oo eptting and coping. evn he am of ier yw conse lo publ VS - DEUTSCHER VERBAND FOR SCHWEISSEN UND \VERWANDTE VERFAHREN EX 1 Seope. 2 Ganorat requirements 3 Measures betore woling 4 4 Hated tool but welding 11 Heated tool but welding of pipes, pipeline component, ft tinge and shosts 42 Heated tool bist welding of tapping toes 15 Bloctrousion welding 1521 Description of method 5.2. Welding ouipmert 183. Preparation of welding 5.4 Welding procedure {6 Heated tool seckot wolding 6.41 Descripn of method 62 Welding devices 65. Preparation of welding 64. Welcing procedure 7 Testing ot walded joints 3 Vaid standards and drecives ‘Apponctx: Processing instructions (short versions) ‘Welding protocols 1 Scope “This standard relates fo the heatod tool bull welding of shoots Aczeraing fo DIN 16225, tho haaled fool bull the heated tot Socket ard tho slectrotusion wolding of pipes, fitings and fapring lees made from PE-HD according o DIN 8074 and DIN 8075, DIN 16962, DN Sei2-4 and a42-1, boing used forthe ‘eonducton of gas bids ard sok, ‘itr regard fo the folowing instructions, suitably wihin the melt flow rates MPR 190/5 0.39 fo 17 g/10 min may be assumed. “Tale into eoccunt ta case onion afte malt ow index groups in Figure 1. Foe the heated tool butt welding of tapping tees Toctitione according to eoaton 42 ava to be atenced Pipos and shoots within tho MEI groups 003, 020 and 022 the [MER value most bo conte (e.g. coilicate of the produce) ators ouside the hatched area as wo as PE 100 requice an ‘adatonalprool 0 OVS 220-4, 2. General requirements “The ually of welding joints doponds on the qualification of the ‘waldar the sutabilty of fe usod equipment and devices a8 well ‘as on cbeervance (othe welding standatds. The welding joint can bo testod by means of nondostuctive andor destructive ‘mothecs. “The welding work must be monitored. Kind and range of _Suporvsing has tobe agreed batwoan the coiract partners. cis Tecommerviod to reco the welding data in weidng protocols (amplo soe appendix) or on data caer. one nlved rparg spatter sap rm a 0B. Welding of Thermoplastics Heated tool welding of pipes, pipeline componente and sheets Thage foun PESHD Direction DVS 2207-1 CE] (august 1065) Pins, pple component bterhrl a} ae = Wp rmvevezenmeom Figure. Mos.tow ndox gue for PESHD acortng to DIN 16776- ae) intin the frame of the qualty assurance Ils recommended to perform and test samples of pnts before begining and uring {he woking works vary welder has to be tralnad and has tobe in possession of a valid qualfiation ceteate. The btended appieation range may be decisive ofthe kind of quafication. For the heated foo but ‘woldng of shoete ae woll'as in to Industral pong systom Conainiclon, tho standard DVS 22124 is vald. For pipes S22smm outside dfameter an addtional. coticale of ‘ualfeaion is oqulred, “Tho traning and examination ofthe welding oaths doat with inthis documents dascitvod in tho rolovant drecve OVGW GW ‘300 which apples spocifiealy forthe conetrucion of gas- and Wwaler ppsiies. The diectve can bo analogously Ueod as {uallication proot for the hated tool socket welding and tha lectrfusion welding In the industrial piping sysiom construction, ‘The equipment and dovices which aro used for wong must correspond to the requirements In Grective OVS 2208-1. The Wwoling of plastics for indoor appicatons Is describ in the quidsines OVS 1905-1 and DVS 1805-2. 3 Measures before welding ‘The welding rone must be protected against bad woathor infuences (eg. meiatur and tomperatures bolow + 5°C).i1tie ‘enaured by sulablo measures (e.g. prebeatng, ten, heating) that the condone are sutable or waling, work may be cari’ Dut al ary cuside temperature Insoler as the welder is not Pindoved In his handing I necessary, an addon proof muct be provided by carrying out sample welds undor the mentioned condions (secton 7). 