Grundfosliterature 3801687

GRUNDFOS INSTRUCTIONS
TPE, TPED Series 2000

Installation and operating instructions
English (GB) Installation and operating instructions
English (GB)
Original installation and operating instructions. 21.3 Leakage current 28

21.4 Inputs/output 28
CONTENTS 22. Technical data - three-phase pumps, 11-22 kW 29
Page 22.1 Supply voltage 29
22.2 Overload protection 29
1. Symbols used in this document 2 22.3 Leakage current 29
2. General information 2 22.4 Inputs/output 29
3. General description 2 23. Other technical data 29
3.1 Settings 2 24. Disposal 31
3.2 Twin-head pumps 2
4. Mechanical installation 3 Warning
4.1 Motor cooling 3
Prior to installation, read these installation and
4.2 Outdoor installation 3
operating instructions. Installation and operation
5. Electrical connection 3 must comply with local regulations and accepted
5.1 Cable requirements 3 codes of good practice.
5.2 Electrical connection - single-phase pumps 3
5.3 Electrical connection - three-phase pumps up to 7.5 1. Symbols used in this document
kW 6
5.4 Electrical connection - three-phase pumps, 11-22 kW 8
5.5 Signal cables 11
5.6 Bus connection cable 11
Warning
5.7 Communication cable for TPED pumps 11
If these safety instructions are not observed, it may
6. Modes 12
result in personal injury!
6.1 Overview of modes 12
6.2 Operating mode 12
6.3 Control mode 12
6.4 Factory setting 13
Warning
7. Setting by means of control panel, single-phase
pumps 14 The surface of the product may be so hot that it may
7.1 Setting of head 14 cause burns or personal injury.
7.2 Setting to max. curve duty 14
7.3 Setting to min. curve duty 14 If these safety instructions are not observed, it may
Caution
7.4 Start/stop of pump 14 result in malfunction or damage to the equipment.
8. Setting by means of control panel, three-phase
Notes or instructions that make the job easier and
pumps 15 Note
ensure safe operation.
8.1 Setting of control mode 15
8.2 Setting of head 15
8.3 Setting to max. curve duty 15 2. General information
8.4 Setting to min. curve duty 16 These installation and operating instructions are a supplement to
8.5 Start/stop of pump 16 installation and operating instructions for the corresponding
9. Setting by means of R100 16 standard pumps TP, TPD. For instructions not mentioned
9.1 Menu OPERATION 18 specifically here, please see installation and operating
9.2 Menu STATUS 19 instructions for the standard pump.
9.3 Menu INSTALLATION 20
10. Setting by means of PC Tool E-products 22 3. General description
11. Priority of settings 22 Grundfos TPE, TPED Series 2000 pumps have standard motors
12. External forced-control signals 22 with integrated frequency converter. The pumps are for single-
12.1 Start/stop input 22 phase or three-phase mains connection.
12.2 Digital input 22 The pumps have a built-in PI controller and are set up with a
13. External setpoint signal 23 differential-pressure sensor enabling control of the differential
pressure across the pump.
14. Bus signal 23
The pumps are typically used as circulator pumps in large heating
15. Other bus standards 23 or cooling water systems with variable demands.
16. Indicator lights and signal relay 24
17. Insulation resistance 26 3.1 Settings
18. Emergency operation (only 11-22 kW) 26 The desired setpoint can be set in three different ways:
19. Maintenance and service 27 • directly on the pump control panel.
19.1 Cleaning of the motor 27 It is possible to choose between two different control modes,
19.2 Relubrication of motor bearings 27 i.e. proportional pressure and constant pressure.
19.3 Replacement of motor bearings 27 • via an input for external setpoint signal
19.4 Replacement of varistor (only 11-22 kW) 27 • by means of the Grundfos wireless remote control R100.
19.5 Service parts and service kits 27 All other settings are made by means of the R100. Important
20. Technical data - single-phase pumps 28 parameters such as actual value of control parameter, power
20.1 Supply voltage 28 consumption, etc. can be read via the R100.
20.3 Leakage current 28 3.2 Twin-head pumps
20.4 Inputs/outputs 28 Twin-head pumps do not require any external controller.
21. Technical data - three-phase pumps up to 7.5 kW 28
21.1 Supply voltage 28
2
4. Mechanical installation 5.2 Electrical connection - single-phase pumps
English (GB)
In order to retain the UL/cURus approval, follow the Warning
Note
additional installation procedures on page 32. The user or the installer is responsible for the
installation of correct earthing and protection
4.1 Motor cooling according to local standards. All operations must be
To ensure sufficient cooling of motor and electronics, observe the carried out by qualified staff.
following requirements:
Warning
• Make sure that sufficient cooling air is available.
Never make any connections in the pump terminal
• Keep the temperature of the cooling air below 40 °C.
box unless all electric supply circuits have been
• Keep cooling fins and fan blades clean. switched off for at least 5 minutes.
4.2 Outdoor installation Note for instance that the signal relay may be
connected to an external supply which is still
When installed outdoors, the pump must be provided with a
connected when the mains supply is disconnected.
suitable cover to avoid condensation on the electronic
components. See fig. 1.
The above warning is indicated on the motor
terminal box by this yellow label.
Warning
TM02 8514 0304

The surface of the terminal box may be above 70 °C
when the pump is operating.
5.2.1 Preparation
Before connecting the E-pump to the mains, take the issues
Fig. 1 Example of cover illustrated in the figure below into consideration.
Remove the drain plug pointing downwards in order to avoid
moisture and water build-up inside the motor.
TM02 0792 0101

Vertically mounted pumps are IP55 after removal of the drain N N
plug. Horizontally mounted pumps change enclosure class to ELCB PE
IP54.
L L
PE
5. Electrical connection
For description of how to connect E-pumps electrically, see the Fig. 2 Mains-connected pump with mains switch, backup
following pages: fuse, additional protection and protective earthing
5.2 Electrical connection - single-phase pumps on page 3 5.2.2 Protection against electric shock - indirect contact
5.3 Electrical connection - three-phase pumps up to 7.5 kW on
page 6 Warning
5.4 Electrical connection - three-phase pumps, 11-22 kW on page The pump must be earthed and protected against
8. indirect contact in accordance with local regulations.
5.1 Cable requirements Protective earth conductors must always have a yellow/green
5.1.1 Cable size (PE) or yellow/green/blue (PEN) colour marking.
Single-phase supply 5.2.3 Backup fuses
1.5 mm2 / 12-14 AWG. For recommended fuse sizes, see section 20.1 Supply voltage.
Three-phase supply 5.2.4 Additional protection
6-10 mm2 / 10-8 AWG. If the pump is connected to an electric installation where an earth
5.1.2 Conductors leakage circuit breaker (ELCB) is used as additional protection,
the circuit breaker must be of a type marked with the following
Type symbol:
Stranded copper conductors only.
Temperature rating ELCB
Temperature rating for conductor insulation: 60 °C (140 °F). The total leakage current of all the electrical equipment in the
Temperature rating for outer cable sheath: 75 °C (167 °F). installation must be taken into account.
The leakage current of the motor in normal operation can be seen
in section 20.3 Leakage current.
During start and at asymmetrical supply systems, the leakage
current can be higher than normal and may cause the ELCB to
trip.
3
5.2.5 Motor protection 5.2.8 Start/stop of pump
English (GB)
The pump requires no external motor protection. The motor

The number of starts and stops via the mains voltage
incorporates thermal protection against slow overloading and Caution
must not exceed four times per hour.
blocking (IEC 34-11, TP 211).
When the pump is switched on via the mains, it will start after
5.2.6 Protection against mains voltage transients approx. 5 seconds.
The pump is protected against voltage transients by built-in If a higher number of starts and stops is desired, use the input for
varistors between phase-neutral and phase-earth. external start/stop when starting/stopping the pump.
5.2.7 Supply voltage and mains When the pump is switched on via an external on/off switch, it will
1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz, PE. start immediately.
The supply voltage and frequency are marked on the pump 5.2.9 Connections
nameplate. Make sure that the motor is suitable for the power
supply of the installation site. If no external on/off switch is connected, connect
Note
terminals 2 and 3 using a short wire.
The wires in the terminal box must be as short as possible.
Excepted from this is the protective earth conductor which must As a precaution, the wires to be connected to the following
be so long that it is the last one to be disconnected in case the connection groups must be separated from each other by
cable is inadvertently pulled out of the cable entry. reinforced insulation in their entire lengths:
Group 1: Inputs
N
• start/stop, terminals 2 and 3
PE
• digital input, terminals 1 and 9
L
• setpoint input, terminals 4, 5 and 6
• sensor input, terminals 7 and 8
• GENIbus, terminals B, Y and A
All inputs (group 1) are internally separated from the mains-
conducting parts by reinforced insulation and galvanically
separated from other circuits.
All control terminals are supplied with protective extra-low
voltage (PELV), thus ensuring protection against electric
shock.
Group 2: Output (relay signal, terminals NC, C, NO)
The output (group 2) is galvanically separated from other
TM02 0827 2107
circuits. Therefore, the supply voltage or protective extra-low

voltage can be connected to the output as desired.
Group 3: Mains supply (terminals N, PE, L)
Group 4: Communication cable (8-pin male socket) - only
Fig. 3 Mains connection TPED
The communication cable is connected to the socket in group
Cable glands 4. The cable ensures communication between the two pumps,
Cable glands comply with EN 50626. whether one or two pressure sensors are connected. See
• 2 x M16 cable gland, cable diameter ∅4-∅10 section 5.7 Communication cable for TPED pumps.
The selector switch in group 4 enables changeover between
• 1 x M20 cable gland, cable diameter ∅10-∅14
the operating modes "alternating operation" and "standby
• 1 knock out for M16 cable gland. operation". See the description in section 6.2.1 Additional
operating modes - TPED pumps.
Warning
If the supply cable is damaged, it must be replaced
by qualified staff.
Grid types
Single-phase E-pumps can be connected to all grid types.
Warning
Do not connect single-phase E-pumps to a mains
supply with a voltage between phase and earth of
more than 250 V.
4
Group 2
Group 3
English (GB)
Group 2
Group 3
Group 4
NC C NO N PE L
NC C NO N PE L
1: Digital input
0-10 V 9: GND (frame)
0/4-20 mA 4-20 mA
8: +24 V 0-10 V 1: Digital input
0/4-20 mA 4-20 mA
7: Sensor input 9: GND (frame)
Group 1
0/1 8: +24 V
B: RS-485B 0/1 7: Sensor input
1 9 8 7 B Y A Y: Screen
A: RS-485A B: RS-485B
Y: Screen
Group 1
STOP
B Y A 1 9 8 7
A: RS-485A
RUN
6: GND (frame)
STOP
5: +10 V
TM02 0795 0904
0/4-20 mA 0-10 V
10K
RUN
4: Setpoint input
6: GND (frame)
3: GND (frame)
TM02 6009 0703

