 Heater (110 Volt) .................................................................................................. 1
20 580040822 Connector............................................................................................................. 1
20 580040823 Secondary Lock ................................................................................................... 1
20 580019341 Terminal................................................................................................................ 4
20 505968566 Plug ...................................................................................................................... 1
21 c 910065119 Conduit ...................................................................................................................... 1
22 c 312850034 Strap Clamp............................................................................................................... 12
22 d 312850034 Strap Clamp............................................................................................................... 15
23 c 580002950 Sleeve........................................................................................................................ 1
24 c 580032077 Hose .......................................................................................................................... 1
24 d 580041179 Hose .......................................................................................................................... 1
25 720160901 Fitting......................................................................................................................... 1

FOOTNOTES:
a Cummins
b Perkins
c ⇒ S/N B876E-01533Z
d S/N B876E-01534Z ⇒

2-11
P13443 02-03

ENGINE BLOCK HEATER


(S/N PENDING PER ECN 68165-02⇒)

ENGINE BLOCK HEATERS/N PENDING PER ECN 68165-02⇒

2-12
P13443 02-03

ENGINE BLOCK HEATER


(S/N PENDING PER ECN 68165-02⇒)

ITEM PART NO. DESCRIPTION QTY

1 449015098 Locknut ...................................................................................................................... 2


2 580039483 Bracket ...................................................................................................................... 1
3 501729901 Capscrew................................................................................................................... 2
3 449021001 Washer ...................................................................................................................... 2
4 580032058 Grommet.................................................................................................................... 1
5 449015112 Nut ............................................................................................................................. 2
6 449021002 Washer ...................................................................................................................... 2
7 580032075 Connector (110 Volt).................................................................................................. 1
8 504057775 Capscrew................................................................................................................... 2
9 b 505976567 Fitting......................................................................................................................... 1
10 062159500 Clamp ........................................................................................................................ 3
11 a 900014261 Hose .......................................................................................................................... 1
11 b 580041324 Hose .......................................................................................................................... 1
12 580005699 Strap .......................................................................................................................... 1
13 449015020 Nut ............................................................................................................................. 1
14 a 030174900 Fitting......................................................................................................................... 1
15 a 023076800 Fitting......................................................................................................................... 1
16 a 502600902 Fitting......................................................................................................................... 1
17 059719100 Capscrew................................................................................................................... 2
18 016104000 Washer ...................................................................................................................... 2
19 580031077 Clamp ........................................................................................................................ 2
20 580032076 Heater (110 Volt) (Includes Wire Lead) ..................................................................... 1
21 312850034 Strap Clamp............................................................................................................... 15
22 580041179 Hose .......................................................................................................................... 1
23 720160901 Fitting......................................................................................................................... 1

FOOTNOTES:
a Cummins
b Perkins

2-13
P12789 02-03

AIR DRYER
(⇒S/N PENDING PER ECN 68250)

AIR DRYER⇒S/N PENDING PER ECN 68250

2-14
P12789 02-03

AIR DRYER
(⇒S/N PENDING PER ECN 68250)

ITEM PART NO. DESCRIPTION QTY

1 580032069 Plate .......................................................................................................................... 1


2 580029086 Air Dryer (☞ P15222) .............................................................................................. 1
3 580032064 Tube........................................................................................................................... 1
4 520042829 Clamp ........................................................................................................................ 3
5 449021001 Washer ...................................................................................................................... 3
6 449001014 Capscrew................................................................................................................... 3
7 449015098 Locknut ...................................................................................................................... 3
8 504225227 Washer ...................................................................................................................... 6
9 580031834 Fitting......................................................................................................................... 1
10 580029555 Fitting......................................................................................................................... 1
11 013402900 Fitting......................................................................................................................... 1
12 449015115 Nut ............................................................................................................................. 3
13 580032073 Locknut ...................................................................................................................... 3
14 c 580030350 Wire Harness (Air Dryer) ........................................................................................... 1
14 d 580031601 Wire Harness (Air Dryer) ........................................................................................... 1
15 a 580032066 Hose .......................................................................................................................... 1
15 b 580041271 Hose .......................................................................................................................... 1
16 312850042 Strap Clamp............................................................................................................... 1
17 580032321 Silencer (Air Outlet) ................................................................................................... 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB
c ⇒ S/N B876E-01532Z
d S/N B876E-01533Z ⇒

2-15
P15221 04-04

AIR DRYER AND ATTACHING PARTS


(S/N PENDING PER ECN 68250⇒)

AIR DRYER AND ATTACHING PARTSS/N PENDING PER ECN 68250⇒

2-16
P15221 04-04

AIR DRYER AND ATTACHING PARTS


(S/N PENDING PER ECN 68250⇒)

ITEM PART NO. DESCRIPTION QTY

1 580043614 Plate .......................................................................................................................... 1


2 580043613 Air Dryer Assembly.................................................................................................... 1
3 580044598 Tube........................................................................................................................... 1
4 520042829 Clamp ........................................................................................................................ 3
5 449021001 Washer ...................................................................................................................... 3
6 449001014 Capscrew................................................................................................................... 3
7 449015098 Locknut ...................................................................................................................... 3
8 504225227 Washer ...................................................................................................................... 6
9 580031834 Fitting......................................................................................................................... 1
10 580029555 Fitting......................................................................................................................... 1
11 013402900 Fitting......................................................................................................................... 1
12 449015115 Nut ............................................................................................................................. 3
13 580044140 Capscrew................................................................................................................... 3
14 580044139 Wire Harness (Air Dryer) ........................................................................................... 1
15 312850042 Strap Clamp............................................................................................................... 2
16 580046648 Silencer ..................................................................................................................... 1
17 449022017 Lockwasher ............................................................................................................... 3
18 016589300 Fitting......................................................................................................................... 1
19 580044504 Adapter ...................................................................................................................... 1
20 580004690 Fitting......................................................................................................................... 1
21 580044141 Fitting......................................................................................................................... 1
22 a 580032066 Hose .......................................................................................................................... 1
22 b 580041271 Hose .......................................................................................................................... 1
23 a 580005808 Tube........................................................................................................................... 1
23 b 580024234 Tube........................................................................................................................... 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

2-17
P15222 04-04

AIR DRYER ASSEMBLY


(⇒S/N PENDING PER ECN 68250)

AIR DRYER ASSEMBLY⇒S/N PENDING PER ECN 68250

2-18
P15222 04-04

AIR DRYER ASSEMBLY


(⇒S/N PENDING PER ECN 68250)

ITEM PART NO. DESCRIPTION QTY

580029086 Air Dryer .................................................................................................................... 1


1 580046216 Solenoid Valve...................................................................................................... 1
2 580046217 Anchor ............................................................................................................. 1
3 580046218 O-Ring ............................................................................................................. 1
4 580046219 O-Ring ............................................................................................................. 2
5 580046220 Cover ............................................................................................................... 1
6 580046221 Spool................................................................................................................ 1
7 580046250 Valve..................................................................................................................... 2
8 580046223 Insert (Dryer)........................................................................................................ 2
9 580046224 Insert (Dryer) ................................................................................................... 1
10 580046225 O-Ring ............................................................................................................. 1
11 580046226 O-Ring.................................................................................................................. 1
12 580046227 Spring................................................................................................................... 2
13 580046228 Cover (Filter) ........................................................................................................ 2
14 580046230 Handle.................................................................................................................. 2
15 580046231 Bushing ................................................................................................................ 1
16 580046232 O-Ring.................................................................................................................. 1
17 .. . . . Valve Seal ............................................................................................................ 1
18 .. . . . Piston ................................................................................................................... 1
19 .. . . . Cup....................................................................................................................... 1
20 .. . . . Bushing ................................................................................................................ 1
21 580046238 Filter ..................................................................................................................... 1
22 580046239 Spring................................................................................................................... 1
23 580046240 O-Ring.................................................................................................................. 1
24 580046241 Cap....................................................................................................................... 1
25 580046242 Snap Ring ............................................................................................................ 1
26 580046243 Valve..................................................................................................................... 2
27 580046244 O-Ring.................................................................................................................. 2
28 580046245 Piston ................................................................................................................... 2
29 580046246 Seal ...................................................................................................................... 2
30 580046247 O-Ring.................................................................................................................. 2
31 .. . . . Screw ................................................................................................................... 8
32 .. . . . Filter Head............................................................................................................ 1
33 .. . . . Nut........................................................................................................................ 4
34 .. . . . Stud...................................................................................................................... 3
35 .. . . . Pressure Spring ................................................................................................... 1
36 .. . . . Valve Seat ............................................................................................................ 1
37 .. . . . Seal ...................................................................................................................... 1
38 .. . . . Plug ...................................................................................................................... 1
39 .. . . . Pressure Spring ................................................................................................... 1
40 .. . . . Snap Ring ............................................................................................................ 1
41 .. . . . Bushing ................................................................................................................ 2
42 .. . . . Piston Spring........................................................................................................ 2
43 .. . . . Block .................................................................................................................... 2

580046237 Repair Kit (Includes Items 17-20)......................................................................... 1

2-19
P12644 09-01

FLYWHEEL
(PERKINS)

FLYWHEELPERKINS

2-20
P12644 09-01

FLYWHEEL
(PERKINS)

ITEM PART NO. DESCRIPTION QTY

1 580002490 Flywheel .................................................................................................................... 1


2 580002493 Bolt ............................................................................................................................ 6
3 580002494 Housing (Flywheel).................................................................................................... 2
4 931014905 Capscrew................................................................................................................... 6
5 520045522 Pin ............................................................................................................................. 2
6 580002495 Cover (Dust) .............................................................................................................. 1
7 016104000 Washer ...................................................................................................................... 2
8 062236400 Capscrew................................................................................................................... 2
9 580002447 Plug ........................................................................................................................... 2
10 a 501702904 Adhesive.................................................................................................................... AR
11 b 580018780 Speed Sensor............................................................................................................ 1
11 c 580042493 Speed Sensor............................................................................................................ 1
12 b 580002500 Clamp ........................................................................................................................ 1
12 c 580000749 Clamp ........................................................................................................................ 1
13 449001412 Capscrew................................................................................................................... 1
14 449022018 Lockwasher ............................................................................................................... 1
15 580002501 Back-Up Ring ............................................................................................................ 1
16 500281900 O-Ring ....................................................................................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B876E-01639A
c S/N B876E-01640A ⇒

2-21
P12645 09-01

CYLINDER BLOCK
(PERKINS) (TIER I ENGINE)

CYLINDER BLOCKPERKINSTIER I ENGINE

2-22
P12645 09-01

CYLINDER BLOCK
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 .. . . . Cylinder Block ...................................................................................................... 1
2 .. . . . Bearing Cup..................................................................................................... 5
3 580005167 Cylinder Liner................................................................................................... 6
4 580004126 Thimble ............................................................................................................ 14
5 580004251 Shaft ................................................................................................................ 1
6 580005171 Pin.................................................................................................................... 1
7 203088400 Capscrew ......................................................................................................... 14
8 580005169 Jet .................................................................................................................... 6
9 580004127 Bushing............................................................................................................ 1
10 580004128 Plug.................................................................................................................. 12
11 580004146 Plug.................................................................................................................. 1
12 580004130 Plug.................................................................................................................. 1
13 580005168 Plug.................................................................................................................. 1
14 580004134 Washer............................................................................................................. 1
15 580004132 Plug.................................................................................................................. 1
16 580005170 Dowel ............................................................................................................... 6
17 580004147 Housing Assembly ............................................................................................... 1
18 580004148 Oil Seal ............................................................................................................ 1
19 580004151 Screw ................................................................................................................... 2
20 580004194 Pin ........................................................................................................................ 2
21 580004150 Screw ................................................................................................................... 12
22 580004152 Pin ........................................................................................................................ 2
23 580004149 Gasket.................................................................................................................. 1
24 580004131 Plug ...................................................................................................................... 1
25 014931500 Fitting ................................................................................................................... 2
26 580005381 Nut........................................................................................................................ 8
27 580005382 Washer ................................................................................................................. 8
28 580005380 Stud...................................................................................................................... 8
29 580004139 Valve..................................................................................................................... 6
30 580004140 Ball ................................................................................................................... 1
31 580004141 Spring .............................................................................................................. 1
32 580004142 Retainer ........................................................................................................... 1
33 580004129 Plug ...................................................................................................................... 1

580037858 Gasket Kit (Low Emissions) (Includes Item 23) ......................................................... 1


580005166 Cylinder Block Kit (Includes Items 1-15, 29-33) ........................................................ 1

2-23
P12646 09-01

CRANKSHAFT AND PISTON


(PERKINS) (TIER I ENGINE)

CRANKSHA FT A ND PISTONPERKINSTIER I ENGINE

2-24
P12646 09-01

CRANKSHAFT AND PISTON


(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580041244 Crankshaft............................................................................................................ 1
2 580005179 Main Bearing (0.010 in.) .................................................................................. 1
2 580005180 Main Bearing (0.020 in.) .................................................................................. 1
2 580005181 Main Bearing (0.030 in.) .................................................................................. 1
2 580005177 Bearing Set (Standard) .................................................................................... 1
3 580005182 Connecting Rod Bearing Set (0.010 in.) .......................................................... 1
3 580005183 Connecting Rod Bearing Set (0.020 in.) .......................................................... 1
3 580005184 Connecting Rod Bearing Set (0.030 in.) .......................................................... 1
3 580005178 Connecting Rod Bearing Set (Standard) ......................................................... 1
4 580004168 Thrust Washer (0.007 in.) ................................................................................ 2
4 580004160 Thrust Washer (Standard) ............................................................................... 2
5 580004169 Thrust Washer (0.007 in.) ................................................................................ 2
5 580004161 Thrust Washer (Standard) ............................................................................... 2
6 580011164 Connecting Rod Kit.......................................................................................... 6
6 580011165 Connecting Rod Kit.......................................................................................... 6
7 .. . . . Pin ........................................................................................................................ 6
8 580004177 Gear ..................................................................................................................... 1
9 580004178 Key ....................................................................................................................... 1
10 580005286 Circlip ................................................................................................................... 1
11 580005424 Pulley (Turbo) ....................................................................................................... 1
12 580005287 Thrust Block ......................................................................................................... 1
13 580005288 O-Ring.................................................................................................................. 1
14 580005285 Spacer.................................................................................................................. 1
15 580004349 Screw ................................................................................................................... 3
16 580005422 Damper ................................................................................................................ 1
17 580005289 Key (Woodruff) ..................................................................................................... 1
18 580005423 Screw ................................................................................................................... 8
19 580005185 Piston Kit (H) ........................................................................................................ 6
19 580005186 Piston Kit (L) (Optional)........................................................................................ 6
20 580004175 Snap Ring ........................................................................................................ 2
21 580005187 Piston Ring Kit...................................................................................................... 6

2-25
P12647 09-01

CYLINDER HEAD
(PERKINS) (TIER I ENGINE)

CYLINDER HEADPERKINSTIER I ENGINE

2-26
P12647 09-01

CYLINDER HEAD
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580041243 Cylinder Head (Kit)............................................................................................... 1
2 580005190 Insert................................................................................................................ 6
3 580005191 Exhaust Valve .................................................................................................. 6
4 580004190 Valve Guide...................................................................................................... 6
5 580005193 Seal.................................................................................................................. 6
6 580005194 Spring .............................................................................................................. 12
7 580004186 Cap .................................................................................................................. 12
8 580004187 Keeper ............................................................................................................. 24
9 580005195 Insert................................................................................................................ 6
10 580005196 Inlet Valve ........................................................................................................ 6
11 580005197 Valve Guide...................................................................................................... 6
12 580005198 Seal.................................................................................................................. 6
13 023082300 Plug.................................................................................................................. 1
14 500428901 Fitting ............................................................................................................... 6
15 580005199 Plug.................................................................................................................. 1
16 580004128 Plug.................................................................................................................. 1
17 580004192 Plug.................................................................................................................. 1
18 580004193 Washer............................................................................................................. 1
19 580004194 Pin.................................................................................................................... 2
20 580004124 Plug ...................................................................................................................... 4
21 580005200 Head Gasket ........................................................................................................ 1
22 580005201 Screw ................................................................................................................... 2
23 580005202 Bolt ....................................................................................................................... 12
24 580005203 Bolt ....................................................................................................................... 18
25 580004429 Plate ..................................................................................................................... 1
26 580004428 Screw ................................................................................................................... 4
27 580005375 Plate ..................................................................................................................... 1

580005462 Gasket Kit (Includes Item 21) .................................................................................... 1

2-27
P12648 09-01

TIMING GEAR
(PERKINS) (TIER I ENGINE)

TIMIN G GEARPERKINSTIER I ENGINE

2-28
P12648 09-01

TIMING GEAR
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005210 Case..................................................................................................................... 1
2 580004225 Gasket.................................................................................................................. 1
3 580004234 Gear ..................................................................................................................... 1
4 580004235 Bushing............................................................................................................ 1
5 580004233 Hub....................................................................................................................... 1
6 580004237 Screw ................................................................................................................... 3
7 580004236 Plate ..................................................................................................................... 1
8 580005211 Gear ..................................................................................................................... 1
9 580004253 Bushing............................................................................................................ 1
10 580035122 Screw ................................................................................................................... 2
11 580004255 Snap Ring ............................................................................................................ 1
12 580004254 Washer ................................................................................................................. 1
13 580004150 Screw ................................................................................................................... 8
14 580004242 Screw ................................................................................................................... 5
15 580005212 Camshaft.............................................................................................................. 1
16 580004229 Pin ........................................................................................................................ 1
17 580004228 Washer ................................................................................................................. 1
18 580004178 Key ....................................................................................................................... 1
19 580004230 Gear ..................................................................................................................... 1
20 580004231 Screw ................................................................................................................... 1
21 580004232 Washer ................................................................................................................. 1
22 580005214 Cover Assembly ................................................................................................... 1
23 580004239 Seal.................................................................................................................. 1
24 580005388 Joint...................................................................................................................... 1
25 580005216 Stud...................................................................................................................... 2
26 580004245 Nut........................................................................................................................ 2
27 580004241 Screw ................................................................................................................... 6
28 580004243 Screw ................................................................................................................... 6
29 580004246 Shield ........................................................................................................................ 1
30 580004247 Damper...................................................................................................................... 1
31 580004248 Screw......................................................................................................................... 2

580037858 Gasket Kit (Low Emissions) (Includes Item 24) ......................................................... 1

2-29
P12649 09-01

AUXILIARY DRIVE GEAR AND AIR COMPRESSOR


(PERKINS) (TIER I ENGINE)

AUXILIARY DRIVE GEAR AND AIR COMPRESSORPERKINSTIER I ENGINE

2-30
P12649 09-01

AUXILIARY DRIVE GEAR AND AIR COMPRESSOR


(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (Tier I) ........................................................................................... 1


580040872 Engine Assembly (Tier II) .......................................................................................... 1
1 580005313 Bracket ................................................................................................................. 1
2 580005320 Screw ................................................................................................................... 4
3 580005319 Screw ................................................................................................................... 3
4 580005315 O-Ring.................................................................................................................. 1
5 580005316 Bearing................................................................................................................. 1
6 580005314 Hub....................................................................................................................... 1
7 580005317 Gear ..................................................................................................................... 1
8 580005318 Plate ..................................................................................................................... 1
9 580005312 Gear ..................................................................................................................... 1
10 580023983 Air Compressor (With Low Emissions) (☞ P13419, P13420, P13421) .............. 1
11 580005330 O-Ring.................................................................................................................. 1
12 580004286 Screw ................................................................................................................... 3
13 580004384 Screw ................................................................................................................... 1
14 580005326 Plate ..................................................................................................................... 1
15 500428901 Fitting ................................................................................................................... 1
16 580010269 Stud...................................................................................................................... 2
17 580005328 Stud...................................................................................................................... 2
18 580004218 Nut........................................................................................................................ 3
19 580047052 Hose..................................................................................................................... 1
20 580005327 Screw ................................................................................................................... 2
21 580004385 Washer ................................................................................................................. 2
22 580005321 Pipe ...................................................................................................................... 1
22 013372400 Fitting ............................................................................................................... 2
22 013372500 Fitting ............................................................................................................... 2
23 580005322 Fitting ................................................................................................................... 2
24 580005323 Fitting ................................................................................................................... 2
25 580005324 Hose..................................................................................................................... 1
26 062159500 Clamp................................................................................................................... 4

2-31
P12650 09-01

OIL SUMP
(PERKINS) (TIER I ENGINE)

OIL SUMPPERKINSTIER I ENGINE

2-32
P12650 09-01

OIL SUMP
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005250 Oil Pan.................................................................................................................. 1
2 580004301 Insert................................................................................................................ 2
3 580004302 Plug ...................................................................................................................... 2
4 580004303 O-Ring.................................................................................................................. 2
5 580005251 Screw ................................................................................................................... 5
6 580004305 Bridge................................................................................................................... 1
7 580005222 Stud...................................................................................................................... 1
8 580004306 Screw ................................................................................................................... 2
9 580004314 Olive ..................................................................................................................... 1
10 580005263 Nut........................................................................................................................ 1
11 580005252 Gasket.................................................................................................................. 1
12 580005253 Pipe ...................................................................................................................... 1
13 580005254 Gasket.................................................................................................................. 1
14 580004150 Screw ................................................................................................................... 25
15 580005255 Plug ...................................................................................................................... 1
16 580005221 Pipe ...................................................................................................................... 1
17 580005256 Screw ................................................................................................................... 1
18 580005257 Clip ....................................................................................................................... 1
19 580004245 Nut........................................................................................................................ 2
20 580005258 Bracket ................................................................................................................. 1
21 580005259 Bracket ................................................................................................................. 1
22 580004242 Screw ................................................................................................................... 8
23 580004245 Nut........................................................................................................................ 3
24 580005260 Plate ..................................................................................................................... 1
25 580005261 Dipstick................................................................................................................. 1
26 580005262 Tube Assembly ..................................................................................................... 1
27 580005218 Pump.................................................................................................................... 1
28 580004361 Screw ................................................................................................................... 2
29 580004286 Screw ................................................................................................................... 1
30 580005219 Valve..................................................................................................................... 1
31 580004260 Plunger ............................................................................................................ 1
32 580005220 Spring .............................................................................................................. 1
33 580004262 Cap .................................................................................................................. 1
34 580004263 Snap Ring ........................................................................................................ 1

580037858 Gasket Kit (Low Emissions) (Includes Items 11, 13) ................................................. 1

2-33
P12651 09-01

VALVE COVER
(PERKINS) (TIER I ENGINE)

VALVE COVERPERKINSTIER I ENGINE

2-34
P12651 09-01

VALVE COVER
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580014656 Valve Cover .......................................................................................................... 1
1 .. . . . Valve Cover...................................................................................................... 1
2 580005271 Gasket ......................................................................................................... 1
3 .. . . . Pipe (Oil) .......................................................................................................... 1
4 .. . . . Gasket.............................................................................................................. 1
5 580004330 Cap Assembly.................................................................................................. 1
5 .. . . . Cap .............................................................................................................. 1
6 580033229 O-Ring ......................................................................................................... 1
7 580004336 Clamp................................................................................................................... 1
8 580004337 Bracket ................................................................................................................. 1
9 580004333 Nut........................................................................................................................ 4
10 580004334 Seal ...................................................................................................................... 1
11 580004286 Screw ................................................................................................................... 2
12 016110500 Washer ................................................................................................................. 4
13 580005272 Pipe ...................................................................................................................... 1
14 580005205 Rocker Arm Shaft Assembly ................................................................................ 1
15 580005206 Shaft ................................................................................................................ 1
16 580004203 Plug ............................................................................................................. 2
17 580004215 Snap Ring ........................................................................................................ 2
18 580004214 Washer............................................................................................................. 2
19 580004208 Spring (Long) ................................................................................................... 4
20 580004209 Spring (Short) .................................................................................................. 2
21 580004204 Bracket............................................................................................................. 6
22 580005207 Rocker Arm (RH) ............................................................................................. 6
23 580004206 Bushing........................................................................................................ 1
24 580005208 Rocker Arm (LH) .............................................................................................. 6
24 580004206 Bushing........................................................................................................ 1
25 580004210 Connector ........................................................................................................ 1
26 580004211 Screw ............................................................................................................... 1
27 580013039 Screw ............................................................................................................... 12
28 014972900 Nut ................................................................................................................... 12
29 580004212 Shim................................................................................................................. 2
30 580004217 Stud...................................................................................................................... 4
31 580004218 Nut........................................................................................................................ 4
32 580004216 Olive ..................................................................................................................... 1
33 580004220 Rod....................................................................................................................... 12
34 580005889 Tappet .................................................................................................................. 12
35 580004219 Screw ................................................................................................................... 2
36 580014657 Heat Shield ................................................................................................................ 1

580005462 Gasket Kit (Includes Item 2) ...................................................................................... 1

2-35
P12652 09-01

OIL FILTER AND COOLER


(PERKINS) (TIER I ENGINE)

OIL FILTER AND COOLERPERKINSTIER I ENGINE

2-36
P12652 09-01

OIL FILTER AND COOLER


(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005406 Filter Head............................................................................................................ 1
2 580005407 Connector ........................................................................................................ 1
3 580008852 Filter Element ....................................................................................................... 2
4 580005409 Adapter................................................................................................................. 1
5 580005410 Gasket.................................................................................................................. 1
6 580013205 Gasket.................................................................................................................. 1
7 580005417 Housing ................................................................................................................ 1
8 580005418 Oil Cooler ............................................................................................................. 1
9 580036541 Pipe (Oil) .............................................................................................................. 1
10 580047053 Pipe (Oil) .............................................................................................................. 1
11 580004242 Screw ................................................................................................................... 3
12 580005216 Stud...................................................................................................................... 3
13 580004245 Nut........................................................................................................................ 7
14 580005420 Spacer.................................................................................................................. 3
15 580005416 Flange .................................................................................................................. 4
16 580040661 Seal ...................................................................................................................... 4
17 580005419 Seal ...................................................................................................................... 4
18 580004286 Screw ................................................................................................................... 13
19 580004265 Screw ................................................................................................................... 1
20 580004386 Screw ................................................................................................................... 1
21 580005414 Gasket.................................................................................................................. 1

580037858 Gasket Kit (Low Emissions) (Includes Items 5-6, 16-17)........................................... 1

2-37
P12653 09-01

MANIFOLDS
(PERKINS) (TIER I ENGINE)

MANIFOLDSPERK INSTIER I ENGINE

2-38
P12653 09-01

MANIFOLDS
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005336 Manifold (Intake)................................................................................................... 1
2 580005426 Screw ................................................................................................................... 6
3 580005337 Gasket.................................................................................................................. 2
4 580005338 Gasket.................................................................................................................. 1
5 580005429 Stud...................................................................................................................... 12
6 580005428 Nut........................................................................................................................ 20
7 580004354 Screw ................................................................................................................... 5
8 580005339 Screw ................................................................................................................... 1
9 580005347 Spacer.................................................................................................................. 2
10 580005437 Manifold (Exhaust) ............................................................................................... 1
11 580008048 Stud...................................................................................................................... 5
12 580005345 Nut........................................................................................................................ 5
13 580005346 Screw ................................................................................................................... 1

580005462 Gasket Kit (Includes Items 3-4) ................................................................................. 1

2-39
P12654 09-01

WATER PUMP
(PERKINS) (TIER I ENGINE)

WAT ER PUMPPERKIN STIER I ENGINE

2-40
P12654 09-01

WATER PUMP
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580043601 Water Pump ......................................................................................................... 1
1 580040666 Repair Kit (Water Pump) .................................................................................. 1
2 580004353 Gasket.................................................................................................................. 1
3 580005291 Stud...................................................................................................................... 2
4 580004245 Nut........................................................................................................................ 2
5 580004355 Screw ................................................................................................................... 1
6 580004354 Screw ................................................................................................................... 3
7 580035122 Screw ................................................................................................................... 3
8 580012766 Housing ................................................................................................................ 1
9 580004360 Gasket.................................................................................................................. 1
10 580004361 Screw ................................................................................................................... 2
11 580004242 Screw ................................................................................................................... 2
12 580004307 Screw ................................................................................................................... 1
13 580004362 Screw ................................................................................................................... 5
14 580004371 Screw ................................................................................................................... 3
15 023082300 Plug ...................................................................................................................... 2
16 580005294 Hose Kit................................................................................................................ 1
17 502056904 Clamp................................................................................................................... 2
18 580005922 Plate ..................................................................................................................... 1
19 580004358 Gasket.................................................................................................................. 1
20 580012609 Connector Assembly ............................................................................................ 1
21 580012525 Snap Ring ........................................................................................................ 1
22 580012524 Plug.................................................................................................................. 1
23 580012690 Thermostat....................................................................................................... 1
24 580004367 O-Ring ............................................................................................................. 1
25 580012523 O-Ring ............................................................................................................. 1
26 580004369 Gasket.................................................................................................................. 1

580005462 Gasket Kit (Includes Items 2, 9, 19) .......................................................................... 1

2-41
P12655 09-01

TURBOCHARGER
(PERKINS) (TIER I ENGINE)

TURBOCHA RGERPERKINSTIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
580005438 Turbocharger ........................................................................................................ 1
1 580015494 Housing............................................................................................................ 1
2 580015495 Retaining Ring ................................................................................................. 1
3 580015496 Housing............................................................................................................ 1
3 580016315 Wheel............................................................................................................... 1
4 580015497 O-Ring ............................................................................................................. 1
5 580015498 Clamp .............................................................................................................. 2
6 580015499 Bolt................................................................................................................... 4
7 580015500 Housing............................................................................................................ 1
7 580016316 Wheel............................................................................................................... 1
7 580016317 Bolt................................................................................................................... 1
8 580005439 Gasket.............................................................................................................. 1

2-42
NOTES

2-43
P12656 09-01

AIR DUCT
(PERKINS) (TIER I ENGINE)

AIR DUCTPERKINSTIER I ENGIN E

2-44
P12656 09-01

AIR DUCT
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580005440 Elbow......................................................................................................................... 1
2 580005341 Gasket ....................................................................................................................... 1
3 580005441 Hose .......................................................................................................................... 1
4 062159700 Clamp ........................................................................................................................ 2
5 580005348 Capscrew................................................................................................................... 4
6 580005372 Heater (Intake)........................................................................................................... 1
7 580008051 Nut ............................................................................................................................. 6
8 580010424 Stud ........................................................................................................................... 6
9 580010425 Gasket ....................................................................................................................... 1
10 580005442 Heat Shield ................................................................................................................ 1
11 580005443 Screw......................................................................................................................... 3

580005462 Gasket Kit (Includes Item 2) ...................................................................................... 1

2-45
P12657 09-01

LUBRICANT SYSTEM
(PERKINS) (TIER I ENGINE)

LUBRICANT SYSTEMPERKINSTIER I ENGINE

2-46
P12657 09-01

LUBRICANT SYSTEM
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580005431 Pipe (Oil).................................................................................................................... 1


2 580005432 Hose .......................................................................................................................... 1
3 580004336 Clamp ........................................................................................................................ 2
4 580005404 Pipe ........................................................................................................................... 1
5 580007016 Screw......................................................................................................................... 1
6 580005273 Gasket ....................................................................................................................... 1
7 580005430 Gasket ....................................................................................................................... 1
8 580007015 Pipe (Oil).................................................................................................................... 1
9 580005434 Gasket ....................................................................................................................... 1
10 580004150 Screw......................................................................................................................... 4
11 580007017 Adapter ...................................................................................................................... 1
12 580005436 Olive .......................................................................................................................... 1
13 580010426 Screw......................................................................................................................... 1
14 580005427 Stud ........................................................................................................................... 4
15 580005428 Nut ............................................................................................................................. 2
16 580005435 Nut ............................................................................................................................. 2

580037858 Gasket Kit (Low Emissions) (Includes Item 6) ........................................................... 1


580005462 Gasket Kit (Includes Item 6) ...................................................................................... 1

2-47
P13419 02-03

AIR COMPRESSOR AND ATTACHING PARTS


(PERKINS)

AIR COMPRESSOR AND ATTACHING PART SPERKINS

2-48
P13419 02-03

AIR COMPRESSOR AND ATTACHING PARTS


(PERKINS)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (Tier I) ........................................................................................... 1


a 580040872 Engine Assembly (Tier II) .......................................................................................... 1
b 580043137 Engine Assembly (Tier II) .......................................................................................... 1
1 580023983 Air Compressor (With Low Emissions) (☞ P13420, P13421) ............................ 1
2 580040876 Gear ..................................................................................................................... 1
3 580005330 O-Ring.................................................................................................................. 1
4 580005328 Stud...................................................................................................................... 1
5 580004218 Nut........................................................................................................................ 1
6 580005329 Stud...................................................................................................................... 1
7 580025367 Blanking Plate Assembly...................................................................................... 1
8 .. . . . Plate................................................................................................................. 1
9 580025368 O-Ring ............................................................................................................. 1
10 580005327 Screw ................................................................................................................... 2
11 580040673 Bracket ................................................................................................................. 1
12 580005248 Screw ................................................................................................................... 1
13 580004150 Screw ................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒

2-49
P13420 02-03

AIR COMPRESSOR
(PERKINS) (SHEET 1 OF 2)

AIR COMPRESSORPERKINSSHEET 1 OF 2

2-50
P13420 02-03

AIR COMPRESSOR
(PERKINS) (SHEET 1 OF 2)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (Tier I) ........................................................................................... 1


a 580040872 Engine Assembly (Tier II) .......................................................................................... 1
b 580043137 Engine Assembly (Tier II) .......................................................................................... 1
580023983 Air Compressor (With Low Emissions) (☞ P13419, P13421) ............................ 1
1 580025378 Valve Kit ........................................................................................................... 1
2 .. . . . Head Gasket................................................................................................ 1
3 .. . . . Nut ............................................................................................................... 2
4 .. . . . Bridge .......................................................................................................... 1
5 .. . . . Connector .................................................................................................... 1
6 .. . . . Screw........................................................................................................... 1
7 .. . . . Connection .................................................................................................. 2
8 580025379 Piston Ring Kit ................................................................................................. 1
9 580025380 Cover Kit .......................................................................................................... 1
10 .. . . . End Cover.................................................................................................... 1
11 .. . . . O-Ring ......................................................................................................... 1
12 .. . . . Screw........................................................................................................... 4

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒

2-51
P13421 02-03

AIR COMPRESSOR
(PERKINS) (SHEET 2 OF 2)

AIR COMPRESSORPERKINSSHEET 2 OF 2

2-52
P13421 02-03

AIR COMPRESSOR
(PERKINS) (SHEET 2 OF 2)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (Tier I) ........................................................................................... 1


a 580040872 Engine Assembly (Tier II) .......................................................................................... 1
b 580043137 Engine Assembly (Tier II) .......................................................................................... 1
580023983 Air Compressor (With Low Emissions) (☞ P13419, P13420) ............................ 1
1 580025376 Seal Kit ............................................................................................................ 1
2 .. . . . Gasket ......................................................................................................... 1
3 .. . . . O-Ring ......................................................................................................... 1
4 .. . . . O-Ring ......................................................................................................... 1
5 .. . . . O-Ring ......................................................................................................... 1
6 .. . . . Washer ........................................................................................................ 1
7 .. . . . Head Gasket................................................................................................ 1
8 .. . . . Gasket (Inlet) ............................................................................................... 1
9 .. . . . Gasket (Pan)................................................................................................ 1
10 .. . . . O-Ring ......................................................................................................... 1
11 580025377 Piston Kit.......................................................................................................... 1
12 .. . . . Cap .............................................................................................................. 1
13 .. . . . Piston........................................................................................................... 1
14 .. . . . Gasket ......................................................................................................... 1
15 .. . . . O-Ring ......................................................................................................... 1
16 .. . . . Spring .......................................................................................................... 1
17 .. . . . Piston........................................................................................................... 1
18 .. . . . O-Ring ......................................................................................................... 1
19 .. . . . O-Ring ......................................................................................................... 1
20 .. . . . Screw........................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒

2-53
P13405 02-03

CYLINDER BLOCK
(PERKINS) (TIER II ENGINE)

CYLINDER BLOCKPERKINSTIER II ENGINE

2-54
P13405 02-03

CYLINDER BLOCK
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 .. . . . Cylinder Block ...................................................................................................... 1
2 580005167 Cylinder Liner ....................................................................................................... 6
2 580005174 Cylinder Liner (Slip Fit)......................................................................................... 6
2 580040586 Cylinder Liner (0.010 in.)...................................................................................... 6
2 580040587 Cylinder Liner (Oversized).................................................................................... 6
3 .. . . . Bearing Cap ......................................................................................................... 1
4 .. . . . Bearing Cap ......................................................................................................... 1
5 .. . . . Bearing Cap ......................................................................................................... 2
6 .. . . . Bearing Cap ......................................................................................................... 1
7 .. . . . Bearing Cap ......................................................................................................... 1
8 .. . . . Bearing Cap ......................................................................................................... 1
9 580004126 Thimble ................................................................................................................ 14
10 203088400 Capscrew ............................................................................................................. 14
11 580004127 Bushing ................................................................................................................ 1
12 580004128 Plug ...................................................................................................................... 12
13 580004132 Plug ...................................................................................................................... 1
14 580004130 Plug ...................................................................................................................... 1
15 580004146 Plug ...................................................................................................................... 1
16 580040585 Plug ...................................................................................................................... 6
17 580005168 Plug ...................................................................................................................... 1
18 580004134 Washer ................................................................................................................. 1
19 580004251 Shaft..................................................................................................................... 1
20 580005171 Pin ........................................................................................................................ 1
21 580004137 Jet ........................................................................................................................ 6
22 580004139 Valve..................................................................................................................... 6
22 580004140 Ball ................................................................................................................... 1
22 580004141 Spring .............................................................................................................. 1
22 580004142 Retainer ........................................................................................................... 1
23 580040598 Housing Assembly (Rear Oil Seal)....................................................................... 1
24 .. . . . Oil Seal ............................................................................................................ 1
25 .. . . . Housing............................................................................................................ 1
26 580040599 Bolt ....................................................................................................................... 10
27 580040600 Sleeve .................................................................................................................. 1

580040584 Cylinder Block Kit (Includes Items 1-22) .............................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-55
P13406 02-03

CYLINDER HEAD
(PERKINS) (TIER II ENGINE)

CYLINDER HEADPERKINSTIER II ENGIN E

2-56
P13406 02-03

CYLINDER HEAD
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040601 Cylinder Head Kit ................................................................................................. 1
2 .. . . . Cylinder Head Assembly.................................................................................. 1
3 .. . . . Cylinder Head.............................................................................................. 1
4 580005197 Valve Guide (Inlet) ....................................................................................... 6
5 580004190 Valve Guide (Exhaust) ................................................................................. 6
6 580040602 Insert (Inlet Valve)........................................................................................ 6
7 580040603 Insert (Exhaust Valve) ................................................................................. 6
8 580004187 Keeper.................................................................................................................. 24
9 580004186 Cap....................................................................................................................... 12
10 580005198 Seal ...................................................................................................................... 12
11 580040604 Valve Spring ......................................................................................................... 12
12 580005196 Inlet Valve............................................................................................................. 6
13 580040605 Exhaust Valve....................................................................................................... 6
14 580004124 Plug ...................................................................................................................... 3
15 500428901 Fitting ................................................................................................................... 6
16 580004128 Plug ...................................................................................................................... 1
17 580040606 Gasket (Cylinder Head)........................................................................................ 1
18 580005201 Screw ................................................................................................................... 2
19 580005203 Bolt ....................................................................................................................... 18
20 580005202 Bolt ....................................................................................................................... 12
21 580005173 Dowel ................................................................................................................... 2
22 023082300 Plug ...................................................................................................................... 1

580040718 Gasket Kit (Top) (Includes Items 10, 17) ................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-57
P13407 02-03

CYLINDER HEAD COVER


(PERKINS) (TIER II ENGINE)

CYLINDER HEAD COVERPERKINSTIER II ENGINE

2-58
P13407 02-03

CYLINDER HEAD COVER


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040645 Cylinder Head Cover Assembly ........................................................................... 1
2 .. . . . Cover ............................................................................................................... 1
3 .. . . . Pipe.................................................................................................................. 1
4 580040646 Isolator ................................................................................................................. 8
5 580040647 Gasket (Rocker Arm)............................................................................................ 1
6 580040648 O-Ring.................................................................................................................. 1
7 580040649 Screw ................................................................................................................... 1
8 580040650 Separator ............................................................................................................. 1
9 580004330 Cap Assembly ...................................................................................................... 1
10 .. . . . Cap .................................................................................................................. 1
11 580033229 O-Ring ............................................................................................................. 1
12 580040651 Hose..................................................................................................................... 1
13 580009008 Spring................................................................................................................... 1
14 580004337 Bracket ................................................................................................................. 1
15 580004336 Clamp................................................................................................................... 1

580040718 Gasket Kit (Top) (Includes Item 5)........................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-59
P13408 02-03

CRANKSHAFT AND MAIN BEARINGS


(PERKINS) (TIER II ENGINE)

CRANKSHA FT A ND MAIN BEARINGSPERKINST IER II ENGINE

2-60
P13408 02-03

CRANKSHAFT AND MAIN BEARINGS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 .. . . . Crankshaft............................................................................................................ 1
2 .. . . . Timing Gear ......................................................................................................... 1
3 .. . . . Dowel ................................................................................................................... 1
4 580040591 Main Bearing Kit (Standard) (Lower).................................................................... 1
4 580040593 Main Bearing Kit (0.010 in.) (Lower) .................................................................... 1
4 580040594 Main Bearing Kit (0.020 in.) (Lower) .................................................................... 1
4 580040595 Main Bearing Kit (0.030 in.) (Lower) .................................................................... 1
5 580005178 Connecting Rod Bearing Set (Standard) (Upper) ................................................ 1
5 580005182 Connecting Rod Bearing Set (0.010 in.) (Upper)................................................. 1
5 580005183 Connecting Rod Bearing Set (0.020 in.) (Upper)................................................. 1
5 580005184 Connecting Rod Bearing Set (0.030 in.) .............................................................. 1
6 580004160 Thrust Washer (Standard).................................................................................... 2
6 580004169 Thrust Washer (0.007 in.) .................................................................................... 2
7 580004161 Thrust Washer (Standard).................................................................................... 2
7 580004169 Thrust Washer (0.007 in.) .................................................................................... 2
8 580040592 Gear ..................................................................................................................... 1
9 580004178 Key ....................................................................................................................... 1
10 580005289 Key (Woodruff) ..................................................................................................... 1

580040588 Crankshaft Kit (Includes Items 1-7) ...................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-61
P13409 02-03

PISTON AND CONNECTING ROD


(PERKINS) (TIER II ENGINE)

PISTON AND CONNECTING RODPERKINSTIER II ENGINE

2-62
P13409 02-03

PISTON AND CONNECTING ROD


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040596 Piston Ring Kit...................................................................................................... 6
2 .. . . . Piston ............................................................................................................... 1
3 .. . . . Pin.................................................................................................................... 1
4 580004175 Snap Ring ........................................................................................................ 2
5 580040597 Ring Kit ............................................................................................................ 1
6 580008992 Connecting Rod Kit (Grade H) ............................................................................. 6
6 580008993 Connecting Rod Kit (Grade J) .............................................................................. 6
6 580008994 Connecting Rod Kit (Grade K) ............................................................................. 6
6 580008995 Connecting Rod Kit (Grade L).............................................................................. 6
7 .. . . . Connecting Rod ............................................................................................... 1
8 .. . . . Bearing Cap..................................................................................................... 1
9 580030010 Bolt................................................................................................................... 2
10 580030011 Thimble ............................................................................................................ 2
11 580030009 Nut ................................................................................................................... 2
12 580004171 Bushing............................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-63
P13410 02-03

CAMSHAFT AND ROCKER ASSEMBLY


(PERKINS) (TIER II ENGINE)

CAMSHAFT AND ROCKER ASSEMBLYPERKINSTIER II ENGINE

2-64
P13410 02-03

CAMSHAFT AND ROCKER ASSEMBLY


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
580005205 Rocker Arm Shaft Assembly ................................................................................ 1
1 .. . . . Rocker Shaft .................................................................................................... 1
2 .. . . . Shaft ............................................................................................................ 2
3 580004203 Plug ............................................................................................................. 2
4 580004204 Bracket ................................................................................................................. 6
5 580004220 Rod....................................................................................................................... 12
6 580005208 Rocker Arm (LH) .................................................................................................. 6
7 .. . . . Lever ................................................................................................................ 1
8 580004206 Bushing............................................................................................................ 1
9 580005207 Rocker Arm (RH).................................................................................................. 6
10 .. . . . Lever ................................................................................................................ 1
11 580004206 Bushing............................................................................................................ 1
12 580004215 Snap Ring ............................................................................................................ 2
13 580004214 Washer ................................................................................................................. 2
14 580013039 Screw ................................................................................................................... 12
15 014972900 Nut........................................................................................................................ 12
16 580004208 Spring................................................................................................................... 4
17 580004209 Spring................................................................................................................... 2
18 580004210 Connector............................................................................................................. 1
19 580004216 Olive ..................................................................................................................... 1
20 580004212 Shim ..................................................................................................................... 2
21 580004211 Screw ................................................................................................................... 1
22 580004219 Screw ................................................................................................................... 4
23 580040607 Stud...................................................................................................................... 1
24 580004218 Nut........................................................................................................................ 1
25 580040608 Camshaft.............................................................................................................. 1
26 580005889 Tappet .................................................................................................................. 12

580040718 Gasket Kit (Top) (Includes Item 19)...................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-65
P13411 02-03

TIMING CASE AND ALTERNATOR MOUNTING


(PERKINS) (TIER II ENGINE)

TIMIN G CASE AND ALTERNATOR MOUNT INGPERKINSTIER II ENGINE

2-66
P13411 02-03

TIMING CASE AND ALTERNATOR MOUNTING


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040670 Timing Case Assembly ........................................................................................ 1
2 .. . . . Timing Case..................................................................................................... 1
3 .. . . . Pipe.................................................................................................................. 1
4 580040454 Gasket.................................................................................................................. 1
5 580004150 Screw ................................................................................................................... 8
6 580004242 Screw ................................................................................................................... 5
7 580004243 Screw ................................................................................................................... 2
8 580004241 Screw ................................................................................................................... 1
9 580004361 Screw ................................................................................................................... 2

580040727 Gasket Kit (Bottom) (Includes Item 4) .................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-67
P13412 02-03

TIMING COVER
(PERKINS) (TIER II ENGINE)

TIMIN G COVERPERKIN STIER II ENGINE

2-68
P13412 02-03

TIMING COVER
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580004247 Damper ................................................................................................................ 1
2 580004246 Shield ................................................................................................................... 1
3 580004248 Screw ................................................................................................................... 2
4 580005214 Cover Assembly ................................................................................................... 1
5 .. . . . Cover ............................................................................................................... 1
6 580004239 Seal.................................................................................................................. 1
7 580040728 Gasket.................................................................................................................. 1
8 580004243 Screw ................................................................................................................... 7
9 580004242 Screw ................................................................................................................... 1
10 580004241 Screw ................................................................................................................... 6
11 580004245 Nut........................................................................................................................ 2
12 580005216 Stud...................................................................................................................... 2

580005384 Gasket Set (Bottom) (Includes Item 7) ................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-69
P13413 02-03

TIMING GEAR
(PERKINS) (TIER II ENGINE)

TIMIN G GEARPERKINSTIER II ENGINE

2-70
P13413 02-03

TIMING GEAR
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040671 Idler Gear Assembly............................................................................................. 1
2 .. . . . Idler Gear ......................................................................................................... 1
3 580004235 Bushing............................................................................................................ 2
4 580004233 Hub....................................................................................................................... 1
5 580004236 Plate ..................................................................................................................... 1
6 580004237 Screw ................................................................................................................... 3
7 580040672 Gear (Camshaft) .................................................................................................. 1
8 580004178 Key ....................................................................................................................... 1
9 580004232 Washer ................................................................................................................. 1
10 580004229 Pin ........................................................................................................................ 1
11 580032956 Washer ................................................................................................................. 1
12 580004231 Screw ................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-71
P13414 02-03

OIL SUMP
(PERKINS) (TIER II ENGINES)

OIL SUMPPERKINSTIER II ENGINES

2-72
P13414 02-03

OIL SUMP
(PERKINS) (TIER II ENGINES)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580005250 Oil Pan.................................................................................................................. 1
2 .. . . . Oil Sump .......................................................................................................... 1
3 580004301 Insert................................................................................................................ 2
4 580005252 Gasket.................................................................................................................. 1
5 580004325 Screw ................................................................................................................... 2
6 580040644 Bridge Piece......................................................................................................... 1
7 580004306 Screw ................................................................................................................... 1
8 580005251 Screw ................................................................................................................... 5
9 580005261 Dipstick................................................................................................................. 1
10 580004150 Screw ................................................................................................................... 23
11 580005256 Screw ................................................................................................................... 1
12 580005255 Plug ...................................................................................................................... 1
13 580004303 O-Ring.................................................................................................................. 2
14 580004302 Plug ...................................................................................................................... 2
15 580005262 Tube Assembly ..................................................................................................... 1
16 .. . . . Tube ................................................................................................................. 1
17 580004312 Nut ................................................................................................................... 1
18 580004314 Olive ..................................................................................................................... 1
19 580005253 Pipe ...................................................................................................................... 1
20 580005254 Gasket.................................................................................................................. 1
21 580004242 Screw ................................................................................................................... 4
22 580005258 Bracket ................................................................................................................. 1
23 580004150 Screw ................................................................................................................... 1
24 580005258 Bracket ................................................................................................................. 1
25 580004245 Nut........................................................................................................................ 2
26 580005259 Bracket ................................................................................................................. 1
27 580005257 Clip ....................................................................................................................... 1

580040727 Gasket Kit (Bottom) (Includes Items 4, 13, 20) .................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-73
P13416 02-03

MANIFOLDS
(PERKINS) (TIER II ENGINE)

MANIFOLDSPERK INSTIER II ENGINE

2-74
P13416 02-03

MANIFOLDS
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040690 Exhaust Manifold.................................................................................................. 1
2 580040691 Exhaust Manifold (Center).................................................................................... 1
3 580040692 Exhaust Manifold.................................................................................................. 1
4 580005346 Screw ................................................................................................................... 18
5 580040693 Gasket.................................................................................................................. 2
6 580040685 Intake Manifold ..................................................................................................... 1
7 580040686 Gasket.................................................................................................................. 2
8 580040687 Screw ................................................................................................................... 6
9 580040688 Screw ................................................................................................................... 6
10 580040694 Elbow ................................................................................................................... 1
11 580004242 Screw ................................................................................................................... 4
12 580040695 Gasket.................................................................................................................. 1

580040718 Gasket Kit (Top) (Includes Items 5, 7, 12) ............................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-75
P13416 02-03

IDLER GEAR
(PERKINS) (TIER II ENGINE)

IDLER GEARPERKINSTIER II ENGINE

2-76
P13416 02-03

IDLER GEAR
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040609 Idler Gear Assembly............................................................................................. 1
2 .. . . . Gear ................................................................................................................. 1
3 580004253 Bushing............................................................................................................ 1
4 580004254 Washer ................................................................................................................. 1
5 580004255 Snap Ring ............................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-77
P13417 02-03

FRONT DRIVE PULLEY


(PERKINS) (TIER II ENGINE)

FRONT DRIVE PULLEYPERKINSTIER II ENGINE

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580005424 Pulley (Turbo) ....................................................................................................... 1
2 580005422 Damper ................................................................................................................ 1
3 580005288 O-Ring.................................................................................................................. 1
4 580005286 Circlip ................................................................................................................... 1
5 580005287 Thrust Block ......................................................................................................... 1
6 580005285 Spacer.................................................................................................................. 1
7 580004349 Screw ................................................................................................................... 3
8 580005423 Screw ................................................................................................................... 8

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-78
NOTES

2-79
P13418 02-03

FAN DRIVE AND PULLEY


(PERKINS) (TIER II ENGINE)

FAN DRIVE AND PULLEYPERKINSTIER II ENGINE

2-80
P13418 02-03

FAN DRIVE AND PULLEY


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580005245 Fan Drive Assembly ............................................................................................. 1
2 .. . . . Housing............................................................................................................ 1
3 .. . . . Hub .................................................................................................................. 1
4 .. . . . Bearing ............................................................................................................ 1
5 580004386 Screw ................................................................................................................... 4
6 580004265 Screw ................................................................................................................... 4
7 580040643 Pulley (Fan) .......................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-81
P13422 02-03

AUXILIARY DRIVE GEAR


(PERKINS) (TIER II ENGINE)

AUXILIARY DRIVE GEARPERKINSTIER II ENGINE

2-82
P13422 02-03

AUXILIARY DRIVE GEAR


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580005313 Bracket ................................................................................................................. 1
2 580005315 O-Ring.................................................................................................................. 1
3 580005316 Bearing................................................................................................................. 1
4 580005314 Hub....................................................................................................................... 1
5 580040674 Gear ..................................................................................................................... 1
6 580005318 Plate ..................................................................................................................... 1
7 580004286 Screw ................................................................................................................... 3
8 580005319 Screw ................................................................................................................... 3
9 580005320 Screw ................................................................................................................... 4

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-83
P13423 02-03

BLANKING PLUG, OIL FEED AND HOSES


(PERKINS) (TIER II ENGINE)

BLANKING PLUG, OIL FEED AND HOSESPERKINSTIER II ENGINE

2-84
P13423 02-03

BLANKING PLUG, OIL FEED AND HOSES


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040675 Oil Feed Pipe Assembly ....................................................................................... 1
2 .. . . . Pipe.................................................................................................................. 1
3 013372500 Fitting ............................................................................................................... 2
4 013372400 Fitting ............................................................................................................... 2
5 580004433 Clip................................................................................................................... 1
6 580005331 Washer ................................................................................................................. 1
7 580004294 Screw ................................................................................................................... 1
8 580005322 Fitting ................................................................................................................... 1
9 580025370 Hose..................................................................................................................... 1
10 580005323 Fitting ................................................................................................................... 2
11 062159500 Clamp................................................................................................................... 1
12 580004193 Washer ................................................................................................................. 2
13 580025371 Adapter................................................................................................................. 2
14 580004384 Screw ................................................................................................................... 1
15 580032816 Washer ................................................................................................................. 1
16 580040676 Hose..................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒

2-85
P13425 02-03

BLANKING PLATE AND PLUGS


(PERKINS) (TIER II ENGINE)

BLANKING PLATE AND PLU GSPERKINSTIER II ENGINE

2-86
P13425 02-03

BLANKING PLATE AND PLUGS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040871 Engine Assembly (Wet Brake)................................................................................... 1


b 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040730 Cover.................................................................................................................... 1
2 580005330 O-Ring.................................................................................................................. 1
3 580005328 Stud...................................................................................................................... 1
4 580005329 Stud...................................................................................................................... 1
5 580004218 Nut........................................................................................................................ 3
6 023082300 Plug ...................................................................................................................... 1
7 580004384 Screw ................................................................................................................... 1
8 580032816 Washer ................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01641A
b S/N B876E-01642A ⇒

2-87
P13425 02-03

OIL PUMP AND DELIVERY HOUSING


(PERKINS) (TIER II ENGINE)

OIL PUMP AND DELIVERY HOUSINGPERKINSTIER II ENGINE

2-88
P13425 02-03

OIL PUMP AND DELIVERY HOUSING


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040677 Oil Pump .............................................................................................................. 1
2 580004242 Screw ................................................................................................................... 2
3 580004286 Screw ................................................................................................................... 1
4 580040678 Pipe ...................................................................................................................... 1
5 580004242 Screw ................................................................................................................... 4
6 580005219 Valve..................................................................................................................... 1
7 .. . . . Body................................................................................................................. 1
8 580004260 Plunger ............................................................................................................ 1
9 580005220 Spring .............................................................................................................. 1
10 580004262 Cap .................................................................................................................. 1
11 580004263 Snap Ring ........................................................................................................ 1
12 580004361 Screw ................................................................................................................... 1
13 580040320 Stud...................................................................................................................... 1
14 580004245 Nut........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-89
P13426 02-03

OIL FILTER AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

OIL FILTER AND ATTACHING PARTSPERKINSTIER II ENGINE

2-90
P13426 02-03

OIL FILTER AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040662 Filter Head Assembly ........................................................................................... 1
2 .. . . . Head ................................................................................................................ 1
3 580005407 Connector ........................................................................................................ 2
4 580040738 Plug.................................................................................................................. 1
5 580040877 Gasket.................................................................................................................. 1
6 580040878 Adapter................................................................................................................. 1
7 580013205 Gasket.................................................................................................................. 2
8 580005411 Stud...................................................................................................................... 5
9 580004425 Nut........................................................................................................................ 5
10 580040663 Adapter Assembly ................................................................................................ 1
11 .. . . . Adapter ............................................................................................................ 1
12 580040664 Connection....................................................................................................... 1
13 580004375 Screw ................................................................................................................... 1
14 580004428 Screw ................................................................................................................... 3
15 580008852 Filter Element ....................................................................................................... 2

580040727 Gasket Kit (Bottom) (Includes Item 5) .................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-91
P13427 02-03

OIL COOLER AND CONNECTIONS


(PERKINS) (TIER II ENGINE)

OIL COOLER AND CONNECTIONSPERKINST IER II ENGINE

2-92
P13427 02-03

OIL COOLER AND CONNECTIONS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580008129 Oil Cooler ............................................................................................................. 1
2 580005419 Seal ...................................................................................................................... 2
3 580040653 Housing ................................................................................................................ 1
4 580040654 Gasket.................................................................................................................. 1
5 580004286 Screw ................................................................................................................... 14
6 580040656 Pipe ...................................................................................................................... 1
7 580040657 Gasket.................................................................................................................. 2
8 580005416 Flange .................................................................................................................. 4
9 580040658 Pipe ...................................................................................................................... 1
10 .. . . . Pipe.................................................................................................................. 1
11 580040659 Clip................................................................................................................... 1
12 580040661 Seal ...................................................................................................................... 2
13 580004150 Screw ................................................................................................................... 4
14 580004245 Nut........................................................................................................................ 4

580040655 Oil Cooler Kit (Includes Items 2, 4, 7)........................................................................ 1


580040727 Gasket Kit (Bottom) (Includes Items 2, 4, 7, 15)........................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-93
P13428 02-03

THERMOSTAT AND WATER HOUSING


(PERKINS) (TIER II ENGINE)

THER MOSTAT AND WAT ER HOUSINGPERKINSTIER II ENGINE

2-94
P13428 02-03

THERMOSTAT AND WATER HOUSING


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040667 Housing ................................................................................................................ 1
2 580040668 Gasket.................................................................................................................. 1
3 023082300 Plug ...................................................................................................................... 2
4 580004362 Screw ................................................................................................................... 5
5 580004371 Screw ................................................................................................................... 1
6 580005294 Hose Kit................................................................................................................ 1
7 .. . . . Hose ................................................................................................................ 1
8 502056904 Clamp .............................................................................................................. 2
9 580005922 Plate ..................................................................................................................... 1
10 580004358 Gasket.................................................................................................................. 1
11 580040669 Connection Assembly .......................................................................................... 1
12 .. . . . Connection....................................................................................................... 1
13 580012524 Plug.................................................................................................................. 1
14 580012523 O-Ring ............................................................................................................. 1
15 580012525 Snap Ring ........................................................................................................ 1
16 580004367 O-Ring ............................................................................................................. 1
17 580012690 Thermostat....................................................................................................... 1
18 580004361 Screw ................................................................................................................... 2
19 580004242 Screw ................................................................................................................... 2

580040718 Gasket Kit (Top) (Includes Items 2, 10, 16) .......................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-95
P13429 02-03

WATER PUMP
(PERKINS) (TIER II ENGINE)

WAT ER PUMPPERKIN STIER II ENGINE

2-96
P13429 02-03

WATER PUMP
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 .. . . . Water Pump ......................................................................................................... 1
2 .. . . . Body................................................................................................................. 1
3 .. . . . Cover ............................................................................................................... 1
4 .. . . . Impeller ............................................................................................................ 1
5 .. . . . Seal.................................................................................................................. 1
6 .. . . . Oil Seal ............................................................................................................ 1
7 .. . . . Snap Ring ........................................................................................................ 1
8 .. . . . Snap Ring ........................................................................................................ 1
9 .. . . . Shaft ................................................................................................................ 1
10 .. . . . Bearing ............................................................................................................ 1
11 .. . . . Bearing ............................................................................................................ 1
12 .. . . . Gear ................................................................................................................. 1
13 580004353 Gasket.................................................................................................................. 1
14 580004356 Screw ................................................................................................................... 2
15 580004354 Screw ................................................................................................................... 3
16 580004355 Screw ................................................................................................................... 1
17 580004226 Screw ................................................................................................................... 3
18 580004307 Screw ................................................................................................................... 1

580040666 Repair Kit (Water Pump) (Includes Items 3-11) ................................................... 1


580040665 Water Pump Kit (Includes Items 1, 12-13) ........................................................... 1
580040727 Gasket Kit (Bottom) (Includes Item 13) ................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-97
P13430 02-03

TURBOCHARGER AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

TURBOCHA RGER AND AT TACHING PARTSPERKINSTIER II ENGINE

2-98
P13430 02-03

TURBOCHARGER AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040679 Turbocharger ........................................................................................................ 1
2 580005439 Gasket.................................................................................................................. 1
3 580040680 Stud...................................................................................................................... 4
4 580005428 Nut........................................................................................................................ 4
5 580005442 Heat Shield........................................................................................................... 1
6 580004286 Screw ................................................................................................................... 3
7 580040681 Pipe ...................................................................................................................... 1
8 580005434 Gasket.................................................................................................................. 1
9 580004150 Screw ................................................................................................................... 8
10 580032601 Fitting ................................................................................................................... 1
11 580005436 Olive ..................................................................................................................... 1
12 580040874 Pipe ...................................................................................................................... 1
13 580005430 Gasket.................................................................................................................. 1
14 580004336 Clamp................................................................................................................... 2
15 580040684 Hose..................................................................................................................... 1
16 580040689 Gasket.................................................................................................................. 1
17 580010424 Stud...................................................................................................................... 6
18 580008051 Nut........................................................................................................................ 6

580040718 Gasket Kit (Top) (Includes Items 8, 13) ................................................................ 1


580040727 Gasket Kit (Bottom) (Includes Item 13) ................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-99
P13431 02-03

TURBO DRAIN PIPE AND BLANKING PLATE


(PERKINS) (TIER II ENGINE)

TURBO DRAIN PIPE AND BLANKING PLATEPERKINST IER II ENGINE

2-100
P13431 02-03

TURBO DRAIN PIPE AND BLANKING PLATE


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580025367 Blanking Plate Assembly...................................................................................... 1
2 .. . . . Blanking Plate .................................................................................................. 1
3 580025368 O-Ring ............................................................................................................. 1
4 580004150 Screw ................................................................................................................... 4
5 580040652 Pipe ...................................................................................................................... 1
6 580005273 Gasket.................................................................................................................. 1
7 500428901 Fitting ................................................................................................................... 1

580040727 Gasket Kit (Bottom) (Includes Item 6) .................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-101
P13432 02-03

ENGINE LIFTING EYES


(PERKINS) (TIER II ENGINE)

ENGINE LIFTIN G EYESPERKINSTIER II ENGINE

2-102
P13432 02-03

ENGINE LIFTING EYES


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040714 Plate ..................................................................................................................... 1
2 580004428 Screw ................................................................................................................... 4
3 580004429 Plate ..................................................................................................................... 1
4 580004286 Screw ................................................................................................................... 3

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-103
P13433 02-03

ELECTRONIC CONTROL MODULE AND MOUNTING


(PERKINS) (TIER II ENGINE)

ELECTRONIC CONTROL MODULE AND MOUNTINGPERKINSTIER II ENGINE

2-104
P13433 02-03

ELECTRONIC CONTROL MODULE AND MOUNTING


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040622 ECM Assembly..................................................................................................... 1
2 580040623 Module ................................................................................................................. 1
3 580040624 Bracket ................................................................................................................. 1
4 580040625 Clip ....................................................................................................................... 1
5 580040626 Mounting .............................................................................................................. 5
6 580040627 Spacer.................................................................................................................. 4
7 580005291 Stud...................................................................................................................... 1
8 580040628 Stud...................................................................................................................... 1
9 580040629 Stud...................................................................................................................... 1
10 580004245 Nut........................................................................................................................ 4
11 580040630 Washer ................................................................................................................. 7
12 580040879 Screw ................................................................................................................... 2
13 580040631 Clip ....................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-105
P13434 02-03

WIRING LOOMS
(PERKINS) (TIER II ENGINE)

WIRING LOOMSPERKINSTIER II ENGINE

2-106
P13434 02-03

WIRING LOOMS
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040720 Wiring Loom ......................................................................................................... 1
2 580040721 Screw ................................................................................................................... 3
3 580040722 Clip ....................................................................................................................... 2
4 580040723 Bracket ................................................................................................................. 1
5 580005443 Screw ................................................................................................................... 3
6 580040724 Bracket ................................................................................................................. 1
7 580004375 Screw ................................................................................................................... 1
8 580040707 Spacer.................................................................................................................. 1
9 580040725 Clip ....................................................................................................................... 1
10 580040879 Screw ................................................................................................................... 1
11 580040726 Clamp................................................................................................................... 1
12 580005373 Resistor ................................................................................................................ 1
13 580040713 Heater .................................................................................................................. 1
14 580040632 Sensor (Coolant Temperature) ............................................................................. 2
15 580040633 O-Ring.................................................................................................................. 2

580040718 Gasket Kit (Top) (Includes Item 15)...................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-107
P13435 02-03

PICK-UP SENSORS
(PERKINS) (TIER II ENGINE)

PICK-UP SENSORSPERKINSTIER II EN GINE

2-108
P13435 02-03

PICK-UP SENSORS
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040632 Sensor (Intake Manifold Temperature) ................................................................. 2
2 580040633 O-Ring.................................................................................................................. 2
3 580040636 Sensor (Intake Manifold Pressure)....................................................................... 1
4 580040637 O-Ring.................................................................................................................. 1
5 580040639 Sensor (Oil Pressure)........................................................................................... 1
6 580040640 O-Ring.................................................................................................................. 1
7 580040641 Sensor (Crankshaft Speed/Position) .................................................................... 1
8 580040642 O-Ring.................................................................................................................. 1
9 580040879 Screw ................................................................................................................... 1

580040718 Gasket Kit (Top) (Includes Items 2, 4) .................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

2-109
NOTES

2-110
SECTION 3

3 EXHAUST SYSTEM

3 EXHAUST SYSTEM
CONTENTS

SECTION 3
EXHAUST SYSTEM

DESCRIPTION PAGE

EXHAUST
CUMMINGS
TIER I ENGINE
S/N PENDING PER ECN 68046⇒............................................................................................................ 3-8
CUMMINS
TIER 1 ENGINE
⇒S/N PENDING PER ECN 68046............................................................................................................ 3-6
PERKINS
TIER I ENGINE ............................................................................................................................................. 3-2
TIER II ENGINE ............................................................................................................................................ 3-4

3-1
P12638 09-01

EXHAUST
(PERKINS) (TIER I ENGINE)

EXHAUSTPERKINSTIER I ENGINE

3-2
P12638 09-01

EXHAUST
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580019844 Muffler ....................................................................................................................... 1


2 580018764 Exhaust Pipe ............................................................................................................. 1
3 580018767 Exhaust Pipe ............................................................................................................. 1
4 580020064 Heat Shield ................................................................................................................ 2
5 504058787 Clamp ........................................................................................................................ 4
6 580004517 Rain Cap ................................................................................................................... 1
7 580020063 Tube (Flex)................................................................................................................. 1
8 580002719 Clamp ........................................................................................................................ 3
9 449021006 Washer ...................................................................................................................... 2
10 449022013 Lockwasher ............................................................................................................... 2
11 449015044 Nut ............................................................................................................................. 2
12 449021001 Washer ...................................................................................................................... 3
13 062143700 Capscrew................................................................................................................... 3
14 580002707 Nut ............................................................................................................................. 3
15 449001015 Capscrew................................................................................................................... 2
16 580018762 Exhaust Pipe ............................................................................................................. 1
17 580031229 Flex Tube ................................................................................................................... 1
18 580031230 Exhaust Tube............................................................................................................. 1
19 580004628 Clamp ........................................................................................................................ 4
20 504226242 Washer ...................................................................................................................... 4
21 449001014 Capscrew................................................................................................................... 2
22 449022016 Lockwasher ............................................................................................................... 2
23 449015014 Nut ............................................................................................................................. 2
24 580004632 Heat Shield ................................................................................................................ 1
25 449001418 Capscrew................................................................................................................... 1
26 449021006 Washer ...................................................................................................................... 1
27 b 580018763 Exhaust Pipe ............................................................................................................. 1
28 a 580020065 Exhaust Pipe ............................................................................................................. 1

FOOTNOTES:
a With Aspirated Pre-Cleaner
b Without Aspirated Pre-Cleaner

3-3
P13436 02-03

EXHAUST
(PERKINS) (TIER II ENGINE)

EXHAUSTPERKINSTIER II ENGINE

3-4
P13436 02-03

EXHAUST
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580033856 Exhaust Pipe ............................................................................................................. 1


2 580033855 Muffler ....................................................................................................................... 1
3 580043247 Flex Tube ................................................................................................................... 1
4 580004517 Rain Cap ................................................................................................................... 1
5 449021001 Washer ...................................................................................................................... 3
6 062143700 Capscrew................................................................................................................... 3
7 504226242 Washer ...................................................................................................................... 4
8 449001014 Capscrew................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 5
10 449015014 Nut ............................................................................................................................. 2
11 580002719 Clamp ........................................................................................................................ 2
12 580004628 Clamp ........................................................................................................................ 2
13 580033857 Exhaust Pipe ............................................................................................................. 1
14 b 580018763 Exhaust Pipe ............................................................................................................. 1
15 b 580043248 Exhaust Pipe (Low Mast)........................................................................................... 1
16 a 580020065 Exhaust Pipe ............................................................................................................. 1
17 a 580020924 Hose (Air Duct) .......................................................................................................... 1
18 a 502056904 Clamp ........................................................................................................................ 2
19 a 580041137 Exhaust Pipe (Ejector) (Low Mast) ............................................................................ 1
20 a 580035588 Air Duct (Low Mast) ................................................................................................... 1

FOOTNOTES:
a With Aspirated Pre-Cleaner
b Without Aspirated Pre-Cleaner

3-5
P12639 09-01

EXHAUST
(CUMMINS) (TIER 1 ENGINE)
(⇒S/N PENDING PER ECN 68046)

EXHAUSTCUMMINSTIER 1 ENGINE⇒S/N PENDING PER ECN 68046

3-6
P12639 09-01

EXHAUST
(CUMMINS) (TIER 1 ENGINE)
(⇒S/N PENDING PER ECN 68046)

ITEM PART NO. DESCRIPTION QTY

1 580021218 Muffler ....................................................................................................................... 1


2 580031071 Exhaust Pipe ............................................................................................................. 1
3 580018767 Exhaust Pipe ............................................................................................................. 1
4 b 580018763 Exhaust Pipe ............................................................................................................. 1
5 a 580020065 Exhaust Pipe ............................................................................................................. 1
6 580004517 Rain Cap ................................................................................................................... 1
7 580029638 Flex Tube ................................................................................................................... 1
8 580002719 Clamp ........................................................................................................................ 3
9 449021006 Washer ...................................................................................................................... 4
10 449022013 Lockwasher ............................................................................................................... 2
11 449015044 Nut ............................................................................................................................. 2
12 449021001 Washer ...................................................................................................................... 3
13 062143700 Capscrew................................................................................................................... 3
14 580002707 Nut ............................................................................................................................. 3
15 449001015 Capscrew................................................................................................................... 2
16 580031072 Exhaust Pipe ............................................................................................................. 1
17 580004627 Flex Tube ................................................................................................................... 1
18 580031073 Exhaust Pipe ............................................................................................................. 1
19 580004628 Clamp ........................................................................................................................ 4
20 504226242 Washer ...................................................................................................................... 4
21 449001014 Capscrew................................................................................................................... 4
22 449022016 Lockwasher ............................................................................................................... 2
23 449015014 Nut ............................................................................................................................. 2

FOOTNOTES:
a With Aspirated Pre-Cleaner
b Without Aspirated Pre-Cleaner

3-7
P13467 02-03

EXHAUST
(CUMMINGS) (TIER I ENGINE)
(S/N PENDING PER ECN 68046⇒)

EXHAUSTCUMMINGSTIER I ENGINES/N PENDING PER ECN 68046⇒

3-8
P13467 02-03

EXHAUST
(CUMMINGS) (TIER I ENGINE)
(S/N PENDING PER ECN 68046⇒)

ITEM PART NO. DESCRIPTION QTY

1 580033856 Exhaust Pipe ............................................................................................................. 1


2 580033855 Muffler ....................................................................................................................... 1
3 580043247 Flex Tube ................................................................................................................... 1
4 580004517 Rain Cap ................................................................................................................... 1
5 449021001 Washer ...................................................................................................................... 3
6 062173700 Capscrew................................................................................................................... 3
7 504226242 Washer ...................................................................................................................... 4
8 449001014 Capscrew................................................................................................................... 2
9 449022016 Lockwasher ............................................................................................................... 5
10 449015014 Nut ............................................................................................................................. 2
11 580002719 Clamp ........................................................................................................................ 2
12 580004628 Clamp ........................................................................................................................ 2
13 580035572 Exhaust Pipe ............................................................................................................. 1
14 b 580018763 Exhaust Pipe ............................................................................................................. 1
15 b 580043248 Exhaust Pipe (Low Mast)........................................................................................... 1
16 a 580020065 Exhaust Pipe ............................................................................................................. 1
17 a 580020924 Hose (Air Duct) .......................................................................................................... 1
18 a 502056904 Clamp ........................................................................................................................ 2
19 a 580041137 Exhaust Pipe (Ejector) (Low Mast) ............................................................................ 1
20 a 580035588 Air Duct (Low Mast) ................................................................................................... 1

FOOTNOTES:
a With Aspirated Pre-Cleaner
b Without Aspirated Pre-Cleaner

3-9
NOTES

3-10
SECTION 4

4 COOLING SYSTEM

4 COOLING SYSTEM
CONTENTS

SECTION 4
COOLING SYSTEM

DESCRIPTION PAGE

COOLING
CUMMINS
TIER I ENGINE
S/N PENDING PER ECN 68046⇒.......................................................................................................... 4-14
⇒S/N PENDING PER ECN 68046.......................................................................................................... 4-10
PERKINS
TIER I ENGINE ............................................................................................................................................. 4-2
TIER II ENGINE ............................................................................................................................................ 4-6

4-1
P12640 09-01

COOLING
(PERKINS) (TIER I ENGINE)

COOLINGPERKINSTIER I ENGINE

4-2
P12640 09-01

COOLING
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 c 580017376 Radiator (Turbo)......................................................................................................... 1