1 the seenifinished product f= heated up unevenly under intvance of sunshine, a tersperatura compotion inthe area of the woikag jont ean be reached by covering. A cooling dows ‘ring the wong process by ventilation has lobe avoidad, 0. by casing the piperands during welding, ‘Th ptteaon han boo dean op by gous of exprorond apace wing nan Nena stony an cenionon le ecmmandd, The ea woul ee ee eee Si iturin cas eu cute ts vrdon en anda va The Onvocho oa ti Swat, DVS, Technical Committee, Working Group ‘Joining of Plastics" ‘Orders CS. GmbH, 0. Bx 10196540010 Dusetda, Gormany, Phone: +49(0}2119581-0, Teas +90} 21/1591 180ee ee ee oe Pipos rom coke aa oval immediately ator unccting, The pipa ‘bel must be prapared belore woiing, 2 9. by careful heating uo (ii a hobair equbment and use ofa sulable camping andor Feronding dovice. “Tho conection zones ofthe compononts fo be welded must be Undarnaged and have to be fee of contamination (2,9 dit, ol shavings) 4 Heated tool butt welding 41 Heatad too! but welding of pps, ppelae component, Milage snd oheste Deserptlon of method [At the noated fol butt welding method, the connaction zones of tho componants to be welded are aligned on the heated tool {atonmeril, heated up (othe weldg Lomporaluce with reduced prossure (healing-up) and joined under presoure (ning) afer Femoval of tre haalod tool (ool romoval). Figure 2 shows the principe of this procedure. [AG woldings must bo performed by means of machines and fsqupmont, which corespond to the raqufemenis. in DVS 220841 preparing manufacturer Infomation, calculated of moasured valves, ‘Adstonaly, at the welding of pips, tha workpiece moving fore esp. moving pressure ie faken from th indicator of te welding fnachine dung the slew displacement of tha par to be walded fad have tobe added 9 Bt prior termined joining force resp. folning pressure. “The nomloat wal hcknossas of the parts to be welded must 1000 20 600 31500 «2000 32000 22000 32900 2 2000 Figure 2. Prince of ba hata ol but weldng with exer pipe 43.2 Preparation of welaing Porto tho stato! the welding process the welding temperature sat on tha haated too! fo be checked. This is dona 0. 9. by maane ol fastsndlealing measuring device for tia measuisng of the eurtace temperatura, The carol moaeuromont must ba dona ‘shia tho aroa on the heated ool which corasponds to tha sami {inlshod product, For adjusting a thermic balance, the heated tol may ba insarted 10 minutes after reaching the set temperature at ‘re artost. ‘To oneure an optimum welding connoction, the heated tool has to be cleaned with an absorbent, norfuzzy and normcoloured paper betora every walding aporaion. Tha ant-adhesive coating o¢ Coven fe Peat el mst be fo of damages bho working zone. ‘Tho jolning forces and joining prossures have tobe specitiod for tha machines to ba used. These can be based on ©. 9 ot, the gap width and the misalignment have to be contaed. ‘Tha misalgnrnent ofthe joining areas on the pipe culside resp. ahset may not pass the ponmissible size of 0.1 xwall icknees. ‘Too trosted welding aroas should be nether cited nor touched by hand, asa retreatment woud! be necessary then. Shavings {allen ito the pipe have lo be removed. If the gap wiath of pips with targa outside diameter cannot be opt ascordng fo Tabla 1, ts allowed to achieve the contact of ‘tho parte on te haatoe too! by ming of 413 Welding procedure In hosted too! but waldng the welding aroas are hoated-up to the welding temperature by means of fe healed {ool and joined Under prassure aftr camoving the heated tool. Tho heated toot tempera Is 200 to 220 °C. in pincile the upper lemperatre lant i to aspited for smallor walthicknesses, the lower temperature bt for bigger anes (see gure 9). The lifarent stages of the procoss ara lustratod in