0/4-20 mA 0-10 V
5: +10 V
6 5 4 3 2 2: Start/stop 10K
4: Setpoint input
3: GND (frame)
Fig. 4 Connection terminals TPE Series 2000 6 5 4 3 2 2: Start/stop
Fig. 5 Connection terminals TPED Series 2000
A galvanic separation must fulfil the requirements for reinforced

insulation including creepage distances and clearances specified
in EN 60335.
5
5.3 Electrical connection - three-phase pumps up to 5.3.5 Motor protection
English (GB)
7.5 kW The pump requires no external motor protection. The motor

incorporates thermal protection against slow overloading and
Warning blocking (IEC 34-11, TP 211).
The user or the installer is responsible for the
5.3.6 Protection against mains voltage transients
according to local standards. All operations must be The pump is protected against voltage transients by built-in
carried out by qualified staff. varistors between the phases and between phases and earth.
5.3.7 Supply voltage and mains
Warning
3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz, PE.
box unless all electric supply circuits have been The supply voltage and frequency are marked on the pump
switched off for at least 5 minutes. nameplate. Make sure that the pump is suitable for the power
supply of the installation site.
Note for instance that the signal relay may be
connected to an external supply which is still The wires in the terminal box must be as short as possible.
connected when the mains supply is disconnected. Excepted from this is the protective earth conductor which must
be so long that it is the last one to be disconnected in case the
cable is inadvertently pulled out of the cable entry.
The above warning is indicated on the motor
terminal box by this yellow label. L1
L1
5.3.1 Preparation L2
L2
L3
L3
Before connecting the E-pump to the mains, take the issues
illustrated in the figure below into consideration.
L1 L1
L2 ELCB
TM00 9270 4696
L2
L3 L3
PE
Fig. 6 Mains-connected pump with mains switch, backup

fuses, additional protection and protective earthing
5.3.2 Protection against electric shock - indirect contact
TM03 8600 2007

Warning
The pump must be earthed in accordance with local
regulations.
As the leakage current of 4 - 7.5 kW motors is
greater than 3.5 mA, take extra precautions when Fig. 7 Mains connection
earthing these motors.
EN 50178 and BS 7671 specify the following precautions when Cable glands
the leakage current is greater than 3.5 mA: Cable glands comply with EN 50626.
• The pump must be stationary and installed permanently. • 2 x M16 cable gland, cable diameter ∅4-∅10
• The pump must be permanently connected to the power • 1 x M20 cable gland, cable diameter ∅9-∅17
supply. • 2 x M16 knock-out cable entries.
• The earth connection must be carried out as duplicate
conductors. Warning
Protective earth conductors must always have a yellow/green If the supply cable is damaged, it must be replaced
(PE) or yellow/green/blue (PEN) colour marking. by qualified staff.
5.3.3 Backup fuses Grid types
For recommended fuse sizes, see section 20.1 Supply voltage. Three-phase E-pumps can be connected to all grid types.
5.3.4 Additional protection
Warning
If the pump is connected to an electric installation where an earth
Do not connect three-phase E-pumps to a mains
leakage circuit breaker (ELCB) is used as additional protection,
supply with a voltage between phase and earth of
the circuit breaker must be of a type marked with the following
more than 440 V.
symbols:
ELCB
This circuit breaker is type B.

The total leakage current of all the electrical equipment in the
installation must be taken into account.
trip.
6
5.3.8 Start/stop of pump
Group 3
Group 2
English (GB)
The number of starts and stops via the mains voltage
Caution
must not exceed four times per hour.
NC C NO L1 L2 L3
When the pump is switched on via the mains, it will start after
approx. 5 seconds.
If a higher number of starts and stops is desired, use the input for
external start/stop when starting/stopping the pump.
When the pump is switched on via an external on/off switch, it will
start immediately.
Automatic restart
If a pump set up for automatic restart is stopped due

Note to a fault, it will restart automatically when the fault
has disappeared.
However, automatic restart only applies to fault types set up to
automatic restart. These faults could typically be one of these
faults:
• temporary overload 1: Digital input
0-10 V
• fault in the power supply. 9: GND (frame)
0/4-20 mA 4-20 mA
8: +24 V
5.3.9 Connections 7: Sensor input
1/0
Group 1
If no external on/off switch is connected, connect B: RS-485B
Note
terminals 2 and 3 using a short wire. Y: Screen
1 9 8 7 B Y A A: RS-485A
As a precaution, the wires to be connected to the following
connection groups must be separated from each other by
reinforced insulation in their entire lengths: STOP
Group 1: Inputs RUN
• start/stop, terminals 2 and 3 6: GND (frame)

0/4-20 mA 0-10 V 5: +10 V
TM02 8414 5103

• digital input, terminals 1 and 9 10K
4: Setpoint input
• setpoint input, terminals 4, 5 and 6 3: GND (frame)
• sensor input, terminals 7 and 8 6 5 4 3 2 2: Start/stop
All inputs (group 1) are internally separated from the mains- Fig. 8 Connection terminals TPE Series 2000
shock.
Group 3: Mains supply (terminals N, PE, L)
TPED
4. The cable ensures communication between the two pumps,
whether one or two pressure sensors are connected. See
section 5.7 Communication cable for TPED pumps.
The selector switch in group 4 enables changeover between
the operating modes "alternating operation" and "standby
operation". See the description in section 6.2.1 Additional
7
5.4 Electrical connection - three-phase pumps, 11-22
Group 4
Group 3
English (GB)
Group 2
kW
Warning
NC C NO L1 L2 L3 The user or the installer is responsible for the
according to local standards. All operations must be
carried out by qualified staff.
Warning
box unless all electric supply circuits have been
switched off for at least 5 minutes.
Warning
The surface of the terminal box may be above 70 °C
0-10 V 1: Digital input when the pump is operating.
0/4-20 mA 4-20 mA
9: GND (frame)
5.4.1 Preparation
8: +24 V
0/1
7: Sensor input Before connecting the E-pump to the mains, take the issues
illustrated in the figure below into consideration.
B: RS-485B
Group 1
Y: Screen
B YA 1 9 8 7 A: RS-485A L1 L1
L2 ELCB
TM00 9270 4696

STOP L2
RUN L3 L3
6: GND (frame) PE
TM03 0125 4104
0/4-20 mA 0-10 V
10K
5: +10 V
4: Setpoint input
3: GND (frame)
6 5 4 3 2 2:
Fig. 10 Mains-connected pump with mains switch, backup
Start/stop
fuses, additional protection and protective earthing
5.4.2 Protection against electric shock - indirect contact
Warning
in EN 60335. The pump must be earthed in accordance with local
regulations.
As the leakage current of 11-22 kW motors is greater
than 10 mA, take extra precautions when earthing
these motors.
EN 61800-5-1 specifies that the pump must be stationary and
installed permanently when the leakage current is greater than 10
mA.
One of the following requirements must be fulfilled:
• A single protective earth conductor having a cross-sectional
area of minimum 10 mm 2. TM04 3021 3508
Fig. 11 Connection of a single protective earth conductor

using one of the conductors of a 4-core mains cable
(with cross-sectional area of minimum 10 mm2)
8
• Two protective earth conductors of the same cross-sectional 5.4.7 Supply voltage and mains
area as the mains conductors, with one conductor connected
English (GB)
3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz, PE.
to an additional earth terminal in the terminal box.
The supply voltage and frequency are marked on the pump
nameplate. Make sure that the motor is suitable for the power
supply of the installation site.
The wires in the terminal box must be as short as possible.
Excepted from this is the protective earth conductor which must
be so long that it is the last one to be disconnected in case the
cable is inadvertently pulled out of the cable entry.
TM03 8606 2007

Torques, terminals L1-L3:
Min. torque: 2.2 Nm
Max. torque: 2.8 Nm
Fig. 12 Connection of two protective earth conductors using
TM03 8605 2007 - TM04 3048 3508

two of the conductors of a 5-core mains cable
Protective earth conductors must always have a yellow/green

(PE) or yellow/green/blue (PEN) colour marking.
5.4.3 Backup fuses
For recommended fuse sizes, see section 20.1 Supply voltage.
5.4.4 Additional protection
If the pump is connected to an electric installation where an earth
leakage circuit breaker (ELCB) is used as additional protection,
the circuit breaker must be of a type marked with the following Fig. 13 Mains connection
symbols:
Cable glands
ELCB Cable glands comply with EN 50626.
This circuit breaker is type B. • 1 x M20 cable gland, cable diameter ∅9-∅17
The total leakage current of all the electrical equipment in the
installation must be taken into account.
• 2 x M16 knock-out cable entries.
Warning
If the supply cable is damaged, it must be replaced
by qualified staff.
trip.
5.4.5 Motor protection Grid types
The pump requires no external motor protection. The motor Three-phase E-pumps can be connected to all grid types.
incorporates thermal protection against slow overloading and Warning
blocking (IEC 34-11, TP 211).
Do not connect three-phase E-pumps to a mains
5.4.6 Protection against mains voltage transients supply with a voltage between phase and earth of
The pump is protected against mains voltage transients in more than 440 V.
accordance with EN 61800-3 and is capable of withstanding a 5.4.8 Start/stop of pump
VDE 0160 pulse.
The pump has a replaceable varistor which is part of the transient The number of starts and stops via the mains voltage
Caution
protection. must not exceed four times per hour.
Over time this varistor will be worn and need to be replaced. When the pump is switched on via the mains, it will start after
When the time for replacement has come, the R100 and PC Tool approx. 5 seconds.
E-products will indicate this as a warning. See section If a higher number of starts and stops is desired, use the input for
19. Maintenance and service. external start/stop when starting/stopping the pump.
When the pump is switched on via an external on/off switch, it will
start immediately.
5.4.9 Connections
If no external on/off switch is connected, connect

Note
terminals 2 and 3 using a short wire.
As a precaution, the wires to be connected to the following
connection groups must be separated from each other by
reinforced insulation in their entire lengths:
9
Group 1: Inputs
Group 2 Group 4 Group 3
English (GB)
• start/stop, terminals 2 and 3

