PARINO. ° DESCRIPTION oy REE PAATNO. 72100222. Boom Asem, 9 het 18 se00010 7201300 Boom, Base Waldner 1 Boom Totes Wouas aces Lore te 787-00238 Shim, 0.040x134x63'4 As Neoded 787-00238 Shim, 0.063x 1 3/4 x6 34......A8 Noeded 7687-00240 Shim, 0.100x 1 24 x 6.3 "780-0279 Suppor Block, Retract Cable Sd 221-06001 Nut, Hex Head, 5/8 NC GRC-PLTD 221-0002 Nut, Hex Head Jam 5 ‘861-1209 Rotract Cable, 3 220-02004 Bolt, Hex Head 3/8 x 1. 222-12001 Washer, Lock 5/16. 220-0008 Gapscren, Hex Head 3/8 x1 1/4 GR 200-0201 Capscrow., Hex Head 3/8 x2 GR. 870-90031 Pin, 2.75 x 16.625, 224-25005 Rod End 58 x4. 220-06037 Hex Head Cap Screw 222-16003 Washer, lock 51. 21 0201572 22 72003004 23 72002578 24222-03002 25221-03001 26271-18002 27518-06004 28514-66004 23221-18003 90221-18001 31729-02345 32 222.1002 33223-15210 34 728.0208 35 223.0025 36 22202011 ‘As Needed TENG - 28. bee taeggennn DESCRIPTION on ‘Socket Head Cap Screw RHMS, /4-20NG x 1/2 ‘Washer, Lock 1/2. over Base Boor Access. Gap Screw, Hox Head 7/16 x1 1/4" Pointer, Boom Angle Assembly Washer, at 718, Nat, Hex 7/16. ‘Bushing, Hinge in Elbow 3/41 45 Deg. Etbow Swivel 3/4 x 90 Deg. Nut Hox dam 11/47. Nut, Hox 114-7 Cover Plate, Base Boom, Washer, Look 5/16. Screw, 5/16 x 14” Slt Tap, Wear Pag, 2 Hole FSHM 38 Fiatwasher 978 Hardened, WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED » TEREX BOOM ASSEMBLY 92’ Base DATE: Rovieod 6-2007 GROUP MODEL BTA00 Sores | BQ Page 39.1PARLNO. 722-01257 7780-00280 2861-13010 1729-02296 228-00409 2220-07009 222-0703 2201003 222-01001, 221-9102 1729-02310 501-09001, 200-10013 1870-30208 2861-13009 1260-10009 274-2004 7729-02405 222-2908 71-00188 2ND STAGE DESCRIPTION 2nd Stage Weidment. ‘Sypport Block, Retract Cabo, at Fvact Cable ath Wear Pag. FSHMS SONG X 1 18 Hox Hoad Capscrow Washer, Fat Hex Head Capscrew Washer, fat... Nut, Toplock, Hex Hoag Cable Guide (2nd Retract) Zork, Grease Retaining Ring TRUARG. Pin, Retract Shoave, 2nd Fetract Cable Sr Sheave Assembly, 5/16 rope Roller Bearing, ner race. Cable rotanor, 3d rotate Machine Bushing, 1.25 1D x 1.875 OD. ‘Support Boss, Extension Cylinder. PARTNO. 548.00017 (031-40229 729-02095, 787-0008 1787-00309 1787-00310 73-0352 7729-02295, 717-00208 1787-00239 7787-00240 221-0601, 221-08002 2220-02004 222-1201, 220-02048, 2200-02011 222-02011, 221-1801, 22-1803 DESCRIPTION Extonsion Cylinder Assombly, 92° ‘Spacer, retalning Shoave 2nd, ‘Ani-Shit Wear Pag Wear Pad Shim 0.040. Wear Pad Shim 0.083. Wear Pad Snim 0.100. ‘Ani Sit Wear Pad Mounting Bar Wear Pad, 1 34 x6 314 Long Shim, 0.040 x 1 94x 6 94. Shim, 0.063 x 1 34 x6 314 ‘Shim, 0,100 x 1 34 x6 31% Nut, Hex Head, 8 NC GRG-PLTO. Nut, Hox Hoad Jam 5/811 NC- 28. Bolt, Hex Head 38 1 Washer, Lock 98 Capsorow, Hex Head 3/8 x 1 1/4 GR. Capscrow, Hox Head 2/8 x 2 GRS; Washer, Fat 38, Hex Nut 78-14 Hex Jam Nut 76-18 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED TEREX BOOM ASSEMBLY 92° 2ND Stage ‘DATE: Revised 62007 WODEL: BT4000 Series Page 39.2 Ret345, SRD STAGE BEE PARTNO. DESCRIPTION QTY REE PARTNO, DESCRIPTION ow 1722-01145 3rd Stage Woldmont, 22 1 18781-00193 Boss Extonsion Cable Anchor Sdn 2 729.02235 Wear Pad, 13/48 34 Long Ret 16 -220-04035_Hex Head Capsorew. 