figura 4 eae 8 heated to! ternperature a 35 waltickness tin Figure, Recommended values for te hosted tcl tompartirs subjection walbiomess.) ae! eae ieee eee eee eee, ery [esiera ne igure 4 Process tagan of hos fo but wedng Alignment “The pining areas ofthe welding compononts are aligned to the hasted too! unt al areas aro lane-paraltel on tha haated tol, “Ths fac is visi onthe Kind cf baads. The alignment i ished wihen the bead eights have reached the mononed values in {able 2, coknn 2.0n the total pipe cournference resp. te total tshect surace. The baad sizes aro an Index for a completo Contact f the Joining areas on the haatod tool. At larger pipe lamoters (> 890 mm the sutilont bead size also onthe ppe's Inside has to be contaled et he bacining ofthe wolding works, Dossy by a test int. The algnment prossurs of 0.18 Nimae Steet ung a total agent process. Hoating-up For heating.up, the joining aroas must contact the heated tect tah iow pressure, ‘The pressure ls reduced to nearly zero (£0.02 Ninn). Daring heatingup, the heat penetrates the Joining areaa and the Wolcig temperature is reached. Hoating- Up tmes are montionedin table 2, column 9, Removal of heated tool ‘After peating-vp, the joining areas are to be detached from the fheafed tool The heetod tool should bo withdrawn in such a way that tho heated jlning. areas. aro nether caragod ner ‘Covlaminated, The [pling arsas should be joined togather uicky unt irecly before the contact. Tha changeover time ‘should be 2s short as possibile (sea table 2, column 4), a ‘otvrwise the plastid aroas wil col down, The welding joint ‘ously woul be infvenced negativay. aga 8 to DVS 2207-4 Fore sau cnr tai ut welt on are Jotning ‘The areas fo be weldad should meet with a speed of nearty zero. The cemanded joining presauro ls bult possbly linear. The required tmes are shown In table 2, column 5. The joining pressure is 0.15:°0.01 Nin. ‘The jening proseure has fo be kept curing tho cooling timo (seo {able 2, eetimn 8). Raised mocharical toads during or dally ator the delamaing are allowed only after elongated cooing. Atos the joining, a regular double-bead must appear. The baad size show the togualy of the weldings. Dilloront boads could bo caused by diferent melt fow behaviour of tho connocted materials. K must always be larger than 0 (s98 gues). Shot vareion of processing instructions 680 appendtx 42 Hestad to! but welding of tapping te “The heatad fool butt welding of tapping ts i useable with PE HO pipes according to DIN 8075 of maltslow index group 010. the case of PECHD pipes accorcing to molt ow indox group GOS the welding process Ie usaable only in conjunction wth a rainjoresment embracing the pipe. The later condon also feppiee tf, eepocialy in tho cave of fitings atlacned. at a Subsequent siago, an attribution within the scope of tis standard isnot possible, Hocted too! butt welds of tapping tees have tobe cariad outwith the help of welding ficures.. ‘Tbiez. Recommended valves forthe hesod ool but welding of ples, ings and sheste made from PE-HD, alan ovtsdelorsprature of ‘pprotimatty 20°C ond tora nr ow Ont vluea have tobe iterpolted). i 2 a 4 = Nominal wall_| Alignment Heatlng-up ‘thickness Bead neighton heated | Heating-up time ‘ment tmp (ligament with | (reating-up with 0415 Nima) 0.02 Nim) en (rinmu values) tool atthe ond ofthe align | = 10 x walthickness Joining ‘Changeover Talaing Cooling tne under preseure | lning pressure build-up time | p=0.15 Nm? 20.01 ‘a maximum time rin (minimum values} 05 10 15 20 25 30 35 40. 3 6 oc 8.19 o. 10. a z 16. 10. 2. 2. 2 6 . 4“. 20. 5.ee ee erence Aer ated 2 S&S Seeft & S&S Ss Fs es & = Shot version ot procegsing instnucions sve appenctc 424, Description of method “The connection zones of pipe and taping tee arw aligned and fated up by maane of @ shaped hosted tool under alignment praseure. Anr witdrawal ofthe shaped heated tool the jing ‘leas are joned undo oring pressure. 