1 d 580030218 Radiator (Turbo)......................................................................................................... 1
2 062232800 Capscrew................................................................................................................... 3
3 023604600 Washer ...................................................................................................................... 3
4 b 580019040 Screen ....................................................................................................................... 1
4 a 580019036 Screen ....................................................................................................................... 1
5 580019035 Bracket ...................................................................................................................... 1
6 016103700 Washer ...................................................................................................................... 3
7 580011878 Nut ............................................................................................................................. 3
8 580002895 Screw......................................................................................................................... 2
9 449015044 Nut ............................................................................................................................. 2
10 449022013 Lockwasher ............................................................................................................... 2
11 504071785 Washer ...................................................................................................................... 2
12 524143583 Baffle Plate ................................................................................................................ 1
13 580011878 Nut ............................................................................................................................. 3
14 016103700 Washer ...................................................................................................................... 3
15 580019035 Bracket ...................................................................................................................... 1
16 580019037 Screen ....................................................................................................................... 1
17 580002898 Screw......................................................................................................................... 8
18 062232800 Capscrew................................................................................................................... 3
19 023604600 Washer ...................................................................................................................... 3
20 b 580019045 Screen ....................................................................................................................... 2
20 a 580019034 Screen ....................................................................................................................... 2
21 580031198 Tape........................................................................................................................... AR
22 580002897 Plate .......................................................................................................................... 2
23 580002890 Isolator....................................................................................................................... 1
24 580002887 Drain Valve (Shut-Off Cock) ...................................................................................... 1
25 580005619 Foam Tape................................................................................................................. 2
26 580019953 Fan Belt Kit (Matched Set) ........................................................................................ 1
27 580005245 Fan Drive Assembly................................................................................................... 1
28 580005248 Screw......................................................................................................................... 4
29 580005246 Pulley......................................................................................................................... 1
30 580020917 Spacer Kit (Puller Fan) .............................................................................................. 1
30 580020916 Spacer Kit (Pusher Fan) ............................................................................................ ..
31 580020914 Fan (Puller) ................................................................................................................ 1
31 580020915 Fan (Pusher) (Optional) ............................................................................................. 1
32 580004265 Screw......................................................................................................................... 4
33 909882405 Nut ............................................................................................................................. 2
34 504225227 Washer ...................................................................................................................... 6
35 580001469 Grommet.................................................................................................................... 2
36 449001004 Capscrew................................................................................................................... 2
37 580019046 Shroud ....................................................................................................................... 1
38 580019048 Bracket ...................................................................................................................... 1
39 580002888 Screw......................................................................................................................... 2
40 580002884 Reservoir ................................................................................................................... 1
41 580002886 Strap .......................................................................................................................... 1
42 900001231 Cap ............................................................................................................................ 1
43 900003260 Bushing ..................................................................................................................... 1
44 900001230 Outlet (Reservoir) ...................................................................................................... 1
45 580003199 Hose .......................................................................................................................... 1

4-3
P12640 09-01

COOLING
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

46 580002895 Screw......................................................................................................................... 2
47 312850034 Strap Clamp............................................................................................................... 1
48 580002893 Hose (Lower) ............................................................................................................. 1
49 062159700 Clamp ........................................................................................................................ 2
50 580002894 Hose (Upper) ............................................................................................................. 1
51 580006584 Low Coolant Sensor .................................................................................................. 1
52 580002881 Cap ............................................................................................................................ 1
53 062159700 Clamp ........................................................................................................................ 4
54 .. . . . Tube........................................................................................................................... 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB
c ⇒ D/B 08/2002
d D/B 08/2002 ⇒

4-4
NOTES

4-5
P13437 02-03

COOLING
(PERKINS) (TIER II ENGINE)

COOLINGPERKINSTIER II ENGINE

4-6
P13437 02-03

COOLING
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580034320 Radiator ..................................................................................................................... 1


2 580048266 Foam Tape................................................................................................................. 1
3 580002890 Isolator....................................................................................................................... 1
4 580035080 Bracket ...................................................................................................................... 1
5 580002884 Reservoir ................................................................................................................... 1
6 580002886 Strap .......................................................................................................................... 1
7 900001230 Outlet (Reservoir) ...................................................................................................... 1
8 900001231 Cap ............................................................................................................................ 1
9 900003260 Bushing ..................................................................................................................... 1
10 580035049 Plate .......................................................................................................................... 2
11 580035050 Bracket ...................................................................................................................... 1
12 580006584 Low Coolant Sensor .................................................................................................. 1
13 580002887 Drain Valve ................................................................................................................ 2
14 580002881 Cap ............................................................................................................................ 1
15 062159700 Clamp ........................................................................................................................ 4
16 900011286 Clamp ........................................................................................................................ 2
17 580031199 Mount ........................................................................................................................ 2
18 016104000 Washer ...................................................................................................................... 4
19 015026400 Lockwasher ............................................................................................................... 4
20 014936900 Nut ............................................................................................................................. 2
21 057048200 Capscrew................................................................................................................... 2
22 580002898 Screw......................................................................................................................... 12
23 580002895 Screw......................................................................................................................... 2
24 023604600 Washer ...................................................................................................................... 3
25 062232800 Capscrew................................................................................................................... 3
26 016103700 Washer ...................................................................................................................... 3
27 580011878 Nut ............................................................................................................................. 3
28 580031198 Tape........................................................................................................................... AR
29 449015044 Nut ............................................................................................................................. 2
30 504071785 Washer ...................................................................................................................... 10
31 449022013 Lockwasher ............................................................................................................... 2
32 449021003 Washer ...................................................................................................................... 8
33 449001412 Capscrew................................................................................................................... 4
34 580041132 Tube........................................................................................................................... 1
35 580003199 Hose .......................................................................................................................... 1
36 449021001 Washer ...................................................................................................................... 1
37 449001134 Capscrew................................................................................................................... 1
38 449015098 Locknut ...................................................................................................................... 1
39 504231270 Nut ............................................................................................................................. 4
40 580041133 Fan (Puller) ................................................................................................................ 1
41 a 580035045 Screen (Rubber) ........................................................................................................ 1
41 b 580035323 Screen (Rubber) ........................................................................................................ 1
42 580027603 Grommet.................................................................................................................... 4
43 449022016 Lockwasher ............................................................................................................... 4
44 580002987 Tape........................................................................................................................... 2
45 580041511 Capscrew................................................................................................................... 4
46 a 580035042 Screen (Rubber) ........................................................................................................ 2
46 b 580035322 Screen (Rubber) ........................................................................................................ 2
47 524143583 Baffle Plate ................................................................................................................ 1
48 580034175 Shroud ....................................................................................................................... 2

4-7
P13437 02-03

COOLING
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

49 580035078 Hose (Upper) ............................................................................................................. 1


50 580035079 Hose (Lower) ............................................................................................................. 1
51 580041134 Air Cooler................................................................................................................... 1
52 ce 580041135 V-Belt (Matched Set) ................................................................................................. 1
52 df 580047716 V-Belt (With Air Conditioning).................................................................................... 1
52 df 580047132 V-Belt (With Air Conditioning).................................................................................... 1
52 df 580043009 Tensioner ................................................................................................................... 1
53 580005296 Fan Extension (20 in.) ............................................................................................... 1
54 580040643 Pulley (Fan) ............................................................................................................... 1
55 580004386 Screw......................................................................................................................... 4
56 .. . . . Housing ..................................................................................................................... 1
57 580005298 Nut ............................................................................................................................. 4
58 504226242 Washer ...................................................................................................................... 8

FOOTNOTES:
a GP 170 DB- GP 210 DB
b GP 230 DB- GP 280 DB
c ⇒ S/N B876E-01635A (Dry Brake)
d S/N B876E-01636A ⇒ (Dry Brake)
e ⇒ S/N B876E-01641A (Wet Brake)
f S/N B876E-01642A ⇒ (Wet Brake)

4-8
NOTES

4-9
P12641 09-01

COOLING
(CUMMINS) (TIER I ENGINE)
(⇒S/N PENDING PER ECN 68046)

COOLINGCUMMINSTIER I ENGINE⇒ S/N PENDING PER ECN 68046

4-10
P12641 09-01

COOLING
(CUMMINS) (TIER I ENGINE)
(⇒S/N PENDING PER ECN 68046)

ITEM PART NO. DESCRIPTION QTY

1 580021289 Shroud ....................................................................................................................... 1


2 580048266 Foam Tape................................................................................................................. 2
3 580002890 Isolator....................................................................................................................... 1
4 580021890 Hose (Upper) ............................................................................................................. 1
5 580021889 Hose (Lower) ............................................................................................................. 1
6 580027182 Bracket ...................................................................................................................... 1
7 580002884 Reservoir ................................................................................................................... 1
8 580002886 Strap .......................................................................................................................... 1
9 900001230 Outlet (Reservoir) ...................................................................................................... 1
10 900001231 Cap ............................................................................................................................ 1
11 900003260 Bushing ..................................................................................................................... 1
12 580003199 Hose .......................................................................................................................... 1
13 580041132 Tube........................................................................................................................... 1
14 580002897 Plate .......................................................................................................................... 2
15 580019035 Bracket ...................................................................................................................... 1
16 580006584 Low Coolant Sensor .................................................................................................. 1
17 580002887 Drain Valve (Shut-Off Cock) ...................................................................................... 1
18 580002881 Cap ............................................................................................................................ 1
19 062159700 Clamp ........................................................................................................................ 4
20 900011286 Clamp ........................................................................................................................ 2
21 580001469 Grommet.................................................................................................................... 2
22 504225227 Washer ...................................................................................................................... 6
23 449001004 Capscrew................................................................................................................... 2
24 909882405 Nut ............................................................................................................................. 2
25 580002888 Screw......................................................................................................................... 2
26 580002898 Screw......................................................................................................................... 8
27 580002895 Screw......................................................................................................................... 2
28 023604600 Washer ...................................................................................................................... 3
29 062232800 Capscrew................................................................................................................... 3
30 016103700 Washer ...................................................................................................................... 3
31 580011878 Nut ............................................................................................................................. 3
32 580021077 Radiator ..................................................................................................................... 1
33 580021891 Fan (Puller) ................................................................................................................ 1
33 580021892 Fan Pusher (Optional) ............................................................................................... 1
34 a 580019034 Screen ....................................................................................................................... 2
34 b 580019045 Screen ....................................................................................................................... 2
35 a 580019036 Screen ....................................................................................................................... 1
35 b 580019040 Screen ....................................................................................................................... 1
36 580002898 Screw......................................................................................................................... 2
37 580002987 Tape........................................................................................................................... AR
38 580028798 Stud ........................................................................................................................... 4
39 449022013 Lockwasher ............................................................................................................... 6
40 524143583 Baffle Plate ................................................................................................................ 1
41 505970524 Clamp ........................................................................................................................ 2
42 312850034 Strap Clamp............................................................................................................... 1
43 580031198 Tape........................................................................................................................... AR
44 449015044 Nut ............................................................................................................................. 6

4-11
P12641 09-01

COOLING
(CUMMINS) (TIER I ENGINE)
(⇒S/N PENDING PER ECN 68046)

ITEM PART NO. DESCRIPTION QTY

45 504071785 Washer ...................................................................................................................... 2


46 580019037 Screen ....................................................................................................................... 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

4-12
NOTES

4-13
P13468 02-03

COOLING
(CUMMINS) (TIER I ENGINE)
(S/N PENDING PER ECN 68046⇒)

COOLINGCUMMINSTIER I ENGINES/N PENDING PER ECN 68046⇒

4-14
P13468 02-03

COOLING
(CUMMINS) (TIER I ENGINE)
(S/N PENDING PER ECN 68046⇒)

ITEM PART NO. DESCRIPTION QTY

1 580034320 Radiator ..................................................................................................................... 1


2 580048266 Foam Tape................................................................................................................. 1
3 580002890 Isolator....................................................................................................................... 1
4 580035080 Bracket ...................................................................................................................... 1
5 580002884 Reservoir ................................................................................................................... 1
6 580002886 Strap .......................................................................................................................... 1
7 900001230 Outlet (Reservoir) ...................................................................................................... 1
8 900001231 Cap ............................................................................................................................ 1
9 900003260 Bushing ..................................................................................................................... 1
10 580035049 Plate .......................................................................................................................... 2
11 580035050 Bracket ...................................................................................................................... 1
12 580006584 Low Coolant Sensor .................................................................................................. 1
13 580002887 Drain Valve ................................................................................................................ 2
14 580002881 Cap ............................................................................................................................ 1
15 062159700 Clamp ........................................................................................................................ 4
16 900011286 Clamp ........................................................................................................................ 2
17 580031199 Mount ........................................................................................................................ 2
18 016104000 Washer ...................................................................................................................... 4
19 015026400 Lockwasher ............................................................................................................... 4
20 014936900 Nut ............................................................................................................................. 2
21 057048200 Capscrew................................................................................................................... 2
22 580002898 Screw......................................................................................................................... 12
23 a 580002895 Screw......................................................................................................................... 2
23 b 580002895 Screw......................................................................................................................... 4
24 a 023604600 Washer ...................................................................................................................... 3
24 b 023604600 Washer ...................................................................................................................... 6
25 a 062232800 Capscrew................................................................................................................... 3
25 b 062232800 Capscrew................................................................................................................... 6
26 a 016103700 Washer ...................................................................................................................... 3
26 b 016103700 Washer ...................................................................................................................... 6
27 a 580011878 Nut ............................................................................................................................. 3
27 b 580011878 Nut ............................................................................................................................. 6
28 580031198 Tape........................................................................................................................... AR
29 449015044 Nut ............................................................................................................................. 2
30 504071785 Washer ...................................................................................................................... 10
31 449022013 Lockwasher ............................................................................................................... 2
32 449021003 Washer ...................................................................................................................... 8
33 449001412 Capscrew................................................................................................................... 4
34 580041132 Tube........................................................................................................................... 1
35 580003199 Hose .......................................................................................................................... 1
36 449021001 Washer ...................................................................................................................... 1
37 449001134 Capscrew................................................................................................................... 1
38 449015098 Locknut ...................................................................................................................... 1
39 504231270 Nut ............................................................................................................................. 4
40 580021891 Fan (Puller) ................................................................................................................ 1
40 580021892 Fan Pusher (Optional) ............................................................................................... 1
41 a 580035042 Screen (Rubber) ........................................................................................................ 2
41 b 580035322 Screen (Rubber) ........................................................................................................ 2
42 a 580035045 Screen (Rubber) ........................................................................................................ 1
42 b 580035323 Screen (Rubber) ........................................................................................................ 1

4-15
P13468 02-03

COOLING
(CUMMINS) (TIER I ENGINE)
(S/N PENDING PER ECN 68046⇒)

ITEM PART NO. DESCRIPTION QTY

43 a 580002898 Screw......................................................................................................................... 2
44 a 580002987 Tape........................................................................................................................... 2
45 b 580035050 Bracket ...................................................................................................................... 1
46 b 580019037 Screen ....................................................................................................................... 1
47 580041269 Baffle Plate ................................................................................................................ 1
48 580035962 Shroud (Puller) .......................................................................................................... 2
48 580034175 Shroud (Pusher) ........................................................................................................ 2
49 580035146 Hose (Upper) ............................................................................................................. 1
50 580035325 Hose (Lower) ............................................................................................................. 1
51 505970524 Clamp ........................................................................................................................ 1
52 449022013 Lockwasher ............................................................................................................... 4
53 449015044 Nut ............................................................................................................................. 4
54 580028798 Stud ........................................................................................................................... 4

FOOTNOTES:
a H170-210HD
b H230-280HD

4-16
SECTION 5

5 FUEL SYSTEM

5 FUEL SYSTEM
CONTENTS

SECTION 5
FUEL SYSTEM

DESCRIPTION PAGE

AIR FILTER
WITH ASPIRATED PRE-CLEANER
TIER I ENGINE ........................................................................................................................................... 5-20
TIER II ENGINE .......................................................................................................................................... 5-46
WITHOUT ASPIRATED PRE-CLEANER
TIER I ENGINE ........................................................................................................................................... 5-18
TIER II ENGINE .......................................................................................................................................... 5-48
DIRECTIONAL CONTROL PEDAL .................................................................................................................... 5-30
FUEL FILTER
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-14
FUEL FILTER ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-44
FUEL INJECTION
PERKINS
TIER I ENGINE ............................................................................................................................................. 5-8
FUEL INJECTION PUMP AND GEAR
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-34
FUEL INJECTION SUPPLY AND RETURN LINES
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-38
FUEL SYSTEM
CUMMINS......................................................................................................................................................... 5-6
PERKINS
TIER I ENGINE ............................................................................................................................................. 5-4
TIER II ENGINE .......................................................................................................................................... 5-32
HIGH PRESSURE FUEL PIPES
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-36
LIFT PUMP
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-12
LIFT PUMP AND FUEL FILTER LINES
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-40
LIFT PUMP ASSEMBLY
PERKINS
TIER II ENGINE .......................................................................................................................................... 5-42
LOW PRESSURE SYSTEM
PERKINS
TIER I ENGINE ........................................................................................................................................... 5-10
THROTTLE LINKAGE
CUMMINS....................................................................................................................................................... 5-24
PERKINS ........................................................................................................................................................ 5-22
THROTTLE PEDAL LINKAGE

5-1
CONTENTS

DESCRIPTION PAGE

DIRECTIONAL CONTROL PEDAL................................................................................................................. 5-28


FORWARD AND REVERSE........................................................................................................................... 5-26
WATER SEPARATOR
PERKINS ........................................................................................................................................................ 5-16

5-2
NOTES

5-3
P12658 09-01

FUEL SYSTEM
(PERKINS) (TIER I ENGINE)

FUEL SYSTEMPERKINSTIER I ENGINE

5-4
P12658 09-01

FUEL SYSTEM
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580006230 Hose .......................................................................................................................... 1


2 518809615 Hose .......................................................................................................................... 1
3 a 524143615 Fuel Tank ................................................................................................................... 1
3 b 524180725 Fuel Tank ................................................................................................................... 1
4 580006182 Plug ........................................................................................................................... 2
5 580006183 Washer ...................................................................................................................... 1
6 060813300 Fitting......................................................................................................................... 1
7 580021683 Tube........................................................................................................................... 1
8 580006184 Fitting......................................................................................................................... 1
9 580021684 Tube........................................................................................................................... 1
10 511405800 Clamp ........................................................................................................................ 4
11 580006186 Tube........................................................................................................................... 1
12 580005353 Fitting......................................................................................................................... 1
13 501961902 Sleeve........................................................................................................................ 1
14 580006187 Tube........................................................................................................................... 1
15 050635600 Fitting......................................................................................................................... 2
16 501961903 Fitting......................................................................................................................... 2
17 504075796 Clamp ........................................................................................................................ 1
18 580006188 Bracket ...................................................................................................................... 1
19 449001003 Capscrew................................................................................................................... 2
20 449022017 Lockwasher ............................................................................................................... 5
21 580006891 Water Separator (☞ P12664) .................................................................................. 1
22 449001015 Capscrew................................................................................................................... 2
23 449022013 Lockwasher ............................................................................................................... 2
24 449015044 Nut ............................................................................................................................. 2
25 504225227 Washer ...................................................................................................................... 3
26 449015029 Nut ............................................................................................................................. 3
27 501884909 Fitting......................................................................................................................... 1
28 a 580019731 Fuel Cap .................................................................................................................... 1
28 b 580039525 Fuel Cap .................................................................................................................... 1
29 016110000 Washer ...................................................................................................................... 1
30 580005699 Strap .......................................................................................................................... 1
31 312850032 Strap Clamp............................................................................................................... 1
32 580006190 Tube........................................................................................................................... 1
33 015759100 Fitting......................................................................................................................... 1
34 500017904 Fitting......................................................................................................................... 1
35 580029050 Clamp ........................................................................................................................ 1
36 016103700 Washer ...................................................................................................................... 1
37 015026200 Lockwasher ............................................................................................................... 1
38 014936600 Nut ............................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01595A
b S/N B876E-01596A ⇒

5-5
P12659 09-01

FUEL SYSTEM
(CUMMINS)

FUEL SYSTEMCUMMINS

5-6
P12659 09-01

FUEL SYSTEM
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 a 524143615 Fuel Tank ................................................................................................................... 1


1 b 524180725 Fuel Tank ................................................................................................................... 1
2 a 580019731 Fuel Cap .................................................................................................................... 1
2 b 580039525 Fuel Cap .................................................................................................................... 1
3 580021699 Hose .......................................................................................................................... 1
4 580029633 Hose .......................................................................................................................... 1
5 502600901 Fitting......................................................................................................................... 1
6 316111032 Fitting......................................................................................................................... 1
7 013393400 Fitting......................................................................................................................... 1
8 580021334 Tube Assembly .......................................................................................................... 1
9 580021335 Tube Assembly .......................................................................................................... 1
10 580006935 Clamp ........................................................................................................................ 1
11 312850032 Strap Clamp............................................................................................................... 2
12 502056906 Clamp ........................................................................................................................ 2
13 501884909 Fitting......................................................................................................................... 1
14 449022017 Lockwasher ............................................................................................................... 3
15 504225227 Washer ...................................................................................................................... 3
16 449015029 Nut ............................................................................................................................. 3
17 059116200 Fitting......................................................................................................................... 1
18 580028709 Hose .......................................................................................................................... 1
19 062159500 Clamp ........................................................................................................................ 4
20 580028702 Clamp ........................................................................................................................ 1
21 062913500 Capscrew................................................................................................................... 1
22 016103700 Washer ...................................................................................................................... 2
23 015026200 Lockwasher ............................................................................................................... 2
24 014936600 Nut ............................................................................................................................. 2
25 580028665 Bracket ...................................................................................................................... 1
26 c 580028678 Bracket (Fuel Filter) ................................................................................................... 1
27 c 449001412 Capscrew................................................................................................................... 1
28 c 449021003 Washer ...................................................................................................................... 2
29 c 449022018 Lockwasher ............................................................................................................... 1
30 c 449015002 Nut ............................................................................................................................. 1
31 c 580028802 Clamp ........................................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01595A
b S/N B876E-01596A ⇒
c ⇒ S/N PENDING PER ECN 68246-03

5-7
P12660 09-01

FUEL INJECTION
(PERKINS) (TIER I ENGINE)

FUEL INJECTIONPERKINSTIER I ENGINE

5-8
P12660 09-01

FUEL INJECTION
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake Turbo) ................................................................. 1


580019674 Engine Assembly (With Wet Brake Turbo)................................................................. 1
1 580008022 Injection Pump (Turbo) ......................................................................................... 1
2 580005226 Solenoid ........................................................................................................... 1
3 580005242 Pipe (Fuel)............................................................................................................ 1
4 580004288 Nut (Fuel) ......................................................................................................... 1
5 580004289 Olive................................................................................................................. 1
6 580004271 Gear ..................................................................................................................... 1
7 580004286 Screw ................................................................................................................... 4
8 580004270 Stud...................................................................................................................... 3
9 580004245 Nut........................................................................................................................ 4
10 580005228 Pipe (No. 1).......................................................................................................... 1
11 580005229 Pipe (No. 2).......................................................................................................... 1
12 580005230 Pipe (No. 3).......................................................................................................... 1
13 580005231 Pipe (No. 4).......................................................................................................... 1
14 580005232 Pipe (No. 5).......................................................................................................... 1
15 580005233 Pipe (No. 6).......................................................................................................... 1
16 580005401 Injector (Turbo) ..................................................................................................... 6
17 580004279 Holder .............................................................................................................. 1
18 580005402 Nozzle (Turbo).................................................................................................. 1
19 580004281 Washer ................................................................................................................. 6
20 580005237 Pipe ...................................................................................................................... 1
21 580004283 Bolt ....................................................................................................................... 5
22 580004284 Washer ................................................................................................................. 10
23 580004285 Connector............................................................................................................. 2
24 580004292 Sender.................................................................................................................. 1
25 580005238 Clip ....................................................................................................................... 3
26 580005239 Clip ....................................................................................................................... 1
27 580005240 Clip ....................................................................................................................... 1
28 580005241 Clip ....................................................................................................................... 1
29 580004293 Lead ..................................................................................................................... 1
30 580005390 Pipe (Air Turbo) .................................................................................................... 1
31 580004288 Nut........................................................................................................................ 1
32 580004291 Olive ..................................................................................................................... 1
33 580005391 Clip ....................................................................................................................... 1
34 013372400 Fitting ................................................................................................................... 1
35 013372500 Fitting ................................................................................................................... 1
36 580005392 Connector............................................................................................................. 1
37 580005393 Damper ................................................................................................................ 1
38 580005394 Plate ..................................................................................................................... 2
39 580005395 Screw ................................................................................................................... 1
40 580005396 Nut........................................................................................................................ 1
41 580008021 Cap....................................................................................................................... 1
42 580004294 Screw ................................................................................................................... 1
43 580004150 Screw ................................................................................................................... 1
44 580004245 Nut........................................................................................................................ 1
45 580004295 Bracket ................................................................................................................. 1
46 580010313 Clip ....................................................................................................................... 1

580005462 Gasket Kit (Includes Item 19) .................................................................................... 1

5-9
P12661 09-01

LOW PRESSURE SYSTEM


(PERKINS) (TIER I ENGINE)

LOW PRESSURE SYSTEMPERKINSTIER I ENGINE

5-10
P12661 09-01

LOW PRESSURE SYSTEM


(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005364 Lift Pump (☞ P12662) ........................................................................................ 1
2 580005367 Fuel Filter (☞ P12663) ....................................................................................... 1
3 580005360 Pipe ...................................................................................................................... 1
4 050635600 Fitting ............................................................................................................... 2
5 580004405 Sleeve .............................................................................................................. 2
6 580005361 Clip................................................................................................................... 1
7 580005362 Clip................................................................................................................... 1
8 580004150 Screw ................................................................................................................... 1
9 580004243 Screw ................................................................................................................... 1
10 580005354 Pipe ...................................................................................................................... 1
11 580004290 Nut ................................................................................................................... 2
12 580004291 Olive................................................................................................................. 2
13 580005355 Pipe ...................................................................................................................... 1
14 050635600 Fitting ............................................................................................................... 2
15 580004405 Sleeve .............................................................................................................. 2
16 580005359 Pipe ...................................................................................................................... 1
17 050635600 Fitting ............................................................................................................... 2
18 580004405 Sleeve .............................................................................................................. 2
19 580004409 Connector............................................................................................................. 1
20 580005352 Bolt ....................................................................................................................... 1
21 580004385 Washer ................................................................................................................. 2
22 580005363 Spacer.................................................................................................................. 1
23 580005353 Fitting ................................................................................................................... 1
24 501961902 Sleeve .................................................................................................................. 1
25 580005357 Fitting ................................................................................................................... 1
26 580005358 Washer ................................................................................................................. 1

5-11
P12662 09-01

LIFT PUMP
(PERKINS) (TIER I ENGINE)

LIFT PUMPPERKINSTIER I ENGINE

5-12
P12662 09-01

LIFT PUMP
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005364 Lift Pump .............................................................................................................. 1
2 .. . . . Spring .............................................................................................................. 1
3 580005365 Repair Kit ......................................................................................................... 1
4 580005366 Gasket.............................................................................................................. 1
5 580004243 Screw ............................................................................................................... 4

5-13
P12663 09-01

FUEL FILTER
(PERKINS) (TIER I ENGINE)

FUEL FILTERPERKINSTIER I ENGINE

ITEM PART NO. DESCRIPTION QTY

580019673 Engine Assembly (With Dry Brake) ........................................................................... 1


580019674 Engine Assembly (With Wet Brake)........................................................................... 1
1 580005367 Fuel Filter ............................................................................................................. 1
2 580005368 Plug ...................................................................................................................... 2
3 580005369 Washer ................................................................................................................. 2
4 580005370 Bracket ................................................................................................................. 1
5 580004380 Screw ................................................................................................................... 2
6 580004425 Nut........................................................................................................................ 2
7 580004294 Screw ................................................................................................................... 2
8 580004421 Filter Kit ................................................................................................................ 2

5-14
NOTES

5-15
P12664 09-01

WATER SEPARATOR
(PERKINS)

WAT ER SEPARATORPERKINS

5-16
P12664 09-01

WATER SEPARATOR
(PERKINS)

ITEM PART NO. DESCRIPTION QTY

580006891 Water Separator ........................................................................................................ 1


1 580011889 Bolt ....................................................................................................................... 1
2 580011887 Washer ................................................................................................................. 1
3 580011886 Sealing Ring......................................................................................................... 1
4 580011893 Gasket.................................................................................................................. 2
5 580004423 Washer ................................................................................................................. 1
6 580011890 Drain Plug ............................................................................................................ 1
7 580011891 Washer ................................................................................................................. 1
8 580011892 Sensor (Water) ..................................................................................................... 1
9 .. . . . Element ................................................................................................................ 1

5-17
P12755 09-01

AIR FILTER
(WITHOUT ASPIRATED PRE-CLEANER) (TIER I ENGINE)

AIR FILTERWITHOUT ASPIRATED PRE-CLEANERT IER I ENGINE

5-18
P12755 09-01

AIR FILTER
(WITHOUT ASPIRATED PRE-CLEANER) (TIER I ENGINE)

KEY:
A: With Wet Brake
B: With Dry Brake

QTY
ITEM PART NO. DESCRIPTION A B

1 b 580024735 Air Duct.............................................................................................................. .. 1


1 a 580022103 Air Duct.............................................................................................................. 1 1
1 b 580024736 Air Duct.............................................................................................................. 1 ..
2 580017339 Air Filter ............................................................................................................. 1 1
2 580021054 Element ......................................................................................................... 1 1
2 580021056 Bracket .......................................................................................................... 1 1
2 580022059 Cover............................................................................................................. 1 1
2 580022060 Valve.............................................................................................................. 1 1
2 580022061 Cap................................................................................................................ 1 1
3 b 580020010 Hose .................................................................................................................. .. 1
4 b 580002777 Air Cleaner......................................................................................................... .. 1
4 .. . . . Body .............................................................................................................. .. 1
4 580002786 Element ......................................................................................................... .. 1
4 580003044 Nut................................................................................................................. .. 1
4 580003045 Clamp............................................................................................................ .. 1
4 580003046 Cup................................................................................................................ .. 1
4 580003047 Baffle ............................................................................................................. .. 1
5 b 580020012 Bracket .............................................................................................................. .. 1
6 580023346 Bracket (Air Filter).............................................................................................. 1 1
6 a 580022106 Bracket (Air Filter).............................................................................................. 1 1
7 580031074 Cap .................................................................................................................... 1 1
8 449021001 Washer .............................................................................................................. 10 12
9 062143700 Capscrew........................................................................................................... 4 4
10 580002707 Nut (Retainer) .................................................................................................... 4 4
11 449022016 Lockwasher ....................................................................................................... 4 6
12 449015014 Nut ..................................................................................................................... 4 6
13 449001343 Capscrew........................................................................................................... 2 2
14 502056905 Clamp ................................................................................................................ 2 2
15 062159700 Clamp ................................................................................................................ .. 2
16 580002730 Clamp ................................................................................................................ 1 1
17 580019675 Switch (Vacuum)................................................................................................ 1 1
18 580020015 Hose (Turbo)...................................................................................................... 1 1
18 a 580022102 Hose (Air Cleaner)............................................................................................. 1 1
19 b 504058787 Clamp ................................................................................................................ 1 1
20 580024734 Cap (Noise Reduction) ...................................................................................... 1 1
21 580002730 Clamp (Noise Reduction) .................................................................................. 1 1

FOOTNOTES:
a Cummins
b Perkins

5-19
P12756 09-01

AIR FILTER
(WITH ASPIRATED PRE-CLEANER) (TIER I ENGINE)

AIR FILTERWITH A SPIRATED PRE-CLEANERTIER I ENGINE

5-20
P12756 09-01

AIR FILTER
(WITH ASPIRATED PRE-CLEANER) (TIER I ENGINE)

KEY:
A: With Wet Brakes
B: With Dry Brakes

QTY
ITEM PART NO. DESCRIPTION A B

1 b 580020775 Air Duct.............................................................................................................. 1 ..


1 b 580020017 Air Duct.............................................................................................................. .. 1
1 a 580022105 Air Duct.............................................................................................................. 1 1
2 a 580019586 Air Cleaner......................................................................................................... 1 1
2 b 580027939 Air Filter ............................................................................................................. 1 1
2 580021055 Element ......................................................................................................... 1 1
3 580020010 Hose .................................................................................................................. .. 1
4 580002777 Air Cleaner......................................................................................................... .. 1
4 580002786 Element ......................................................................................................... .. 1
4 .. . . . Body .............................................................................................................. .. 1
4 580002786 Element ......................................................................................................... .. 1
4 580003044 Nut................................................................................................................. .. 1
4 580003045 Clamp............................................................................................................ .. 1
4 580003046 Cup................................................................................................................ .. 1
4 580003047 Baffle ............................................................................................................. .. 1
5 580020012 Bracket .............................................................................................................. .. 1
6 a 580022106 Bracket (Air Filter).............................................................................................. 1 1
6 b 580023346 Bracket (Air Filter).............................................................................................. 1 1
7 580002783 Pre-Cleaner ....................................................................................................... 1 1
8 449021001 Washer .............................................................................................................. 10 12
9 449001134 Capscrew........................................................................................................... 4 4
10 449015098 Locknut .............................................................................................................. 4 4
11 449022016 Lockwasher ....................................................................................................... 6 8
12 449015014 Nut ..................................................................................................................... 2 4
13 b 502056905 Clamp ................................................................................................................ 1 3
13 a 504228239 Clamp ................................................................................................................ 1 1
14 580019675 Switch (Vacuum)................................................................................................ 1 1
15 580019747 Clamp ................................................................................................................ 1 1
16 062159700 Clamp ................................................................................................................ .. 2
17 580028345 Clamp ................................................................................................................ 1 1
18 580020924 Hose (Air Duct) .................................................................................................. 1 1
19 502056904 Clamp ................................................................................................................ 2 2
20 b 580020015 Hose (Turbo)...................................................................................................... 1 1
20 a 580022104 Hose (Air Cleaner)............................................................................................. 1 1
21 504058787 Clamp ................................................................................................................ 1 1

FOOTNOTES:
a Cummins
b Perkins

5-21
P12665 09-01

THROTTLE LINKAGE
(PERKINS)

THROTTLE LINKAGEPERKINS

5-22
P12665 09-01

THROTTLE LINKAGE
(PERKINS)

ITEM PART NO. DESCRIPTION QTY

1 b 580021468 Bracket ...................................................................................................................... 1


2 504804799 Ball Stud .................................................................................................................... 1
3 014972600 Nut ............................................................................................................................. 2
4 014939300 Nut ............................................................................................................................. 1
5 015416200 Cotter Pin .................................................................................................................. 1
6 504227203 Rod End Pin .............................................................................................................. 1
7 449001121 Capscrew................................................................................................................... 2
8 449022018 Lockwasher ............................................................................................................... 2
9 449015002 Nut ............................................................................................................................. 2
10 580016886 Cable ......................................................................................................................... 1
11 c 580031402 Bracket ...................................................................................................................... 1
12 c 449021006 Washer ...................................................................................................................... 2
13 c 449001418 Capscrew................................................................................................................... 2
14 ac 580032567 Solenoid Assembly .................................................................................................... 1
15 ac 449022018 Lockwasher ............................................................................................................... 2
16 ac 449021003 Washer ...................................................................................................................... 2
17 ac 449001170 Capscrew................................................................................................................... 2
18 ac 580031638 Swivel ........................................................................................................................ 1
19 ac 580031636 Link ............................................................................................................................ 1
20 ac 518808629 Rod End .................................................................................................................... 1
21 ac 015414700 Cotter Pin .................................................................................................................. 1
22 ac 023032300 Pin (Rod) ................................................................................................................... 1

FOOTNOTES:
a With Autoshift
b ⇒ S/N B876E-01516Z
c S/N B876E-01517Z ⇒

5-23
P12666 09-01

THROTTLE LINKAGE
(CUMMINS)

THROTTLE LINKAGECUMMINS

5-24
P12666 09-01

THROTTLE LINKAGE
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 a 580021322 Bracket ...................................................................................................................... 1


1 b 580036757 Bracket ...................................................................................................................... 1
2 580021321 Plate .......................................................................................................................... 1
3 580027417 Capscrew................................................................................................................... 2
4 449022013 Lockwasher ............................................................................................................... 2
5 900011210 Rod End .................................................................................................................... 1
6 900011212 Rod End Pin .............................................................................................................. 1
7 015414700 Cotter Pin .................................................................................................................. 2
8 449021003 Washer ...................................................................................................................... 2
9 449022018 Lockwasher ............................................................................................................... 2
10 449001412 Capscrew................................................................................................................... 2
11 504227203 Rod End Pin .............................................................................................................. 1
12 015416200 Cotter Pin .................................................................................................................. 1
13 014939300 Nut ............................................................................................................................. 1
14 580016886 Cable ......................................................................................................................... 1

FOOTNOTES:
a ⇒ D/B 10/2002
b D/B 10/2002 ⇒

5-25
P12667 09-01

THROTTLE PEDAL LINKAGE


(FORWARD AND REVERSE)

THROTTLE PEDAL LINKAGEFORWARD AND REVERSE

5-26
P12667 09-01

THROTTLE PEDAL LINKAGE


(FORWARD AND REVERSE)

ITEM PART NO. DESCRIPTION QTY

1 931013904 Capscrew................................................................................................................... 4
2 449021003 Washer ...................................................................................................................... 4
3 449001023 Capscrew................................................................................................................... 1
4 449015044 Nut ............................................................................................................................. 2
5 015414700 Cotter Pin .................................................................................................................. 1
6 580023411 Screw......................................................................................................................... 2
7 504071785 Washer ...................................................................................................................... 2
8 449022013 Lockwasher ............................................................................................................... 3
9 931701910 Nut ............................................................................................................................. 1
10 449001233 Capscrew................................................................................................................... 1
11 504228258 Bushing ..................................................................................................................... 1
12 580000983 Shaft .......................................................................................................................... 1
13 580005851 Pedal ......................................................................................................................... 1
14 504228259 Pad ............................................................................................................................ 1
15 580048530 Rod ............................................................................................................................ 1
16 580000985 Spring ........................................................................................................................ 1
17 580000986 Spring ........................................................................................................................ 1
18 580023410 Bracket (Pedal Stop).................................................................................................. 1
19 580000987 Crank ......................................................................................................................... 1
20 580000984 Bumper ...................................................................................................................... 1
21 940103903 Washer ...................................................................................................................... 2
22 cd 580018197 Transmission Controller (With Autoshift).................................................................... 1
22 e 580033269 Transmission Controller (With Autoshift).................................................................... 1
22 b 580020105 Transmission Controller ............................................................................................. 1
23 449021003 Washer ...................................................................................................................... 1
24 580023412 Shifter Assembly (With Autoshift) .............................................................................. 1
24 580023421 Shifter Assembly (Without Autoshift) ......................................................................... 1
25 580037211 Throttle Position Sensor ............................................................................................ 1
26 a 580048523 Bracket ...................................................................................................................... 1
27 449001170 Capscrew................................................................................................................... 1
28 580029990 Washer ...................................................................................................................... 4
29 505970500 Nut ............................................................................................................................. 2

FOOTNOTES:
a Not Illustrated
b With Cummins Engine
c With Perkins Engine
d ⇒ S/N B876E-01516Z
e S/N B876E-01517Z ⇒

5-27
P12668 09-01

THROTTLE PEDAL LINKAGE


(DIRECTIONAL CONTROL PEDAL)

THROTTLE PEDAL LINKAGEDIRECTIONAL CONTROL PEDAL

5-28
P12668 09-01

THROTTLE PEDAL LINKAGE


(DIRECTIONAL CONTROL PEDAL)

ITEM PART NO. DESCRIPTION QTY

1 449015044 Nut ............................................................................................................................. 2


2 931005916 Capscrew................................................................................................................... 1
3 580023417 Bracket (Pedal Stop).................................................................................................. 1
4 504237211 Pin ............................................................................................................................. 1
5 015414700 Cotter Pin .................................................................................................................. 1
6 504226242 Washer ...................................................................................................................... 2
7 504071785 Washer ...................................................................................................................... 3
8 449015014 Nut ............................................................................................................................. 1
9 449022013 Lockwasher ............................................................................................................... 2
10 449022016 Lockwasher ............................................................................................................... 2
11 580023411 Screw......................................................................................................................... 1
12 015416200 Cotter Pin .................................................................................................................. 1
13 940103903 Washer ...................................................................................................................... 2
14 449001415 Capscrew................................................................................................................... 1
15 580000983 Shaft .......................................................................................................................... 1
16 580023418 Shifter Assembly (With Autoshift) .............................................................................. 1
16 580023421 Shifter Assembly (Without Autoshift) ......................................................................... 1
17 580048530 Rod ............................................................................................................................ 1
18 580005854 Bushing (Pivot) .......................................................................................................... 1
19 580000985 Spring ........................................................................................................................ 1
20 580000986 Spring ........................................................................................................................ 1
21 580000987 Crank ......................................................................................................................... 1
22 580005856 Spring ........................................................................................................................ 1
23 580000984 Bumper ...................................................................................................................... 1
24 580005857 Cap (Spring) .............................................................................................................. 1
25 580005858 Mount ........................................................................................................................ 1
26 504315732 Foot Directional Control Pedal (☞ P12669) ............................................................. 1
27 931013904 Capscrew................................................................................................................... 4
28 cd 580018197 Transmission Controller ............................................................................................. 1
28 e 580033269 Transmission Controller ............................................................................................. 1
28 b 580020105 Transmission Controller ............................................................................................. 1
29 449021003 Washer ...................................................................................................................... 5
30 580037211 Throttle Position Sensor ............................................................................................ 1
31 a 580048523 Bracket ...................................................................................................................... 1
32 449001170 Capscrew................................................................................................................... 1
33 580029990 Washer ...................................................................................................................... 4
34 505970500 Nut ............................................................................................................................. 2

FOOTNOTES:
a Not Illustrated
b With Cummins Engine
c With Perkins Engine
d ⇒ S/N B876E-01516Z
e S/N B876E-01517Z ⇒

5-29
P12669 09-01

DIRECTIONAL CONTROL PEDAL

DIRECTIONAL CONTROL PEDAL

5-30
P12669 09-01

DIRECTIONAL CONTROL PEDAL

ITEM PART NO. DESCRIPTION QTY

504315732 Foot Directional Control Pedal................................................................................... 1


1 580003819 Pedal .................................................................................................................... 1
2 580003820 Bushing............................................................................................................ 2
3 501702901 Sealant ................................................................................................................. AR
3 504449749 Screw ................................................................................................................... 2
4 580003821 Pin ........................................................................................................................ 1
5 312850042 Strap Clamp ......................................................................................................... 3
6 580003822 Spring................................................................................................................... 1
7 580003823 Magnet ................................................................................................................. 2
7 580003824 Nut........................................................................................................................ 2
8 580003829 Screw ................................................................................................................... 6
9 580003825 Washer ................................................................................................................. 4
10 012823200 O-Ring.................................................................................................................. 8
11 580003826 Plate ..................................................................................................................... 2
12 504315733 Pad ....................................................................................................................... 1
13 580003827 Switch Assembly .................................................................................................. 1
13 580005848 Switch .............................................................................................................. 1
13 580041270 Wire Harness (Directional Control) .................................................................. 1
13 520038872 Lock ................................................................................................................. 1
13 520038850 Connector ........................................................................................................ 1
13 520038865 Pin.................................................................................................................... 3
14 500552902 Lockwasher .......................................................................................................... 2
14 032643500 Nut........................................................................................................................ 2
15 580003830 Retainer................................................................................................................ 1
16 580003828 Screw ................................................................................................................... 2

5-31
P13440 02-03

FUEL SYSTEM
(PERKINS) (TIER II ENGINE)

FUEL SYSTEMPERKINSTIER II ENGINE

5-32
P13440 02-03

FUEL SYSTEM
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 518809615 Hose .......................................................................................................................... 2


2 580006182 Plug ........................................................................................................................... 2
3 580006183 Washer ...................................................................................................................... 2
4 150120588 Fitting......................................................................................................................... 1
5 580006184 Fitting......................................................................................................................... 1
6 580021684 Tube........................................................................................................................... 2
7 511405800 Clamp ........................................................................................................................ 4
8 580041144 Tube........................................................................................................................... 1
9 580032601 Fitting......................................................................................................................... 1
10 580006187 Tube........................................................................................................................... 1
11 050635600 Fitting......................................................................................................................... 3
12 501961903 Fitting......................................................................................................................... 4
13 504075796 Clamp ........................................................................................................................ 1
14 580006188 Bracket ...................................................................................................................... 1
15 449001003 Capscrew................................................................................................................... 2
16 449022017 Lockwasher ............................................................................................................... 5
17 580006891 Water Separator (☞ P12664) .................................................................................. 1
18 449001015 Capscrew................................................................................................................... 2
19 449022013 Lockwasher ............................................................................................................... 2
20 449015044 Nut ............................................................................................................................. 2
21 504225227 Washer ...................................................................................................................... 3
22 449015029 Nut ............................................................................................................................. 3
23 501884909 Fitting......................................................................................................................... 1
24 016110000 Washer ...................................................................................................................... 1
25 312850032 Strap Clamp............................................................................................................... 2
26 580006190 Tube........................................................................................................................... 1
27 032155100 Fitting......................................................................................................................... 1
28 500017904 Fitting......................................................................................................................... 1
29 580029050 Clamp ........................................................................................................................ 1
30 016103700 Washer ...................................................................................................................... 1
31 015026200 Lockwasher ............................................................................................................... 1
32 014936600 Nut ............................................................................................................................. 1
33 580039525 Fuel Cap .................................................................................................................... 1
34 524180725 Fuel Tank ................................................................................................................... 1

5-33
P13399 02-03

FUEL INJECTION PUMP AND GEAR


(PERKINS) (TIER II ENGINE)

FUEL INJECTION PUMP AND GEARPERKINST IER II ENGINE

5-34
P13399 02-03

FUEL INJECTION PUMP AND GEAR


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040610 Gear ..................................................................................................................... 1
2 449001013 Capscrew ............................................................................................................. 4
3 580040873 Washer ................................................................................................................. 4
4 580004270 Stud...................................................................................................................... 3
5 580004245 Nut........................................................................................................................ 4
6 580040611 Bracket ................................................................................................................. 1
7 580004294 Screw ................................................................................................................... 1
8 580004150 Screw ................................................................................................................... 1
9 580040612 Fuel Injection Pump ............................................................................................. 1
10 580040613 O-Ring.................................................................................................................. 1

580040727 Gasket Kit (Bottom) (Includes Item 10) ................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-35
P13400 02-03

HIGH PRESSURE FUEL PIPES


(PERKINS) (TIER II ENGINE)

HIGH PRESSURE FUEL PIPESPERKINSTIER II ENGINE

5-36
P13400 02-03

HIGH PRESSURE FUEL PIPES


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040614 Pipe (No. 1).......................................................................................................... 1
2 580040615 Pipe (No. 2).......................................................................................................... 1
3 580040616 Pipe (No. 3).......................................................................................................... 1
4 580040617 Pipe (No. 4).......................................................................................................... 1
5 580040618 Pipe (No. 5).......................................................................................................... 1
6 580040619 Pipe (No. 6).......................................................................................................... 1
7 580005238 Clip ....................................................................................................................... 3
8 580005239 Clip ....................................................................................................................... 3
9 580040620 Atomizer Assembly............................................................................................... 6
10 .. . . . Holder (Atomiser)............................................................................................. 1
11 .. . . . Atomiser........................................................................................................... 1
12 580040621 Washer ................................................................................................................. 6

580040718 Gasket Kit (Top) (Includes Item 12) ........................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-37
P14340 02-03

FUEL INJECTION SUPPLY AND RETURN LINES


(PERKINS) (TIER II ENGINE)

FUEL INJECTION SUPPLY AND RETURN LINESPERKINSTIER II ENGINE

5-38
P14340 02-03

FUEL INJECTION SUPPLY AND RETURN LINES


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

c 580040871 Engine Assembly (Wet Brake)................................................................................... 1


d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1
b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
1 580040701 Tube Assembly (Fuel Filter).................................................................................. 1
2 .. . . . Pipe.................................................................................................................. 1
3 050635600 Fitting ............................................................................................................... 1
4 580004405 Sleeve .............................................................................................................. 1
5 580040700 Clip................................................................................................................... 1
6 580005356 Nut........................................................................................................................ 5
7 580004405 Sleeve .................................................................................................................. 4
8 580040702 Banjo Bolt............................................................................................................. 1
9 580040703 Connection ........................................................................................................... 1
10 580040704 Washer ................................................................................................................. 4
11 580040705 Ball ....................................................................................................................... 1
12 580040612 Fuel Injection Pump ............................................................................................. 1
13 580040706 Screw ................................................................................................................... 1
14 580040707 Spacer.................................................................................................................. 1
15 580040708 Tube Assembly (Return)....................................................................................... 1
16 .. . . . Pipe.................................................................................................................. 1
17 580004407 Clamp .............................................................................................................. 1
18 580040709 Connection ........................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-39
P13402 02-03

LIFT PUMP AND FUEL FILTER LINES


(PERKINS) (TIER II ENGINE)

LIFT PUMP AND FUEL FILTER LINESPERKINSTIER II ENGINE

5-40
P13402 02-03

LIFT PUMP AND FUEL FILTER LINES


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040698 Tube Assembly ..................................................................................................... 1
2 .. . . . Tube ................................................................................................................. 1
3 050635600 Fitting ............................................................................................................... 2
4 580004405 Sleeve .............................................................................................................. 2
5 580040699 Clip ....................................................................................................................... 1
6 580040700 Clip ....................................................................................................................... 1
7 580004310 Screw ................................................................................................................... 1
8 580005363 Spacer.................................................................................................................. 1
9 580004150 Screw ................................................................................................................... 1
10 580040710 Connection ........................................................................................................... 1
11 580004411 Banjo Bolt............................................................................................................. 1
12 580004412 Washer ................................................................................................................. 2
13 580040711 Fuel Filter Assembly (☞ P13404) ....................................................................... 1
14 580040717 Tube Assembly ..................................................................................................... 1
15 580004432 Nut ................................................................................................................... 1
16 580004289 Olive................................................................................................................. 1
17 580005391 Clip................................................................................................................... 3
18 580004291 Olive ..................................................................................................................... 1
19 580004290 Nut........................................................................................................................ 1
20 580040879 Screw ................................................................................................................... 2
21 580040696 Lift Pump Assembly (☞ P13403) ....................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-41
P13403 02-03

LIFT PUMP ASSEMBLY


(PERKINS) (TIER II ENGINE)

LIFT PUMP ASSEMBLYPERKINST IER II ENGINE

5-42
P13403 02-03

LIFT PUMP ASSEMBLY


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580040696 Lift Pump Assembly ............................................................................................. 1
2 .. . . . Lift Pump.......................................................................................................... 1
3 580001832 Gasket.............................................................................................................. 1
4 580004243 Screw ................................................................................................................... 4
5 050635600 Fitting ................................................................................................................... 1
6 501961903 Fitting ................................................................................................................... 1

580040727 Gasket Kit (Bottom) (Includes Item 3) .................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-43
P13404 02-03

FUEL FILTER ASSEMBLY


(PERKINS) (TIER II ENGINE)

FUEL FILTER ASSEMBLYPERKINSTIER II ENGINE

5-44
P13404 02-03

FUEL FILTER ASSEMBLY


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

a 580040872 Engine Assembly (Dry Brake) ................................................................................... 1


b 580043137 Engine Assembly (Dry Brake) ................................................................................... 1
c 580040871 Engine Assembly (Wet Brake)................................................................................... 1
d 580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580011737 Bracket ................................................................................................................. 1
2 580040697 Washer ................................................................................................................. 1
3 580004294 Screw ................................................................................................................... 3
4 580004428 Screw ................................................................................................................... 2
5 580006182 Plug ...................................................................................................................... 1
6 580040711 Fuel Filter Assembly............................................................................................. 1
7 .. . . . Fuel Filter Head ............................................................................................... 1
8 580040712 Element............................................................................................................ 1

FOOTNOTES:
a ⇒ S/N B876E-01635A
b S/N B876E-01636A ⇒
c ⇒ S/N B876E-01641A
d S/N B876E-01642A ⇒

5-45
P13442 02-03

AIR FILTER
(WITH ASPIRATED PRE-CLEANER) (TIER II ENGINE)

AIR FILTERWITH A SPIRATED PRE-CLEANERTIER II ENGINE

5-46
P13442 02-03

AIR FILTER
(WITH ASPIRATED PRE-CLEANER) (TIER II ENGINE)

KEY:
A: With Wet Brakes
B: With Dry Brakes

QTY
ITEM PART NO. DESCRIPTION A B

1 b 580035386 Air Duct.............................................................................................................. 1 ..


1 b 580035423 Air Duct.............................................................................................................. .. 1
1 a 580035381 Air Duct.............................................................................................................. 1 1
2 a 580019586 Air Cleaner......................................................................................................... 1 1
2 b 580027939 Air Filter ............................................................................................................. 1 1
2 580021055 Element ......................................................................................................... 1 1
3 b 580020010 Hose .................................................................................................................. .. 1
4 b 580002777 Air Cleaner......................................................................................................... .. 1
4 b .. . . . Body .............................................................................................................. .. 1
4 b 580002786 Element ......................................................................................................... .. 1
4 b 580003044 Nut................................................................................................................. .. 1
4 b 580003045 Clamp............................................................................................................ .. 1
4 b 580003046 Cup................................................................................................................ .. 1
4 b 580003047 Baffle ............................................................................................................. .. 1
5 b 580035432 Hose .................................................................................................................. 1 1
6 b 580020012 Bracket .............................................................................................................. .. 1
6 a 580022106 Bracket (Air Filter).............................................................................................. 1 1
6 b 580023346 Bracket (Air Filter).............................................................................................. 1 1
7 580035380 Pre-Cleaner ....................................................................................................... 1 1
8 449021001 Washer .............................................................................................................. 6 8
9 062173700 Capscrew........................................................................................................... 4 4
10 449022016 Lockwasher ....................................................................................................... 6 8
11 449015014 Nut ..................................................................................................................... 2 4
12 b 502056905 Clamp ................................................................................................................ 1 3
12 a 504228239 Clamp ................................................................................................................ 1 1
13 580019675 Switch (Vacuum)................................................................................................ 1 1
14 580019747 Clamp ................................................................................................................ 1 1
15 062159700 Clamp ................................................................................................................ .. 2
16 580028345 Clamp ................................................................................................................ 1 1
17 b 504058787 Clamp ................................................................................................................ 6 6
18 b 580020015 Hose (Turbo)...................................................................................................... 1 1
18 a 580022104 Hose (Air Cleaner)............................................................................................. 1 1
19 504058787 Clamp ................................................................................................................ 1 1
20 b 580036345 Tube................................................................................................................... 1 1
21 b 580036346 Tube................................................................................................................... 1 1
22 b 580035213 Bracket .............................................................................................................. 1 1
23 b 580035378 Hose .................................................................................................................. 2 2
24 b 580002719 Clamp ................................................................................................................ 2 2
25 b 580035379 Hose .................................................................................................................. 1 1

FOOTNOTES:
a Cummins
b Perkins

5-47
P13442 02-03

AIR FILTER
(WITHOUT ASPIRATED PRE-CLEANER) (TIER II ENGINE)

AIR FILTERWITHOUT ASPIRATED PRE-CLEANERT IER II ENGINE

5-48
P13442 02-03

AIR FILTER
(WITHOUT ASPIRATED PRE-CLEANER) (TIER II ENGINE)

KEY:
A: With Wet Brake
B: With Dry Brake

QTY
ITEM PART NO. DESCRIPTION A B

1 b 580035428 Air Duct.............................................................................................................. .. 1


1 b 580035429 Air Duct.............................................................................................................. 1 ..
1 a 580035430 Air Duct.............................................................................................................. 1 1
2 580017339 Air Filter ............................................................................................................. 1 1
2 580021054 Element ......................................................................................................... 1 1
2 580021056 Bracket .......................................................................................................... 1 1
2 580022059 Cover............................................................................................................. 1 1
2 580022060 Valve.............................................................................................................. 1 1
2 580022061 Cap................................................................................................................ 1 1
3 b 580020010 Hose .................................................................................................................. .. 1
4 b 580002777 Air Cleaner......................................................................................................... .. 1
4 .. . . . Body .............................................................................................................. .. 1
4 580002786 Element ......................................................................................................... .. 1
4 580003044 Nut................................................................................................................. .. 1
4 580003045 Clamp............................................................................................................ .. 1
4 580003046 Cup................................................................................................................ .. 1
4 580003047 Baffle ............................................................................................................. .. 1
5 b 580020012 Bracket .............................................................................................................. .. 1
6 b 580023346 Bracket (Air Filter).............................................................................................. 1 1
6 a 580022106 Bracket (Air Filter).............................................................................................. 1 1
7 580031074 Cap .................................................................................................................... 1 1
8 449021001 Washer .............................................................................................................. 10 12
9 062173700 Capscrew........................................................................................................... 4 4
10 449022016 Lockwasher ....................................................................................................... 4 6
11 449015014 Nut ..................................................................................................................... 4 6
12 449001343 Capscrew........................................................................................................... 2 2
13 502056905 Clamp ................................................................................................................ 1 3
14 b 062159700 Clamp ................................................................................................................ 2 4
15 580002730 Clamp (Noise Reduction) .................................................................................. 2 2
16 580019675 Switch (Vacuum)................................................................................................ 1 1
17 b 580020015 Hose (Turbo)...................................................................................................... 1 1
17 a 580022102 Hose (Air Cleaner)............................................................................................. 1 1
18 b 504058787 Clamp ................................................................................................................ 7 7
19 b 580036345 Tube................................................................................................................... 1 1
20 b 580036346 Tube................................................................................................................... 1 1
21 b 580035213 Bracket .............................................................................................................. 1 1
22 b 580002719 Clamp ................................................................................................................ 2 2
23 b 580035378 Hose .................................................................................................................. 2 2
24 b 580035379 Hose .................................................................................................................. 1 1
25 b 580035432 Hose .................................................................................................................. 1 1
26 580024734 Cap (Noise Reduction) ...................................................................................... 1 1

FOOTNOTES:
a Cummins
b Perkins

5-49
NOTES

5-50
SECTION 6

6 ELECTRICAL SYSTEM

6 ELECTRICAL SYSTEM
CONTENTS

SECTION 6
ELECTRICAL SYSTEM

DESCRIPTION PAGE

ALTERNATOR .................................................................................................................................................... 6-16


ALTERNATOR AND PULLEY
PERKINS
TIER II ENGINE .......................................................................................................................................... 6-20
ALTERNATOR BRACKET AND ATTACHING PARTS
PERKINS
TIER II ENGINE .......................................................................................................................................... 6-22
CAB HARNESS
UNDERFLOOR............................................................................................................................................... 6-38
ELECTRICAL SYSTEM
CUMMINS....................................................................................................................................................... 6-10
PERKINS
TIER I ENGINE ............................................................................................................................................. 6-2
TIER II ENGINE ............................................................................................................................................ 6-6
STARTER MOTOR
PERKINS
TIER I ENGINE ........................................................................................................................................... 6-14
WIRE HARNESS
ARMREST
WITH CLOSED CAB ................................................................................................................................... 6-32
WITH OPEN CAB........................................................................................................................................ 6-34
AUTOSHIFT BY-PASS.................................................................................................................................... 6-36
CAB SIDE CONSOLE
⇒S/N B876E-01541Z.................................................................................................................................. 6-40
S/N B876E-01542Z⇒.................................................................................................................................. 6-44
CLOSED CAB................................................................................................................................................. 6-30
MAST TWO STAGE LIMITED FREE-LIFT...................................................................................................... 6-49
OPEN CAB ..................................................................................................................................................... 6-28
REAR WIPER ................................................................................................................................................. 6-26
STEERING COLUMN ..................................................................................................................................... 6-24

6-1
P12670 09-01

ELECTRICAL SYSTEM
(PERKINS) (TIER I ENGINE)

ELECTRICA L SYSTEMPERKINSTIER I ENGINE

6-2
P12670 09-01

ELECTRICAL SYSTEM
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580015151 Starter Motor (☞ P12672) ....................................................................................... 1


2 055486800 Capscrew................................................................................................................... 3
3 015026400 Lockwasher ............................................................................................................... 3
4 937100904 Nut ............................................................................................................................. 1
5 449022021 Lockwasher ............................................................................................................... 1
6 931701910 Nut ............................................................................................................................. 1
7 580031193 Switch ........................................................................................................................ 1
8 449015002 Nut ............................................................................................................................. 2
9 449022018 Lockwasher ............................................................................................................... 2
10 449021001 Washer ...................................................................................................................... 4
11 449001170 Capscrew................................................................................................................... 1
12 449021003 Washer ...................................................................................................................... 2
13 449001121 Capscrew................................................................................................................... 1
14 580003234 Battery (Wet) ............................................................................................................. 2
15 580003235 Battery (Dry) (Optional) ............................................................................................. 2
16 920388300 Link (Battery Holddown) (Battery Hold Down)........................................................... 3
17 580003416 Battery Hold Down .................................................................................................... 1
18 449015002 Nut ............................................................................................................................. 3
19 449022018 Lockwasher ............................................................................................................... 3
20 449021003 Washer ...................................................................................................................... 3
21 505972567 Boot (Terminal) .......................................................................................................... 2
22 504071785 Washer ...................................................................................................................... 2
23 580008320 Lockwasher ............................................................................................................... 2
24 449015044 Nut ............................................................................................................................. 2
25 580007122 Trim............................................................................................................................ 1
26 580031194 Cable (Battery) .......................................................................................................... 1
27 580003238 Grommet.................................................................................................................... 1
28 580031195 Cable (Battery) .......................................................................................................... 1
29 580007121 Trim............................................................................................................................ 1
30 580020988 Cable (Battery) .......................................................................................................... 1
31 580003212 Temperature Sender.................................................................................................. 1
32 580018745 Oil Pressure Sender .................................................................................................. 1
33 580018746 Fuel Sender ............................................................................................................... 1
34 505970592 Sealant ...................................................................................................................... AR
35 937100904 Nut ............................................................................................................................. 1
36 449022021 Lockwasher ............................................................................................................... 1
37 014939300 Nut ............................................................................................................................. 1
38 015025600 Lockwasher ............................................................................................................... 1
39 065619300 Lockwasher ............................................................................................................... 5
40 502634904 Screw......................................................................................................................... 5
41 580003209 Gasket ....................................................................................................................... 1
42 900015238 Clamp ........................................................................................................................ 9
43 449021006 Washer ...................................................................................................................... 20
44 449015044 Nut ............................................................................................................................. 19
45 505976597 Strap .......................................................................................................................... 3
46 518793603 Strap .......................................................................................................................... 4
47 903259104 Strap Clamp............................................................................................................... 10
48 900003231 Clamp ........................................................................................................................ 3
49 504071785 Washer ...................................................................................................................... 1
50 580008320 Lockwasher ............................................................................................................... 1

6-3
P12670 09-01

ELECTRICAL SYSTEM
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

51 501921909 Clamp ........................................................................................................................ 1


52 449022013 Lockwasher ............................................................................................................... 20
53 060023600 Clamp ........................................................................................................................ 2
54 504069724 Clamp ........................................................................................................................ 4
55 940004903 Washer ...................................................................................................................... 4
56 580003245 Switch (Momentary) (Cold Start) ............................................................................... 1
57 449001418 Capscrew................................................................................................................... 1
58 580017338 Wire Harness (Perkins Chassis) (Turbo) ................................................................... 1
59 518793603 Strap (Turbo).............................................................................................................. 1
60 580019356 Switch (Pressure) (Dry Brake)................................................................................... 1
61 580003441 Pressure Switch (Dry Brake) ..................................................................................... 1
62 580019766 Wire Harness (Oil Cooler) (Wet Brake) ..................................................................... 1
63 751206100 Switch (Temperature) (Wet Brake) ............................................................................ 2
64 580049744 Pressure Switch (Wet Brake)..................................................................................... 1
65 580018933 Adapter (Wet Brake) .................................................................................................. 2
66 580020696 Wire Harness (Brake Temperature) (Wet Brake) (Non-ECH) .................................... 2
67 580031196 Switch (Wet Brake) .................................................................................................... 1
68 500017905 Fitting (Wet Brake)..................................................................................................... 1
69 580018734 Alternator (24 Volt 70 Amp) (☞ P12673) ................................................................. 1
70 580018735 Pulley (Alternator)...................................................................................................... 1
71 580018738 Strap .......................................................................................................................... 1
72 580018737 Bracket ...................................................................................................................... 1
73 449001302 Capscrew................................................................................................................... 3
74 449021006 Washer ...................................................................................................................... 3
75 055485000 Capscrew................................................................................................................... 1
76 449021010 Washer ...................................................................................................................... 1
77 061278200 Washer ...................................................................................................................... 1
78 580022823 Capscrew................................................................................................................... 1
79 449015115 Nut ............................................................................................................................. 1
80 449022016 Lockwasher ............................................................................................................... 2
81 449022013 Lockwasher ............................................................................................................... 3
82 449001076 Capscrew................................................................................................................... 2
83 015026600 Lockwasher ............................................................................................................... 1
84 449022017 Lockwasher ............................................................................................................... 1
85 580024991 DC-DC Convertor ...................................................................................................... 1
86 580010916 Screw......................................................................................................................... 4
87 a 580018168 Wire Harness (Perkins Chassis)................................................................................ 1
87 b 580031596 Wire Harness (Perkins Chassis)................................................................................ 1
87 c 580035554 Wire Harness (Perkins Chassis)................................................................................ 1
88 518793603 Strap .......................................................................................................................... 1
89 060023600 Clamp ........................................................................................................................ 4
90 449021006 Washer ...................................................................................................................... 4
91 449015044 Nut ............................................................................................................................. 4
92 449022013 Lockwasher ............................................................................................................... 4
93 580025340 Wire Harness (Convertor Supply) ............................................................................. 1

6-4
P12670 09-01

ELECTRICAL SYSTEM
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

94 449022019 Lockwasher ............................................................................................................... 4


95 580025341 Wire Harness (Ground) ............................................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01532Z
b S/N B876E-01533Z⇔S/N B876E-01596A
c S/N B876E-01596A ⇒

6-5
P13438 02-03

ELECTRICAL SYSTEM
(PERKINS) (TIER II ENGINE)

ELECTRICA L SYSTEMPERKINSTIER II ENGINE

6-6
P13438 02-03

ELECTRICAL SYSTEM
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

1 580035053 Starter Motor (24 Volt) ............................................................................................... 1


2 055486800 Capscrew................................................................................................................... 3
3 015026400 Lockwasher ............................................................................................................... 3
4 937100904 Nut ............................................................................................................................. 1
5 449022021 Lockwasher ............................................................................................................... 1
6 931701910 Nut ............................................................................................................................. 1
7 580031193 Switch ........................................................................................................................ 1
8 449015002 Nut ............................................................................................................................. 2
9 449022018 Lockwasher ............................................................................................................... 2
10 449021001 Washer ...................................................................................................................... 4
11 449001170 Capscrew................................................................................................................... 1
12 449021003 Washer ...................................................................................................................... 2
13 449001121 Capscrew................................................................................................................... 1
14 580003234 Battery (Wet) ............................................................................................................. 2
15 580003235 Battery (Dry) .............................................................................................................. 2
16 580039168 Link ............................................................................................................................ 3
17 580003416 Battery Hold Down .................................................................................................... 1
18 449015135 Nut ............................................................................................................................. 3
19 449022018 Lockwasher ............................................................................................................... 3
20 449021003 Washer ...................................................................................................................... 3
21 505972567 Boot ........................................................................................................................... 2
22 504071785 Washer ...................................................................................................................... 2
23 580008320 Lockwasher ............................................................................................................... 2
24 449015044 Nut ............................................................................................................................. 2
25 580007122 Trim............................................................................................................................ 1
26 580031194 Cable (Battery) .......................................................................................................... 1
27 580003238 Grommet.................................................................................................................... 1
28 580031195 Cable (Battery) .......................................................................................................... 1
29 580007121 Trim............................................................................................................................ 1
30 580020988 Cable (Battery) .......................................................................................................... 1
31 580018746 Fuel Sender ............................................................................................................... 1
32 505970592 Sealant ...................................................................................................................... AR
33 014939300 Nut ............................................................................................................................. 1
34 015025600 Lockwasher ............................................................................................................... 1
35 065619300 Lockwasher ............................................................................................................... 5
36 502634904 Screw......................................................................................................................... 5
37 312850042 Strap Clamp............................................................................................................... 3
38 900015238 Clamp ........................................................................................................................ 9
39 449021006 Washer ...................................................................................................................... 20
40 449015044 Nut ............................................................................................................................. 20
41 505976597 Strap .......................................................................................................................... 4
42 518793603 Strap .......................................................................................................................... 3
43 312850032 Strap Clamp............................................................................................................... 16
44 900003231 Clamp ........................................................................................................................ 3
45 504071785 Washer ...................................................................................................................... 1
46 580008320 Lockwasher ............................................................................................................... 1
47 501921909 Clamp ........................................................................................................................ 1
48 449022013 Lockwasher ............................................................................................................... 20
49 060023600 Clamp ........................................................................................................................ 2
50 060023700 Clamp ........................................................................................................................ 5

6-7
P13438 02-03

ELECTRICAL SYSTEM
(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

51 449001418 Capscrew................................................................................................................... 1
52 518793674 Clamp ........................................................................................................................ 1
53 580039198 Wire Harness (Chassis) (Chassis) ............................................................................ 1
54 518791699 Strap .......................................................................................................................... 4
55 a 580019356 Switch (Pressure) ...................................................................................................... 1
56 a 580003441 Pressure Switch......................................................................................................... 1
57 b 580019766 Wire Harness (Oil Cooler) ......................................................................................... 1
58 b 751206100 Switch (Temperature) ................................................................................................ 2
59 b 580049744 Pressure Switch......................................................................................................... 1
60 b 580018933 Adapter ...................................................................................................................... 2
61 b 580031196 Switch ........................................................................................................................ 1
62 b 500017905 Fitting......................................................................................................................... 1
63 580018734 Alternator (☞ P12673) ............................................................................................. 1
64 580018735 Pulley (Alternator)...................................................................................................... 1
65 c 580035826 Strap .......................................................................................................................... 1
66 c 580027881 Bracket ...................................................................................................................... 1
67 c 449001302 Capscrew................................................................................................................... 4
68 c 449021006 Washer ...................................................................................................................... 3
69 c 055485600 Capscrew................................................................................................................... 1
70 c 449021010 Washer ...................................................................................................................... 2
71 c 580035827 Bracket (Fixing) ......................................................................................................... 1
72 c 580022823 Capscrew................................................................................................................... 1
73 c 449015115 Nut ............................................................................................................................. 1
74 c 449022016 Lockwasher ............................................................................................................... 2
75 c 449022013 Lockwasher ............................................................................................................... 4
76 c 449001076 Capscrew................................................................................................................... 2
77 c 015026600 Lockwasher ............................................................................................................... 1
78 c 504071785 Washer ...................................................................................................................... 1
79 b 580020696 Wire Harness (Brake Temperature)........................................................................... 2
80 580036059 DC-DC Converter ...................................................................................................... 1
81 449001410 Screw......................................................................................................................... 2
82 449021002 Washer ...................................................................................................................... 4
83 449015112 Nut (Converter).......................................................................................................... 4
84 580039200 Wire Harness (Fuse And Relay)................................................................................ 1
85 .. . . . Capscrew................................................................................................................... 2
86 580040106 Spacer ....................................................................................................................... 2

FOOTNOTES:
a Dry Brakes
b Wet Brakes
c ⇒ S/N PENDING PER ECN 68165-18

6-8
NOTES

6-9
P12671 09-01

ELECTRICAL SYSTEM
(CUMMINS)

ELECTRICA L SYSTEMCUMMINS

6-10
P12671 09-01

ELECTRICAL SYSTEM
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 580003234 Battery (Wet) ............................................................................................................. 2


2 580003235 Battery (Dry) (Optional) ............................................................................................. 2
3 920388300 Link (Battery Holddown) ............................................................................................ 3
4 580003416 Battery Hold Down .................................................................................................... 1
5 449015002 Nut ............................................................................................................................. 5
6 449022018 Lockwasher ............................................................................................................... 5
7 449021003 Washer ...................................................................................................................... 7
8 505972567 Boot ........................................................................................................................... 2
9 504071785 Washer ...................................................................................................................... 3
10 580008320 Lockwasher ............................................................................................................... 3
11 449015044 Nut ............................................................................................................................. 26
12 580007122 Trim............................................................................................................................ AR
13 580031194 Cable (Battery) .......................................................................................................... 1
14 580003238 Grommet.................................................................................................................... 1
15 580031195 Cable (Battery) .......................................................................................................... 1
16 580007121 Trim............................................................................................................................ 1
17 580002841 Cable (Battery) .......................................................................................................... 1
18 580027772 Washer (Copper) ....................................................................................................... 1
19 580003591 Temperature Sender.................................................................................................. 1
20 580018745 Oil Pressure Sender .................................................................................................. 1
21 580018746 Fuel Sender ............................................................................................................... 1
22 505970592 Sealant ...................................................................................................................... AR
23 937100904 Nut ............................................................................................................................. 1
24 449022021 Lockwasher ............................................................................................................... 1
25 014939300 Nut ............................................................................................................................. 1
26 015025600 Lockwasher ............................................................................................................... 1
27 065619300 Lockwasher ............................................................................................................... 5
28 502634904 Screw......................................................................................................................... 5
29 580003209 Gasket ....................................................................................................................... 1
30 580031193 Switch ........................................................................................................................ 1
31 449001170 Capscrew................................................................................................................... 2
32 580027551 Plate .......................................................................................................................... 1
33 015026400 Lockwasher ............................................................................................................... 2
34 062236400 Capscrew................................................................................................................... 2
35 580027773 Fitting......................................................................................................................... 1
36 900015238 Clamp ........................................................................................................................ 9
37 449021006 Washer ...................................................................................................................... 24
38 505976597 Strap .......................................................................................................................... 4
39 518793603 Strap .......................................................................................................................... 3
40 312850032 Strap Clamp............................................................................................................... 13
41 900003231 Clamp ........................................................................................................................ 3
42 501921909 Clamp ........................................................................................................................ 1
43 449022013 Lockwasher ............................................................................................................... 24
44 060023600 Clamp ........................................................................................................................ 6
45 504069724 Clamp ........................................................................................................................ 3
46 580024991 DC-DC Convertor ...................................................................................................... 1
47 580008012 Screw......................................................................................................................... 4
48 449001418 Capscrew................................................................................................................... 1
49 449022019 Lockwasher ............................................................................................................... 4
50 580025341 Wire Harness (Ground) ............................................................................................. 1

6-11
P12671 09-01

ELECTRICAL SYSTEM
(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

51 580025340 Wire Harness (Convertor Supply) ............................................................................. 1


52 940004903 Washer ...................................................................................................................... 4
53 c 580031598 Wire Harness (Chassis) ............................................................................................ 1
53 b 580035582 Wire Harness (Chassis) ............................................................................................ 1
53 a 580037507 Wire Harness (Chassis) ............................................................................................ 1
54 580019356 Switch (Pressure) (Dry Brake)................................................................................... 1
55 580003441 Pressure Switch (Dry Brake) ..................................................................................... 1
56 580019766 Wire Harness (Oil Cooler) ......................................................................................... 1
57 751206100 Switch (Temperature) (Wet Brake) ............................................................................ 2
58 580049744 Pressure Switch (Wet Brake)..................................................................................... 1
59 580018933 Adapter ...................................................................................................................... 2
60 580031196 Switch (Wet Brake) .................................................................................................... 1
61 500017905 Fitting......................................................................................................................... 1
62 580020696 Wire Harness (Brake Temperature) (Wet Brake) (Non-ECH) .................................... 2

FOOTNOTES:
a S/N B876E-01596A ⇒
b D/B 08/2002⇔S/N B876E-01596A
c ⇒ D/B 08/2002

6-12
NOTES

6-13
P12672 09-01

STARTER MOTOR
(PERKINS) (TIER I ENGINE)

STARTER MOTORPERKINST IER I ENGINE

6-14
P12672 09-01

STARTER MOTOR
(PERKINS) (TIER I ENGINE)

ITEM PART NO. DESCRIPTION QTY

580015151 Starter Motor ............................................................................................................. 1