• digital input, terminals 1 and 9
• setpoint input, terminals 4, 5 and 6
• sensor input, terminals 7 and 8
All inputs (group 1) are internally separated from the mains-
shock.
Group 3: Mains supply (terminals L1, L2, L3)
TPED
4. The cable ensures communication between the two pumps,
whether one or two pressure sensors are connected. See
section 5.7 Communication cable for TPED pumps. 1: Digital input
The selector switch in group 4 enables changeover between 9: GND (frame)
the operating modes "alternating operation" and "standby 8: +24 V
operation". See the description in section 6.2.1 Additional 7: Sensor input
B: RS-485B
Group 1
Y: Screen
Group 3
Group 2
A: RS-485A
6: GND (frame)
5: +10 V
TM03 9134 3407

4: Setpoint input
3: GND (frame)
2: Start/stop

in EN 61800-5-1.
1: Digital input
9: GND (frame)
8: +24 V
7: Sensor input
B: RS-485B
Group 1
Y: Screen
A: RS-485A
6: GND (frame)
5: +10 V
TM03 8608 2007
4: Setpoint input
3: GND (frame)
2: Start/stop
Fig. 14 Connection terminals TPE Series 2000
10
5.5 Signal cables 5.7 Communication cable for TPED pumps
English (GB)
• Use screened cables with a cross-sectional area of minimum The communication cable is connected between the two terminal
0.5 mm2 and maximum 1.5 mm2 for external on/off switch, boxes. The screen of the cable is connected to the frame at both
digital input, setpoint and sensor signals. ends with a good frame connection.
• Connect the screens of the cables to frame at both ends with
good frame connection. The screens must be as close as
possible to the terminals. See fig. 16.
TM02 5991 4702

TM02 1325 0901
Fig. 19 Communication cable
The communication cable has a master end and a slave end as

shown in fig. 20.
Fig. 16 Stripped cable with screen and wire connection
• Always tighten screws for frame connections whether a cable

is fitted or not.
• Make the wires in the pump terminal box as short as possible.
Master end Slave end
5.6 Bus connection cable Jumper
TM04 5497 3309

5.6.1 New installations
For the bus connection, use a screened 3-core cable with a
cross-sectional area of minimum 0.2 mm2 and maximum 1.5 mm2.
• If the pump is connected to a unit with a cable clamp which is White label
identical to the one on the pump, connect the screen to this Fig. 20 Master end and slave end
cable clamp.
• If the unit has no cable clamp as shown in fig. 17, leave the On pumps with factory-fitted sensor, the master end and the
screen unconnected at this end. sensor are connected to the same terminal box.
When the power supply to the two pumps has been switched off
Pump for 40 seconds and switched on again, the pump connected to the
master end will start up first.
5.7.1 Connection of two sensors
A 1 1 A The sensor signal is copied to the other pump through the red
2 2
TM02 8841 0904
Y 3 3
Y wire of the communication cable.
B B
If, optionally, two sensors are connected (one sensor to each
terminal box), cut the red wire. See fig. 21.
Fig. 17 Connection with screened 3-core cable
5.6.2 Replacing an existing pump

• If a screened 2-core cable is used in the existing installation,
Master end Slave end
connect it as shown in fig. 18.
Jumper
Pump
TM04 5495 3309
A 1 1 A
White label
TM02 8842 0904
Y Y
2 2
B B Fig. 21 Elimination of copied sensor signal
Fig. 18 Connection with screened 2-core cable
• If a screened 3-core cable is used in the existing installation,

follow the instructions in section 5.6.1 New installations.
11
5.7.2 Elimination of alternating operation and standby 6.2.1 Additional operating modes - TPED pumps
English (GB)
operation The TPED pumps offer the following additional operating modes:
If alternating operation and standby operation are not desired, but • Alternating operation
the copied sensor signal (one sensor signal to two pumps) is Pump operation alternates every 24 hours. If the duty pump
desired, cut the green wire. See fig. 22. stops due to a fault, the other pump will start.
• Standby operation
One pump is operating continuously. In order to prevent
seizing-up, the other pump is started for 10 seconds every 24
hours. If the duty pump stops due to a fault, the other pump
will start.
Master end Slave end Select the operating mode by means of the selector switch in the
terminal box. See figures 5, 9 and 15.
Jumper
TM04 5496 3309

The selector switch enables changeover between the operating
modes "alternating operation" (left position) and "standby
operation" (right position).
The switches in the two terminal boxes of a twin-head pump must
White label
be set to the same position. If the switches are positioned
Fig. 22 Elimination of alternating operation and standby differently, the pump will be in standby operation.
operation Twin-head pumps can be set and operated in the same way as
single-head pumps. The duty pump uses its setpoint setting,
5.7.3 Elimination of TPED function
whether it is made by means of the control panel, via the R100 or
If alternating operation and standby operation as well as the via bus.
copied sensor signal are not desired, remove the communication
cable completely. Both pumps should be set to the same setpoint and
Note control mode. Different settings will result in different
operation when changing between the two pumps.
6. Modes
If the power supply to the pump is disconnected, the pump setting
Grundfos E-pumps are set and controlled according to operating
will be stored.
and control modes.
The remote control R100 offers additional possibilities of setting
6.1 Overview of modes and status displays. See section 9. Setting by means of R100.
6.3 Control mode

Operating modes Normal Stop Min. Max.
The pump can be set to two primary control modes, i.e.
• proportional pressure
• constant pressure.
Control modes Uncontrolled Controlled Furthermore, the pump can be set to constant curve.
Uncontrolled
Controlled operation operation
Constant Constant Prop. H H H
curve pressure pressure
6.2 Operating mode Hset Hset

When the operating mode is set to Normal, the control mode can
Hset
be set to controlled or uncontrolled. See section 6.3 Control
TM00 7630 3604

2
mode.
The other operating modes that can be selected are Stop, Min. or Q Q Q
Max. Proportional Constant Constant

pressure pressure curve
• Stop: The pump has been stopped.
• Min.: The pump is operating at its minimum speed. Fig. 24 Controlled and uncontrolled operation
• Max.: The pump is operating at ist maximum speed.
Proportional-pressure control
Figure 23 is a schematic illustration of min. and max. curves.
The head is reduced at falling water demand and increased at
H rising water demand. See fig. 24.
Constant-pressure control
Max. The pump maintains a constant pressure, irrespective of water
demand. See fig. 24.
TM00 5547 0995
Constant curve mode

Min. The pump is not controlled. The curve can be set within the range
from min. curve to max. curve. See fig. 24.
Q The pumps have been factory-set to proportional pressure. See
section 6.4 Factory setting. In most cases, this is the optimum
Fig. 23 Min. and max. curves
control mode, and at the same time it consumes the least energy.
The max. curve can for instance be used in connection with the
venting procedure during installation.
The min. curve can be used in periods in which a minimum flow is
required.
If the power supply to the pump is disconnected, the mode setting
will be stored.
The remote control R100 offers additional possibilities of setting
and status displays. See section 9. Setting by means of R100.
12
6.3.1 Guide to the selection of control mode based on system type
English (GB)
System type System description Select this control mode
1. Two-pipe • with a dimensioned head higher than 4 metres
heating • very long distribution pipes
systems with
thermostatic • strongly throttled pipe balancing valves
Relatively big pressure
valves • differential pressure regulators Proportional pressure
losses in the boiler, chiller
or heat exchanger circuit • big pressure losses in those parts of the system through
and the pipes. which the total quantity of water flows (e.g. boiler, chiller,
heat exchanger and pipes up to the first branching).
2. Primary circuit pumps in systems with big pressure losses in the primary
circuit.
1. Two-pipe • with a dimensioned head lower than 2 metres
heating or • dimensioned for natural circulation
cooling
systems with • with small head losses in those parts of the system
through which the total quantity of water flows (e.g.
thermostatic
boiler, chiller, heat exchanger and pipes up to the first
Relatively small pressure valves
branching)
losses in the boiler, chiller Constant pressure
• modified to a high differential temperature between flow
or heat exchanger circuit
pipe and return pipe (e.g. district heating).
and the pipes.
2. Floor heating systems with thermostatic valves.
3. One-pipe heating systems with thermostatic valves or pipe balancing
valves.
4. Primary circuit pumps in systems with small pressure losses in the primary
circuit.
6.4 Factory setting TPED pumps

TPE pumps The pumps have been factory-set to proportional pressure and
the additional operating mode "alternating operation".
The pumps have been factory-set to proportional pressure.
The head corresponds to 50 % of the maximum head. See the
The head corresponds to 50 % of the maximum head. See the
data sheet for the pump.
data sheet for the pump.
Many systems will operate satisfactorily with the factory setting,
Many systems will operate satisfactorily with the factory setting,
but most systems can be optimized by changing this setting.
but most systems can be optimized by changing this setting.
In sections 9.1 Menu OPERATION and 9.3 Menu
In sections 9.1 Menu OPERATION and 9.3 Menu
INSTALLATION, the factory setting is marked with bold-faced
INSTALLATION, the factory setting is marked with bold-faced
type under each individual display.
type under each individual display.
13
7. Setting by means of control panel, single- Constant pressure
English (GB)
phase pumps Figure 27 shows that the light fields 5 and 6 are activated,
indicating a desired head of 3.4 metres. The setting range lies
Warning between 1/8 (12.5 %) of maximum head and maximum head.
At high system temperatures, the pump may be so
hot that only the buttons should be touched to avoid
burns.
The pump control panel, see fig. 25, incorporates the following
buttons and indicator lights:
• Buttons, and , for setpoint setting.
TM03 5845 4006

• Light fields, yellow, for indication of setpoint.
• Indicator lights, green (operation) and red (fault).
3 1
Fig. 27 Pump in control mode constant pressure
7.2 Setting to max. curve duty
TM00 7600 0304

Press continuously to change to the max. curve of the pump
(top light field flashes). See fig. 28.
To change back, press continuously until the desired head is
2 indicated.
Fig. 25 Control panel, single-phase pumps H
Pos. Description
TM00 7345 1196

1 Buttons for setting.
2 Indicator lights for indication of operation and fault.
3 Light fields for indication of head and performance.
Q
Setting of control mode
Description of function, see section 6.3 Control mode. Fig. 28 Max. curve duty
Change the control mode by pressing the two setting buttons
7.3 Setting to min. curve duty
simultaneously for 5 seconds. The control mode will change from
constant pressure , to proportional pressure or vice versa. Press continuously to change to the min. curve of the pump
(bottom light field flashes). See fig. 29.
TM03 9133 3407
indicated.
7.1 Setting of head
TM00 7346 1196