4422. Preparation of welding ior to the stato! tha woding process, the woking temperature {et onthe heated toot fs 10 Bo checked. This is done e.g. by Means ofa factinscating measuting davon forthe maasusing of tho aucace temperature, The alignment has to be started 10 rites afr reacting the sot tomperaiure at tho east. “Fo achiave an opimurn welding connection, the heated tol has to be. clsanad with non-uzzy paper before vary. weding Sparaton. The antkadheeWve coating ofthe heeted tool must be ‘rea of damages inthe working zone, Prior to camping into the welding equioment the joining surtace Of the pipe has to be scraped by timing blade or ancthor fuitale tock. Shavings have to be removed 8.9 by a brush ofa paper. “The oinig areas othe pipe —unloss clean ~ andthe tapping tee fave fo be cleaned with a dregroasing agent (e.g. technicaly ure wino apt with 99.6% atryt alcohol, <0.1% wate in Erigna! container) The degreasing agent i to be applod using ‘hosed, absorbent nonfuzzy and non-ayed paper. “The treated woldng areas shouldbe nsthor ditid nor touched byhand, asa retreatment would be necessary then. ‘The roundness of the pipe is to be made by the camps of the \walcing equipment or sorespending rounding devices. Tho fi ‘ofthe taping tee feco is tobe contd. or waiding the required foros for algnment and joining heve {fo be roquscled ‘ut of tale from producer of the welding ‘equipmeet. 423 Weldng procedure ‘Tho hosied tool, Nested to the viclding tomperature (250 to 270°C), ie ivoduced between tha welding components, ang is prossed with an alignment pressure of 0.18 Winn fo pipe and {apaing ta. ‘Ator beac have formed (lable 3, column 1) the specife eat prossute for heating up fs reduced o 0.02 Ne The heating Fine depends on data provided bythe manufacturer othe fiting. nen te heating time ie elapsed ho shaped heating toa sto bo vithcrayn 20, that ho Hesiod joining faces are neither damaged Or contaminated. The joing areas shovkd be joined together Bromplly ater The changeover tina should be as shor! as ossble (maximum value soe table 3, cole 3) ‘Alter comolete cooling the wolsing Fixture Is alowed to be romoved. ‘Short version of procoasing Instructons eee appencix ‘5. Electro fusion welding 54. Deterion of matnod Joining areas, that maans the pipe surface and te inside of the fing, ate overopped and the resistance wire inside the fiting (Reatingcols) are Neatad up by. elociic curent (Plastfcaton). The weld is caused by the lfc! of heat fxpancion (aint preasure) during tho welcng time (see figure 6). 52. Weng equipment “Tha welcing eauipment has fo supply the required voltage forthe loctotusionjaint Tho device must swich off us soon 8 the ecassary quanlty of heat has boon fed to the welding zone. The woldng equipment must be acjusted to the Electrofusionttings. “Teble3, Recommanded valve forthe hosted too! butt weling of {oping teea mesa from PEMD at ambient lrperatire of Bic tnd at moserat a flow. ‘Alignment under p = 0.15 Nina™ ood height on hosted ial at the end of ‘he alignment time mm (rinienam vate) | 1.0 Heating up underp s002Nimm™ | according to aatingup tie a] manulecuers ‘maximum tino 8 | 10 Changeover “ining pressure buleupime 6 | 5 LE Cooing tine uncer ging pressure IB pa ols Nie tale (minimum vale) | 16 Figure 8. Bevo toon walsng (enc) 152. Propartion of welding Clean suraces are very Important for the fabricator of partect ‘weldng ents. “The end of the pipe must be of nominal diameter inthe area of tha heating coi. The pipe surface has fo be scraped in the welding zone and the pipe end has to be burt outs. Ovaly ‘ust abt excaed 1.5% of the outar lametarin the welding zone INnacessary, coresponding rounding devices have lobe used. “The