1 580020394 Solenoid Valve...................................................................................................... 1
2 580020395 Clutch (Drive Assembly)....................................................................................... 1
3 580020396 Brush Assembly ................................................................................................... 1
4 580020397 Brush (Earth)........................................................................................................ 1
5 580020398 Brush (Field Coil) ................................................................................................. 1
6 580020399 Bushing (DE)........................................................................................................ 1
7 580020400 Brush Spring ........................................................................................................ 1
8 580020401 Bearing (Armature DE) ........................................................................................ 1
9 580020402 Bearing (Armature CE) ........................................................................................ 1
10 580003223 Support Bearing (Center)..................................................................................... 1
11 580020404 Shift Lever ............................................................................................................ 1
12 580020405 Pinion (Stop) ........................................................................................................ 1
13 580020406 Armature .............................................................................................................. 1
14 580020408 Frame (CE)........................................................................................................... 1
15 580020409 Drive Shaft ........................................................................................................... 1
16 580020410 Bracket (Armature) ............................................................................................... 1
17 580020411 Support (Drive Shaft) ........................................................................................... 1
18 580020412 Housing (Drive) .................................................................................................... 1
19 580020413 Frame (Assembly) ................................................................................................ 1
20 580020414 O-Ring (CE) ......................................................................................................... 1

6-15
P12673 09-01

ALTERNATOR

ALTERNATOR

6-16
P12673 09-01

ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

580018734 Alternator................................................................................................................... 1
1 580024601 Filter ..................................................................................................................... 1
2 580024602 Bearing (SRE) ...................................................................................................... 1
3 580024603 Frame (DE)........................................................................................................... 1
4 580024604 Bearing................................................................................................................. 1
5 580024605 Regulator.............................................................................................................. 1
6 580024606 Diode.................................................................................................................... 1
7 580024711 Rectifier ................................................................................................................ 1
8 580024711 Rectifier ................................................................................................................ 1
9 580024713 Stator Assembly ................................................................................................... 1
10 580024714 Brush Holder ........................................................................................................ 1
11 580024715 Fan ....................................................................................................................... 1
12 580024716 Battery Terminal Kit.............................................................................................. 1
12 .. . . . Nut ................................................................................................................... 1
12 .. . . . Insulator ........................................................................................................... 1
12 .. . . . Nut ................................................................................................................... 1
12 .. . . . Washer............................................................................................................. 1
12 .. . . . Terminal (Stud) ................................................................................................ 1
12 .. . . . Connector ........................................................................................................ 1
13 580024717 Relay Kit ............................................................................................................... 1
13 .. . . . Nut ................................................................................................................... 1
13 .. . . . Washer............................................................................................................. 1
13 580021688 Nut ................................................................................................................... 1
13 .. . . . Bushing............................................................................................................ 1
13 .. . . . Washer............................................................................................................. 1
13 .. . . . Rectifier............................................................................................................ 1
13 580024730 Connector ........................................................................................................ 1
13 .. . . . Insulator ........................................................................................................... 1
13 .. . . . Stud ................................................................................................................. 1
14 580024718 Indicator Light Kit ................................................................................................. 1
14 580021688 Nut ................................................................................................................... 1
14 .. . . . Lockwasher...................................................................................................... ..
14 .. . . . Washer............................................................................................................. 1
14 .. . . . Insulator ........................................................................................................... 1
14 .. . . . Terminal (Stud) ................................................................................................ 1
14 .. . . . Nut ................................................................................................................... 1
15 580024719 Nut........................................................................................................................ 1
16 580021688 Nut........................................................................................................................ 1
17 580024720 Screw (Retainer) .................................................................................................. 3
18 580024721 Screw ................................................................................................................... 3
19 580024722 Screw ................................................................................................................... 1
20 580021692 Screw ................................................................................................................... 2
21 580024723 Screw ................................................................................................................... 1
22 580024724 Bolt ....................................................................................................................... 4
23 580024725 Screw ................................................................................................................... 1
24 580024726 Washer ................................................................................................................. 1
25 580024727 Plate ..................................................................................................................... 1
26 580024728 Bushing ................................................................................................................ 1
27 580024729 Boot...................................................................................................................... 1

6-17
P12673 09-01

ALTERNATOR

ITEM PART NO. DESCRIPTION QTY

28 580024730 Connector............................................................................................................. 1
29 580024731 Connector............................................................................................................. 1

6-18
NOTES

6-19
P15052 02-04

ALTERNATOR AND PULLEY


(PERKINS) (TIER II ENGINE)

ALTERNATOR AND PULLEYPERKINSTIER II ENGINE

6-20
P15052 02-04

ALTERNATOR AND PULLEY


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

580043137 Engine Assembly (Dry Brake) ................................................................................... 1


580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580047587 Alternator ............................................................................................................. 1
2 580047591 Pulley ................................................................................................................... 1
3 580002979 V-Belt (Without Air Conditioning) ......................................................................... 1
4 580004243 Screw ................................................................................................................... 2
5 580004241 Screw ................................................................................................................... 1

6-21
P15051 02-04

ALTERNATOR BRACKET AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

ALTERNATOR BRACKET AND AT TACHING PARTSPERKINSTIER II ENGINE

6-22
P15051 02-04

ALTERNATOR BRACKET AND ATTACHING PARTS


(PERKINS) (TIER II ENGINE)

ITEM PART NO. DESCRIPTION QTY

580043137 Engine Assembly (Dry Brake) ................................................................................... 1


580043135 Engine Assembly (Wet Brake)................................................................................... 1
1 580047588 Bracket ................................................................................................................. 1
2 580004310 Screw ................................................................................................................... 1
3 580004362 Screw ................................................................................................................... 1
4 502566901 Washer ................................................................................................................. 2
5 580005298 Nut........................................................................................................................ 2
6 580047593 Plate ..................................................................................................................... 1
7 580004241 Screw ................................................................................................................... 2
8 580004286 Screw ................................................................................................................... 4
9 580004428 Screw ................................................................................................................... 1
10 580047589 Tensioner (Without Air Conditioning).................................................................... 1
11 580047837 Screw ................................................................................................................... 1
12 580011742 Spacer.................................................................................................................. 1
13 580004242 Screw ................................................................................................................... 1

6-23
P12674 09-01

WIRE HARNESS
(STEERING COLUMN)

WIRE HARNESSSTEERING COLUMN

6-24
P12674 09-01

WIRE HARNESS
(STEERING COLUMN)

ITEM PART NO. DESCRIPTION QTY

580018166 Wire Harness (Steering Column) .............................................................................. 1


1 580019264 Connector............................................................................................................. 1
2 580019265 Retainer................................................................................................................ 1
3 580019268 Terminal (Pin) ....................................................................................................... 14
4 580019269 Seal (Blue) ........................................................................................................... 14
5 580019136 End Cap ............................................................................................................... 5
6 580019245 Housing (Socket).................................................................................................. 1
7 580019246 Retainer (Socket) ................................................................................................. 1
8 580019107 Terminal (Socket) ................................................................................................. 1
9 580019288 Housing (Socket).................................................................................................. 1
10 505968558 Secondary Lock ................................................................................................... 1
11 505968568 Socket .................................................................................................................. 8
12 580019119 Seal ...................................................................................................................... 1

6-25
P12675 09-01

WIRE HARNESS
(REAR WIPER)

WIRE HARNESSREAR WIPER

ITEM PART NO. DESCRIPTION QTY

580020837 Wire Harness (Rear Wiper) ....................................................................................... 1


1 580020942 Connector (4-Way) ............................................................................................... 1
2 518806635 Lock...................................................................................................................... 1
3 505968514 Pin ........................................................................................................................ 4
4 580020943 Housing (Socket).................................................................................................. 1
5 580020944 Retainer (Socket) ................................................................................................. 1
6 505968568 Socket .................................................................................................................. 4

6-26
NOTES

6-27
P12676 09-01

WIRE HARNESS
(OPEN CAB)

WIRE HARNESSOPEN CAB

6-28
P12676 09-01

WIRE HARNESS
(OPEN CAB)

ITEM PART NO. DESCRIPTION QTY

580018164 Wire Harness (Open Cab) ......................................................................................... 1


1 580019354 Connector............................................................................................................. 1
2 580019265 Retainer (Pin) ....................................................................................................... 1
3 580019266 Terminal (Pin) ....................................................................................................... 4
4 580019267 Seal (Brown) ........................................................................................................ 4
5 580019268 Terminal (Pin) ....................................................................................................... 3
6 580019269 Seal (Blue) ........................................................................................................... 3
7 580019270 Terminal................................................................................................................ 4
8 580019271 Housing ................................................................................................................ 4
9 580021089 Housing (With Flange) ......................................................................................... 2
10 505972507 Secondary Lock ................................................................................................... 2
11 505968514 Pin ........................................................................................................................ 1
12 580019344 Terminal (Pin) ....................................................................................................... 2
13 505968566 Plug ...................................................................................................................... 6
14 580019283 Seal (Brown) ........................................................................................................ 1

6-29
P12677 09-01

WIRE HARNESS
(CLOSED CAB)

WIRE HARNESSCLOSED CAB

6-30
P12677 09-01

WIRE HARNESS
(CLOSED CAB)

ITEM PART NO. DESCRIPTION QTY

580018163 Wire Harness............................................................................................................. 1


1 580019264 Connector............................................................................................................. 1
2 580019265 Retainer (Pin) ....................................................................................................... 1
3 580019266 Terminal (Pin) ....................................................................................................... 4
4 580019267 Seal (Brown) ........................................................................................................ 4
5 580019268 Terminal (Pin) ....................................................................................................... 8
6 580019269 Seal (Blue) ........................................................................................................... 8
7 580019270 Terminal................................................................................................................ 8
8 580019271 Housing ................................................................................................................ 8
9 580019272 Terminal................................................................................................................ 2
10 580019125 Heat Shrink Tube.................................................................................................. 2
11 580021089 Housing (With Flange) ......................................................................................... 2
12 505972507 Secondary Lock ................................................................................................... 2
13 505968514 Pin ........................................................................................................................ 8
14 580019344 Terminal (Pin) ....................................................................................................... 2
15 505968566 Plug ...................................................................................................................... 6
16 505968568 Socket .................................................................................................................. 4
17 580019279 Housing (Socket).................................................................................................. 1
18 580001849 Secondary Lock ................................................................................................... 1
19 580019280 Housing (Socket).................................................................................................. 1
20 580019281 Housing (Socket) (Black)...................................................................................... 1
21 580019282 Terminal................................................................................................................ 4
22 580019283 Seal (Brown) ........................................................................................................ 2

6-31
P12678 09-01

WIRE HARNESS
(ARMREST) (WITH CLOSED CAB)

WIRE HARNESSARMRESTWITH CL OSED CAB

6-32
P12678 09-01

WIRE HARNESS
(ARMREST) (WITH CLOSED CAB)

ITEM PART NO. DESCRIPTION QTY

580027941 Wire Harness (Armrest) (Closed Cab) ...................................................................... 1


1 580019242 Connector............................................................................................................. 1
2 505968568 Socket .................................................................................................................. 23
3 580019107 Terminal (Socket) ................................................................................................. 29
4 580019119 Seal ...................................................................................................................... 13
5 580019249 Connector............................................................................................................. 1
6 580019243 Housing (Switch) .................................................................................................. 8
7 580019244 Terminal................................................................................................................ 36
8 580019139 Housing (Socket).................................................................................................. 4
9 580019140 Secondary Lock ................................................................................................... 4
10 580021087 Housing (Socket).................................................................................................. 1
11 580021088 Secondary Lock ................................................................................................... 1
12 580020943 Housing (Socket).................................................................................................. 1
13 580020944 Retainer (Socket) ................................................................................................. 1
14 580019247 Housing (Socket).................................................................................................. 1
15 520052846 Blade (E) .............................................................................................................. 5
16 580019248 Switch (8-Way) ..................................................................................................... 4

6-33
P12679 09-01

WIRE HARNESS
(ARMREST) (WITH OPEN CAB)

WIRE HARNESSARMRESTWITH OPEN CAB

ITEM PART NO. DESCRIPTION QTY

580018162 Wire Harness (Armrest) (Open Cab)......................................................................... 1


1 580019242 Connector............................................................................................................. 1
2 505968568 Socket .................................................................................................................. 16
3 580019107 Terminal (Socket) ................................................................................................. 17
4 580019119 Seal ...................................................................................................................... 25
5 580019249 Connector............................................................................................................. 1
6 580019243 Housing (Switch) .................................................................................................. 2
7 580019244 Terminal................................................................................................................ 18
8 580019139 Housing (Socket).................................................................................................. 4
9 580019140 Secondary Lock ................................................................................................... 4
10 580021087 Housing (Socket).................................................................................................. 1
11 580021088 Secondary Lock ................................................................................................... 1
12 580019247 Housing (Socket).................................................................................................. 1
13 520052846 Blade (E) .............................................................................................................. 2
14 580019248 Switch (8-Way) ..................................................................................................... 4

6-34
NOTES

6-35
P12680 09-01

WIRE HARNESS
(AUTOSHIFT BY-PASS)

WIRE HARNESSAUTOSHIFT BY-PASS

6-36
P12680 09-01

WIRE HARNESS
(AUTOSHIFT BY-PASS)

ITEM PART NO. DESCRIPTION QTY

580021069 Wire Harness............................................................................................................. 1


1 580019352 Connector............................................................................................................. 1
2 580021060 Connector............................................................................................................. 1
3 505968514 Pin ........................................................................................................................ 9
4 505968566 Plug ...................................................................................................................... 3
5 580021061 Clip ....................................................................................................................... 1
6 580019329 Relay Base ........................................................................................................... 1
7 580021062 Connector............................................................................................................. 4
8 580019282 Terminal................................................................................................................ 4
9 580019349 Diode.................................................................................................................... 2
10 580031197 Housing (Socket).................................................................................................. 2
11 580019350 Terminal (Socket) ................................................................................................. 15
12 580021063 Diode.................................................................................................................... 3
13 580021064 Housing (Socket).................................................................................................. 3
14 580021065 Relay (24 Volt)...................................................................................................... 2

6-37
P12681 09-01

CAB HARNESS
(UNDERFLOOR)

CAB HARNESSUNDERFLOOR

6-38
P12681 09-01

CAB HARNESS
(UNDERFLOOR)

ITEM PART NO. DESCRIPTION QTY

580018169 Wire Harness (Cab Underfloor)................................................................................. 1


1 580019289 Connector............................................................................................................. 1
2 505968568 Socket .................................................................................................................. 31
3 505968566 Plug ...................................................................................................................... 11
4 580019102 Terminal (Socket) ................................................................................................. 1
5 580019270 Terminal................................................................................................................ 6
6 580019290 Cover.................................................................................................................... 6
7 580019099 Housing (Socket).................................................................................................. 1
8 505064754 Secondary Lock ................................................................................................... 1
9 580019291 Housing (Pin) ....................................................................................................... 1
10 580019279 Housing (Socket).................................................................................................. 1
11 580001849 Secondary Lock ................................................................................................... 1
12 580019293 Housing (Socket).................................................................................................. 1
13 580019294 Retainer (Socket) ................................................................................................. 1
14 580019295 Terminal (Socket) ................................................................................................. 14
15 580019269 Seal (Blue) ........................................................................................................... 14

6-39
P12682 09-01

WIRE HARNESS
(CAB SIDE CONSOLE)
(⇒S/N B876E-01541Z)

WIRE HARNESSCAB SIDE CONSOLE⇒ S/N B876E-01541Z

6-40
P12682 09-01

WIRE HARNESS
(CAB SIDE CONSOLE)
(⇒S/N B876E-01541Z)

ITEM PART NO. DESCRIPTION QTY

580026459 Wire Harness (Side Console) .................................................................................... 1


1 580019308 Housing (Ignition Switch) ..................................................................................... 1
2 580019309 Housing (Receptacle)........................................................................................... 1
3 580019293 Housing (Socket).................................................................................................. 1
4 580019294 Retainer (Socket) ................................................................................................. 1
5 580019103 Housing (Socket).................................................................................................. 1
6 580019310 Key (Retainer Pin) ................................................................................................ 1
7 580019311 Housing ................................................................................................................ 1
8 580019312 Housing ................................................................................................................ 1
9 580019313 Housing ................................................................................................................ 1
10 580019279 Housing (Socket).................................................................................................. 2
11 580001849 Secondary Lock ................................................................................................... 2
12 580019314 Pin ........................................................................................................................ 1
13 580019315 Socket .................................................................................................................. 1
14 580019095 Housing (Socket).................................................................................................. 4
15 580019096 Retainer (Socket) ................................................................................................. 4
16 580019316 Connector (Strain Relief)...................................................................................... 2
17 580019317 Retainer................................................................................................................ 2
18 580019318 Seal ...................................................................................................................... 2
19 580019319 Retainer................................................................................................................ 1
20 580019320 Insert .................................................................................................................... 1
21 580019243 Housing (Switch) .................................................................................................. 5
22 580019321 Switch................................................................................................................... 1
23 580019322 Housing (Socket).................................................................................................. 3
24 580019137 Housing (Socket).................................................................................................. 1
25 580019323 Plug ...................................................................................................................... 1
26 580019324 Housing (Pin) ....................................................................................................... 1
27 518806635 Lock...................................................................................................................... 1
28 580019325 Housing (Pin) ....................................................................................................... 1
29 518806641 Secondary Lock ................................................................................................... 1
30 580019100 Housing (Socket).................................................................................................. 3
31 518806687 Lock...................................................................................................................... 3
32 580019326 Ring...................................................................................................................... 2
33 580019125 Heat Shrink Tube.................................................................................................. 2
34 580019101 Housing (Socket).................................................................................................. 3
35 505968535 Secondary Lock ................................................................................................... 3
36 580019327 Fuse Box (10-Way)............................................................................................... 4
37 580019328 Secondary Lock ................................................................................................... 4
38 580019329 Relay Base ........................................................................................................... 7
39 580019330 Relay Base ........................................................................................................... 1
40 580019331 Locknut................................................................................................................. 3
41 580019332 Washer (Spring) ................................................................................................... 3
42 580019333 Housing (Socket).................................................................................................. 1
43 580031197 Housing (Socket).................................................................................................. 1
44 580019117 Terminal................................................................................................................ 5
45 580019339 Terminal................................................................................................................ 1
46 580019340 Terminal (Socket) ................................................................................................. 4
47 580019267 Seal (Brown) ........................................................................................................ 4
48 580019295 Terminal (Socket) ................................................................................................. 8
49 580019151 Seal (Blue) ........................................................................................................... 8

6-41
P12682 09-01

WIRE HARNESS
(CAB SIDE CONSOLE)
(⇒S/N B876E-01541Z)

ITEM PART NO. DESCRIPTION QTY

50 580019283 Seal ...................................................................................................................... 2


51 505968514 Pin ........................................................................................................................ 43
52 505968566 Plug ...................................................................................................................... 56
53 580019353 Terminal (Pin) ....................................................................................................... 74
54 580019119 Seal ...................................................................................................................... 16
55 580019341 Terminal................................................................................................................ 15
56 580019102 Terminal (Socket) ................................................................................................. 3
57 580019342 Terminal................................................................................................................ 32
58 580019343 Plug ...................................................................................................................... 32
59 505968568 Socket .................................................................................................................. 59
60 580019244 Terminal................................................................................................................ 33
61 520052846 Blade (E Blade) .................................................................................................... 7
62 580019344 Terminal (Pin) ....................................................................................................... 4
63 580019345 Housing (Pin) ....................................................................................................... 1
64 580019346 Clip ....................................................................................................................... 2
65 580019347 Clip ....................................................................................................................... 2
66 580019138 Terminal................................................................................................................ 2
67 580019348 Terminal................................................................................................................ 24
68 580019282 Terminal................................................................................................................ 26
69 580019349 Diode (Single) ...................................................................................................... 1
70 580019350 Terminal (Socket) ................................................................................................. 5
71 580019351 Terminal................................................................................................................ 2
72 580005693 Fuse (15 Amp) ..................................................................................................... 2
73 580019352 Connector (Pin) .................................................................................................... 2
74 505966599 Fuse (3 Amp) ....................................................................................................... 1
75 505972528 Fuse (5 Amp) ....................................................................................................... 4
76 505972555 Fuse (10 Amp) ..................................................................................................... 23
77 580003455 Fuse (20 Amp) ..................................................................................................... 3
78 580021090 Clip ....................................................................................................................... 12
79 580021091 Receptacle ........................................................................................................... 1
80 580021092 Terminal................................................................................................................ 3
81 580021094 Connector............................................................................................................. 13
82 580021095 Connector............................................................................................................. 12
83 580021096 Bridge Piece (2-Way) ........................................................................................... 4
84 580021097 Bridge Piece (5-Way) ........................................................................................... 1
85 580021098 Diode (Single) ...................................................................................................... 1
86 580021099 Bridge Piece (3-Way) ........................................................................................... 1

6-42
NOTES

6-43
P13469 02-03

WIRE HARNESS
(CAB SIDE CONSOLE)
(S/N B876E-01542Z⇒)

WIRE HARNESSCAB SIDE CONSOLES/N B876E-01542Z⇒

6-44
P13469 02-03

WIRE HARNESS
(CAB SIDE CONSOLE)
(S/N B876E-01542Z⇒)

ITEM PART NO. DESCRIPTION QTY

580032167 Wire Harness (Side Console) .................................................................................... 1


1 580033014 Connector Assembly (Accessory), (12 Volt)......................................................... 1
2 580019249 Connector ........................................................................................................ 1
3 580019244 Terminal ........................................................................................................... 2
4 580033017 Connector Assembly (Powertrain)........................................................................ 1
5 580019103 Housing (Socket) (60-Way) .............................................................................. 1
6 580019310 Key (Retainer Pin)............................................................................................ 1
7 580019353 Terminal (Pin)................................................................................................... 48
8 505968514 Pin.................................................................................................................... 7
9 580019344 Terminal (Pin)................................................................................................... 5
10 580033018 Park Brake Switch Kit (Park Brake)...................................................................... 1
10 580026822 Switch (2-way) ................................................................................................. 1
11 580019136 End Cap (Ferrule) ............................................................................................ 1
12 580033021 Connector Assembly (Mast Light Switch) ............................................................ 1
13 580019243 Housing (Switch) (10-way) ............................................................................... 1
14 520052846 Blade................................................................................................................ 2
15 580033022 Connector Assembly (Front Flood Light Switch).............................................. 1
16 580019243 Housing (Switch) (10-Way) .............................................................................. 1
17 520052846 Blade................................................................................................................ 4
18 580033024 Connector Assembly (Rear Drive Switch) ............................................................ 1
19 580019243 Housing (Switch) (10-Way) .............................................................................. 1
20 580019244 Terminal ........................................................................................................... 2
21 580033025 Connector Assembly (Side and Front Drive Switch) ............................................ 1
22 580019243 Housing (Switch) (10-Way) .............................................................................. 1
23 580019244 Terminal ........................................................................................................... 4
24 580033026 Connector Assembly (Buzzer).............................................................................. 1
25 580019270 Terminal ........................................................................................................... 2
26 580025055 Cover ............................................................................................................... 2
27 580033029 Connector Assembly (Cab Roof) ......................................................................... 1
28 580019293 Housing (Socket) (14-Way) .............................................................................. 1
29 580019294 Retainer (Socket) ............................................................................................. 1
30 580019340 Terminal (Socket) ............................................................................................. 1
31 580019267 Seal (Brown Cable).......................................................................................... 4
32 580019295 Terminal (Socket) ............................................................................................. 8
33 580019269 Seal (Blue Cable)............................................................................................. 8
34 580019283 Seal (Brown) .................................................................................................... 2
35 580033030 Connector Assembly (Ignition Switch) ................................................................. 1
36 580019308 Housing (Ignition Switch) ................................................................................. 1
37 580019117 Terminal ........................................................................................................... 3
38 580019339 Terminal ........................................................................................................... 1
39 580033031 Connector Kit (Tilt and Thermostat) ..................................................................... 1
40 580019309 Housing (Receptacle) ...................................................................................... 1
41 580019117 Terminal ........................................................................................................... 2
42 580033032 Connector Assembly (Armrest Harness).............................................................. 1
43 580019311 Housing............................................................................................................ 1
44 505968514 Pin.................................................................................................................... 5
45 580019353 Terminal (Pin)................................................................................................... 28
46 580019119 Seal.................................................................................................................. 14
47 580033033 Connector Assembly (Powertrain)........................................................................ 1
48 580019312 Housing............................................................................................................ 1

6-45
P13469 02-03

WIRE HARNESS
(CAB SIDE CONSOLE)
(S/N B876E-01542Z⇒)

ITEM PART NO. DESCRIPTION QTY

49 580019341 Terminal ........................................................................................................... 15


50 505968566 Plug.................................................................................................................. 1
51 580033034 Connector Assembly (Underfloor) ........................................................................ 1
52 580019313 Housing............................................................................................................ 1
53 505968514 Pin.................................................................................................................... 22
54 505968566 Plug.................................................................................................................. 8
55 580019102 Terminal (Socket) ............................................................................................. 1
56 580033035 Connector Assembly (Transmission Control J1) .................................................. 1
57 580019316 Connector (Strain Relief) (32-Way).................................................................. 1
58 580019317 Retainer ........................................................................................................... 1
59 580019318 Seal.................................................................................................................. 1
60 580019319 Retainer ........................................................................................................... 1
61 580019342 Terminal (Micropak) ......................................................................................... 13
62 580019343 Plug.................................................................................................................. 19
63 580033036 Connector Assembly (Transmission Control J2) .................................................. 1
64 580019316 Connector (Strain Relief) (32-Way).................................................................. 1
65 580019317 Retainer ........................................................................................................... 1
66 580019318 Seal.................................................................................................................. 1
67 580019320 Insert................................................................................................................ 1
68 580019342 Terminal ........................................................................................................... 19
69 580019343 Plug.................................................................................................................. 13
70 580033037 Connector Assembly (Hazard Switch) ................................................................. 1
71 580019321 Switch (10-Way)............................................................................................... 1
72 520052846 Blade................................................................................................................ 1
73 580019244 Terminal ........................................................................................................... 7
74 580033038 Connector Assembly (Wiper Timer) ..................................................................... 1
75 580019322 Housing (Socket) (Six-Way) ............................................................................. 1
76 580019244 Terminal ........................................................................................................... 6
77 580033039 Connector Assembly (Instrument Cluster) ........................................................... 1
78 580019323 Plug (24-Way) .................................................................................................. 1
79 580019346 Clip................................................................................................................... 23
80 580033040 Connector Assembly (Fusebox 1, Hydraulics and Transmission) ........................ 1
81 580019327 Fuse Box (10-Way) (10-Way)........................................................................... 1
82 580019328 Secondary Lock ............................................................................................... 1
83 580021096 Bridge Piece (2-Way) (Two-Way) ..................................................................... 1
84 580021095 Connector ........................................................................................................ 7
85 580026883 Bridge Piece (Three-Way) ............................................................................... 2
86 580021062 Connector (One-Way) ...................................................................................... 5
87 580033041 Connector Assembly (Fusebox (Hvac Light) ........................................................ 1
88 580019327 Fuse Box (10-Way) (10-Way)........................................................................... 1
89 580019328 Secondary Lock ............................................................................................... 1
90 580021096 Bridge Piece (2-Way) ....................................................................................... 3
91 580021062 Connector ........................................................................................................ 8
92 580026883 Bridge Piece (Three-Way) ............................................................................... 1
93 580006441 Electrical Fitting ............................................................................................... 3
94 580033042 Connector Assembly (Fusebox 3) ........................................................................ 1
95 580019327 Fuse Box (10-Way) (10-Way)........................................................................... 1
96 580019328 Secondary Lock ............................................................................................... 1
97 580021062 Connector ........................................................................................................ 1
98 580026883 Bridge Piece (Three-Way) ............................................................................... 2

6-46
P13469 02-03

WIRE HARNESS
(CAB SIDE CONSOLE)
(S/N B876E-01542Z⇒)

ITEM PART NO. DESCRIPTION QTY

99 580006441 Electrical Fitting ............................................................................................... 2


100 580021095 Connector (One-Way) ...................................................................................... 1
101 580033043 Connector Assembly (Fusebox 4, 12 Volt) .......................................................... 1
102 580019327 Fuse Box (10-Way) .......................................................................................... 1
103 580019328 Secondary Lock ............................................................................................... 1
104 580021096 Bridge Piece (2-Way) ....................................................................................... 2
105 580021095 Connector ........................................................................................................ 3
106 580021062 Connector ........................................................................................................ 4
107 580033044 Connector Assembly (Park Brake Relay) ............................................................. 1
108 580019329 Relay Base (Micro) .......................................................................................... 1
109 580021062 Connector ........................................................................................................ 3
110 580019282 Terminal ........................................................................................................... 4
111 580019351 Terminal ........................................................................................................... 1
112 580006441 Electrical Fitting ............................................................................................... 1
113 580033046 Connector Assembly (Shutdown RLA)................................................................. 1
114 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
115 580021062 Connector ........................................................................................................ 3
116 580019282 Terminal ........................................................................................................... 4
117 580019351 Terminal ........................................................................................................... 1
118 580033047 Connector Assembly (Start Inhibit RLA) .............................................................. 1
119 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
120 580021062 Connector ........................................................................................................ 4
121 580019282 Terminal ........................................................................................................... 4
122 580033048 Connector Assembly (DE Throttle Relay) ............................................................ 1
123 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
124 580021062 Connector (One-Way) ...................................................................................... 3
125 580019282 Terminal ........................................................................................................... 5
126 580033049 Connector Assembly (Flood ITS Relay) ............................................................... 1
127 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
128 580021095 Connector (One-Way) ...................................................................................... 4
129 580019282 Terminal ........................................................................................................... 4
130 580033050 Connector Assembly (Ignition Relay) ................................................................... 1
131 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
132 580021095 Connector (One-Way) ...................................................................................... 2
133 580019282 Terminal ........................................................................................................... 4
134 580006441 Electrical Fitting ............................................................................................... 2
135 580033051 Connector Assembly (Start Aid Relay)................................................................. 1
136 580019329 Relay Base (Dual Micro Relay) ........................................................................ 1
137 580021095 Connector ........................................................................................................ 2
138 580019282 Terminal ........................................................................................................... 4
139 580021062 Connector ........................................................................................................ 2
140 580033053 Connector Assembly (Flasher Relay)................................................................... 1
141 580019330 Relay Base (Single) ......................................................................................... 1
142 580021062 Connector (One-Way) ...................................................................................... 3
143 580033056 Connector Assembly (Heater Switch) .................................................................. 1
144 580020943 Housing (Socket) (Four-Way)........................................................................... 1
145 580020944 Retainer (Socket) ............................................................................................. 1
146 580019102 Terminal (Socket) ............................................................................................. 2
147 505968568 Socket .............................................................................................................. 2
148 580033057 Connector Assembly (Rear Wiper) ...................................................................... 1

6-47
P13469 02-03

WIRE HARNESS
(CAB SIDE CONSOLE)
(S/N B876E-01542Z⇒)

ITEM PART NO. DESCRIPTION QTY

149 580020943 Housing (Socket) (Four-Way)........................................................................... 1


150 580020944 Retainer (Socket) ............................................................................................. 1
151 505968568 Socket .............................................................................................................. 4
152 580033060 Connector Assembly ............................................................................................ 4
153 580021098 Diode (Single) .................................................................................................. 1
154 580021088 Secondary Lock ............................................................................................... 1
155 505968568 Socket .............................................................................................................. 2
156 580033062 Connector Assembly (Transmission By-Pass)...................................................... 1
157 580022859 Socket (12-Way) .............................................................................................. 1
158 580026813 Retainer ........................................................................................................... 1
159 505968568 Socket .............................................................................................................. 9
160 505968566 Plug.................................................................................................................. 3
161 580033063 Connector Assembly (Hydaulic ECM) .................................................................. 1
162 580022859 Socket (12-Way) .............................................................................................. 1
163 580026813 Retainer ........................................................................................................... 1
164 505968568 Socket .............................................................................................................. 11
165 505968566 Plug.................................................................................................................. 1
166 580033064 Connector Assembly (Auxiliary 1) ........................................................................ 1
167 580022859 Socket (12-Way) .............................................................................................. 1
168 580026813 Retainer ........................................................................................................... 1
169 505968568 Socket .............................................................................................................. 12
170 580033065 Connector Assembly (Auxiliary 2) ........................................................................ 1
171 580022859 Socket (12-Way) .............................................................................................. 1
172 580026813 Retainer ........................................................................................................... 1
173 505968568 Socket .............................................................................................................. 8
174 505968566 Plug.................................................................................................................. 4
175 580033066 Connector Assembly (Indicator Display) .............................................................. 1
176 580022859 Socket .............................................................................................................. 1
177 580026813 Retainer ........................................................................................................... 1
178 505968568 Socket .............................................................................................................. 10
179 505968566 Plug.................................................................................................................. 2
180 580033068 Connector Assembly (Ecm Can) .......................................................................... 3
181 580022861 Housing (Six-Way) ........................................................................................... 1
182 580027402 Retainer ........................................................................................................... 1
183 505968566 Plug.................................................................................................................. 4
184 505968568 Socket .............................................................................................................. 2
185 580033101 Connector Assembly (Pwm Trimmer)................................................................... 1
186 580026814 Housing (Six-Way) ........................................................................................... 1
187 518806641 Secondary Lock ............................................................................................... 1
188 505968514 Pin.................................................................................................................... 4
189 505968566 Plug.................................................................................................................. 2
190 580033103 Connector Assembly (Transmission Diagnostic) .................................................. 1
191 580029144 Housing (Four-Way)......................................................................................... 1
192 580021092 Terminal ........................................................................................................... 3
193 580033107 Connector Assembly (Attachment Signals).......................................................... 1
194 580026666 Wire Harness (Lift Interrupt By-Pass) .............................................................. 1
195 505968566 Plug.................................................................................................................. 17
196 505968514 Pin.................................................................................................................... 6

6-48
P13507 03-03

WIRE HARNESS
(MAST TWO STAGE LIMITED FREE-LIFT)

WIRE HARNESSMAST TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

a 580034959 Wire Harness (131.1 in.) ........................................................................................... 1


a 580034960 Wire Harness (148.8 in.) ........................................................................................... 1
b 580034962 Wire Harness (142.5 in.) ........................................................................................... 1
b 580034963 Wire Harness (160.2 in.) ........................................................................................... 1
b 580034965 Wire Harness (190.9 in.) ........................................................................................... 1
1 310246254 Hose..................................................................................................................... 1
2 505972554 Pin ........................................................................................................................ 9
3 505972544 Connector Body ................................................................................................... 1
4 505972589 Secondary Lock ................................................................................................... 1
5 505968566 Plug ...................................................................................................................... 6
6 505064713 Terminal................................................................................................................ 9
7 505968588 Connector Body ................................................................................................... 1
8 505968536 Lock...................................................................................................................... 1
9 150040766 Tubing................................................................................................................... AR

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

6-49
NOTES

6-50
SECTION 7

7 TR ANSMISSION

7 TRANSMISSION
CONTENTS

SECTION 7
TRANSMISSION

DESCRIPTION PAGE

CHARGE PUMP................................................................................................................................................. 7-24


CLUTCH
FORWARD AND LOW .................................................................................................................................... 7-16
REVERSE AND SECOND.............................................................................................................................. 7-18
THIRD ............................................................................................................................................................. 7-20
CONTROL VALVE
TRANSMISSION............................................................................................................................................. 7-28
IDLER SHAFT .................................................................................................................................................... 7-22
INCHING PEDAL LINKAGE ................................................................................................................................. 7-8
MODULATOR VALVE ......................................................................................................................................... 7-26
OUTPUT GEAR.................................................................................................................................................. 7-23
PUMP DRIVE GEARS........................................................................................................................................ 7-14
TORQUE CONVERTER HOUSING
CUMMINS......................................................................................................................................................... 7-4
PERKINS .......................................................................................................................................................... 7-2
TRANSMISSION ................................................................................................................................................ 7-10
TRANSMISSION MOUNT AND ATTACHING PARTS .......................................................................................... 7-6

7-1
P12683 09-01

TORQUE CONVERTER HOUSING


(PERKINS)

TORQU E CONVERTER HOUSING PERKINS

7-2
P12683 09-01

TORQUE CONVERTER HOUSING


(PERKINS)

ITEM PART NO. DESCRIPTION QTY

1 580004104 Torque Converter....................................................................................................... 1


2 580004105 Plate (Drive)............................................................................................................... 1
3 505969515 Bolt ............................................................................................................................ 8
4 061278000 Washer ...................................................................................................................... 8

7-3
P12684 09-01

TORQUE CONVERTER HOUSING


(CUMMINS)

TORQU E CONVERTER HOUSING CUMMINS

7-4
P12684 09-01

TORQUE CONVERTER HOUSING


(CUMMINS)

ITEM PART NO. DESCRIPTION QTY

1 580004104 Torque Converter....................................................................................................... 1


2 580026796 Flex Plate................................................................................................................... 1
3 505969515 Bolt ............................................................................................................................ 4
4 061278000 Washer ...................................................................................................................... 8
5 580021276 Bushing ..................................................................................................................... 1
6 449001023 Capscrew................................................................................................................... 4
7 502566904 Washer ...................................................................................................................... 4

7-5
P12685 09-01

TRANSMISSION MOUNT AND ATTACHING PARTS

TRANSMISSION MOUNT AND ATTACHING PARTS

7-6
P12685 09-01

TRANSMISSION MOUNT AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580004570 Isolator....................................................................................................................... 2
2 580002489 Washer ...................................................................................................................... 2
3 502097902 Nut ............................................................................................................................. 2
4 203157000 Capscrew................................................................................................................... 2
5 580020478 Universal Shaft .......................................................................................................... 1
5 580004770 Universal Kit ......................................................................................................... 1
5 580004771 Cap....................................................................................................................... 1
6 580021229 Capscrew................................................................................................................... 8
7 501702903 Sealant ...................................................................................................................... AR
8 580019561 Transmission (☞ P12687) ........................................................................................ 1
9 055486800 Capscrew................................................................................................................... 12
10 015026400 Lockwasher ............................................................................................................... 12
11 a 580024043 Dipstick ...................................................................................................................... 1
11 b 580036832 Dipstick ...................................................................................................................... 1
12 a 580031075 Tube (Dipstick)........................................................................................................... 1
12 b 580037468 Tube (Dipstick)........................................................................................................... 1
13 580004569 Clamp ........................................................................................................................ 1
14 500111905 Fitting......................................................................................................................... 1
15 580003591 Temperature Sender.................................................................................................. 1
16 a 580021228 Bracket (Dipstick)....................................................................................................... 1
16 b 580037469 Bracket (Dipstick)....................................................................................................... 1
17 449015098 Locknut ...................................................................................................................... 1
18 449001415 Capscrew................................................................................................................... 1
19 580018780 Speed Sensor............................................................................................................ 1
20 580002500 Clamp ........................................................................................................................ 1
21 449001412 Capscrew................................................................................................................... 1
22 449022018 Lockwasher ............................................................................................................... 1
23 580002501 Back-Up Ring ............................................................................................................ 1
24 500281900 O-Ring ....................................................................................................................... 1
25 449021001 Washer ...................................................................................................................... 2
26 061278300 Washer ...................................................................................................................... 2
27 580004561 Breather..................................................................................................................... 1
28 505970580 Fitting......................................................................................................................... 1
29 580004562 Fitting......................................................................................................................... 1
30 580030832 Bracket ...................................................................................................................... 2
31 449001450 Capscrew................................................................................................................... 6
32 955400910 Lockwasher ............................................................................................................... 6

FOOTNOTES:
a ⇒ S/N B876E-01583A
b S/N B876E-01584A ⇒

7-7
P12686 09-01

INCHING PEDAL LINKAGE

INCHING PEDAL LINKAGE

7-8
P12686 09-01

INCHING PEDAL LINKAGE

ITEM PART NO. DESCRIPTION QTY

1 500583902 Rod End Pin .............................................................................................................. 1


2 900011212 Rod End Pin .............................................................................................................. 1
3 015414900 Cotter Pin .................................................................................................................. 2
4 518808629 Rod End (Internal) ..................................................................................................... 1
5 900011210 Rod End (Internal) ..................................................................................................... 1
6 014939300 Nut ............................................................................................................................. 2
7 580004593 Spring ........................................................................................................................ 1
8 580004594 Bushing ..................................................................................................................... 1
9 580004595 Guide ......................................................................................................................... 1
10 580004596 Sleeve........................................................................................................................ 1
11 312233090 Snap Ring.................................................................................................................. 1
12 580004622 Bracket ...................................................................................................................... 1
13 449001015 Capscrew................................................................................................................... 2
14 449022013 Lockwasher ............................................................................................................... 2
15 501737903 Nut ............................................................................................................................. 2
16 580021236 Cable Assembly......................................................................................................... 1
17 504232281 Conduit ...................................................................................................................... AR
18 580000749 Clamp ........................................................................................................................ 1
19 449001013 Capscrew (With Dry Brakes) ..................................................................................... 1
20 449022016 Lockwasher (With Dry Brakes) .................................................................................. 1
21 449015014 Nut (With Dry Brakes)................................................................................................ 1

7-9
P12687 09-01

TRANSMISSION

TRANSMISSION

7-10
P12687 09-01

TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

580019561 Transmission.............................................................................................................. 1
1 580004448 Housing (Torque Converter) ................................................................................. 1
2 580041332 Gasket.................................................................................................................. 1
3 580012823 Cover.................................................................................................................... 1
4 580004110 Gasket.................................................................................................................. 1
5 580004451 Housing (Transmission)........................................................................................ 1
6 580004111 Gasket.................................................................................................................. 1
7 580004452 Cover.................................................................................................................... 1
7 580002497 Plug.................................................................................................................. 1
8 580004112 Gasket.................................................................................................................. 1
9 580004453 Manifold................................................................................................................ 1
10 580004454 Support ................................................................................................................ 1
11 580004114 Seal ...................................................................................................................... 1
12 580004465 Screen.................................................................................................................. 1
13 580004466 Spring................................................................................................................... 1
14 810646400 Fitting ................................................................................................................... 1
15 052645800 O-Ring ............................................................................................................. 1
16 580004556 Tube ..................................................................................................................... 1
17 580004557 Spacer.................................................................................................................. 1
18 580004410 O-Ring.................................................................................................................. 1
19 580004558 Tube ..................................................................................................................... 2
20 580004559 Spacer.................................................................................................................. 3
21 580003349 O-Ring.................................................................................................................. 3
22 449001015 Capscrew ............................................................................................................. 64
23 449022013 Lockwasher .......................................................................................................... 67
24 520045522 Pin ........................................................................................................................ 6
25 580004566 Baffle .................................................................................................................... 1
26 054820000 Fitting ................................................................................................................... 1
27 052645300 O-Ring ............................................................................................................. 1
28 505967598 Magnet ................................................................................................................. 1
29 505967551 Fitting ................................................................................................................... 1
30 052645300 O-Ring ............................................................................................................. 1
31 061643400 Fitting ................................................................................................................... 2
32 056363300 O-Ring ............................................................................................................. 1
33 580004560 Pressure Switch (Transmission Oil) ..................................................................... 1
34 500390901 Fitting ................................................................................................................... 1
35 052645500 O-Ring ............................................................................................................. 1
36 810528500 Fitting ................................................................................................................... 1
37 052645700 O-Ring ............................................................................................................. 1
38 514454800 Fitting ................................................................................................................... 2
39 052645400 O-Ring ............................................................................................................. 1
40 505976597 Strap..................................................................................................................... 2
41 449021006 Washer ................................................................................................................. 2
42 023081400 Fitting ................................................................................................................... 4
43 580004464 Stud...................................................................................................................... 1
44 449015044 Nut........................................................................................................................ 1
45 500390901 Fitting ................................................................................................................... 2
46 052645500 O-Ring ............................................................................................................. 1
47 505967573 Switch (Oil Temperature Warning) ....................................................................... 1
48 520042831 Adhesive .............................................................................................................. AR

7-11
P12687 09-01

TRANSMISSION

ITEM PART NO. DESCRIPTION QTY

49 062699900 Fitting ................................................................................................................... 1


50 056363300 O-Ring ............................................................................................................. 1
51 500179904 Fitting ................................................................................................................... 1
52 a 580018780 Speed Sensor ...................................................................................................... 1
52 b 580042493 Speed Sensor ...................................................................................................... 1
53 520038850 Connector ........................................................................................................ 1
53 520038872 Lock ................................................................................................................. 1
54 a 580002500 Clamp................................................................................................................... 1
54 b 580002500 Clamp................................................................................................................... 1
55 449001412 Capscrew ............................................................................................................. 1
56 580002501 Back-Up Ring ....................................................................................................... 1
57 500281900 O-Ring.................................................................................................................. 1

FOOTNOTES:
a ⇒ S/N B876E-01639A
b S/N B876E-01640A ⇒

7-12
NOTES

7-13
P12688 09-01

PUMP DRIVE GEARS

PUMP DRIVE GEARS

7-14
P12688 09-01

PUMP DRIVE GEARS

ITEM PART NO. DESCRIPTION QTY

1 580004455 Input Gear ................................................................................................................. 1


2 580004113 O-Ring ....................................................................................................................... 1
3 201923200 Bearing ...................................................................................................................... 2
4 016493300 Bearing ...................................................................................................................... 1
5 580004457 Idler Gear .................................................................................................................. 1
6 201928200 Ball Bearing ............................................................................................................... 1
7 640088905 Bearing ...................................................................................................................... 2
8 580004458 Output Gear............................................................................................................... 1
9 580004459 Charge Pump Gear ................................................................................................... 1
10 500505908 Bearing ...................................................................................................................... 2
11 580004115 Seal ........................................................................................................................... 1

580000221 Seal Kit (Includes Items 2, 11)................................................................................... 1

7-15
P12689 09-01

CLUTCH
(FORWARD AND LOW)

CLUTCHFORWARD AND L OW

7-16
P12689 09-01

CLUTCH
(FORWARD AND LOW)

ITEM PART NO. DESCRIPTION QTY

580021238 Clutch Pack................................................................................................................ 1


1 580004520 Shaft..................................................................................................................... 1
2 505971555 Seal ...................................................................................................................... 2
3 580004523 Piston ................................................................................................................... 2
4 580020036 Plate (Separator).................................................................................................. 18
5 580019516 Plate (Friction) ...................................................................................................... 18
6 505971572 Snap Ring ............................................................................................................ 2
7 505971583 Plate (Pressure) ................................................................................................... 2
8 500369906 Snap Ring ............................................................................................................ 2
9 500025906 Bearing................................................................................................................. 1
10 580004524 Cup....................................................................................................................... 1
11 580004525 Spring................................................................................................................... 1
12 505971564 O-Ring.................................................................................................................. 2
13 580004526 Spring................................................................................................................... 1
14 501989903 Snap Ring ............................................................................................................ 2
15 580004527 Spacer.................................................................................................................. 1
16 950403912 Ball Bearing.......................................................................................................... 1
17 580004528 Snap Ring ............................................................................................................ 2
18 580004529 Gear (Low) ........................................................................................................... 1
19 503011800 Ball Bearing.......................................................................................................... 2
20 580004530 Cup....................................................................................................................... 1
21 580004118 O-Ring.................................................................................................................. 3
22 580004543 Input Shaft ................................................................................................................. 1
23 580004119 Seal ........................................................................................................................... 1
24 059716800 Circlip......................................................................................................................... 1
25 580004544 Bearing ...................................................................................................................... 1

580000221 Seal Kit (Includes Items 2, 12, 21, 23)....................................................................... 1

7-17
P12690 09-01

CLUTCH
(REVERSE AND SECOND)

CLUTCHREVERSE AND SECOND

7-18
P12690 09-01

CLUTCH
(REVERSE AND SECOND)

ITEM PART NO. DESCRIPTION QTY

580021239 Clutch Pack................................................................................................................ 1


1 580004532 Shaft..................................................................................................................... 1
2 580004526 Spring................................................................................................................... 1
3 580004530 Cup....................................................................................................................... 1
4 505971583 Plate (Pressure) ................................................................................................... 2
5 500369906 Snap Ring ............................................................................................................ 2
6 500505908 Bearing................................................................................................................. 1
7 505971572 Snap Ring ............................................................................................................ 2
8 505971564 O-Ring.................................................................................................................. 2
9 580004523 Piston ................................................................................................................... 2
10 505971555 Seal ...................................................................................................................... 2
11 580019516 Plate (Friction) ...................................................................................................... 18
12 580020036 Plate (Separator).................................................................................................. 18
13 580004524 Cup....................................................................................................................... 1
14 580004535 Snap Ring ............................................................................................................ 2
15 580004536 Gear (Reverse)..................................................................................................... 1
16 500025906 Bearing................................................................................................................. 1
17 580004537 Ball Bearing.......................................................................................................... 2
18 580004538 Spacer.................................................................................................................. 1
19 580004525 Spring................................................................................................................... 1
20 580004118 O-Ring.................................................................................................................. 3
21 580004551 Ball Bearing ............................................................................................................... 1
22 580004550 Shaft .......................................................................................................................... 1

580000221 Seal Kit (Includes Items 8, 10, 20-21) ....................................................................... 1

7-19
P12691 09-01

CLUTCH
(THIRD)

CLUTCHTHIRD

7-20
P12691 09-01

CLUTCH
(THIRD)

ITEM PART NO. DESCRIPTION QTY

580021240 Clutch Pack................................................................................................................ 1


1 580004540 Shaft..................................................................................................................... 1
2 505971564 O-Ring.................................................................................................................. 1
3 580004523 Piston ................................................................................................................... 1
4 580004530 Cup....................................................................................................................... 1
5 500369906 Snap Ring ............................................................................................................ 1
6 505971572 Snap Ring ............................................................................................................ 1
7 031206200 Bearing................................................................................................................. 1
8 505971583 Plate (Pressure) ................................................................................................... 1
9 580019516 Plate (Friction) ...................................................................................................... 6
10 580020036 Plate (Separator).................................................................................................. 6
11 580004526 Spring................................................................................................................... 1
12 505971555 Seal ...................................................................................................................... 1
13 500025906 Bearing................................................................................................................. 1
14 580004118 O-Ring.................................................................................................................. 2
15 950405916 Ball Bearing ............................................................................................................... 1
16 580004553 Shaft .......................................................................................................................... 1

580000221 Seal Kit (Includes Items 2, 12, 14)............................................................................. 1

7-21
P12692 09-01

IDLER SHAFT

IDLER SHAFT

ITEM PART NO. DESCRIPTION QTY

1 580004546 Shaft .......................................................................................................................... 1


2 580004547 Washer ................................................................................................................. 2
3 580004548 Bearing................................................................................................................. 2
4 518361802 Ball ....................................................................................................................... 1
5 580004549 Nut........................................................................................................................ 1
6 580004545 Gear ..................................................................................................................... 1

7-22
P12693 09-01

OUTPUT GEAR

OUTPU T GEAR

ITEM PART NO. DESCRIPTION QTY

1 500025906 Bearing ...................................................................................................................... 1


2 580004552 Gear (Second) ........................................................................................................... 1
3 580004554 Output Gear............................................................................................................... 1
4 201824200 Bearing ...................................................................................................................... 1
5 580004555 Yoke (Output)............................................................................................................. 1
6 012824400 O-Ring ....................................................................................................................... 1
7 064573800 Flatwasher ................................................................................................................. 1
8 580004120 Nut ............................................................................................................................. 1
9 580004224 Seal ........................................................................................................................... 1
10 580021259 Shim (0.010 in.) ......................................................................................................... AR
10 580021260 Shim (0.030 in.) ......................................................................................................... AR

580000221 Seal Kit (Includes Items 6, 8-9) ................................................................................. 1

7-23
P12696 09-01

CHARGE PUMP

CHARGE PUMP

7-24
P12696 09-01

CHARGE PUMP

ITEM PART NO. DESCRIPTION QTY

1 580004461 Charge Pump ............................................................................................................ 1


2 .. . . . Idler Shaft............................................................................................................. 1
3 .. . . . Bearing................................................................................................................. 4
4 .. . . . Housing ................................................................................................................ 1
5 .. . . . Housing ................................................................................................................ 1
6 .. . . . Spring................................................................................................................... 1
7 .. . . . Screw ................................................................................................................... 1
8 .. . . . Screw ................................................................................................................... 1
9 .. . . . Screw ................................................................................................................... 2
10 .. . . . Plunger................................................................................................................. 1
11 .. . . . Housing ................................................................................................................ 1
12 .. . . . Gear ..................................................................................................................... 2
13 .. . . . Drive Shaft ........................................................................................................... 1
14 500390903 Fitting ................................................................................................................... 2
15 052645100 O-Ring ............................................................................................................. 1
16 .. . . . Housing ................................................................................................................ 1
17 580030031 Filter ..................................................................................................................... 1
18 .. . . . O-Ring.................................................................................................................. 2
19 .. . . . O-Ring.................................................................................................................. 2
20 .. . . . Seal ...................................................................................................................... 1
21 .. . . . O-Ring.................................................................................................................. 2
22 .. . . . Gasket.................................................................................................................. 1
23 a 580004480 Shim (0.0015 in.).................................................................................................. 2
23 a 580004481 Shim (0.001 in.).................................................................................................... 2
24 580004116 Gasket ....................................................................................................................... 1
25 580004117 O-Ring ....................................................................................................................... 1
26 203151300 Capscrew................................................................................................................... 5
27 015026500 Lockwasher ............................................................................................................... 5

FOOTNOTES:
a Shims Removed from the Pump Need to be Replaced by the Same Color Shims

7-25
P12694 09-01

MODULATOR VALVE

MODULATOR VA LVE

7-26
P12694 09-01

MODULATOR VALVE

ITEM PART NO. DESCRIPTION QTY

1 580015080 Modulator Valve......................................................................................................... 1


2 580004509 Spool (Accumulator)............................................................................................. 1
3 580004510 Spring................................................................................................................... 1
4 505971539 Fitting ................................................................................................................... 1
5 052645600 O-Ring ............................................................................................................. 1
6 580004511 Spacer.................................................................................................................. 1
7 580004512 Spool (Trimmer).................................................................................................... 1
8 580005823 Spring................................................................................................................... 1
9 505967551 Fitting ................................................................................................................... 2
10 052645300 O-Ring ............................................................................................................. 1
11 580004513 Spool .................................................................................................................... 1
12 505971595 Spring................................................................................................................... 1
13 580004514 Plug ...................................................................................................................... 1
14 052645300 O-Ring.................................................................................................................. 1
15 580004515 Spool (Check) ...................................................................................................... 1
16 061643400 Fitting ................................................................................................................... 3
17 056363300 O-Ring ............................................................................................................. 1
18 514454800 Fitting ................................................................................................................... 1
19 052645400 O-Ring ............................................................................................................. 1
20 580004484 Gasket ....................................................................................................................... 1
21 580004518 Tube........................................................................................................................... 1
22 052642200 Fitting......................................................................................................................... 1
23 052645200 O-Ring.................................................................................................................. 1
24 059634500 Fitting......................................................................................................................... 1
25 052645400 O-Ring.................................................................................................................. 1

7-27
P12695 09-01

CONTROL VALVE
(TRANSMISSION)

CONTROL VALVETRANSMISSION

7-28
P12695 09-01

CONTROL VALVE
(TRANSMISSION)

ITEM PART NO. DESCRIPTION QTY

580014317 Control Valve ............................................................................................................. 1


1 580019786 Body ..................................................................................................................... 1
2 580014319 Spool Assembly ................................................................................................... 1
3 580004491 Spool (Inching) ..................................................................................................... 1
4 505971595 Spring................................................................................................................... 1
5 580004492 Spring (Inching).................................................................................................... 1
6 580004493 Plunger (Inching).................................................................................................. 1
7 580004494 Spring (Plunger) ................................................................................................... 1
8 580014328 Plug (Inching) ....................................................................................................... 1
9 580004468 O-Ring.................................................................................................................. 1
10 052645500 O-Ring.................................................................................................................. 1
11 580004469 Oil Seal................................................................................................................. 1
12 580004497 Spool (Forward and Reverse) .............................................................................. 2
13 580004498 Spring................................................................................................................... 1
14 514454800 Fitting ................................................................................................................... 1
14 052645400 O-Ring ............................................................................................................. 1
15 580004499 Spacer.................................................................................................................. 1
16 580019575 Solenoid Valve...................................................................................................... 4
17 315976062 Fitting ................................................................................................................... 6
17 056363300 O-Ring ............................................................................................................. 1
18 061643400 Fitting ................................................................................................................... 2
18 056363300 O-Ring ............................................................................................................. 1
19 580006444 Insert (Inching) ..................................................................................................... 1
20 056363100 Fitting ................................................................................................................... 3
20 056363300 O-Ring ............................................................................................................. 1
21 500179904 Fitting ................................................................................................................... 1
22 580014329 Tube ..................................................................................................................... 1
23 580014330 Fitting ................................................................................................................... 1
24 052645600 O-Ring ............................................................................................................. 1
25 580014318 Gasket.................................................................................................................. 1
26 580004502 Capscrew ............................................................................................................. 5
27 580004505 Capscrew ............................................................................................................. 3
28 449001072 Capscrew ............................................................................................................. 2
29 449001076 Capscrew ............................................................................................................. 2
30 449021001 Washer ................................................................................................................. 14
31 449015014 Nut........................................................................................................................ 2
32 449022016 Lockwasher .......................................................................................................... 2

7-29
NOTES

7-30
SECTION 8

8 DRIVE AXLE

8 DRIVE AXLE
CONTENTS

SECTION 8
DRIVE AXLE

DESCRIPTION PAGE

AXLE HOUSING AND ATTACHING PARTS....................................................................................................... 8-18


DIFFERENTIAL AND CARRIER
DRY BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................. 8-14
⇒S/N PENDING PER ECN 68193 ............................................................................................................. 8-10
WET BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................... 8-6
⇒S/N PENDING PER ECN 68193 ............................................................................................................... 8-2
HUB AND SHAFT ASSEMBLY
DRY BRAKE
S/N PENDING PER ECN 68193⇒ ............................................................................................................. 8-24
⇒S/N PENDING PER ECN 68193 ............................................................................................................. 8-22
WET BRAKE................................................................................................................................................... 8-20

8-1
P12697 09-01

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(⇒S/N PENDING PER ECN 68193)

DIFFERENT IAL AND CARRIERWET BRAKE⇒S/N PENDING PER ECN 68193

8-2
P12697 09-01

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(⇒S/N PENDING PER ECN 68193)

ITEM PART NO. DESCRIPTION QTY

580022360 Drive Axle (Turbo)...................................................................................................... 1


1 580004018 Nut........................................................................................................................ 1
2 580004019 Washer ................................................................................................................. 1
3 580020855 Capscrew ............................................................................................................. 8
4 061278000 Washer ................................................................................................................. 8
5 580020865 Yoke Assembly ..................................................................................................... 1
6 580020856 Disc Brake ............................................................................................................ 1
7 580003954 Oil Seal................................................................................................................. 1
8 580020857 Screw (Short) ....................................................................................................... 3
8 580020866 Screw (Long) ........................................................................................................ 5
9 580003959 Washer ................................................................................................................. 8
10 580020867 Adapter (Brake) .................................................................................................... 1
11 580020868 Park Brake (Disc) (☞ P13511) ........................................................................... 1
12 580003972 Bearing Cone ....................................................................................................... 1
13 056226300 Bearing Cup ......................................................................................................... 1
14 580020858 Pinion ................................................................................................................... 1
15 580003961 Spacer (0.344 in.)................................................................................................. AR
15 580003962 Spacer (0.345 in.)................................................................................................. AR
15 580003963 Spacer (0.346 in.)................................................................................................. AR
15 580003964 Spacer (0.347 in.)................................................................................................. AR
15 580003965 Spacer (0.348 in.)................................................................................................. AR
15 580003966 Spacer (0.354 in.)................................................................................................. AR
15 580003967 Spacer (0.358 in.)................................................................................................. AR
15 580003968 Spacer (0.359 in.)................................................................................................. AR
15 580003969 Spacer (0.360 in.)................................................................................................. AR
15 580003970 Spacer (0.361 in.)................................................................................................. AR
15 580003971 Spacer (0.362 in.)................................................................................................. AR
16 580003957 Bearing Cup ......................................................................................................... 1
17 580003955 Bearing Cone ....................................................................................................... 1
18 .. . . . Pinion Gear .......................................................................................................... 1
19 580020787 Shim (0.003 in.).................................................................................................... AR
19 580020788 Shim (0.005 in.).................................................................................................... AR
19 580020789 Shim (0.010 in.).................................................................................................... AR
19 580020790 Shim (0.20 in.)...................................................................................................... AR
20 580003973 Bearing................................................................................................................. 1
21 580003974 Snap Ring ............................................................................................................ 1
22 580020791 Differential (Carriage) ........................................................................................... 1
23 580003981 Cotter Pin ......................................................................................................... 2
24 931018916 Capscrew ......................................................................................................... 4
25 580003977 Washer............................................................................................................. 4
26 .. . . . Bearing Cap..................................................................................................... 2
27 580003978 Ball ................................................................................................................... 4
28 580003982 Bearing Ring (LH and RH) ................................................................................... 2
29 502029948 Bearing Cup (LH and RH) .................................................................................... 2
30 502029947 Bearing Cone (LH and RH) .................................................................................. 1
31 580003984 Nut........................................................................................................................ 12
32 518108822 Washer ................................................................................................................. 12
33 580020869 Case Assembly .................................................................................................... 1
33 580020870 Case ................................................................................................................ 1
33 .. . . . Case (Flange Half) ............................................................................................... 1

8-3
P12697 09-01

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(⇒S/N PENDING PER ECN 68193)

ITEM PART NO. DESCRIPTION QTY

34 580022656 Gear Assembly..................................................................................................... 1


34 .. . . . Gear ................................................................................................................. 1
35 580020794 Hardware Kit ........................................................................................................ 1
35 580003985 Bolt................................................................................................................... 12
36 580020792 Differential Kit ....................................................................................................... 1
36 580003995 Washer............................................................................................................. 2
37 580003996 Side Gear ............................................................................................................. 2
38 580003997 Washer ................................................................................................................. 4
39 580004015 Pinion ................................................................................................................... 4
40 580020793 Spider................................................................................................................... 1
41 .. . . . Case..................................................................................................................... 1
42 580003959 Washer ................................................................................................................. 16
43 580003993 Capscrew ............................................................................................................. 16

580003960 Split Spacer Kit (Includes Item 15) ............................................................................ 1


580020786 Shim Kit (Includes Item 19) ....................................................................................... 1

8-4
NOTES

8-5
P13512 04-03

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(S/N PENDING PER ECN 68193⇒)

DIFFERENT IAL AND CARRIERWET BRAKES/N PENDING PER ECN 68193⇒

8-6
P13512 04-03

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(S/N PENDING PER ECN 68193⇒)

ITEM PART NO. DESCRIPTION QTY

580037692 Drive Axle (Turbo)...................................................................................................... 1


1 580004018 Nut........................................................................................................................ 1
2 580004019 Washer ................................................................................................................. 1
3 580042030 Capscrew ............................................................................................................. 8
4 061278000 Washer ................................................................................................................. 8
5 580020865 Yoke Assembly ..................................................................................................... 1
6 580020856 Disc Brake (Brake) ............................................................................................... 1
7 580003954 Oil Seal................................................................................................................. 1
8 580042033 Screw ................................................................................................................... 8
9 580003959 Washer ................................................................................................................. 8
10 580042031 Adapter................................................................................................................. 1
11 580020868 Park Brake (Disc) (☞ P13511) ........................................................................... 1
12 580003972 Bearing Cone ....................................................................................................... 1
13 056226300 Bearing Cup ......................................................................................................... 1
14 580042032 Cage (Assembly Pinion)....................................................................................... 1
15 580003961 Spacer (0.344 in.)................................................................................................. AR
15 580003962 Spacer (0.345 in.)................................................................................................. AR
15 580003963 Spacer (0.346 in.)................................................................................................. AR
15 580003964 Spacer (0.347 in.)................................................................................................. AR
15 580003965 Spacer (0.348 in.)................................................................................................. AR
15 580003966 Spacer (0.354 in.)................................................................................................. AR
15 580003967 Spacer (0.358 in.)................................................................................................. AR
15 580003968 Spacer (0.359 in.)................................................................................................. AR
15 580003969 Spacer (0.360 in.)................................................................................................. AR
15 580003970 Spacer (0.361 in.)................................................................................................. AR
15 580003971 Spacer (0.362 in.)................................................................................................. AR
16 580003957 Bearing Cup ......................................................................................................... 1
17 580003955 Bearing Cone ....................................................................................................... 1
18 .. . . . Pinion Gear .......................................................................................................... 1
19 580041972 Shim (0.003 in.).................................................................................................... AR
19 580041973 Shim (0.005 in.).................................................................................................... AR
19 580041970 Shim (0.010 in.).................................................................................................... AR
19 580041971 Shim (0.20 in.)...................................................................................................... AR
20 580003973 Bearing................................................................................................................. 1
21 580003974 Snap Ring ............................................................................................................ 1
22 580042218 Differential (Carriage) ........................................................................................... 1
23 580003981 Cotter Pin ......................................................................................................... 2
24 931018916 Capscrew ......................................................................................................... 4
25 580003977 Washer............................................................................................................. 4
26 .. . . . Bearing Cap (Assembly) .................................................................................. 2
27 580003978 Ball ................................................................................................................... 4
28 580003982 Bearing Ring (LH and RH) ................................................................................... 2
29 580015905 Roller Bearing Cup (LH and RH).......................................................................... 2
30 580015904 Roller Bearing Cone (LH and RH)........................................................................ 1
31 580003984 Nut........................................................................................................................ 12
32 518108822 Washer ................................................................................................................. 12
33 580020796 Case and Nest Assembly ..................................................................................... 1
34 580022637 Gear Set............................................................................................................... 1
34 .. . . . Gear ................................................................................................................. 1
35 580003985 Bolt................................................................................................................... 12

8-7
P13512 04-03

DIFFERENTIAL AND CARRIER


(WET BRAKE)
(S/N PENDING PER ECN 68193⇒)

ITEM PART NO. DESCRIPTION QTY

36 580020792 Differential Kit ....................................................................................................... 1


36 580003995 Washer............................................................................................................. 2
37 580003996 Side Gear......................................................................................................... 2
38 580003997 Washer............................................................................................................. 4
39 580004015 Pinion ............................................................................................................... 4
40 580020793 Spider .............................................................................................................. 1
41 580020797 Case Assembly .................................................................................................... 1
42 580003959 Washer............................................................................................................. 16
43 580003993 Capscrew ......................................................................................................... 16

580003960 Split Spacer Kit (Includes Item 15) ............................................................................ 1


580042181 Shim Kit (Includes Item 19) ....................................................................................... 1
580020796 Case and Nest Assembly (Includes Items 36, 41)..................................................... 1
580020794 Hardware Kit (Includes Items 31-32, 35) ................................................................... 1

8-8
NOTES

8-9
P12698 09-01

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(⇒S/N PENDING PER ECN 68193)

DIFFERENT IAL AND CARRIERDRY BRAKE⇒S/N PENDING PER ECN 68193

8-10
P12698 09-01

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(⇒S/N PENDING PER ECN 68193)

ITEM PART NO. DESCRIPTION QTY

580022358 Drive Axle (Turbo)...................................................................................................... 1


1 580004018 Nut........................................................................................................................ 1
2 580004019 Washer ................................................................................................................. 1
3 580003958 Capscrew ............................................................................................................. 8
4 580003959 Washer ................................................................................................................. 8
5 580003954 Oil Seal................................................................................................................. 1
6 580003972 Bearing Cone (Outer)........................................................................................... 1
7 056226300 Bearing Cup (Outer)............................................................................................. 1
8 580003956 Cage Assembly .................................................................................................... 1
9 580003961 Spacer (8,75 mm) ................................................................................................ 2
9 580003962 Spacer (8,78 mm) ................................................................................................ 2
9 580003963 Spacer (8,80 mm) ................................................................................................ 2
9 580003964 Spacer (8,83 mm) ................................................................................................ 2
9 580003965 Spacer (8,85 mm) ................................................................................................ 2
9 580003966 Spacer (8,98 mm) ................................................................................................ 2
9 580003967 Spacer (9,10 mm) ................................................................................................ 2
9 580003968 Spacer (9,13 mm) ................................................................................................ 2
9 580003969 Spacer (9,15 mm) ................................................................................................ 2
9 580003970 Spacer (9,18 mm) ................................................................................................ 2
9 580003971 Spacer (9,20 mm) ................................................................................................ 2
10 580003957 Bearing Cup (Inner).............................................................................................. 1
11 580003955 Bearing Cone (Inner)............................................................................................ 1
12 580022619 Pinion Gear .......................................................................................................... 1
13 518108822 Washer ................................................................................................................. 12
14 580003984 Nut........................................................................................................................ 12
15 580003973 Bearing................................................................................................................. 1
16 580020787 Shim (0.003 in.).................................................................................................... AR
16 580020788 Shim (0.005 in.).................................................................................................... AR
16 580020789 Shim (0.010 in.).................................................................................................... AR
16 580020790 Shim (0.20 in.)...................................................................................................... AR
17 580020791 Differential (Carriage) ........................................................................................... 1
18 580003974 Snap Ring ............................................................................................................ 1
19 580003981 Cotter Pin ............................................................................................................. 2
20 .. . . . Cap....................................................................................................................... 1
21 580003978 Ball ....................................................................................................................... 2
22 580003997 Washer ................................................................................................................. 4
23 .. . . . Pinion ................................................................................................................... 4
24 931018916 Capscrew ............................................................................................................. 4
25 580003977 Washer ................................................................................................................. 4
26 580003982 Bearing Ring (LH and RH) ................................................................................... 1
27 502029948 Bearing Cup (LH and RH) .................................................................................... 1
28 502029947 Bearing Cone (LH and RH) .................................................................................. 1
29 .. . . . Case..................................................................................................................... 1
30 580003993 Capscrew ............................................................................................................. 16
31 580003959 Washer ................................................................................................................. 16
32 .. . . . Deflector............................................................................................................... 1
33 580003952 Yoke...................................................................................................................... 1
34 580003995 Washer ................................................................................................................. 2
35 .. . . . Side Gear ............................................................................................................. 2
36 580020793 Spider................................................................................................................... 1

8-11
P12698 09-01

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(⇒S/N PENDING PER ECN 68193)

ITEM PART NO. DESCRIPTION QTY

37 580003985 Bolt ....................................................................................................................... 12


38 .. . . . Gear (Assembly Turbo) ........................................................................................ 1
39 .. . . . Case (Flange Half) ............................................................................................... 1
39 580020796 Case and Nest Assembly ..................................................................................... 1
39 580020797 Case Assembly ................................................................................................ 1

580003960 Split Spacer Kit (Includes Item 9) .............................................................................. 1


580020792 Differential Kit (Includes Items 22-23, 34-36) ............................................................ 1
580020794 Hardware Kit (Includes Items 13-14, 37) ................................................................... 1
580022637 Gear Set (Includes Items 12, 38)............................................................................... 1
580020786 Shim Kit (Includes Item 16) ....................................................................................... 1

8-12
NOTES

8-13
P13505 03-02

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(S/N PENDING PER ECN 68193⇒)

DIFFERENT IAL AND CARRIERDRY BRAKES/N PENDING PER ECN 68193⇒

8-14
P13505 03-02

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(S/N PENDING PER ECN 68193⇒)

ITEM PART NO. DESCRIPTION QTY

580037690 Drive Axle (Turbo)...................................................................................................... 1


1 580004018 Nut........................................................................................................................ 1
2 580004019 Washer ................................................................................................................. 1
3 580003958 Capscrew ............................................................................................................. 8
4 580003959 Washer ................................................................................................................. 8
5 580003954 Oil Seal................................................................................................................. 1
6 580003972 Bearing Cone (Outer)........................................................................................... 1
7 056226300 Bearing Cup (Outer)............................................................................................. 1
8 580042180 Cage Assembly .................................................................................................... 1
9 580003961 Spacer (8,75 mm) ................................................................................................ 2
9 580003962 Spacer (8,78 mm) ................................................................................................ 2
9 580003963 Spacer (8,80 mm) ................................................................................................ 2
9 580003964 Spacer (8,83 mm) ................................................................................................ 2
9 580003965 Spacer (8,85 mm) ................................................................................................ 2
9 580003966 Spacer (8,98 mm) ................................................................................................ 2
9 580003967 Spacer (9,10 mm) ................................................................................................ 2
9 580003968 Spacer (9,13 mm) ................................................................................................ 2
9 580003969 Spacer (9,15 mm) ................................................................................................ 2
9 580003970 Spacer (9,18 mm) ................................................................................................ 2
9 580003971 Spacer (9,20 mm) ................................................................................................ 2
10 580003957 Bearing Cup (Inner).............................................................................................. 1
11 580003955 Bearing Cone (Inner)............................................................................................ 1
12 580022619 Pinion Gear .......................................................................................................... 1
13 518108822 Washer ................................................................................................................. 12
14 580003984 Nut........................................................................................................................ 12
15 580003973 Bearing................................................................................................................. 1
16 580041972 Shim (0.003 in.).................................................................................................... AR
16 580041973 Shim (0.005 in.).................................................................................................... AR
16 580041970 Shim (0.010 in.).................................................................................................... AR
16 580041971 Shim (0.20 in.)...................................................................................................... AR
17 580042218 Differential (Carriage) ........................................................................................... 1
18 580003974 Snap Ring ............................................................................................................ 1
19 580003981 Cotter Pin ............................................................................................................. 2
20 .. . . . Cap (Assembly).................................................................................................... 1
21 580003978 Ball ....................................................................................................................... 2
22 580003997 Washer ................................................................................................................. 4
23 .. . . . Pinion ................................................................................................................... 4
24 931018916 Capscrew ............................................................................................................. 4
25 580003977 Washer ................................................................................................................. 4
26 580003982 Bearing Ring (LH and RH) ................................................................................... 1
27 580015905 Roller Bearing Cup (LH and RH).......................................................................... 1
28 580015904 Roller Bearing Cone (LH and RH)........................................................................ 1
29 .. . . . Case..................................................................................................................... 1
30 580003993 Capscrew ............................................................................................................. 16
31 580003959 Washer ................................................................................................................. 16
32 580003953 Deflector............................................................................................................... 1
33 580003952 Yoke...................................................................................................................... 1
34 580003995 Washer ................................................................................................................. 2
35 580003996 Side Gear ............................................................................................................. 2
36 580020793 Spider................................................................................................................... 1

8-15
P13505 03-02

DIFFERENTIAL AND CARRIER


(DRY BRAKE)
(S/N PENDING PER ECN 68193⇒)

ITEM PART NO. DESCRIPTION QTY

37 580003985 Bolt ....................................................................................................................... 12


38 .. . . . Gear (Assembly Turbo) ........................................................................................ 1
39 .. . . . Case (Flange Half) ............................................................................................... 1
39 580020796 Case and Nest Assembly ..................................................................................... 1
39 580020797 Case Assembly ................................................................................................ 1

580003960 Split Spacer Kit (Includes Item 9) .............................................................................. 1


580020792 Differential Kit (Includes Items 22-23, 34-37) ............................................................ 1
580020794 Hardware Kit (Includes Items 13-14) ......................................................................... 1
580022637 Gear Set (Includes Items 1-2, 12, 38) ....................................................................... 1
580042181 Shim Kit (Includes Item 16) ....................................................................................... 1