Set the head by pressing the button or .
The light fields on the control panel will indicate the head set
(setpoint). See the following examples.
Proportional pressure Q
Figure 26 shows that the light fields 5 and 6 are activated, Fig. 29 Min. curve duty
indicating a desired head of 3.4 metres at maximum flow. The
setting range lies between 25 % to 90 % of maximum head. 7.4 Start/stop of pump
Start the pump by continuously pressing until the desired head
is indicated.
Stop the pump by continuously pressing until none of the light
fields are activated and the green indicator light flashes.
TM03 5846 4006
Fig. 26 Pump in control mode proportional pressure
14
8. Setting by means of control panel, three- 8.2 Setting of head
English (GB)
phase pumps Set the head by pressing the button or .
The light fields on the control panel will indicate the head set
Warning
(setpoint). See the following examples.
At high system temperatures, the pump may be so
Proportional pressure
hot that only the buttons should be touched to avoid
burns. Figure 31 shows that the light fields 5 and 6 are activated,
indicating a desired head of 3.4 metres at maximum flow. The
The pump control panel incorporates the following buttons and
setting range lies between 25 % to 90 % of maximum head.
indicator lights:
• Buttons, and , for setpoint setting.
• Light fields, yellow, for indication of setpoint.
• Indicator lights, green (operation) and red (fault).
TM03 5846 4006

5 1
Fig. 31 Pump in control mode proportional pressure
Constant pressure
Figure 32 shows that the light fields 5 and 6 are activated,
indicating a desired head of 3.4 metres. The setting range lies
between 1/8 (12.5 %) of maximum head and maximum head.
TM03 0177 4304
2
4
3
Fig. 30 Control panel, three-phase pumps
TM03 5845 4006

Pos. Description
1 and 2 Buttons for setting.
Light fields for indication of
3 and 5 • control mode (pos. 3)
• head, performance and operating mode (pos. 5). Fig. 32 Pump in control mode constant-pressure
Indicator lights for indication of
8.3 Setting to max. curve duty
4 • operation and fault
• external control (EXT). Press continuously to change to the max. curve of the pump
(MAX illuminates). See fig. 33.
8.1 Setting of control mode To change back, press continuously until the desired head is
Description of function, see section 6.3 Control mode. indicated.
Change the control mode by pressing (pos. 2) according to the
following cycle: H
• constant pressure,
• proportional pressure, .
TM03 9061 3307
TM03 0289 4704
Fig. 33 Max. curve duty
15
8.4 Setting to min. curve duty 9. Setting by means of R100
English (GB)
Press continuously to change to the min. curve of the pump The pump is designed for wireless communication with the
(MIN illuminates). See fig. 34. Grundfos remote control R100.
indicated.
TM03 0290 4704
TM03 0141 4104

Q
Fig. 34 Min. curve duty

Fig. 35 R100 communicating with the pump via infra-red light
8.5 Start/stop of pump
During communication, the R100 must be pointed at the control
Start the pump by continuously pressing until the desired head
panel. When the R100 communicates with the pump, the red
is indicated.
indicator light will flash rapidly. Keep pointing the R100 at the
Stop the pump by continuously pressing until STOP control panel until the red LED diode stops flashing.
illuminates and the green indicator light flashes.
The R100 offers setting and status displays for the pump.
The displays are divided into four parallel menus, fig. 36:
0. GENERAL (see operating instructions for the R100)
1. OPERATION
2. STATUS
3. INSTALLATION
The figure above each individual display in fig. 36 refers to the
section in which the display is described.
16
English (GB)
0. GENERAL 1. OPERATION 2. STATUS 3. INSTALLATION
9.1.1 9.2.1 9.3.1
9.1.2 9.2.2 9.3.2
9.1.3 9.2.3 9.3.3 (1)
9.1.3 (3) 9.2.4 9.3.3 - 1 (2)
9.1.4 9.2.5 9.3.3 - 2 (2)
9.2.6 9.3.4
9.1.4 (3) 9.2.7 (2) 9.3.5
9.2.8 (2) 9.3.6
9.2.9 (3) 9.3.7 (3)
9.3.8 (3)
9.3.9 (3)
(1): This display only appears for pumps up to 7.5 kW.

(2): This display only appears for three-phase pumps, 11-22 kW.
(3): This display only appears for three-phase pumps.
Fig. 36 Menu overview
17
9.1 Menu OPERATION 9.1.3 Fault indications
English (GB)
The first display in this menu is this: In E-pumps, faults may result in two types of indication: alarm or
warning.
9.1.1 Setpoint
An alarm fault will activate an alarm indication in the R100 and
cause the pump to change operating mode, typically to stop.
However, for some faults resulting in alarm, the pump is set to
continue operating even if there is an alarm.
A warning fault will activate a warning indication in the R100, but
the pump will not change operating or control mode.
Setpoint set The indication "Warning" only applies to three-phase

Note
Actual setpoint pumps.
Actual value Alarm
Set the desired setpoint in [m] in this display.
In control mode proportional pressure, the setting range is from 1/
4 to 3/4 of maximum head.
In control mode constant pressure, the setting range is from 1/8
of maximum head to maximum head.
In control mode constant curve, the setpoint is set in % of the
maximum curve. The curve can be set within the range from min. In case of alarm, the cause will appear in this display.
curve to max. curve. Possible causes:
Select one of the following operating modes: • No alarm indication
• Stop • Too high motor temperature
• Min. (min. curve) • Undervoltage
• Max. (max. curve). • Mains voltage asymmetry (11-22 kW)
If the pump is connected to an external setpoint signal, the value • Overvoltage
in this display will be the maximum value of the external setpoint • Too many restarts (after faults)
signal. See section 13. External setpoint signal. • Overload
Setpoint and external signal • Underload (11-22 kW)
The setpoint cannot be set if the pump is controlled via external • Sensor signal outside signal range
signals (Stop, Min. curve or Max. curve). The R100 will give this • Setpoint signal outside signal range
warning: External control!
• External fault
Check if the pump is stopped via terminals 2-3 (open circuit) or
set to min. or max. via terminals 1-3 (closed circuit). • Other fault.
See section 11. Priority of settings. If the pump has been set up to manual restart, an alarm indication
can be reset in this display if the cause of the fault has
Setpoint and bus communication disappeared.
The setpoint cannot be set either if the pump is controlled from an
Warning (only three-phase pumps)
external control system via bus communication. The R100 will
give this warning: Bus control!
To override bus communication, disconnect the bus connection.
See section 11. Priority of settings.
9.1.2 Operating mode
In case of warning, the cause will appear in this display.

Possible causes:
• No warning indication
• Sensor signal outside signal range
• Relubricate motor bearings (only 11-22 kW). See section
Select one of the following operating modes:
19.2 Relubrication of motor bearings.
• Normal (duty)
• Replace motor bearings, see section 19.3 Replacement of
• Stop motor bearings
• Min. • Replace varistor (only 11-22 kW). See section
• Max. 19.4 Replacement of varistor (only 11-22 kW).
The operating modes can be selected without changing the A warning indication will disappear automatically once the fault
setpoint setting. has been remedied.
18
9.1.4 Fault log 9.2.2 Operating mode
English (GB)
For both fault types, alarm and warning, the R100 has a log
function.
Alarm log
This display shows the actual operating mode (Normal (duty),

Stop, Min. or Max.). Furthermore, it shows where this operating
mode was selected (R100, Pump, Bus or External).
In case of alarm faults, the last five alarm indications will appear 9.2.3 Actual value
in the alarm log. "Alarm log 1" shows the latest fault, "Alarm log 2"
shows the latest fault but one, etc.
The example above gives this information:
• the alarm indication Undervoltage
• the fault code (73)
• the number of minutes the pump has been connected to the
power supply after the fault occurred, 8 min. This display shows the value actually measured by a connected
sensor.
Warning log (only three-phase pumps)
9.2.4 Speed
In case of warning faults, the last five warning indications will

appear in the warning log. "Warning log 1" shows the latest fault, Tolerance: ± 5 %
"Warning log 2" shows the latest fault but one. The actual pump speed will appear in this display.
The example above gives this information: 9.2.5 Power input and power consumption
• the warning indication "Relubricate motor bearings"
• the fault code (240)
• the number of minutes the pump has been connected to the
power supply since the fault occurred, 30 min.
9.2 Menu STATUS

The displays appearing in this menu are status displays only. It is Tolerance: ± 10 %
not possible to change or set values.
This display shows the actual pump input power from the mains
The displayed values are the values that applied when the last supply. The power is displayed in W or kW.
communication between the pump and the R100 took place. If a
The pump power consumption can also be read from this display.
status value is to be updated, point the R100 at the control panel
The value of power consumption is an accumulated value
and press [OK].
calculated from the pump's birth and it cannot be reset.
If a parameter, e.g. speed, should be called up continuously,
press [OK] constantly during the period in which the parameter in 9.2.6 Operating hours
question should be monitored.
The tolerance of the displayed value is stated under each display.
The tolerances are stated as a guide in % of the maximum values
of the parameters.
9.2.1 Actual setpoint
Tolerance: ± 2 %
The value of operating hours is an accumulated value and cannot
be reset.
Tolerance: ± 2 %
This display shows the actual setpoint and the external setpoint in
% of the range from minimum value to the setpoint set. See
section 13. External setpoint signal.
19
9.2.7 Lubrication status of motor bearings (only 11-22 kW) 9.3 Menu INSTALLATION
English (GB)
9.3.1 Control mode
This display shows how many times the motor bearings have
been relubricated and when to replace the motor bearings.
Select one of the following control modes (see fig. 24):
When the motor bearings have been relubricated, confirm this
• Prop. pressure (proportional pressure)
action in the INSTALLATION menu. See section 9.3.8 Confirming
relubrication/replacement of motor bearings (only three-phase • Const. pressure (constant pressure)
pumps). When relubrication is confirmed, the figure in the above • Const. curve (constant curve).
display will be increased by one. How to set the desired performance, see section 9.1.1 Setpoint.
9.2.8 Time till relubrication of motor bearings (only 11-22 kW) If the pump is connected to a bus, the control mode
Note cannot be selected via the R100. See section
14. Bus signal.
9.3.2 External setpoint
This display shows when to relubricate the motor bearings. The