preparation of te Joining aroas has to bo dona inrnedately prior welding i state, {531 Bectrotuston welding of tings “The welding zone of he pipe has to be treated mechanical HH acean auetsos by seraping cannot be guarentoed, the surace as far a8 oaied by the fing manufacturer ~ and the welding aroas of the fing have to be carefuly cleaned by means of Segreasing agers (e. 9. Yecnical clean epit) and absorbent, pon-ty apd nen-slourod paper. Ovally must not sxce0d 415 % of the outer diameter in the welding zone. Use a marking or suitabo device so that the pg in depth ofthe pipe can be checked. The fing must net be canted or pushed Inko the and of th pa using force, “The contact slaves for connecting tho welding cable must bo located 20 that they ao oasiy accessible, “The pipes have to be cut roctangular with a sutable too. The pipe ens have tobe treated according fo he instructions ofthe fing manutacturorc <_— Ss SF SS SS fe 1532. Electotualon woltag ot ppg a08 “The welding zone ofthe pips has o be treated mechanical. tt aciean surface by scraping cannot be guaranleed, the surlaco ts farts required by the lapping tae roanutactrer ~ and the ‘walding areas of ha tapping toe have to be caretuly cleaned by moans of dograssing agents (e. 9. tchoical clean spit) and ‘Sbsorbent, non-tizy and por-coloured paper. Clam the tapping feo onte the pipa using sllable doviens. COvalty must not excood 1.5% of te outer diameter ia the tweldig 2on0. I Recassary, coresponcing reroundng daviees havo fo bo usod. 54 Walang procedire “The welding equipmert I connoctud by a cab wih the pat 10 be welded. The welding cabla has to be placed witout weight Faded. The contact aveas must bo clean. The required data of the fiting or tapping toe for tho woldng procoss are taken ‘ctornalizaly by the welding equipment or must be inserted. Alter Stating the wolding process iis finished automaticaly. The ‘waldng timo la usualy shown on Be welding equipment thas to be Insert to to waiting protocol as aso ter shown data rom the welding machine, as fr as no dela record is done. “The patts tobe welded have to bo socured by eulable measures ‘esp. davieos against change of positon. The connection may be moved only after cooing down. The fing resp. mounting ‘anutacturor supplies cortesponcing information. ‘Short version of handing ineructions so0 appendix 6 Honted toot socket welding 1, Deverpion of method In heated tool socket wolding (¢00 fue 7), pipe and pipating Gomponent are welded in overlapped condion. Pipe and and fiting are heated up to woltng temperature by a socket or spiget- shaped hoated tool and subsoquanlly joined together. t + then ioe ee eo ee Welded connection eS Figure 7, Heated too socket wag (pn pl), Pago Sto OVS 2207-1 Hosting tool and ttings are dimensionally adapted so that on| joning a joining prassura wil bo builtup. Healed tool socket ‘Molding can be performed manvel¥y up to 50 mam pipe dlamatr. Mi dlametere ae trom 63mm, a welding davica ts roqud “Too hested tools are hosted elocrcaly and are coated ant- achesiely. 163. Preperation of weleng ‘The treatment ofthe joing areas of the walding components shoud take pace Immecistaly before welding ls started. Me pipe fond has to be bevelld accorcing fo figure 8 and table 4. The Jobsing area of the ppe is to be Veated acconing to the ‘manufacture guides. At manual weidings the insert depth is tobe markad on the pipe wit distance I accorcing to table 4 sanwards. Figure 8, Bevin ole ple ed ‘The inside of the fitng has to be cleaned thoroughly wit a dopreasing agent (e.g. tecrnical clean spit) and absorbont, nom tuzzy and ner-olouted paper. Bolore welding stats, tho welding temperature (250 up to 270°6) soton ha sated tol has tobe convoll, This checking is cono by moans of a fastindicating surface tomporlure ‘measuring device. The