8-16
NOTES

8-17
P12699 09-01

AXLE HOUSING AND ATTACHING PARTS

AXLE HOUSING AND ATTACHING PARTS

8-18
P12699 09-01

AXLE HOUSING AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

a 580022358 Drive Axle (Turbo) (Dry Brake) .................................................................................. 1


b 580037690 Drive Axle (Turbo) (Dry Brake) .................................................................................. 1
a 580022360 Drive Axle (Turbo) (Wet Brake).................................................................................. 1
b 580037692 Drive Axle (Turbo) (Wet Brake).................................................................................. 1
1 580022620 Housing (Dry Brake)............................................................................................. 1
1 580022655 Housing (Wet Brake) ............................................................................................ 1
2 580003267 Fitting ............................................................................................................... 1
3 580007499 Breather (Assembly) ........................................................................................ 1
4 580003270 Stud (Long) ...................................................................................................... 4
4 580003269 Bolt (Short)....................................................................................................... 8
5 580003271 Washer ................................................................................................................. 12
6 580003268 Plug ...................................................................................................................... 1
7 518108821 Nut........................................................................................................................ 12
8 580004787 Capscrew................................................................................................................... 8
9 061278600 Washer ...................................................................................................................... 16
10 580003947 Nut ............................................................................................................................. 8
11 580003941 Lug Nut ...................................................................................................................... 20
12 580002638 Valve Stem Extension................................................................................................ 2

FOOTNOTES:
a ⇒ D/B 11/2002
b D/B 11/2002 ⇒

8-19
P12703 09-01

HUB AND SHAFT ASSEMBLY


(WET BRAKE)

HUB AND SHAFT ASSEMBLYWET BRAKE

8-20
P12703 09-01

HUB AND SHAFT ASSEMBLY


(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

a 580022360 Drive Axle (Turbo)...................................................................................................... 1


b 580037692 Drive Axle (Turbo)...................................................................................................... 1
1 580021651 Spider Assembly (Planetary)................................................................................ 2
1 580021652 Spider Assembly .............................................................................................. 1
2 580003268 Plug ............................................................................................................. 1
3 580004024 Button .......................................................................................................... 1
4 580004023 Set Screw......................................................................................................... 3
5 580004029 Circlip ............................................................................................................... 3
6 580004026 Washer............................................................................................................. 3
7 580004027 Pinion Gear ...................................................................................................... 3
8 580004028 Washer............................................................................................................. 3
9 580004025 Shaft ................................................................................................................ 3
10 580004031 Circlip ................................................................................................................... 2
11 580004032 Gear ..................................................................................................................... 2
12 580004033 Thrust Washer...................................................................................................... 2
13 580034709 Ring Gear............................................................................................................. 2
14 580034708 Pin ........................................................................................................................ 1
15 580034707 Nut........................................................................................................................ 1
16 504061794 Washer ................................................................................................................. 26
17 580020815 Capscrew ............................................................................................................. 26
18 580004030 Screw ................................................................................................................... 3
19 580004037 Bearing Cone (Outer)........................................................................................... 2
20 502029948 Bearing Cup (Outer)............................................................................................. 1
21 580004038 O-Ring.................................................................................................................. 2
22 .. . . . Nut........................................................................................................................ 10
23 580021648 Hub and Cup Assembly ....................................................................................... 2
24 a 580040894 Stud (Wheel) ........................................................................................................ 20
24 b 580040894 Stud (Wheel) ........................................................................................................ 20
25 580020880 Seal (Assembly) ................................................................................................... 2
26 054146100 Bearing Cup (Inner).............................................................................................. 1
27 054146000 Bearing Cone (Inner)............................................................................................ 1
28 580020881 Oil Seal................................................................................................................. 2
29 580021662 Spindle ................................................................................................................. 2
30 580019478 Shaft (RH) ............................................................................................................ 1
30 580019479 Shaft (LH)............................................................................................................. 1

580034706 Ring Gear Kit (Includes Items 13-15)................................................................... 1


580034710 Wheel Bearing and Nut Assembly (Includes Items 20, 26) .................................. 1
580021648 Hub and Cup Assembly (Includes Items 14-15)................................................... 1

FOOTNOTES:
a ⇒ D/B 08/2002
b D/B 08/2002 ⇒

8-21
P12704 09-01

HUB AND SHAFT ASSEMBLY


(DRY BRAKE)
(⇒S/N PENDING PER ECN 68193)

HUB AND SHAFT ASSEMBLY DRY BRAKE⇒S/N PENDING PER ECN 68193

8-22
P12704 09-01

HUB AND SHAFT ASSEMBLY


(DRY BRAKE)
(⇒S/N PENDING PER ECN 68193)

ITEM PART NO. DESCRIPTION QTY

580022358 Drive Axle (Turbo)...................................................................................................... 1


1 449015033 Nut........................................................................................................................ 4
2 580019475 Brake Drum .......................................................................................................... 2
3 580003268 Plug ...................................................................................................................... 2
4 580004030 Screw ................................................................................................................... 10
5 580004022 Spider (Assembly) ................................................................................................ 2
6 580004023 Set Screw......................................................................................................... 3
7 580004025 Shaft (Pinion) ................................................................................................... 3
8 580004028 Washer............................................................................................................. 3
9 580004027 Pinion Gear ...................................................................................................... 3
10 580004026 Washer............................................................................................................. 3
11 580004029 Circlip ............................................................................................................... 3
12 580004024 Button .............................................................................................................. 1
13 580004031 Circlip ................................................................................................................... 2
14 580004032 Gear ..................................................................................................................... 2
15 580004033 Thrust Washer...................................................................................................... 2
16 580034709 Ring Gear............................................................................................................. 2
17 580004036 Pin ........................................................................................................................ 1
18 580034710 Wheel Bearing and Nut Assembly ....................................................................... 2
19 580004037 Bearing Cone (Outer)........................................................................................... 2
20 502029948 Bearing Cup (Outer)............................................................................................. 1
21 580004038 O-Ring.................................................................................................................. 2
22 580019473 Hub and Cup Assembly ....................................................................................... 2
23 580040894 Stud (Wheel) ........................................................................................................ 20
24 054146100 Bearing Cup (Inner).............................................................................................. 1
25 054146000 Bearing Cone (Inner)............................................................................................ 2
26 580004044 Oil Seal Assembly ................................................................................................ 2
27 580019471 Capscrew ............................................................................................................. 32
28 580019472 Washer ................................................................................................................. 32
29 580019470 Spindle ................................................................................................................. 2
30 580019478 Shaft (RH) ............................................................................................................ 1
30 580019479 Shaft (LH)............................................................................................................. 1

8-23
P13506 03-03

HUB AND SHAFT ASSEMBLY


(DRY BRAKE)
(S/N PENDING PER ECN 68193⇒)

HUB AND SHAFT ASSEMBLYDRY BRAKES/N PENDING PER ECN 68193⇒

8-24
P13506 03-03

HUB AND SHAFT ASSEMBLY


(DRY BRAKE)
(S/N PENDING PER ECN 68193⇒)

ITEM PART NO. DESCRIPTION QTY

580037690 Drive Axle (Turbo)...................................................................................................... 1


1 449015033 Nut........................................................................................................................ 4
2 580040895 Brake Drum .......................................................................................................... 2
3 580003268 Plug ...................................................................................................................... 2
4 580004030 Screw ................................................................................................................... 10
5 580004022 Spider (Assembly) ................................................................................................ 2
6 580004023 Set Screw......................................................................................................... 3
7 580004025 Shaft (Pinion) ................................................................................................... 3
8 580004028 Washer............................................................................................................. 3
9 580004027 Pinion Gear ...................................................................................................... 3
10 580004026 Washer............................................................................................................. 3
11 580004029 Circlip ............................................................................................................... 3
12 580004024 Button .............................................................................................................. 1
13 580004031 Circlip ................................................................................................................... 2
14 580004032 Gear ..................................................................................................................... 2
15 580004033 Thrust Washer...................................................................................................... 2
16 580034709 Ring Gear............................................................................................................. 2
17 580004036 Pin ........................................................................................................................ 1
18 580034710 Wheel Bearing and Nut Assembly ....................................................................... 2
19 580004037 Bearing Cone (Outer)........................................................................................... 2
20 502029948 Bearing Cup (Outer)............................................................................................. 1
21 580004038 O-Ring.................................................................................................................. 2
22 580019473 Hub and Cup Assembly ....................................................................................... 2
23 580040894 Stud (Wheel) ........................................................................................................ 20
24 054146100 Bearing Cup (Inner).............................................................................................. 1
25 054146000 Bearing Cone (Inner)............................................................................................ 2
26 580004044 Oil Seal Assembly ................................................................................................ 2
27 580019471 Capscrew ............................................................................................................. 30
28 580019472 Washer ................................................................................................................. 30
29 580019470 Spindle ................................................................................................................. 2
30 580019478 Shaft (RH) ............................................................................................................ 1
30 580019479 Shaft (LH)............................................................................................................. 1

8-25
NOTES

8-26
SECTION 9

9 STEERING SYSTEM

9 STEERING SYSTEM
CONTENTS

SECTION 9
STEERING SYSTEM

DESCRIPTION PAGE

STEERING AXLE ............................................................................................................................................... 9-10


STEERING COLUMN AND ATTACHING PARTS................................................................................................. 9-4
STEERING COLUMN ASSEMBLY....................................................................................................................... 9-6
STEERING CYLINDER ...................................................................................................................................... 9-14
STEERING PUMP
⇒S/N PENDING PER ECN 68163 ................................................................................................................... 9-8
STEERING SYSTEM ........................................................................................................................................... 9-2

9-1
P12705 09-01

STEERING SYSTEM

ST EERING SYSTEM

9-2
P12705 09-01

STEERING SYSTEM

ITEM PART NO. DESCRIPTION QTY

1 580021604 Hose .......................................................................................................................... 1


2 580021596 Hose (P) .................................................................................................................... 1
3 580023340 Hose .......................................................................................................................... 1
4 580031076 Hose .......................................................................................................................... 1
5 580021595 Hose (T)..................................................................................................................... 1
6 909882404 Nut ............................................................................................................................. 6
7 580019805 Fitting......................................................................................................................... 1
8 580023204 Check Valve............................................................................................................... 1
9 580020430 Fitting......................................................................................................................... 4
10 580031077 Clamp ........................................................................................................................ 2
11 449001023 Capscrew................................................................................................................... 1
12 504075742 Clamp ........................................................................................................................ 1
13 518790687 Washer ...................................................................................................................... 4
14 449001302 Capscrew................................................................................................................... 4
15 520037834 Clamp ........................................................................................................................ 1
16 580031078 Identification Band ..................................................................................................... 2
17 580031079 Identification Band (L)................................................................................................ 2
18 580031080 Identification Band (R) ............................................................................................... 2
19 580031081 Identification Band (P) ............................................................................................... 2
20 580031802 Identification Band (T) ............................................................................................... 2
21 580031083 Hose .......................................................................................................................... 1
22 580031728 Hose (L)..................................................................................................................... 1
23 580031729 Hose (R) .................................................................................................................... 1
24 580019817 Fitting......................................................................................................................... 1
25 580027153 Hose .......................................................................................................................... 1
26 312850032 Strap Clamp............................................................................................................... 2
27 518795630 Clamp ........................................................................................................................ 1
28 580003884 Coil Sleeve ................................................................................................................ 1
29 449015115 Nut ............................................................................................................................. 1
30 500412904 Clamp ........................................................................................................................ 2
31 .. . . . Hose .......................................................................................................................... 1
32 580020576 Fitting......................................................................................................................... 1
33 449015044 Nut ............................................................................................................................. 2
34 449022013 Lockwasher ............................................................................................................... 2
35 449021006 Washer ...................................................................................................................... 2

9-3
P12706 09-01

STEERING COLUMN AND ATTACHING PARTS

STEERING COLUMN AND ATTACHING PARTS

9-4
P12706 09-01

STEERING COLUMN AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 a 580022289 Plate .......................................................................................................................... 2


2 580022290 Support (Column) ...................................................................................................... 1
3 580022291 Bolt ............................................................................................................................ 4
4 580022292 Bolt ............................................................................................................................ 2
5 502566901 Washer ...................................................................................................................... 6
6 a 449001170 Capscrew................................................................................................................... 6
7 a 940102905 Lockwasher ............................................................................................................... 6
8 .. . . . Bracket ...................................................................................................................... 1
9 d 580025758 Steering Pump (☞ P12708) ..................................................................................... 1
9 ae 580048518 Steering Pump........................................................................................................... 1
9 580049844 Seal Kit................................................................................................................. 1
10 ad 580025759 Block Valve ................................................................................................................ 1
10 ae 580047094 Block Valve ................................................................................................................ 1
11 a 580023066 Plate (Steering Pump) ............................................................................................... 1
12 a 580023067 Capscrew................................................................................................................... 4
13 580001469 Grommet.................................................................................................................... 4
14 580022747 Capscrew................................................................................................................... 4
15 580023068 Capscrew................................................................................................................... 2
16 a 504230225 Grommet.................................................................................................................... 1
17 a 520042837 Spacer ....................................................................................................................... 4
18 520037852 Washer ...................................................................................................................... 4
19 a 580018166 Wire Harness (Steering Column) (☞ P12674) ........................................................ 1
20 580022305 Cover (Boot) .............................................................................................................. 1
21 580021049 Cover (Lower RH)...................................................................................................... 1
22 580021048 Cover (Lower LH) ...................................................................................................... 1
23 580021047 Cover (Upper RH)...................................................................................................... 1
24 a 580021046 Cover (Upper LH) ...................................................................................................... 1
25 b 580021045 Cover (Upper) ............................................................................................................ 1
25 c 580034098 Cover (Upper) ............................................................................................................ 1
26 580014813 Screw......................................................................................................................... 10
27 580022213 Nut ............................................................................................................................. 10
28 580022214 Washer ...................................................................................................................... 10
29 449007018 Screw......................................................................................................................... 8
30 580022306 Washer ...................................................................................................................... 8
31 b 580022307 Light (Warning) .......................................................................................................... 1
31 c 580034099 Light (Warning) .......................................................................................................... 1
32 b 580022308 Socket (Warning Light) .............................................................................................. 1
33 580014881 Steering Wheel .......................................................................................................... 1
34 580003557 Horn Button ............................................................................................................... 1
35 504238241 Knob .......................................................................................................................... 1
36 ab 580023073 Lever (Turn Signal) .................................................................................................... 1
36 c 580034097 Switch (Turn Signal) .................................................................................................. 1
37 580019957 Steering Column (Assembly) (☞ P12707) ............................................................... 1

FOOTNOTES:
a Not Illustrated
b ⇒ S/N B876E-01549Z
c S/N B876E-01550Z ⇒
d ⇒ S/N PENDING PER ECN 68163
e S/N PENDING PER ECN 68163 ⇒

9-5
P12707 09-01

STEERING COLUMN ASSEMBLY

STEERING COLUMN A SSEMBLY

9-6
P12707 09-01

STEERING COLUMN ASSEMBLY

ITEM PART NO. DESCRIPTION QTY

580019957 Steering Column........................................................................................................ 1


1 580019936 Nut........................................................................................................................ 2
2 580019935 Bracket ................................................................................................................. 1
3 580019934 Screw ................................................................................................................... 2
4 580019933 Spring................................................................................................................... 1
5 580019932 Spring................................................................................................................... 1
6 580019931 Screw ................................................................................................................... 2
7 580019930 Washer ................................................................................................................. 2
8 580019907 Pin ........................................................................................................................ 1
9 580019906 Ring...................................................................................................................... 1
10 580019929 Support ................................................................................................................ 1
11 580019905 Ring...................................................................................................................... 4
12 580019918 Nut (Stop)............................................................................................................. 2
13 580019919 Spacer.................................................................................................................. 1
14 580019926 Screw ................................................................................................................... 8
15 580019925 Washer ................................................................................................................. 8
16 580019924 Pin ........................................................................................................................ 1
17 580028729 Regulator (Tilt) ..................................................................................................... 1
18 580019922 Support ................................................................................................................ 1
19 580019904 Nut........................................................................................................................ 1
20 580019921 Nut........................................................................................................................ 2
21 580019920 Washer ................................................................................................................. 1
22 580019903 Handle.................................................................................................................. 1
23 580019927 Pipe (Upper)......................................................................................................... 1
24 580019928 Shaft (Lower)........................................................................................................ 1
25 580019917 Screw ................................................................................................................... 2
26 580019916 Nut........................................................................................................................ 8
27 580019915 Boot...................................................................................................................... 1
28 580019914 Screw ................................................................................................................... 2
29 580019902 Boot...................................................................................................................... 1
30 580019913 Shaft (Upper)........................................................................................................ 1
31 580019912 Lever (Front)......................................................................................................... 1
32 580019911 Lever (Back) ......................................................................................................... 1
33 580019910 Support ................................................................................................................ 1
34 580019909 Pipe (Lower) ......................................................................................................... 1

9-7
P12708 09-01

STEERING PUMP
(⇒S/N PENDING PER ECN 68163)

STEERING PUMP⇒ S/N PENDING PER ECN 68163

9-8
P12708 09-01

STEERING PUMP
(⇒S/N PENDING PER ECN 68163)

ITEM PART NO. DESCRIPTION QTY

580025758 Steering Pump........................................................................................................... ..


1 .. . . . Housing ................................................................................................................ 1
2 504226283 Ball ....................................................................................................................... 1
3 504805749 Bushing ................................................................................................................ 1
4 504226233 Bearing................................................................................................................. 1
5 504226256 Ring...................................................................................................................... 1
6 504226253 Pin ........................................................................................................................ 1
7 580031086 Spring Set ............................................................................................................ 1
8 518793644 Shaft..................................................................................................................... 1
9 580000478 Plate ..................................................................................................................... 1
10 580031085 Gearwheel............................................................................................................ 1
11 520086604 Cover.................................................................................................................... 1
12 580003578 Pin ........................................................................................................................ 1
13 580003579 Screw ................................................................................................................... 1
14 580003581 Screw ................................................................................................................... 6
15 580006338 Spacer.................................................................................................................. 1
16 .. . . . O-Ring.................................................................................................................. 1
17 .. . . . Ring...................................................................................................................... 1
18 .. . . . O-Ring.................................................................................................................. 1
19 .. . . . O-Ring.................................................................................................................. 2
20 .. . . . Washer ................................................................................................................. 7
21 .. . . . Ring...................................................................................................................... 1
22 .. . . . Nameplate............................................................................................................ 1
23 504227212 Screw ................................................................................................................... 2
24 580031084 Relief Valve .......................................................................................................... 1

504805748 Seal Kit (Includes Items 16-20) ................................................................................. 1

9-9
P12709 09-01

STEERING AXLE

ST EERING AXLE

9-10
P12709 09-01

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

1 580019415 Hub ............................................................................................................................ 2


2 580003499 Stud...................................................................................................................... 10
3 502059912 Bearing Cup ......................................................................................................... 1
4 203461900 Bearing Cup ......................................................................................................... 1
5 580003500 Wear Sleeve ......................................................................................................... 1
6 580019411 Hub Cap .................................................................................................................... 2
7 015423600 Split Pin ..................................................................................................................... 2
8 580003502 Nut ............................................................................................................................. 2
9 580003504 Washer ...................................................................................................................... 2
10 015026600 Lockwasher ............................................................................................................... 6
11 059694600 Capscrew................................................................................................................... 6
12 580003507 Bearing Cone ............................................................................................................ 2
13 580019413 Bearing Cap .............................................................................................................. 2
14 504224217 Wear Sleeve ......................................................................................................... 1
15 500210903 Bearing Cup ......................................................................................................... 1
16 580003512 Shim (0.005 in.) ......................................................................................................... AR
16 580003513 Shim (0.007 in.) ......................................................................................................... AR
16 580003514 Shim (0.020 in.) ......................................................................................................... AR
17 504224218 Oil Seal ...................................................................................................................... 2
18 580003515 Oil Seal ...................................................................................................................... 2
19 502029911 Bearing Cone ............................................................................................................ 2
20 203459000 Bearing Cone ............................................................................................................ 2
21 580003516 Oil Seal ...................................................................................................................... 2
22 580003517 Bearing Cup .............................................................................................................. 2
23 580003518 Bearing Cone ............................................................................................................ 2
24 580003519 Seal ........................................................................................................................... 2
25 022784400 Lube Fitting................................................................................................................ 6
26 580003520 Pin ............................................................................................................................. 2
27 504224266 Plug ........................................................................................................................... 2
28 580003521 Pin ............................................................................................................................. 2
29 580003522 Seal ........................................................................................................................... 8
30 580019436 Spindle (LH)............................................................................................................... 1
31 580019437 Spindle (RH) .............................................................................................................. 1
32 931018907 Capscrew................................................................................................................... 8
33 955400910 Lockwasher ............................................................................................................... 8
34 580019428 Frame ........................................................................................................................ 1
35 580003529 Shaft..................................................................................................................... 2
35 580003530 Shaft..................................................................................................................... 2
36 580003531 Adhesive.................................................................................................................... AR
37 580003536 Capscrew................................................................................................................... 4
38 504233259 Anchor ....................................................................................................................... 4
39 520039889 Sealant ...................................................................................................................... AR
40 580003537 Steering Cylinder (☞ P12710) ................................................................................. 1
41 057040500 Fitting......................................................................................................................... 1
41 052645300 O-Ring.................................................................................................................. 1
42 052642300 Fitting......................................................................................................................... 1
42 052645300 O-Ring.................................................................................................................. 1
43 580003482 Seal ........................................................................................................................... 1
44 580003483 Shim (0.110 in.) ......................................................................................................... AR
44 580003484 Shim (0.040 in.) ......................................................................................................... AR

9-11
P12709 09-01

STEERING AXLE

ITEM PART NO. DESCRIPTION QTY

45 580003485 Bushing ..................................................................................................................... 2


46 580003486 Flange ....................................................................................................................... 2
47 580003941 Lug Nut ...................................................................................................................... 20
48 580019438 Tie Rod ...................................................................................................................... 2
49 502536904 Bushing ................................................................................................................ 4
50 580041397 Hanger Cap ............................................................................................................... 2
51 203158700 Capscrew................................................................................................................... 4
52 015027000 Lockwasher ............................................................................................................... 4

9-12
NOTES

9-13
P12710 09-01

STEERING CYLINDER

STEERING CYLINDER

9-14
P12710 09-01

STEERING CYLINDER

ITEM PART NO. DESCRIPTION QTY

580003537 Steering Cylinder....................................................................................................... 1


1 580003543 Shell ..................................................................................................................... 1
1 580041109 Shim ..................................................................................................................... 2
2 580003544 Piston and Rod Assembly .................................................................................... 1
2 580042393 Piston ............................................................................................................... 1
2 580042394 Rod .................................................................................................................. 1
3 502011910 Back-Up Ring ....................................................................................................... 2
4 580011971 Seal Ring.............................................................................................................. 1
5 580006468 Cap....................................................................................................................... 2
6 580041107 Rod Seal (Double Lip) .......................................................................................... 2
7 580003542 Rod Wiper ............................................................................................................ 2
8 015492400 O-Ring.................................................................................................................. 2

580041108 Seal Kit (Shell) (Includes Items 1, 3, 8) ..................................................................... 1


580003538 Seal Kit (Steering Cylinder) (Includes Items 2-4, 6-8) ............................................... 1

9-15
NOTES

9-16
SECTION 10

10 BRAKE SYST EM

10 BRAKE SYSTEM
CONTENTS

SECTION 10
BRAKE SYSTEM

DESCRIPTION PAGE

ACCUMULATOR .............................................................................................................................................. 10-10


BRAKE ASSEMBLY
DRY .............................................................................................................................................................. 10-14
WET ............................................................................................................................................................. 10-12
BRAKE CHAMBER .......................................................................................................................................... 10-16
BRAKE SYSTEM
DRY ................................................................................................................................................................ 10-6
WET ................................................................................................................................................................ 10-2
BRAKE VALVE
DRY BRAKE ................................................................................................................................................. 10-20
WET BRAKE................................................................................................................................................. 10-18
OIL COOLER
WET BRAKE................................................................................................................................................... 10-9
PARK BRAKE
WET BRAKE................................................................................................................................................. 10-22

10-1
P12711 09-01

BRAKE SYSTEM
(WET)

BRAKE SYSTEMWET

10-2
P12711 09-01

BRAKE SYSTEM
(WET)

ITEM PART NO. DESCRIPTION QTY

1 580015189 Hydraulic Pump (Perkins) (Tier I) .............................................................................. 1


1 580041274 Hydraulic Pump (Perkins) (Tier II) ............................................................................. 1
1 580021163 Hydraulic Pump (Cummins)....................................................................................... 1
1 580023897 Seal Kit (Perkins).................................................................................................. 1
1 580022336 Seal Kit (Cummins) .............................................................................................. 1
1 580023898 Helical Gear (Perkins) .......................................................................................... 1
1 580022337 Accumulator Charge Valve................................................................................... 1
2 580019625 Plate .......................................................................................................................... 1
3 580001469 Grommet.................................................................................................................... 3
4 580019626 Spacer ....................................................................................................................... 3
5 580031087 Bracket ...................................................................................................................... 1
6 580031088 Manifold ..................................................................................................................... 1
7 580023160 Accumulator (☞ P12714) ........................................................................................ 2
8 580020270 Oil Cooler (☞ P12713) ............................................................................................ 1
9 580031089 Manifold ..................................................................................................................... 1
10 580019629 Filter Assembly .......................................................................................................... 1
10 580021663 Filter ..................................................................................................................... 1
10 580031090 Filter Head............................................................................................................ 1
11 449022013 Lockwasher ............................................................................................................... 4
12 449001016 Capscrew................................................................................................................... 4
13 580010793 Fitting......................................................................................................................... 1
14 449022016 Lockwasher ............................................................................................................... 4
15 449001014 Capscrew................................................................................................................... 4
16 449001013 Capscrew................................................................................................................... 4
17 504229298 Nut ............................................................................................................................. 7
18 449001134 Capscrew................................................................................................................... 3
19 060023600 Clamp ........................................................................................................................ 3
20 449001202 Capscrew................................................................................................................... 2
21 505970500 Nut ............................................................................................................................. 4
22 580021571 Hose .......................................................................................................................... 1
23 580021602 Hose .......................................................................................................................... 1
24 580021605 Hose .......................................................................................................................... 1
25 580021606 Hose .......................................................................................................................... 1
26 580021610 Hose .......................................................................................................................... 1
27 580021573 Hose .......................................................................................................................... 2
28 580021585 Hose .......................................................................................................................... 2
29 580021582 Hose .......................................................................................................................... 1
30 580021609 Hose .......................................................................................................................... 2
31 580021612 Hose .......................................................................................................................... 1
32 580021603 Hose .......................................................................................................................... 2
33 580021584 Hose .......................................................................................................................... 1
34 580021611 Hose .......................................................................................................................... 1
35 580021572 Hose .......................................................................................................................... 1
36 580021574 Hose .......................................................................................................................... 1
37 580021607 Hose .......................................................................................................................... 1
38 580019565 Solenoid Valve........................................................................................................... 1
39 449001273 Capscrew................................................................................................................... 2
40 580010793 Fitting......................................................................................................................... 1
41 580019817 Fitting......................................................................................................................... 6
42 580019860 Fitting......................................................................................................................... 3

10-3
P12711 09-01

BRAKE SYSTEM
(WET)

ITEM PART NO. DESCRIPTION QTY

43 580019805 Fitting......................................................................................................................... 6
44 580019815 Fitting......................................................................................................................... 2
45 580019819 Fitting......................................................................................................................... 1
46 580007995 Fitting......................................................................................................................... 2
47 580031091 Valve.......................................................................................................................... 1
48 500154909 Fitting......................................................................................................................... 1
49 580031092 Fitting......................................................................................................................... 1
50 580020433 Fitting......................................................................................................................... 1
51 580020431 Fitting......................................................................................................................... 1
52 580031093 Fitting......................................................................................................................... 1
53 580019897 Fitting......................................................................................................................... 2
54 580024235 Hose .......................................................................................................................... 1
55 580019895 Fitting......................................................................................................................... 2
56 580020580 Fitting......................................................................................................................... 1
57 580019865 Fitting......................................................................................................................... 2
58 580019814 Fitting......................................................................................................................... 2
59 580019808 Fitting......................................................................................................................... 10
60 580019837 Fitting......................................................................................................................... 1
61 580021287 Fitting (Quick Disconnect) ......................................................................................... 2
62 502056903 Clamp ........................................................................................................................ 4
63 580020430 Fitting......................................................................................................................... 2
64 580031094 Plug ........................................................................................................................... 2
65 449001302 Capscrew................................................................................................................... 1
66 449015036 Locknut ...................................................................................................................... 12
67 580020468 Fitting......................................................................................................................... 1
68 580021579 Fitting......................................................................................................................... 2
69 580019817 Fitting......................................................................................................................... 1
70 580021575 Hose .......................................................................................................................... 1
71 580019866 Fitting......................................................................................................................... 1
72 580021576 Hose .......................................................................................................................... 1
73 580021577 Hose .......................................................................................................................... 1
74 502056903 Clamp ........................................................................................................................ 2
75 580021760 Bracket (RH) .............................................................................................................. 1
76 580021761 Bracket (LH) .............................................................................................................. 1
77 060023700 Clamp ........................................................................................................................ 2
78 504071785 Washer ...................................................................................................................... 2
79 504225227 Washer ...................................................................................................................... 4
80 449015115 Nut ............................................................................................................................. 4
81 520039889 Sealant ...................................................................................................................... AR
82 580019810 Fitting......................................................................................................................... 1
83 504226242 Washer ...................................................................................................................... 3
84 580014092 Clamp ........................................................................................................................ 2
85 449001023 Capscrew................................................................................................................... 7
86 900015238 Clamp ........................................................................................................................ 1
87 a 580031095 Band (X) .................................................................................................................... 2
88 a 580031096 Band (Y) .................................................................................................................... 2
89 a 580031097 Band (Z) .................................................................................................................... 2
90 500412904 Clamp ........................................................................................................................ 1

10-4
P12711 09-01

BRAKE SYSTEM
(WET)

ITEM PART NO. DESCRIPTION QTY

91 520082886 Clamp ........................................................................................................................ 2


92 502056904 Clamp ........................................................................................................................ 4

FOOTNOTES:
a Not Illustrated

10-5
P12712 09-01

BRAKE SYSTEM
(DRY)

BRAKE SYSTEMDRY

10-6
P12712 09-01

BRAKE SYSTEM
(DRY)

ITEM PART NO. DESCRIPTION QTY

1 580004698 Drain Valve ................................................................................................................ 1


2 580004699 Check Valve............................................................................................................... 1
3 580004700 Valve (Safety) ............................................................................................................ 1
4 580004662 Valve (Double Check Valve) ...................................................................................... 1
5 a 580004669 Valve (Quick Release) ............................................................................................... 1
5 b 580033862 Valve (Quick Release) ............................................................................................... 1
6 580005794 Governor.................................................................................................................... 1
7 580004778 Reservoir ................................................................................................................... 1
8 580031089 Manifold ..................................................................................................................... 1
9 023081400 Fitting......................................................................................................................... 1
10 580015797 Valve (Park Brake) ..................................................................................................... 1
10 580022338 Connector............................................................................................................. 1
10 580022339 Coil ....................................................................................................................... 1
11 580031098 Bracket ...................................................................................................................... 4
12 580021533 Fitting......................................................................................................................... 2
13 580031099 Fitting......................................................................................................................... 1
14 06437410G Fitting......................................................................................................................... 1
15 013378800 Fitting......................................................................................................................... 1
16 059473900 Fitting......................................................................................................................... 2
17 015759100 Fitting......................................................................................................................... 1
18 580021534 Plate .......................................................................................................................... 1
19 580020449 Fitting......................................................................................................................... 2
20 580004690 Fitting......................................................................................................................... 3
21 580004667 Fitting......................................................................................................................... 5
22 580031100 Fitting......................................................................................................................... 1
23 a 580031101 Fitting......................................................................................................................... 1
23 b 580033863 Fitting......................................................................................................................... 1
24 a 580004691 Fitting......................................................................................................................... 3
24 b 580004691 Fitting......................................................................................................................... 2
25 580031102 Fitting (Adapter)......................................................................................................... 3
26 580021568 Fitting......................................................................................................................... 2
27 013392500 Fitting......................................................................................................................... 1
28 500595901 Fitting......................................................................................................................... 1
29 580004756 Fitting......................................................................................................................... 1
30 580004757 Fitting......................................................................................................................... 1
31 061643400 Fitting......................................................................................................................... 2
32 580019865 Fitting......................................................................................................................... 2
33 580021278 Fitting......................................................................................................................... 2
34 580031103 Fitting......................................................................................................................... 2
35 580031104 Fitting......................................................................................................................... 1
36 057390000 Fitting......................................................................................................................... 2
37 580021569 Hose .......................................................................................................................... 1
38 580031105 Tube........................................................................................................................... 2
39 580021449 Hose .......................................................................................................................... 1
40 580021450 Tube........................................................................................................................... 2
41 580031106 Tube........................................................................................................................... 2
42 580004743 Tube........................................................................................................................... 2
43 580031107 Tube........................................................................................................................... 1
44 580031108 Tube........................................................................................................................... 1
45 580021570 Tube........................................................................................................................... 1

10-7
P12712 09-01

BRAKE SYSTEM
(DRY)

ITEM PART NO. DESCRIPTION QTY

46 449001302 Capscrew................................................................................................................... 5
47 449021006 Washer ...................................................................................................................... 11
48 900015239 Clamp ........................................................................................................................ 2
49 449022013 Lockwasher ............................................................................................................... 11
50 449015044 Nut ............................................................................................................................. 11
51 062159700 Clamp ........................................................................................................................ 1
52 449001134 Capscrew................................................................................................................... 4
53 449022016 Lockwasher ............................................................................................................... 6
54 449015014 Nut ............................................................................................................................. 6
55 449001385 Capscrew................................................................................................................... 3
56 449022021 Lockwasher ............................................................................................................... 3
57 580031109 Nut ............................................................................................................................. 3
58 449001038 Capscrew................................................................................................................... 2
59 449001202 Capscrew................................................................................................................... 2
60 449022018 Lockwasher ............................................................................................................... 2
61 449015002 Nut ............................................................................................................................. 2
62 580004688 Washer (Perkins) ....................................................................................................... 1
63 580004678 Fitting (Perkins) ......................................................................................................... 1
64 580031110 Hose (Air Filter) (Perkins) .......................................................................................... 1
65 502056904 Clamp (Perkins) ......................................................................................................... 1
66 580004756 Fitting......................................................................................................................... 1
67 580015911 Fitting (Adapter)......................................................................................................... 1
68 580015912 Fitting (Adapter)......................................................................................................... 1
69 580026573 Hose (Air) .................................................................................................................. 1
70 580024234 Tube........................................................................................................................... 1
71 501884908 Fitting......................................................................................................................... 3
72 580031111 Seal ........................................................................................................................... 3
73 580031112 Tube........................................................................................................................... 1
74 580004944 Tube........................................................................................................................... 1
75 580007563 Clamp ........................................................................................................................ 4
76 013393700 Fitting......................................................................................................................... 1
77 580023542 Bracket ...................................................................................................................... 1
78 060023600 Clamp ........................................................................................................................ 2
79 580048983 Bracket ...................................................................................................................... 1
80 520045427 Clamp ........................................................................................................................ 2
81 580019860 Fitting......................................................................................................................... 2
82 580021579 Fitting (Swivel) ........................................................................................................... 2
83 580021287 Fitting (Quick Disconnect) ......................................................................................... 2

FOOTNOTES:
a ⇒ S/N B876E-01544Z
b S/N B876E-01545Z ⇒

10-8
P12713 09-01

OIL COOLER
(WET BRAKE)

OIL COOLERWET BRAKE

ITEM PART NO. DESCRIPTION QTY

580020270 Oil Cooler................................................................................................................... 1


1 580026833 Element ................................................................................................................ 1
2 580026834 Shroud.................................................................................................................. 1
3 580026835 Thermostat (50 -60 )............................................................................................ 1
4 580026836 Fan ....................................................................................................................... 1
5 580026837 Lockwasher .......................................................................................................... 4
6 580026838 Screw ................................................................................................................... 4
7 580026839 Screw ................................................................................................................... 5
8 580026840 Lockwasher .......................................................................................................... 5

10-9
P12714 09-01

ACCUMULATOR

ACCUMULATOR

10-10
P12714 09-01

ACCUMULATOR

ITEM PART NO. DESCRIPTION QTY

580023160 Accumulator............................................................................................................... 1
1 580022328 Nut........................................................................................................................ 1
2 580022329 Seal ...................................................................................................................... 1
3 580022330 Cap....................................................................................................................... 1
4 580022331 Bolt ....................................................................................................................... 1

10-11
P12715 09-01

BRAKE ASSEMBLY
(WET )

BRAKE ASSEMBLYWET

10-12
P12715 09-01

BRAKE ASSEMBLY
(WET )

ITEM PART NO. DESCRIPTION QTY

580021653 Brake Assembly......................................................................................................... 1


1 580021654 Housing ................................................................................................................ 1
2 580020886 Piston ................................................................................................................... 1
3 580020887 Piston Seal (Outer)............................................................................................... 1
4 580020888 Piston Seal (Inner) ............................................................................................... 1
5 580020889 Screw ................................................................................................................... 3
6 580020890 Nut........................................................................................................................ 3
7 580020859 Plug ...................................................................................................................... 2
7 580020860 O-Ring ............................................................................................................. 1
8 580020891 Capscrew ............................................................................................................. 16
9 580019472 Washer ................................................................................................................. 16
10 580020861 Plug ...................................................................................................................... 1
11 580020862 Plug ...................................................................................................................... 1
11 580020863 O-Ring ............................................................................................................. 1
12 580021655 Dowel Pin ............................................................................................................. 8
13 580020892 Screw (Bleeder) ................................................................................................... 1
14 580020893 Plug ...................................................................................................................... 1
14 580020863 O-Ring ............................................................................................................. 1
15 580020894 Cover (RH) ........................................................................................................... 1
15 580020895 Cover (LH)............................................................................................................ 1
16 580020896 Spring................................................................................................................... 4
17 580020897 Screw ................................................................................................................... 4
18 580020898 Washer ................................................................................................................. 4
19 580020899 Disc (Brake) ......................................................................................................... 4
20 580020900 Friction Disc ......................................................................................................... 4

10-13
P12716 09-01

BRAKE ASSEMBLY
(DRY)

BRAKE ASSEMBLYDRY

10-14
P12716 09-01

BRAKE ASSEMBLY
(DRY)

ITEM PART NO. DESCRIPTION QTY

580019484 Brake Assembly (RH) ................................................................................................ 1


580019485 Brake Assembly (LH)................................................................................................. 1
1 580020820 Camshaft (LH)...................................................................................................... 1
1 580020821 Camshaft (RH) ..................................................................................................... 1
2 580004056 Washer ................................................................................................................. 1
3 580004053 Oil Seal................................................................................................................. 1
4 580022623 Cam...................................................................................................................... 1
4 580004054 Bushing ................................................................................................................ 1
5 580022624 Spider (Assembly) ................................................................................................ 1
6 580004076 Cam Roller ........................................................................................................... 1
7 580004080 Dust Shield (RH) .................................................................................................. 1
7 580004081 Dust Shield (LH)................................................................................................... 1
8 580003951 O-Ring.................................................................................................................. 1
9 580004082 Clamp................................................................................................................... 1
9 580004063 Bracket (LH) ......................................................................................................... 1
9 580019486 Capscrew ............................................................................................................. 2
9 580019511 Plate ..................................................................................................................... 1
9 580004061 Bracket (RH)......................................................................................................... 1
9 061278000 Washer ................................................................................................................. 2
10 580022361 Brake Chamber (☞ P12717) .............................................................................. 1
11 580020824 Snap Ring ............................................................................................................ 1
12 580020825 Washer ................................................................................................................. 2
13 580004816 Washer ................................................................................................................. 2
14 580020826 Adjuster ................................................................................................................ 1
15 580004064 Washer ................................................................................................................. 1
16 .. . . . Pin (Yoke) ............................................................................................................. 1
17 580022627 Capscrew ............................................................................................................. 4
18 014711100 Capscrew ............................................................................................................. 6
19 015026400 Lockwasher .......................................................................................................... 6
20 580022626 Rivet ..................................................................................................................... 6
21 .. . . . Brake Lining (Cam End) ....................................................................................... 1
22 .. . . . Brake Lining (Anchor End) ................................................................................... 1
23 580022630 Brake Shoe, Lining, and Roller Assembly ............................................................ 2
24 580022631 Brake Shoe Assembly .......................................................................................... 1
25 580022632 Spring................................................................................................................... 2
26 580022633 Anchor.................................................................................................................. 2
27 580022634 Bushing ................................................................................................................ 2
28 580022635 Spring (Return) .................................................................................................... 1
29 580004077 Retainer................................................................................................................ 1

10-15
P12717 09-01

BRAKE CHAMBER

BRAKE CHAMBER

ITEM PART NO. DESCRIPTION QTY

580022361 Brake Chamber ......................................................................................................... 1


580026087 Chamber .............................................................................................................. 1
580026089 Clamp (Ring Assembly) ....................................................................................... 1
580004090 Bolt and Nut ..................................................................................................... 1
580025547 Diaphragm............................................................................................................ 1
580004088 Bolt Kit.................................................................................................................. 1
580004087 Plug Kit (Seal) ...................................................................................................... 1
580026088 Chamber (Non-Pressure)..................................................................................... 1
580004095 Nut and Washer ............................................................................................... 1
014973500 Nut ................................................................................................................... 1
580004093 Spring (Return) .................................................................................................... 1
580025548 Push Rod ............................................................................................................. 1
580026090 Non-Pressure Chamber Kit ....................................................................................... 1

10-16
NOTES

10-17
P12718 09-01

BRAKE VALVE
(WET BRAKE)

BRAKE VALVEWET BRAKE

10-18
P12718 09-01

BRAKE VALVE
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 580026610 Capscrew................................................................................................................... 2
2 520045183 Pin ............................................................................................................................. 1
3 015417900 Cotter Pin .................................................................................................................. 1
4 580022176 Brake Valve................................................................................................................ 1
4 580031113 Seal Kit................................................................................................................. 1
4 580031114 Repair Kit ............................................................................................................. 1
4 580032496 Shim Kit................................................................................................................ 1
5 580022175 Roller ......................................................................................................................... 1
6 580020022 Spacer ....................................................................................................................... 1

10-19
P12719 09-01

BRAKE VALVE
(DRY BRAKE)

BRAKE VALVEDRY BR AKE

10-20
P12719 09-01

BRAKE VALVE
(DRY BRAKE)

ITEM PART NO. DESCRIPTION QTY

1 074259300 Capscrew................................................................................................................... 2
2 580022964 Capscrew................................................................................................................... 2
3 520045183 Pin ............................................................................................................................. 1
4 015417900 Cotter Pin .................................................................................................................. 1
5 580029140 Rod ............................................................................................................................ 1
6 580022173 Spacer ....................................................................................................................... 1
7 580022174 Brake Valve................................................................................................................ 1
7 580005759 Repair Kit ............................................................................................................. 1

10-21
P13511 04-03

PARK BRAKE
(WET BRAKE)

PARK BRAKEWET BRAKE

10-22
P13511 04-03

PARK BRAKE
(WET BRAKE)

ITEM PART NO. DESCRIPTION QTY

580020868 Park Brake (Disc)....................................................................................................... 1


1 580024326 Housing ................................................................................................................ 1
2 580024327 Retaining Ring...................................................................................................... 1
3 580024328 Piston (Stop) ........................................................................................................ 1
4 580024329 Piston ................................................................................................................... 1
5 580024330 Cap....................................................................................................................... 1
6 580024331 Bolt ....................................................................................................................... 2
7 580024332 Retaining Cup ...................................................................................................... 2
8 580024333 Boot...................................................................................................................... 1
9 580024334 Brake Pad............................................................................................................. 2
10 580024335 Sleeve (Friction) ................................................................................................... 2
11 580024336 Magnet ................................................................................................................. 2
11 .. . . . Retaining Ring...................................................................................................... 1
12 580024337 Seal (Cup) ............................................................................................................ 1
13 580024338 Seal (Cup) ............................................................................................................ 1
14 580024339 Screw ................................................................................................................... 1
15 580024340 Locknut................................................................................................................. 1
16 580024341 Nut........................................................................................................................ 2
17 580024342 Cotter Pin ............................................................................................................. 2
18 580024343 Seal Ring.............................................................................................................. 1
19 580024344 Seal Ring.............................................................................................................. 1
20 580024345 Seal Ring.............................................................................................................. 1
21 580024346 Spring (Disc) ........................................................................................................ 6
22 580024347 Wear Plate ........................................................................................................... 1
23 580024348 Ram...................................................................................................................... 1
24 580024349 Bleeder Valve ....................................................................................................... 1
25 580024350 Washer ................................................................................................................. 1
26 580024351 Adapter................................................................................................................. 1

580032497 Repair Kit (Includes Items 8, 12-13, 18-20) ......................................................... 1

10-23
NOTES

10-24
SECTION 11

11 HYDRAULIC SYSTEM

11 HYDRAULIC SYSTEM
CONTENTS

SECTION 11
HYDRAULIC SYSTEM

DESCRIPTION PAGE

ACCUMULATOR
PISTON TYPE ................................................................................................................................................ 11-8
CONTROL LEVER
⇒S/N B876E-01587A ................................................................................................................................... 11-32
S/N B876E-01588A⇒ ................................................................................................................................... 11-34
CONTROL VALVE
S/N B876E-01535Z⇒ ................................................................................................................................... 11-22
⇒S/N B876E-016534Z ................................................................................................................................. 11-20
HYDRAULIC PUMP
TURBO ......................................................................................................................................................... 11-14
HYDRAULIC SUPPLY AND RETURN................................................................................................................ 11-2
HYDRAULIC TANK AND ATTACHING PARTS
⇒S/N B876E-01595A ................................................................................................................................... 11-10
S/N B876E-01596A⇒ ................................................................................................................................... 11-12
HYDRAULIC VALVE AND ATTACHING PARTS ............................................................................................... 11-16
JOYSTICK CONTROL...................................................................................................................................... 11-30
LIFT ACCUMULATOR AND ATTACHING PARTS .............................................................................................. 11-6
MAST INSTALLATION...................................................................................................................................... 11-38
PILOT VALVE ................................................................................................................................................... 11-26
TILT CYLINDER ............................................................................................................................................... 11-28
TILT CYLINDER AND ATTACHING PARTS
MAST ............................................................................................................................................................ 11-24

11-1
P12720 09-01

HYDRAULIC SUPPLY AND RETURN

HYDRAULIC SUPPLY AND RETURN

11-2
P12720 09-01

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

1 580021615 Hose .......................................................................................................................... 2


2 580021613 Hose .......................................................................................................................... 1
3 580021586 Hose .......................................................................................................................... 1
4 580031200 Hose .......................................................................................................................... 1
5 580031201 Hose .......................................................................................................................... 2
6 580021589 Hose .......................................................................................................................... 1
7 580021591 Hose .......................................................................................................................... 1
8 580021590 Hose .......................................................................................................................... 1
9 580021593 Hose .......................................................................................................................... 1
10 a 580021592 Hose .......................................................................................................................... 1
10 b 580036547 Hose .......................................................................................................................... 1
11 a 580021594 Hose .......................................................................................................................... 1
11 b 580036548 Hose .......................................................................................................................... 1
12 580021616 Hose .......................................................................................................................... 1
13 064426800 Fitting......................................................................................................................... 2
13 580031730 O-Ring ....................................................................................................................... 1
14 504069724 Clamp ........................................................................................................................ 3
15 015026400 Lockwasher ............................................................................................................... 4
16 909882404 Nut ............................................................................................................................. 2
17 c 580020453 Fitting......................................................................................................................... 1
17 d 580020430 Fitting......................................................................................................................... 1
18 059719100 Capscrew................................................................................................................... 4
19 058762700 Fitting......................................................................................................................... 2
20 504232252 O-Ring ....................................................................................................................... 1
21 015026600 Lockwasher ............................................................................................................... 4
22 059694600 Capscrew................................................................................................................... 4
23 580010483 Clamp ........................................................................................................................ 3
24 502056903 Clamp ........................................................................................................................ 2
25 505970524 Clamp ........................................................................................................................ 2
26 580019822 Fitting......................................................................................................................... 2
27 580031203 Identification Band ..................................................................................................... 2
28 580031121 Identification Band ..................................................................................................... 2
29 580031119 Identification Band ..................................................................................................... 2
30 580031202 Hose .......................................................................................................................... 1
31 580002936 Hose .......................................................................................................................... 1
32 580002934 Fitting......................................................................................................................... 1
33 580032507 Hose (Suction)........................................................................................................... 1
34 580023080 Hydraulic Pump (☞ P12722) ................................................................................... 1
35 580020577 Fitting......................................................................................................................... 2
36 580031115 Hose .......................................................................................................................... 1
37 580031116 Hose .......................................................................................................................... 1
38 580003884 Coil Sleeve ................................................................................................................ 5
39 580023339 Hose .......................................................................................................................... 1
40 580031730 O-Ring ....................................................................................................................... 1
41 312850032 Strap Clamp............................................................................................................... 1
42 501921910 Clamp ........................................................................................................................ 2
43 b 580036596 Hose .......................................................................................................................... 1
44 449015044 Nut ............................................................................................................................. 2

11-3
P12720 09-01

HYDRAULIC SUPPLY AND RETURN

ITEM PART NO. DESCRIPTION QTY

45 449022013 Lockwasher ............................................................................................................... 2


46 449021006 Washer ...................................................................................................................... 2

FOOTNOTES:
a ⇒ S/N B876E-01588A
b S/N B876E-01589A ⇒
c ⇒ S/N B876E-01595A
d S/N B876E-01596A ⇒

11-4
NOTES

11-5
P13473 02-03

LIFT ACCUMULATOR AND ATTACHING PARTS

LIFT ACCUMULATOR AND ATTACHING PARTS

11-6
P13473 02-03

LIFT ACCUMULATOR AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580026715 Accumulator (☞ P13508) ........................................................................................ 1


2 580026716 Clamp ........................................................................................................................ 2
3 580019814 Fitting......................................................................................................................... 1
4 580019875 Fitting......................................................................................................................... 1
5 580020575 Fitting......................................................................................................................... 1
6 580026718 Hose .......................................................................................................................... 1
7 449001014 Capscrew................................................................................................................... 4
8 449015098 Locknut ...................................................................................................................... 4

11-7
P13508 03-03

ACCUMULATOR
(PISTON TYPE)

ACCUMULATORPISTON TYPE

11-8
P13508 03-03

ACCUMULATOR
(PISTON TYPE)

ITEM PART NO. DESCRIPTION QTY

580026715 Accumulator............................................................................................................... 1
1 580042244 Screw ................................................................................................................... 2
2 580027502 Repair Kit ............................................................................................................. 1
3 .. . . . Gas Valve ............................................................................................................. 1
4 011900005 O-Ring.................................................................................................................. 1
5 580027501 End Cap (Gasoline).............................................................................................. 1
6 .. . . . Back-Up Washer .................................................................................................. 2
7 .. . . . O-Ring.................................................................................................................. 2
8 .. . . . Shell ..................................................................................................................... 1
9 580027504 Back-Up Washer .................................................................................................. 2
10 580027509 Piston ................................................................................................................... 1
11 580027505 Wear Strip ............................................................................................................ 2
12 .. . . . O-Ring.................................................................................................................. 1
13 580027500 End Cap (Hydraulic)............................................................................................. 1

580027502 Repair Kit (Includes Items 4, 6-7, 9, 11-12)............................................................... 1

11-9
P12721 09-01

HYDRAULIC TANK AND ATTACHING PARTS


(⇒S/N B876E-01595A)

HYDRAULIC TANK AN D ATTACHING PARTS⇒S/N B876E-01595A

11-10
P12721 09-01

HYDRAULIC TANK AND ATTACHING PARTS


(⇒S/N B876E-01595A)

ITEM PART NO. DESCRIPTION QTY

1 580002923 Filter Head ................................................................................................................. 1


2 a 580019496 Adapter ...................................................................................................................... 1
3 a 580019495 Adapter ...................................................................................................................... 1
4 a 580019494 O-Ring ....................................................................................................................... 2
4 b 580037489 Seal Ring ................................................................................................................... 1
5 a 580019493 Retaining Ring ........................................................................................................... 2
6 580019492 Breather..................................................................................................................... 1
6 580023210 Element ................................................................................................................ 1
7 504225227 Washer ...................................................................................................................... 3
8 449022017 Lockwasher ............................................................................................................... 3
9 449015029 Nut ............................................................................................................................. 3
10 580002929 Spring ........................................................................................................................ 1
11 580002931 Washer ...................................................................................................................... 1
12 580002928 Seal ........................................................................................................................... 1
13 580023551 Filter .......................................................................................................................... 1
14 580001406 O-Ring ....................................................................................................................... 1
15 580002926 Dipstick Assembly ..................................................................................................... 1
15 580002927 Blade .................................................................................................................... 1
15 504228210 Cap....................................................................................................................... 1
15 504228217 Screw ................................................................................................................... 1
16 052645700 O-Ring ....................................................................................................................... 1
17 a 501884909 Fitting......................................................................................................................... 1
17 b 518795621 Fitting......................................................................................................................... 1
18 a 501884910 Fitting......................................................................................................................... 1
19 580019809 Fitting......................................................................................................................... 1
20 524143537 Tank ........................................................................................................................... 1
21 a 518795621 Fitting......................................................................................................................... 1

FOOTNOTES:
a ⇒ S/N B876E-01588A
b S/N B876E-01589A ⇒

11-11
P13461 02-03

HYDRAULIC TANK AND ATTACHING PARTS


(S/N B876E-01596A⇒)

HYDRAULIC TANK AN D ATTACHING PARTSS/N B876E-01596A⇒

11-12
P13461 02-03

HYDRAULIC TANK AND ATTACHING PARTS


(S/N B876E-01596A⇒)

ITEM PART NO. DESCRIPTION QTY

1 580041180 Oil Level Indicator ...................................................................................................... 1


2 580039455 Filter .......................................................................................................................... 1
3 580041181 Filter Head ................................................................................................................. 1
4 580039456 Spring ........................................................................................................................ 1
5 501712901 O-Ring ....................................................................................................................... 1
6 449001134 Capscrew................................................................................................................... 4
7 580041182 Plug ........................................................................................................................... 1
8 580019492 Breather..................................................................................................................... 1
9 504225227 Washer ...................................................................................................................... 3
10 449015115 Nut ............................................................................................................................. 3
11 580019809 Fitting......................................................................................................................... 1
12 518795621 Fitting......................................................................................................................... 1
13 580037489 Seal Ring ................................................................................................................... 1
14 524181081 Hydraulic Tank ........................................................................................................... 1

11-13
P12722 09-01

HYDRAULIC PUMP
(TURBO)

HYDRAULIC PUMPTUR BO

11-14
P12722 09-01

HYDRAULIC PUMP
(TURBO)

ITEM PART NO. DESCRIPTION QTY

580023080 Hydraulic Pump ......................................................................................................... 1


1 580019539 Housing (Shaft End Cover) .................................................................................. 1
2 580019552 Housing (Gear)..................................................................................................... 1
3 580019551 Housing ................................................................................................................ 1
4 580019553 Gear (Shaft Set) ................................................................................................... 1
5 580003125 Washer ................................................................................................................. 4
6 014937400 Nut........................................................................................................................ 4
7 580003126 Stud...................................................................................................................... 4
8 580025023 Housing ................................................................................................................ 1
9 580019554 Housing ................................................................................................................ 1
10 580019540 Washer ................................................................................................................. 4
11 580051909 Capscrew ............................................................................................................. 4
12 580025024 Gear Set............................................................................................................... 1
13 580019541 Seal ...................................................................................................................... 1
14 580019542 Thrust Plate.......................................................................................................... 2
15 580019543 Seal ...................................................................................................................... 2
16 580019558 Seal ...................................................................................................................... 2
17 580019559 Seal ...................................................................................................................... 2
18 580019545 Shaft..................................................................................................................... 1
19 580025020 Thrust Plate.......................................................................................................... 2
20 580019547 Seal ...................................................................................................................... 2
21 580019549 Seal ...................................................................................................................... 2
22 580019550 Seal ...................................................................................................................... 2
23 580019548 Pin ........................................................................................................................ 4
24 580003129 Pin (Not Illustrated) .............................................................................................. 4

580025022 Pump Kit (Includes Items 2, 4, 8, 10, 12) .................................................................. 1


580022002 Seal Kit (Includes Items 13, 15-17, 20-22) ................................................................ 1
580022003 Seal Kit (Includes Items 13-17, 19-22) ...................................................................... 1

11-15
P12723 09-01

HYDRAULIC VALVE AND ATTACHING PARTS

HYDRAULIC VALVE AND ATTACHING PARTS

11-16
P12723 09-01

HYDRAULIC VALVE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

1 580019889 Fitting......................................................................................................................... 1
1 580039389 O-Ring (Face Seal) .............................................................................................. 2
2 580026632 Flow Valve ................................................................................................................. 1
3 580023495 Pilot Valve (☞ P12726) ............................................................................................ 1
4 580004505 Capscrew................................................................................................................... 2
5 449021001 Washer ...................................................................................................................... 2
6 449015098 Locknut ...................................................................................................................... 2
7 a 580019336 Control Valve (☞ P12724) ....................................................................................... 1
7 b 580030582 Control Valve (☞ P12724) ....................................................................................... 1
7 c 580033768 Control Valve (☞ P12724) ....................................................................................... 1
8 580031199 Mount ........................................................................................................................ 4
9 016104000 Washer ...................................................................................................................... 8
10 055486700 Capscrew................................................................................................................... 4
11 502097910 Nut ............................................................................................................................. 4
12 449001110 Capscrew................................................................................................................... 1
13 449021006 Washer ...................................................................................................................... 1
14 449015036 Locknut ...................................................................................................................... 1
15 449001053 Capscrew................................................................................................................... 2
16 449015115 Nut ............................................................................................................................. 4
17 580019988 Fitting......................................................................................................................... 1
18 580019817 Fitting......................................................................................................................... 2
18 580039388 O-Ring (Face Seal) .............................................................................................. 1
18 052645400 O-Ring (Straight) .................................................................................................. 1
19 580019805 Fitting......................................................................................................................... 4
19 580039385 O-Ring (Face Seal) .............................................................................................. 1
19 056363300 O-Ring (Straight) .................................................................................................. 1
20 449015029 Nut ............................................................................................................................. 1
21 580022544 Spacer ....................................................................................................................... 1
22 580019810 Fitting......................................................................................................................... 1
22 580039386 O-Ring (Face Seal) .............................................................................................. 1
22 052645300 O-Ring (Straight) .................................................................................................. 1
23 580019814 Fitting......................................................................................................................... 6
23 580039387 O-Ring (Face Seal) .............................................................................................. 1
23 052645400 O-Ring (Straight) .................................................................................................. 1
24 580020433 Fitting......................................................................................................................... 2
24 580039389 O-Ring (Face Seal) .............................................................................................. 1
24 052645700 O-Ring (Straight) .................................................................................................. 1
25 580019806 Fitting......................................................................................................................... 5
25 580039385 O-Ring (Face Seal) .............................................................................................. 1
25 052645200 O-Ring (Straight) .................................................................................................. 1
26 500154909 Fitting......................................................................................................................... 1
27 580019744 Fitting......................................................................................................................... 1
27 580039390 O-Ring (Face Seal) .............................................................................................. 1
27 052645700 O-Ring (Straight) .................................................................................................. 1
28 580022403 Plate .......................................................................................................................... 1
29 580019819 Fitting......................................................................................................................... 1
29 580039388 O-Ring (Face Seal) .............................................................................................. 1
29 052645500 O-Ring (Straight) .................................................................................................. 1
30 580019895 Fitting......................................................................................................................... 2
30 580039387 O-Ring (Face Seal) .............................................................................................. 2

11-17
P12723 09-01

HYDRAULIC VALVE AND ATTACHING PARTS

ITEM PART NO. DESCRIPTION QTY

31 580019970 Fitting......................................................................................................................... 1
31 580039385 O-Ring (Face Seal) .............................................................................................. 1
32 580019835 Fitting......................................................................................................................... 1
32 580039385 O-Ring (Face Seal) .............................................................................................. 1
33 580019871 Fitting......................................................................................................................... 1
33 052645500 O-Ring (Straight) .................................................................................................. 1
33 580039388 O-Ring (Face Seal) .............................................................................................. 1
34 580019808 Fitting......................................................................................................................... 1
34 580039386 O-Ring (Face Seal) .............................................................................................. 1
34 052645200 O-Ring (Straight) .................................................................................................. 1
35 449001350 Capscrew................................................................................................................... 2
36 580021287 Fitting (Quick Disconnect) ......................................................................................... 3
37 580019751 Fitting (Elbow)............................................................................................................ 1
37 052645200 O-Ring (Straight) .................................................................................................. 1
38 580020468 Fitting......................................................................................................................... 1
38 580039386 O-Ring (Face Seal) .............................................................................................. 2
39 580027160 Fitting......................................................................................................................... 1
40 580019894 Fitting......................................................................................................................... 1
40 580039385 O-Ring (Face Seal) .............................................................................................. 2

FOOTNOTES:
a ⇒ S/N B876E-01503Y
b S/N B876E-01504Y⇔S/N B876E-01534Z
c S/N B876E-01535Z ⇒

11-18
NOTES

11-19
P12724 09-01

CONTROL VALVE
(⇒S/N B876E-016534Z)

CONTROL VALVE⇒S/N B876E-016534Z

11-20
P12724 09-01

CONTROL VALVE
(⇒S/N B876E-016534Z)

ITEM PART NO. DESCRIPTION QTY

580030582 Control Valve ............................................................................................................. 1


1 580027198 Section (Inlet) ....................................................................................................... 1
2 580014067 Relief Valve (Secondary) ................................................................................. 1
3 580022075 Plug.................................................................................................................. 1
4 580014072 Relief Valve Kit................................................................................................. 1
5 .. . . . Seal Kit (Cartridge) .......................................................................................... 1
6 580025026 Pressure Valve Kit............................................................................................ 1
7 580027197 Auxiliary Section (Work) ....................................................................................... 2
8 580022071 Seal Kit ............................................................................................................ 1
9 580022081 Check Valve Kit ................................................................................................ 1
10 580022078 End Cap ........................................................................................................... 1
11 580022079 End Cap Kit ................................................................................................. 1
11 580025027 Solenoid Seal Kit..................................................................................... 2
12 580022080 Solenoid .................................................................................................. 2
13 580027196 Inlet Section (Mid) ................................................................................................ 1
14 580027200 Valve (Relief).................................................................................................... 1
15 580036299 Cartridge .......................................................................................................... 1
16 580022071 Seal Kit ............................................................................................................ 1
17 580022072 Seal Kit ............................................................................................................ 1
18 a 580022081 Check Valve Kit ................................................................................................ 1
19 a 580025028 Piston Kit.......................................................................................................... 1
20 a 580022082 Check Valve ......................................................................................................... 1
21 580022084 External Piping Kit................................................................................................ 1
22 580034025 Tie Rod Kit (Inlet) ................................................................................................. 1
23 580027194 Section (Outlet) .................................................................................................... 1
24 580027195 Section ................................................................................................................. 1
25 580022086 Tie Rod Kit (Outlet) (Outlet) ................................................................................. 1
26 580025025 Seal Kit (Main Valve) (Not Illustrated) .................................................................. 1

FOOTNOTES:
a ⇒ S/N F007E-01619

11-21
P13503 03-03

CONTROL VALVE
(S/N B876E-01535Z⇒)

CONTROL VALVES/N B876E-01535Z⇒

11-22
P13503 03-03

CONTROL VALVE
(S/N B876E-01535Z⇒)

ITEM PART NO. DESCRIPTION QTY

580033768 Control Valve ............................................................................................................. 1


1 580027194 Section (Outlet) .................................................................................................... 1
2 580022086 Tie Rod Kit (Outlet) .............................................................................................. 1
3 580027195 Section (Lift) ......................................................................................................... 1
4 580022078 End Cap ........................................................................................................... 1
5 580022080 Solenoid....................................................................................................... 2
6 580025027 Solenoid Seal Kit ......................................................................................... 2
7 580022072 Seal Kit ............................................................................................................ 1
8 580022082 Check Valve ..................................................................................................... 2
9 .. . . . Section (Center) ................................................................................................... 1
10 580022072 Seal Kit (Inlet Side) .......................................................................................... 1
11 .. . . . Spring .............................................................................................................. 1
12 .. . . . Check Valve ..................................................................................................... 1
13 580027200 Valve (Relief).................................................................................................... 1
14 580022071 Seal Kit (Outlet Side) ....................................................................................... 1
15 a 580033854 Unloader Cartridge Kit ..................................................................................... 1
16 580036299 Cartridge...................................................................................................... 1
17 580022144 Plug Kit ............................................................................................................ 1
18 580034513 Section (Auxiliary) ................................................................................................ 1
19 .. . . . Check Valve Kit ................................................................................................ 1
20 580022078 End Cap ........................................................................................................... 1
21 580022080 Solenoid....................................................................................................... 2
22 580025027 Solenoid Seal Kit ......................................................................................... 2
23 580022071 Seal Kit ............................................................................................................ 1
24 580027197 Auxiliary Section (Tilt) .......................................................................................... 1
25 580022081 Check Valve Kit ................................................................................................ 1
26 580022078 End Cap ........................................................................................................... 1
27 580022080 Solenoid....................................................................................................... 2
28 580025027 Solenoid Seal Kit ......................................................................................... 2
29 580022071 Seal Kit ............................................................................................................ 1
30 580027198 Section (Inlet) ....................................................................................................... 1
31 580014067 Relief Valve ...................................................................................................... 1
32 580014072 Relief Valve Kit ............................................................................................ 1
33 580022075 Plug.................................................................................................................. 1
34 580025026 Pressure Valve Kit............................................................................................ 1
35 580034025 Tie Rod Kit (Inlet) ................................................................................................. 1
36 580022084 External Piping Kit (Not Illustrated) ...................................................................... 1

FOOTNOTES:
a ⇒ D/B 07/2002

11-23
P12725 09-01

TILT CYLINDER AND ATTACHING PARTS


(MAST)

TILT CYLINDER AND ATTACHING PARTSMAST

11-24
P12725 09-01

TILT CYLINDER AND ATTACHING PARTS


(MAST)

ITEM PART NO. DESCRIPTION QTY

1 580003353 Pin (Tilt) ..................................................................................................................... 2


2 580003354 Bushing ..................................................................................................................... 2
3 015627800 Lube Fitting................................................................................................................ 2
4 580003355 Anchor ....................................................................................................................... 2
5 449001404 Capscrew................................................................................................................... 2
6 449022041 Lockwasher ............................................................................................................... 2
7 580003361 Clamp ........................................................................................................................ 2
8 e 230053100 Fitting......................................................................................................................... 2
9 580020641 Fitting......................................................................................................................... 2
10 e 580025342 Relief Valve................................................................................................................ 2
10 f 580050964 Relief Valve................................................................................................................ 2
11 580020576 Fitting......................................................................................................................... 2
12 054820000 Fitting......................................................................................................................... 2
13 e 580019815 Fitting......................................................................................................................... 2
13 f 580020430 Fitting......................................................................................................................... 2
14 d 580031117 Tilt Cylinder (☞ P12727) ......................................................................................... 2
14 b 580003324 Tilt Cylinder (☞ P12727) ......................................................................................... 2
14 a 580035894 Tilt Cylinder (☞ P12727) ......................................................................................... 2
14 c 580041564 Tilt Cylinder (☞ P12727) ......................................................................................... 2
15 502056905 Clamp ........................................................................................................................ 2

FOOTNOTES:
a 15 Forward/10 Back
b 15 Forward/12 Back and 20.5 Forward/7 Back
c 5 Forward/12 Back
d 5 Forward/6 Back
e ⇒ S/N PENDING PER ECN 68314
f S/N PENDING PER ECN 68314 ⇒

11-25
P12726 09-01

PILOT VALVE

PILOT VALVE

11-26
P12726 09-01

PILOT VALVE

ITEM PART NO. DESCRIPTION QTY

580023495 Pilot Valve .................................................................................................................. 1


1 580022089 Accumulator ......................................................................................................... 1
2 580024023 Seal ...................................................................................................................... 1
3 .. . . . Block .................................................................................................................... 1
4 580024047 Ball (0.20 in.) ........................................................................................................ 1
5 580024046 Set Screw............................................................................................................. 1
6 580024022 O-Ring.................................................................................................................. 1
7 580022090 Filter ..................................................................................................................... 1
8 580022093 Seal ...................................................................................................................... 1
9 580024014 Plug ...................................................................................................................... 1
10 580022091 Converter ............................................................................................................. 1
11 580024017 O-Ring.................................................................................................................. 1
12 580024016 O-Ring.................................................................................................................. 1
13 580024015 O-Ring.................................................................................................................. 1
14 580024020 O-Ring.................................................................................................................. 1
15 580023895 Cartridge (Pressure Reducing) ............................................................................ 1
16 580024019 O-Ring.................................................................................................................. 1
17 .. . . . O-Ring.................................................................................................................. 1
18 580024018 O-Ring.................................................................................................................. 1
19 580024045 Ball (0.25 in.) ........................................................................................................ 1
20 580024044 Spring................................................................................................................... 1
21 580024021 O-Ring.................................................................................................................. 1
22 580022146 Plug ...................................................................................................................... 1

580022094 Seal Kit (Includes Items 4-5, 19-20, 22)............................................................... 1


580023896 Seal Kit (Valve) (Includes Items 2, 6, 8, 11-14, 16-18, 21)................................... 1

11-27
P12727 09-01

TILT CYLINDER

TILT CYLINDER

11-28
P12727 09-01

TILT CYLINDER

ITEM PART NO. DESCRIPTION QTY

e580031117 Tilt Cylinder................................................................................................................ 1


bc580003324 Tilt Cylinder................................................................................................................ 1
a580035894 Tilt Cylinder................................................................................................................ 1
d580041564 Tilt Cylinder................................................................................................................ 1
1 e580031118 Rod (Piston) ......................................................................................................... 1
1 bcd580006382 Rod (Piston) ......................................................................................................... 1
1 a580035892 Rod (Piston) ......................................................................................................... 1
2 580014138 Wiper Rod ............................................................................................................ 1
3 580003370 Plug ...................................................................................................................... 1
4 580014136 Seal ...................................................................................................................... 1
5 500167918 Back-Up Ring ....................................................................................................... 1
6 012813700 O-Ring.................................................................................................................. 1
7 504232252 O-Ring.................................................................................................................. 1
8 015483100 O-Ring.................................................................................................................. 1
9 504305715 Piston Seal (Piston).............................................................................................. 1
10 580003338 Guide Ring ........................................................................................................... 1
11 580003341 Piston ................................................................................................................... 1
12 580003372 Nut........................................................................................................................ 1
13 580006381 Tube ..................................................................................................................... 1
14 a 580035893 Spacer.................................................................................................................. 1
14 d 580041565 Spacer.................................................................................................................. 1
14 e 580041566 Spacer.................................................................................................................. 1

580003335 Seal Kit (Includes Item ) ............................................................................................ 1

FOOTNOTES:
a 15 Forward/10 Back
b 15 Forward/12 Back
c 20.5 Forward/7 Back
d 5 Forward/12 Back
e 5 Forward/6 Back

11-29
P12728 09-01

JOYSTICK CONTROL

JOYSTICK CONTROL

11-30
P12728 09-01

JOYSTICK CONTROL

KEY:
A: Three Function
B: Four Function
C: Five Function

QTY
ITEM PART NO. DESCRIPTION A B C

1 580020048 Plate ....................................................................................................... 1 1 1


2 580023348 Screw...................................................................................................... 8 8 8
3 580023349 Lockwasher ............................................................................................ 8 8 8
4 580020052 Blank (Switch)......................................................................................... 4 4 4
5 580015821 Control .................................................................................................... 1 1 ..
6 580020052 Blank (Switch)......................................................................................... 2 1 ..
7 580020087 Switch ..................................................................................................... .. 1 2
8 580017437 Module (I/O)............................................................................................ .. 1 1
8 580032825 Label .................................................................................................. .. 1 1
9 449022018 Lockwasher ............................................................................................ .. 2 2
10 449001056 Capscrew................................................................................................ .. 2 2

11-31
P12729 09-01

CONTROL LEVER
(⇒S/N B876E-01587A)

CONTROL LEVER⇒ S/N B876E-01587A

11-32
P12729 09-01

CONTROL LEVER
(⇒S/N B876E-01587A)

KEY:
A: Three Function
B: Four Function
C: Five Function

QTY
ITEM PART NO. DESCRIPTION A B C

1 580030517 Handlever ............................................................................................... 3 3 3


2 580023348 Screw...................................................................................................... 4 4 4
3 580023349 Lockwasher ............................................................................................ 4 4 4
4 580020052 Blank (Switch)......................................................................................... 3 3 3
5 580020086 Switch (Horn).......................................................................................... 1 1 1
6 580020049 Plate ....................................................................................................... .. 1 1
6 580020074 Plate ....................................................................................................... 1 .. ..
7 580020052 Blank (Switch)......................................................................................... .. .. 1
7 580020052 Blank (Switch)......................................................................................... 2 2 ..
8 580030517 Handlever (Without Clamp Attachment) ................................................. .. 1 1
8 580030518 Handlever (With Clamp Attachment) ...................................................... .. 1 1
9 580020087 Switch (Hydraulic)................................................................................... .. .. 1
10 580017437 Module (I/O)............................................................................................ 1 1 1
11 449022018 Lockwasher ............................................................................................ 2 2 2
12 449001056 Capscrew................................................................................................ 2 2 2

11-33
P13474 02-03

CONTROL LEVER
(S/N B876E-01588A⇒)

CONTROL LEVERS/N B876E-01588A⇒

11-34
P13474 02-03

CONTROL LEVER
(S/N B876E-01588A⇒)

KEY:
A: Three Function
B: Four Function
C: Five Function
D: Six Function

QTY
ITEM PART NO. DESCRIPTION A B C D

1 580033656 Lever (Electronic)......................................................................... 3 4 4 4


2 580023348 Screw........................................................................................... 4 4 4 4
3 580023349 Lockwasher ................................................................................. 4 4 4 4
4 580020052 Blank (Switch).............................................................................. 2 2 2 2
5 580020086 Switch (Horn)............................................................................... 1 1 1 1
6 j 580035167 Plate (Cover) ............................................................................... 1 .. .. ..
6 g 580035167 Plate (Cover) ............................................................................... .. 1 .. ..
6 f 580035167 Plate (Cover) ............................................................................... .. .. 1 ..
6 h 580035168 Plate (Cover) ............................................................................... 1 .. .. ..
6 e 580035168 Plate (Cover) ............................................................................... .. 1 .. ..
6 c 580035166 Plate (Cover) ............................................................................... .. 1 .. ..
6 d 580035166 Plate (Cover) ............................................................................... .. 1 .. ..
6 a 580035166 Plate (Cover) ............................................................................... .. .. 1 ..
6 b 580035166 Plate (Cover) ............................................................................... .. .. 1 ..
6 i 580035166 Plate (Cover) ............................................................................... .. .. .. 1
7 j 580020052 Blank (Switch).............................................................................. 3 .. .. ..
7 h 580020052 Blank (Switch).............................................................................. 2 .. .. ..
7 c 580020052 Blank (Switch).............................................................................. .. 3 .. ..
7 g 580020052 Blank (Switch).............................................................................. .. 2 .. ..
7 e 580020052 Blank (Switch).............................................................................. .. 1 .. ..
7 d 580020052 Blank (Switch).............................................................................. .. 3 .. ..
7 a 580020052 Blank (Switch).............................................................................. .. .. 2 ..
7 f 580020052 Blank (Switch).............................................................................. .. .. 1 ..
7 b 580020052 Blank (Switch).............................................................................. .. .. 2 ..
7 i 580020052 Blank (Switch).............................................................................. .. .. .. 1
8 h 580034703 Switch .......................................................................................... 1 .. .. ..
8 g 580034703 Switch .......................................................................................... .. 1 .. ..
8 e 580034703 Switch .......................................................................................... .. 2 .. ..
8 a 580034703 Switch .......................................................................................... .. .. 1 ..
8 f 580034703 Switch .......................................................................................... .. .. 2 ..
8 b 580034703 Switch .......................................................................................... .. .. 1 ..
8 i 580034703 Switch .......................................................................................... .. .. .. 2
9 k 580033657 Lever (Electronic)......................................................................... .. 1 1 ..
10 580017437 Module (I/O)................................................................................. 1 1 1 1