controller monitors the operating pattern of the pump and
calculates the period between bearing relubrications. If the
operating pattern changes, the calculated time till relubrication
may change as well. The input for external setpoint signal can be set to different signal
The displayable values are these: types.
• in 2 years Select one of the following types:
• in 1 year • 0-10 V
• in 6 months • 0-20 mA
• in 3 months • 4-20 mA
• in 1 month • Not active.
• in 1 week If "Not active" is selected, the setpoint set by means of the R100
or on the control panel will apply.
• Now!
If one of the signal types is selected, the actual setpoint is
9.2.9 Time till replacement of motor bearings (only three- influenced by the signal connected to the external setpoint input.
phase pumps) See section 13. External setpoint signal.
When the motor bearings have been relubricated, a prescribed 9.3.3 Signal relay
number of times stored in the controller, the display in section
9.2.8 Time till relubrication of motor bearings (only 11-22 kW) will Pumps up to 7.5 kW have one signal relay. The factory setting of
be replaced by the display below. the relay will be Fault.
Pumps of 11-22 kW have two signal relays. Signal relay 1 is
factory-set to Alarm and signal relay 2 to Warning.
In one of the displays below, select in which operating situation
the signal relay should be activated.
For further information, see section 16. Indicator lights and signal
relay.
This display shows when to replace the motor bearings. The
controller monitors the operating pattern of the pump and Up to 7.5 kW
calculates the period between bearing replacements.
The displayable values are these:
• in 2 years
• in 1 year
• in 6 months
• in 3 months
• in 1 month • Ready
• in 1 week • Fault
• Now! • Operation
• Pump running (only three-phase pumps up to 7.5 kW)
• Warning (only three-phase pumps up to 7.5 kW).
20
9.3.7 Motor bearing monitoring (only three-phase pumps)
11-22 kW 11-22 kW
English (GB)
The motor bearing monitoring function can be set to these values:
• Ready • Ready • Active
• Alarm • Alarm • Not active.
• Operation • Operation When the function is set to Active, a counter in the controller will
start counting the mileage of the bearings. See section
• Pump running • Pump running
9.2.7 Lubrication status of motor bearings (only 11-22 kW).
• Warning • Warning
• Relubricate. • Relubricate. The counter will continue counting even if the
function is switched to Not active, but a warning will
Fault and Alarm cover faults resulting in Alarm. not be given when it is time for relubrication.
Note
Warning covers faults resulting in Warning. When the function is switched to Active again, the
Note Relubricate covers only that one individual event. For accumulated mileage will again be used to calculate
distinction between alarm and warning, see section the relubrication time.
9.1.3 Fault indications.
9.3.8 Confirming relubrication/replacement of motor
For further information, see section 16. Indicator lights and signal bearings (only three-phase pumps)
relay.
9.3.4 Buttons on pump
This function can be set to these values:

• Relubricated (only 11-22 kW)
The operating buttons and on the control panel can be set • Replaced
to these values: • Nothing done.
• Active When the bearing monitoring function is Active, the controller will
• Not active. give a warning indication when the motor bearings are due to be
When set to Not active (locked), the buttons do not function. Set relubricated or replaced. See section 9.1.3 Fault indications.
the buttons to Not active if the pump should be controlled via an When the motor bearings have been relubricated or replaced,
external control system. confirm this action in the above display by pressing [OK].
9.3.5 Pump number Relubricated cannot be selected for a period of time
Note
after confirming relubrication.
9.3.9 Standstill heating (only three-phase pumps)
A number between 1 and 64 can be allocated to the pump. In the

case of bus communication, a number must be allocated to each
pump.
The standstill heating function can be set to these values:
9.3.6 Digital input
• Active
• Not active.
When the function is set to Active, a low voltage will be applied to
the motor windings. The applied voltage will ensure that sufficient
heat is generated to avoid condensation in the motor.
The digital input of the pump (terminal 1, figures 4, 8 and 14) can
be set to different functions.
Select one of the following functions:
• Min. (min. curve)
• Max. (max. curve).
The selected function is activated by closing the contact between
terminals 1 and 9 (figures 4, 8 and 14).
See also section 12.2 Digital input.
Min.:
When the input is activated, the pump is operating according to
the min. curve.
Max.:
When the input is activated, the pump is operating according to
the max. curve.
21
10. Setting by means of PC Tool E-products Priority of settings with bus communication
English (GB)
Special setup requirements differing from the settings available

Control panel External Bus
via the R100 require the use of Grundfos PC Tool E-products. Priority
or R100 signals communication
This again requires the assistance of a Grundfos service
technician or engineer. Contact your local Grundfos company for 1 Stop
more information.
2 Max.
11. Priority of settings 3 Stop Stop
The priority of settings depends on two factors:
4 Max.
1. control source
2. settings. 5 Min.
1. Control source 6 Setpoint setting
Example: If the E-pump is operating according to a setpoint set

via bus communication, the control panel or R100 can set the E-
Control panel pump to operating mode Stop or Max., and the external signal
can only set the E-pump to operating mode Stop.
R100
12. External forced-control signals
External signals (external setpoint signal, digital The pump has inputs for external signals for the forced-control
inputs, etc.) functions:
• Start/stop of pump.
• Digital function.
Communication from another control system via
bus 12.1 Start/stop input
2. Settings Functional diagram: Start/stop input
• Operating mode "Stop"
Start/stop (terminals 2 and 3)
• Operating mode "Max." (max. curve)
• Operating mode "Min." (min. curve)
H
• Setpoint setting. Normal duty
An E-pump can be controlled by different control sources at the
same time, and each of these sources can be set differently. Q
Consequently, it is necessary to set an order of priority of the
H
control sources and the settings.
Stop
If two or more settings are activated at the same
Note time, the pump will operate according to the function Q
with the highest priority.
12.2 Digital input
Priority of settings without bus communication
By means of the R100, one of the following functions can be
Priority Control panel or R100 External signals selected for the digital input:
• Min. curve
1 Stop
• Max. curve.
2 Max. Functional diagram: Input for digital function
3 Stop
Digital function (terminals 1 and 9)
4 Max.
H
5 Min. Min. Normal duty
6 Setpoint setting Setpoint setting Q
Example: If the E-pump has been set to operating mode Max. H
(max. frequency) via an external signal, such as digital input, the
Min. curve
control panel or R100 can only set the E-pump to operating mode
Stop. Q
H
Max. curve
Q
22
13. External setpoint signal Example: At a maximum head of 12 metres, a setpoint of 6
metres and an external setpoint of 80 %, the actual setpoint will
English (GB)
The setpoint can be remote-set by connecting an analogue signal
be as follows:
transmitter to the input for the setpoint signal (terminal 4).
Hactual = (Hset - 1/8 Hmax.) x %external setpoint + 1/8 Hmax.
= (6 - 12/8) x 80 % + 12/8
TM03 8601 2007

Setpoint Actual setpoint
= 5.1 metres
Control mode uncontrolled
External setpoint If control mode uncontrolled, see control hierarchy in section
6.1 Overview of modes, is selected by means of the R100, the
Fig. 37 Actual setpoint as a product (multiplied value) of
pump is controlled to a constant curve and can be controlled by
setpoint and external setpoint any (external) controller.
Select the actual external signal, 0-10 V, 0-20 mA, 4-20 mA, via In control mode constant curve, the setpoint can be set externally
the R100. See section 9.1.3 Fault indications. within the range from the min. curve to the setpoint set on the
pump or by means of the R100. See fig. 40.
Control mode controlled
If control mode controlled, see control hierarchy in section Actual setpoint
6.1 Overview of modes, is selected by means of the R100, the [%]
pump can be controlled to: Max. curve
• proportional pressure
• constant pressure. Setpoint set by means of
In control mode proportional pressure, the setpoint can be set control panel, R100 or PC Tool
externally within the range from 25 % of maximum head to the Actual E-products
setpoint set on the pump or by means of the R100. See fig. 38. setpoint
Actual setpoint Min. curve
TM02 8988 1304

[m]
External setpoint signal
90 % of maximum head
0 10 V
0 20 mA
Setpoint set by means of 4 20 mA
control panel, R100 or PC Tool
E-products Fig. 40 Relation between the actual setpoint and the external
Actual
setpoint signal in control mode constant curve
setpoint
25 % of maximum head 14. Bus signal

TM02 8988 1304
External setpoint signal The pump supports serial communication via an RS-485 input.
The communication is carried out according to the Grundfos bus
0 10 V
0 20 mA protocol, GENIbus protocol, and enables connection to a building
4 20 mA management system or another external control system.
Operating parameters, such as setpoint, operating mode, etc. can
Fig. 38 Relation between the actual setpoint and the external
be remote-set via the bus signal. At the same time, the pump can
setpoint signal in control mode proportional pressure provide status information about important parameters, such as
actual value of control parameter, input power, fault indications,
Example: At a maximum head of 12 metres, a setpoint of 6
metres and an external setpoint of 40 %, the actual setpoint will etc.
be as follows: Contact Grundfos for further details.
Hactual = (Hset - 1/4 Hmax.) x %external setpoint + 1/4 Hmax. If a bus signal is used, the number of settings
= (6 - 12/4) x 40 % + 12/4 Note
available via the R100 will be reduced.
= 4.2 metres
In control mode constant pressure, the setpoint can be set 15. Other bus standards
externally within the range from 12.5 % of maximum head to the Grundfos offers various bus solutions with communication
setpoint set on the pump or by means of the R100. See fig. 39. according to other standards.
Actual setpoint Contact Grundfos for further details.
[m]
Maximum head
Setpoint set by means of

control panel, R100 or PC Tool
Actual E-products
setpoint
12.5 % of maximum head

TM02 8988 1304
External setpoint signal

0 10 V
0 20 mA
4 20 mA
Fig. 39 Relation between the actual setpoint and the external
setpoint signal in control mode constant pressure
23
16. Indicator lights and signal relay
English (GB)
The operating condition of the pump is indicated by the green and

red indicator lights fitted on the pump control panel and inside the
terminal box. See figures 41 and 42.
Green
Red
TM00 7600 0304
TM02 0838 0203

Green Red
Fig. 41 Position of indicator lights on single-phase pumps
Green
Red
Green
Red
Green Red
TM03 0126 4004
TM02 9036 4404
TM03 9063 3307

Fig. 42 Position of indicator lights on threee-phase pumps
Besides, the pump incorporates an output for a potential-free

signal via an internal relay.
For signal relay output values, see section 9.3.3 Signal relay.
24
The functions of the two indicator lights and the signal relay are as shown in the following table:
English (GB)
Indicator lights Signal relay activated during
Fault/Alarm, Description
Fault Operation Pump
Warning and Operating Ready
(red) (green) running
Relubricate
Off Off The power supply has been switched off.

C NO NC C NO NC C NO NC C NO NC
Permanently
Off The pump is operating.
on
Off Flashing The pump has been set to stop.