heated tol ay bo insrtod 10 minutes ‘tor reaching tho sot femporture atthe earliest. Hating socket and heating spigot must bo treo of ‘contaminalons and should be cleaned belors welding with an ‘sbootbont, non fuzzy aad nlonceoloured paper, The ant-echesive ‘coating ofthe heating spigot and heating socket must be fee of ‘Samagee i the woking tea. 4 Welng procedure For ha purpose of heating, ting and pipe are pushed swity and ‘acally nl tha stop amacrine weld reep. ntl tho mark at anual welding onto the dovices fod on the heated tool and Fld thar. it has to ba avoldoe that th pipo is pushod ant the fend of tre heating socket, Afterwards, tv heating-up ie stats _docoing tote tina vaizes in abieS,column 2 ‘Alter the hoating time has elapsed, ting and pipe should bo ‘wtharawn sharply for the heated tool and pushed together Immediately without any twisting unl be stop of mark (maximum ‘costing me 220 tabi , column 3) ‘At manual woldnge tho jeined components havo to be fixed faccondng 10 tho ma mentored in table 6, column 4. The, Connection may be Toadod by futnr instalation works ony aftr oalng ba Is ovor (ia 5, column 8).“table 4, Values or plpe chamfor and insert depth, Pipe neon ‘chamfer | depth team | tem ‘able. Recommended vals fore ented to! socket wolcing ot ples and pipe: Fine componarta moda fom PED, a ambien temperature of 20°C ord rmoderata left. 1 2 [a 4 73 camot 7 Pips outside Heating-up time © tor | torpN 10 | tor PND spa 11 | son 17.0") ‘Changeover (maximum time) 5 7 7% 6 5 7 8 2 2 2 20 40 50 60 1) Duo othe ow wall hickness, the welding matiod is net recommended. 2 Standard Damonsion Ratio - dis “Tabie@, Possine tet methods for welding connection [Test method sheets, pipes, ‘tings ‘heated tool butt welding ‘Tapping toes. ‘tings Electrofision welding tapping heated tool eocket Se welding DVS 2202-7 table 1, cont. no. 1-9 walded joint ven vs 2202-4 formed and essing | table S,cort. no. 1-5 ‘on tho whole reference ‘The mechanical treatment ol the pipe surace has to be visible out side ofthe waling area, ‘pve 22004 ve 220241 {able conto. 647 table 2, cont. no. 1-5 appleabe ‘Slaternont about ‘2g. hots, not ‘about qually are possible ‘Notmeaningiat ‘pplcabie Statement about o. 9. holes, aot about qua iy ar possible Fonsio tock vs 22082 ‘short actor. ys 2203-4 Tong-torm factor. Fracors accordiagto DVS 2205-1, table 9 DVS 2035 Misimam bending angle according 0 vs 2200-1, figure 1 DIN 1696055, section 32.3.1, longi of every ripe ieee according to DIN 16963 tabla 5. ‘Not meaning for fong-term welding factor> 0.5 DIN Sse, socton 23 and, reo" IN 1686055, 2 | secion 32.3.1 and 420180°C DINSAAA, DIN 769635, section 2.3 and3.2 | section 32.3.1 and at80"C 42a160°C= a7 a at Be eS See Se SS eS Se 7. Testing of welded fonts ‘Various tots can be used to fost he qualy of Inidual welding Diforentation fs made betwoon destrucive and none [carucove toss. Deals ol these are cortalned in taba 6. Tests Sta'samping can be carved out por to or curing wolding vork- ‘acearing fo agreement. 8 Valid standards and diroetives IN 3549-4 Tapping tee Sings of Fld poyatyiene for plpas of figid Polyethylene; dimensions DIN 9544-1. Fitings of rgld polyathyione: requirements and testing of tapping tee fsngs IN8G74 Pinas of polyathylene, PE 69, PE 80, PE 100: dimensions. INe075 Pipes of ne, PE $3, PE 80, PE 100; ‘poveral quality requramants and teeing IN 16776-1 Palothylene moulding materials, clasifeation and ‘designation ON 16525 Extruded sheets out of PE-HD: technical terms of covey DN 16963 Pipe Joints and pipetine compononts for pressure pipalines cut ol PE-HD DIN 19587 pss and flings out of PE-HD for sowage pipe tines iersions technical tons of delivery Wielding of pipes and pigsline components out of PEHD for ges ard water mains; traning and tosing schome PE-woidng supervisec