11-35
P13474 02-03

CONTROL LEVER
(S/N B876E-01588A⇒)

QTY
ITEM PART NO. DESCRIPTION A B C D

11 449022018 Lockwasher ................................................................................. 2 2 2 2


12 449001056 Capscrew..................................................................................... 2 2 2 2

FOOTNOTES:
a Five Function Control Lever
b Five Function Control lever With Clamp Attachment
c Four Function Control Lever
d Four Function Control Lever Wiith Clamp Attachment
e Individual Fork Positioner
f Side-Shift, And Individual Fork Positioner
g Side-Shift, And Simultaneous Fork Positioner
h Simultaneous Fork Positioner
i Six Function Control lever
j Three Function Control Lever
k With Clamp Attachment

11-36
NOTES

11-37
P12730 09-01

MAST INSTALLATION

MAST INSTALL ATION

11-38
P12730 09-01

MAST INSTALLATION

ITEM PART NO. DESCRIPTION QTY

1 580003445 Pin (Mast Mounting) .................................................................................................. 2


2 580018213 Bushing (Mast Mounting Optional) ............................................................................ 2
2 580003446 Bushing (Mast Mounting)........................................................................................... 2
3 449022041 Lockwasher ............................................................................................................... 2
4 580003353 Pin (Mast Tilt) ............................................................................................................ 2
5 580003354 Bushing (Mast Tilt)..................................................................................................... 2
6 015627900 Lube Fitting................................................................................................................ 2
7 580003355 Anchor ....................................................................................................................... 2
8 449001404 Capscrew................................................................................................................... 2
9 449001350 Capscrew................................................................................................................... 4
10 449022017 Lockwasher ............................................................................................................... 4
11 449015029 Nut ............................................................................................................................. 4
12 502139901 Lube Fitting................................................................................................................ 2
13 580003447 Shim .......................................................................................................................... AR
14 931018920 Capscrew................................................................................................................... 4
15 580002787 Rod End (15 Forward Tilt/12 Back Tilt) ................................................................... 2
15 580003592 Rod End (20.5 Forward Tilt/7 Back Tilt) .................................................................. 2

11-39
NOTES

11-40
SECTION 12

12 LIFTING MECHANISM

12 LIFTING MECHANISM
CONTENTS

SECTION 12
LIFTING MECHANISM

DESCRIPTION PAGE

CARRIAGE
FOUR, FIVE, AND SIX FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-44
INDIVIDUAL FORK POSITIONER
THREE STAGE FULL FREE-LIFT (FOUR FUNCTION) ........................................................................... 12-46
TWO STAGE LIMITED FREE-LIFT
⇒S/N PENDING PER ECN 68183........................................................................................................ 12-30
INDIVIDUAL FORK POSITIONER (FOUR FUNCTION)
TWO STAGE LIMITED FREE-LIFT
S/N PENDING PER ECN 68183⇒........................................................................................................ 12-34
SIMULTANEOUS FORK POSITIONER
THREE STAGE FULL FREE-LIFT (THREE FUNCTION) ......................................................................... 12-48
TWO STAGE LIMITED FREE-LIFT ........................................................................................................... 12-38
STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT
THREE FUNCTION, (WITHOUT HOSE GROUP) .................................................................................... 12-24
WITH HOSE GROUP
S/N PENDING PER ECN 68183⇒........................................................................................................ 12-26
THREE FUNCTION
THREE STAGE FULL FREE-LIFT ............................................................................................................ 12-42
FORK POSITIONING CYLINDER.................................................................................................................... 12-50
FREE-LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-22
INNER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-4
LIFT
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-6
LIFT CYLINDER
TWO STAGE LIMITED FREE-LIFT............................................................................................................... 12-10
MAIN LIFT CYLINDER
THREE STAGE FULL FREE-LIFT ................................................................................................................ 12-21
MAST ASSEMBLY
THREE STAGE FULL FREE-LIFT
SHEET 1 OF 3 .......................................................................................................................................... 12-14
SHEET 2 OF 3 .......................................................................................................................................... 12-16
SHEET 3 OF 3 .......................................................................................................................................... 12-18
OUTER MAST
TWO STAGE LIMITED FREE-LIFT................................................................................................................. 12-2

12-1
P12731 09-01

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

OUTER MASTT WO STAGE LIMITED FREE-LIFT

12-2
P12731 09-01

OUTER MAST
(TWO STAGE LIMITED FREE-LIFT)

GP 170 DB-GP 210 DB

OALH
DESCRIPTION 131.1 in. 148.8 in. 163.4 in.
ITEM
Mast
Group Number 8508306 8508307 8508308
Mast Assembly 580020420 580020421 580020422
1 Outer Mast 580020243 580020244 580020245

GP 230 DB-GP 280 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 175.2 in. 190.9 in. 200.8 in.
ITEM
Mast
Group Number 8508309 8508310 8508311 8508312 8508313
Mast Assembly 580020423 580020424 580020425 580020426 580020427
1 Outer Mast 580020106 580020107 580020108 580020109 580020467

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 014711700 Capscrew (GP 170 DB-GP 210 DB) .................................................................... 8
2 014711800 Capscrew (GP 230 DB- GP 280 DB) ................................................................... 8
3 580002593 Bracket ................................................................................................................. 4
4 580000240 Capscrew ............................................................................................................. 4
5 580000406 Spacer.................................................................................................................. 4
6 580002594 Block (Bearing)..................................................................................................... 4
7 580002595 Shim (0.30 in.)...................................................................................................... AR
8 015026400 Lockwasher .......................................................................................................... 12

FOOTNOTES:
a Refer to Table

12-3
P12732 09-01

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

INNER MASTTWO STAGE LIMITED FREE-LIFT

12-4
P12732 09-01

INNER MAST
(TWO STAGE LIMITED FREE-LIFT)

GP 170 DB-GP 210 DB

OALH
DESCRIPTION 131.1 in. 148.8 in. 163.4 in.
ITEM
Mast
Group Number 8508306 8508307 8508308
Mast Assembly 580020420 580020421 580020422
1 Inner Mast 580020146 580020147 580020148

GP 230 DB-GP 280 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 175.2 in. 190.9 in. 200.8 in.
ITEM
Mast
Group Number 8508309 8508310 8508311 8508312 8508313
Mast Assembly 580020423 580020424 580020425 580020426 580020427
1 Inner Mast 580020149 580020150 580020151 580020152 580020153

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Inner Mast ............................................................................................................ 1
2 580002582 Capscrew (GP 170 DB-GP 210 DB) .................................................................... 8
2 580002591 Capscrew (GP 230 DB-GP 280 DB) .................................................................... 8
3 580002972 Load Roller........................................................................................................... 4
4 059716800 Circlip ................................................................................................................... 4
5 449001049 Capscrew ............................................................................................................. 6
6 580002601 Wear Plate ........................................................................................................... 2
7 580002602 Shim ..................................................................................................................... AR
8 580002603 Shim ..................................................................................................................... AR
9 909882405 Nut........................................................................................................................ 4
10 501702905 Adhesive .............................................................................................................. AR
11 580002604 Plate ..................................................................................................................... 2

FOOTNOTES:
a Refer to Table

12-5
P12733 09-01

LIFT
(TWO STAGE LIMITED FREE-LIFT)

LIFTT WO STAGE LIMITED FREE-LIF T

12-6
P12733 09-01

LIFT
(TWO STAGE LIMITED FREE-LIFT)

GP 170 DB-GP 210 DB

OALH
DESCRIPTION 131.1 in. 148.8 in. 163.4 in.
ITEM
Mast
Group Number 8508306 8508307 8508308
Mast Assembly 580020420 580020421 580020422
2 Chain 580002569 580002567 580002568
10 Hose 580020973 580020974 580020975

GP 230 DB-GP 280 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 175.2 in. 190.9 in. 200.8 in.
ITEM
Mast
Group Number 8508309 8508310 8508311 8508312 8508313
Mast Assembly 580020423 580020424 580020425 580020426 580020427
2 Chain 580002570 580002571 580002572 580002573 580002574
10 Hose 580020976 580020977 580020978 580020979 580020980
KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 .. . . . Lift Cylinder ................................................................................................... 2 2
2 a .. . . . Chain............................................................................................................. 2 2
3 580002575 Chain Anchor ................................................................................................ 2 ..
3 580002576 Chain Anchor ................................................................................................ .. 2
4 580002577 Anchor Pin..................................................................................................... 4 ..
4 580002578 Anchor Pin..................................................................................................... .. 4
5 504225227 Washer .......................................................................................................... 2 ..
6 580002579 Anchor........................................................................................................... 2 ..
6 580002581 Anchor........................................................................................................... .. 2
7 580002671 Spacer........................................................................................................... .. 4
7 580004706 Spacer........................................................................................................... 4 ..
8 580031204 Sheave Assembly.......................................................................................... 2 ..
8 580002580 Sheave Assembly.......................................................................................... .. 2
9 580020757 Control Valve (Lowering) ............................................................................... 2 ..
9 580020758 Control Valve (Lowering) ............................................................................... .. 2
9 580020249 O-Ring ...................................................................................................... 1 1
10 a .. . . . Hose.............................................................................................................. 1 1
11 580019813 Fitting ............................................................................................................ 2 2
11 580039387 O-Ring ...................................................................................................... 1 1
11 052645200 O-Ring ...................................................................................................... 1 1
12 580020972 Hose.............................................................................................................. 1 1
13 580019895 Fitting ............................................................................................................ 1 1
13 580039387 O-Ring ...................................................................................................... 2 2

12-7
P12733 09-01

LIFT
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

14 312850046 Strap Clamp .................................................................................................. 2 2


15 449001302 Capscrew ...................................................................................................... 2 2
16 449022013 Lockwasher ................................................................................................... 2 2
17 580002596 Washer .......................................................................................................... 2 2
18 502398905 Washer .......................................................................................................... 2 2
19 955400910 Lockwasher ................................................................................................... 2 2
20 449001363 Capscrew ...................................................................................................... 2 2
21 449001003 Capscrew ...................................................................................................... 2 2
22 580002597 Eye Bolt ......................................................................................................... 2 2
23 580002598 Pin ................................................................................................................. 2 2
24 580002599 Lock Plate ..................................................................................................... 2 2
25 015420100 Cotter Pin ...................................................................................................... 4 4
26 504225227 Washer .......................................................................................................... 4 4
27 580002600 Nut................................................................................................................. 2 2
28 500441903 Nut................................................................................................................. 2 2
29 449001049 Capscrew ...................................................................................................... 6 6
30 449022017 Lockwasher ................................................................................................... 4 4
31 449015029 Nut................................................................................................................. 2 2
32 580002000 Shim (0.060 in.)............................................................................................. AR AR
33 580020987 Adapter.......................................................................................................... 1 1
34 580020993 Nut................................................................................................................. 1 1
35 501702902 Thread Sealer ............................................................................................... AR AR

FOOTNOTES:
a Refer to Table

12-8
NOTES

12-9
P12734 09-01

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

LIFT CYLINDERTWO STAGE LIMITED FR EE-LIFT

12-10
P12734 09-01

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

GDP 080 DB-GDP 090 DB

OALH
DESCRIPTION 131.1 in. 148.8 in. 163.4 in.
ITEM Mast
Group Number 8508306 8508307 8508308
Cylinder
8504106 8504107 8504108
Group Number
Lift Cylinder 580002544 580002545 580002546
1 Shell 580002616 580002632 580002643
2 Rod 580002621 580002633 580002645

GDP 100 DB-GDP 120 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 175.2 in. 190.9 in. 200.8 in.
ITEM Mast
Group Number 8508309 8508310 8508311 8508312 8508313
Cylinder
8504109 8504110 8504111 8504112 8504113
Group Number
Lift Cylinder 580002547 580002548 580002549 580002550 580002637
1 Shell 580002663 580002679 580002689 580002697 580002709
2 Rod 580002666 580002681 580002694 580002699 580002712
KEY:
A: GDP 080 DB-GDP 090 DB
B: GDP 100 DB-GDP 120 DB

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Lift Cylinder........................................................................................................ 2 2
1 a .. . . . Shell .............................................................................................................. 1 1
2 a .. . . . Rod................................................................................................................ 1 1
3 580002612 Wear Ring ..................................................................................................... 1 ..
3 580002659 Wear Ring ..................................................................................................... .. 1
4 520045324 Wear Ring ..................................................................................................... 1 ..
4 520045325 Wear Ring ..................................................................................................... .. 1
5 520045327 Seal ............................................................................................................... 2 ..
5 520045328 Seal ............................................................................................................... .. 2
6 580002613 Back-Up Ring ................................................................................................ 2 ..
6 580002660 Back-Up Ring ................................................................................................ .. 2
7 580003588 Spacer........................................................................................................... 1 ..
7 580003587 Spacer........................................................................................................... .. 1
8 580003589 Retainer......................................................................................................... 1 ..
8 580003590 Retainer......................................................................................................... .. 1
9 580002661 O-Ring........................................................................................................... .. 1
9 580002614 O-Ring........................................................................................................... 1 ..
10 580002615 Wiper Ring .................................................................................................... 1 ..
10 580002662 Wiper Ring .................................................................................................... .. 1

12-11
P12734 09-01

LIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

580002850 Seal Kit (Includes Items 3-6, 9-10) .................................................................... 1 1


580002852 Seal Kit (Includes Items 3-6, 9-10) .................................................................... 1 1

FOOTNOTES:
a Refer to Table

12-12
NOTES

12-13
P13451 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 1 OF 3)

MAST ASSEMBLYTHREE STAGE FULL FREE-LIF TSHEET 1 OF 3

12-14
P13451 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 1 OF 3)

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Mast Assembly 580035293 580035294 580035295 580035296
1 Outer Mast 580037064 580037074 580037083 580037092
2 Intermediate Mast 580036823 580037075 580037084 580037093
3 Inner Mast 580037065 580037076 580037085 580037094

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 a .. . . . Outer Mast ........................................................................................................... 1
2 a .. . . . Intermediate Mast ................................................................................................ 1
3 a .. . . . Inner Mast ............................................................................................................ 1
4 580037109 Pulley Assembly ................................................................................................... 2
5 580037110 Lube Fitting .......................................................................................................... 2
6 580037111 Circlip ................................................................................................................... 2
7 580037112 Ring...................................................................................................................... 2
8 580037122 Screw ................................................................................................................... 2
9 580037123 Pulley (Hose)........................................................................................................ 5
10 580037124 Washer ................................................................................................................. 6
11 580037125 Nut........................................................................................................................ 4
12 580037138 Roller (Hose) ........................................................................................................ 4
13 580037140 Clamp................................................................................................................... 5

FOOTNOTES:
a Refer to Table

12-15
P13452 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 2 OF 3)

MAST ASSEMBLYTHREE STAGE FULL FREE-LIF TSHEET 2 OF 3

12-16
P13452 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 2 OF 3)

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Mast Assembly 580035293 580035294 580035295 580035296
8 Support 580040998 580041069 580041070 580041071

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 .. . . . Lift Cylinder (☞ P13454) .................................................................................... 2
2 580037132 Valve..................................................................................................................... 2
3 580037141 Fitting ................................................................................................................... 2
4 580037135 Washer ................................................................................................................. 4
5 580037133 Screw ................................................................................................................... 4
6 580041079 Screw ................................................................................................................... 2
7 580037136 Fitting ................................................................................................................... 2
8 a .. . . . Support (Chain).................................................................................................... 2
9 580037104 Washer ................................................................................................................. 2
10 580037106 Screw ................................................................................................................... 2
11 580037139 Flange .................................................................................................................. 2

FOOTNOTES:
a Refer to Table

12-17
P13453 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 3 OF 3)

MAST ASSEMBLYTHREE STAGE FULL FREE-LIF TSHEET 3 OF 3

12-18
P13453 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 3 OF 3)

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Mast Assembly 580035293 580035294 580035295 580035296
14 Chain 580040999 580041066 580041068 580041067
23 Hose (Drainage) 580040997 580041072 580041073 580041074
24 Hose 580040996 580041075 580041076 580041077

ITEM PART NO. DESCRIPTION QTY

a .. . . . Mast Assembly .......................................................................................................... 1


1 580037149 Load Roller (Combined) ....................................................................................... 8
1 580040766 Load Roller Kit ................................................................................................. 1
1 580040767 Side Roller Kit .................................................................................................. 1
2 580037121 Screw ................................................................................................................... 6
3 580037152 Capscrew ............................................................................................................. 1
4 580037126 Pulley (Chain)....................................................................................................... 2
5 580037127 Pin (Pulley) ........................................................................................................... 2
6 580037104 Washer ................................................................................................................. 2
7 580037147 Hose..................................................................................................................... 1
8 580037129 Ring...................................................................................................................... 2
9 580037102 Screw ................................................................................................................... 2
10 580037148 Fitting ................................................................................................................... 1
11 580037151 Screw ................................................................................................................... 4
12 580037104 Washer ................................................................................................................. 6
13 580037103 Support ................................................................................................................ 2
14 a .. . . . Chain.................................................................................................................... 2
15 580037105 Bracket (Light) ...................................................................................................... 2
16 580037107 Support (Pulley) ................................................................................................... 2
17 580037113 Pulley Assembly ................................................................................................... 2
18 580037150 Cotter Pin ............................................................................................................. 16
19 580037114 Pin (Chain) ........................................................................................................... 8
20 580037115 Chain Anchor ....................................................................................................... 4
21 580037116 Locknut................................................................................................................. 4
22 580037117 Cotter Pin ............................................................................................................. 4
23 a .. . . . Hose (Drainage)................................................................................................... 1
24 a .. . . . Hose..................................................................................................................... 2
25 .. . . . Free-Lift Cylinder (☞ P13455) ............................................................................ 2
26 580037143 Hose..................................................................................................................... 2
27 580037119 Ring...................................................................................................................... 2
28 580037120 Circlip ................................................................................................................... 2
29 580037118 Locknut................................................................................................................. 2
30 580037134 Fitting ................................................................................................................... 1
31 580037131 Block (Connection) ............................................................................................... 2
32 580037130 Fitting ................................................................................................................... 2
33 580037132 Valve..................................................................................................................... 2

12-19
P13453 02-03

MAST ASSEMBLY
(THREE STAGE FULL FREE-LIFT) (SHEET 3 OF 3)

ITEM PART NO. DESCRIPTION QTY

34 580037142 Fitting ................................................................................................................... 2


35 580040995 Clamp................................................................................................................... 1

FOOTNOTES:
a Refer to Table

12-20
P13454 02-03

MAIN LIFT CYLINDER


(THREE STAGE FULL FREE-LIFT)

MAIN LIFT C YLIND ERTHREE STAGE F ULL FREE-LIFT

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Lift Cylinder 580037067 580037078 580037087 580037096

ITEM PART NO. DESCRIPTION QTY

a .. . . . Lift Cylinder................................................................................................................ 2
1 .. . . . Wear Ring ............................................................................................................ 1
2 .. . . . Slide Ring............................................................................................................. 1
3 .. . . . Piston Rod............................................................................................................ 1
4 .. . . . Tube ..................................................................................................................... 1
5 .. . . . O-Ring.................................................................................................................. 1
6 .. . . . Seal ...................................................................................................................... 1
7 .. . . . Wiper Ring ........................................................................................................... 1
8 .. . . . Plug ...................................................................................................................... 1

580037161 Lift Cylinder Kit (Includes Item ) ........................................................................... 1

FOOTNOTES:
a Refer to Table

12-21
P13455 02-03

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

FREE-LIFT CYLINDERTHREE STAGE FULL FREE-LIFT

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Free-Lift Cylinder 580041065 580041118 580041120 580041121

ITEM PART NO. DESCRIPTION QTY

a .. . . . Free-Lift Cylinder ....................................................................................................... 1


1 .. . . . Wiper Ring ........................................................................................................... 1
2 .. . . . Gasket.................................................................................................................. 2
3 .. . . . Gasket.................................................................................................................. 1
4 .. . . . O-Ring.................................................................................................................. 1
5 .. . . . Retaining Ring...................................................................................................... 1
6 .. . . . Washer ................................................................................................................. 1
7 .. . . . Screw ................................................................................................................... 1
8 .. . . . Tube ..................................................................................................................... 1
9 .. . . . Piston Rod............................................................................................................ 1
10 .. . . . Plug ...................................................................................................................... 1

12-22
P13455 02-03

FREE-LIFT CYLINDER
(THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

11 .. . . . O-Ring.................................................................................................................. 1

580037128 Free-Lift Cylinder Kit (Includes Item )................................................................... 1

FOOTNOTES:
a Refer to Table

12-23
P12735 09-01

CARRIAGE
(STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT)
(THREE FUNCTION, (WITHOUT HOSE GROUP))

CARRIAGESTANDAR D PIN TYPE, TWO STAGE LIMITED FREE-LIFTTHREE FUNCTION, (WITHOUT H OSE GROUP)

12-24
P12735 09-01

CARRIAGE
(STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT)
(THREE FUNCTION, (WITHOUT HOSE GROUP))

KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

ef580002871 Carriage............................................................................................................. 1 ..
eg 580037313 Carriage............................................................................................................. 1 ..
dg 580026308 Carriage............................................................................................................. 1 ..
bg 580036966 Carriage............................................................................................................. 1 ..
ag 580036967 Carriage............................................................................................................. 1 ..
cg 580036968 Carriage............................................................................................................. 1 ..
ef580002872 Carriage............................................................................................................. .. 1
eg 580037314 Carriage............................................................................................................. .. 1
dg 580026311 Carriage............................................................................................................. .. 1
bg 580036976 Carriage............................................................................................................. .. 1
ag 580036977 Carriage............................................................................................................. .. 1
cg 580036978 Carriage............................................................................................................. .. 1
1 ef580004850 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 g 580026272 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 ef 580004851 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
1 g 580026271 Frame ............................................................................................................ .. 1
2 580004707 Stubshaft................................................................................................... .. 4
3 580000240 Capscrew ...................................................................................................... 4 4
4 580000406 Spacer........................................................................................................... 4 4
5 580002594 Block (Bearing).............................................................................................. 4 4
6 580002972 Load Roller.................................................................................................... 4 4
7 059716800 Circlip ............................................................................................................ 4 4
8 580004864 Plate .............................................................................................................. 2 2
9 311321035 Capscrew ...................................................................................................... 4 4
10 449022017 Lockwasher ................................................................................................... 4 4
11 580002595 Shim (0.30 in.)............................................................................................... AR AR
12 014711800 Capscrew ...................................................................................................... 16 16
13 015026400 Lockwasher ................................................................................................... 20 20
14 580004863 Pin ................................................................................................................. 2 2
15 580006491 Shim (0.050 in.) (Optional)............................................................................ AR AR
16 580004865 Pin (Fork Locking) ......................................................................................... 2 2
17 580002593 Bracket .......................................................................................................... 4 4

FOOTNOTES:
a Five Function
b Four Function
c Six Function
d Three Function
e Three Function, Without Hose Group
f ⇒ S/N B876E-01588A
g S/N B876E-01589A ⇒

12-25
P13447 02-03

CARRIAGE
(STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N PENDING PER ECN 68183⇒)

CARRIAGESTANDAR D PIN TYPE, TWO STAGE LIMITED FREE-LIFTWITH HOSE GROUPS/N PENDING PER ECN 68183⇒

12-26
P13447 02-03

CARRIAGE
(STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N PENDING PER ECN 68183⇒)

KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

d 580026308 Carriage............................................................................................................. 1 ..
b 580036966 Carriage............................................................................................................. 1 ..
a 580036967 Carriage............................................................................................................. 1 ..
c 580036968 Carriage............................................................................................................. 1 ..
d 580026311 Carriage............................................................................................................. .. 1
b 580036976 Carriage............................................................................................................. .. 1
a 580036977 Carriage............................................................................................................. .. 1
c 580036978 Carriage............................................................................................................. .. 1
1 580026272 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580026271 Frame ............................................................................................................ .. 1
2 580004707 Stubshaft................................................................................................... .. 4
3 580000240 Capscrew ...................................................................................................... 4 4
4 580000406 Spacer........................................................................................................... 4 4
5 580002594 Block (Bearing).............................................................................................. 4 4
6 580002972 Load Roller.................................................................................................... 4 4
7 059716800 Circlip ............................................................................................................ 4 4
8 580004864 Plate .............................................................................................................. 2 2
9 311321035 Capscrew ...................................................................................................... 4 4
10 449022017 Lockwasher ................................................................................................... 4 4
11 580002595 Shim (0.30 in.)............................................................................................... AR AR
12 014711800 Capscrew ...................................................................................................... 16 16
13 015026400 Lockwasher ................................................................................................... 20 20
14 580004863 Pin ................................................................................................................. 2 2
15 580006491 Shim (0.050 in.) (Optional)............................................................................ AR AR
16 580004865 Pin (Fork Locking) ......................................................................................... 2 2
17 580002593 Bracket .......................................................................................................... 4 4
18 580039425 Cap (Three Function) .................................................................................... 2 2
19 580036413 Bracket .......................................................................................................... 1 1
20 504225227 Washer .......................................................................................................... 2 2
21 449022017 Lockwasher ................................................................................................... 2 2
22 449015115 Nut................................................................................................................. 2 2
23 580028416 Clamp............................................................................................................ 2 2
24 203759300 Capscrew ...................................................................................................... 1 1
25 059716300 Capscrew ...................................................................................................... 4 4
26 580019871 Fitting ............................................................................................................ 2 2
26 052645400 O-Ring ...................................................................................................... 1 1
26 580039388 O-Ring ...................................................................................................... 1 1
27 580019808 Fitting ............................................................................................................ 1 1
27 052645200 O-Ring ...................................................................................................... 1 1
27 580039385 O-Ring ...................................................................................................... 1 1
28 580036256 Wire Harness (Front End) ............................................................................. 1 1
29 312850046 Strap Clamp .................................................................................................. 16 16
30 580041148 Loctite............................................................................................................ AR AR
31 580036469 Hose.............................................................................................................. 1 1
32 580036470 Hose.............................................................................................................. 1 1

12-27
P13447 02-03

CARRIAGE
(STANDARD PIN TYPE, TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N PENDING PER ECN 68183⇒)

QTY
ITEM PART NO. DESCRIPTION A B

33 580037735 Hose.............................................................................................................. 1 1
34 580031121 Identification Band......................................................................................... 4 4
35 580031119 Identification Band......................................................................................... 4 4
36 580038254 Identification Band......................................................................................... 2 2
37 580036379 Directional Control Valve (Four Function) (☞ P13464) ............................... 1 1
37 580036380 Directional Control Valve (Five Function) (☞ P13464) ................................ 1 1
37 580036381 Directional Control Valve (Six Function) (☞ P13464) .................................. 1 1
38 055160000 Fitting (Four Function) ................................................................................... 4 4
38 052645400 O-Ring ...................................................................................................... 1 1
38 055160000 Fitting (Five Function) ................................................................................... 6 6
38 052645400 O-Ring ...................................................................................................... 1 1
38 055160000 Fitting (Six Function) ..................................................................................... 8 8
38 052645400 O-Ring ...................................................................................................... 1 1
39 e 580036971 Tube Assembly .............................................................................................. 1 ..
39 580021749 Sleeve ....................................................................................................... 2 ..
39 580019986 Fitting ........................................................................................................ 2 ..
39 e 580036974 Tube Assembly .............................................................................................. .. 1
39 580021749 Sleeve ....................................................................................................... .. 2
39 580019986 Fitting ........................................................................................................ .. 2
40 e 580036972 Tube Assembly .............................................................................................. 1 ..
40 580019986 Fitting ........................................................................................................ 2 ..
40 580019986 Fitting ........................................................................................................ 2 ..
40 e 580036975 Tube Assembly .............................................................................................. .. 1
40 580021749 Sleeve ....................................................................................................... .. 2
40 580019986 Fitting ........................................................................................................ .. 2

FOOTNOTES:
a Five Function
b Four Function
c Six Function
d Three Function
e Without Side-Shift

12-28
NOTES

12-29
P12736 09-01

CARRIAGE
(INDIVIDUAL FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)
(⇒S/N PENDING PER ECN 68183)

CARRIAGEINDIVIDUAL FORK POSITIONERTWO STAGE LIMITED FREE-LIFT⇒S/N PENDING PER ECN 68183

12-30
P12736 09-01

CARRIAGE
(INDIVIDUAL FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)
(⇒S/N PENDING PER ECN 68183)

ITEM PART NO. DESCRIPTION QTY

a 580027561 Carriage..................................................................................................................... 1
b 580027562 Carriage..................................................................................................................... 1
1 580004863 Pin ........................................................................................................................ 2
2 580004864 Plate ..................................................................................................................... 2
3 449022017 Lockwasher .......................................................................................................... 6
4 311321035 Capscrew ............................................................................................................. 4
5 580002972 Load Roller........................................................................................................... 4
6 059716800 Circlip ................................................................................................................... 4
7 580002595 Shim (0.30 in.)...................................................................................................... AR
8 580002593 Bracket ................................................................................................................. 4
9 015026400 Lockwasher .......................................................................................................... 20
10 014711800 Capscrew ............................................................................................................. 16
11 580002594 Block (Bearing)..................................................................................................... 4
12 580000406 Spacer.................................................................................................................. 4
13 580000240 Capscrew ............................................................................................................. 4
14 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
15 580026965 Guide (RH) ........................................................................................................... 1
16 580026966 Guide (LH)............................................................................................................ 1
17 580019866 Fitting......................................................................................................................... 4
17 052645200 O-Ring ............................................................................................................. 1
17 580039387 O-Ring ............................................................................................................. 1
18 580027139 Pin ........................................................................................................................ 4
19 015420300 Cotter Pin ............................................................................................................. 8
20 312850032 Strap Clamp ......................................................................................................... 6
21 580027510 Bracket ................................................................................................................. 1
22 580027117 Tube Assembly ..................................................................................................... 1
22 580021749 Sleeve .............................................................................................................. 2
22 580019986 Fitting ............................................................................................................... 2
23 580027118 Tube Assembly ..................................................................................................... 1
23 580021749 Sleeve .............................................................................................................. 2
23 580019986 Fitting ............................................................................................................... 2
24 504225227 Washer ................................................................................................................. 2
25 449015115 Nut........................................................................................................................ 2
26 580028416 Clamp................................................................................................................... 1
27 203759300 Capscrew ............................................................................................................. 1
28 a 580026896 Frame ................................................................................................................... 1
28 580004707 Stubshaft.......................................................................................................... 4
28 b 580026898 Frame ................................................................................................................... 1
28 580004707 Stubshaft.......................................................................................................... 4
29 a 580027046 Tube Assembly ..................................................................................................... 1
29 580021749 Sleeve .............................................................................................................. 2
29 580019986 Fitting ............................................................................................................... 2
29 b 580027581 Tube Assembly ..................................................................................................... 1
29 580021749 Sleeve .............................................................................................................. 2
29 580019986 Fitting ............................................................................................................... 2
30 a 580027047 Tube Assembly ..................................................................................................... 1
30 580021749 Sleeve .............................................................................................................. 2
30 580019986 Fitting ............................................................................................................... 2
30 b 580027582 Tube Assembly ..................................................................................................... 1
30 580021749 Sleeve .............................................................................................................. 2

12-31
P12736 09-01

CARRIAGE
(INDIVIDUAL FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)
(⇒S/N PENDING PER ECN 68183)

ITEM PART NO. DESCRIPTION QTY

30 580019986 Fitting ............................................................................................................... 2


31 580028073 Selector Valve (☞ P12748) ................................................................................ 2
32 580020430 Fitting ................................................................................................................... 2
32 052645300 O-Ring ............................................................................................................. 1
32 580039387 O-Ring ............................................................................................................. 1
33 580019810 Fitting ................................................................................................................... 4
33 052645300 O-Ring ............................................................................................................. 1
33 580039386 O-Ring ............................................................................................................. 1
34 580019807 Fitting ................................................................................................................... 2
34 052645300 O-Ring ............................................................................................................. 1
34 580039385 O-Ring ............................................................................................................. 1
35 580025880 Rod....................................................................................................................... 4
36 449022016 Lockwasher .......................................................................................................... 10
37 449015014 Nut........................................................................................................................ 8
38 580025875 Hose..................................................................................................................... 1
39 580027122 Hose..................................................................................................................... 1
40 580025879 Hose..................................................................................................................... 1
41 580027121 Hose..................................................................................................................... 1
42 580027119 Hose..................................................................................................................... 1
43 580028551 Hose..................................................................................................................... 1
44 580027120 Hose..................................................................................................................... 1
45 449021001 Washer ................................................................................................................. 2
46 449001014 Capscrew ............................................................................................................. 2
47 580021207 Wire Harness (Selector Valve) ............................................................................. 1
47 505968501 Connector ........................................................................................................ 1
47 505968535 Secondary Lock ............................................................................................... 1
47 505972593 Connector ........................................................................................................ 1
47 505972507 Secondary Lock ............................................................................................... 1
47 505064713 Terminal ........................................................................................................... 6
47 505968514 Pin.................................................................................................................... 4
47 505968566 Plug.................................................................................................................. 4
48 312850046 Strap Clamp ......................................................................................................... 8

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

12-32
NOTES

12-33
P13462 02-03

CARRIAGE
(INDIVIDUAL FORK POSITIONER (FOUR FUNCTION))
(TWO STAGE LIMITED FREE-LIFT)
(S/N PENDING PER ECN 68183⇒)
CARRIAGEINDIVIDUAL FORK POSITIONER (FOUR FUNCTION)T WO STAGE LIMIT ED FREE-LIFTS/N PENDING PER ECN 68183⇒

12-34
P13462 02-03

CARRIAGE
(INDIVIDUAL FORK POSITIONER (FOUR FUNCTION))
(TWO STAGE LIMITED FREE-LIFT)
(S/N PENDING PER ECN 68183⇒)
KEY:
A: GP 170 DB-GP 210 DB
B: GP 210 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

580036969 Carriage............................................................................................................. 1 ..
580036970 Carriage............................................................................................................. .. 1
1 580026896 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580026898 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
2 580027046 Tube Assembly .............................................................................................. 1 ..
2 580021749 Sleeve ....................................................................................................... 2 ..
2 580019986 Fitting ........................................................................................................ 2 ..
2 580027581 Tube Assembly .............................................................................................. .. 1
2 580021749 Sleeve ....................................................................................................... .. 2
2 580019986 Fitting ........................................................................................................ .. 2
3 580027047 Tube Assembly .............................................................................................. 1 ..
3 580021749 Sleeve ....................................................................................................... 2 ..
3 580019986 Fitting ........................................................................................................ 2 ..
3 580027582 Tube Assembly .............................................................................................. .. 1
3 580021749 Sleeve ....................................................................................................... .. 2
3 580019986 Fitting ........................................................................................................ .. 2
4 580004863 Pin ................................................................................................................. 2 2
5 580004864 Plate .............................................................................................................. 2 2
6 449022017 Lockwasher ................................................................................................... 6 6
7 311321035 Capscrew ...................................................................................................... 4 4
8 580002972 Load Roller.................................................................................................... 4 4
9 059716800 Circlip ............................................................................................................ 4 4
10 580002595 Shim (0.30 in.)............................................................................................... AR AR
11 580002593 Bracket .......................................................................................................... 4 4
12 015026400 Lockwasher ................................................................................................... 20 20
13 014711800 Capscrew ...................................................................................................... 16 16
14 580002594 Block (Bearing).............................................................................................. 4 4
15 580000406 Spacer........................................................................................................... 4 4
16 580000240 Capscrew ...................................................................................................... 4 4
17 580026961 Fork Positioning Cylinder (☞ P12738) ........................................................ 2 2
18 580026965 Guide (RH) .................................................................................................... 1 1
19 580026966 Guide (LH)..................................................................................................... 1 1
20 580019866 Fitting ............................................................................................................ 4 4
21 580027139 Pin ................................................................................................................. 4 4
22 015420300 Cotter Pin ...................................................................................................... 8 8
23 580027117 Tube Assembly .............................................................................................. 1 1
23 580021749 Sleeve ....................................................................................................... 2 2
23 580019986 Fitting ........................................................................................................ 2 2
24 580027118 Tube Assembly .............................................................................................. 1 1
24 580021749 Sleeve ....................................................................................................... 2 2
24 580019986 Fitting ........................................................................................................ 2 2
25 505970524 Clamp............................................................................................................ 4 4
26 504225227 Washer .......................................................................................................... 2 2
27 449015115 Nut................................................................................................................. 2 2

12-35
P13462 02-03

CARRIAGE
(INDIVIDUAL FORK POSITIONER (FOUR FUNCTION))
(TWO STAGE LIMITED FREE-LIFT)
(S/N PENDING PER ECN 68183⇒)

QTY
ITEM PART NO. DESCRIPTION A B

28 580028416 Clamp............................................................................................................ 1 1
29 203759300 Capscrew ...................................................................................................... 1 1
30 580036413 Bracket .......................................................................................................... 1 1
31 580036379 Directional Control Valve (☞ P13464) ......................................................... 1 1
32 580019871 Fitting ............................................................................................................ 2 2
32 052645400 O-Ring ...................................................................................................... 1 1
32 580039388 O-Ring ...................................................................................................... 1 1
33 580019811 Fitting ............................................................................................................ 4 4
33 052645300 O-Ring ...................................................................................................... 1 1
33 580039387 O-Ring ...................................................................................................... 1 1
34 580019808 Fitting ............................................................................................................ 1 1
34 052645200 O-Ring ...................................................................................................... 1 1
34 580039386 O-Ring ...................................................................................................... 1 1
35 580037175 Hose.............................................................................................................. 1 1
36 580037171 Hose.............................................................................................................. 1 1
37 580037735 Hose.............................................................................................................. 1 1
38 580037174 Hose.............................................................................................................. 1 1
39 580037172 Hose.............................................................................................................. 1 1
40 580037176 Hose.............................................................................................................. 1 1
41 580037173 Hose.............................................................................................................. 1 1
42 059716300 Capscrew ...................................................................................................... 4 4
43 580041148 Loctite............................................................................................................ AR AR
44 580036256 Wire Harness (Front End) ............................................................................. 1 1
45 312850046 Strap Clamp .................................................................................................. 16 16
46 580031121 Identification Band......................................................................................... 4 4
47 580031119 Identification Band......................................................................................... 4 4
48 580038254 Identification Band......................................................................................... 2 2
49 580041149 Identification Band......................................................................................... 2 2
50 580041150 Identification Band......................................................................................... 2 2
51 580041151 Identification Band......................................................................................... 2 2
52 580041152 Identification Band......................................................................................... 2 2

12-36
NOTES

12-37
P12737 09-01

CARRIAGE
(SIMULTANEOUS FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)

CARRIAGESIMULTANEOUS FORK POSITIONERTWO STAGE LIMITED FREE-LIFT

12-38
P12737 09-01

CARRIAGE
(SIMULTANEOUS FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)

KEY:
A: GP 170 DB-GP 210 HD
B: GP 230 DB-GP 280 HD

QTY
ITEM PART NO. DESCRIPTION A B

580027589 Carriage............................................................................................................. 1 ..
580027590 Carriage............................................................................................................. .. 1
1 580026896 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580026898 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
2 580027046 Tube Assembly .............................................................................................. 1 ..
2 580021749 Sleeve ....................................................................................................... 2 ..
2 580019986 Fitting ........................................................................................................ 2 ..
2 580027581 Tube Assembly .............................................................................................. .. 1
2 580021749 Sleeve ....................................................................................................... .. 2
2 580019986 Fitting ........................................................................................................ .. 2
3 580027047 Tube Assembly .............................................................................................. 1 ..
3 580021749 Sleeve ....................................................................................................... 2 ..
3 580019986 Fitting ........................................................................................................ 2 ..
3 580027582 Tube Assembly .............................................................................................. .. 1
3 580021749 Sleeve ....................................................................................................... .. 2
3 580019986 Fitting ........................................................................................................ .. 2
4 580004863 Pin ................................................................................................................. 2 2
5 580004864 Plate .............................................................................................................. 2 2
6 449022017 Lockwasher ................................................................................................... 6 6
7 311321035 Capscrew ...................................................................................................... 4 4
8 580002972 Load Roller.................................................................................................... 4 4
9 059716800 Circlip ............................................................................................................ 4 4
10 580002595 Shim (0.30 in.)............................................................................................... AR AR
11 580002593 Bracket .......................................................................................................... 4 4
12 580000240 Capscrew ...................................................................................................... 4 4
13 014711800 Capscrew ...................................................................................................... 16 16
14 580002594 Block (Bearing).............................................................................................. 4 4
15 580000406 Spacer........................................................................................................... 4 4
16 015026400 Lockwasher ................................................................................................... 20 20
17 580026961 Fork Positioning Cylinder (☞ P12738) ........................................................ 2 2
18 580026965 Guide (RH) .................................................................................................... 1 1
19 580026966 Guide (LH)..................................................................................................... 1 1
20 580019866 Fitting ............................................................................................................ 4 4
20 052645200 O-Ring ...................................................................................................... 1 1
20 580039387 O-Ring ...................................................................................................... 1 1
21 580027139 Pin ................................................................................................................. 4 4
22 015420300 Cotter Pin ...................................................................................................... 8 8
23 580027117 Tube Assembly .............................................................................................. 1 1
23 580021749 Sleeve ....................................................................................................... 2 2
23 580019986 Fitting ........................................................................................................ 2 2
24 580027118 Tube Assembly .............................................................................................. 1 1
24 580021749 Sleeve ....................................................................................................... 2 2
24 580019986 Fitting ........................................................................................................ 2 2
25 505970524 Clamp............................................................................................................ 4 4

12-39
P12737 09-01

CARRIAGE
(SIMULTANEOUS FORK POSITIONER) (TWO STAGE LIMITED FREE-LIFT)

QTY
ITEM PART NO. DESCRIPTION A B

26 504225227 Washer .......................................................................................................... 2 2


27 449015115 Nut................................................................................................................. 2 2
28 580028416 Clamp............................................................................................................ 1 1
29 203759300 Capscrew ...................................................................................................... 1 1
30 580027510 Bracket .......................................................................................................... 1 1
31 580046423 Flow Divider .................................................................................................. 1 1
31 580049160 Manifold .................................................................................................... 1 1
31 580049161 Cartridge ................................................................................................... 1 1
31 580049162 Relief Valve ............................................................................................... 2 2
32 580019808 Fitting ............................................................................................................ 2 2
32 580021749 Sleeve ....................................................................................................... 2 2
32 580019986 Fitting ........................................................................................................ 2 2
33 580019813 Fitting ............................................................................................................ 4 4
33 580021749 Sleeve ....................................................................................................... 2 2
33 580019986 Fitting ........................................................................................................ 2 2
34 580027724 Hose.............................................................................................................. 1 1
35 580027725 Hose.............................................................................................................. 1 1
36 580025879 Hose.............................................................................................................. 1 1
37 580031650 Hose.............................................................................................................. 1 1
38 449022016 Lockwasher ................................................................................................... 1 1
39 449001014 Capscrew ...................................................................................................... 1 1
40 449021001 Washer .......................................................................................................... 1 1
41 580028442 Hose.............................................................................................................. 1 1
42 580028443 Hose.............................................................................................................. 4 4
43 580031121 Identification Band......................................................................................... AR AR
44 580031119 Identification Band (Front End)...................................................................... 1 1
45 580041149 Identification Band......................................................................................... 16 16
46 580041150 Identification Band......................................................................................... 4 4
47 580041151 Identification Band......................................................................................... 4 4
48 580041152 Identification Band......................................................................................... 2 2

12-40
NOTES

12-41
P13457 02-03

CARRIAGE
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

CARRIAGETHREE FUNCTIONTHREE STAGE FUL L F REE-L IFT

12-42
P13457 02-03

CARRIAGE
(THREE FUNCTION) (THREE STAGE FULL FREE-LIFT)

ITEM PART NO. DESCRIPTION QTY

580035954 Carriage Assembly .................................................................................................... 1


1 .. . . . Frame ................................................................................................................... 1
2 580040520 Pin (Fork Locking) ................................................................................................ 2
3 580040521 Pin ........................................................................................................................ 1
4 580037104 Washer ................................................................................................................. 4
5 580037151 Screw ................................................................................................................... 4
6 580040519 Support (Shaft)..................................................................................................... 2
7 580040517 Clamp................................................................................................................... 2
8 580040518 Clamp................................................................................................................... 3
9 580040756 Fitting ................................................................................................................... 2
10 580040514 Fitting ................................................................................................................... 2
11 580040515 Bolt ....................................................................................................................... 2
12 580040747 Washer ................................................................................................................. 2
13 580040516 Support ................................................................................................................ 1
14 580037140 Clamp................................................................................................................... 1

12-43
P13458 02-03

CARRIAGE
(FOUR, FIVE, AND SIX FUNCTION) (THREE STAGE FULL FREE-LIFT)

CARRIAGEFOUR, FIVE, AND SIX FUNCT IONTHREE STAGE FULL FREE-LIFT

12-44
P13458 02-03

CARRIAGE
(FOUR, FIVE, AND SIX FUNCTION) (THREE STAGE FULL FREE-LIFT)

KEY:
A: Four Function
B: Five Function
C: Six Function

QTY
ITEM PART NO. DESCRIPTION A B C

580035955 Carriage (Four Function) ........................................................................ 1 .. ..


580035956 Carriage (Five Function)......................................................................... .. 1 ..
580035957 Carriage (Six Function) .......................................................................... .. .. 1
1 .. . . . Frame ................................................................................................. 1 1 1
2 580040520 Pin (Fork Locking) .............................................................................. 2 2 2
3 580037104 Washer ............................................................................................... 2 2 2
4 580040532 Bolt ..................................................................................................... 2 2 2
5 580040521 Pin ...................................................................................................... 1 1 1
6 580037104 Washer ............................................................................................... 4 4 4
7 580037151 Screw ................................................................................................. 4 4 4
8 580040519 Support (Shaft)................................................................................... 2 2 2
9 580040529 Hose................................................................................................... 1 1 1
10 580036256 Wire Harness (Front End) .................................................................. 1 1 1
11 580040517 Clamp................................................................................................. 2 2 2
12 580040518 Clamp................................................................................................. 3 3 3
13 580040531 Hose................................................................................................... 1 1 1
14 580040530 Hose................................................................................................... 1 1 1
15 580040527 Support .............................................................................................. 1 1 1
16 580040523 Fitting ................................................................................................. 4 6 8
17 580040525 Fitting ................................................................................................. 2 2 2
18 580040524 Bolt ..................................................................................................... 4 4 4
19 580040526 Fitting ................................................................................................. 1 1 1
20 580036379 Directional Control Valve (☞ P13464) .............................................. 1 .. ..
20 580036380 Directional Control Valve (☞ P13464) .............................................. .. 1 ..
20 580036381 Directional Control Valve (☞ P13464) .............................................. .. .. 1
21 580040756 Fitting ................................................................................................. 2 2 2
22 580040515 Bolt ..................................................................................................... 4 4 4
23 580040747 Washer ............................................................................................... 4 4 4
24 580040516 Support .............................................................................................. 1 1 1
25 580037140 Clamp................................................................................................. 1 1 1
26 580037134 Fitting ................................................................................................. 1 1 1
27 580040745 Support .............................................................................................. 1 1 1

12-45
P13459 02-03

CARRIAGE
(INDIVIDUAL FORK POSITIONER)
(THREE STAGE FULL FREE-LIFT (FOUR FUNCTION))

CARRIAGEINDIVIDUAL FOR K POSITIONERTHREE STAGE FULL FREE-LIFT (FOUR FUNCTION)

12-46
P13459 02-03

CARRIAGE
(INDIVIDUAL FORK POSITIONER)
(THREE STAGE FULL FREE-LIFT (FOUR FUNCTION))

ITEM PART NO. DESCRIPTION QTY

580035958 Carriage (Individual Fork Positioner) ......................................................................... 1


1 .. . . . Frame ................................................................................................................... 1
2 580040563 Fork Carrier (RH) ................................................................................................. 1
3 580037104 Washer ................................................................................................................. 2
4 580040532 Bolt ....................................................................................................................... 2
5 580040562 Fork Carrier (LH) .................................................................................................. 1
6 580040521 Pin ........................................................................................................................ 1
7 580037104 Washer ................................................................................................................. 4
8 580037151 Screw ................................................................................................................... 4
9 580040519 Support (Shaft)..................................................................................................... 2
10 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
11 580040529 Hose..................................................................................................................... 1
12 580036256 Wire Harness (Front End) .................................................................................... 1
13 580040517 Clamp................................................................................................................... 2
14 580040518 Clamp................................................................................................................... 3
15 580040531 Hose..................................................................................................................... 1
16 580040530 Hose..................................................................................................................... 1
17 580040527 Support ................................................................................................................ 1
18 580036379 Directional Control Valve (☞ P13464) ................................................................ 1
19 580040533 Fitting ................................................................................................................... 4
20 580040526 Fitting ................................................................................................................... 1
21 580040524 Bolt ....................................................................................................................... 4
22 580040525 Fitting ................................................................................................................... 2
23 580040528 Fitting ................................................................................................................... 2
24 580040756 Fitting ................................................................................................................... 2
25 580040515 Bolt ....................................................................................................................... 3
26 580040747 Washer ................................................................................................................. 4
27 580040516 Support ................................................................................................................ 1
28 580040573 Hose..................................................................................................................... 1
29 580040553 Tube ..................................................................................................................... 1
30 580040572 Hose..................................................................................................................... 1
31 580040577 Hose..................................................................................................................... 1
32 580040578 Hose..................................................................................................................... 1
33 580040555 Clamp................................................................................................................... 4
34 580040554 Tube ..................................................................................................................... 1
35 580040526 Fitting ................................................................................................................... 4
36 580040745 Support ................................................................................................................ 1
37 580037134 Fitting ................................................................................................................... 1
38 580040561 Pin (Fork Position Cylinder).................................................................................. 4
39 580040560 Ring...................................................................................................................... 8
40 580037140 Clamp................................................................................................................... 1

12-47
P13460 02-03

CARRIAGE
(SIMULTANEOUS FORK POSITIONER)
(THREE STAGE FULL FREE-LIFT (THREE FUNCTION))

CARRIAGESIMULTANEOUS FORK POSITIONERTHREE STAGE FULL FREE-LIF T (THREE FUNCTION)

12-48
P13460 02-03

CARRIAGE
(SIMULTANEOUS FORK POSITIONER)
(THREE STAGE FULL FREE-LIFT (THREE FUNCTION))

ITEM PART NO. DESCRIPTION QTY

580035959 Carriage (Simultaneous Fork Positioner)................................................................... 1


1 .. . . . Frame ................................................................................................................... 1
2 580040563 Fork Carrier (RH) ................................................................................................. 1
3 580037104 Washer ................................................................................................................. 6
4 580040532 Bolt ....................................................................................................................... 2
5 580040562 Fork Carrier (LH) .................................................................................................. 1
6 580040521 Pin ........................................................................................................................ 1
7 580037151 Screw ................................................................................................................... 4
8 580040519 Support (Shaft)..................................................................................................... 2
9 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
10 580040517 Clamp................................................................................................................... 2
11 580040518 Clamp................................................................................................................... 3
12 580040575 Hose..................................................................................................................... 1
13 580040576 Hose..................................................................................................................... 1
14 580040527 Support ................................................................................................................ 1
15 580040570 Connector............................................................................................................. 6
16 580046423 Flow Divider ......................................................................................................... 1
16 580049160 Manifold ........................................................................................................... 1
16 580049162 Relief Valve ...................................................................................................... 1
16 580028799 Cartridge .......................................................................................................... 2
17 580040569 Bolt ....................................................................................................................... 2
18 580040756 Fitting ................................................................................................................... 2
19 580040515 Bolt ....................................................................................................................... 2
20 580040747 Washer ................................................................................................................. 2
21 580040516 Support ................................................................................................................ 1
22 580040553 Tube ..................................................................................................................... 1
23 580040528 Fitting ................................................................................................................... 2
24 580040574 Hose..................................................................................................................... 1
25 580040573 Hose..................................................................................................................... 1
26 580040572 Hose..................................................................................................................... 1
27 580040571 Hose..................................................................................................................... 1
28 580037140 Clamp................................................................................................................... 1
29 580040560 Ring...................................................................................................................... 8
30 580040561 Pin (Fork Position Cylinder).................................................................................. 4
31 580040526 Fitting ................................................................................................................... 4
32 580040554 Tube ..................................................................................................................... 1
33 580040555 Clamp................................................................................................................... 4

12-49
P12738 09-01

FORK POSITIONING CYLINDER

FORK POSITIONING CYLINDER

12-50
P12738 09-01

FORK POSITIONING CYLINDER

ITEM PART NO. DESCRIPTION QTY

580026961 Fork Positioning Cylinder........................................................................................... 1


1 580028616 Shell ..................................................................................................................... 1
2 580028617 Rod....................................................................................................................... 1
3 580028618 Piston ................................................................................................................... 1
4 580028619 Retainer................................................................................................................ 1
5 580028620 Nut........................................................................................................................ 1
6 580028627 Spacer.................................................................................................................. 1
7 580028622 Seal (Piston)......................................................................................................... 1
8 580028623 Seal (Rod) ............................................................................................................ 1
9 580028624 Wiper.................................................................................................................... 1
10 580028625 Back-Up Ring ....................................................................................................... 1
11 580028626 O-Ring.................................................................................................................. 1

580028621 Service Kit (Includes Items 7-11) .............................................................................. 1

12-51
NOTES

12-52
SECTION 13

13 ATTACHMENTS AND HEADER HOSE GROUP

13 ATTACHMENTS AND HEADER HOSE GROUP


CONTENTS

SECTION 13
ATTACHMENTS AND HEADER HOSE GROUP

DESCRIPTION PAGE

DIRECTIONAL CONTROL VALVE


S/N B876E-01589A⇒ ................................................................................................................................... 13-66
FORKS
IDENTIFY BY PART NUMBER ..................................................................................................................... 13-68
HEADER HOSE
THREE STAGE FULL FREE-LIFT ................................................................................................................ 13-14
TWO STAGE LIMITED FREE-LIFT
⇒S/N B876E-01517Z.................................................................................................................................. 13-2
S/N B876E-01518Z⇔S/N B876E-01589A .................................................................................................. 13-6
S/N B876E-01589A⇒ ............................................................................................................................... 13-10
SELECTOR VALVE .......................................................................................................................................... 13-64
SIDE-SHIFT CARRIAGE
THREE STAGE FULL FREE-LIFT
FOUR, FIVE, AND SIX FUNCTION .......................................................................................................... 13-50
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION) ............................................................................. 13-54
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION) ................................................................... 13-58
THREE FUNCTION................................................................................................................................... 13-48
TWO STAGE LIMITED FREE-LIFT
DUAL FUNCTION WITH FORK POSITIONER ......................................................................................... 13-42
FOUR AND FIVE FUNCTION ................................................................................................................... 13-18
INDIVIDUAL FORK POSITIONER
⇒S/N B876E-01588A............................................................................................................................ 13-26
INDIVIDUAL FORK POSITIONER (FIVE FUNCTION)
S/N B876E-01589A⇒............................................................................................................................ 13-30
SIMULTANEOUS FORK POSITIONER
⇒S/N B876E-01588A............................................................................................................................ 13-34
SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)
S/N B876E-01589A⇒............................................................................................................................ 13-38
THREE FUNCTION................................................................................................................................... 13-16
WITH HOSE GROUP
S/N B876E-01589A⇒............................................................................................................................ 13-22
SIDE-SHIFT CYLINDER .................................................................................................................................. 13-62
TWO STAGE LIMITED FREE-LIFT
DUAL FUNCTION WITH FORK POSITIONER ......................................................................................... 13-46

13-1
P12739 09-01

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(⇒S/N B876E-01517Z)

HEADER HOSET WO STAGE LIMITED FREE-LIFT ⇒S/N B876E-01517Z

13-2
P12739 09-01

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(⇒S/N B876E-01517Z)

GP 170 DB-GP 210 DB

OALH
DESCRIPTION 131.1 in. 148.8 in.
ITEM
Mast
Group Number 8508306 8508307
43 Hose 580021588 580020961
44 Mast Harness 580021241 580021242

GP 230 DB-GP 280 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 190.9 in.
ITEM
Mast
Group Number 8508309 8508310 8508312
43 Hose 580020962 580020963 580020965
44 Mast Harness 580021244 580021245 580021247
KEY:
A: Three Function
B: Four Function
C: Five Function

QTY
ITEM PART NO. DESCRIPTION A B C

1 504228239 Clamp ..................................................................................................... 4 5 6


2 580003361 Clamp ..................................................................................................... 6 8 10
3 580004949 Bracket ................................................................................................... 1 1 1
4 580020987 Adapter ................................................................................................... 4 4 4
5 580020993 Nut .......................................................................................................... 4 4 4
6 501702902 Thread Sealer......................................................................................... AR AR AR
7 449015044 Nut .......................................................................................................... 2 2 2
8 449022013 Lockwasher ............................................................................................ 2 2 2
9 449001302 Capscrew................................................................................................ 2 2 2
10 580031121 Identification Band (ID) ........................................................................... 2 2 2
11 909882405 Nut .......................................................................................................... 5 5 5
12 580004930 Clamp ..................................................................................................... 2 3 4
13 580004923 Sheave ................................................................................................... 2 2 2
14 580004925 Spacer .................................................................................................... 1 1 1
15 580004924 Spacer .................................................................................................... 1 1 1
16 500635901 Capscrew................................................................................................ 3 3 3
17 502097902 Nut .......................................................................................................... 3 3 3
18 580031119 Identification Band (ID) ........................................................................... 2 2 2
19 449022041 Lockwasher ............................................................................................ 4 4 4
20 449015011 Nut .......................................................................................................... 4 4 4
21 449001058 Capscrew................................................................................................ 2 2 2
22 449022017 Lockwasher ............................................................................................ 2 2 2
23 449015029 Nut .......................................................................................................... 2 2 2
24 580021462 Bracket ................................................................................................... 1 1 1
25 449001048 Capscrew................................................................................................ 1 1 1

13-3
P12739 09-01

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(⇒S/N B876E-01517Z)

QTY
ITEM PART NO. DESCRIPTION A B C

26 580004928 Plate ....................................................................................................... 2 2 2


27 580021463 Clamp ..................................................................................................... .. 1 1
28 062144100 Capscrew................................................................................................ .. 1 1
29 016103700 Washer ................................................................................................... .. 1 1
30 580004923 Sheave ................................................................................................... .. 1 1
31 062151800 Capscrew................................................................................................ .. 2 2
32 580021464 Clamp ..................................................................................................... .. 1 1
33 580004589 Nut .......................................................................................................... .. 2 2
34 016103500 Washer ................................................................................................... .. 2 2
35 580021257 Spacer .................................................................................................... .. 1 1
35 580021256 Spacer .................................................................................................... 1 .. ..
36 580004932 Spacer .................................................................................................... .. 1 1
37 449001313 Capscrew................................................................................................ .. 1 1
37 449001389 Capscrew................................................................................................ 1 .. ..
38 580004928 Plate ....................................................................................................... .. 1 1
39 501921910 Clamp ..................................................................................................... .. 1 1
40 501831902 Nut .......................................................................................................... .. 1 1
41 580020920 Bracket (GP 170 DB-GP 210 DB) .......................................................... 1 1 1
41 580020921 Bracket (GP 230 DB-GP 280 DB) .......................................................... 1 1 1
42 449001048 Capscrew (GP 230 DB-GP 280 DB)....................................................... 4 4 4
42 449001389 Capscrew (GP 170 DB-GP 210 DB)....................................................... 4 4 4
43 b .. . . . Hose ....................................................................................................... 2 4 4
44 b .. . . . Mast Harness ......................................................................................... .. 1 1
a 580020922 Plate (GP 170 DB-GP 210 DB) .............................................................. 2 2 2

FOOTNOTES:
a Not Illustrated
b Refer to Table

13-4
NOTES

13-5
P13445 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01518Z⇔S/N B876E-01589A)

HEADER HOSET WO STAGE LIMIT ED FREE-LIFT S/N B876E-01518Z⇔S/N B876E-01589A

13-6
P13445 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01518Z⇔S/N B876E-01589A)

GP 170 DB-GP 210 DB

OALH
DESCRIPTION 131.1 in. 148.8 in.
ITEM
Mast
Group Number 8508306 8508307
43 Hose 580029485 580029486
44 Mast Harness 580021241 580021242

GP 230 DB-GP 280 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 190.9 in.
ITEM
Mast
Group Number 8508309 8508310 8508312
43 Hose 580029488 580029489 580029491
44 Mast Harness 580021244 580021245 580021247
KEY:
A: Three Function
B: Four Function
C: Five Function

QTY
ITEM PART NO. DESCRIPTION A B C

1 504228239 Clamp ..................................................................................................... 4 5 6


2 580003361 Clamp ..................................................................................................... 6 8 10
3 580032071 Bracket ................................................................................................... 1 1 1
4 580020987 Adapter ................................................................................................... 4 4 4
5 580020993 Nut .......................................................................................................... 4 4 4
6 501702902 Thread Sealer......................................................................................... AR AR AR
7 449015044 Nut .......................................................................................................... 2 2 2
8 449022013 Lockwasher ............................................................................................ 2 2 2
9 449001302 Capscrew................................................................................................ 2 2 2
10 580031121 Identification Band (ID) ........................................................................... 2 2 2
11 909882405 Nut .......................................................................................................... 5 5 5
12 580004930 Clamp ..................................................................................................... 2 3 4
13 580004923 Sheave ................................................................................................... 2 2 2
14 580004925 Spacer .................................................................................................... 1 1 1
15 580004924 Spacer .................................................................................................... 1 1 1
16 580026261 Capscrew................................................................................................ 3 3 3
17 502097902 Nut .......................................................................................................... 3 3 3
18 580031119 Identification Band (ID) ........................................................................... 2 2 2
19 449022041 Lockwasher ............................................................................................ 4 4 4
20 449015011 Nut .......................................................................................................... 4 4 4
21 449001058 Capscrew................................................................................................ 2 2 2
22 449022017 Lockwasher ............................................................................................ 2 2 2
23 449015029 Nut .......................................................................................................... 2 2 2
24 580021462 Bracket ................................................................................................... 1 1 1
25 449001048 Capscrew................................................................................................ 1 1 1

13-7
P13445 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01518Z⇔S/N B876E-01589A)

QTY
ITEM PART NO. DESCRIPTION A B C

26 580004928 Plate ....................................................................................................... 2 2 2


27 580021463 Clamp ..................................................................................................... .. 1 1
28 062144100 Capscrew................................................................................................ .. 1 1
29 016103700 Washer ................................................................................................... .. 1 1
30 580004923 Sheave ................................................................................................... .. 1 1
31 062151800 Capscrew................................................................................................ .. 2 2
32 580021464 Clamp ..................................................................................................... .. 1 1
33 580004589 Nut .......................................................................................................... .. 2 2
34 016103500 Washer ................................................................................................... .. 2 2
35 580021257 Spacer .................................................................................................... .. 1 1
35 580031254 Spacer .................................................................................................... 1 .. ..
36 580038255 Spacer .................................................................................................... .. 1 1
37 449001313 Capscrew................................................................................................ .. 1 1
37 449001389 Capscrew................................................................................................ 1 .. ..
38 580004928 Plate ....................................................................................................... .. 1 1
39 501921910 Clamp ..................................................................................................... .. 1 1
40 501831902 Nut .......................................................................................................... .. 1 1
41 580031237 Bracket (GP 170 DB-GP 210DB) ........................................................... 1 1 1
41 580026676 Bracket (GP 230 DB-GP 280 DB) .......................................................... 1 1 1
42 449001401 Capscrew (GP 230 DB-GP 280 DB)....................................................... 4 4 4
42 449001393 Capscrew (GP 170 DB-GP 210DB)........................................................ 4 4 4
43 a .. . . . Hose ....................................................................................................... 2 4 4
44 a .. . . . Mast Harness ......................................................................................... .. 1 1
580020922 Plate (GP 170 DB-GP 210DB) (Not Illustrated)...................................... 2 2 2

FOOTNOTES:
a Refer to Table

13-8
NOTES

13-9
P13446 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01589A⇒)

HEADER HOSET WO STAGE LIMITED FREE-LIFT S/N B876E-01589A⇒

13-10
P13446 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01589A⇒)

GDP 080 DB-GDP 090 DB

OALH
DESCRIPTION 131.1 in. 148.8 in. 163.4 in.
ITEM
Mast
Group Number 8508306 8508307 8508308
51 Hose 580038528 580038134 580038135
52 Hose 580038147 580038150 580038151
53 Wire Harness 580034959 580034960 580034961

GDP 100 DB-GDP 120 DB

OALH
DESCRIPTION 142.5 in. 160.2 in. 175.2 in. 190.9 in. 200.8 in.
ITEM
Mast
Group Number 8508309 8508310 8508311 8508312 8508313
51 Hose 580038136 580038137 580038138 580038139 580038140
52 Hose 580038152 580038153 580038154 580038155 580038156
53 Wire Harness 580034962 580034963 580034964 580034965 580034966
KEY:
A: Three Function
B: Four, Five, And Six Function
C: Dual Side-Shift Fork Positioner

QTY
ITEM PART NO. DESCRIPTION A B C

1 504228239 Clamp ..................................................................................................... 4 5 5


2 580003361 Clamp ..................................................................................................... 4 8 6
3 580037177 Bracket ................................................................................................... 1 1 1
4 580020987 Adapter ................................................................................................... 2 4 2
5 580020993 Nut .......................................................................................................... 2 4 2
6 501702902 Thread Sealer......................................................................................... AR AR AR
7 449015044 Nut .......................................................................................................... 2 2 2
8 449022013 Lockwasher ............................................................................................ 2 2 2
9 449001302 Capscrew................................................................................................ 2 2 2
10 580031121 Identification Band .................................................................................. 2 2 2
11 909882405 Nut .......................................................................................................... 1 1 1
12 580004930 Clamp ..................................................................................................... 1 1 1
13 580004923 Sheave ................................................................................................... 2 4 3
14 580004925 Spacer .................................................................................................... 1 1 1
15 580004924 Spacer .................................................................................................... 1 2 1
16 580026261 Capscrew................................................................................................ 3 3 3
17 502097902 Nut .......................................................................................................... 3 3 3
18 580031119 Identification Band .................................................................................. 2 2 2
19 449022041 Lockwasher ............................................................................................ 4 4 4
20 449015011 Nut .......................................................................................................... 4 4 4
21 449001058 Capscrew................................................................................................ 2 2 2
22 449022017 Lockwasher ............................................................................................ 2 2 2
23 449015029 Nut .......................................................................................................... 2 2 2
13-11
P13446 02-03

HEADER HOSE
(TWO STAGE LIMITED FREE-LIFT)
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B C

24 580021462 Bracket ................................................................................................... 1 1 1


25 580004928 Plate ....................................................................................................... 1 1 1
26 580038256 Spacer .................................................................................................... 1 1 1
27 580037864 Clamp ..................................................................................................... 4 4 4
28 580037865 Cover ...................................................................................................... 2 2 2
29 449001076 Capscrew................................................................................................ 2 4 4
30 449022016 Lockwasher ............................................................................................ 2 4 4
31 449015014 Nut .......................................................................................................... 2 2 2
32 580039399 Fitting...................................................................................................... 2 2 2
33 580038257 Nut .......................................................................................................... 2 2 2
34 580021463 Clamp ..................................................................................................... .. 2 2
35 062151800 Capscrew................................................................................................ .. 2 2
36 580021464 Clamp ..................................................................................................... .. 1 1
37 580004589 Nut .......................................................................................................... .. 2 2
38 016103500 Washer ................................................................................................... .. 2 2
39 449001350 Capscrew................................................................................................ .. 1 1
40 580004928 Plate ....................................................................................................... .. 1 1
41 580004930 Clamp ..................................................................................................... .. 1 1
42 501921910 Clamp ..................................................................................................... .. 1 1
43 449015014 Nut .......................................................................................................... .. 2 2
44 580038254 Identification Band .................................................................................. .. 2 ..
45 a 580031237 Bracket ................................................................................................... .. 1 1
45 b 580026676 Bracket ................................................................................................... .. 1 1
46 a 580020922 Plate ....................................................................................................... .. 4 4
47 a 449001393 Capscrew................................................................................................ .. 4 4
47 b 449001401 Capscrew................................................................................................ .. 4 4
48 580031254 Spacer .................................................................................................... 1 .. ..
49 449001389 Capscrew................................................................................................ 1 .. ..
50 580038255 Spacer .................................................................................................... 1 .. ..
51 c .. . . . Hose ....................................................................................................... 2 2 2
52 c .. . . . Hose ....................................................................................................... .. 2 ..
53 c .. . . . Wire Harness.......................................................................................... .. 2 2

FOOTNOTES:
a GDP 080 DB-GDP 090 DB
b GDP 100 DB-GDP 120 DB
c Refer to Table

13-12
NOTES

13-13
P13456 02-03

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

HEADER HOSET HREE STAGE FULL FREE-LIFT

13-14
P13456 02-03

HEADER HOSE
(THREE STAGE FULL FREE-LIFT)

OALH
DESCRIPTION 119.1 in. 124.3 in. 130.9 in. 137.4 in.
ITEM
Mast
Group Number 8516820 8516821 8516822 8516823
Mast Assembly 580035293 580035294 580035295 580035296
18 Hose 580040753 580040757 580040760 580040763
19 Hose 580040754 580040758 580040761 580040764
20 Wire Harness 580040755 580040759 580040762 580040765
KEY:
A: Three Function
B: Four, Five, And Six Function

QTY
ITEM PART NO. DESCRIPTION A B

a .. . . . Mast Assembly .................................................................................................. 1 1


1 580037123 Pulley (Hose)................................................................................................. 4 4
2 580037111 Circlip ............................................................................................................ 2 2
3 580040742 Screw ............................................................................................................ 2 2
4 580037124 Washer .......................................................................................................... 2 2
5 580040743 Shield ............................................................................................................ 2 2
6 580040744 Pulley (Shaft) (Hose Pulley) .......................................................................... 2 2
7 580040745 Support ......................................................................................................... .. 1
8 580040746 Screw ............................................................................................................ .. 2
9 580040747 Washer .......................................................................................................... .. 2
10 580037134 Fitting ............................................................................................................ .. 2
11 580040748 Screw ............................................................................................................ 4 4
12 580037104 Washer .......................................................................................................... 8 8
13 580040749 Plate (LH) ...................................................................................................... .. 1
14 580040750 Plate (RH) ..................................................................................................... 1 1
15 580040751 Screw ............................................................................................................ 4 4
16 580040752 Guard ............................................................................................................ 2 2
17 580040756 Fitting ............................................................................................................ 2 2
18 a .. . . . Hose.............................................................................................................. 2 2
19 a .. . . . Hose.............................................................................................................. .. 1
20 a .. . . . Wire Harness ................................................................................................ .. 1

FOOTNOTES:
a Refer to Table

13-15
P12741 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (THREE FUNCTION)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTTHREE FUNCTION

13-16
P12741 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

b 580021742 Side-Shift Carriage .................................................................................................... 1


a 580021741 Side-Shift Carriage .................................................................................................... 1
1 a 580026123 Frame ................................................................................................................... 1
1 580004707 Stubshaft.......................................................................................................... 4
1 b 580026122 Frame ................................................................................................................... 1
2 580004707 Stubshaft.......................................................................................................... 4
3 580002593 Bracket ................................................................................................................. 4
4 580000240 Capscrew ............................................................................................................. 4
5 580000406 Spacer.................................................................................................................. 4
6 580002594 Block (Bearing)..................................................................................................... 4
7 580002972 Load Roller........................................................................................................... 4
8 059716800 Circlip ................................................................................................................... 4
9 580004864 Plate ..................................................................................................................... 2
10 311321035 Capscrew ............................................................................................................. 4
11 449022017 Lockwasher .......................................................................................................... 4
12 580002595 Shim (0.30 in.)...................................................................................................... AR
13 014711800 Capscrew ............................................................................................................. 16
14 015026400 Lockwasher .......................................................................................................... 20
15 580004863 Pin ........................................................................................................................ 2
16 580002993 Side-Shift Cylinder (☞ P12742) ......................................................................... 1
17 580004878 Nut........................................................................................................................ 2
18 580004880 Pin ........................................................................................................................ 1
19 580019866 Fitting ................................................................................................................... 2
19 052645200 O-Ring ............................................................................................................. 1
20 052645200 O-Ring ............................................................................................................. 1
21 311321035 Capscrew ............................................................................................................. 8
22 449022017 Lockwasher .......................................................................................................... 8
23 580004881 Bar........................................................................................................................ 2
24 580004882 Bushing ................................................................................................................ 4
25 580004884 Circlip (Optional) .................................................................................................. 4
25 580004883 Circlip ................................................................................................................... 4
26 015627900 Lube Fitting .......................................................................................................... 2
27 580004864 Plate ..................................................................................................................... 4
28 504234211 Bearing Block ....................................................................................................... 6
29 580002903 Apron.................................................................................................................... 1
30 580021746 Tube Assembly ..................................................................................................... 1
30 580021749 Sleeve .............................................................................................................. 2
30 580019986 Fitting ............................................................................................................... 2
31 580021747 Tube Assembly ..................................................................................................... 1
31 580021749 Sleeve .............................................................................................................. 2
31 580019986 Fitting ............................................................................................................... 2
32 580006491 Shim (0.050 in.) (Optional)................................................................................... AR
33 580004865 Pin (Fork Locking) ................................................................................................ 2

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

13-17
P12746 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (FOUR AND FIVE FUNCTION)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTFOUR AND FIVE FUNCTION

13-18
P12746 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (FOUR AND FIVE FUNCTION)

KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

b 580026304 Side-Shift Carriage ............................................................................................ 1 ..


b 580026306 Side-Shift Carriage ............................................................................................ .. 1
a 580026305 Side-Shift Carriage ............................................................................................ 1 ..
a 580026307 Side-Shift Carriage ............................................................................................ .. 1
1 580026122 Frame ............................................................................................................ .. 1
1 580006240 Stubshaft................................................................................................... .. 4
1 580026123 Frame ............................................................................................................ 1 ..
2 580006240 Stubshaft................................................................................................... 4 ..
3 580002593 Bracket .......................................................................................................... 4 4
4 580000240 Capscrew ...................................................................................................... 4 4
5 580000406 Spacer........................................................................................................... 4 4
6 580002594 Block (Bearing).............................................................................................. 4 4
7 580002972 Load Roller.................................................................................................... 4 4
8 059716800 Circlip ............................................................................................................ 4 4
9 580004864 Plate .............................................................................................................. 2 2
10 311321035 Capscrew ...................................................................................................... 4 4
11 449022017 Lockwasher ................................................................................................... 4 4
12 580002595 Shim (0.30 in.)............................................................................................... AR AR
13 014711800 Capscrew ...................................................................................................... 16 16
14 015026400 Lockwasher ................................................................................................... 20 20
15 580004863 Pin ................................................................................................................. 2 2
16 580002993 Side-Shift Cylinder (☞ P12742) .................................................................. 1 1
17 580004878 Nut................................................................................................................. 2 2
18 580004880 Pin ................................................................................................................. 1 1
19 580019866 Fitting ............................................................................................................ 2 2
19 580039387 O-Ring ...................................................................................................... 1 1
20 052645200 O-Ring ...................................................................................................... 1 1
21 311321035 Capscrew ...................................................................................................... 8 8
22 449022017 Lockwasher ................................................................................................... 8 8
23 580004881 Bar................................................................................................................. 2 2
24 580004882 Bushing ......................................................................................................... 4 4
25 580004883 Circlip ............................................................................................................ 4 4
25 580004884 Circlip (Optional) ........................................................................................... 4 4
26 015627900 Lube Fitting ................................................................................................... 2 2
27 580004864 Plate .............................................................................................................. 4 4
28 504234211 Bearing Block ................................................................................................ 6 6
29 580002902 Apron............................................................................................................. 1 ..
29 580002903 Apron............................................................................................................. .. 1
30 580006491 Shim (0.050 in.) (Optional)............................................................................ AR AR
31 580004865 Pin (Fork Locking) ......................................................................................... 2 2
32 580025812 Tube Assembly .............................................................................................. 1 ..
32 580021749 Sleeve ....................................................................................................... 2 ..
32 580019986 Fitting ........................................................................................................ 2 ..
32 580025814 Tube Assembly .............................................................................................. .. 1
32 580021749 Sleeve ....................................................................................................... .. 2
32 580019986 Fitting ........................................................................................................ .. 2

13-19
P12746 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (FOUR AND FIVE FUNCTION)

QTY
ITEM PART NO. DESCRIPTION A B

33 580025813 Tube Assembly .............................................................................................. 1 ..