The pump has stopped because of a Fault/

Alarm or is running with a Warning or
Permanently Relubricate indication.
Off
on If the pump was stopped, restarting will be
C NO NC C NO NC C NO NC C NO NC attempted (it may be necessary to restart the
pump by resetting the Fault indication).
The pump is operating, but it has or has had
a Fault/Alarm allowing the pump to continue
operation or it is operating with a Warning or
Relubricate indication.
If the cause is "sensor signal outside signal
range", the pump will continue operating
Permanently Permanently according to the max. curve and the fault
on on indication cannot be reset until the signal is
C NO NC C NO NC C NO NC C NO NC inside the signal range.
If the cause is "setpoint signal outside signal
range", the pump will continue operating
according to the min. curve and the fault
indication cannot be reset until the signal is
inside the signal range.
Permanently The pump has been set to stop, but it has

Flashing
on been stopped because of a Fault.
Resetting of fault indication

A fault indication can be reset in one of the following ways:
• Briefly press the button or on the pump. This will not
change the setting of the pump.
A fault indication cannot be reset by means of or if the
buttons have been locked.
• Switch off the power supply until the indicator lights are off.
• Switch the external start/stop input off and then on again.
• Use the R100. See section 9.1.3 Fault indications.
When the R100 communicates with the pump, the red indicator
light will flash rapidly.
25
17. Insulation resistance 2. Disconnect the motor supply conductors, U/W1, V/U1, W/V1,
from the terminal box.
English (GB)
Up to 7.5 kW
Do not measure the insulation resistance of motor
Caution windings or an installation incorporating E-pumps
using high voltage megging equipment, as this may
damage the built-in electronics.
11-22 kW
Do not measure the insulation resistance of an
installation incorporating E-pumps using high voltage
megging equipment, as this may damage the built-in
Caution
electronics.
The motor conductors can be disconnected
separately and the insulation resistance of the motor
TM03 9120 3407

windings can be tested.
18. Emergency operation (only 11-22 kW)

Warning Fig. 44 Disconnecting the motor supply conductors
box unless all electric supply circuits have been 3. Connect the conductors as shown in fig. 45.
switched off for at least 5 minutes.
If the pump has stopped and it does not restart after you have
gone through normal remedies, the reason could be a faulty
frequency converter. If this is the case, it is possible to establish
emergency operation of the pump.
But before you change to emergency operation, we recommend
TM04 0018 4807

you to check these points:
• Check that the mains supply is OK.
• Check that control signals are working (start/stop signals).
• Check that all alarms have been reset.
• Make a resistance test on the motor windings (disconnect the Fig. 45 How to switch an E-pump from normal operation to
motor conductors from the terminal box). emergency operation
If the pump still does not start, the frequency converter is faulty.
Use the screws from the mains terminals and the nuts from the
To establish emergency operation, proceed as follows:
motor terminals.
1. Disconnect the three mains conductors, L1, L2, L3, from the
terminal box, but leave the protective earth conductor(s) in
position on the PE terminal(s).
TM03 9121 3407
Fig. 46 Connecting the conductors

TM03 8607 2007
Fig. 43 Disconnecting the mains conductors
26
4. Insulate the three conductors from each other by means of 19. Maintenance and service
insulating tape or the like.
English (GB)
19.1 Cleaning of the motor
Keep the motor cooling fins and fan blades clean to ensure
sufficient cooling of the motor and electronics.
TM03 9122 3407

19.2 Relubrication of motor bearings
Pumps up to 7.5 kW
The motor bearings are of the closed type and greased for life.
The bearings cannot be relubricated.
Fig. 47 Insulating the conductors Pumps of 11-22 kW

The motor bearings are of the open type and must be relubricated
regularly.
The motor bearings are pre-lubricated on delivery. The built-in
bearing monitoring function will give a warning indication on the
R100 when the motor bearings are due to be relubricated.
Before relubrication, remove the bottom plug in the

Note motor flange and the plug in the bearing cover to
ensure that old and excess grease can escape.
TM03 9123 3407

Quantity of grease
Frame size [ml]
Drive end Non-drive end

Fig. 48 Insulated conductors
MGE 160 13 13
MGE 180 15 15
Warning
Do not bypass the frequency converter by connecting When relubricating the first time, use the double quantity of
the mains conductors to the U, V and W terminals. grease as the lubricating channel is still empty.
This may cause hazardous situations for staff as the The recommended grease type is a polycarbamide-based
high voltage potential of the mains may be lubricating grease.
transferred to touchable components in the terminal
box. 19.3 Replacement of motor bearings
Three-phase motors have built-in bearing monitoring function
Check the direction of rotation when starting up after which will give a warning indication on the R100 when the motor
Caution
switching to emergency operation. bearings are due to be replaced.
19.4 Replacement of varistor (only 11-22 kW)

The varistor protects the pump against mains voltage transients.
If voltage transients occur, the varistor will be worn over time and
need to be replaced. The more transients, the more quickly the
varistor will be worn. When it is time to replace the varistor, R100
and PC Tool E-products will indicate this as a warning.
A Grundfos technician is required for replacement of the varistor.
Contact your local Grundfos company for assistance.
19.5 Service parts and service kits

For further information on service parts and service kits, visit
www.grundfos.com, select country, select Grundfos Product
Center.
27
20. Technical data - single-phase pumps 21. Technical data - three-phase pumps up to 7.5
English (GB)
kW
20.1 Supply voltage
1 x 200-240 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE. 21.1 Supply voltage
Recommended fuse size 3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz - 2 %/+ 2 %, PE.
Motor sizes up to 1.1 kW: Max. 10 A. Recommended fuse sizes
Standard as well as quick-blow or slow-blow fuses may be used. Motor sizes from 0.55 to 5.5 kW: Max. 16 A.
Motor size 7.5 kW: Max. 32 A.
20.2 Overload protection Standard as well as quick-blow or slow-blow fuses may be used.
The overload protection of the E-motor has the same
characteristic as an ordinary motor protector. As an example, the 21.2 Overload protection
E-motor can stand an overload of 110 % of Inom for 1 min. The overload protection of the E-motor has the same
characteristic as an ordinary motor protector. As an example, the
20.3 Leakage current E-motor can stand an overload of 110 % of Inom for 1 min.
The earth leakage current is less than 3.5 mA.
The leakage currents are measured in accordance with EN 21.3 Leakage current
61800-5-1.
Motor size Leakage current
20.4 Inputs/outputs [kW] [mA]
Start/stop 0.55 to 3.0 (supply voltage < 460 V) < 3.5
External potential-free switch. 0.55 to 3.0 (supply voltage > 460 V) <5
Voltage: 5 VDC. 4.0 - 5.5 <5
Current: < 5 mA.
7.5 < 10
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG.
Digital The leakage currents are measured in accordance with EN
61800-5-1.
External potential-free switch.
Voltage: 5 VDC. 21.4 Inputs/output
Current: < 5 mA.
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. Start/stop
External potential-free switch.
Setpoint signals
Voltage: 5 VDC.
• Potentiometer Current: < 5 mA.
0-10 VDC, 10 kΩ (via internal voltage supply). Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG.
Maximum cable length: 100 m. Digital
• Voltage signal External potential-free switch.
0-10 VDC, R i > 50 kΩ. Voltage: 5 VDC.
Tolerance: + 0 %/- 3 % at maximum voltage signal. Current: < 5 mA.
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG.
Maximum cable length: 500 m. Setpoint signals
• Current signal • Potentiometer
DC 0-20 mA/4-20 mA, Ri = 175 Ω. 0-10 VDC, 10 kΩ (via internal voltage supply).
Tolerance: + 0 %/- 3 % at maximum current signal. Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG.
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. Maximum cable length: 100 m.
Maximum cable length: 500 m. • Voltage signal
Signal relay output 0-10 VDC, R i > 50 kΩ.
Potential-free changeover contact. Tolerance: + 0 %/- 3 % at maximum voltage signal.
Maximum contact load: 250 VAC, 2 A, cos  0.3 - 1. Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG.
Minimum contact load: 5 VDC, 10 mA. Maximum cable length: 500 m.
Screened cable: 0.5 - 2.5 mm2 / 28-12 AWG. • Current signal
Maximum cable length: 500 m. DC 0-20 mA/4-20 mA, Ri = 175 Ω.
Tolerance: + 0 %/- 3 % at maximum current signal.
Bus input
Grundfos bus protocol, GENIbus protocol, RS-485. Maximum cable length: 500 m.
Screened 3-core cable: 0.2 - 1.5 mm2 / 28-16 AWG.
Maximum cable length: 500 m. Signal relay output
Potential-free changeover contact.
Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1.
Minimum contact load: 5 VDC, 10 mA.
Maximum cable length: 500 m.
Bus input
Grundfos bus protocol, GENIbus protocol, RS-485.
Screened 3-core cable: 0.2 - 1.5 mm2 / 28-16 AWG.
28
22. Technical data - three-phase pumps, 11-22 23. Other technical data
English (GB)
kW EMC (electromagnetic compatibility to EN 61800-3)
22.1 Supply voltage Motor [kW]

3 x 380-480 V - 10 %/+ 10 %, 50/60 Hz - 3 %/+ 3 %, PE. Emission/immunity
2-pole 4-pole
Recommended fuse sizes
- 0.12
Motor size [kW] Max. [A] 0.18 0.18
2-pole 4-pole 0.25 0.25
0.37 0.37 Emission
11 11 32
Motors may be installed in residential
0.55 0.55
15 15 36 areas (first environment), unrestricted
0.75 0.75 distribution, corresponding to CISPR11,
18.5 18.5 43
1.1 1.1 group 1, class B.
22 22 51
1.5 1.5
Standard as well as quick-blow or slow-blow fuses may be used. Immunity
2.2 2.2
Motors fulfil the requirements for both
22.2 Overload protection 3.0 3.0 the first and second environment.
The overload protection of the E-motor has the same 4.0 4.0
characteristic as an ordinary motor protector. As an example, the 5.5 -
E-motor can stand an overload of 110 % of Inom for 1 min.
7.5 -
22.3 Leakage current - 5.5 Emission
The earth leakage current is greater than 10 mA. - 7.5 The motors are category C3,
corresponding to CISPR11, group 2,
The leakage currents are measured in accordance with EN 11 11
class A, and may be installed in
61800-5-1.
15 15 industrial areas (second environment).
22.4 Inputs/output 18.5 18.5 If equipped with an external Grundfos
EMC filter, the motors are category C2,
Start/stop 22 -
corresponding to CISPR11, group 1,
External potential-free switch. class A, and may be installed in
Voltage: 5 VDC. residential areas (first environment).
Current: < 5 mA.
Warning
When the motors are
Digital installed in residential areas,
External potential-free switch. supplementary measures
Voltage: 5 VDC. may be required as the
Current: < 5 mA. motors may cause radio
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. interference.
Setpoint signals
• Potentiometer Motor sizes 11, 18.5 and 22 kW comply with EN
0-10 VDC, 10 kΩ (via internal voltage supply). 61000-3-12 provided that the short-circuit power at
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. the interface point between the user's electrical
Maximum cable length: 100 m. installation and the public power supply network is
• Voltage signal greater than or equal to the values stated below.
0-10 VDC, R i > 50 kΩ. It is the responsibility of the installer or user to
Tolerance: + 0 %/- 3 % at maximum voltage signal. ensure, by consultation with the power supply
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. network operator, if necessary, that the motor is
Maximum cable length: 500 m. connected to a power supply with a short-circuit
• Current signal power greater than or equal to these values:
DC 0-20 mA/4-20 mA, Ri = 250 Ω.
Tolerance: + 0 %/- 3 % at maximum current signal. Motor size Short-circuit power
Screened cable: 0.5 - 1.5 mm2 / 28-16 AWG. [kW] [kVA]
11 1500
Signal relay output
15 -
Potential-free changeover contact.
18.5 2700
Maximum contact load: 250 VAC, 2 A, cos φ 0.3 - 1.
Minimum contact load: 5 VDC, 10 mA. 22 3000
Maximum cable length: 500 m. 15 kW motors do not comply with EN
Note
61000-3-12.
Bus input
Grundfos bus protocol, GENIbus protocol, RS-485. By installing an appropriate harmonic filter between
Screened 3-core cable: 0.2 - 1.5 mm2 / 28-16 AWG. the motor and the power supply, the harmonic
Maximum cable length: 500 m. current content will be reduced. In this way the 15
kW motor will comply with EN 61000-3-12.
Immunity
The motors fulfil the requirements for both the first
and second environment.
Contact Grundfos for further information.
29
Enclosure class Three-phase pumps
English (GB)
• Single-phase pumps: IP55 (IEC 34-5).