Fatures on welded jelnts of thormoplastis; fox tures, description, evaluation “esting of weldad joint of termoplastos; test methods, requirements tonal tost Jong time tens tet: tating of fting/ipe fins supplement # (dra) “Technologie! bending tst DVS22061 Calculation of bins and gadgets ut of thermopla- tis, charactoistcs valves ‘DVS2206-1 Machines and equpment for the wolcing of ter- ‘opiates; heated tool welding DVS.2212-4 Testing of plastic welders; ost group | subgroup 5 rsp.6 9 Explanations For ths heat tool but welding of pipeline components mad from PEND, the drectva OVS 2207-1 — pipes and pipeline Gomporwnts for gas and wator mains, 5.84 © and DVS 2207-2 ‘Sewage pipes, 8.86 were valid, The conlnts of bah pars were Unfled, Reguremonis for the gap wath botwoon the toated ‘Woldng areas subject othe pipe lamer are vad asa for pipes ‘sad in gas- and waloe applications. “Table 2 has boon adapled 10 tho falst tecnical knowledge (bigger walthicknessas, enhanced wading equipment and new Bipeine components). The non-contact heated tool welding urenlly clocussed in tho woring group, ‘The valcty for pips, pipeline components and tings has been completed by sheet in tha heated too butt welding method Page 7 to OVS 2207-1 ‘Appendix: Processing intructions (short versions) ‘To 4.4 Heated tool butt welding of pipes, pipeline compon- ‘ela, tings and sheets Processing instru (short version) 1. Take care for allowed working conditons, 8.9. weking tent. 2. Conneet the welding equipment to tbe nat or aerating ‘curtort generator and contol the function, 28. Adit and clamp the parts to be welded under aasy axial ‘movement e 9. by dots. 4. Tieatmant of connection areas, at pipes o 9. by planing toot. 5. Take ofthe planing tool at the pipe welding machine. 6. Remove shaves from the welding area (broom, brush, paper 7. Close the pipe ends against ar movernet 8. Chock the plare-paraiiaity by coming together with the Joining ars (maximum gap width according tabi 1) 9, Check the misalignment (manimur 0,1 x wal hickness). 10. Check the bselod tool temperature subject to the ‘watts (5gura3) 41, Clean the nested fot with nomtuzzy paper. 12, Read the moving pressure rasp, moving force tom the pipe (walding machine and insert itt tha waling protocol. 48, Dotorine the value for signing, hesing-up and joining pressure 1A. Fit guide valuas accorcng tabie 2. 15. Sat the heated tool the welding poston. “16. Aln tho welding araas to the haste tool unt a bead arces {eccordng table 2, column 2). 17. Heating-up with redueed pressure 0.02 Nin, haating-up ‘ime aceordng table 2, column 3). 48, Remove tho connecton arses to be waldod from the heated tool ater frishod heating-up Sime and remove i from the welding poston 18. The Joining areas should be joined together within the changeover tine tale 2, column 4) irmecially until diracty belore the conlact, At contacting, they have fo moet with a speed of nearly 20, Buld-up anoarJoning pressure (able ‘2reolumn 5) mvmadiataly afterwards 20, Afior joining with pressure 0.15 Nine, a baad must exe. ‘Acoartng igre 5, Khas to bo > 0.on every section. 21, Cooling. down under joing pressure sccorting table 2, coumns. 22, Declamping of he welded parts afar cooing tie, 23, Comte the welding protocol ToA2 Heated too! welding of tapping twes Processing nstracion (short varsion) 41. Take care fr allowed working condtions,o.g.woldng en 2. Contrel the function of the welding equipment. 23, Ensure the roundness of the pipe by the clamps of the \walding equipment or eomtesponcing retounding devices | Adjust end clamp the parts to be wolded undor easy axial rmoverent . 9. by dole. ‘Scrape tho plpe surtace. Focthe welding equipment onto the pips. ‘Choose the conect-shapad heating too. Clamp and adel tho taping toe.