33 580021749 Sleeve ....................................................................................................... 2 ..
33 580019986 Fitting ........................................................................................................ 2 ..
33 580025815 Tube Assembly .............................................................................................. .. 1
33 580021749 Sleeve ....................................................................................................... .. 2
33 580019986 Fitting ........................................................................................................ .. 2
34 580025869 Tube Assembly .............................................................................................. .. 1
34 580021749 Sleeve ....................................................................................................... .. 2
34 580019986 Fitting ........................................................................................................ .. 2
34 580025881 Tube Assembly .............................................................................................. 1 ..
34 580021749 Sleeve ....................................................................................................... 2 ..
34 580019986 Fitting ........................................................................................................ 2 ..
35 580025882 Tube Assembly .............................................................................................. 1 ..
35 580019986 Fitting ........................................................................................................ .. 2
35 580021749 Sleeve ....................................................................................................... 2 ..
35 580025871 Tube Assembly .............................................................................................. .. 1
35 580021749 Sleeve ....................................................................................................... .. 2
35 580019986 Fitting ........................................................................................................ 2 ..
36 580025879 Hose.............................................................................................................. 3 3
37 580025877 Hose.............................................................................................................. 1 1
38 580025875 Hose.............................................................................................................. 1 1
39 a 580024219 Rod................................................................................................................ 4 4
39 b 580025880 Rod................................................................................................................ 4 4
40 504233271 Washer .......................................................................................................... 2 2
41 449022017 Lockwasher ................................................................................................... 2 2
42 449015029 Nut................................................................................................................. 2 2
43 580024897 Bolt and Locking Plate .................................................................................. 1 1
44 203759300 Capscrew ...................................................................................................... 1 1
45 580028416 Clamp............................................................................................................ 2 2
46 c 580025029 Wire Harness (Selector Valve) ...................................................................... 1 1
46 505972593 Connector ................................................................................................. 1 1
46 505972507 Secondary Lock ........................................................................................ 1 1
46 505968514 Pin............................................................................................................. 4 4
46 d 580036593 Wire Harness (Selector Valve) ...................................................................... 1 1
47 312850046 Strap Clamp .................................................................................................. 8 8
48 520039889 Sealant .......................................................................................................... AR AR
49 580025816 Bracket .......................................................................................................... 1 1
50 b 580015822 Valve (☞ P12748) ....................................................................................... 2 2
50 ab 580015822 Valve (☞ P12748) ....................................................................................... 3 3
51 449021001 Washer .......................................................................................................... 6 6
52 449022016 Lockwasher ................................................................................................... 11 11
53 449001014 Capscrew ...................................................................................................... 3 3
54 580020430 Fitting ............................................................................................................ 4 4
54 052645300 O-Ring ...................................................................................................... 1 1
54 580039387 O-Ring ...................................................................................................... 1 1
55 580019807 Fitting ............................................................................................................ 2 2
55 052645300 O-Ring ...................................................................................................... 1 1
55 580039385 O-Ring ...................................................................................................... 1 1
56 b 054820000 Fitting ............................................................................................................ 2 2

13-20
P12746 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (FOUR AND FIVE FUNCTION)

QTY
ITEM PART NO. DESCRIPTION A B

56 a 054820000 Fitting ............................................................................................................ 4 4


57 449015014 Nut................................................................................................................. 8 8

FOOTNOTES:
a Five Function
b Four Function
c ⇒ S/N B876E-01588A
d S/N B876E-01589A ⇒

13-21
P13463 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N B876E-01589A⇒)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTWITH HOSE GROUPS/N B876E-01589A⇒

13-22
P13463 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N B876E-01589A⇒)

KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

e 580036489 Side-Shift Carriage ............................................................................................ 1 ..


e 580036493 Side-Shift Carriage ............................................................................................ .. 1
b 580036492 Side-Shift Carriage ............................................................................................ 1 ..
b 580036494 Side-Shift Carriage ............................................................................................ .. 1
a 580036491 Side-Shift Carriage ............................................................................................ 1 ..
a 580036495 Side-Shift Carriage ............................................................................................ .. 1
d 580036492 Side-Shift Carriage ............................................................................................ 1 ..
d 580036496 Side-Shift Carriage ............................................................................................ .. 1
1 580027586 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580027662 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
2 580027651 Apron............................................................................................................. 1 1
3 580004863 Pin ................................................................................................................. 2 1
4 580004864 Plate .............................................................................................................. 6 6
5 449022017 Lockwasher ................................................................................................... 12 12
6 311321035 Capscrew ...................................................................................................... 12 12
7 580002972 Load Roller.................................................................................................... 4 4
8 059716800 Circlip ............................................................................................................ 4 4
9 580002595 Shim (0.30 in.)............................................................................................... AR AR
10 580002593 Bracket .......................................................................................................... 4 4
11 015026400 Lockwasher ................................................................................................... 20 20
12 014711800 Capscrew ...................................................................................................... 16 16
13 580002594 Block (Bearing).............................................................................................. 4 4
14 580000406 Spacer........................................................................................................... 4 4
15 580000240 Capscrew ...................................................................................................... 4 4
16 580002993 Side-Shift Cylinder (☞ P12742) .................................................................. 1 1
17 580004878 Nut................................................................................................................. 2 2
18 580004880 Pin ................................................................................................................. 1 1
19 580019866 Fitting ............................................................................................................ 2 2
19 052645200 O-Ring ...................................................................................................... 1 1
19 580039387 O-Ring ...................................................................................................... 1 1
20 580004881 Bar................................................................................................................. 2 2
21 580004882 Bushing ......................................................................................................... 4 4
22 580004883 Circlip ............................................................................................................ 4 4
23 015627900 Lube Fitting ................................................................................................... 2 2
24 504234211 Bearing Block ................................................................................................ 6 6
25 580003477 Chain............................................................................................................. 2 2
26 580004865 Pin (Fork Locking) ......................................................................................... 4 4
27 580041231 Clevis ............................................................................................................ 2 2
28 e 580031590 Tube Assembly .............................................................................................. 1 1
28 580021749 Sleeve ....................................................................................................... 2 2
28 580019986 Fitting ........................................................................................................ 2 2
28 c 580036506 Tube Assembly .............................................................................................. 1 ..
28 580021749 Sleeve ....................................................................................................... 2 ..
28 580019986 Fitting ........................................................................................................ 2 2

13-23
P13463 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

28 c 580036510 Tube Assembly .............................................................................................. .. 1


28 580021749 Sleeve ....................................................................................................... .. 2
28 580019986 Fitting ........................................................................................................ .. 2
29 e 580031593 Tube Assembly .............................................................................................. 1 1
29 580021749 Sleeve ....................................................................................................... 2 2
29 580019986 Fitting ........................................................................................................ 2 2
29 c 580036505 Tube Assembly .............................................................................................. 1 ..
29 580021749 Sleeve ....................................................................................................... 2 ..
29 580019986 Fitting ........................................................................................................ 2 ..
29 c 580036509 Tube Assembly .............................................................................................. .. 1
29 580021749 Sleeve ....................................................................................................... .. 2
29 580019986 Fitting ........................................................................................................ .. 2
30 580036413 Bracket .......................................................................................................... 1 1
31 504225227 Washer .......................................................................................................... 2 2
32 449022017 Lockwasher ................................................................................................... 2 2
33 449015115 Nut................................................................................................................. 2 2
34 580028416 Clamp............................................................................................................ 2 2
35 580024897 Bolt and Locking Plate .................................................................................. 1 1
36 203759300 Capscrew ...................................................................................................... 1 1
37 059716300 Capscrew ...................................................................................................... 4 4
38 580019871 Fitting ............................................................................................................ 2 2
38 052645400 O-Ring ...................................................................................................... 1 1
38 580039388 O-Ring ...................................................................................................... 1 1
39 580019811 Fitting ............................................................................................................ 2 2
39 052645300 O-Ring ...................................................................................................... 1 1
39 580039387 O-Ring ...................................................................................................... 1 1
40 580019808 Fitting ............................................................................................................ 1 1
40 052645200 O-Ring ...................................................................................................... 1 1
40 580039386 O-Ring ...................................................................................................... 1 1
41 580036256 Wire Harness (Front End) ............................................................................. 1 1
42 312850046 Strap Clamp .................................................................................................. 16 16
43 580041148 Loctite............................................................................................................ AR AR
44 580036467 Hose.............................................................................................................. 1 1
45 580036468 Hose.............................................................................................................. 1 1
46 580036469 Hose.............................................................................................................. 1 1
47 580036470 Hose.............................................................................................................. 1 1
48 580037186 Hose.............................................................................................................. 1 1
49 580031121 Identification Band......................................................................................... 4 4
50 580031119 Identification Band......................................................................................... 4 4
51 580038254 Identification Band......................................................................................... 4 4
52 580041232 Identification Band......................................................................................... 4 4
53 580041233 Identification Band......................................................................................... 4 4
54 b 580036379 Directional Control Valve (☞ P13464) ......................................................... 1 1
54 a 580036380 Directional Control Valve (☞ P13464) ......................................................... 1 1
54 d 580036381 Directional Control Valve (☞ P13464) ......................................................... 1 1
55 b 055160000 Fitting ............................................................................................................ 2 2
55 052645400 O-Ring ...................................................................................................... 1 1
55 a 055160000 Fitting ............................................................................................................ 4 4
55 052645400 O-Ring ...................................................................................................... 1 1

13-24
P13463 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (WITH HOSE GROUP)
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

55 d 055160000 Fitting ............................................................................................................ 6 6


55 052645400 O-Ring ...................................................................................................... 1 1
56 c 580036503 Tube Assembly .............................................................................................. 1 ..
56 580021749 Sleeve ....................................................................................................... 2 ..
56 580019986 Fitting ........................................................................................................ 2 ..
56 c 580036507 Tube Assembly .............................................................................................. .. 1
56 580021749 Sleeve ....................................................................................................... .. 2
56 580019986 Fitting ........................................................................................................ .. 2
57 c 580036504 Tube Assembly .............................................................................................. 1 ..
57 580021749 Sleeve ....................................................................................................... 2 ..
57 580019986 Fitting ........................................................................................................ 2 ..
57 c 580036508 Tube Assembly .............................................................................................. .. 1
57 580021749 Sleeve ....................................................................................................... .. 2
57 580019986 Fitting ........................................................................................................ .. 2

FOOTNOTES:
a Five Function
b Four Function
c Four, Five, And Six Function
d Six Function
e Three Function

13-25
P12744 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (INDIVIDUAL FORK POSITIONER)
(⇒S/N B876E-01588A)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTINDIVIDUAL FORK POSITIONER⇒S/N B876E-01588A

13-26
P12744 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (INDIVIDUAL FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

a 580028713 Side-Shift Carriage .................................................................................................... 1


b 580028714 Side-Shift Carriage .................................................................................................... 1
1 580004863 Pin ........................................................................................................................ 2
2 580004864 Plate ..................................................................................................................... 2
3 449022017 Lockwasher .......................................................................................................... 7
4 311321035 Capscrew ............................................................................................................. 4
5 580002972 Load Roller........................................................................................................... 4
6 059716800 Circlip ................................................................................................................... 4
7 580002595 Shim (0.30 in.)...................................................................................................... AR
8 580002593 Bracket ................................................................................................................. 4
9 015026400 Lockwasher .......................................................................................................... 20
10 014711800 Capscrew ............................................................................................................. 16
11 580002594 Block (Bearing)..................................................................................................... 4
12 580000406 Spacer.................................................................................................................. 4
13 580000240 Capscrew ............................................................................................................. 4
14 580002993 Side-Shift Cylinder (☞ P12742) ......................................................................... 1
15 580004878 Nut........................................................................................................................ 2
16 580004880 Pin ........................................................................................................................ 1
17 580019866 Fitting ................................................................................................................... 2
17 052645200 O-Ring ............................................................................................................. 1
17 580039387 O-Ring ............................................................................................................. 1
18 311321035 Capscrew ............................................................................................................. 8
19 449022017 Lockwasher .......................................................................................................... 8
20 580004881 Bar........................................................................................................................ 2
21 580004882 Bushing ................................................................................................................ 4
22 580004883 Circlip ................................................................................................................... 4
23 015627900 Lube Fitting .......................................................................................................... 2
24 580004864 Plate ..................................................................................................................... 4
25 504234211 Bearing Block ....................................................................................................... 6
26 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
27 580026965 Guide (RH) ........................................................................................................... 1
28 580026966 Guide (LH)............................................................................................................ 1
29 580019866 Fitting ................................................................................................................... 4
29 052645200 O-Ring ............................................................................................................. 1
29 580039387 O-Ring ............................................................................................................. 1
30 580027139 Pin ........................................................................................................................ 4
31 015420300 Cotter Pin ............................................................................................................. 8
32 580027117 Tube Assembly ..................................................................................................... 1
32 580021749 Sleeve .............................................................................................................. 2
32 580019986 Fitting ............................................................................................................... 2
33 580027118 Tube Assembly ..................................................................................................... 1
33 580021749 Sleeve .............................................................................................................. 2
33 580019986 Fitting ............................................................................................................... 2
34 505970524 Clamp................................................................................................................... 4
35 a 580027586 Frame ................................................................................................................... 1
35 580004707 Stubshaft.......................................................................................................... 4
35 b 580027662 Frame ................................................................................................................... 1
35 580004707 Stubshaft.......................................................................................................... 4
36 a 580025881 Tube Assembly ..................................................................................................... 1
36 580021749 Sleeve .............................................................................................................. 2

13-27
P12744 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (INDIVIDUAL FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

36 580019986 Fitting ............................................................................................................... 2


36 b 580025869 Tube Assembly ..................................................................................................... 1
36 580021749 Sleeve .............................................................................................................. 2
36 580019986 Fitting ............................................................................................................... 2
37 a 580025882 Tube Assembly ..................................................................................................... 1
37 580021749 Sleeve .............................................................................................................. 2
37 580019986 Fitting ............................................................................................................... 2
37 b 580025871 Tube Assembly ..................................................................................................... 1
37 580021749 Sleeve .............................................................................................................. 2
37 580019986 Fitting ............................................................................................................... 2
38 a 580028652 Tube Assembly ..................................................................................................... 1
38 580021749 Sleeve .............................................................................................................. 2
38 580019986 Fitting ............................................................................................................... 2
38 b 580028822 Tube Assembly ..................................................................................................... 1
38 580021749 Sleeve .............................................................................................................. 2
38 580019986 Fitting ............................................................................................................... 2
39 a 580028653 Tube Assembly ..................................................................................................... 1
39 580021749 Sleeve .............................................................................................................. 2
39 580019986 Fitting ............................................................................................................... 2
39 b 580028823 Tube Assembly ..................................................................................................... 1
39 580021749 Sleeve .............................................................................................................. 2
39 580019986 Fitting ............................................................................................................... 2
40 580025816 Bracket ................................................................................................................. 1
41 504225227 Washer ................................................................................................................. 2
42 449015115 Nut........................................................................................................................ 2
43 580028416 Clamp................................................................................................................... 2
44 203759300 Capscrew ............................................................................................................. 1
45 580024897 Bolt and Locking Plate ......................................................................................... 1
46 449021001 Washer ................................................................................................................. 8
47 449022016 Lockwasher .......................................................................................................... 13
48 449001014 Capscrew ............................................................................................................. 3
49 580020430 Fitting ................................................................................................................... 4
49 052645300 O-Ring ............................................................................................................. 1
49 580039387 O-Ring ............................................................................................................. 1
50 580025877 Hose..................................................................................................................... 1
51 580025879 Hose..................................................................................................................... 2
52 580019807 Fitting ................................................................................................................... 2
52 052645300 O-Ring ............................................................................................................. 1
52 580039385 O-Ring ............................................................................................................. 1
53 580025875 Hose..................................................................................................................... 1
54 580028955 Bracket ................................................................................................................. 1
55 449015098 Locknut................................................................................................................. 2
56 580028954 Clamp................................................................................................................... 2
57 931013906 Capscrew ............................................................................................................. 2
58 580021207 Wire Harness (Selector Valve) ............................................................................. 1
58 505968501 Connector ........................................................................................................ 1
58 505968535 Secondary Lock ............................................................................................... 1
58 505972593 Connector ........................................................................................................ 1
58 505972507 Secondary Lock ............................................................................................... 1
58 505064713 Terminal ........................................................................................................... 6

13-28
P12744 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (INDIVIDUAL FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

58 505968514 Pin.................................................................................................................... 4
58 505968566 Plug.................................................................................................................. 4
59 312850046 Strap Clamp ......................................................................................................... 8
60 580027651 Apron.................................................................................................................... 1
61 580028073 Selector Valve (☞ P12748) ................................................................................ 3
62 580024219 Rod....................................................................................................................... 4
63 449015014 Nut........................................................................................................................ 8
64 580019810 Fitting ................................................................................................................... 4
64 052645300 O-Ring ............................................................................................................. 1
64 580039386 O-Ring ............................................................................................................. 1
65 580028639 Hose..................................................................................................................... 1
66 580028640 Hose..................................................................................................................... 1
67 580028641 Hose..................................................................................................................... 1
68 580028642 Hose..................................................................................................................... 1

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

13-29
P13464 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))
(S/N B876E-01589A⇒)
SIDE-SHIFT CARRIAGETWO STAGE LIMITED FREE-LIFTINDIVIDUAL FORK POSITIONER (FIVE FUNCTION)S/N B876E-01589A⇒

13-30
P13464 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))
(S/N B876E-01589A⇒)
KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

580036499 Side-Shift Carriage ............................................................................................ .. 1


580036497 Side-Shift Carriage ............................................................................................ 1 ..
1 580027586 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580027662 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
2 580027651 Apron............................................................................................................. 1 1
3 580036503 Tube Assembly .............................................................................................. 1 ..
3 580021749 Sleeve ....................................................................................................... 2 ..
3 580019986 Fitting ........................................................................................................ 2 ..
3 580036507 Tube Assembly .............................................................................................. .. 1
3 580021749 Sleeve ....................................................................................................... .. 2
3 580019986 Fitting ........................................................................................................ .. 2
4 580036504 Tube Assembly .............................................................................................. 1 ..
4 580021749 Sleeve ....................................................................................................... 2 ..
4 580019986 Fitting ........................................................................................................ 2 ..
4 580036508 Tube Assembly .............................................................................................. .. 1
4 580021749 Sleeve ....................................................................................................... .. 2
4 580019986 Fitting ........................................................................................................ .. 2
5 580036505 Tube Assembly .............................................................................................. 1 ..
5 580021749 Sleeve ....................................................................................................... 2 ..
5 580019986 Fitting ........................................................................................................ 2 ..
5 580036509 Tube Assembly .............................................................................................. .. 1
5 580021749 Sleeve ....................................................................................................... .. 2
5 580019986 Fitting ........................................................................................................ .. 2
6 580036506 Tube Assembly .............................................................................................. 1 ..
6 580021749 Sleeve ....................................................................................................... 2 ..
6 580019986 Fitting ........................................................................................................ 2 ..
6 580036510 Tube Assembly .............................................................................................. .. 1
6 580021749 Sleeve ....................................................................................................... .. 2
6 580019986 Fitting ........................................................................................................ .. 2
7 580004863 Pin ................................................................................................................. 2 2
8 580004864 Plate .............................................................................................................. 6 6
9 449022017 Lockwasher ................................................................................................... 14 14
10 311321035 Capscrew ...................................................................................................... 12 12
11 580002972 Load Roller.................................................................................................... 4 4
12 059716800 Circlip ............................................................................................................ 4 4
13 580002595 Shim (0.30 in.)............................................................................................... AR AR
14 580002593 Bracket .......................................................................................................... 4 4
15 015026400 Lockwasher ................................................................................................... 20 20
16 014711800 Capscrew ...................................................................................................... 16 16
17 580000406 Spacer........................................................................................................... 4 4
18 580002594 Block (Bearing).............................................................................................. 4 4
580000240 Capscrew ...................................................................................................... 4 4
20 580002993 Side-Shift Cylinder (☞ P12742) .................................................................. 1 1
21 580004878 Nut................................................................................................................. 2 2

13-31
P13464 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

22 580004880 Pin ................................................................................................................. 1 1


23 580019866 Fitting ............................................................................................................ 2 2
23 052645200 O-Ring ...................................................................................................... 1 1
23 580039387 O-Ring ...................................................................................................... 1 1
24 580004881 Bar................................................................................................................. 2 2
25 580004882 Bushing ......................................................................................................... 4 4
26 580004883 Circlip ............................................................................................................ 4 4
27 015627900 Lube Fitting ................................................................................................... 2 2
28 504234211 Bearing Block ................................................................................................ 6 6
29 580026961 Fork Positioning Cylinder (☞ P12738) ........................................................ 2 2
30 580026965 Guide (RH) .................................................................................................... 1 1
31 580026966 Guide (LH)..................................................................................................... 1 1
32 580019866 Fitting ............................................................................................................ 4 4
32 052645200 O-Ring ...................................................................................................... 1 1
32 580039387 O-Ring ...................................................................................................... 1 1
33 580027139 Pin ................................................................................................................. 4 4
34 015420300 Cotter Pin ...................................................................................................... 8 8
35 580027117 Tube Assembly .............................................................................................. 1 1
35 580021749 Sleeve ....................................................................................................... 2 2
35 580019986 Fitting ........................................................................................................ 2 2
36 580027118 Tube Assembly .............................................................................................. 1 1
36 580021749 Sleeve ....................................................................................................... 2 2
36 580019986 Fitting ........................................................................................................ 2 2
37 505970524 Clamp............................................................................................................ 4 4
38 580036413 Bracket .......................................................................................................... 1 1
39 504225227 Washer .......................................................................................................... 2 2
40 449015115 Nut................................................................................................................. 2 2
41 580028416 Clamp............................................................................................................ 2 2
42 203759300 Capscrew ...................................................................................................... 1 1
43 580024897 Bolt and Locking Plate .................................................................................. 1 1
44 059716300 Capscrew ...................................................................................................... 4 4
45 580019871 Fitting ............................................................................................................ 2 2
45 052645400 O-Ring ...................................................................................................... 1 1
45 580039388 O-Ring ...................................................................................................... 1 1
46 580019811 Fitting ............................................................................................................ 2 2
46 052645300 O-Ring ...................................................................................................... 1 1
46 580039387 O-Ring ...................................................................................................... 1 1
47 580019808 Fitting ............................................................................................................ 1 1
47 052645200 O-Ring ...................................................................................................... 1 1
47 580039386 O-Ring ...................................................................................................... 1 1
48 580036256 Wire Harness (Front End) ............................................................................. 1 1
49 312850046 Strap Clamp .................................................................................................. 16 16
50 580041148 Loctite............................................................................................................ AR AR
51 580036467 Hose.............................................................................................................. 1 1
52 580036468 Hose.............................................................................................................. 1 1
53 580036469 Hose.............................................................................................................. 1 1
54 580036470 Hose.............................................................................................................. 1 1
55 580037186 Hose.............................................................................................................. 1 1
56 580031121 Identification Band......................................................................................... 4 4

13-32
P13464 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

57 580031119 Identification Band......................................................................................... 4 4


58 580038254 Identification Band......................................................................................... 2 2
59 580041232 Identification Band......................................................................................... 4 4
60 580041233 Identification Band......................................................................................... 4 4
61 580028955 Bracket .......................................................................................................... 1 1
62 449021001 Washer .......................................................................................................... 2 2
63 449015098 Locknut.......................................................................................................... 2 2
64 580028954 Clamp............................................................................................................ 2 2
65 449022016 Lockwasher ................................................................................................... 1 1
66 931013906 Capscrew ...................................................................................................... 1 1
67 580003884 Coil Sleeve .................................................................................................... 2 2
68 580036380 Directional Control Valve (☞ P13464) ......................................................... 1 1
69 580019811 Fitting ............................................................................................................ 4 4
69 052645300 O-Ring ...................................................................................................... 1 1
69 580039387 O-Ring ...................................................................................................... 1 1
70 580036471 Hose.............................................................................................................. 1 1
71 580036472 Hose.............................................................................................................. 1 1
72 580036473 Hose.............................................................................................................. 1 1
73 580036474 Hose.............................................................................................................. 1 1
74 580028954 Clamp............................................................................................................ 1 1
75 931013906 Capscrew ...................................................................................................... 1 1
76 580041226 Identification Band......................................................................................... 2 2
77 580041227 Identification Band......................................................................................... 2 2
78 580041229 Identification Band......................................................................................... 2 2
79 580041230 Identification Band......................................................................................... 2 2

13-33
P12745 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (SIMULTANEOUS FORK POSITIONER)
(⇒S/N B876E-01588A)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTSIMULTANEOUS FORK POSITIONER⇒S/N B876E-01588A

13-34
P12745 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (SIMULTANEOUS FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

a 580028715 Side-Shift Carriage .................................................................................................... 1


b 580028716 Side-Shift Carriage .................................................................................................... 1
1 580004863 Pin ........................................................................................................................ 2
2 580004864 Plate ..................................................................................................................... 2
3 449022017 Lockwasher .......................................................................................................... 7
4 311321035 Capscrew ............................................................................................................. 4
5 580002972 Load Roller........................................................................................................... 4
6 059716800 Circlip ................................................................................................................... 4
7 580002595 Shim (0.30 in.)...................................................................................................... AR
8 580002593 Bracket ................................................................................................................. 4
9 015026400 Lockwasher .......................................................................................................... 20
10 014711800 Capscrew ............................................................................................................. 16
11 580002594 Block (Bearing)..................................................................................................... 4
12 580000406 Spacer.................................................................................................................. 4
13 580000240 Capscrew ............................................................................................................. 4
14 580002993 Side-Shift Cylinder (☞ P12742) ......................................................................... 1
15 580004878 Nut........................................................................................................................ 2
16 580004880 Pin ........................................................................................................................ 1
17 580019866 Fitting ................................................................................................................... 2
17 052645200 O-Ring ............................................................................................................. 2
17 580039387 O-Ring ............................................................................................................. 1
18 311321035 Capscrew ............................................................................................................. 8
19 449022017 Lockwasher .......................................................................................................... 8
20 580004881 Bar........................................................................................................................ 2
21 580004882 Bushing ................................................................................................................ 4
22 580004883 Circlip ................................................................................................................... 4
23 015627900 Lube Fitting .......................................................................................................... 2
24 580004864 Plate ..................................................................................................................... 4
25 504234211 Bearing Block ....................................................................................................... 6
26 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
27 580026965 Guide (RH) ........................................................................................................... 1
28 580026966 Guide (LH)............................................................................................................ 1
29 580019866 Fitting ................................................................................................................... 4
29 052645200 O-Ring ............................................................................................................. 1
29 580039387 O-Ring ............................................................................................................. 1
30 580027139 Pin ........................................................................................................................ 4
31 015420300 Cotter Pin ............................................................................................................. 8
32 580027117 Tube Assembly ..................................................................................................... 1
32 580021749 Sleeve .............................................................................................................. 2
32 580019986 Fitting ............................................................................................................... 2
33 580027118 Tube Assembly ..................................................................................................... 1
33 580021749 Sleeve .............................................................................................................. 2
33 580019986 Fitting ............................................................................................................... 2
34 312850032 Strap Clamp ......................................................................................................... 6
35 a 580027586 Frame ................................................................................................................... 1
35 580004707 Stubshaft.......................................................................................................... 4
35 b 580027662 Frame ................................................................................................................... 1
35 580004707 Stubshaft.......................................................................................................... 4
36 a 580032476 Tube Assembly ..................................................................................................... 1
36 580021749 Sleeve .............................................................................................................. 2

13-35
P12745 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (SIMULTANEOUS FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

36 580019986 Fitting ............................................................................................................... 2


36 b 580032480 Tube Assembly ..................................................................................................... 1
36 580021749 Sleeve .............................................................................................................. 2
36 580019986 Fitting ............................................................................................................... 2
37 a 580032477 Tube Assembly ..................................................................................................... 1
37 580021749 Sleeve .............................................................................................................. 2
37 580019986 Fitting ............................................................................................................... 2
37 b 580032481 Tube Assembly ..................................................................................................... 1
37 580021749 Sleeve .............................................................................................................. 2
37 580019986 Fitting ............................................................................................................... 2
38 a 580032478 Tube Assembly ..................................................................................................... 1
38 580021749 Sleeve .............................................................................................................. 2
38 580019986 Fitting ............................................................................................................... 2
38 b 580032482 Tube Assembly ..................................................................................................... 1
38 580021749 Sleeve .............................................................................................................. 2
38 580019986 Fitting ............................................................................................................... 2
39 a 580032479 Tube Assembly ..................................................................................................... 1
39 580019986 Fitting ............................................................................................................... 2
39 580021749 Sleeve .............................................................................................................. 2
39 b 580032483 Tube Assembly ..................................................................................................... 1
39 580019986 Fitting ............................................................................................................... 2
39 580021749 Sleeve .............................................................................................................. 2
40 580025816 Bracket ................................................................................................................. 1
41 504225227 Washer ................................................................................................................. 2
42 449015115 Nut........................................................................................................................ 2
43 580028416 Clamp................................................................................................................... 2
44 580024897 Bolt and Locking Plate ......................................................................................... 1
45 203759300 Capscrew ............................................................................................................. 1
46 449021001 Washer ................................................................................................................. 8
47 449022016 Lockwasher .......................................................................................................... 13
48 449001014 Capscrew ............................................................................................................. 3
49 580020430 Fitting ................................................................................................................... 4
49 052645300 O-Ring ............................................................................................................. 1
49 580039387 O-Ring ............................................................................................................. 1
50 580025877 Hose..................................................................................................................... 1
51 580025879 Hose..................................................................................................................... 1
52 580019807 Fitting ................................................................................................................... 2
52 052645300 O-Ring ............................................................................................................. 1
52 580039385 O-Ring ............................................................................................................. 1
53 580025875 Hose..................................................................................................................... 1
54 580028955 Bracket ................................................................................................................. 1
55 449015098 Locknut................................................................................................................. 2
56 580028954 Clamp................................................................................................................... 2
57 931013906 Capscrew ............................................................................................................. 2
58 580021207 Wire Harness (Selector Valve) ............................................................................. 1
58 505968501 Connector ........................................................................................................ 1
58 505968535 Secondary Lock ............................................................................................... 1
58 505972593 Connector ........................................................................................................ 1
58 505972507 Secondary Lock ............................................................................................... 1
58 505064713 Terminal ........................................................................................................... 6

13-36
P12745 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (SIMULTANEOUS FORK POSITIONER)
(⇒S/N B876E-01588A)

ITEM PART NO. DESCRIPTION QTY

58 505968514 Pin.................................................................................................................... 4
58 505968566 Plug.................................................................................................................. 4
59 312850046 Strap Clamp ......................................................................................................... 8
60 580027651 Apron.................................................................................................................... 1
61 580028073 Selector Valve (☞ P12748) ................................................................................ 2
62 580025880 Rod....................................................................................................................... 4
63 449022016 Lockwasher .......................................................................................................... 8
64 449015014 Nut........................................................................................................................ 8
65 580019810 Fitting ................................................................................................................... 2
65 052645300 O-Ring ............................................................................................................. 1
65 580039386 O-Ring ............................................................................................................. 1
66 580028939 Hose..................................................................................................................... 1
67 580028940 Hose..................................................................................................................... 1
68 580028941 Hose..................................................................................................................... 1
69 580028942 Hose..................................................................................................................... 1
70 580028943 Hose..................................................................................................................... 1
71 580028944 Hose..................................................................................................................... 1
72 580046423 Flow Divider ......................................................................................................... 1
72 580049160 Manifold ........................................................................................................... 1
72 580049161 Cartridge .......................................................................................................... 1
72 580049162 Relief Valve ...................................................................................................... 2
73 580019808 Fitting ................................................................................................................... 6
73 052645200 O-Ring ............................................................................................................. 1
73 580039386 O-Ring ............................................................................................................. 1
74 449021003 Washer ................................................................................................................. 2
75 580031205 Capscrew ............................................................................................................. 2

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

13-37
P13465 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))
(S/N B876E-01589A⇒)
SIDE-SHIFT CARRIAGETWO STAGE LIMITED FREE-LIFTSIMULTAN EOUS FORK POSITIONER (FOUR FUNCTION)S/N B876E-01589A ⇒

13-38
P13465 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))
(S/N B876E-01589A⇒)
KEY:
A: GP 170 DB-GP 210 DB
B: GP 230 DB-GP 280 DB

QTY
ITEM PART NO. DESCRIPTION A B

580036500 Side-Shift Carriage ............................................................................................ .. 1


580036498 Side-Shift Carriage ............................................................................................ 1 ..
1 580027586 Frame ............................................................................................................ 1 ..
1 580004707 Stubshaft................................................................................................... 4 ..
1 580027662 Frame ............................................................................................................ .. 1
1 580004707 Stubshaft................................................................................................... .. 4
2 580027651 Apron............................................................................................................. 1 1
3 580036503 Tube Assembly .............................................................................................. 1 ..
3 580021749 Sleeve ....................................................................................................... 2 ..
3 580019986 Fitting ........................................................................................................ 2 ..
3 580036507 Tube Assembly .............................................................................................. .. 1
3 580021749 Sleeve ....................................................................................................... .. 2
3 580019986 Fitting ........................................................................................................ .. 2
4 580036504 Tube Assembly .............................................................................................. 1 ..
4 580021749 Sleeve ....................................................................................................... 2 ..
4 580019986 Fitting ........................................................................................................ 2 ..
4 580036508 Tube Assembly .............................................................................................. .. 1
4 580021749 Sleeve ....................................................................................................... .. 2
4 580019986 Fitting ........................................................................................................ .. 2
5 580036505 Tube Assembly .............................................................................................. 1 ..
5 580021749 Sleeve ....................................................................................................... 2 ..
5 580019986 Fitting ........................................................................................................ 2 ..
5 580036509 Tube Assembly .............................................................................................. .. 1
5 580021749 Sleeve ....................................................................................................... .. 2
5 580019986 Fitting ........................................................................................................ .. 2
6 580036506 Tube Assembly .............................................................................................. 1 ..
6 580021749 Sleeve ....................................................................................................... 2 ..
6 580019986 Fitting ........................................................................................................ 2 ..
6 580036510 Tube Assembly .............................................................................................. .. 1
6 580021749 Sleeve ....................................................................................................... .. 2
6 580019986 Fitting ........................................................................................................ .. 2
7 580004863 Pin ................................................................................................................. 2 2
8 580004864 Plate .............................................................................................................. 6 6
9 449022017 Lockwasher ................................................................................................... 14 14
10 311321035 Capscrew ...................................................................................................... 12 12
11 580002972 Load Roller.................................................................................................... 4 4
12 059716800 Circlip ............................................................................................................ 4 4
13 580002595 Shim (0.30 in.)............................................................................................... AR AR
14 580002593 Bracket .......................................................................................................... 4 4
15 015026400 Lockwasher ................................................................................................... 20 20
16 014711800 Capscrew ...................................................................................................... 16 16
17 580000406 Spacer........................................................................................................... 4 4
18 580002594 Block (Bearing).............................................................................................. 4 4
19 580000240 Capscrew ...................................................................................................... 4 4
20 580002993 Side-Shift Cylinder (☞ P12742) .................................................................. 1 1
21 580004878 Nut................................................................................................................. 2 2

13-39
P13465 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

22 580004880 Pin ................................................................................................................. 1 1


23 580019866 Fitting ............................................................................................................ 2 2
23 052645200 O-Ring ...................................................................................................... 1 1
23 580039387 O-Ring ...................................................................................................... 1 1
24 580004881 Bar................................................................................................................. 2 2
25 580004882 Bushing ......................................................................................................... 4 4
26 580004883 Circlip ............................................................................................................ 4 4
27 015627900 Lube Fitting ................................................................................................... 2 2
28 504234211 Bearing Block ................................................................................................ 6 6
29 580026961 Fork Positioning Cylinder (☞ P12738) ........................................................ 2 2
30 580026965 Guide (RH) .................................................................................................... 1 1
31 580026966 Guide (LH)..................................................................................................... 1 1
32 580019866 Fitting ............................................................................................................ 4 4
32 052645200 O-Ring ...................................................................................................... 1 1
32 580039387 O-Ring ...................................................................................................... 1 1
33 580027139 Pin ................................................................................................................. 4 4
34 015420300 Cotter Pin ...................................................................................................... 8 8
35 580027117 Tube Assembly .............................................................................................. 1 1
35 580021749 Sleeve ....................................................................................................... 2 2
35 580019986 Fitting ........................................................................................................ 2 2
36 580027118 Tube Assembly .............................................................................................. 1 1
36 580021749 Sleeve ....................................................................................................... 2 2
36 580019986 Fitting ........................................................................................................ 2 2
37 505970524 Clamp............................................................................................................ 4 4
38 580036413 Bracket .......................................................................................................... 1 1
39 504225227 Washer .......................................................................................................... 2 2
40 449015115 Nut................................................................................................................. 2 2
41 580028416 Clamp............................................................................................................ 2 2
42 580024897 Bolt and Locking Plate .................................................................................. 1 1
43 203759300 Capscrew ...................................................................................................... 1 1
44 059716300 Capscrew ...................................................................................................... 4 4
45 580019871 Fitting ............................................................................................................ 2 2
45 052645400 O-Ring ...................................................................................................... 1 1
45 580039388 O-Ring ...................................................................................................... 1 1
46 580019811 Fitting ............................................................................................................ 2 2
46 052645300 O-Ring ...................................................................................................... 1 1
46 580039387 O-Ring ...................................................................................................... 1 1
47 580019808 Fitting ............................................................................................................ 1 1
47 052645200 O-Ring ...................................................................................................... 1 1
47 580039386 O-Ring ...................................................................................................... 1 1
48 580036256 Wire Harness (Front End) ............................................................................. 1 1
49 312850046 Strap Clamp .................................................................................................. 16 16
50 580041148 Loctite............................................................................................................ AR AR
51 580036467 Hose.............................................................................................................. 1 1
52 580036468 Hose.............................................................................................................. 1 1
53 580036469 Hose.............................................................................................................. 1 1
54 580036470 Hose.............................................................................................................. 1 1
55 580037186 Hose.............................................................................................................. 1 1
56 580031121 Identification Band......................................................................................... 4 4

13-40
P13465 02-03

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))
(S/N B876E-01589A⇒)

QTY
ITEM PART NO. DESCRIPTION A B

57 580031119 Identification Band......................................................................................... 4 4


58 580038254 Identification Band......................................................................................... 2 2
59 580041232 Identification Band......................................................................................... 4 4
60 580041233 Identification Band......................................................................................... 4 4
61 580028955 Bracket .......................................................................................................... 1 1
62 449021001 Washer .......................................................................................................... 2 2
63 449015098 Locknut.......................................................................................................... 2 2
64 580028954 Clamp............................................................................................................ 2 2
65 449022016 Lockwasher ................................................................................................... 1 1
66 931013906 Capscrew ...................................................................................................... 1 1
67 580003884 Coil Sleeve .................................................................................................... 2 2
68 580036379 Directional Control Valve (☞ P13464) ......................................................... 1 1
69 580019811 Fitting ............................................................................................................ 2 2
69 052645300 O-Ring ...................................................................................................... 1 1
69 580039387 O-Ring ...................................................................................................... 1 1
70 580046423 Flow Divider .................................................................................................. 1 1
70 580049160 Manifold .................................................................................................... 1 1
70 580049161 Cartridge ................................................................................................... 1 1
70 580049162 Relief Valve ............................................................................................... 2 2
71 580019808 Fitting ............................................................................................................ 6 6
71 052645200 O-Ring ...................................................................................................... 1 1
71 580039386 O-Ring ...................................................................................................... 1 1
72 449021003 Washer .......................................................................................................... 2 2
73 580031205 Capscrew ...................................................................................................... 2 2
74 580036475 Hose.............................................................................................................. 1 1
75 580036476 Hose.............................................................................................................. 1 1
76 580028941 Hose.............................................................................................................. 1 1
77 580028942 Hose.............................................................................................................. 1 1
78 580028943 Hose.............................................................................................................. 1 1
79 580028944 Hose.............................................................................................................. 1 1
80 580041149 Identification Band......................................................................................... 2 2
81 580041150 Identification Band......................................................................................... 2 2
82 580041226 Identification Band......................................................................................... 2 2
83 580041227 Identification Band......................................................................................... 2 2
84 580041229 Identification Band......................................................................................... 2 2
85 580041230 Identification Band......................................................................................... 2 2

13-41
P12743 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (DUAL FUNCTION WITH FORK POSITIONER)

SIDE-SHIFT CARRIAGETWO STAGE LIMITED F REE-L IFTDUAL FUNCTION WITH F ORK POSITIONER

13-42
P12743 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (DUAL FUNCTION WITH FORK POSITIONER)

ITEM PART NO. DESCRIPTION QTY

a 580020067 Carriage..................................................................................................................... 1
b 580020069 Carriage..................................................................................................................... 1
1 b 580002958 Frame ................................................................................................................... 1
1 580004707 Stubshaft.......................................................................................................... 4
1 a 580002955 Frame ................................................................................................................... 1
1 580004707 Stubshaft.......................................................................................................... 4
2 580002965 Bracket ................................................................................................................. 2
3 580021225 Hose..................................................................................................................... 2
4 580021230 Hose..................................................................................................................... 2
5 580021231 Hose..................................................................................................................... 2
6 580019814 Fitting ................................................................................................................... 3
6 052645400 O-Ring ............................................................................................................. 1
6 580039387 O-Ring ............................................................................................................. 1
7 580019867 Fitting ................................................................................................................... 3
7 052645400 O-Ring ............................................................................................................. 1
7 580039387 O-Ring ............................................................................................................. 1
8 580019837 Fitting ................................................................................................................... 1
8 580039387 O-Ring ............................................................................................................. 1
9 580031121 Identification Band (B).......................................................................................... 2
10 580031119 Identification Band (C).......................................................................................... 2
11 580002966 Plate (Keeper) ...................................................................................................... 2
12 311321035 Capscrew ............................................................................................................. 4
13 449022017 Lockwasher .......................................................................................................... 8
14 580021207 Wire Harness (Selector Valve) ............................................................................. 1
14 505968501 Connector ........................................................................................................ 1
14 505968535 Secondary Lock ............................................................................................... 1
14 505972593 Connector ........................................................................................................ 1
14 505972507 Secondary Lock ............................................................................................... 1
14 505064713 Terminal ........................................................................................................... 6
14 505968514 Pin.................................................................................................................... 4
14 505968566 Plug.................................................................................................................. 4
15 052645300 O-Ring ............................................................................................................. 1
15 580039387 O-Ring ............................................................................................................. 1
15 580020576 Fitting ................................................................................................................... 4
16 580002945 Strap Clamp ......................................................................................................... 4
17 580031122 Valve..................................................................................................................... 1
18 449001049 Capscrew ............................................................................................................. 4
19 449015029 Nut........................................................................................................................ 4
20 449022013 Lockwasher .......................................................................................................... 2
21 580002978 Side-Shift Cylinder (☞ P12747) ......................................................................... 2
22 580002972 Load Roller........................................................................................................... 4
23 059716800 Circlip ................................................................................................................... 4
24 580002973 Pin ........................................................................................................................ 1
25 580002974 Pin ........................................................................................................................ 4
26 449034030 Pin ........................................................................................................................ 8
27 580002593 Bracket (Bearing) ................................................................................................. 4
28 580002594 Block (Bearing)..................................................................................................... 4
29 580000240 Capscrew ............................................................................................................. 4
30 015026400 Lockwasher .......................................................................................................... 20
31 580000406 Spacer.................................................................................................................. 4

13-43
P12743 09-01

SIDE-SHIFT CARRIAGE
(TWO STAGE LIMITED FREE-LIFT) (DUAL FUNCTION WITH FORK POSITIONER)

ITEM PART NO. DESCRIPTION QTY

32 014711900 Capscrew (2.0 in.) ................................................................................................ 16


33 580002595 Shim (0.30 in.)...................................................................................................... AR
34 066002600 Clamp................................................................................................................... 2
35 520082886 Clamp................................................................................................................... 1
36 449001040 Capscrew ............................................................................................................. 2
37 449015014 Nut........................................................................................................................ 2
38 449022016 Lockwasher .......................................................................................................... 2
39 580002904 Carrier (RH).......................................................................................................... 1
40 580002905 Carrier (LH) .......................................................................................................... 1
41 580004911 Block (Bearing)..................................................................................................... 2
42 015627900 Lube Fitting .......................................................................................................... 2

FOOTNOTES:
a GP 170 DB-GP 210 DB
b GP 230 DB-GP 280 DB

13-44
NOTES

13-45
P12747 09-01

SIDE-SHIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (DUAL FUNCTION WITH FORK POSITIONER)

SIDE-SHIFT CYL INDER TWO STAGE LIMITED FREE-LIF TDUAL FUNCTION WITH FORK POSITIONER

13-46
P12747 09-01

SIDE-SHIFT CYLINDER
(TWO STAGE LIMITED FREE-LIFT) (DUAL FUNCTION WITH FORK POSITIONER)

ITEM PART NO. DESCRIPTION QTY

580002978 Side-Shift Cylinder..................................................................................................... 1


1 580004901 Lockwasher .......................................................................................................... 1
2 580004902 Capscrew ............................................................................................................. 1
3 580004903 Nut........................................................................................................................ 1
4 580004904 Spacer.................................................................................................................. 1
5 580004905 Piston ................................................................................................................... 1
6 580004906 Bearing................................................................................................................. 1
7 580004907 Retainer................................................................................................................ 1
8 580004908 Rod....................................................................................................................... 1
9 580004909 Tube ..................................................................................................................... 1
10 580004896 Wiper.................................................................................................................... 1
11 580004897 U-Ring .................................................................................................................. 1
12 580004899 O-Ring.................................................................................................................. 1
13 580004898 Seal ...................................................................................................................... 1
14 015493500 O-Ring.................................................................................................................. 1
15 500167906 Back-Up Ring ....................................................................................................... 1
16 580004900 Plug ...................................................................................................................... 1

580004895 Seal Kit (Includes Items 10-16) ................................................................................. 1

13-47
P13392 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT) (THREE FUNCTION)

SIDE-SHIFT CARRIAGETHREE STAGE FUL L F REE-L IFTTHREE FUNCTION

13-48
P13392 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT) (THREE FUNCTION)

ITEM PART NO. DESCRIPTION QTY

580035621 Side-Shift Carriage (Three Function) ........................................................................ 1


1 .. . . . Frame ................................................................................................................... 1
2 580040534 Clamp................................................................................................................... 2
3 .. . . . Frame (Mobile) ..................................................................................................... 1
4 580040517 Clamp................................................................................................................... 2
5 580040520 Pin (Fork Locking) ................................................................................................ 1
6 580040521 Pin ........................................................................................................................ 1
7 580040518 Clamp................................................................................................................... 3
8 580040541 Bolt ....................................................................................................................... 4
9 580040546 Pad (Lower).......................................................................................................... 3
10 580040545 Bolt ....................................................................................................................... 6
11 580040519 Support (Shaft)..................................................................................................... 2
12 580037104 Washer ................................................................................................................. 6
13 580037151 Screw ................................................................................................................... 4
14 580037140 Clamp................................................................................................................... 1
15 580040543 Grease Fitting....................................................................................................... 3
16 580040544 Pad (Upper).......................................................................................................... 3
17 580040756 Fitting ................................................................................................................... 2
18 580040516 Support ................................................................................................................ 1
19 580040515 Bolt ....................................................................................................................... 4
20 580040747 Washer ................................................................................................................. 4
21 580040579 Hose..................................................................................................................... 2
22 580040540 Nut........................................................................................................................ 2
23 580002993 Side-Shift Cylinder (☞ P12742) ......................................................................... 1
24 580040526 Fitting ................................................................................................................... 2
25 580040539 Pin ........................................................................................................................ 1
26 580040542 Hook (Lower)........................................................................................................ 1

13-49
P13393 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT) (FOUR, FIVE, AND SIX FUNCTION)

SIDE-SHIFT CARRIAGETHREE STAGE FUL L FREE-LIFTFOUR, FIVE, AND SIX FUN CTION

13-50
P13393 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT) (FOUR, FIVE, AND SIX FUNCTION)

KEY:
A: Four Function
B: Five Function
C: Six Function

QTY
ITEM PART NO. DESCRIPTION A B C

580035622 Side-Shift Carriage (Four Function)........................................................ 1 .. ..


580035623 Side-Shift Carriage (Five Function) ........................................................ .. 1 ..
580035624 Side-Shift Carriage (Six Function) .......................................................... .. .. 1
1 .. . . . Frame ................................................................................................. 1 1 1
2 580040534 Clamp................................................................................................. 2 2 2
3 .. . . . Frame (Mobile) ................................................................................... 1 1 1
4 580037104 Washer ............................................................................................... 6 6 6
5 580040532 Bolt ..................................................................................................... 2 2 2
6 580040517 Clamp................................................................................................. 2 2 2
7 580040520 Pin (Fork Locking) .............................................................................. 2 2 2
8 580040521 Pin ...................................................................................................... 1 1 1
9 580040530 Hose................................................................................................... 1 1 1
10 580040518 Clamp................................................................................................. 3 3 3
11 580040530 Hose................................................................................................... 1 1 1
12 580040531 Hose................................................................................................... 1 1 1
13 580040541 Bolt ..................................................................................................... 4 4 4
14 580040546 Pad (Lower)........................................................................................ 3 3 3
15 580040545 Bolt ..................................................................................................... 6 6 6
16 580040523 Fitting ................................................................................................. 2 4 6
17 580040527 Support .............................................................................................. 1 .. ..
18 580036379 Directional Control Valve (☞ P13464) .............................................. 1 .. ..
18 580036380 Directional Control Valve (☞ P13464) .............................................. .. 1 ..
18 580036381 Directional Control Valve (☞ P13464) .............................................. .. .. 1
19 580040533 Fitting ................................................................................................. 2 2 2
20 580040525 Fitting ................................................................................................. 2 2 2
21 580040524 Bolt ..................................................................................................... 4 4 4
22 580040756 Fitting ................................................................................................. 2 2 2
23 580040516 Support .............................................................................................. 1 1 1
24 580040747 Washer ............................................................................................... 1 1 1
25 580040515 Bolt ..................................................................................................... 4 4 4
26 580040540 Nut...................................................................................................... 2 2 2
27 580002993 Side-Shift Cylinder (☞ P12742) ....................................................... 1 1 1
28 580040526 Fitting ................................................................................................. 2 2 2
29 580040536 Tube ................................................................................................... 1 1 1
30 580040535 Tube ................................................................................................... 1 1 1
31 580040539 Pin ...................................................................................................... 1 1 1
32 580040537 Hose................................................................................................... 1 1 1
33 580040538 Hose................................................................................................... 1 1 1
34 580040544 Pad (Upper)........................................................................................ 3 3 3
35 580040543 Grease Fitting..................................................................................... 3 3 3
36 580037140 Clamp................................................................................................. 1 1 1
37 580037151 Screw ................................................................................................. 4 4 4
38 580040519 Support (Shaft)................................................................................... 2 2 2
39 580037134 Fitting ................................................................................................. 1 1 1

13-51
P13393 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT) (FOUR, FIVE, AND SIX FUNCTION)

QTY
ITEM PART NO. DESCRIPTION A B C

40 580040745 Support .............................................................................................. 1 1 1


41 580036256 Wire Harness (Front End) .................................................................. 1 1 1
42 580040542 Hook (Lower)...................................................................................... 2 2 2

13-52
NOTES

13-53
P13390 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))

SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFTINDIVIDUAL FORK POSITIONER (FIVE FUNCTION)

13-54
P13390 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))

ITEM PART NO. DESCRIPTION QTY

580035676 Side-Shift Carriage (Individual Fork Positioner)......................................................... 1


1 .. . . . Frame ................................................................................................................... 1
2 580040563 Fork Carrier (RH) ................................................................................................. 1
3 580040534 Clamp................................................................................................................... 2
4 .. . . . Frame (Mobile) ..................................................................................................... 1
5 580037104 Washer ................................................................................................................. 6
6 580040532 Bolt ....................................................................................................................... 2
7 580040517 Clamp................................................................................................................... 2
8 580040562 Fork Carrier (LH) .................................................................................................. 1
9 580040521 Pin ........................................................................................................................ 1
10 580026961 Fork Positioning Cylinder ..................................................................................... 2
11 580040526 Fitting ................................................................................................................... 7
12 580040554 Tube ..................................................................................................................... 1
13 580040555 Clamp................................................................................................................... 4
14 580040518 Clamp................................................................................................................... 3
15 580040530 Hose..................................................................................................................... 1
16 580040531 Hose..................................................................................................................... 1
17 580040541 Bolt ....................................................................................................................... 4
18 580040546 Pad (Lower).......................................................................................................... 3
19 580040545 Bolt ....................................................................................................................... 6
20 580040553 Tube ..................................................................................................................... 1
21 580040527 Support ................................................................................................................ 1
22 580036380 Directional Control Valve ...................................................................................... 1
23 580040533 Fitting ................................................................................................................... 6
24 580040524 Bolt ....................................................................................................................... 4
25 580040525 Fitting ................................................................................................................... 2
26 580040528 Fitting ................................................................................................................... 2
27 580040756 Fitting ................................................................................................................... 1
28 580040747 Washer ................................................................................................................. 4
29 580040516 Support ................................................................................................................ 2
30 580040515 Bolt ....................................................................................................................... 4
31 580040540 Nut........................................................................................................................ 2
32 580002993 Side-Shift Cylinder ............................................................................................... 1
33 580040536 Tube ..................................................................................................................... 1
34 580040535 Tube ..................................................................................................................... 1
35 580040539 Pin ........................................................................................................................ 1
36 580040550 Nut........................................................................................................................ 2
37 580040549 Support ................................................................................................................ 1
38 580040552 Support ................................................................................................................ 2
39 580040551 Bolt ....................................................................................................................... 2
40 580040537 Hose..................................................................................................................... 1
41 580040538 Hose..................................................................................................................... 1
42 580040556 Hose..................................................................................................................... 1
43 580040557 Hose..................................................................................................................... 1
44 580040558 Hose..................................................................................................................... 1
45 580040559 Hose..................................................................................................................... 1
46 580040544 Pad (Upper).......................................................................................................... 3
47 580040543 Grease Fitting....................................................................................................... 3
48 580037140 Clamp................................................................................................................... 1
49 580040560 Ring...................................................................................................................... 8

13-55
P13390 02-03

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(INDIVIDUAL FORK POSITIONER (FIVE FUNCTION))

ITEM PART NO. DESCRIPTION QTY

50 580040561 Pin (Fork Position Cylinder).................................................................................. 4


51 580037151 Screw ................................................................................................................... 4
52 580040519 Support (Shaft)..................................................................................................... 2
53 580037134 Fitting ................................................................................................................... 1
54 580040745 Support ................................................................................................................ 1
55 580036256 Wire Harness (Front End) .................................................................................... 1
56 580040529 Hose..................................................................................................................... 1
57 580040542 Hook (Lower)........................................................................................................ 2

13-56
NOTES

13-57
P13391 02-02

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))

SIDE-SHIFT CARRIAGETHREE STAGE FULL FREE-LIFTSIMULTANEOUS FORK POSITIONER (FOUR FUNCTION)

13-58
P13391 02-02

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))

ITEM PART NO. DESCRIPTION QTY

580035677 Side-Shift Carriage (Simultaneous Fork Positioner) .................................................. 1


1 .. . . . Frame ................................................................................................................... 1
2 580040563 Fork Carrier (RH) ................................................................................................. 1
3 580040534 Clamp................................................................................................................... 2
4 .. . . . Frame (Mobile) ..................................................................................................... 1
5 580037104 Washer ................................................................................................................. 6
6 580040532 Bolt ....................................................................................................................... 2
7 580040517 Clamp................................................................................................................... 2
8 580040562 Fork Carrier (LH) .................................................................................................. 1
9 580040521 Pin ........................................................................................................................ 1
10 580026961 Fork Positioning Cylinder (☞ P12738) ............................................................... 2
11 580040526 Fitting ................................................................................................................... 7
12 580040554 Tube ..................................................................................................................... 1
13 580040555 Clamp................................................................................................................... 4
14 580040518 Clamp................................................................................................................... 3
15 580040530 Hose..................................................................................................................... 1
16 580040531 Hose..................................................................................................................... 1
17 580040541 Bolt ....................................................................................................................... 4
18 580040546 Pad (Lower).......................................................................................................... 3
19 580040545 Bolt ....................................................................................................................... 6
20 580040553 Tube ..................................................................................................................... 1
21 580040527 Support ................................................................................................................ 1
22 580036379 Directional Control Valve (☞ P13464) ................................................................ 1
23 580040533 Fitting ................................................................................................................... 6
24 580040524 Bolt ....................................................................................................................... 4
25 580040525 Fitting ................................................................................................................... 2
26 580040528 Fitting ................................................................................................................... 2
27 580040756 Fitting ................................................................................................................... 2
28 580040516 Support ................................................................................................................ 1
29 580040747 Washer ................................................................................................................. 4
30 580040515 Bolt ....................................................................................................................... 4
31 580040540 Nut........................................................................................................................ 2
32 580002993 Side-Shift Cylinder (☞ P12742) ......................................................................... 1
33 580040536 Tube ..................................................................................................................... 1
34 580040535 Tube ..................................................................................................................... 1
35 580040539 Pin ........................................................................................................................ 1
36 580040537 Hose..................................................................................................................... 2
37 580040538 Hose..................................................................................................................... 2
38 580040549 Support ................................................................................................................ 1
39 580040550 Nut........................................................................................................................ 2
40 580040551 Bolt ....................................................................................................................... 2
41 580040552 Support ................................................................................................................ 2
42 580040564 Hose..................................................................................................................... 1
43 580040565 Hose..................................................................................................................... 1
44 580040566 Hose..................................................................................................................... 1
45 580040576 Hose..................................................................................................................... 1
46 580040542 Hook (Lower)........................................................................................................ 2
47 580040529 Hose..................................................................................................................... 1
48 580036256 Wire Harness (Front End) .................................................................................... 1
49 580040745 Support ................................................................................................................ 1

13-59
P13391 02-02

SIDE-SHIFT CARRIAGE
(THREE STAGE FULL FREE-LIFT)
(SIMULTANEOUS FORK POSITIONER (FOUR FUNCTION))

ITEM PART NO. DESCRIPTION QTY

50 580037134 Fitting ................................................................................................................... 1


51 580040519 Support (Shaft)..................................................................................................... 2
52 580037151 Screw ................................................................................................................... 4
53 580040560 Ring...................................................................................................................... 8
54 580040561 Pin (Fork Position Cylinder).................................................................................. 4
55 580040570 Connector............................................................................................................. 6
56 580046423 Flow Divider ......................................................................................................... 1
56 580049160 Manifold ........................................................................................................... 1
56 580049161 Cartridge .......................................................................................................... 1
56 580049162 Relief Valve ...................................................................................................... 2
57 580040569 Bolt ....................................................................................................................... 2
58 580040568 Washer ................................................................................................................. 2
59 580037140 Clamp................................................................................................................... 1
60 580040543 Grease Fitting....................................................................................................... 3
61 580040544 Pad (Upper).......................................................................................................... 3

13-60
NOTES

13-61
P12742 09-01

SIDE-SHIFT CYLINDER

SIDE-SHIFT CYLINDER

13-62
P12742 09-01

SIDE-SHIFT CYLINDER

ITEM PART NO. DESCRIPTION QTY

580002993 Side-Shift Cylinder..................................................................................................... 1


1 580004867 Shell ..................................................................................................................... 1
2 580004872 Rod....................................................................................................................... 1
3 580004873 Retainer................................................................................................................ 1
4 580004874 Circlip ................................................................................................................... 1
5 580004875 Circlip ................................................................................................................... 1
6 504153200 Seal ...................................................................................................................... 1
7 500167906 Back-Up Ring ....................................................................................................... 1
8 015493500 O-Ring.................................................................................................................. 1
9 580004876 Piston ................................................................................................................... 1
10 580004877 Back-Up Ring ....................................................................................................... 1
11 520045326 Rod Seal .............................................................................................................. 1
12 580004878 Nut........................................................................................................................ 1
13 580004879 Wiper.................................................................................................................... 1

580031120 Seal Kit (Includes Items 6-8, 10-11, 13) .................................................................... 1

13-63
P12748 09-01

SELECTOR VALVE

SELEC TOR VALVE

13-64
P12748 09-01

SELECTOR VALVE

ITEM PART NO. DESCRIPTION QTY

580015822 Valve.......................................................................................................................... 1
1 580023211 Connector............................................................................................................. 1
2 580023212 Pin (Drive) ............................................................................................................ 2
3 580023213 Solenoid (24 Volt) ................................................................................................. 1
4 580023219 Plug ...................................................................................................................... 1
5 580023220 Spool .................................................................................................................... 1
6 580023221 Housing ................................................................................................................ 1
7 580023215 O-Ring.................................................................................................................. 2
8 580023217 O-Ring.................................................................................................................. 1
9 580023218 Spring................................................................................................................... 1

580023214 Repair Kit (Includes Items 7-9) .................................................................................. 1

13-65
P13464 02-03

DIRECTIONAL CONTROL VALVE


(S/N B876E-01589A⇒)

DIRECTIONAL CONTROL VALVES/N B876E-01589A⇒

13-66
P13464 02-03

DIRECTIONAL CONTROL VALVE


(S/N B876E-01589A⇒)

KEY:
A: Four Function
B: Five Function
C: Six Function

QTY
ITEM PART NO. DESCRIPTION A B C

580036379 Directional Control Valve ........................................................................ 1 .. ..


580036380 Directional Control Valve ........................................................................ .. 1 ..
580036381 Directional Control Valve ........................................................................ .. .. 1
1 580041209 Module (Inlet) ..................................................................................... 1 1 1
2 580041210 Valve (Section) ................................................................................... 2 3 4
3 580041211 Spool .................................................................................................. 2 3 4
4 580041212 Module (Mechanical).......................................................................... 2 3 4
4 580041218 Seal Kit (Mechanical Module) ........................................................ 1 1 1
5 580041213 Module (Electrical) ............................................................................. 2 3 4
5 580041219 Seal Kit (Electrical Module)............................................................ 1 1 1
6 580041214 Module (End)...................................................................................... 1 1 1
7 580041215 Valve Kit ............................................................................................. 1 .. ..
7 580041216 Valve Kit ............................................................................................. .. 1 ..
7 580041217 Valve Kit ............................................................................................. .. .. 1

13-67
P12740 09-01

FORKS
(IDENTIFY BY PART NUMBER)

FORKSIDENTIFY BY PART NUMBER

13-68
P12740 09-01

FORKS
(IDENTIFY BY PART NUMBER)

KEY:
A: Standard Taper (GP 170 DB-GP 280 DB)
B: Standard Taper (GP 170 DB-GP 210 DB)
C: Polished Full Bottom Taper
D: Side-Shift with Fork Positioner

QTY
ITEM PART NO. DESCRIPTION A B C D

1 524136469 Fork (48 in.) ................................................................................. .. 2 .. ..