Speed stated on nameplate
• Three-phase pumps, 0.55 - 7.5 kW: IP55 (IEC 34-5).
Motor [min-1] Sound pressure level
• Three-phase pumps, 11-22 kW: IP55 (IEC 34-5). [kW] [dB(A)]
Insulation class 2-pole 4-pole
F (IEC 85). 1400-1500 47
0.55
Ambient temperature 1700-1800 52
During operation: 1400-1500 47
• Min. -10 °C 1700-1800 52
0.75
• Max. +40 °C, without derating 2800-3000 60
During storage/transport: 3400-3600 65
• -30 - +60 °C (up to 7.5 kW)
1400-1500 49
• -25 - +70 °C (11-22 kW).
1700-1800 53
Relative air humidity 1.1
2800-3000 60
Maximum 95 %.
3400-3600 65
Sound pressure level
1400-1500 53
Single-phase pumps 1700-1800 57
Less than 70 dB(A). 1.5
2800-3000 65
3400-3600 70
1400-1500 50
1700-1800 52
2.2
2800-3000 65
3400-3600 70
1400-1500 55
1700-1800 60
3.0
2800-3000 65
3400-3600 70
1400-1500 58
1700-1800 63
4.0
2800-3000 70
3400-3600 75
1400-1500 57
1700-1800 59
5.5
2800-3000 75
3400-3600 80
1400-1500 59
1700-1800 61
7.5
2800-3000 67
3400-3600 72
1400-1500 63
1700-1800 64
11
2800-3000 64
3400-3600 68
1400-1500 65
1700-1800 66
15
2800-3000 65
3400-3600 68
1400-1500 69
1700-1800 72
18.5
2800-3000 69
3400-3600 70
1400-1500 -
1700-1800 -
22
2800-3000 67
3400-3600 70
30
24. Disposal
English (GB)
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company
or service workshop.
Subject to alterations.
31
Appendix 1
Appendix
1. Installation in the USA and Canada Europe - kW
In order to maintain the UL/cURus approval, 2-pole 4-pole Fuse size Circuit breaker type/model
Note follow these additional installation instructions.
- 0.55 25 A 25 A / Inverse time
The UL approval is according to UL508C.
0.75 0.75 25 A 25 A / Inverse time
1.1 Electrical connection 1.1 1.1 25 A 25 A / Inverse time
1.1.1 Conductors 1.5 1.5 25 A 25 A / Inverse time
Use 140/167 °F (60/75 °C) copper conductors only. 2.2 2.2 25 A 25 A / Inverse time
1.1.2 Torques 3 3 25 A 25 A / Inverse time
Power terminals 4 4 40 A 40 A / Inverse time
5.5 - 40 A 40 A / Inverse time
Motor size [kW] Thread size Torque [Nm]
7.5 5.5 50 A 50 A / Inverse time
Up to 7.5 kW M4 2.35 11 11 80 A 80 A / Inverse time
Min. 2.2 15 15 110 A 110 A / Inverse time
11-22 kW M4
Max. 2.8
18.5 18.5 125 A 125 A / Inverse time
Relay, M2.5: 0.5 Nm. 22 - 150 A 150 A / Inverse time
Input control, M2: 0.2 Nm.
1.1.5 Overload protection
1.1.3 Line reactors
Degree of overload protection provided internally by the drive,
Max line reactor size must not exceed 2 mH.
in percent of full-load current: 102 %.
1.1.4 Fuse size/circuit breaker
1.2 General considerations
If a short circuit happens the pump can be used on a mains
supply delivering not more than 5000 RMS symmetrical amperes, For installation in humid environment and fluctuating temperatures,
600 V maximum. it is recommended to keep the pump connected to the power
supply continuously. This will prevent moisture and condensation
Fuses
build-up in the terminal box.
When the pump is protected by fuses they must be rated for
Start and stop must be done via the start/stop digital input
480 V. Maximum sizes are stated in table below.
(terminal 2-3).
Motors up to and including 7.5 kW require class K5 UL-listed fuses.
Any UL-listed fuse can be used for motors from 11 to 22 kW.
Circuit breaker Subject to alterations.
When the pump is protected by a circuit breaker this must be
rated for a maximum voltage of 480 V. The circuit breaker must
be of the "Inverse time" type.
The interrupting rating (RMS symmetrical amperes) must not be
less than the values stated in table below.
USA - hp
2-pole 4-pole Fuse size Circuit breaker type/model