= a er ee 9, Caan the treated pipe surlace ~as fara ts contaminated — ‘ond the heated tool by moane of degreasing agents (0. {echnical dean spit) and absorbent, non-turry end non- ‘coloured paper 10. Determine forcee Yor allgnmant and joining (table of manufacture’). +1, Check ne welding tomporeture (250 10 270 °C). 12, Set the hested tool othe welding poston. 48. Allgn the welding arose tothe heated too! unit a bead of ‘ram arcos. 14, Heatng-up vith reduced pressure $ 0.02 Nim, heating Up tie aooorsing to manufacturers cela, 45, Remove the connection areas to be welded rom the heeled {bol afer heaingwp Sme frishad and romove & from tho ‘woiding poston. 416. Tho Joining arvas should be joined together within the Ghangoows tiie of manimum 10 seconds. 47, Bul up oling prossure within 5 seconds 46, Caaling down under joining pressure, minimum 18 minutes +8, Dectamping ofthe welded parts ator cooting te, 20, Comelete the weking protocol 05.3.1 Electrofuston welding of tings Processing instruction (shor version) 4. Create permtied working conditions, e. 9. wading tet, 2, Gonnect waldig unit tothe mains oF thea. c. generator and ‘hack tncton 4, Debur outer edges of pipe ends cutoff a ight angles (or connocton wit tinge). 4 Ensure the plpa end are round using recounting clamps, permitted ovaly up {515% of outar carta 5, Procots pipe surface inthe ving zone wih a seraping to! 6. sole, tan tho processed pipe surface and, if appcable fon manulacturer’s instructions, the fing. cr tapping tee ascossory thoroughly wih a degreasing agent {erg techaically puro wine spint Ah 90.8 % ety eloohol, < 011% wator in orginal container) and unused, sbsorant, porefuzzy and non-dyed paper. Push pip int iting and check insertion depth by marking or using stable dove, 3 Conn eaba to iting. Cable must be free of weight load. Woe opps, choc stings on Bo wang 410. Camy out welding process according to manulacturer's introns. 11, Disconnect eabe from fing. 12. Observe cooling down time according to manuiactuers instructions, 18, Complete the welling protocol form. 053.2 Etectrofusion weleing of tapping tees Proosesing tnatuction (eho version 1. Create permitad working coon, 0. 9. welding te 2. Connect wating uit tthe mains ortho a. goneratr and heck unten | 2. neu that pipe i round using orundng clamps, parmited ovate {01.8% of ctor danoter 1. Process pips surace mecharicaly in woking zon. I soled, dean the process pipe sure and, if appteabis pending on manutecurereietusons, ho tng. oF tapping too acoosenry thorough with a degreasing agent (eer Bewiculy pure une sere ni 97.8% aby set Col senator origi corr and unused, absorber, sonfuazy and nerdy paps 6, Fastontepping ta ont the pips 7. Connect cable to tapping toa. Cable must be tree of weight load. 8. Where applicablo, check sotingssplays on the welding Dnt 8. Cary out welding process. according to manufacturers Instructions 10, Disconnect cabo from tapping oo 11, Observe coating tina according to manviactuer’s Instructions 42, Complote the wesing protocol form. To6, Heated too! socket welding Processing intrution (shot version) +4, Tako care for allowed working conditions, o.g. welding tent. 2, Connect the welding equipment to the net or altemating current generator and canto the function. 9, Claan the heating ool by nom fuzzy paper. 4. Chock the welding tomporatra (280 fo 270 °C). 15. The inside of tho sting has to be cleaned by means of 2 dpgraating agant(@. .technical ean spr) and absorbent fonfuszy and noncolcured paper ‘Treat tha rectangular cut pipe ond aovording figure 8 ane fable 4, resp othe fing manufacturer Instruction. Insert the fing and pipe simultaneously into the nesting spigot resp, the heting socst. The pipe end may net contact the ond ofthe heating socket. Koop the heatingun time aezording table 8, column 2. 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