1 a 524151008 Fork (48 in.) ................................................................................. .. 2 .. ..
1 524136471 Fork (54 in.) ................................................................................. .. 2 .. ..
1 a 524151009 Fork (54 in.) ................................................................................. .. 2 .. ..
1 524136474 Fork (60 in.) ................................................................................. .. 2 .. ..
1 a 524151010 Fork (60 in.) ................................................................................. .. 2 .. ..
1 524136480 Fork (48 in.) ................................................................................. 2 .. .. ..
1 a 524151015 Fork (48 in.) ................................................................................. 2 .. .. ..
1 524136482 Fork (54 in.) ................................................................................. 2 .. .. ..
1 a 524151016 Fork (54 in.) ................................................................................. 2 .. .. ..
1 524136483 Fork (60 in.) ................................................................................. 2 .. .. ..
1 a 524151017 Fork (60 in.) ................................................................................. 2 .. .. ..
1 524136484 Fork (72 in.) ................................................................................. 2 .. .. ..
1 a 524151018 Fork (72 in.) ................................................................................. 2 .. .. ..
1 524136485 Fork (84 in.) ................................................................................. 2 .. .. ..
1 a 524151019 Fork (84 in.) ................................................................................. 2 .. .. ..
1 524136502 Fork (48 in.) ................................................................................. .. .. 2 ..
1 a 524151021 Fork (48 in.) ................................................................................. .. .. 2 ..
1 524136503 Fork (54 in.) ................................................................................. .. .. 2 ..
1 a 524151022 Fork (54 in.) ................................................................................. .. .. 2 ..
1 524136504 Fork (60 in.) ................................................................................. .. .. 2 ..
1 a 524151023 Fork (60 in.) ................................................................................. .. .. 2 ..
1 524136505 Fork (72 in.) ................................................................................. .. .. 2 ..
1 a 524151024 Fork (72 in.) ................................................................................. .. .. 2 ..
1 524136496 Fork (48 in.) ................................................................................. .. .. .. 2
1 524136497 Fork (54 in.) ................................................................................. .. .. .. 2
1 524136498 Fork (60 in.) ................................................................................. .. .. .. 2
1 524136499 Fork (72 in.) ................................................................................. .. .. .. 2
1 524136500 Fork (84 in.) ................................................................................. .. .. .. 2
1 524136501 Fork (96 in.) ................................................................................. .. .. .. 2

FOOTNOTES:
a Optional

13-69
NOTES

13-70
SECTION 14

14 OPTIONS

14 OPTIONS
CONTENTS

SECTION 14
OPTIONS

DESCRIPTION PAGE

CAB MOUNTED DRIVE LIGHTS ..................................................................................................................... 14-12


FRONT, BACK-UP, TAIL, AND SIDE LIGHTS .................................................................................................... 14-8
LIFTING EYES ................................................................................................................................................. 14-16
MAST AND REAR WORK LIGHTS.................................................................................................................... 14-4
REVERSE ALARM ........................................................................................................................................... 14-18
STROBE LIGHT ............................................................................................................................................... 14-14
TIRE AND WHEEL ............................................................................................................................................. 14-2

14-1
P12749 09-01

TIRE AND WHEEL

TIRE AND WHEEL

14-2
P12749 09-01

TIRE AND WHEEL

ITEM PART NO. DESCRIPTION QTY

1 580002815 Tire and Tube (Premium)........................................................................................... 1


1 580002816 Tire (Premium) ..................................................................................................... 1
1 580002817 Tube (Premium).................................................................................................... 1
1 580002818 Tire Flap (Premium) ............................................................................................. 1
2 580002819 Extension Valve (Radial) ........................................................................................... 1
2 580002638 Valve Stem Extension (Premium) .............................................................................. 1
3 580002640 Wheel Assembly........................................................................................................ 1
4 580003078 Rim....................................................................................................................... 1
5 580003080 Lock Ring ............................................................................................................. 1
6 580003079 Side Ring.............................................................................................................. 1
7 580014963 Tire and Wheel (Radial)............................................................................................. 1
7 580014871 Tubeless Bead Rim .............................................................................................. 1
7 580002823 Tire (Radial) ......................................................................................................... 1
7 580014987 Tubeless Bead Seal Valve.................................................................................... 1
7 580002814 Tire (Solid Pnuematic) ............................................................................................... 1
8 580002821 Wheel Assembly (Radial) .......................................................................................... 1
8 580002734 Wheel Assembly (Solid) (Optional)............................................................................ 1
8 580003009 Wheel Assembly (Solid) ............................................................................................ 1
9 580003077 Rim (Optional) ...................................................................................................... 1
10 580003075 Shoulder Ring (Radial)......................................................................................... 1
10 580004605 Shoulder Ring (Solid) ........................................................................................... 1
11 580003076 Lock Ring (Radial)................................................................................................ 1
11 580004604 Lock Ring (Solid) .................................................................................................. 1
12 580003074 Side Ring (Radial) ................................................................................................ 1
12 580004602 Side Ring (Solid) .................................................................................................. 1

14-3
P12750 09-01

MAST AND REAR WORK LIGHTS

MAST AND REAR WORK LIGHTS

14-4
P12750 09-01

MAST AND REAR WORK LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 580031123 Bracket ...................................................................................................................... 1


2 580023190 Support...................................................................................................................... 2
3 580005809 Bracket ...................................................................................................................... 1
4 580031124 Light Assembly .......................................................................................................... 4
4 580041466 Light (24 Volt) ....................................................................................................... 1
4 505968533 Electrical Connector ............................................................................................. 1
4 505968540 Secondary Lock ................................................................................................... 1
4 520038819 Pin ........................................................................................................................ 4
5 580024850 Bracket ...................................................................................................................... 2
6 449022017 Lockwasher ............................................................................................................... 4
7 449015029 Nut ............................................................................................................................. 4
8 449001058 Capscrew................................................................................................................... 2
9 449022013 Lockwasher ............................................................................................................... 6
10 449001023 Capscrew................................................................................................................... 4
11 449015044 Nut ............................................................................................................................. 6
12 449021010 Washer ...................................................................................................................... 1
13 580005699 Strap .......................................................................................................................... 1
14 449001004 Capscrew................................................................................................................... 2
15 449021006 Washer ...................................................................................................................... 2
16 520036879 Strap .......................................................................................................................... 2
17 449001302 Capscrew................................................................................................................... 2
18 312850034 Strap Clamp............................................................................................................... 3
19 580002945 Strap Clamp............................................................................................................... 6
20 580033744 Switch (Mast Work Light)........................................................................................... 1
21 580033747 Switch (Rear Work Light)........................................................................................... 1
22 580020658 Wire Harness (Mast Light)......................................................................................... 1
22 580022893 Connector............................................................................................................. 1
22 505968540 Secondary Lock ................................................................................................... 1
22 505968514 Pin ........................................................................................................................ 2
22 580021087 Housing (Socket).................................................................................................. 1
22 580021088 Secondary Lock ................................................................................................... 1
22 505968568 Socket .................................................................................................................. 2
22 580027271 Heatshrink ............................................................................................................ 1
23 580020656 Wire Harness (Mast Light)......................................................................................... 1
23 580022893 Connector............................................................................................................. 1
23 505968540 Secondary Lock ................................................................................................... 1
23 505968514 Pin ........................................................................................................................ 2
23 580021087 Housing (Socket).................................................................................................. 1
23 580021088 Secondary Lock ................................................................................................... 1
23 505968568 Socket .................................................................................................................. 2
23 580027271 Heatshrink ............................................................................................................ 1
24 a 580021148 Wire Harness (Rear Drive Light Extension) .............................................................. 2
24 580027206 Connector............................................................................................................. 1
24 580027207 Secondary Lock ................................................................................................... 1
24 505968568 Socket .................................................................................................................. 4
24 580021087 Housing (Socket).................................................................................................. 1

14-5
P12750 09-01

MAST AND REAR WORK LIGHTS

ITEM PART NO. DESCRIPTION QTY

24 580021088 Secondary Lock ................................................................................................... 1


24 505968566 Plug ...................................................................................................................... 1

FOOTNOTES:
a Not Illustrated

14-6
NOTES

14-7
P12751 09-01

FRONT, BACK-UP, TAIL, AND SIDE LIGHTS

FRONT, BACK-UP, TAIL, AND SIDE LIGHTS

14-8
P12751 09-01

FRONT, BACK-UP, TAIL, AND SIDE LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 580022362 Bracket (LH) .............................................................................................................. 1


2 580022363 Bracket (RH) .............................................................................................................. 1
3 449022013 Lockwasher ............................................................................................................... 4
4 449001015 Capscrew................................................................................................................... 4
5 449015044 Nut ............................................................................................................................. 4
6 504230225 Grommet.................................................................................................................... 4
7 580031124 Light Assembly .......................................................................................................... 2
7 580041466 Light (24 Volt) ....................................................................................................... 1
7 505968533 Electrical Connector ............................................................................................. 1
7 505968540 Secondary Lock ................................................................................................... 1
7 520038819 Pin ........................................................................................................................ 2
8 504230225 Grommet.................................................................................................................... 2
9 504060703 Light........................................................................................................................... 2
9 504060785 Lens ..................................................................................................................... 1
10 520042837 Spacer ....................................................................................................................... 4
11 580031125 Bulb ........................................................................................................................... 2
12 449007043 Screw......................................................................................................................... 4
13 016103300 Washer ...................................................................................................................... 4
14 449022021 Lockwasher ............................................................................................................... 4
15 937100904 Nut ............................................................................................................................. 4
16 580020093 Switch (Hazard Light) ................................................................................................ 1
17 504060770 Bulb (Side Light) ........................................................................................................ 2
18 580017340 Tail Light .................................................................................................................... 2
18 580022119 Lens Assembly ..................................................................................................... 1
18 580022113 Black String .......................................................................................................... 1
18 580022114 Bulb (24 Volt)........................................................................................................ 1
18 580022116 Bulb (24 Volt)........................................................................................................ 1
18 580022117 Wire Harness ....................................................................................................... 1
19 449021002 Washer ...................................................................................................................... 4
20 312850034 Strap Clamp............................................................................................................... 2
21 504226242 Washer ...................................................................................................................... 4
22 580023006 Bracket ...................................................................................................................... 2
23 449022021 Lockwasher ............................................................................................................... 4
24 449022016 Lockwasher ............................................................................................................... 4
25 580023265 Bracket (Tail Light) ..................................................................................................... 2
26 580033745 Switch (Front and Side Light) .................................................................................... 1
27 580020052 Blank (Switch) (Blank) ............................................................................................... 1
28 580018962 Wire Harness (Front Light) ........................................................................................ 1
28 580021087 Housing (Socket).................................................................................................. 4
28 580021088 Secondary Lock ................................................................................................... 4
28 580026814 Housing ................................................................................................................ 1
28 518806641 Secondary Lock ................................................................................................... 1
28 580022881 Heatshrink ............................................................................................................ 4
28 580019136 End Cap ............................................................................................................... 4
28 580022879 Ring...................................................................................................................... 2
28 505968568 Socket .................................................................................................................. 8
28 505968514 Pin ........................................................................................................................ 4
28 580019125 Heat Shrink Tube.................................................................................................. 2
28 580027156 Connector (Tee) ................................................................................................... 2
28 520038819 Pin ........................................................................................................................ 2

14-9
P12751 09-01

FRONT, BACK-UP, TAIL, AND SIDE LIGHTS

ITEM PART NO. DESCRIPTION QTY

29 580021146 Wire Harness (Mast Work Light) ............................................................................... 1


29 580021087 Housing (Socket).................................................................................................. 2
29 580021088 Secondary Lock ................................................................................................... 2
29 580026814 Housing ................................................................................................................ 1
29 518806641 Secondary Lock ................................................................................................... 1
29 580022881 Heatshrink ............................................................................................................ 2
29 505968566 Plug ...................................................................................................................... 4
29 505968568 Socket .................................................................................................................. 4
29 580027156 Connector (Tee) ................................................................................................... 1
29 520038819 Pin ........................................................................................................................ 2
30 449001052 Capscrew................................................................................................................... 4

14-10
NOTES

14-11
P12752 09-01

CAB MOUNTED DRIVE LIGHTS

CAB MOUNTED DRIVE LIGHT S

14-12
P12752 09-01

CAB MOUNTED DRIVE LIGHTS

ITEM PART NO. DESCRIPTION QTY

1 580022344 Bracket (LH) .............................................................................................................. 1


2 580031124 Light Assembly .......................................................................................................... 4
2 .. . . . Light (24 Volt) ....................................................................................................... 1
2 505968533 Electrical Connector ............................................................................................. 1
2 505968540 Secondary Lock ................................................................................................... 1
2 520038819 Pin ........................................................................................................................ 2
3 580022346 Bracket (RH) .............................................................................................................. 1
4 449021006 Washer ...................................................................................................................... 2
5 520036879 Strap .......................................................................................................................... 2
6 449001023 Capscrew................................................................................................................... 2
7 449022013 Lockwasher ............................................................................................................... 2
8 449015044 Nut ............................................................................................................................. 2
9 312850034 Strap Clamp............................................................................................................... 2
10 580033746 Switch ........................................................................................................................ 1

14-13
P12753 09-01

STROBE LIGHT

STROBE LIGHT

14-14
P12753 09-01

STROBE LIGHT

ITEM PART NO. DESCRIPTION QTY

1 580022347 Bracket ...................................................................................................................... 1


2 580010447 Strobe Light Assembly............................................................................................... 1
2 580000037 Strobe Light.......................................................................................................... 1
2 580035844 Lens (Amber) ................................................................................................... 1
2 504232212 Bulb.................................................................................................................. 1
2 952405901 Electrical Fitting.................................................................................................... 1
2 952408904 Sleeve .................................................................................................................. 1
2 952405902 Terminal................................................................................................................ 1
2 952408901 Sleeve .................................................................................................................. 1
3 449022016 Lockwasher ............................................................................................................... 2
4 449001014 Capscrew................................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
6 504232297 Guard ........................................................................................................................ 1
7 016103300 Washer ...................................................................................................................... 4
8 504059718 Screw......................................................................................................................... 2
9 059482800 Nut ............................................................................................................................. 2
9 449022018 Lockwasher ............................................................................................................... 2
10 580020052 Blank (Switch)............................................................................................................ 1
11 580021326 Wire Harness (Strobe Light Adaptor) ........................................................................ 1
11 580020941 Tab ....................................................................................................................... 2

14-15
P12754 09-01

LIFTING EYES

LIF TING EYES

14-16
P12754 09-01

LIFTING EYES

ITEM PART NO. DESCRIPTION QTY

1 580031126 Shackle...................................................................................................................... 2
2 580031127 Nut ............................................................................................................................. 2
3 580031128 Lifting Eye.................................................................................................................. 2
4 580003869 Washer ...................................................................................................................... 2
5 580031206 Capscrew................................................................................................................... 2
6 940102911 Washer ...................................................................................................................... 2
7 580040824 Casting Compound.................................................................................................... AR
8 501702903 Sealant ...................................................................................................................... AR

14-17
P13475 02-03

REVERSE ALARM

REVERSE ALARM

14-18
P13475 02-03

REVERSE ALARM

ITEM PART NO. DESCRIPTION QTY

1 580041293 Alarm ......................................................................................................................... 1


2 449001013 Capscrew................................................................................................................... 2
3 449021001 Washer ...................................................................................................................... 4
4 449022016 Lockwasher ............................................................................................................... 2
5 449015014 Nut ............................................................................................................................. 2
6 580025493 Wire Harness (Back-Up Alarm) ................................................................................. 1
6 580021087 Housing (Socket).................................................................................................. 1
6 580021088 Secondary Lock ................................................................................................... 1
6 505968568 Socket .................................................................................................................. 2
6 580022893 Connector............................................................................................................. 1
6 505968540 Secondary Lock ................................................................................................... 1
6 505968514 Pin ........................................................................................................................ 2

14-19
NOTES

14-20
SECTION 15

15 FIELD CONVERSION KITS

15 FIELD CONVERSION KITS


CONTENTS

SECTION 15
FIELD CONVERSION KITS

DESCRIPTION PAGE

FOOT DIRECTIONAL CONTROL KIT TO FORWARD/REVERSE LEVER ....................................................... 15-2


FORWARD/REVERSE LEVER KIT TO FOOT DIRECTIONAL CONTROL ....................................................... 15-2

15-1
FIELD CONVERSION KITS

FOOT DIRECTIONAL CONTROL KIT TO FORWARD/REVERSE LEVER

DESCRIPTION PART NUMBER


Foot Directional Control Lever To Foward Reverse Lever (With Autoshift) 524158876
Foot Directional Control Lever To Foward Reverse Lever (Without Autoshift) 524158878

FORWARD/REVERSE LEVER KIT TO FOOT DIRECTIONAL CONTROL

DESCRIPTION PART NUMBER


Forward And Reverse Lever Kit To Foot Directional Control (With Autoshift) 524158879
Forward And Reverse Lever Kit To Foot Directional Control (Without Autoshift) 524158881

15-2
SECTION 16

16 NUMERICAL INDEX
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
006437410G 10-7 14 2-65 15 015420300 12-31 19 016493300 7-15 4
009397410J 1-39 7 014973500 10-16 6 12-35 22 016589300 2-17 18
011900005 11-9 4 015025600 6-3 38 12-39 22 019929900 1-39 9
012813700 11-29 6 6-7 34 13-27 31 022784400 9-11 25
012823200 5-31 10 6-11 26 13-32 34 023032300 5-23 22
012824400 7-23 6 015026000 2-9 8 13-35 31 023076800 2-11 15
013372400 2-31 22 015026200 5-5 37 13-40 34 2-13 15
2-85 4 5-7 23 015423600 9-11 7 023081400 7-11 42
5-9 34 5-33 31 015483100 11-29 8 10-7 9
013372500 2-31 22 015026400 1-43 37 015492400 9-15 8 023082300 2-27 13
2-85 3 4-7 19 015493500 13-47 14 2-41 15
5-9 35 4-15 19 13-63 8 2-57 22
013378800 10-7 15 6-3 3 015627800 11-25 3 2-87 6
013392500 10-7 27 6-7 3 015627900 11-39 6 2-95 3
013393400 5-7 7 6-11 33 13-17 26 023604600 4-3 3
013393700 10-8 76 7-7 10 13-19 26 4-3 19
013393900 1-37 6 10-15 19 13-23 23 4-7 24
1-39 8 11-3 15 13-27 23 4-11 28
013402900 2-15 11 12-3 8 13-32 27 4-15 24
2-17 11 12-25 13 13-35 23 4-15 24
014711100 10-15 18 12-27 13 13-40 27 030174900 2-11 14
014711700 12-3 2 12-31 9 13-44 42 2-13 14
014711800 12-3 2 12-35 12 015759100 5-5 33 031206200 7-21 7
12-25 12 12-39 16 10-7 17 032155100 5-33 27
12-27 12 13-17 14 016103300 14-9 13 032643500 5-31 14
12-31 10 13-19 14 14-15 7 050635600 5-5 15
12-35 13 13-23 11 016103500 13-4 34 5-11 4
12-39 13 13-27 9 13-8 34 5-11 14
13-17 13 13-31 15 13-12 38 5-11 17
13-19 13 13-35 9 016103700 4-3 6 5-33 11
13-23 12 13-39 15 4-3 14 5-39 3
13-27 10 13-43 30 4-7 26 5-41 3
13-31 16 015026500 7-25 27 4-11 30 5-43 5
13-35 10 015026600 6-4 83 4-15 26 052642200 7-27 22
13-39 16 6-8 77 4-15 26 052642300 9-11 42
014711900 13-43 32 9-11 10 5-5 36 052645100 7-25 15
014931500 2-23 25 11-3 21 5-7 22 052645200 7-27 23
014936600 5-5 38 015027000 9-12 52 5-33 30 11-17 25
5-7 24 015027400 1-9 5 13-4 29 11-18 34
5-33 32 015414700 5-23 21 13-8 29 11-18 37
014936900 4-7 20 5-25 7 016104000 1-43 36 12-7 11
4-15 20 5-27 5 2-11 18 12-27 27
014937400 11-15 6 5-29 5 2-13 18 12-31 17
014939300 5-23 4 015414900 7-9 3 2-21 7 12-36 34
5-25 13 015416200 5-23 5 4-7 18 12-39 20
6-3 37 5-25 12 4-15 18 13-17 19
6-7 33 5-29 12 11-17 9 13-17 20
6-11 25 015417900 10-19 3 016110000 5-5 29 13-19 20
7-9 6 10-21 4 5-33 24 13-23 19
014972600 5-23 3 015420100 1-27 14 016110500 2-35 12 13-24 40
014972900 2-35 28 12-8 25 016111900 1-9 12 13-27 17

16-1
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-27 29 13-32 45 057048200 4-7 21 061278600 8-19 9
13-32 23 13-40 45 4-15 21 061643400 7-11 31
13-32 32 13-43 6 057390000 10-7 36 7-27 16
13-32 47 13-43 7 058762700 11-3 19 7-29 18
13-35 17 052645500 7-11 35 059116200 5-7 17 10-7 31
13-35 29 7-11 46 059473900 10-7 16 062143700 3-3 13
13-37 73 7-29 10 059482800 14-15 9 3-5 6
13-40 23 11-17 29 059634500 7-27 24 3-7 13
13-40 32 11-18 33 059694600 9-11 11 5-19 9
13-40 47 052645600 7-27 5 11-3 22 062144100 13-4 28
13-41 71 7-29 24 059716300 12-27 25 13-8 28
052645300 7-11 27 052645700 7-11 37 12-36 42 062151200 2-9 7
7-11 30 11-11 16 13-24 37 062151800 13-4 31
7-27 10 11-17 24 13-32 44 13-8 31
7-27 14 11-17 27 13-40 44 13-12 35
9-11 41 052645800 7-11 15 059716800 7-17 24 062159500 1-37 7
9-11 42 054146000 8-21 27 12-5 4 2-11 10
11-17 22 8-23 25 12-25 7 2-13 10
12-32 32 8-25 25 12-27 7 2-31 26
12-32 33 054146100 8-21 26 12-31 6 2-85 11
12-32 34 8-23 24 12-35 9 5-7 19
12-36 33 8-25 24 12-39 9 062159700 2-45 4
13-20 54 054820000 7-11 26 13-17 8 4-4 49
13-20 55 11-25 12 13-19 8 4-4 53
13-24 39 13-20 56 13-23 8 4-7 15
13-28 49 13-20 56 13-27 6 4-11 19
13-28 52 055160000 12-28 38 13-31 12 4-15 15
13-29 64 12-28 38 13-35 6 5-19 15
13-32 46 12-28 38 13-39 12 5-21 16
13-33 69 13-24 55 13-43 23 5-47 15
13-36 49 13-24 55 059719100 2-11 17 5-49 14
13-36 52 13-24 55 2-13 17 10-8 51
13-37 65 055485000 6-4 75 11-3 18 062173700 3-9 6
13-40 46 055485600 6-8 69 060023600 6-4 53 5-47 9
13-41 69 055486700 11-17 10 6-4 89 5-49 9
13-43 15 055486800 6-3 2 6-7 49 062232800 4-3 2
052645400 7-11 39 6-7 2 6-11 44 4-3 18
7-27 19 7-7 9 10-3 19 4-7 25
7-27 25 056226300 8-3 13 10-8 78 4-11 29
7-29 14 8-7 13 060023700 1-43 4 4-15 25
11-17 18 8-11 7 6-7 50 4-15 25
11-17 23 8-15 7 10-4 77 062236400 2-21 8
12-27 26 056363100 7-29 20 060305300 1-43 35 6-11 34
12-28 38 056363300 7-11 32 060813300 5-5 6 062306700 1-5 16
12-28 38 7-12 50 061278000 7-3 4 062699900 7-11 49
12-28 38 7-27 17 7-5 4 062913500 5-7 21
12-36 32 7-29 17 8-3 4 064426800 11-3 13
13-24 38 7-29 18 8-7 4 064573800 7-23 7
13-24 55 7-29 20 10-15 9 065619300 6-3 39
13-24 55 11-17 19 061278200 6-4 77 6-7 35
13-25 55 057040500 9-11 41 061278300 7-7 26 6-11 27

16-2
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
066002600 13-44 34 6-7 43 3-3 21 14-5 8
074259300 10-21 1 6-11 40 3-5 8 449001059 1-5 18
150040766 6-49 9 9-3 26 3-7 21 1-27 21
150120588 5-33 4 11-3 41 3-9 8 449001069 1-71 17
201824200 7-23 4 12-31 20 10-3 15 449001072 7-29 28
201923200 7-15 3 13-35 34 11-7 7 449001076 6-4 82
201928200 7-15 6 312850034 1-28 50 12-32 46 6-8 76
203088400 2-23 7 1-43 3 12-40 39 7-29 29
2-55 10 1-69 4 13-20 53 13-12 29
203151300 7-25 26 2-11 22 13-28 48 449001110 11-17 12
203157000 2-7 5 2-11 22 13-36 48 449001121 1-11 15
2-9 3 2-13 21 14-15 4 5-23 7
7-7 4 4-4 47 449001015 1-41 22 6-3 13
203158700 9-12 51 4-11 42 3-3 15 6-7 13
203459000 9-11 20 14-5 18 3-7 15 449001134 1-27 30
203461900 9-11 4 14-9 20 5-5 22 1-41 4
203759300 12-27 24 14-13 9 5-33 18 1-43 15
12-31 27 312850042 2-15 16 7-9 13 1-69 9
12-36 29 2-17 15 7-11 22 4-7 37
12-40 29 5-31 5 14-9 4 4-15 37
13-20 44 6-7 37 449001016 1-27 18 5-21 9
13-24 36 312850046 12-7 14 10-3 12 10-3 18
13-28 44 12-27 29 449001023 1-11 11 10-8 52
13-32 42 12-32 48 1-23 10 11-13 6
13-36 45 12-36 45 1-41 20 449001138 1-27 36
13-40 43 13-20 47 1-59 11 449001170 1-5 3
230053100 11-25 8 13-24 42 1-59 38 1-57 20
310246254 6-49 1 13-29 59 5-27 3 1-59 24
311321035 12-25 9 13-32 49 7-5 6 5-23 17
12-27 9 13-37 59 9-3 11 5-27 27
12-31 4 13-40 49 10-4 85 5-29 32
12-35 7 315976062 7-29 17 14-5 10 6-3 11
12-39 7 316111032 5-7 6 14-13 6 6-7 11
13-17 10 449001003 1-71 12 449001038 10-8 58 6-11 31
13-17 21 5-5 19 449001040 1-43 31 9-5 6
13-19 10 5-33 15 13-44 36 449001202 10-3 20
13-19 21 12-8 21 449001048 13-3 25 10-8 59
13-23 6 449001004 1-13 3 13-4 42 449001233 5-27 10
13-27 4 2-9 12 13-7 25 449001268 1-69 13
13-27 18 4-3 36 449001049 12-5 5 449001273 10-3 39
13-31 10 4-11 23 12-8 29 449001296 1-11 7
13-35 4 14-5 14 13-43 18 2-9 20
13-35 18 449001007 2-9 16 449001052 14-10 30 449001302 1-71 31
13-39 10 449001013 5-35 2 449001053 11-17 15 6-4 73
13-43 12 7-9 19 449001056 11-31 10 6-8 67
312233090 7-9 11 10-3 16 11-33 12 9-3 14
312850032 1-37 10 14-19 2 11-36 12 10-4 65
1-41 14 449001014 1-13 14 449001058 1-5 7 10-7 46
5-5 31 1-27 31 13-3 21 12-8 15
5-7 11 2-15 6 13-7 21 13-3 9
5-33 25 2-17 6 13-11 21 13-7 9

16-3
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-11 9 6-3 18 14-5 7 13-36 55
14-5 17 6-7 8 449015033 8-23 1 13-41 63
449001313 13-4 37 6-11 5 8-25 1 449015112 2-11 5
13-8 37 10-8 61 449015036 10-4 66 2-13 5
449001343 1-37 2 449015011 13-3 20 11-17 14 6-8 83
1-39 3 13-7 20 449015044 1-5 9 449015115 1-13 13
1-41 32 13-11 20 1-5 39 2-15 12
5-19 13 449015014 1-5 14 1-11 12 2-17 12
5-49 12 1-27 32 1-27 4 6-4 79
449001350 11-18 35 1-37 5 1-41 25 6-8 73
11-39 9 1-39 6 1-43 32 9-3 29
13-12 39 1-41 12 1-71 18 10-4 80
449001363 12-8 20 1-43 14 3-3 11 11-13 10
449001385 10-8 55 1-59 14 3-7 11 11-17 16
449001389 13-4 37 1-69 6 4-3 9 12-27 22
13-4 42 3-3 23 4-7 29 12-31 25
13-8 37 3-5 10 4-11 44 12-35 27
13-12 49 3-7 23 4-15 29 12-40 27
449001393 13-8 42 3-9 10 4-16 53 13-24 33
13-12 47 5-19 12 5-5 24 13-28 42
449001401 13-8 42 5-21 12 5-27 4 13-32 40
13-12 47 5-29 8 5-29 1 13-36 42
449001404 11-25 5 5-47 11 5-33 20 13-40 40
11-39 8 5-49 11 6-3 24 449015135 6-7 18
449001410 6-8 81 7-9 21 6-3 44 449021001 1-5 10
449001412 2-21 13 7-29 31 6-4 91 1-27 29
4-7 33 10-8 54 6-7 24 1-41 2
4-15 33 12-32 37 6-7 40 1-43 12
5-7 27 13-12 31 6-11 11 1-69 7
5-25 10 13-12 43 7-11 44 2-13 3
7-7 21 13-21 57 9-3 33 2-15 5
7-12 55 13-29 63 10-8 50 2-17 5
449001415 1-27 16 13-37 64 11-3 44 3-3 12
1-59 16 13-44 37 13-3 7 3-5 5
2-9 23 14-15 5 13-7 7 3-7 12
5-29 14 14-19 5 13-11 7 3-9 5
7-7 18 449015020 2-11 13 14-5 11 4-7 36
449001418 3-3 25 2-13 13 14-9 5 4-15 36
5-23 13 449015029 1-5 13 14-13 8 5-19 8
6-4 57 5-5 26 449015098 1-13 16 5-21 8
6-7 51 5-7 16 2-13 1 5-47 8
6-11 48 5-33 22 2-15 7 5-49 8
449001450 7-7 31 11-11 9 2-17 7 6-3 10
449007018 9-5 29 11-17 20 4-7 38 6-7 10
449007043 14-9 12 11-39 11 4-15 38 7-7 25
449015002 1-5 6 12-8 31 5-21 10 7-29 30
1-52 5 13-3 23 7-7 17 11-17 5
1-59 25 13-7 23 11-7 8 12-32 45
5-7 30 13-11 23 11-17 6 12-40 40
5-23 9 13-20 42 13-28 55 13-20 51
6-3 8 13-43 19 13-33 63 13-28 46

16-4
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-33 62 449021010 2-9 10 2-9 22 13-11 22
13-36 46 6-4 76 3-3 22 13-17 11
13-41 62 6-8 70 3-5 9 13-17 22
14-19 3 14-5 12 3-7 22 13-19 11
449021002 1-5 33 449021042 1-27 13 3-9 9 13-19 22
2-11 6 449022013 1-5 38 4-7 43 13-20 41
2-13 6 1-11 5 5-19 11 13-23 5
6-8 82 1-27 17 5-21 11 13-24 32
14-9 19 1-41 19 5-29 10 13-27 3
449021003 1-5 4 1-43 34 5-47 10 13-27 19
1-15 22 3-3 10 5-49 10 13-31 9
1-16 47 3-7 10 6-4 80 13-35 3
1-19 21 4-3 10 6-8 74 13-35 19
1-23 18 4-7 31 7-9 20 13-39 9
1-52 4 4-11 39 7-29 32 13-43 13
1-57 18 4-15 31 10-3 14 14-5 6
1-59 20 4-16 52 10-8 53 449022018 1-5 5
4-7 32 5-5 23 12-32 36 2-21 14
4-15 32 5-25 4 12-40 38 5-7 29
5-7 28 5-27 8 13-12 30 5-23 8
5-23 16 5-29 9 13-20 52 5-23 15
5-25 8 5-33 19 13-28 47 5-25 9
5-27 2 6-4 52 13-33 65 6-3 9
5-27 23 6-4 81 13-36 47 6-3 19
5-29 29 6-4 92 13-37 63 6-7 9
6-3 12 6-7 48 13-41 65 6-7 19
6-3 20 6-8 75 13-44 38 6-11 6
6-7 12 6-11 43 14-9 24 7-7 22
6-7 20 7-9 14 14-15 3 10-8 60
6-11 7 7-11 23 14-19 4 11-31 9
13-37 74 9-3 34 449022017 1-5 21 11-33 11
13-41 72 10-3 11 1-11 2 11-35 11
449021006 1-41 18 10-8 49 2-9 9 14-15 9
1-43 33 11-3 45 2-9 17 449022019 6-4 94
3-3 9 12-8 16 2-9 17 6-11 49
3-3 26 13-3 8 2-17 17 449022021 1-5 35
3-7 9 13-7 8 5-5 20 6-3 5
5-23 12 13-11 8 5-7 14 6-3 36
6-3 43 13-43 20 5-33 16 6-7 5
6-4 74 14-5 9 6-4 84 6-11 24
6-4 90 14-9 3 11-11 8 10-8 56
6-7 39 14-13 7 11-39 10 14-9 14
6-8 68 449022016 1-5 11 12-8 30 14-9 23
6-11 37 1-11 3 12-25 10 449022041 11-25 6
7-11 41 1-13 11 12-27 10 11-39 3
9-3 35 1-27 15 12-27 21 13-3 19
10-8 47 1-37 4 12-31 3 13-7 19
11-4 46 1-39 5 12-35 6 13-11 19
11-17 13 1-41 3 12-39 6 449034030 13-43 26
14-5 15 1-43 13 13-3 22 449034085 1-9 13
14-13 4 1-69 8 13-7 22 500017904 5-5 34

16-5
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-33 28 501737903 1-11 6 502097902 2-7 4 4-15 30
500017905 6-4 68 7-9 15 2-9 5 5-27 7
6-8 62 501831902 13-4 40 7-7 3 5-29 7
6-12 61 13-8 40 13-3 17 6-3 22
500025906 7-17 9 501884908 10-8 71 13-7 17 6-3 49
7-19 16 501884909 5-5 27 13-11 17 6-7 22
7-21 13 5-7 13 502097910 11-17 11 6-7 45
7-23 1 5-33 23 502139901 11-39 12 6-8 78
500111905 7-7 14 11-11 17 502157205 1-55 33 6-11 9
500154909 10-4 48 501884910 11-11 18 502157206 1-55 19 10-4 78
11-17 26 501921909 6-3 51 502398905 12-8 18 504075742 9-3 12
500167906 13-47 15 6-7 47 502536904 9-12 49 504075796 5-5 17
13-63 7 6-11 42 502566901 6-23 4 5-33 13
500167918 11-29 5 501921910 11-3 42 9-5 5 504153200 13-63 6
500179904 7-12 51 13-4 39 502566904 7-5 7 504224217 9-11 14
7-29 21 13-8 39 502600901 5-7 5 504224218 9-11 17
500210903 9-11 15 13-12 42 502600902 2-11 16 504224266 9-11 27
500281900 2-21 16 501961902 5-5 13 2-13 16 504225227 1-5 20
7-7 24 5-11 24 502634904 6-3 40 1-11 1
7-12 57 501961903 5-5 16 6-7 36 1-13 1
500369906 7-17 8 5-33 12 6-11 28 2-9 18
7-19 5 5-43 6 503011800 7-17 19 2-15 8
7-21 5 501989903 7-17 14 504057775 2-11 8 2-17 8
500390901 7-11 34 502011910 9-15 3 2-13 8 4-3 34
7-11 45 502029911 9-11 19 504058787 3-3 5 4-11 22
500390903 7-25 14 502029947 8-3 30 5-19 19 5-5 25
500412904 9-3 30 8-11 28 5-21 21 5-7 15
10-4 90 502029948 8-3 29 5-47 17 5-33 21
500428901 2-27 14 8-11 27 5-47 19 10-4 79
2-31 15 8-21 20 5-49 18 11-11 7
2-57 15 8-23 20 504059718 14-15 8 11-13 9
2-101 7 8-25 20 504060703 14-9 9 12-7 5
500441903 12-8 28 502056903 10-4 62 504060770 14-9 17 12-8 26
500505908 7-15 10 10-4 74 504060785 14-9 9 12-27 20
7-19 6 11-3 24 504061794 8-21 16 12-31 24
500552902 5-31 14 502056904 1-39 1 504062736 1-41 10 12-35 26
500583902 7-9 1 2-41 17 504069724 6-4 54 12-39 26
500595901 10-7 28 2-95 8 6-11 45 13-24 31
500635901 13-3 16 3-5 18 11-3 14 13-28 41
501702901 5-31 3 3-9 18 504070790 1-28 47 13-32 39
501702902 12-8 35 5-21 19 1-43 22 13-36 41
13-3 6 10-5 92 504071785 1-5 37 13-40 39
13-7 6 10-8 65 1-11 10 504225276 1-9 10
13-11 6 502056905 5-19 14 1-13 5 504226231 1-59 7
501702903 7-7 7 5-21 13 1-19 13 504226233 9-9 4
14-17 8 5-47 12 1-23 11 504226242 1-6 43
501702904 2-21 10 5-49 13 1-59 37 1-11 33
501702905 12-5 10 11-25 15 1-71 32 1-13 7
501712901 11-13 5 502056906 1-43 23 4-3 11 1-15 3
501729901 2-11 3 5-7 12 4-7 30 1-37 3
2-13 3 502059912 9-11 3 4-11 45 1-39 4

16-6
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1-41 29 504233271 13-20 40 13-36 58 6-42 59
1-43 16 504234211 13-17 28 13-43 14 6-47 147
1-59 15 13-19 28 14-5 22 6-48 151
1-63 34 13-23 24 14-5 23 6-48 155
1-71 6 13-27 25 14-9 28 6-48 159
3-3 20 13-32 28 14-19 6 6-48 164
3-5 7 13-35 25 505968533 14-5 4 6-48 169
3-7 20 13-40 28 14-9 7 6-48 173
3-9 7 504235245 1-5 1 14-13 2 6-48 178
4-8 58 504236212 1-55 16 505968535 6-41 35 6-48 184
5-29 6 504237211 5-29 4 12-32 47 14-5 22
10-4 83 504238241 9-5 35 13-28 58 14-5 23
14-9 21 504305715 11-29 9 13-36 58 14-5 24
504226253 9-9 6 504315732 5-29 26 13-43 14 14-9 28
504226256 9-9 5 5-31 505968536 6-49 8 14-10 29
504226283 9-9 2 504315733 5-31 12 505968540 14-5 4 14-19 6
504227203 5-23 6 504449749 5-31 3 14-5 22 505968588 6-49 7
5-25 11 504804799 5-23 2 14-5 23 505969515 7-3 3
504227212 9-9 23 504805748 9-9 25 14-9 7 7-5 3
504228210 11-11 15 504805749 9-9 3 14-13 2 505970500 1-15 20
504228217 11-11 15 505064713 6-49 6 14-19 6 1-19 20
504228239 5-21 13 12-32 47 505968558 6-25 10 1-69 24
5-47 12 13-28 58 505968566 2-11 7 5-27 29
13-3 1 13-36 58 2-11 20 5-29 34
13-7 1 13-43 14 6-29 13 10-3 21
13-11 1 505064754 6-39 8 6-31 15 505970524 4-11 41
504228258 5-27 11 505890500 1-55 12 6-37 4 4-16 51
504228259 5-27 14 505965518 2-9 14 6-39 3 11-3 25
504228283 1-55 21 505966562 1-27 19 6-42 52 12-35 25
504229214 1-55 22 505966599 6-42 74 6-46 50 12-39 25
504229298 1-15 8 505967551 7-11 29 6-46 54 13-27 34
1-63 32 7-27 9 6-48 160 13-32 37
1-71 10 505967573 7-11 47 6-48 165 13-40 37
10-3 17 505967598 7-11 28 6-48 174 505970560 1-39 2
504230225 9-5 16 505968501 12-32 47 6-48 179 505970580 7-7 28
14-9 6 13-28 58 6-48 183 505970592 6-3 34
14-9 8 13-36 58 6-48 189 6-7 32
504231248 1-55 28 13-43 14 6-48 195 6-11 22
504231256 1-55 15 505968514 6-26 3 6-49 5 505971539 7-27 4
504231265 1-55 25 6-29 11 12-32 47 505971555 7-17 2
504231270 1-11 17 6-31 13 13-29 58 7-19 10
4-7 39 6-37 3 13-37 58 7-21 12
4-15 39 6-42 51 13-43 14 505971564 7-17 12
504231296 1-55 9 6-45 8 14-6 24 7-19 8
504232212 14-15 2 6-45 44 14-10 29 7-21 2
504232252 11-3 20 6-46 53 505968568 6-25 11 505971572 7-17 6
11-29 7 6-48 188 6-26 6 7-19 7
504232281 7-9 17 6-48 196 6-31 16 7-21 6
504232297 14-15 6 12-32 47 6-33 2 505971583 7-17 7
504233259 1-27 23 13-20 46 6-34 2 7-19 4
9-11 38 13-28 58 6-39 2 7-21 8

16-7
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
505971587 1-37 1 518793644 9-9 8 520045183 10-19 2 524143537 11-11 20
505971595 7-27 12 518793674 6-8 52 10-21 3 524143546 1-11 24
7-29 4 518795609 1-11 18 520045324 12-11 4 524143547 1-11 25
505972507 6-29 10 1-13 30 520045325 12-11 4 524143548 1-11 26
6-31 12 518795621 11-11 17 520045326 13-63 11 524143549 1-11 30
12-32 47 11-11 21 520045327 12-11 5 524143550 1-11 31
13-20 46 11-13 12 520045328 12-11 5 524143557 1-5 23
13-28 58 518795630 9-3 27 520045427 10-8 80 524143558 1-5 25
13-36 58 518796683 1-49 10 520045522 2-21 5 524143559 1-5 23
13-43 14 518806635 6-26 2 7-11 24 524143560 1-5 25
505972528 6-42 75 6-41 27 520045887 1-11 37 524143575 1-5 28
505972544 6-49 3 518806641 6-41 29 520052846 6-33 15 524143578 1-5 22
505972554 6-49 2 6-48 187 6-34 13 524143579 1-5 22
505972555 6-42 76 14-9 28 6-42 61 524143583 4-3 12
505972567 6-3 21 14-10 29 6-45 14 4-7 47
6-7 21 518806687 6-41 31 6-45 17 4-11 40
6-11 8 518808629 5-23 20 6-46 72 524143592 1-11 28
505972589 6-49 4 7-9 4 520082886 1-43 2 1-13 25
505972593 12-32 47 518809615 5-5 2 10-4 91 524143593 1-11 29
13-20 46 5-33 1 13-44 35 1-13 26
13-28 58 520035860 1-5 19 520086604 9-9 11 524143615 5-5 3
13-36 58 520036879 1-69 5 524136469 13-69 1 5-7 1
13-43 14 14-5 16 524136471 13-69 1 524144347 1-5 27
505974549 1-43 30 14-13 5 524136474 13-69 1 524144731 1-11 27
505974597 1-55 31 520037834 9-3 15 524136480 13-69 1 1-13 24
505976545 1-55 34 520037852 9-5 18 524136482 13-69 1 524145470 1-11 36
505976556 1-55 36 520037891 1-19 25 524136483 13-69 1 524151008 13-69 1
505976567 2-11 9 1-23 22 524136484 13-69 1 524151009 13-69 1
2-13 9 520038819 14-5 4 524136485 13-69 1 524151010 13-69 1
505976597 6-3 45 14-9 7 524136496 13-69 1 524151015 13-69 1
6-7 41 14-9 28 524136497 13-69 1 524151016 13-69 1
6-11 38 14-10 29 524136498 13-69 1 524151017 13-69 1
7-11 40 14-13 2 524136499 13-69 1 524151018 13-69 1
511405800 5-5 10 520038850 5-31 13 524136500 13-69 1 524151019 13-69 1
5-33 7 7-12 53 524136501 13-69 1 524151021 13-69 1
514454800 7-11 38 520038865 5-31 13 524136502 13-69 1 524151022 13-69 1
7-27 18 520038872 5-31 13 524136503 13-69 1 524151023 13-69 1
7-29 14 7-12 53 524136504 13-69 1 524151024 13-69 1
518108821 8-19 7 520039889 1-9 7 524136505 13-69 1 524175509 1-13 20
518108822 8-3 32 9-11 39 524136910 1-55 26 524175510 1-13 21
8-7 32 10-4 81 524137101 1-55 35 524175511 1-13 20
8-11 13 13-20 48 524141557 1-9 18 524175512 1-13 21
8-15 13 520042829 2-15 4 524141559 1-9 18 524180565 1-13 22
518361802 7-22 4 2-17 4 524143475 1-11 22 524180566 1-13 23
518790687 9-3 13 520042831 7-11 48 524143476 1-11 23 524180567 1-13 23
518791699 6-8 54 520042832 1-71 24 524143492 1-11 23 524180569 1-13 22
518793603 6-3 46 520042837 9-5 17 524143493 1-11 22 524180725 5-5 3
6-4 59 14-9 10 524143497 1-11 20 5-7 1
6-4 88 520042842 1-5 41 524143498 1-11 20 5-33 34
6-7 42 520044854 1-37 8 524143500 1-11 21 524181081 11-13 14
6-11 39 1-41 9 524143501 1-11 21 524204311 1-5 22

16-8
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
524204312 1-5 22 580001469 1-11 8 580002582 12-5 2 580002603 12-5 8
524215814 1-5 27 1-13 4 580002591 12-5 2 580002604 12-5 11
580000037 14-15 2 4-3 35 580002593 12-3 3 580002612 12-11 3
580000221 7-15 12 4-11 21 12-25 17 580002613 12-11 6
7-17 26 9-5 13 12-27 17 580002614 12-11 9
7-19 23 10-3 3 12-31 8 580002615 12-11 10
7-21 17 580001832 5-43 3 12-35 11 580002616 12-11 1
7-23 11 580001849 6-31 18 12-39 11 580002621 12-11 2
580000240 12-3 4 6-39 11 13-17 3 580002632 12-11 1
12-25 3 6-41 11 13-19 3 580002633 12-11 2
12-27 3 580002000 12-8 32 13-23 10 580002637 12-11
12-31 13 580002441 2-7 2 13-27 8 580002638 8-19 12
12-35 16 2-9 2 13-31 14 14-3 2
12-39 12 580002447 2-21 9 13-35 8 580002640 14-3 3
13-17 4 580002489 2-7 3 13-39 14 580002643 12-11 1
13-19 4 2-9 4 13-43 27 580002645 12-11 2
13-23 15 7-7 2 580002594 12-3 6 580002659 12-11 3
13-27 13 580002490 2-21 1 12-25 5 580002660 12-11 6
13-31 19 580002493 2-21 2 12-27 5 580002661 12-11 9
13-35 13 580002494 2-21 3 12-31 11 580002662 12-11 10
13-39 19 580002495 2-21 6 12-35 14 580002663 12-11 1
13-43 29 580002497 7-11 7 12-39 14 580002666 12-11 2
580000406 12-3 5 580002500 2-21 12 13-17 6 580002671 12-7 7
12-25 4 7-7 20 13-19 6 580002679 12-11 1
12-27 4 7-12 54 13-23 13 580002681 12-11 2
12-31 12 7-12 54 13-27 11 580002689 12-11 1
12-35 15 580002501 2-21 15 13-31 18 580002694 12-11 2
12-39 15 7-7 23 13-35 11 580002697 12-11 1
13-17 5 7-12 56 13-39 18 580002699 12-11 2
13-19 5 580002544 12-11 13-43 28 580002707 1-5 15
13-23 14 580002545 12-11 580002595 12-3 7 3-3 14
13-27 12 580002546 12-11 12-25 11 3-7 14
13-31 17 580002547 12-11 12-27 11 5-19 10
13-35 12 580002548 12-11 12-31 7 580002709 12-11 1
13-39 17 580002549 12-11 12-35 10 580002712 12-11 2
13-43 31 580002550 12-11 12-39 10 580002719 3-3 8
580000478 9-9 9 580002567 12-7 2 13-17 12 3-5 11
580000749 2-21 12 580002568 12-7 2 13-19 12 3-7 8
7-9 18 580002569 12-7 2 13-23 9 3-9 11
580000983 5-27 12 580002570 12-7 2 13-27 7 5-47 24
5-29 15 580002571 12-7 2 13-31 13 5-49 22
580000984 5-27 20 580002572 12-7 2 13-35 7 580002730 5-19 16
5-29 23 580002573 12-7 2 13-39 13 5-19 21
580000985 5-27 16 580002574 12-7 2 13-44 33 5-49 15
5-29 19 580002575 12-7 3 580002596 12-8 17 580002734 14-3 8
580000986 5-27 17 580002576 12-7 3 580002597 12-8 22 580002777 5-19 4
5-29 20 580002577 12-7 4 580002598 12-8 23 5-21 4
580000987 5-27 19 580002578 12-7 4 580002599 12-8 24 5-47 4
5-29 21 580002579 12-7 6 580002600 12-8 27 5-49 4
580001007 1-55 4 580002580 12-7 8 580002601 12-5 6 580002783 5-21 7
580001406 11-11 14 580002581 12-7 6 580002602 12-5 7 580002786 5-19 4

16-9
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
5-21 4 4-7 22 13-31 20 6-11 14
5-21 4 4-11 26 13-35 14 580003245 1-27 5
5-47 4 4-11 36 13-39 20 6-4 56
5-49 4 4-15 22 13-49 23 580003267 8-19 2
580002787 11-39 15 4-15 43 13-51 27 580003268 8-19 6
580002814 14-3 7 580002902 13-19 29 13-55 32 8-21 2
580002815 14-3 1 580002903 13-17 29 13-59 32 8-23 3
580002816 14-3 1 13-19 29 13-63 8-25 3
580002817 14-3 1 580002904 13-44 39 580003009 14-3 8 580003269 8-19 4
580002818 14-3 1 580002905 13-44 40 580003044 5-19 4 580003270 8-19 4
580002819 14-3 2 580002923 11-11 1 5-21 4 580003271 8-19 5
580002821 14-3 8 580002926 11-11 15 5-47 4 580003324 11-25 14
580002823 14-3 7 580002927 11-11 15 5-49 4 11-29
580002841 6-11 17 580002928 11-11 12 580003045 5-19 4 580003335 11-29 15
580002850 12-11 11 580002929 11-11 10 5-21 4 580003338 11-29 10
580002852 12-12 12 580002931 11-11 11 5-47 4 580003341 11-29 11
580002871 12-25 580002934 11-3 32 5-49 4 580003349 7-11 21
580002872 12-25 580002936 11-3 31 580003046 5-19 4 580003353 11-25 1
580002881 4-4 52 580002945 13-43 16 5-21 4 11-39 4
4-7 14 14-5 19 5-47 4 580003354 11-25 2
4-11 18 580002950 2-11 23 5-49 4 11-39 5
4-15 14 580002955 13-43 1 580003047 5-19 4 580003355 11-25 4
580002884 4-3 40 580002958 13-43 1 5-21 4 11-39 7
4-7 5 580002965 13-43 2 5-47 4 580003361 11-25 7
4-11 7 580002966 13-43 11 5-49 4 13-3 2
4-15 5 580002972 12-5 3 580003074 14-3 12 13-7 2
580002886 4-3 41 12-25 6 580003075 14-3 10 13-11 2
4-7 6 12-27 6 580003076 14-3 11 580003370 11-29 3
4-11 8 12-31 5 580003077 14-3 9 580003372 11-29 12
4-15 6 12-35 8 580003078 14-3 4 580003416 6-3 17
580002887 4-3 24 12-39 8 580003079 14-3 6 6-7 17
4-7 13 13-17 7 580003080 14-3 5 6-11 4
4-11 17 13-19 7 580003125 11-15 5 580003441 6-4 61
4-15 13 13-23 7 580003126 11-15 7 6-8 56
580002888 4-3 39 13-27 5 580003129 11-15 24 6-12 55
4-11 25 13-31 11 580003199 4-3 45 580003445 11-39 1
580002890 4-3 23 13-35 5 4-7 35 580003446 11-39 2
4-7 3 13-39 11 4-11 12 580003447 11-39 13
4-11 3 13-43 22 4-15 35 580003455 6-42 77
4-15 3 580002973 13-43 24 580003209 6-3 41 580003477 13-23 25
580002893 4-4 48 580002974 13-43 25 6-11 29 580003482 9-11 43
580002894 4-4 50 580002978 13-43 21 580003212 6-3 31 580003483 9-11 44
580002895 4-3 8 13-47 580003223 6-15 10 580003484 9-11 44
4-3 46 580002979 6-21 3 580003234 6-3 14 580003485 9-11 45
4-7 23 580002987 4-7 44 6-7 14 580003486 9-12 46
4-11 27 4-11 37 6-11 1 580003499 9-11 2
4-15 23 4-16 44 580003235 6-3 15 580003500 9-11 5
4-15 23 580002993 13-17 16 6-7 15 580003502 9-11 8
580002897 4-3 22 13-19 16 6-11 2 580003504 9-11 9
4-11 14 13-23 16 580003238 6-3 27 580003507 9-11 12
580002898 4-3 17 13-27 14 6-7 27 580003512 9-11 16

16-10
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580003513 9-11 16 14-17 4 580003964 8-3 15 8-15 21
580003514 9-11 16 580003884 9-3 28 8-7 15 580003981 8-3 23
580003515 9-11 18 11-3 38 8-11 9 8-7 23
580003516 9-11 21 13-33 67 8-15 9 8-11 19
580003517 9-11 22 13-41 67 580003965 8-3 15 8-15 19
580003518 9-11 23 580003941 8-19 11 8-7 15 580003982 8-3 28
580003519 9-11 24 9-12 47 8-11 9 8-7 28
580003520 9-11 26 580003947 8-19 10 8-15 9 8-11 26
580003521 9-11 28 580003951 10-15 8 580003966 8-3 15 8-15 26
580003522 9-11 29 580003952 8-11 33 8-7 15 580003984 8-3 31
580003529 9-11 35 8-15 33 8-11 9 8-7 31
580003530 9-11 35 580003953 8-15 32 8-15 9 8-11 14
580003531 9-11 36 580003954 8-3 7 580003967 8-3 15 8-15 14
580003536 9-11 37 8-7 7 8-7 15 580003985 8-4 35
580003537 9-11 40 8-11 5 8-11 9 8-7 35
9-15 8-15 5 8-15 9 8-11 37
580003538 9-15 10 580003955 8-3 17 580003968 8-3 15 8-15 37
580003542 9-15 7 8-7 17 8-7 15 580003993 8-4 43
580003543 9-15 1 8-11 11 8-11 9 8-8 43
580003544 9-15 2 8-15 11 8-15 9 8-11 30
580003557 9-5 34 580003956 8-11 8 580003969 8-3 15 8-15 30
580003578 9-9 12 580003957 8-3 16 8-7 15 580003995 8-4 36
580003579 9-9 13 8-7 16 8-11 9 8-8 36
580003581 9-9 14 8-11 10 8-15 9 8-11 34
580003587 12-11 7 8-15 10 580003970 8-3 15 8-15 34
580003588 12-11 7 580003958 8-11 3 8-7 15 580003996 8-4 37
580003589 12-11 8 8-15 3 8-11 9 8-8 37
580003590 12-11 8 580003959 8-3 9 8-15 9 8-15 35
580003591 6-11 19 8-4 42 580003971 8-3 15 580003997 8-4 38
7-7 15 8-7 9 8-7 15 8-8 38
580003592 11-39 15 8-8 42 8-11 9 8-11 22
580003741 1-11 13 8-11 4 8-15 9 8-15 22
580003752 1-11 19 8-11 31 580003972 8-3 12 580004015 8-4 39
580003754 1-11 14 8-15 4 8-7 12 8-8 39
580003783 1-11 16 8-15 31 8-11 6 580004018 8-3 1
580003819 5-31 1 580003960 8-4 44 8-15 6 8-7 1
580003820 5-31 2 8-8 44 580003973 8-3 20 8-11 1
580003821 5-31 4 8-12 40 8-7 20 8-15 1
580003822 5-31 6 8-16 40 8-11 15 580004019 8-3 2
580003823 5-31 7 580003961 8-3 15 8-15 15 8-7 2
580003824 5-31 7 8-7 15 580003974 8-3 21 8-11 2
580003825 5-31 9 8-11 9 8-7 21 8-15 2
580003826 5-31 11 8-15 9 8-11 18 580004022 8-23 5
580003827 5-31 13 580003962 8-3 15 8-15 18 8-25 5
580003828 5-31 16 8-7 15 580003977 8-3 25 580004023 8-21 4
580003829 5-31 8 8-11 9 8-7 25 8-23 6
580003830 5-31 15 8-15 9 8-11 25 8-25 6
580003835 1-69 3 580003963 8-3 15 8-15 25 580004024 8-21 3
580003865 1-9 4 8-7 15 580003978 8-3 27 8-23 12
580003868 1-9 3 8-11 9 8-7 27 8-25 12
580003869 1-9 11 8-15 9 8-11 21 580004025 8-21 9

16-11
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
8-23 7 580004095 10-16 6 2-33 14 2-65 16
8-25 7 580004104 7-3 1 2-47 10 580004209 2-35 20
580004026 8-21 6 7-5 1 2-49 13 2-65 17
8-23 10 580004105 7-3 2 2-67 5 580004210 2-35 25
8-25 10 580004110 7-11 4 2-73 10 2-65 18
580004027 8-21 7 580004111 7-11 6 2-73 23 580004211 2-35 26
8-23 9 580004112 7-11 8 2-93 13 2-65 21
8-25 9 580004113 7-15 2 2-99 9 580004212 2-35 29
580004028 8-21 8 580004114 7-11 11 2-101 4 2-65 20
8-23 8 580004115 7-15 11 5-9 43 580004214 2-35 18
8-25 8 580004116 7-25 24 5-11 8 2-65 13
580004029 8-21 5 580004117 7-25 25 5-35 8 580004215 2-35 17
8-23 11 580004118 7-17 21 5-41 9 2-65 12
8-25 11 7-19 20 580004151 2-23 19 580004216 2-35 32
580004030 8-21 18 7-21 14 580004152 2-23 22 2-65 19
8-23 4 580004119 7-17 23 580004160 2-25 4 580004217 2-35 30
8-25 4 580004120 7-23 8 2-61 6 580004218 2-31 18
580004031 8-21 10 580004124 2-27 20 580004161 2-25 5 2-35 31
8-23 13 2-57 14 2-61 7 2-49 5
8-25 13 580004126 2-23 4 580004168 2-25 4 2-65 24
580004032 8-21 11 2-55 9 580004169 2-25 5 2-87 5
8-23 14 580004127 2-23 9 2-61 6 580004219 2-35 35
8-25 14 2-55 11 2-61 7 2-65 22
580004033 8-21 12 580004128 2-23 10 580004171 2-63 12 580004220 2-35 33
8-23 15 2-27 16 580004175 2-25 20 2-65 5
8-25 15 2-55 12 2-63 4 580004224 7-23 9
580004036 8-23 17 2-57 16 580004177 2-25 8 580004225 2-29 2
8-25 17 580004129 2-23 33 580004178 2-25 9 580004226 2-97 17
580004037 8-21 19 580004130 2-23 12 2-29 18 580004228 2-29 17
8-23 19 2-55 14 2-61 9 580004229 2-29 16
8-25 19 580004131 2-23 24 2-71 8 2-71 10
580004038 8-21 21 580004132 2-23 15 580004186 2-27 7 580004230 2-29 19
8-23 21 2-55 13 2-57 9 580004231 2-29 20
8-25 21 580004134 2-23 14 580004187 2-27 8 2-71 12
580004044 8-23 26 2-55 18 2-57 8 580004232 2-29 21
8-25 26 580004137 2-55 21 580004190 2-27 4 2-71 9
580004053 10-15 3 580004139 2-23 29 2-57 5 580004233 2-29 5
580004054 10-15 4 2-55 22 580004192 2-27 17 2-71 4
580004056 10-15 2 580004140 2-23 30 580004193 2-27 18 580004234 2-29 3
580004061 10-15 9 2-55 22 2-85 12 580004235 2-29 4
580004063 10-15 9 580004141 2-23 31 580004194 2-23 20 2-71 3
580004064 10-15 15 2-55 22 2-27 19 580004236 2-29 7
580004076 10-15 6 580004142 2-23 32 580004203 2-35 16 2-71 5
580004077 10-15 29 2-55 22 2-65 3 580004237 2-29 6
580004080 10-15 7 580004146 2-23 11 580004204 2-35 21 2-71 6
580004081 10-15 7 2-55 15 2-65 4 580004239 2-29 23
580004082 10-15 9 580004147 2-23 17 580004206 2-35 23 2-69 6
580004087 10-16 5 580004148 2-23 18 2-35 24 580004241 2-29 27
580004088 10-16 4 580004149 2-23 23 2-65 8 2-67 8
580004090 10-16 2 580004150 2-23 21 2-65 11 2-69 10
580004093 10-16 7 2-29 13 580004208 2-35 19 6-21 5

16-12
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-23 7 580004263 2-33 34 2-97 18 580004386 2-37 20
580004242 2-29 14 2-89 11 580004310 5-41 7 2-81 5
2-33 22 580004265 2-37 19 6-23 2 4-8 55
2-37 11 2-81 6 580004312 2-73 17 580004405 5-11 5
2-41 11 4-3 32 580004314 2-33 9 5-11 15
2-67 6 580004270 5-9 8 2-73 18 5-11 18
2-69 9 5-35 4 580004325 2-73 5 5-39 4
2-73 21 580004271 5-9 6 580004330 2-35 5 5-39 7
2-75 11 580004279 5-9 17 2-59 9 5-41 4
2-89 2 580004281 5-9 19 580004333 2-35 9 580004407 5-39 17
2-89 5 580004283 5-9 21 580004334 2-35 10 580004409 5-11 19
2-95 19 580004284 5-9 22 580004336 2-35 7 580004410 7-11 18
6-23 13 580004285 5-9 23 2-47 3 580004411 5-41 11
580004243 2-29 28 580004286 2-31 12 2-59 15 580004412 5-41 12
2-67 7 2-33 29 2-99 14 580004421 5-14 8
2-69 8 2-35 11 580004337 2-35 8 580004423 5-17 5
5-11 9 2-37 18 2-59 14 580004425 2-91 9
5-13 5 2-83 7 580004349 2-25 15 5-14 6
5-43 4 2-89 3 2-78 7 580004428 2-27 26
6-21 4 2-93 5 580004353 2-41 2 2-91 14
580004245 2-29 26 2-99 6 2-97 13 2-103 2
2-33 19 2-103 4 580004354 2-39 7 5-45 4
2-33 23 5-9 7 2-41 6 6-23 9
2-37 13 6-23 8 2-97 15 580004429 2-27 25
2-41 4 580004288 5-9 4 580004355 2-41 5 2-103 3
2-69 11 5-9 31 2-97 16 580004432 5-41 15
2-73 25 580004289 5-9 5 580004356 2-97 14 580004433 2-85 5
2-89 14 5-41 16 580004358 2-41 19 580004448 7-11 1
2-93 14 580004290 5-11 11 2-95 10 580004451 7-11 5
2-105 10 5-41 19 580004360 2-41 9 580004452 7-11 7
5-9 9 580004291 5-9 32 580004361 2-33 28 580004453 7-11 9
5-9 44 5-11 12 2-41 10 580004454 7-11 10
5-35 5 5-41 18 2-67 9 580004455 7-15 1
580004246 2-29 29 580004292 5-9 24 2-89 12 580004457 7-15 5
2-69 2 580004293 5-9 29 2-95 18 580004458 7-15 8
580004247 2-29 30 580004294 2-85 7 580004362 2-41 13 580004459 7-15 9
2-69 1 5-9 42 2-95 4 580004461 7-25 1
580004248 2-29 31 5-14 7 6-23 3 580004464 7-11 43
2-69 3 5-35 7 580004367 2-41 24 580004465 7-11 12
580004251 2-23 5 5-45 3 2-95 16 580004466 7-11 13
2-55 19 580004295 5-9 45 580004369 2-41 26 580004468 7-29 9
580004253 2-29 9 580004301 2-33 2 580004371 2-41 14 580004469 7-29 11
2-77 3 2-73 3 2-95 5 580004480 7-25 23
580004254 2-29 12 580004302 2-33 3 580004375 2-91 13 580004481 7-25 23
2-77 4 2-73 14 2-107 7 580004484 7-27 20
580004255 2-29 11 580004303 2-33 4 580004380 5-14 5 580004491 7-29 3
2-77 5 2-73 13 580004384 2-31 13 580004492 7-29 5
580004260 2-33 31 580004305 2-33 6 2-85 14 580004493 7-29 6
2-89 8 580004306 2-33 8 2-87 7 580004494 7-29 7
580004262 2-33 33 2-73 7 580004385 2-31 21 580004497 7-29 12
2-89 10 580004307 2-41 12 5-11 21 580004498 7-29 13

16-13
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580004499 7-29 15 580004555 7-23 5 12-31 28 13-19 27
580004502 7-29 26 580004556 7-11 16 12-35 1 13-23 4
580004505 7-29 27 580004557 7-11 17 12-35 1 13-27 2
11-17 4 580004558 7-11 19 12-39 1 13-27 24
580004509 7-27 2 580004559 7-11 20 12-39 1 13-31 8
580004510 7-27 3 580004560 7-11 33 13-17 1 13-35 2
580004511 7-27 6 580004561 7-7 27 13-17 2 13-35 24
580004512 7-27 7 580004562 7-7 29 13-23 1 13-39 8
580004513 7-27 11 580004566 7-11 25 13-23 1 580004865 12-25 16
580004514 7-27 13 580004569 7-7 13 13-27 35 12-27 16
580004515 7-27 15 580004570 7-7 1 13-27 35 13-17 33
580004517 3-3 6 580004588 1-59 23 13-31 1 13-19 31
3-5 4 580004589 13-4 33 13-31 1 13-23 26
3-7 6 13-8 33 13-35 35 580004867 13-63 1
3-9 4 13-12 37 13-35 35 580004872 13-63 2
580004518 7-27 21 580004590 1-59 21 13-39 1 580004873 13-63 3
580004520 7-17 1 580004592 1-13 29 13-39 1 580004874 13-63 4
580004523 7-17 3 580004593 7-9 7 13-43 1 580004875 13-63 5
7-19 9 580004594 7-9 8 13-43 1 580004876 13-63 9
7-21 3 580004595 7-9 9 580004743 10-7 42 580004877 13-63 10
580004524 7-17 10 580004596 7-9 10 580004756 10-7 29 580004878 13-17 17
7-19 13 580004602 14-3 12 10-8 66 13-19 17
580004525 7-17 11 580004604 14-3 11 580004757 10-7 30 13-23 17
7-19 19 580004605 14-3 10 580004770 7-7 5 13-27 15
580004526 7-17 13 580004622 7-9 12 580004771 7-7 5 13-31 21
7-19 2 580004627 3-7 17 580004778 10-7 7 13-35 15
7-21 11 580004628 3-3 19 580004787 8-19 8 13-39 21
580004527 7-17 15 3-5 12 580004816 10-15 13 13-63 12
580004528 7-17 17 3-7 19 580004843 1-5 24 580004879 13-63 13
580004529 7-17 18 3-9 12 580004850 12-25 1 580004880 13-17 18
580004530 7-17 20 580004632 3-3 24 580004851 12-25 1 13-19 18
7-19 3 580004662 10-7 4 580004863 12-25 14 13-23 18
7-21 4 580004667 10-7 21 12-27 14 13-27 16
580004532 7-19 1 580004669 10-7 5 12-31 1 13-31 22
580004535 7-19 14 580004678 10-8 63 12-35 4 13-35 16
580004536 7-19 15 580004688 10-8 62 12-39 4 13-39 22
580004537 7-19 17 580004690 2-17 20 13-17 15 580004881 13-17 23
580004538 7-19 18 10-7 20 13-19 15 13-19 23
580004540 7-21 1 580004691 10-7 24 13-23 3 13-23 20
580004543 7-17 22 10-7 24 13-27 1 13-27 20
580004544 7-17 25 580004698 10-7 1 13-31 7 13-32 24
580004545 7-22 6 580004699 10-7 2 13-35 1 13-35 20
580004546 7-22 1 580004700 10-7 3 13-39 7 13-40 24
580004547 7-22 2 580004706 12-7 7 580004864 12-25 8 580004882 13-17 24
580004548 7-22 3 580004707 12-25 1 12-27 8 13-19 24
580004549 7-22 5 12-25 1 12-31 2 13-23 21
580004550 7-19 22 12-25 1 12-35 5 13-27 21
580004551 7-19 21 12-25 2 12-39 5 13-32 25
580004552 7-23 2 12-27 1 13-17 9 13-35 21
580004553 7-21 16 12-27 2 13-17 27 13-40 25
580004554 7-23 3 12-31 28 13-19 9 580004883 13-17 25

16-14
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-19 25 580005168 2-23 13 580005212 2-29 15 2-73 24
13-23 22 2-55 17 580005214 2-29 22 580005259 2-33 21
13-27 22 580005169 2-23 8 2-69 4 2-73 26
13-32 26 580005170 2-23 16 580005216 2-29 25 580005260 2-33 24
13-35 22 580005171 2-23 6 2-37 12 580005261 2-33 25
13-40 26 2-55 20 2-69 12 2-73 9
580004884 13-17 25 580005173 2-57 21 580005218 2-33 27 580005262 2-33 26
13-19 25 580005174 2-55 2 580005219 2-33 30 2-73 15
580004895 13-47 17 580005177 2-25 2 2-89 6 580005263 2-33 10
580004896 13-47 10 580005178 2-25 3 580005220 2-33 32 580005271 2-35 2
580004897 13-47 11 2-61 5 2-89 9 580005272 2-35 13
580004898 13-47 13 580005179 2-25 2 580005221 2-33 16 580005273 2-47 6
580004899 13-47 12 580005180 2-25 2 580005222 2-33 7 2-101 6
580004900 13-47 16 580005181 2-25 2 580005226 5-9 2 580005285 2-25 14
580004901 13-47 1 580005182 2-25 3 580005228 5-9 10 2-78 6
580004902 13-47 2 2-61 5 580005229 5-9 11 580005286 2-25 10
580004903 13-47 3 580005183 2-25 3 580005230 5-9 12 2-78 4
580004904 13-47 4 2-61 5 580005231 5-9 13 580005287 2-25 12
580004905 13-47 5 580005184 2-25 3 580005232 5-9 14 2-78 5
580004906 13-47 6 2-61 5 580005233 5-9 15 580005288 2-25 13
580004907 13-47 7 580005185 2-25 19 580005237 5-9 20 2-78 3
580004908 13-47 8 580005186 2-25 19 580005238 5-9 25 580005289 2-25 17
580004909 13-47 9 580005187 2-25 21 5-37 7 2-61 10
580004911 13-44 41 580005190 2-27 2 580005239 5-9 26 580005291 2-41 3
580004923 13-3 13 580005191 2-27 3 5-37 8 2-105 7
13-4 30 580005193 2-27 5 580005240 5-9 27 580005294 2-41 16
13-7 13 580005194 2-27 6 580005241 5-9 28 2-95 6
13-8 30 580005195 2-27 9 580005242 5-9 3 580005296 4-8 53
13-11 13 580005196 2-27 10 580005245 2-81 1 580005298 4-8 57
580004924 13-3 15 2-57 12 4-3 27 6-23 5
13-7 15 580005197 2-27 11 580005246 4-3 29 580005312 2-31 9
13-11 15 2-57 4 580005248 2-49 12 580005313 2-31 1
580004925 13-3 14 580005198 2-27 12 4-3 28 2-83 1
13-7 14 2-57 10 580005250 2-33 1 580005314 2-31 6
13-11 14 580005199 2-27 15 2-73 1 2-83 4
580004928 13-3 26 580005200 2-27 21 580005251 2-33 5 580005315 2-31 4
13-4 38 580005201 2-27 22 2-73 8 2-83 2
13-7 26 2-57 18 580005252 2-33 11 580005316 2-31 5
13-8 38 580005202 2-27 23 2-73 4 2-83 3
13-12 25 2-57 20 580005253 2-33 12 580005317 2-31 7
13-12 40 580005203 2-27 24 2-73 19 580005318 2-31 8
580004930 13-3 12 2-57 19 580005254 2-33 13 2-83 6
13-7 12 580005205 2-35 14 2-73 20 580005319 2-31 3
13-11 12 2-65 580005255 2-33 15 2-83 8
13-12 41 580005206 2-35 15 2-73 12 580005320 2-31 2
580004932 13-4 36 580005207 2-35 22 580005256 2-33 17 2-83 9
580004944 10-8 74 2-65 9 2-73 11 580005321 2-31 22
580004949 13-3 3 580005208 2-35 24 580005257 2-33 18 580005322 2-31 23
580005166 2-23 35 2-65 6 2-73 27 2-85 8
580005167 2-23 3 580005210 2-29 1 580005258 2-33 20 580005323 2-31 24
2-55 2 580005211 2-29 8 2-73 22 2-85 10

16-15
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580005324 2-31 25 580005381 2-23 26 580005438 2-42 5-33 26
580005326 2-31 14 580005382 2-23 27 580005439 2-42 8 580006230 5-5 1
580005327 2-31 20 580005384 2-69 13 2-99 2 580006240 13-19 1
2-49 10 580005388 2-29 24 580005440 2-45 1 13-19 2
580005328 2-31 17 580005390 5-9 30 580005441 2-45 3 580006338 9-9 15
2-49 4 580005391 5-9 33 580005442 2-45 10 580006381 11-29 13
2-87 3 5-41 17 2-99 5 580006382 11-29 1
580005329 2-49 6 580005392 5-9 36 580005443 2-45 11 580006441 6-46 93
2-87 4 580005393 5-9 37 2-107 5 6-46 99
580005330 2-31 11 580005394 5-9 38 580005462 2-27 28 6-47 112
2-49 3 580005395 5-9 39 2-35 37 6-47 134
2-87 2 580005396 5-9 40 2-39 14 580006444 7-29 19
580005331 2-85 6 580005401 5-9 16 2-41 28 580006468 9-15 5
580005336 2-39 1 580005402 5-9 18 2-45 12 580006491 12-25 15
580005337 2-39 3 580005404 2-47 4 2-47 19 12-27 15
580005338 2-39 4 580005406 2-37 1 5-9 47 13-17 32
580005339 2-39 8 580005407 2-37 2 580005619 4-3 25 13-19 30
580005341 2-45 2 2-91 3 580005639 1-39 10 580006584 4-4 51
580005345 2-39 12 580005409 2-37 4 580005693 6-42 72 4-7 12
580005346 2-39 13 580005410 2-37 5 580005699 2-11 12 4-11 16
2-75 4 580005411 2-91 8 2-13 12 4-15 12
580005347 2-39 9 580005414 2-37 21 5-5 30 580006891 5-5 21
580005348 2-45 5 580005416 2-37 15 14-5 13 5-17
580005352 5-11 20 2-93 8 580005759 10-21 7 5-33 17
580005353 5-5 12 580005417 2-37 7 580005794 10-7 6 580006935 5-7 10
5-11 23 580005418 2-37 8 580005808 2-17 23 580006967 1-13 18
580005354 5-11 10 580005419 2-37 17 580005809 14-5 3 580007015 2-47 8
580005355 5-11 13 2-93 2 580005823 7-27 8 580007016 2-47 5
580005356 5-39 6 580005420 2-37 14 580005848 5-31 13 580007017 2-47 11
580005357 5-11 25 580005422 2-25 16 580005851 5-27 13 580007121 6-3 29
580005358 5-11 26 2-78 2 580005854 5-29 18 6-7 29
580005359 5-11 16 580005423 2-25 18 580005856 5-29 22 6-11 16
580005360 5-11 3 2-78 8 580005857 5-29 24 580007122 6-3 25
580005361 5-11 6 580005424 2-25 11 580005858 5-29 25 6-7 25
580005362 5-11 7 2-78 1 580005889 2-35 34 6-11 12
580005363 5-11 22 580005426 2-39 2 2-65 26 580007499 8-19 3
5-41 8 580005427 2-47 14 580005922 2-41 18 580007563 10-8 75
580005364 5-11 1 580005428 2-39 6 2-95 9 580007995 10-4 46
5-13 1 2-47 15 580006182 5-5 4 580008012 6-11 47
580005365 5-13 3 2-99 4 5-33 2 580008021 5-9 41
580005366 5-13 4 580005429 2-39 5 5-45 5 580008022 5-9 1
580005367 5-11 2 580005430 2-47 7 580006183 5-5 5 580008048 2-39 11
5-14 1 2-99 13 5-33 3 580008051 2-45 7
580005368 5-14 2 580005431 2-47 1 580006184 5-5 8 2-99 18
580005369 5-14 3 580005432 2-47 2 5-33 5 580008061 1-55 13
580005370 5-14 4 580005434 2-47 9 580006186 5-5 11 580008062 1-55 14
580005372 2-45 6 2-99 8 580006187 5-5 14 580008063 1-55 7
580005373 2-107 12 580005435 2-47 16 5-33 10 580008064 1-55 24
580005375 2-27 27 580005436 2-47 12 580006188 5-5 18 580008067 1-55 5
580005380 2-7 7 2-99 11 5-33 14 580008070 1-55 6
2-23 28 580005437 2-39 10 580006190 5-5 32 580008072 1-55 20

16-16
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580008129 2-93 1 580012609 2-41 20 6-15 580018168 6-4 87
580008320 6-3 23 580012690 2-41 23 580015189 10-3 1 580018169 1-59 2
6-3 50 2-95 17 580015494 2-42 1 6-39
6-7 23 580012766 2-41 8 580015495 2-42 2 580018197 5-27 22
6-7 46 580012823 7-11 3 580015496 2-42 3 5-29 28
6-11 10 580013039 2-35 27 580015497 2-42 4 580018213 11-39 2
580008852 2-37 3 2-65 14 580015498 2-42 5 580018499 1-19 3
2-91 15 580013205 2-37 6 580015499 2-42 6 580018600 1-51 18
580008992 2-63 6 2-91 7 580015500 2-42 7 580018608 1-49 16
580008993 2-63 6 580014004 1-15 13 580015797 10-7 10 1-51 16
580008994 2-63 6 580014005 1-23 8 580015821 11-31 5 580018611 1-49 18
580008995 2-63 6 580014010 1-15 39 580015822 13-20 50 580018634 1-49 15
580009008 2-59 13 580014011 1-15 40 13-20 50 1-51 15
580010269 2-31 16 580014067 11-21 2 13-65 580018655 1-49 22
580010313 5-9 46 11-23 31 580015904 8-7 30 580018657 1-51 19
580010327 1-52 3 580014072 11-21 4 8-15 28 580018658 1-49 25
580010424 2-45 8 11-23 32 580015905 8-7 29 580018659 1-49 21
2-99 17 580014092 10-4 84 8-15 27 580018661 1-51 26
580010425 2-45 9 580014136 11-29 4 580015911 10-8 67 580018662 1-51 20
580010426 2-47 13 580014138 11-29 2 580015912 10-8 68 580018663 1-51 21
580010447 14-15 2 580014317 7-29 580016315 2-42 3 580018664 1-51 27
580010483 11-3 23 580014318 7-29 25 580016316 2-42 7 580018665 1-49 19
580010793 10-3 13 580014319 7-29 2 580016317 2-42 7 580018666 1-49 13
10-3 40 580014328 7-29 8 580016584 1-16 42 1-51 13
580010916 6-4 86 580014329 7-29 22 580016589 1-15 4 580018667 1-49 11
580011164 2-25 6 580014330 7-29 23 1-15 9 1-51 11
580011165 2-25 6 580014656 2-35 1 1-65 8 580018668 1-49 17
580011248 1-41 27 580014657 2-35 36 1-71 11 1-51 17
1-43 20 580014663 1-9 14 580016886 5-23 10 580018669 1-49 27
580011737 5-45 1 580014664 1-9 19 5-25 14 580018670 1-49 20
580011742 6-23 12 580014665 1-9 14 580017270 1-23 5 580018671 1-49 24
580011878 4-3 7 580014666 1-9 19 580017271 1-23 3 580018672 1-49 28
4-3 13 580014766 1-19 30 580017272 1-23 4 580018673 1-49 26
4-7 27 580014773 1-63 10 580017273 1-63 12 580018674 1-49 6
4-11 31 580014801 1-63 5 1-69 17 1-51 6
4-15 27 580014811 1-20 35 580017338 6-4 58 580018677 1-49 4
4-15 27 1-23 31 580017339 5-19 2 1-51 4
580011886 5-17 3 1-65 6 5-49 2 580018678 1-49 5
580011887 5-17 2 580014813 1-57 11 580017340 14-9 18 1-51 5
580011889 5-17 1 1-59 32 580017376 4-3 1 580018679 1-49 3
580011890 5-17 6 1-63 3 580017404 1-57 29 1-51 3
580011891 5-17 7 1-63 15 580017437 11-31 8 580018680 1-49 7
580011892 5-17 8 1-65 2 11-33 10 1-51 7
580011893 5-17 4 9-5 26 11-35 10 580018682 1-49 23
580011971 9-15 4 580014814 1-59 30 580018162 1-69 28 580018684 1-51 28
580012523 2-41 25 580014871 14-3 7 6-34 580018689 1-49 14
2-95 14 580014881 9-5 33 580018163 1-63 8 580018691 1-51 24
580012524 2-41 22 580014963 14-3 7 6-31 580018692 1-51 14
2-95 13 580014987 14-3 7 580018164 6-29 580018694 1-49 8
580012525 2-41 21 580015080 7-27 1 580018166 6-25 1-51 8
2-95 15 580015151 6-3 1 9-5 19 580018696 1-49 2

16-17
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1-51 2 4-3 15 6-34 6 6-41 10
580018698 1-49 1 4-11 15 6-41 21 580019280 6-31 19
1-51 1 580019036 4-3 4 6-45 13 580019281 6-31 20
580018699 1-49 1 4-11 35 6-45 16 580019282 6-31 21
1-51 1 580019037 4-3 16 6-45 19 6-37 8
580018701 1-49 9 4-12 46 6-45 22 6-42 68
1-51 9 4-16 46 580019244 6-33 7 6-47 110
580018702 1-49 12 580019040 4-3 4 6-34 7 6-47 116
1-51 12 4-11 35 6-42 60 6-47 121
580018703 1-51 25 580019045 4-3 20 6-45 3 6-47 125
580018705 1-49 8 4-11 34 6-45 20 6-47 129
1-51 8 580019046 4-3 37 6-45 23 6-47 133
580018707 1-49 2 580019048 4-3 38 6-46 73 6-47 138
1-51 2 580019095 6-41 14 6-46 76 580019283 6-29 14
580018709 1-51 23 580019096 6-41 15 580019245 6-25 6 6-31 22
580018710 1-51 22 580019099 6-39 7 580019246 6-25 7 6-41 50
580018729 1-59 3 580019100 6-41 30 580019247 6-33 14 6-45 34
580018733 1-41 23 580019101 6-41 34 6-34 12 580019288 6-25 9
1-43 5 580019102 6-39 4 580019248 6-33 16 580019289 6-39 1
580018734 6-4 69 6-42 56 6-34 14 580019290 6-39 6
6-8 63 6-46 55 580019249 6-33 5 580019291 6-39 9
6-17 6-47 146 6-34 5 580019293 6-39 12
580018735 6-4 70 580019103 6-41 5 6-45 2 6-41 3
6-8 64 6-45 5 580019264 6-25 1 6-45 28
580018736 1-41 24 580019107 6-25 8 6-31 1 580019294 6-39 13
580018737 6-4 72 6-33 3 580019265 6-25 2 6-41 4
580018738 6-4 71 6-34 3 6-29 2 6-45 29
580018745 6-3 32 580019117 6-41 44 6-31 2 580019295 6-39 14
6-11 20 6-45 37 580019266 6-29 3 6-41 48
580018746 6-3 33 6-45 41 6-31 3 6-45 32
6-7 31 580019119 6-25 12 580019267 6-29 4 580019308 6-41 1
6-11 21 6-33 4 6-31 4 6-45 36
580018762 3-3 16 6-34 4 6-41 47 580019309 6-41 2
580018763 3-3 27 6-42 54 6-45 31 6-45 40
3-5 14 6-45 46 580019268 6-25 3 580019310 6-41 6
3-7 4 580019125 6-31 10 6-29 5 6-45 6
3-9 14 6-41 33 6-31 5 580019311 6-41 7
580018764 3-3 2 14-9 28 580019269 6-25 4 6-45 43
580018767 3-3 3 580019136 6-25 5 6-29 6 580019312 6-41 8
3-7 3 6-45 11 6-31 6 6-45 48
580018780 2-21 11 14-9 28 6-39 15 580019313 6-41 9
7-7 19 580019137 6-41 24 6-45 33 6-46 52
7-12 52 580019138 6-42 66 580019270 6-29 7 580019314 6-41 12
580018841 1-57 32 580019139 6-33 8 6-31 7 580019315 6-41 13
580018933 6-4 65 6-34 8 6-39 5 580019316 6-41 16
6-8 60 580019140 6-33 9 6-45 25 6-46 57
6-12 59 6-34 9 580019271 6-29 8 6-46 64
580018962 14-9 28 580019151 6-41 49 6-31 8 580019317 6-41 17
580019034 4-3 20 580019242 6-33 1 580019272 6-31 9 6-46 58
4-11 34 6-34 1 580019279 6-31 17 6-46 65
580019035 4-3 5 580019243 6-33 6 6-39 10 580019318 6-41 18