1 1 25 A 25 A / Inverse time
1.5 1.5 25 A 25 A / Inverse time
7.5 - 40 A 40 A / Inverse time
10 7.5 50 A 50 A / Inverse time
30 - 150 A 150 A / Inverse time
32
Argentina Finland Malaysia Spain
Grundfos companies
Bombas GRUNDFOS de Argentina S.A. OY GRUNDFOS Pumput AB GRUNDFOS Pumps Sdn. Bhd. Bombas GRUNDFOS España S.A.
Ruta Panamericana km. 37.500 Centro Trukkikuja 1 7 Jalan Peguam U1/25 Camino de la Fuentecilla, s/n
Industrial Garin FI-01360 Vantaa Glenmarie Industrial Park E-28110 Algete (Madrid)
1619 Garín Pcia. de B.A. Phone: +358-(0) 207 889 500 40150 Shah Alam Tel.: +34-91-848 8800
Phone: +54-3327 414 444 Telefax: +358-(0) 207 889 550 Selangor Telefax: +34-91-628 0465
Telefax: +54-3327 45 3190 Phone: +60-3-5569 2922
France Telefax: +60-3-5569 2866 Sweden
Australia Pompes GRUNDFOS Distribution S.A. GRUNDFOS AB
GRUNDFOS Pumps Pty. Ltd. Parc d’Activités de Chesnes Mexico Box 333 (Lunnagårdsgatan 6)
P.O. Box 2040 57, rue de Malacombe Bombas GRUNDFOS de México S.A. de 431 24 Mölndal
Regency Park F-38290 St. Quentin Fallavier (Lyon) C.V. Tel.: +46 31 332 23 000
South Australia 5942 Tél.: +33-4 74 82 15 15 Boulevard TLC No. 15 Telefax: +46 31 331 94 60
Phone: +61-8-8461-4611 Télécopie: +33-4 74 94 10 51 Parque Industrial Stiva Aeropuerto
Telefax: +61-8-8340 0155 Apodaca, N.L. 66600 Switzerland
Germany Phone: +52-81-8144 4000 GRUNDFOS Pumpen AG
Austria GRUNDFOS GMBH Telefax: +52-81-8144 4010 Bruggacherstrasse 10
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. Schlüterstr. 33 CH-8117 Fällanden/ZH
Grundfosstraße 2 40699 Erkrath Netherlands Tel.: +41-44-806 8111
A-5082 Grödig/Salzburg Tel.: +49-(0) 211 929 69-0 GRUNDFOS Netherlands Telefax: +41-44-806 8115
Tel.: +43-6246-883-0 Telefax: +49-(0) 211 929 69-3799 Veluwezoom 35
Telefax: +43-6246-883-30 e-mail: infoservice@grundfos.de 1326 AE Almere Taiwan
Service in Deutschland: Postbus 22015 GRUNDFOS Pumps (Taiwan) Ltd.
Belgium e-mail: kundendienst@grundfos.de 1302 CA ALMERE 7 Floor, 219 Min-Chuan Road
N.V. GRUNDFOS Bellux S.A. Tel.: +31-88-478 6336 Taichung, Taiwan, R.O.C.
Boomsesteenweg 81-83 Greece Telefax: +31-88-478 6332 Phone: +886-4-2305 0868
B-2630 Aartselaar GRUNDFOS Hellas A.E.B.E. E-mail: info_gnl@grundfos.com Telefax: +886-4-2305 0878
Tél.: +32-3-870 7300 20th km. Athinon-Markopoulou Av.
Télécopie: +32-3-870 7301 P.O. Box 71 New Zealand Thailand
GR-19002 Peania GRUNDFOS Pumps NZ Ltd. GRUNDFOS (Thailand) Ltd.
Belarus Phone: +0030-210-66 83 400 17 Beatrice Tinsley Crescent 92 Chaloem Phrakiat Rama 9 Road,
Представительство ГРУНДФОС в Telefax: +0030-210-66 46 273 North Harbour Industrial Estate Dokmai, Pravej, Bangkok 10250
Минске Albany, Auckland Phone: +66-2-725 8999
220125, Минск Hong Kong Phone: +64-9-415 3240 Telefax: +66-2-725 8998
ул. Шафарнянская, 11, оф. 56, БЦ GRUNDFOS Pumps (Hong Kong) Ltd. Telefax: +64-9-415 3250
«Порт» Unit 1, Ground floor Turkey
Тел.: +7 (375 17) 286 39 72/73 Siu Wai Industrial Centre Norway GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Факс: +7 (375 17) 286 39 71 29-33 Wing Hong Street & GRUNDFOS Pumper A/S Gebze Organize Sanayi Bölgesi
E-mail: minsk@grundfos.com 68 King Lam Street, Cheung Sha Wan Strømsveien 344 Ihsan dede Caddesi,
Kowloon Postboks 235, Leirdal 2. yol 200. Sokak No. 204
Bosna and Herzegovina Phone: +852-27861706 / 27861741 N-1011 Oslo 41490 Gebze/ Kocaeli
GRUNDFOS Sarajevo Telefax: +852-27858664 Tlf.: +47-22 90 47 00 Phone: +90 - 262-679 7979
Zmaja od Bosne 7-7A, Telefax: +47-22 32 21 50 Telefax: +90 - 262-679 7905
BH-71000 Sarajevo Hungary E-mail: satis@grundfos.com
Phone: +387 33 592 480 GRUNDFOS Hungária Kft. Poland
Telefax: +387 33 590 465 Park u. 8 GRUNDFOS Pompy Sp. z o.o. Ukraine
www.ba.grundfos.com H-2045 Törökbálint, ul. Klonowa 23 Бізнес Центр Європа
e-mail: grundfos@bih.net.ba Phone: +36-23 511 110 Baranowo k. Poznania Столичне шосе, 103
Telefax: +36-23 511 111 PL-62-081 Przeźmierowo м. Київ, 03131, Україна
Brazil Tel: (+48-61) 650 13 00 Телефон: (+38 044) 237 04 00
BOMBAS GRUNDFOS DO BRASIL India Fax: (+48-61) 650 13 50 Факс.: (+38 044) 237 04 01
Av. Humberto de Alencar Castelo Branco, GRUNDFOS Pumps India Private Limited E-mail: ukraine@grundfos.com
630 118 Old Mahabalipuram Road Portugal
CEP 09850 - 300 Thoraipakkam Bombas GRUNDFOS Portugal, S.A. United Arab Emirates
São Bernardo do Campo - SP Chennai 600 096 Rua Calvet de Magalhães, 241 GRUNDFOS Gulf Distribution
Phone: +55-11 4393 5533 Phone: +91-44 2496 6800 Apartado 1079 P.O. Box 16768
Telefax: +55-11 4343 5015 P-2770-153 Paço de Arcos Jebel Ali Free Zone
Indonesia Tel.: +351-21-440 76 00 Dubai
Bulgaria PT. GRUNDFOS POMPA Telefax: +351-21-440 76 90 Phone: +971 4 8815 166
Grundfos Bulgaria EOOD Graha Intirub Lt. 2 & 3 Telefax: +971 4 8815 136
Slatina District Jln. Cililitan Besar No.454. Makasar, Romania
Iztochna Tangenta street no. 100 Jakarta Timur GRUNDFOS Pompe România SRL United Kingdom
BG - 1592 Sofia ID-Jakarta 13650 Bd. Biruintei, nr 103 GRUNDFOS Pumps Ltd.
Tel. +359 2 49 22 200 Phone: +62 21-469-51900 Pantelimon county Ilfov Grovebury Road
Fax. +359 2 49 22 201 Telefax: +62 21-460 6910 / 460 6901 Phone: +40 21 200 4100 Leighton Buzzard/Beds. LU7 4TL
email: bulgaria@grundfos.bg Telefax: +40 21 200 4101 Phone: +44-1525-850000
Ireland E-mail: romania@grundfos.ro Telefax: +44-1525-850011
Canada GRUNDFOS (Ireland) Ltd.
GRUNDFOS Canada Inc. Unit A, Merrywell Business Park Russia U.S.A.
2941 Brighton Road Ballymount Road Lower ООО Грундфос Россия GRUNDFOS Pumps Corporation
Oakville, Ontario Dublin 12 109544, г. Москва, ул. Школьная, 39-41, 17100 West 118th Terrace
L6H 6C9 Phone: +353-1-4089 800 стр. 1 Olathe, Kansas 66061
Phone: +1-905 829 9533 Telefax: +353-1-4089 830 Тел. (+7) 495 564-88-00 (495) 737-30-00 Phone: +1-913-227-3400
Telefax: +1-905 829 9512 Факс (+7) 495 564 88 11 Telefax: +1-913-227-3500
Italy E-mail grundfos.moscow@grundfos.com
China GRUNDFOS Pompe Italia S.r.l. Uzbekistan
GRUNDFOS Pumps (Shanghai) Co. Ltd. Via Gran Sasso 4 Serbia Grundfos Tashkent, Uzbekistan The
10F The Hub, No. 33 Suhong Road I-20060 Truccazzano (Milano) Grundfos Srbija d.o.o. Representative Office of Grundfos
Minhang District Tel.: +39-02-95838112 Omladinskih brigada 90b Kazakhstan in Uzbekistan
Shanghai 201106 Telefax: +39-02-95309290 / 95838461 11070 Novi Beograd 38a, Oybek street, Tashkent
PRC Phone: +381 11 2258 740 Телефон: (+998) 71 150 3290 / 71 150
Phone: +86 21 612 252 22 Japan Telefax: +381 11 2281 769 3291
Telefax: +86 21 612 253 33 GRUNDFOS Pumps K.K. www.rs.grundfos.com Факс: (+998) 71 150 3292
Gotanda Metalion Bldg., 5F,
Croatia 5-21-15, Higashi-gotanda Singapore Addresses Revised 29.09.2015
GRUNDFOS CROATIA d.o.o. Shiagawa-ku, Tokyo GRUNDFOS (Singapore) Pte. Ltd.
Buzinski prilaz 38, Buzin 141-0022 Japan 25 Jalan Tukang
HR-10010 Zagreb Phone: +81 35 448 1391 Singapore 619264
Phone: +385 1 6595 400 Telefax: +81 35 448 9619 Phone: +65-6681 9688
Telefax: +385 1 6595 499 Telefax: +65-6681 9689
www.hr.grundfos.com Korea
GRUNDFOS Pumps Korea Ltd. Slovakia
Czech Republic 6th Floor, Aju Building 679-5 GRUNDFOS s.r.o.
GRUNDFOS s.r.o. Yeoksam-dong, Kangnam-ku, 135-916 Prievozská 4D
Čajkovského 21 Seoul, Korea 821 09 BRATISLAVA
779 00 Olomouc Phone: +82-2-5317 600 Phona: +421 2 5020 1426
Phone: +420-585-716 111 Telefax: +82-2-5633 725 sk.grundfos.com
Telefax: +420-585-716 299
Latvia Slovenia
Denmark SIA GRUNDFOS Pumps Latvia GRUNDFOS d.o.o.
GRUNDFOS DK A/S Deglava biznesa centrs Šlandrova 8b, SI-1231 Ljubljana-Črnuče
Martin Bachs Vej 3 Augusta Deglava ielā 60, LV-1035, Rīga, Phone: +386 31 718 808
DK-8850 Bjerringbro Tālr.: + 371 714 9640, 7 149 641 Telefax: +386 (0)1 5680 619
Tlf.: +45-87 50 50 50 Fakss: + 371 914 9646 E-mail: slovenia@grundfos.si
Telefax: +45-87 50 51 51
E-mail: info_GDK@grundfos.com Lithuania South Africa
www.grundfos.com/DK GRUNDFOS Pumps UAB GRUNDFOS (PTY) LTD
Smolensko g. 6 Corner Mountjoy and George Allen Roads
Estonia LT-03201 Vilnius Wilbart Ext. 2
GRUNDFOS Pumps Eesti OÜ Tel: + 370 52 395 430 Bedfordview 2008
Peterburi tee 92G Fax: + 370 52 395 431 Phone: (+27) 11 579 4800
11415 Tallinn Fax: (+27) 11 455 6066
Tel: + 372 606 1690 E-mail: lsmart@grundfos.com
Fax: + 372 606 1691
ECM: 1171867
96782378 1215
www.grundfos.com
The name Grundfos, the Grundfos logo, and be think innovate are registered trademarks owned by Grundfos Holding A/S or Grundfos A/S, Denmark. All rights reserved worldwide. © Copyright Grundfos Holding A/S

Grundfosliterature 3801687

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Grundfosliterature 3801687

Uploaded by

Copyright:

Available Formats

GRUNDFOS INSTRUCTIONS

TPE, TPED Series 2000

Original installation and operating instructions. 21.3 Leakage current 28

TM02 8514 0304

TM02 0792 0101

The pump requires no external motor protection. The motor

circuits. Therefore, the supply voltage or protective extra-low

TM02 6009 0703

Fig. 5 Connection terminals TPED Series 2000

A galvanic separation must fulfil the requirements for reinforced

7.5 kW The pump requires no external motor protection. The motor

Fig. 6 Mains-connected pump with mains switch, backup

5.3.2 Protection against electric shock - indirect contact

TM03 8600 2007

This circuit breaker is type B.

If a pump set up for automatic restart is stopped due

• start/stop, terminals 2 and 3 6: GND (frame)

TM02 8414 5103

TM00 9270 4696

Fig. 11 Connection of a single protective earth conductor

TM03 8606 2007

TM03 8605 2007 - TM04 3048 3508

Protective earth conductors must always have a yellow/green

If no external on/off switch is connected, connect

• start/stop, terminals 2 and 3

TM03 9134 3407

Fig. 15 Connection terminals TPED Series 2000

A galvanic separation must fulfil the requirements for reinforced

Fig. 14 Connection terminals TPE Series 2000

TM02 5991 4702

The communication cable has a master end and a slave end as

Fig. 16 Stripped cable with screen and wire connection

• Always tighten screws for frame connections whether a cable

TM04 5497 3309

Fig. 17 Connection with screened 3-core cable

5.6.2 Replacing an existing pump

Fig. 18 Connection with screened 2-core cable

• If a screened 3-core cable is used in the existing installation,

TM04 5496 3309

6.3 Control mode

curve pressure pressure

6.2 Operating mode Hset Hset

TM00 7630 3604

Max. Proportional Constant Constant

Constant curve mode

6.4 Factory setting TPED pumps

TM03 5845 4006

Fig. 27 Pump in control mode constant pressure

7.2 Setting to max. curve duty

TM00 7600 0304

Fig. 25 Control panel, single-phase pumps H

TM00 7345 1196

7.1 Setting of head

TM00 7346 1196

Fig. 26 Pump in control mode proportional pressure

TM03 5846 4006

Fig. 31 Pump in control mode proportional pressure

Fig. 30 Control panel, three-phase pumps

TM03 5845 4006

TM03 0289 4704

Fig. 33 Max. curve duty

TM03 0290 4704

TM03 0141 4104