16-18
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-46 59 580019343 6-42 58 580019484 10-15 2-35
6-46 66 6-46 62 580019485 10-15 2-37
580019319 6-41 19 6-46 69 580019486 10-15 9 2-39
6-46 60 580019344 6-29 12 580019492 11-11 6 2-41
580019320 6-41 20 6-31 14 11-13 8 2-42
6-46 67 6-42 62 580019493 11-11 5 2-49
580019321 6-41 22 6-45 9 580019494 11-11 4 2-51
6-46 71 580019345 6-42 63 580019495 11-11 3 2-53
580019322 6-41 23 580019346 6-42 64 580019496 11-11 2 5-9
6-46 75 6-46 79 580019511 10-15 9 5-11
580019323 6-41 25 580019347 6-42 65 580019516 7-17 5 5-13
6-46 78 580019348 6-42 67 7-19 11 5-14
580019324 6-41 26 580019349 6-37 9 7-21 9 580019674 2-5 1
580019325 6-41 28 6-42 69 580019539 11-15 1 2-7
580019326 6-41 32 580019350 6-37 11 580019540 11-15 10 2-23
580019327 6-41 36 6-42 70 580019541 11-15 13 2-25
6-46 81 580019351 6-42 71 580019542 11-15 14 2-27
6-46 88 6-47 111 580019543 11-15 15 2-29
6-46 95 6-47 117 580019545 11-15 18 2-33
6-47 102 580019352 6-37 1 580019547 11-15 20 2-35
580019328 6-41 37 6-42 73 580019548 11-15 23 2-37
6-46 82 580019353 6-42 53 580019549 11-15 21 2-39
6-46 89 6-45 7 580019550 11-15 22 2-41
6-46 96 6-45 45 580019551 11-15 3 2-42
6-47 103 580019354 6-29 1 580019552 11-15 2 5-9
580019329 6-37 6 580019356 6-4 60 580019553 11-15 4 5-11
6-41 38 6-8 55 580019554 11-15 9 5-13
6-47 108 6-12 54 580019558 11-15 16 5-14
6-47 114 580019411 9-11 6 580019559 11-15 17 580019675 5-19 17
6-47 119 580019413 9-11 13 580019561 7-7 8 5-21 14
6-47 123 580019415 9-11 1 7-11 5-47 13
6-47 127 580019428 9-11 34 580019565 10-3 38 5-49 16
6-47 131 580019436 9-11 30 580019575 7-29 16 580019727 1-27 1
6-47 136 580019437 9-11 31 580019586 5-21 2 1-31
580019330 6-41 39 580019438 9-12 48 5-47 2 580019729 1-27 2
6-47 141 580019470 8-23 29 580019604 1-5 17 1-33
580019331 6-41 40 8-25 29 580019606 1-5 8 580019731 5-5 28
580019332 6-41 41 580019471 8-23 27 580019608 1-5 26 5-7 2
580019333 6-41 42 8-25 27 580019624 1-5 26 580019733 1-27 22
580019336 11-17 7 580019472 8-23 28 580019625 10-3 2 580019734 1-27 10
580019339 6-41 45 8-25 28 580019626 10-3 4 580019744 11-17 27
6-45 38 10-13 9 580019629 10-3 10 580019747 5-21 15
580019340 6-41 46 580019473 8-23 22 580019633 1-5 2 5-47 14
6-45 30 8-25 22 580019673 2-5 1 580019749 1-27 8
580019341 1-27 8 580019475 8-23 2 2-7 1-35
2-11 20 580019478 8-21 30 2-23 580019751 11-18 37
6-42 55 8-23 30 2-25 580019766 6-4 62
6-45 49 8-25 30 2-27 6-8 57
580019342 6-42 57 580019479 8-21 30 2-29 6-12 56
6-46 61 8-23 30 2-31 580019786 7-29 1
6-46 68 8-25 30 2-33 580019805 9-3 7

16-19
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
10-3 43 580019865 10-4 57 580019924 9-7 16 12-39 3
11-17 19 10-7 32 580019925 9-7 15 12-39 3
580019806 11-17 25 580019866 10-4 71 580019926 9-7 14 12-39 23
580019807 12-32 34 12-31 17 580019927 9-7 23 12-39 24
13-20 55 12-35 20 580019928 9-7 24 12-40 32
13-28 52 12-39 20 580019929 9-7 10 12-40 33
13-36 52 13-17 19 580019930 9-7 7 13-17 30
580019808 10-4 59 13-19 19 580019931 9-7 6 13-17 31
11-18 34 13-23 19 580019932 9-7 5 13-19 32
12-27 27 13-27 17 580019933 9-7 4 13-19 32
12-36 34 13-27 29 580019934 9-7 3 13-20 33
12-40 32 13-32 23 580019935 9-7 2 13-20 33
13-24 40 13-32 32 580019936 9-7 1 13-20 34
13-32 47 13-35 17 580019937 1-69 1 13-20 34
13-37 73 13-35 29 580019939 1-41 35 13-20 35
13-40 47 13-40 23 1-43 6 13-20 35
13-41 71 13-40 32 580019940 1-41 31 13-23 28
580019809 11-11 19 580019867 13-43 7 1-43 18 13-23 28
11-13 11 580019871 11-18 33 580019941 1-27 37 13-24 28
580019810 10-4 82 12-27 26 580019943 1-27 12 13-24 29
11-17 22 12-36 32 580019944 1-41 16 13-24 29
12-32 33 13-24 38 580019945 1-43 24 13-24 29
13-29 64 13-32 45 580019946 1-41 15 13-25 56
13-37 65 13-40 45 1-43 19 13-25 56
580019811 12-36 33 580019875 11-7 4 580019947 1-41 5 13-25 57
13-24 39 580019889 11-17 1 1-43 8 13-25 57
13-32 46 580019894 11-18 40 580019950 1-41 26 13-27 32
13-33 69 580019895 10-4 55 580019951 1-41 7 13-27 33
13-40 46 11-17 30 580019953 4-3 26 13-27 36
13-41 69 12-7 13 580019957 9-5 37 13-28 36
580019813 12-7 11 580019897 10-4 53 9-7 13-28 37
12-40 33 580019902 9-7 29 580019970 11-17 31 13-28 37
580019814 10-4 58 580019903 9-7 22 580019986 12-28 39 13-28 38
11-7 3 580019904 9-7 19 12-28 39 13-28 38
11-17 23 580019905 9-7 11 12-28 40 13-28 39
13-43 6 580019906 9-7 9 12-28 40 13-28 39
580019815 10-4 44 580019907 9-7 8 12-28 40 13-31 3
11-25 13 580019909 9-7 34 12-31 22 13-31 3
580019817 9-3 24 580019910 9-7 33 12-31 23 13-31 4
10-3 41 580019911 9-7 32 12-31 29 13-31 4
10-4 69 580019912 9-7 31 12-31 29 13-31 5
11-17 18 580019913 9-7 30 12-31 30 13-31 5
580019819 10-4 45 580019914 9-7 28 12-31 30 13-31 6
11-17 29 580019915 9-7 27 12-35 2 13-31 6
580019822 11-3 26 580019916 9-7 26 12-35 2 13-32 35
580019835 11-18 32 580019917 9-7 25 12-35 3 13-32 36
580019837 10-4 60 580019918 9-7 12 12-35 3 13-35 32
13-43 8 580019919 9-7 13 12-35 23 13-35 33
580019844 3-3 1 580019920 9-7 21 12-35 24 13-35 36
580019860 10-3 42 580019921 9-7 20 12-39 2 13-36 36
10-8 81 580019922 9-7 18 12-39 2 13-36 37

16-20
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-36 37 11-35 7 580020191 1-45 19 580020423 12-3
13-36 38 11-35 7 580020192 1-45 21 12-5
13-36 38 11-35 7 1-45 26 12-7
13-36 39 14-9 27 580020193 1-45 23 580020424 12-3
13-36 39 14-15 10 580020194 1-45 27 12-5
13-39 3 580020063 3-3 7 580020195 1-45 22 12-7
13-39 3 580020064 3-3 4 580020196 1-45 28 580020425 12-3
13-39 4 580020065 3-3 28 580020197 1-45 6 12-5
13-39 4 3-5 16 580020199 1-45 15 12-7
13-39 5 3-7 5 580020210 1-45 19 580020426 12-3
13-39 5 3-9 16 580020211 1-45 15 12-5
13-39 6 580020067 13-43 580020217 1-51 12-7
13-39 6 580020069 13-43 580020218 1-51 580020427 12-3
13-40 35 580020074 11-33 6 580020219 1-49 12-5
13-40 36 580020086 11-33 5 580020220 1-49 12-7
580019988 11-17 17 11-35 5 580020222 1-45 32 580020430 9-3 9
580020010 5-19 3 580020087 11-31 7 580020223 1-45 31 10-4 63
5-21 3 11-33 9 580020243 12-3 1 11-3 17
5-47 3 580020093 14-9 16 580020244 12-3 1 11-25 13
5-49 3 580020094 1-69 20 580020245 12-3 1 12-32 32
580020012 5-19 5 580020095 1-69 26 580020249 12-7 9 13-20 54
5-21 5 580020096 1-69 21 580020270 10-3 8 13-28 49
5-47 6 580020105 5-27 22 10-9 13-36 49
5-49 5 5-29 28 580020394 6-15 1 580020431 10-4 51
580020015 5-19 18 580020106 12-3 1 580020395 6-15 2 580020433 10-4 50
5-21 20 580020107 12-3 1 580020396 6-15 3 11-17 24
5-47 18 580020108 12-3 1 580020397 6-15 4 580020449 10-7 19
5-49 17 580020109 12-3 1 580020398 6-15 5 580020453 11-3 17
580020017 5-21 1 580020146 12-5 1 580020399 6-15 6 580020467 12-3 1
580020021 1-27 3 580020147 12-5 1 580020400 6-15 7 580020468 10-4 67
580020022 10-19 6 580020148 12-5 1 580020401 6-15 8 11-18 38
580020036 7-17 4 580020149 12-5 1 580020402 6-15 9 580020478 7-7 5
7-19 12 580020150 12-5 1 580020404 6-15 11 580020568 1-27 34
7-21 10 580020151 12-5 1 580020405 6-15 12 580020569 1-27 35
580020048 11-31 1 580020152 12-5 1 580020406 6-15 13 580020575 11-7 5
580020049 11-33 6 580020153 12-5 1 580020408 6-15 14 580020576 9-3 32
580020051 1-57 24 580020173 1-45 16 580020409 6-15 15 11-25 11
1-66 580020174 1-45 29 580020410 6-15 16 13-43 15
580020052 11-31 4 580020175 1-45 1 580020411 6-15 17 580020577 11-3 35
11-31 6 580020176 1-45 2 580020412 6-15 18 580020580 10-4 56
11-33 4 580020177 1-45 4 580020413 6-15 19 580020587 1-33 2
11-33 7 580020179 1-45 9 580020414 6-15 20 580020588 1-33 1
11-33 7 580020182 1-45 30 580020420 12-3 580020589 1-33 3
11-35 4 580020183 1-45 10 12-5 580020590 1-31 11
11-35 7 580020184 1-45 11 12-7 1-33 8
11-35 7 580020185 1-45 13 580020421 12-3 580020591 1-33 4
11-35 7 580020186 1-45 14 12-5 580020592 1-33 9
11-35 7 580020187 1-45 17 12-7 580020593 1-33 5
11-35 7 580020188 1-45 24 580020422 12-3 580020595 1-33 11
11-35 7 580020189 1-45 25 12-5 580020596 1-33 12
11-35 7 580020190 1-45 20 12-7 580020597 1-33 13

16-21
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580020598 1-33 14 8-12 41 580020891 10-13 8 580020993 12-8 34
580020601 1-33 6 8-16 41 580020892 10-13 13 13-3 5
580020603 1-33 17 580020793 8-4 40 580020893 10-13 14 13-7 5
580020604 1-33 18 8-8 40 580020894 10-13 15 13-11 5
580020611 1-35 12 8-11 36 580020895 10-13 15 580021045 9-5 25
580020612 1-35 10 8-15 36 580020896 10-13 16 580021046 9-5 24
580020613 1-35 9 580020794 8-4 35 580020897 10-13 17 580021047 9-5 23
580020614 1-35 11 8-8 47 580020898 10-13 18 580021048 9-5 22
580020617 1-35 6 8-12 42 580020899 10-13 19 580021049 9-5 21
580020620 1-31 1 8-16 42 580020900 10-13 20 580021054 5-19 2
1-35 3 580020796 8-7 33 580020914 4-3 31 5-49 2
580020621 1-35 2 8-8 46 580020915 4-3 31 580021055 5-21 2
580020622 1-31 3 8-12 39 580020916 4-3 30 5-47 2
580020623 1-31 20 8-16 39 580020917 4-3 30 580021056 5-19 2
580020627 1-31 7 580020797 8-8 41 580020920 13-4 41 5-49 2
580020632 1-31 12 8-12 39 580020921 13-4 41 580021060 6-37 2
580020633 1-31 13 8-16 39 580020922 13-4 45 580021061 6-37 5
580020634 1-31 14 580020815 8-21 17 13-8 45 580021062 6-37 7
580020635 1-31 21 580020820 10-15 1 13-12 46 6-46 86
580020636 1-31 15 580020821 10-15 1 580020924 3-5 17 6-46 91
580020637 1-31 16 580020824 10-15 11 3-9 17 6-46 97
580020640 1-31 19 580020825 10-15 12 5-21 18 6-47 106
580020641 11-25 9 580020826 10-15 14 580020941 14-15 11 6-47 109
580020647 1-55 10 580020837 6-26 580020942 6-26 1 6-47 115
580020649 1-55 11 580020855 8-3 3 580020943 6-26 4 6-47 120
580020656 14-5 23 580020856 8-3 6 6-33 12 6-47 124
580020657 1-55 3 8-7 6 6-47 144 6-47 139
580020658 14-5 22 580020857 8-3 8 6-47 149 6-47 142
580020671 1-55 30 580020858 8-3 14 580020944 6-26 5 580021063 6-37 12
580020696 6-4 66 580020859 10-13 7 6-33 13 580021064 6-37 13
6-8 79 580020860 10-13 7 6-47 145 580021065 6-37 14
6-12 62 580020861 10-13 10 6-48 150 580021069 6-37
580020757 12-7 9 580020862 10-13 11 580020961 13-4 43 580021077 4-11 32
580020758 12-7 9 580020863 10-13 11 580020962 13-4 43 580021087 6-33 10
580020775 5-21 1 10-13 14 580020963 13-4 43 6-34 10
580020782 2-5 1 580020865 8-3 5 580020965 13-4 43 14-5 22
580020783 2-5 1 8-7 5 580020972 12-7 12 14-5 23
580020786 8-4 45 580020866 8-3 8 580020973 12-7 10 14-5 24
8-12 44 580020867 8-3 10 580020974 12-7 10 14-9 28
580020787 8-3 19 580020868 8-3 11 580020975 12-7 10 14-10 29
8-11 16 8-7 11 580020976 12-7 10 14-19 6
580020788 8-3 19 10-23 580020977 12-7 10 580021088 6-33 11
8-11 16 580020869 8-3 33 580020978 12-7 10 6-34 11
580020789 8-3 19 580020870 8-3 33 580020979 12-7 10 6-48 154
8-11 16 580020880 8-21 25 580020980 12-7 10 14-5 22
580020790 8-3 19 580020881 8-21 28 580020987 12-8 33 14-5 23
8-11 16 580020886 10-13 2 13-3 4 14-5 24
580020791 8-3 22 580020887 10-13 3 13-7 4 14-9 28
8-11 17 580020888 10-13 4 13-11 4 14-10 29
580020792 8-4 36 580020889 10-13 5 580020988 6-3 30 14-19 6
8-7 36 580020890 10-13 6 6-7 30 580021089 6-29 9

16-22
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
6-31 11 580021257 13-4 35 10-8 82 580021746 13-17 30
580021090 6-42 78 13-8 35 580021582 10-3 29 580021747 13-17 31
580021091 6-42 79 580021259 7-23 10 580021584 10-3 33 580021749 12-28 39
580021092 6-42 80 580021260 7-23 10 580021585 10-3 28 12-28 39
6-48 192 580021276 7-5 5 580021586 11-3 3 12-28 40
580021094 6-42 81 580021278 10-7 33 580021588 13-4 43 12-31 22
580021095 6-42 82 580021283 2-9 11 580021589 11-3 6 12-31 23
6-46 84 580021284 2-9 1 580021590 11-3 8 12-31 29
6-47 100 580021285 2-9 15 580021591 11-3 7 12-31 29
6-47 105 580021287 10-4 61 580021592 11-3 10 12-31 30
6-47 128 10-8 83 580021593 11-3 9 12-31 30
6-47 132 11-18 36 580021594 11-3 11 12-35 2
6-47 137 580021289 4-11 1 580021595 9-3 5 12-35 2
580021096 6-42 83 580021321 5-25 2 580021596 9-3 2 12-35 3
6-46 83 580021322 5-25 1 580021602 10-3 23 12-35 3
6-46 90 580021326 14-15 11 580021603 10-3 32 12-35 23
6-47 104 580021334 5-7 8 580021604 9-3 1 12-35 24
580021097 6-42 84 580021335 5-7 9 580021605 10-3 24 12-39 2
580021098 6-42 85 580021375 1-57 26 580021606 10-3 25 12-39 2
6-48 153 580021382 1-57 30 580021607 10-3 37 12-39 3
580021099 6-42 86 580021395 1-59 5 580021609 10-3 30 12-39 3
580021146 14-9 29 580021396 1-59 4 580021610 10-3 26 12-39 23
580021148 14-5 24 580021400 1-59 18 580021611 10-3 34 12-39 24
580021163 10-3 1 580021407 1-57 7 580021612 10-3 31 12-40 32
580021207 12-32 47 580021408 1-57 5 580021613 11-3 2 12-40 33
13-28 58 580021409 1-57 6 580021615 11-3 1 13-17 30
13-36 58 580021449 10-7 39 580021616 11-3 12 13-17 31
13-43 14 580021450 10-7 40 580021617 1-27 25 13-19 32
580021218 3-7 1 580021462 13-3 24 580021618 1-27 26 13-19 32
580021223 1-55 17 13-7 24 580021619 1-27 27 13-20 33
580021225 13-43 3 13-11 24 580021620 1-27 28 13-20 33
580021226 2-7 1 580021463 13-4 27 580021648 8-21 23 13-20 34
580021228 7-7 16 13-8 27 8-21 33 13-20 34
580021229 7-7 6 13-12 34 580021651 8-21 1 13-20 35
580021230 13-43 4 580021464 13-4 32 580021652 8-21 1 13-20 35
580021231 13-43 5 13-8 32 580021653 10-13 13-23 28
580021236 7-9 16 13-12 36 580021654 10-13 1 13-23 28
580021238 7-17 580021468 5-23 1 580021655 10-13 12 13-24 28
580021239 7-19 580021533 10-7 12 580021662 8-21 29 13-24 29
580021240 7-21 580021534 10-7 18 580021663 10-3 10 13-24 29
580021241 13-4 44 580021568 10-7 26 580021683 5-5 7 13-24 29
13-8 44 580021569 10-7 37 580021684 5-5 9 13-25 56
580021242 13-4 44 580021570 10-7 45 5-33 6 13-25 56
13-8 44 580021571 10-3 22 580021688 6-17 13 13-25 57
580021244 13-4 44 580021572 10-3 35 6-17 14 13-25 57
13-8 44 580021573 10-3 27 6-17 16 13-27 32
580021245 13-4 44 580021574 10-3 36 580021692 6-17 20 13-27 33
13-8 44 580021575 10-4 70 580021699 5-7 3 13-27 36
580021247 13-4 44 580021576 10-4 72 580021729 1-55 32 13-28 36
13-8 44 580021577 10-4 73 580021741 13-17 13-28 37
580021256 13-4 35 580021579 10-4 68 580021742 13-17 13-28 37

16-23
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-28 38 5-49 2 580022144 11-23 17 1-65 4
13-28 38 580022061 5-19 2 580022146 11-27 22 580022244 1-63 20
13-28 39 5-49 2 580022148 1-66 5 580022245 1-63 21
13-28 39 580022071 11-21 8 580022149 1-66 1 580022246 1-63 22
13-31 3 11-21 16 580022150 1-66 4 580022247 1-63 23
13-31 3 11-23 14 580022151 1-66 6 580022248 1-63 24
13-31 4 11-23 23 580022152 1-66 2 580022249 1-63 25
13-31 4 11-23 29 580022153 1-66 3 580022252 1-65 5
13-31 5 580022072 11-21 17 580022158 1-66 1 580022253 1-65 1
13-31 5 11-23 7 580022159 1-66 1 580022254 1-65 11
13-31 6 11-23 10 580022161 1-66 1 580022255 1-65 12
13-31 6 580022075 11-21 3 580022162 1-66 1 580022256 1-65 15
13-32 35 11-23 33 580022164 1-66 1 580022267 1-59 1
13-32 36 580022078 11-21 10 580022173 10-21 6 580022271 1-59 6
13-35 32 11-23 4 580022174 10-21 7 580022273 1-59 8
13-35 33 11-23 20 580022175 10-19 5 580022274 1-59 9
13-35 36 11-23 26 580022176 10-19 4 580022277 1-59 12
13-36 36 580022079 11-21 11 580022207 1-57 1 580022278 1-59 13
13-36 37 580022080 11-21 12 580022208 1-57 2 580022280 1-27 24
13-36 37 11-23 5 580022209 1-57 3 1-59 17
13-36 38 11-23 21 580022210 1-57 4 580022281 1-59 19
13-36 38 11-23 27 580022212 1-57 8 580022282 1-59 22
13-36 39 580022081 11-21 9 580022213 1-57 9 580022286 1-59 26
13-36 39 11-21 18 1-63 2 580022287 1-59 27
13-39 3 11-23 25 1-63 16 580022289 9-5 1
13-39 3 580022082 11-21 20 1-65 3 580022290 9-5 2
13-39 4 11-23 8 1-69 18 580022291 1-63 33
13-39 4 580022084 11-21 21 9-5 27 9-5 3
13-39 5 11-23 36 580022214 1-57 10 580022292 1-15 2
13-39 5 580022086 11-21 25 1-63 4 9-5 4
13-39 6 11-23 2 1-63 17 580022305 9-5 20
13-39 6 580022089 11-27 1 1-69 19 580022306 9-5 30
13-40 35 580022090 11-27 7 9-5 28 580022307 9-5 31
13-40 36 580022091 11-27 10 580022215 1-57 12 580022308 9-5 32
580021760 10-4 75 580022093 11-27 8 580022217 1-57 14 580022328 10-11 1
580021761 10-4 76 580022094 11-27 23 580022218 1-57 15 580022329 10-11 2
580021889 4-11 5 580022102 5-19 18 580022219 1-57 16 580022330 10-11 3
580021890 4-11 4 5-49 17 580022220 1-57 19 580022331 10-11 4
580021891 4-11 33 580022103 5-19 1 580022221 1-57 21 580022336 10-3 1
4-15 40 580022104 5-21 20 580022223 1-57 23 580022337 10-3 1
580021892 4-11 33 5-47 18 580022225 1-57 25 580022338 10-7 10
4-15 40 580022105 5-21 1 580022228 1-57 27 580022339 10-7 10
580021942 1-63 1 580022106 5-19 6 580022229 1-57 28 580022344 14-13 1
580021965 1-63 14 5-21 6 580022232 1-57 31 580022346 14-13 3
580022002 11-15 26 5-47 6 580022235 1-63 6 580022347 14-15 1
580022003 11-15 27 5-49 6 580022236 1-63 7 580022358 8-11
580022014 1-11 32 580022113 14-9 18 580022238 1-63 9 8-19
1-13 6 580022114 14-9 18 580022239 1-63 11 8-23
580022059 5-19 2 580022116 14-9 18 580022240 1-63 13 580022360 8-3
5-49 2 580022117 14-9 18 580022242 1-63 18 8-19
580022060 5-19 2 580022119 14-9 18 580022243 1-63 19 8-21

16-24
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580022361 10-15 10 580022796 1-15 17 14-5 23 11-33 2
10-16 580022797 1-15 18 14-19 6 11-35 2
580022362 14-9 1 580022799 1-16 53 580022901 1-71 15 580023349 11-31 3
580022363 14-9 2 580022800 1-15 29 580022903 1-69 11 11-33 3
580022403 11-17 28 580022801 1-15 30 580022905 1-69 12 11-35 3
580022530 1-55 8 580022802 1-15 31 580022907 1-69 14 580023410 5-27 18
580022544 11-17 21 580022803 1-15 32 580022908 1-69 16 580023411 5-27 6
580022619 8-11 12 580022804 1-15 26 580022912 1-69 22 5-29 11
8-15 12 580022805 1-15 27 580022913 1-69 23 580023412 5-27 24
580022620 8-19 1 580022806 1-16 54 580022921 1-71 4 580023417 5-29 3
580022623 10-15 4 580022807 1-15 34 580022925 1-71 8 580023418 5-29 16
580022624 10-15 5 580022808 1-15 35 580022926 1-71 9 580023421 5-27 24
580022626 10-15 20 580022809 1-15 36 580022928 1-19 14 5-29 16
580022627 10-15 17 580022810 1-15 37 1-23 12 580023431 1-5 42
580022630 10-15 23 580022811 1-16 52 580022964 1-71 7 580023432 1-5 42
580022631 10-15 24 580022812 1-15 23 10-21 2 580023433 1-5 42
580022632 10-15 25 580022815 1-16 43 580022968 1-69 30 580023495 11-17 3
580022633 10-15 26 1-19 580023006 14-9 22 11-27
580022634 10-15 27 580022816 1-16 43 580023066 9-5 11 580023542 10-8 77
580022635 10-15 28 1-19 580023067 9-5 12 580023551 11-11 13
580022637 8-7 34 580022817 1-55 29 580023068 9-5 15 580023895 11-27 15
8-12 43 580022823 6-4 78 580023073 9-5 36 580023896 11-27 24
8-16 43 6-8 72 580023080 11-3 34 580023897 10-3 1
580022655 8-19 1 580022824 1-65 9 11-15 580023898 10-3 1
580022656 8-3 34 580022825 1-65 10 580023160 10-3 7 580023983 2-31 10
580022733 1-16 44 580022829 1-59 28 10-11 2-49 1
580022734 1-16 45 580022831 1-27 38 580023190 14-5 2 2-51
580022736 1-15 10 580022832 1-27 39 580023204 9-3 8 2-53
580022747 9-5 14 580022833 1-27 40 580023210 11-11 6 580024014 11-27 9
580022776 1-16 41 580022834 1-27 41 580023211 13-65 1 580024015 11-27 13
580022777 1-16 49 580022835 1-27 42 580023212 13-65 2 580024016 11-27 12
580022778 1-15 1 580022836 1-28 43 580023213 13-65 3 580024017 11-27 11
580022780 1-19 15 580022837 1-28 44 580023214 13-65 10 580024018 11-27 18
1-23 13 580022838 1-28 45 580023215 13-65 7 580024019 11-27 16
1-71 19 1-71 13 580023217 13-65 8 580024020 11-27 14
580022782 1-16 50 580022839 1-28 46 580023218 13-65 9 580024021 11-27 21
580022783 1-15 6 580022847 1-15 19 580023219 13-65 4 580024022 11-27 6
580022784 1-15 7 1-19 22 580023220 13-65 5 580024023 11-27 2
580022786 1-16 48 1-20 36 580023221 13-65 6 580024043 7-7 11
580022787 1-15 10 1-69 25 580023265 14-9 25 580024044 11-27 20
1-63 26 580022859 6-48 157 580023323 1-59 31 580024045 11-27 19
580022788 1-15 10 6-48 162 580023326 1-59 29 580024046 11-27 5
1-63 26 6-48 167 1-59 29 580024047 11-27 4
580022790 1-27 37 6-48 171 580023330 1-5 32 580024117 1-19 31
1-59 43 6-48 176 580023339 11-3 39 1-23 27
580022791 1-15 11 580022861 6-48 181 580023340 9-3 3 580024118 1-19 32
1-63 27 580022865 2-11 7 580023346 5-19 6 1-23 28
580022792 1-15 11 580022879 14-9 28 5-21 6 580024121 1-9 2
580022793 1-16 51 580022881 14-9 28 5-47 6 580024173 1-19 33
1-63 28 14-10 29 5-49 6 1-23 29
580022794 1-15 12 580022893 14-5 22 580023348 11-31 2 580024174 1-19 34

16-25
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
1-23 17 580024326 10-23 1 580024720 6-17 17 580025029 13-20 46
1-23 30 580024327 10-23 2 580024721 6-17 18 580025055 6-45 26
580024175 1-20 40 580024328 10-23 3 580024722 6-17 19 580025143 1-19 6
1-23 32 580024329 10-23 4 580024723 6-17 21 580025144 1-19 16
580024176 1-19 23 580024330 10-23 5 580024724 6-17 22 1-23 14
1-23 20 580024331 10-23 6 580024725 6-17 23 580025340 6-4 93
580024177 1-19 24 580024332 10-23 7 580024726 6-17 24 6-11 51
1-23 21 580024333 10-23 8 580024727 6-17 25 580025341 6-5 95
580024178 1-20 38 580024334 10-23 9 580024728 6-17 26 6-11 50
1-23 33 580024335 10-23 10 580024729 6-17 27 580025342 11-25 10
580024179 1-19 23 580024336 10-23 11 580024730 6-17 13 580025367 2-49 7
1-23 20 580024337 10-23 12 6-17 28 2-101 1
580024180 1-19 24 580024338 10-23 13 580024731 6-18 29 580025368 2-49 9
1-23 21 580024339 10-23 14 580024734 5-19 20 2-101 3
580024181 1-20 39 580024340 10-23 15 5-49 26 580025370 2-85 9
1-24 34 580024341 10-23 16 580024735 5-19 1 580025371 2-85 13
580024183 1-19 2 580024342 10-23 17 580024736 5-19 1 580025376 2-53 1
580024184 1-19 3 580024343 10-23 18 580024850 14-5 5 580025377 2-53 11
580024185 1-19 4 580024344 10-23 19 580024852 1-27 7 580025378 2-51 1
580024186 1-19 5 580024345 10-23 20 1-27 33 580025379 2-51 8
580024188 1-19 6 580024346 10-23 21 580024896 1-28 49 580025380 2-51 9
580024189 1-19 7 580024347 10-23 22 580024897 13-20 43 580025493 14-19 6
580024190 1-19 8 580024348 10-23 23 13-24 35 580025547 10-16 3
580024191 1-19 9 580024349 10-23 24 13-28 45 580025548 10-16 8
580024192 1-19 10 580024350 10-23 25 13-32 43 580025717 1-52 6
580024193 1-19 11 580024351 10-23 26 13-36 44 580025719 1-52 8
580024194 1-19 12 580024364 1-41 28 13-40 42 580025720 1-15 14
580024195 1-19 16 1-43 21 580024899 1-28 48 580025722 1-15 15
1-23 14 580024365 1-41 8 580024960 1-47 11 580025723 1-15 16
580024196 1-19 18 1-43 17 580024961 1-47 10 580025724 1-15 21
1-23 16 580024366 1-41 34 580024981 1-47 7 580025725 1-15 38
580024197 1-19 19 580024367 1-41 21 580024982 1-47 6 580025728 1-15 24
580024198 1-19 17 580024368 1-16 43 580024983 1-47 5 580025729 1-15 25
1-23 15 1-23 580024984 1-47 4 580025738 1-60 44
580024201 1-19 26 580024369 1-16 43 580024985 1-47 3 580025743 1-65 13
1-23 23 1-23 580024986 1-47 2 580025744 1-65 14
580024202 1-19 27 580024601 6-17 1 580024987 1-47 1 580025747 1-59 33
1-23 24 580024602 6-17 2 580024991 6-4 85 580025748 1-59 34
580024203 1-19 28 580024603 6-17 3 6-11 46 580025749 1-59 35
1-23 25 580024604 6-17 4 580025020 11-15 19 580025750 1-59 36
580024204 1-19 29 580024605 6-17 5 580025022 11-15 25 580025758 9-5 9
1-23 26 580024606 6-17 6 580025023 11-15 8 9-9
580024205 1-19 4 580024711 6-17 7 580025024 11-15 12 580025759 9-5 10
580024206 1-19 5 6-17 8 580025025 11-21 26 580025760 1-69 15
580024219 13-20 39 580024713 6-17 9 580025026 11-21 6 580025762 1-69 27
13-29 62 580024714 6-17 10 11-23 34 580025764 1-71 16
580024234 2-17 23 580024715 6-17 11 580025027 11-21 11 580025812 13-19 32
10-8 70 580024716 6-17 12 11-23 6 580025813 13-19 33
580024235 10-4 54 580024717 6-17 13 11-23 22 580025814 13-19 32
580024247 1-5 29 580024718 6-17 14 11-23 28 580025815 13-20 33
580024248 1-5 30 580024719 6-17 15 580025028 11-21 19 580025816 13-20 49

16-26
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
13-28 40 580026272 12-25 1 580026896 12-31 28 13-32 36
13-36 40 12-27 1 12-35 1 13-35 33
580025869 13-20 34 580026304 13-19 12-39 1 13-40 36
13-28 36 580026305 13-19 580026898 12-31 28 580027119 12-32 42
580025871 13-20 35 580026306 13-19 12-35 1 580027120 12-32 44
13-28 37 580026307 13-19 12-39 1 580027121 12-32 41
580025875 12-32 38 580026308 12-25 580026932 1-43 1 580027122 12-32 39
13-20 38 12-27 1-47 580027139 12-31 18
13-28 53 580026311 12-25 580026961 12-31 14 12-35 21
13-36 53 12-27 12-35 17 12-39 21
580025877 13-20 37 580026418 1-63 29 12-39 17 13-27 30
13-28 50 580026419 1-52 1 12-47 10 13-32 33
13-36 50 580026451 1-15 12 12-49 9 13-35 30
580025879 12-32 40 580026459 1-57 13 12-51 13-40 33
12-40 36 6-41 13-27 26 580027153 9-3 25
13-20 36 580026573 10-8 69 13-32 29 580027156 14-9 28
13-28 51 580026610 10-19 1 13-35 26 14-10 29
13-36 51 580026621 1-11 35 13-40 29 580027160 11-18 39
580025880 12-32 35 1-13 9 13-55 10 580027182 4-11 6
13-20 39 580026632 11-17 2 13-59 10 580027194 11-21 23
13-37 62 580026666 6-48 194 580026965 12-31 15 11-23 1
580025881 13-20 34 580026676 13-8 41 12-35 18 580027195 11-21 24
13-27 36 13-12 45 12-39 18 11-23 3
580025882 13-20 35 580026715 11-7 1 13-27 27 580027196 11-21 13
13-28 37 11-9 13-32 30 580027197 11-21 7
580025903 1-15 10 580026716 11-7 2 13-35 27 11-23 24
1-15 10 580026718 11-7 6 13-40 30 580027198 11-21 1
1-15 10 580026796 7-5 2 580026966 12-31 16 11-23 30
1-15 11 580026813 6-48 158 12-35 19 580027200 11-21 14
1-63 26 6-48 163 12-39 19 11-23 13
1-63 26 6-48 168 13-27 28 580027206 14-5 24
1-63 27 6-48 172 13-32 31 580027207 14-5 24
580025919 1-15 10 6-48 177 13-35 28 580027271 14-5 22
1-63 26 580026814 6-48 186 13-40 31 14-5 23
580025920 1-15 10 14-9 28 580027046 12-31 29 580027402 6-48 182
1-63 26 14-10 29 12-35 2 580027411 1-43 25
580026077 1-47 12 580026822 6-45 10 12-39 2 580027417 5-25 3
580026078 1-47 13 580026833 10-9 1 580027047 12-31 30 580027500 11-9 13
580026087 10-16 1 580026834 10-9 2 12-35 3 580027501 11-9 5
580026088 10-16 6 580026835 10-9 3 12-39 3 580027502 11-9 2
580026089 10-16 2 580026836 10-9 4 580027117 12-31 22 11-9 14
580026090 10-16 9 580026837 10-9 5 12-35 23 580027504 11-9 9
580026119 1-55 2 580026838 10-9 6 12-39 23 580027505 11-9 11
580026122 13-17 1 580026839 10-9 7 13-27 32 580027509 11-9 10
13-19 1 580026840 10-9 8 13-32 35 580027510 12-31 21
580026123 13-17 1 580026866 1-43 26 13-35 32 12-40 30
13-19 1 580026867 1-43 27 13-40 35 580027551 6-11 32
580026261 13-7 16 580026868 1-43 28 580027118 12-31 23 580027561 12-31
13-11 16 580026883 6-46 85 12-35 24 580027562 12-31
580026271 12-25 1 6-46 92 12-39 24 580027581 12-31 29
12-27 1 6-46 98 13-27 33 12-35 2

16-27
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
12-39 2 580028551 12-32 43 13-41 64 580030218 4-3 1
580027582 12-31 30 580028616 12-51 1 580028955 13-28 54 580030350 2-15 14
12-35 3 580028617 12-51 2 13-33 61 580030517 11-33 1
12-39 3 580028618 12-51 3 13-36 54 11-33 8
580027586 13-23 1 580028619 12-51 4 13-41 61 580030518 11-33 8
13-27 35 580028620 12-51 5 580029050 5-5 35 580030521 2-9 21
13-31 1 580028621 12-51 12 5-33 29 580030582 11-17 7
13-35 35 580028622 12-51 7 580029086 2-15 2 11-21
13-39 1 580028623 12-51 8 2-19 580030832 7-7 30
580027589 12-39 580028624 12-51 9 580029119 1-52 2 580030990 1-19 1
580027590 12-39 580028625 12-51 10 580029120 1-63 35 580030991 1-19 1
580027603 4-7 42 580028626 12-51 11 580029121 1-63 31 580031054 1-5 12
580027646 2-9 6 580028627 12-51 6 580029122 1-63 30 580031055 1-9 6
580027651 13-23 2 580028639 13-29 65 580029134 1-59 42 580031056 1-9 9
13-29 60 580028640 13-29 66 580029135 1-59 41 580031057 1-9 15
13-31 2 580028641 13-29 67 580029136 1-59 40 580031058 1-9 16
13-37 60 580028642 13-29 68 580029137 1-59 39 580031059 1-9 17
13-39 2 580028652 13-28 38 580029139 1-65 7 580031060 1-27 6
580027662 13-23 1 580028653 13-28 39 580029140 10-21 5 580031061 1-27 9
13-27 35 580028665 5-7 25 580029143 1-69 30 580031062 1-37 9
13-31 1 580028678 5-7 26 580029144 6-48 191 1-41 30
13-35 35 580028702 5-7 20 580029157 1-23 1 580031063 1-39 11
13-39 1 580028709 5-7 18 580029158 1-23 2 580031064 1-41 33
580027724 12-40 34 580028713 13-27 580029159 1-23 6 1-43 7
580027725 12-40 35 580028714 13-27 580029160 1-23 7 580031065 1-41 6
580027772 6-11 18 580028715 13-35 580029161 1-23 9 1-43 9
580027773 6-11 35 580028716 13-35 580029162 1-23 1 580031066 1-41 13
580027881 6-8 66 580028729 9-7 17 580029163 1-23 2 1-43 10
580027891 1-43 29 580028798 4-11 38 580029164 1-23 9 1-45 3
2-9 19 4-16 54 580029169 1-71 5 580031067 1-41 17
580027939 5-21 2 580028799 12-49 16 580029171 1-71 14 1-43 11
5-47 2 580028802 5-7 31 580029317 1-15 28 580031068 1-52
580027941 1-69 28 580028816 1-16 48 580029319 1-15 33 580031069 1-55 29
6-33 580028817 1-16 48 580029320 1-23 19 580031071 3-7 2
580028073 12-32 31 580028818 1-16 48 580029485 13-8 43 580031072 3-7 16
13-29 61 580028822 13-28 38 580029486 13-8 43 580031073 3-7 18
13-37 61 580028823 13-28 39 580029488 13-8 43 580031074 5-19 7
580028345 5-21 17 580028939 13-37 66 580029489 13-8 43 5-49 7
5-47 16 580028940 13-37 67 580029491 13-8 43 580031075 7-7 12
580028416 12-27 23 580028941 13-37 68 580029555 2-15 10 580031076 9-3 4
12-31 26 13-41 76 2-17 10 580031077 2-11 19
12-35 28 580028942 13-37 69 580029633 5-7 4 2-13 19
12-40 28 13-41 77 580029636 1-55 27 9-3 10
13-20 45 580028943 13-37 70 580029638 3-7 7 580031078 9-3 16
13-24 34 13-41 78 580029990 5-27 28 580031079 9-3 17
13-28 43 580028944 13-37 71 5-29 33 580031080 9-3 18
13-32 41 13-41 79 580030009 2-63 11 580031081 9-3 19
13-36 43 580028954 13-28 56 580030010 2-63 9 580031083 9-3 21
13-40 41 13-33 64 580030011 2-63 10 580031084 9-9 24
580028442 12-40 41 13-33 74 580030031 7-25 17 580031085 9-9 10
580028443 12-40 42 13-36 56 580030095 1-15 5 580031086 9-9 7

16-28
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580031087 10-3 5 13-7 10 580031205 13-37 75 580032477 13-36 37
580031088 10-3 6 13-11 10 13-41 73 580032478 13-36 38
580031089 10-3 9 13-24 49 580031206 14-17 5 580032479 13-36 39
10-7 8 13-32 56 580031229 3-3 17 580032480 13-36 36
580031090 10-3 10 13-40 56 580031230 3-3 18 580032481 13-36 37
580031091 10-4 47 13-43 9 580031237 13-8 41 580032482 13-36 38
580031092 10-4 49 580031122 13-43 17 13-12 45 580032483 13-36 39
580031093 10-4 52 580031123 14-5 1 580031254 13-8 35 580032496 10-19 4
580031094 10-4 64 580031124 14-5 4 13-12 48 580032497 10-23 27
580031095 10-4 87 14-9 7 580031402 5-23 11 580032507 11-3 33
580031096 10-4 88 14-13 2 580031590 13-23 28 580032521 2-11 20
580031097 10-4 89 580031125 14-9 11 580031593 13-24 29 580032550 1-47 8
580031098 10-7 11 580031126 14-17 1 580031596 6-4 87 580032551 1-47 9
580031099 10-7 13 580031127 14-17 2 580031598 6-12 53 580032567 5-23 14
580031100 10-7 22 580031128 14-17 3 580031600 1-27 11 580032601 2-99 10
580031101 10-7 23 580031133 1-45 12 580031601 2-15 14 5-33 9
580031102 10-7 25 580031134 1-45 7 580031636 5-23 19 580032669 1-23 1
580031103 10-7 34 580031135 1-45 26 580031638 5-23 18 580032816 2-85 15
580031104 10-7 35 580031136 1-45 18 580031650 12-40 37 2-87 8
580031105 10-7 38 580031137 1-45 5 580031723 1-55 1 580032825 11-31 8
580031106 10-7 41 580031138 1-45 12 580031728 9-3 22 580032956 2-71 11
580031107 10-7 43 580031139 1-45 30 580031729 9-3 23 580033014 6-45 1
580031108 10-7 44 580031140 1-45 8 580031730 11-3 13 580033017 6-45 4
580031109 10-8 57 580031141 1-45 18 11-3 40 580033018 6-45 10
580031110 10-8 64 580031192 1-9 1 580031802 9-3 20 580033021 6-45 12
580031111 10-8 72 580031193 6-3 7 580031834 2-15 9 580033022 6-45 15
580031112 10-8 73 6-7 7 2-17 9 580033024 6-45 18
580031113 10-19 4 6-11 30 580032038 1-27 8 580033025 6-45 21
580031114 10-19 4 580031194 6-3 26 580032039 1-27 8 580033026 6-45 24
580031115 11-3 36 6-7 26 580032058 2-11 4 580033029 6-45 27
580031116 11-3 37 6-11 13 2-13 4 580033030 6-45 35
580031117 11-25 14 580031195 6-3 28 580032064 2-15 3 580033031 6-45 39
11-29 6-7 28 580032066 2-15 15 580033032 6-45 42
580031118 11-29 1 6-11 15 2-17 22 580033033 6-45 47
580031119 11-3 29 580031196 6-4 67 580032069 2-15 1 580033034 6-46 51
12-28 35 6-8 61 580032071 13-7 3 580033035 6-46 56
12-36 47 6-12 60 580032073 2-15 13 580033036 6-46 63
12-40 44 580031197 6-37 10 580032074 2-11 2 580033037 6-46 70
13-3 18 6-41 43 580032075 2-11 7 580033038 6-46 74
13-7 18 580031198 4-3 21 2-13 7 580033039 6-46 77
13-11 18 4-7 28 580032076 2-11 20 580033040 6-46 80
13-24 50 4-11 43 2-13 20 580033041 6-46 87
13-32 57 4-15 28 580032077 2-11 24 580033042 6-46 94
13-40 57 580031199 4-7 17 580032167 1-57 13 580033043 6-47 101
13-43 10 4-15 17 6-45 580033044 6-47 107
580031120 13-63 14 11-17 8 580032168 1-57 13 580033046 6-47 113
580031121 11-3 28 580031200 11-3 4 580032321 2-15 17 580033047 6-47 118
12-28 34 580031201 11-3 5 580032360 1-55 23 580033048 6-47 122
12-36 46 580031202 11-3 30 580032373 1-11 34 580033049 6-47 126
12-40 43 580031203 11-3 27 1-13 8 580033050 6-47 130
13-3 10 580031204 12-7 8 580032476 13-35 36 580033051 6-47 135

16-29
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580033053 6-47 140 11-35 8 11-35 6 580035623 13-51 1
580033056 6-47 143 11-35 8 11-35 6 580035624 13-51 1
580033057 6-47 148 11-35 8 580035167 11-35 6 580035676 13-55 1
580033060 6-48 152 580034706 8-21 31 11-35 6 580035677 13-59 1
580033062 6-48 156 580034707 8-21 15 11-35 6 580035826 6-8 65
580033063 6-48 161 580034708 8-21 14 580035168 11-35 6 580035827 6-8 71
580033064 6-48 166 580034709 8-21 13 11-35 6 580035844 14-15 2
580033065 6-48 170 8-23 16 580035213 5-47 22 580035892 11-29 1
580033066 6-48 175 8-25 16 5-49 21 580035893 11-29 14
580033068 6-48 180 580034710 8-21 32 580035293 12-15 580035894 11-25 14
580033101 6-48 185 8-23 18 12-17 11-29
580033103 6-48 190 8-25 18 12-19 580035954 12-43
580033107 6-48 193 580034900 1-57 22 13-15 580035955 12-45
580033229 2-35 6 580034914 1-69 28 580035294 12-15 580035956 12-45
2-59 11 580034915 1-69 28 12-17 580035957 12-45
580033269 5-27 22 580034916 1-57 13 12-19 580035958 12-47 1
5-29 28 580034917 1-57 13 13-15 580035959 12-49 1
580033334 1-41 24 580034959 6-49 580035295 12-15 580035962 4-16 48
580033578 1-43 1 13-12 53 12-17 580036059 6-8 80
1-47 580034960 6-49 12-19 580036256 12-27 28
580033656 11-35 1 13-12 53 13-15 12-36 44
580033657 11-35 9 580034961 13-12 53 580035296 12-15 12-45 10
580033744 14-5 20 580034962 6-49 12-17 12-47 12
580033745 14-9 26 13-12 53 12-19 13-24 41
580033746 14-13 10 580034963 6-49 13-15 13-32 48
580033747 14-5 21 13-12 53 580035322 4-7 46 13-40 48
580033768 11-17 7 580034964 13-12 53 4-15 41 13-52 41
11-23 580034965 6-49 580035323 4-7 41 13-56 55
580033854 11-23 15 13-12 53 4-15 42 13-59 48
580033855 3-5 2 580034966 13-12 53 580035325 4-16 50 580036299 11-21 15
3-9 2 580035042 4-7 46 580035378 5-47 23 11-23 16
580033856 3-5 1 4-15 41 5-49 23 580036345 5-47 20
3-9 1 580035045 4-7 41 580035379 5-47 25 5-49 19
580033857 3-5 13 4-15 42 5-49 24 580036346 5-47 21
580033862 10-7 5 580035049 4-7 10 580035380 5-47 7 5-49 20
580033863 10-7 23 4-15 10 580035381 5-47 1 580036379 12-28 37
580034025 11-21 22 580035050 4-7 11 580035386 5-47 1 12-36 31
11-23 35 4-15 11 580035423 5-47 1 12-45 20
580034097 9-5 36 4-16 45 580035428 5-49 1 12-47 18
580034098 9-5 25 580035053 6-7 1 580035429 5-49 1 13-24 54
580034099 9-5 31 580035078 4-7 49 580035430 5-49 1 13-41 68
580034175 4-7 48 580035079 4-8 50 580035432 5-47 5 13-51 18
4-16 48 580035080 4-7 4 5-49 25 13-59 22
580034320 4-7 1 4-15 4 580035554 6-4 87 13-67
4-15 1 580035122 2-29 10 580035572 3-9 13 580036380 12-28 37
580034513 11-23 18 2-41 7 580035579 1-59 2 12-45 20
580034539 1-57 24 580035146 4-16 49 580035582 6-12 53 13-24 54
580034703 11-35 8 580035148 1-5 31 580035588 3-5 20 13-33 68
11-35 8 580035166 11-35 6 3-9 20 13-51 18
11-35 8 11-35 6 580035621 13-49 1 13-55 22
11-35 8 11-35 6 580035622 13-51 1 13-67

16-30
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580036381 12-28 37 580036506 13-23 28 580037078 12-21 580037129 12-19 8
12-45 20 13-31 6 580037083 12-15 1 580037130 12-19 32
13-24 54 13-39 6 580037084 12-15 2 580037131 12-19 31
13-51 18 580036507 13-25 56 580037085 12-15 3 580037132 12-17 2
13-67 13-31 3 580037087 12-21 12-19 33
580036413 12-27 19 13-39 3 580037092 12-15 1 580037133 12-17 5
12-36 30 580036508 13-25 57 580037093 12-15 2 580037134 12-19 30
13-24 30 13-31 4 580037094 12-15 3 12-45 26
13-32 38 13-39 4 580037096 12-21 12-47 37
13-40 38 580036509 13-24 29 580037102 12-19 9 13-15 10
580036467 13-24 44 13-31 5 580037103 12-19 13 13-51 39
13-32 51 13-39 5 580037104 12-17 9 13-56 53
13-40 51 580036510 13-23 28 12-19 6 13-59 50
580036468 13-24 45 13-31 6 12-19 12 580037135 12-17 4
13-32 52 13-39 6 12-43 4 580037136 12-17 7
13-40 52 580036541 2-37 9 12-45 3 580037138 12-15 12
580036469 12-27 31 580036547 11-3 10 12-45 6 580037139 12-17 11
13-24 46 580036548 11-3 11 12-47 3 580037140 12-15 13
13-32 53 580036593 13-20 46 12-47 7 12-43 14
13-40 53 580036596 11-3 43 12-49 3 12-45 25
580036470 12-27 32 580036729 1-57 29 13-15 12 12-47 40
13-24 47 580036757 5-25 1 13-49 12 12-49 28
13-32 54 580036783 1-49 27 13-51 4 13-49 14
13-40 54 580036784 1-49 13-55 5 13-51 36
580036471 13-33 70 580036785 1-49 13-59 5 13-55 48
580036472 13-33 71 580036823 12-15 2 580037105 12-19 15 13-60 59
580036473 13-33 72 580036832 7-7 11 580037106 12-17 10 580037141 12-17 3
580036474 13-33 73 580036966 12-25 580037107 12-19 16 580037142 12-19 34
580036475 13-41 74 12-27 580037109 12-15 4 580037143 12-19 26
580036476 13-41 75 580036967 12-25 580037110 12-15 5 580037147 12-19 7
580036489 13-23 12-27 580037111 12-15 6 580037148 12-19 10
580036491 13-23 580036968 12-25 13-15 2 580037149 12-19 1
580036492 13-23 12-27 580037112 12-15 7 580037150 12-19 18
13-23 580036969 12-35 580037113 12-19 17 580037151 12-19 11
580036493 13-23 580036970 12-35 580037114 12-19 19 12-43 5
580036494 13-23 580036971 12-28 39 580037115 12-19 20 12-45 7
580036495 13-23 580036972 12-28 40 580037116 12-19 21 12-47 8
580036496 13-23 580036974 12-28 39 580037117 12-19 22 12-49 7
580036497 13-31 580036975 12-28 40 580037118 12-19 29 13-49 13
580036498 13-39 580036976 12-25 580037119 12-19 27 13-51 37
580036499 13-31 12-27 580037120 12-19 28 13-56 51
580036500 13-39 580036977 12-25 580037121 12-19 2 13-60 52
580036503 13-25 56 12-27 580037122 12-15 8 580037152 12-19 3
13-31 3 580036978 12-25 580037123 12-15 9 580037161 12-21 9
13-39 3 12-27 13-15 1 580037171 12-36 36
580036504 13-25 57 580037064 12-15 1 580037124 12-15 10 580037172 12-36 39
13-31 4 580037065 12-15 3 13-15 4 580037173 12-36 41
13-39 4 580037067 12-21 580037125 12-15 11 580037174 12-36 38
580036505 13-24 29 580037074 12-15 1 580037126 12-19 4 580037175 12-36 35
13-31 5 580037075 12-15 2 580037127 12-19 5 580037176 12-36 40
13-39 5 580037076 12-15 3 580037128 12-23 12 580037177 13-11 3

16-31
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580037186 13-24 48 13-33 58 13-27 17 12-45 22
13-32 55 13-41 58 13-27 29 12-47 25
13-40 55 580038255 13-8 36 13-28 49 12-49 19
580037211 5-27 25 13-12 50 13-32 23 13-49 19
5-29 30 580038256 13-12 26 13-32 32 13-51 25
580037280 1-13 19 580038257 13-12 33 13-32 46 13-55 30
580037313 12-25 580038525 1-71 29 13-33 69 13-59 30
580037314 12-25 580038528 13-12 51 13-35 17 580040516 12-43 13
580037320 1-13 27 580038757 1-55 17 13-35 29 12-45 24
580037321 1-13 28 580039081 1-13 15 13-36 49 12-47 27
580037468 7-7 12 580039167 1-13 17 13-40 23 12-49 21
580037469 7-7 16 580039168 6-7 16 13-40 32 13-49 18
580037489 11-11 4 580039169 1-9 20 13-40 46 13-51 23
11-13 13 580039170 1-9 21 13-41 69 13-55 29
580037507 6-12 53 580039198 6-8 53 13-43 6 13-59 28
580037690 8-15 580039200 6-8 84 13-43 7 580040517 12-43 7
8-19 580039236 1-41 1 13-43 8 12-45 11
8-25 580039385 11-17 19 13-43 15 12-47 13
580037692 8-7 11-17 25 580039388 11-17 18 12-49 10
8-19 11-18 31 11-17 29 13-49 4
8-21 11-18 32 11-18 33 13-51 6
580037725 1-71 23 11-18 40 12-27 26 13-55 7
580037726 1-71 26 12-27 27 12-36 32 13-59 7
580037735 12-27 33 12-32 34 13-24 38 580040518 12-43 8
12-36 37 13-20 55 13-32 45 12-45 12
580037858 2-23 34 13-28 52 13-40 45 12-47 14
2-29 32 13-36 52 580039389 11-17 1 12-49 11
2-33 35 580039386 11-17 22 11-17 24 13-49 7
2-37 22 11-18 34 580039390 11-17 27 13-51 10
2-47 18 11-18 38 580039399 13-12 32 13-55 14
580037864 13-12 27 12-32 33 580039425 12-27 18 13-59 14
580037865 13-12 28 12-36 34 580039455 11-13 2 580040519 12-43 6
580038134 13-12 51 13-24 40 580039456 11-13 4 12-45 8
580038135 13-12 51 13-29 64 580039483 2-13 2 12-47 9
580038136 13-12 51 13-32 47 580039525 5-5 28 12-49 8
580038137 13-12 51 13-37 65 5-7 2 13-49 11
580038138 13-12 51 13-37 73 5-33 33 13-51 38
580038139 13-12 51 13-40 47 580039891 1-71 22 13-56 52
580038140 13-12 51 13-41 71 580039947 1-71 1 13-60 51
580038147 13-12 52 580039387 11-17 23 580039948 1-71 2 580040520 12-43 2
580038150 13-12 52 11-17 30 580039949 1-71 3 12-45 2
580038151 13-12 52 12-7 11 580039950 1-71 21 13-49 5
580038152 13-12 52 12-7 13 580039951 1-71 25 13-51 7
580038153 13-12 52 12-31 17 580039952 1-71 27 580040521 12-43 3
580038154 13-12 52 12-32 32 580039953 1-71 28 12-45 5
580038155 13-12 52 12-36 33 580039954 1-71 30 12-47 6
580038156 13-12 52 12-39 20 580040106 6-8 86 12-49 6
580038254 12-28 36 13-19 19 580040320 2-89 13 13-49 6
12-36 48 13-20 54 580040454 2-67 4 13-51 8
13-12 44 13-23 19 580040514 12-43 10 13-55 9
13-24 51 13-24 39 580040515 12-43 11 13-59 9

16-32
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580040523 12-45 16 580040533 12-47 19 13-59 18 12-49 26
13-51 16 13-51 19 580040549 13-55 37 580040573 12-47 28
580040524 12-45 18 13-55 23 13-59 38 12-49 25
12-47 21 13-59 23 580040550 13-55 36 580040574 12-49 24
13-51 21 580040534 13-49 2 13-59 39 580040575 12-49 12
13-55 24 13-51 2 580040551 13-55 39 580040576 12-49 13
13-59 24 13-55 3 13-59 40 13-59 45
580040525 12-45 17 13-59 3 580040552 13-55 38 580040577 12-47 31
12-47 22 580040535 13-51 30 13-59 41 580040578 12-47 32
13-51 20 13-55 34 580040553 12-47 29 580040579 13-49 21
13-55 25 13-59 34 12-49 22 580040584 2-55 28
13-59 25 580040536 13-51 29 13-55 20 580040585 2-55 16
580040526 12-45 19 13-55 33 13-59 20 580040586 2-55 2
12-47 20 13-59 33 580040554 12-47 34 580040587 2-55 2
12-47 35 580040537 13-51 32 12-49 32 580040588 2-61 11
12-49 31 13-55 40 13-55 12 580040591 2-61 4
13-49 24 13-59 36 13-59 12 580040592 2-61 8
13-51 28 580040538 13-51 33 580040555 12-47 33 580040593 2-61 4
13-55 11 13-55 41 12-49 33 580040594 2-61 4
13-59 11 13-59 37 13-55 13 580040595 2-61 4
580040527 12-45 15 580040539 13-49 25 13-59 13 580040596 2-63 1
12-47 17 13-51 31 580040556 13-55 42 580040597 2-63 5
12-49 14 13-55 35 580040557 13-55 43 580040598 2-55 23
13-51 17 13-59 35 580040558 13-55 44 580040599 2-55 26
13-55 21 580040540 13-49 22 580040559 13-55 45 580040600 2-55 27
13-59 21 13-51 26 580040560 12-47 39 580040601 2-57 1
580040528 12-47 23 13-55 31 12-49 29 580040602 2-57 6
12-49 23 13-59 31 13-55 49 580040603 2-57 7
13-55 26 580040541 13-49 8 13-60 53 580040604 2-57 11
13-59 26 13-51 13 580040561 12-47 38 580040605 2-57 13
580040529 12-45 9 13-55 17 12-49 30 580040606 2-57 17
12-47 11 13-59 17 13-55 50 580040607 2-65 23
13-56 56 580040542 13-49 26 13-60 54 580040608 2-65 25
13-59 47 13-52 42 580040562 12-47 5 580040609 2-77 1
580040530 12-45 14 13-56 57 12-49 5 580040610 5-35 1
12-47 16 13-59 46 13-55 8 580040611 5-35 6
13-51 9 580040543 13-49 15 13-59 8 580040612 5-35 9
13-51 11 13-51 35 580040563 12-47 2 5-39 12
13-55 15 13-55 47 12-49 2 580040613 5-35 10
13-59 15 13-60 60 13-55 2 580040614 5-37 1
580040531 12-45 13 580040544 13-49 16 13-59 2 580040615 5-37 2
12-47 15 13-51 34 580040564 13-59 42 580040616 5-37 3
13-51 12 13-55 46 580040565 13-59 43 580040617 5-37 4
13-55 16 13-60 61 580040566 13-59 44 580040618 5-37 5
13-59 16 580040545 13-49 10 580040568 13-60 58 580040619 5-37 6
580040532 12-45 4 13-51 15 580040569 12-49 17 580040620 5-37 9
12-47 4 13-55 19 13-60 57 580040621 5-37 12
12-49 4 13-59 19 580040570 12-49 15 580040622 2-105 1
13-51 5 580040546 13-49 9 13-60 55 580040623 2-105 2
13-55 6 13-51 14 580040571 12-49 27 580040624 2-105 3
13-59 6 13-55 18 580040572 12-47 30 580040625 2-105 4

16-33
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
580040626 2-105 5 580040676 2-85 16 2-109 10 12-49 18
580040627 2-105 6 580040677 2-89 1 5-37 13 13-15 17
580040628 2-105 8 580040678 2-89 4 580040720 2-107 1 13-49 17
580040629 2-105 9 580040679 2-99 1 580040721 2-107 2 13-51 22
580040630 2-105 11 580040680 2-99 3 580040722 2-107 3 13-55 27
580040631 2-105 13 580040681 2-99 7 580040723 2-107 4 13-59 27
580040632 2-107 14 580040684 2-99 15 580040724 2-107 6 580040757 13-15 18
2-109 1 580040685 2-75 6 580040725 2-107 9 580040758 13-15 19
580040633 2-107 15 580040686 2-75 7 580040726 2-107 11 580040759 13-15 20
2-109 2 580040687 2-75 8 580040727 2-67 10 580040760 13-15 18
580040636 2-109 3 580040688 2-75 9 2-73 28 580040761 13-15 19
580040637 2-109 4 580040689 2-99 16 2-91 16 580040762 13-15 20
580040639 2-109 5 580040690 2-75 1 2-93 16 580040763 13-15 18
580040640 2-109 6 580040691 2-75 2 2-97 21 580040764 13-15 19
580040641 2-109 7 580040692 2-75 3 2-99 20 580040765 13-15 20
580040642 2-109 8 580040693 2-75 5 2-101 8 580040766 12-19 1
580040643 2-81 7 580040694 2-75 10 5-35 11 580040767 12-19 1
4-8 54 580040695 2-75 12 5-43 7 580040819 2-11 7
580040644 2-73 6 580040696 5-41 21 580040728 2-69 7 580040820 2-11 7
580040645 2-59 1 5-43 1 580040730 2-87 1 580040821 2-11 7
580040646 2-59 4 580040697 5-45 2 580040738 2-91 4 580040822 2-11 20
580040647 2-59 5 580040698 5-41 1 580040742 13-15 3 580040823 2-11 20
580040648 2-59 6 580040699 5-41 5 580040743 13-15 5 580040824 14-17 7
580040649 2-59 7 580040700 5-39 5 580040744 13-15 6 580040871 2-5 1
580040650 2-59 8 5-41 6 580040745 12-45 27 2-7
580040651 2-59 12 580040701 5-39 1 12-47 36 2-55
580040652 2-101 5 580040702 5-39 8 13-15 7 2-57
580040653 2-93 3 580040703 5-39 9 13-51 40 2-59
580040654 2-93 4 580040704 5-39 10 13-56 54 2-61
580040655 2-93 15 580040705 5-39 11 13-59 49 2-63
580040656 2-93 6 580040706 5-39 13 580040746 13-15 8 2-65
580040657 2-93 7 580040707 2-107 8 580040747 12-43 12 2-67
580040658 2-93 9 5-39 14 12-45 23 2-69
580040659 2-93 11 580040708 5-39 15 12-47 26 2-71
580040661 2-37 16 580040709 5-39 18 12-49 20 2-73
2-93 12 580040710 5-41 10 13-15 9 2-75
580040662 2-91 1 580040711 5-41 13 13-49 20 2-77
580040663 2-91 10 5-45 6 13-51 24 2-78
580040664 2-91 12 580040712 5-45 8 13-55 28 2-81
580040665 2-97 20 580040713 2-107 13 13-59 29 2-83
580040666 2-41 1 580040714 2-103 1 580040748 13-15 11 2-87
2-97 19 580040715 2-7 6 580040749 13-15 13 2-89
580040667 2-95 1 580040716 2-7 8 580040750 13-15 14 2-91
580040668 2-95 2 580040717 5-41 14 580040751 13-15 15 2-93
580040669 2-95 11 580040718 2-57 23 580040752 13-15 16 2-95
580040670 2-67 1 2-59 16 580040753 13-15 18 2-97
580040671 2-71 1 2-65 27 580040754 13-15 19 2-99
580040672 2-71 7 2-75 13 580040755 13-15 20 2-101
580040673 2-49 11 2-95 20 580040756 12-43 9 2-103
580040674 2-83 5 2-99 19 12-45 21 2-105
580040675 2-85 1 2-107 16 12-47 24 2-107

16-34
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-109 580040879 2-105 12 12-40 45 580041397 9-12 50
5-35 2-107 10 13-41 80 580041466 14-5 4
5-37 2-109 9 580041150 12-36 50 14-9 7
5-39 5-41 20 12-40 46 580041511 4-7 45
5-41 580040894 8-21 24 13-41 81 580041564 11-25 14
5-43 8-21 24 580041151 12-36 51 11-29
5-45 8-23 23 12-40 47 580041565 11-29 14
580040872 2-5 1 8-25 23 580041152 12-36 52 580041566 11-29 14
2-7 580040895 8-25 2 12-40 48 580041970 8-7 19
2-31 580040995 12-20 35 580041179 2-11 24 8-15 16
2-49 580040996 12-19 24 2-13 22 580041971 8-7 19
2-51 580040997 12-19 23 580041180 11-13 1 8-15 16
2-53 580040998 12-17 8 580041181 11-13 3 580041972 8-7 19
2-55 580040999 12-19 14 580041182 11-13 7 8-15 16
2-57 580041007 1-43 1 580041209 13-67 1 580041973 8-7 19
2-59 1-47 580041210 13-67 2 8-15 16
2-61 580041065 12-22 580041211 13-67 3 580042030 8-7 3
2-63 580041066 12-19 14 580041212 13-67 4 580042031 8-7 10
2-65 580041067 12-19 14 580041213 13-67 5 580042032 8-7 14
2-67 580041068 12-19 14 580041214 13-67 6 580042033 8-7 8
2-69 580041069 12-17 8 580041215 13-67 7 580042180 8-15 8
2-71 580041070 12-17 8 580041216 13-67 7 580042181 8-8 45
2-73 580041071 12-17 8 580041217 13-67 7 8-16 44
2-75 580041072 12-19 23 580041218 13-67 4 580042218 8-7 22
2-77 580041073 12-19 23 580041219 13-67 5 8-15 17
2-78 580041074 12-19 23 580041226 13-33 76 580042244 11-9 1
2-81 580041075 12-19 24 13-41 82 580042357 1-19 3
2-83 580041076 12-19 24 580041227 13-33 77 580042358 1-19 3
2-85 580041077 12-19 24 13-41 83 580042359 1-19 3
2-89 580041079 12-17 6 580041229 13-33 78 580042393 9-15 2
2-91 580041107 9-15 6 13-41 84 580042394 9-15 2
2-93 580041108 9-15 9 580041230 13-33 79 580042493 2-21 11
2-95 580041109 9-15 1 13-41 85 7-12 52
2-97 580041118 12-22 580041231 13-23 27 580042494 2-9 15
2-99 580041120 12-22 580041232 13-24 52 580043009 4-8 52
2-101 580041121 12-22 13-33 59 580043055 1-5 40
2-103 580041132 4-7 34 13-41 59 580043135 2-5 1
2-105 4-11 13 580041233 13-24 53 2-7
2-107 4-15 34 13-33 60 2-55
2-109 580041133 4-7 40 13-41 60 2-57
5-35 580041134 4-8 51 580041243 2-27 1 2-59
5-37 580041135 4-8 52 580041244 2-25 1 2-61
5-39 580041137 3-5 19 580041269 4-16 47 2-63
5-41 3-9 19 580041270 5-31 13 2-65
5-43 580041144 5-33 8 580041271 2-15 15 2-67
5-45 580041148 12-27 30 2-17 22 2-69
580040873 5-35 3 12-36 43 580041274 10-3 1 2-71
580040874 2-99 12 13-24 43 580041293 14-19 1 2-73
580040876 2-49 2 13-32 50 580041324 2-11 11 2-75
580040877 2-91 5 13-40 50 2-13 11 2-77
580040878 2-91 6 580041149 12-36 49 580041332 7-11 2 2-78

16-35
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
2-81 2-105 580046423 12-40 31 2-13 23
2-83 2-107 12-49 16 751206100 6-4 63
2-87 2-109 13-37 72 6-8 58
2-89 5-35 13-41 70 6-12 57
2-91 5-37 13-60 56 810528500 7-11 36
2-93 5-39 580046648 2-17 16 810646400 7-11 14
2-95 5-41 580047052 2-31 19 900001230 4-3 44
2-97 5-43 580047053 2-37 10 4-7 7
2-99 5-45 580047094 9-5 10 4-11 9
2-101 6-21 580047132 4-8 52 4-15 7
2-103 6-23 580047587 6-21 1 900001231 4-3 42
2-105 580043247 3-5 3 580047588 6-23 1 4-7 8
2-107 3-9 3 580047589 6-23 10 4-11 10
2-109 580043248 3-5 15 580047591 6-21 2 4-15 8
5-35 3-9 15 580047593 6-23 6 900003231 6-3 48
5-37 580043601 2-41 1 580047716 4-8 52 6-7 44
5-39 580043613 2-17 2 580047837 6-23 11 6-11 41
5-41 580043614 2-17 1 580048266 4-7 2 900003260 4-3 43
5-43 580044139 2-17 14 4-11 2 4-7 9
5-45 580044140 2-17 13 4-15 2 4-11 11
6-21 580044141 2-17 21 580048518 9-5 9 4-15 9
6-23 580044504 2-17 19 580048523 5-27 26 900011210 5-25 5
580043137 2-5 1 580044598 2-17 3 5-29 31 7-9 5
2-7 580044845 1-13 10 580048530 5-27 15 900011212 5-25 6
2-49 580046216 2-19 1 5-29 17 7-9 2
2-51 580046217 2-19 2 580048983 10-8 79 900011286 4-7 16
2-53 580046218 2-19 3 580049160 12-40 31 4-11 20
2-55 580046219 2-19 4 12-49 16 4-15 16
2-57 580046220 2-19 5 13-37 72 900014261 2-11 11
2-59 580046221 2-19 6 13-41 70 2-13 11
2-61 580046223 2-19 8 13-60 56 900014293 1-11 4
2-63 580046224 2-19 9 580049161 12-40 31 1-13 2
2-65 580046225 2-19 10 13-37 72 900015238 1-41 11
2-67 580046226 2-19 11 13-41 70 6-3 42
2-69 580046227 2-19 12 13-60 56 6-7 38
2-71 580046228 2-19 13 580049162 12-40 31 6-11 36
2-73 580046230 2-19 14 12-49 16 10-4 86
2-75 580046231 2-19 15 13-37 72 900015239 10-8 48
2-77 580046232 2-19 16 13-41 70 903259104 1-28 51
2-78 580046237 2-19 44 13-60 56 6-3 47
2-81 580046238 2-19 21 580049744 6-4 64 909882404 2-11 1
2-83 580046239 2-19 22 6-8 59 9-3 6
2-85 580046240 2-19 23 6-12 58 11-3 16
2-89 580046241 2-19 24 580049844 9-5 9 909882405 1-11 9
2-91 580046242 2-19 25 580050206 1-69 2 4-3 33
2-93 580046243 2-19 26 580050208 1-69 10 4-11 24
2-95 580046244 2-19 27 580050224 1-69 29 12-5 9
2-97 580046245 2-19 28 580050964 11-25 10 13-3 11
2-99 580046246 2-19 29 580051909 11-15 11 13-7 11
2-101 580046247 2-19 30 640088905 7-15 7 13-11 11
2-103 580046250 2-19 7 720160901 2-11 25 910065119 2-11 21

16-36
NUMERICAL INDEX

PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM PART NO. PG. ITEM
920388300 6-3 16 931014904 1-52 7 932201907 1-13 12 5-29 13
6-11 3 931014905 2-21 4 932727907 1-5 34 940600910 1-27 20
931005916 5-29 2 931018907 9-11 32 937100904 1-5 36 950403912 7-17 16
931009922 1-9 8 931018916 8-3 24 6-3 4 950405916 7-21 15
931013904 1-16 46 8-7 24 6-3 35 952405901 14-15 2
1-57 17 8-11 24 6-7 4 952405902 14-15 2
5-27 1 8-15 24 6-11 23 952408901 14-15 2
5-29 27 931018920 11-39 14 14-9 15 952408904 14-15 2
931013906 13-28 57 931701910 1-59 10 940004903 6-4 55 955400910 7-7 32
13-33 66 1-71 20 6-12 52 9-11 33
13-33 75 5-27 9 940102905 9-5 7 12-8 19
13-36 57 6-3 6 940102911 14-17 6
13-41 66 6-7 6 940103903 5-27 21

16-37
NOTES

16-38
SECTION 17

17 USER SUPPORT INFORMATION


USER SUPPORT INFORMATION

SECTION 17
USER SUPPORT INFORMATION

DESCRIPTION PAGE

OPERATOR TRAINING...................................................................................................................................... 17-2


SERVICE PARTS ORDERING INSTRUCTIONS ............................................................................................... 17-2
SERVICE TRAINING COURSE ......................................................................................................................... 17-2
SERVICE TRAINING MATERIALS..................................................................................................................... 17-2
TECHNICAL SERVICE PUBLICATIONS............................................................................................................ 17-2

17-1
USER SUPPORT INFORMATION

Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who
service them safely and efficiency. The following information and programs are intended to help you to achieve
your investments objectives:

SERVICE PARTS ORDERING INSTRUCTIONS for maintenance. If the operators manual is missing
from any Yale Industrial Truck, it should be replaced.
HOW TO ORDER SERVICE PARTS Replacement copies are available for a nominal fee
from your Yale Dealer.
In order to prevent delay, too much communication
and to have your orders filled correctly, quickly, and OPERATOR TRAINING
at the least possible cost, the following is the correct
procedure to use to order replacement parts. The Yale "Basic Operator Training" program helps
industrial truck users increase their materials handling
WHEN ORDERING PARTS production and safety through correct lift truck
operation, training, and motivation. The Yale program
Contact your authorized Yale Industrial Truck Dealer is based upon real life experience–not theoretical
giving them the following information: concepts. We developed a "complete" program
that is totally self-contained–incorporating the most
1. Your Purchase order number.
modern instructional techniques including elements
2. Complete addresses for sending the invoice and
of self-study, audio-visual support (both video and
parts.
slides), and classroom study.
3. Tell us how you want your parts sent. If we do not
get this information, we will send the parts using SERVICE TRAINING COURSE
the lowest priced method.
4. Correct part number(s) and description(s). Use Operators and Yale dealer service technicians can
your parts manual as a reference. improve their technical ability for maintaining and
5. Model and serial number of the truck. repairing Yale Industrial Trucks, which decreases
repair time and cost, by taking Yale Service Training
TECHNICAL SERVICE PUBLICATIONS courses. Different types of mechanical, electric, and
electronic subjects are available. Courses can be held
Technical literature, with detailed information, is at customer or Dealer locations in addition to regularly
available at a nominal fee to assist users to effectively scheduled courses which are held at Yale Corporate
maintain Yale Industrial Trucks in a safe, useful Headquarters in Greenville, NC.
condition. Part Manuals with complete replacement
parts identification, Service Maintenance Manuals SERVICE TRAINING MATERIALS
which provide service and overhaul procedures and
additional copies of the Operating Manual can be Your own service training can be supported through a
obtained from your Yale Industrial Truck Dealer. complete line of Yale Service Training materials. An
Index is available from your Yale Dealer which lists
SERVICE MAINTENANCE MANUAL- textbooks, audio-visual programs and films. These
PART NO. 524150771 materials will provide your training staff with everything
necessary for training your group.
OPERATING MANUAL-
PART NO. 524149350 For additional information or assistance in obtaining
these user support publications and programs, contact:
To provide instructions for safely operating and
servicing Yale Industrial Trucks, each truck is Yale Materials Handling Corporation
equipped with an operators manual. It describes 1400 Sullivan Drive
various operating techniques and safety warnings Caller No. 12011
to the operator. It contains a guide to safe Greenville, NC 27834-2011
maintenance practices and recommended schedules

17-2
Yale Materials Handling Corporation
1400 Sullivan Drive
Caller No. 12011
Greenville, NC 27834-2011 524149352

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