4 3787-00238 Shim, 0.040 134 x64. Rel 17861-19010 Retract Cable ath et 4787-00239 Shim, 0.063x 134x634 Rel 18720-02236. Wear Pad. Soa at 5787-00240 Shim, 0.100x 134x634 Rot 19 «223.0008 FSHMS BNC XT 114 “Rt 8 220-0206 Bol, Hex Head 38 x Rel 20861-13009 _Retract Cable 3rd Rot 7 22212001 Washer, Lock 518. Rel 21850-10008 Sheave Assembly, 5/16 rope, Ret 8721-00130 Extend Tube Assembly 1 22274-20004 llr Bearing, Inner race. “Ret 9222-08009 Washer Flat, Hardened 19 23 222.0101 Washer, at Rot 10729-02811 Cable Guide ard 2 2221-81002 Nut, Toplock, Hex Head Rot 11220-04038 Hex Head Capscrow. 3 25728402405 Cable relaner, rd retract Ret 12 100:10075 Extend /Retract Cable Anchor 1 26222-29004 Machine Bushing, 1.25 10 x 1.875 00... Ret 13870-30210 Pin, Rotract Sheave Sr. 2 27548-00017 Extension Cylinder Assembly, 92"... RO! 14224-23008 Rad End a8 2 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED ‘DATE: Revised 62007 BOOM ASSEMBLY ‘MODEL: 814000 Series: 92’ SRD Stage Pageiaea i] TEREXATH STAGE 0 * REE PARTNO. DESCRIPTION Ory BEE PARTNO. DESCRIPTION 72201959 4th Stago Weldmont 92 1 14 870.60214 Pin, Sheave Tp. 787-00238 Shim, 0.040 x 1 34 x6 3 Rot 15. —870P0200 Pint 14x5114 797-0023 Shim, 0.060194 x6Q4.0 0 sRel 16224-04002 Hairpin gt, 787-00240 Shim, 0.1004 134 x6 3 Rot 17224-04001 Cott Pin 2 729.0238 Wear Pad Rot 18220-04040 Hex Head Capsorew 19729-02323 Boom Suppor Bar. 20781-00271 Extend Cable Anhor fh 21781-00191 Bose Retract Cable Anchor 4... 22 223.00409 FSHMIS S1BNOX 1 14 23 222.0409 Washer. Flat, Hardened, 24501-03001 Zork, Grease. 25200-30005 Retaining Ring 26 222-0101 Washer, Fla. 27851-19010 React Cable 4th 1224-02008 Hairpin 0.120 Dia, 87010199 Pin, 4 x 5 729-0273 Pointer Angi. 221-92008 Nut, Lock, 3/8 Nylon Insert. 10651-00160 Decal, Jb Angle 44728-02663 Spacer Weld, Boom Tip sheave 12860-40082 Sheave Assembly 9/16 Rope 13274-30006 Bearing, mor Race WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 62007 | Gngup MODEL:ETAO00 Series | gq BOOM ASSEMBLY 92' 4TH Stage ti) TEREX Page 39.4+ 648.00017 Extension Gylindor Assombly et 1 P9386 Extend Cylinder: 1 2 222:09003 Washer, Fat 1. 2 3222-19001 2 4220-09011 Bolt, Hex Head 1° 2 2 5777-00094 Bracket, Extension Sheave Weldment..1 : & 86040081 _Shoave, Exionson, 518 Rope. 1 7274-40009 Beating, inner 2 8 870-8006 Pin, Sheaven. df 8 501-0801 Zerk, Grease 1/4 28. 2 30200-50004 Ring, Snap. 2 41782-01997 Spater, Boom Ext. Sheave Bracket... 12220-01023 Bolt, Hox Head 5/16°x 7 12 ‘3 43222-01001 Washer, Flat 5/16", 6 14729-02381 Wear Pad... 4 15 220.0105 Bolt, Hox Head 8/16 x 1" 8 16222-11002 Washer, Lock 516 8 47861-17029 Cable Assembly ad 48221-91001 Nut, Hex Head, Toplock 3/8 a WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED ‘DATE: —Rovs0d62007 | GRgup TEREX EXTENSION CYLINDER ASSEMBLY | "005: 814000 Seres | 3Q) 92" Boom Page 305REE PARTNO, DESCRIPTION ory + §40-80078 Extension Cynder Ret 268-72021 ylinder Sea Kit items 1 through 10) 1 Wear Ring 2 Piston Seal 3 Back Up Ping 4 O-Ring 5 O-Ring 6 Back Up Fing 7 Wear Ring... 8 U-Cup. 8 Wiper 10 O-Ring 11898-00173 Screw SHS 1/4 x 38° 42898-00174 NutRing 13898-00175 Piston 14 898-00178 Spacer Weldment 15898-00177 Rod Woldment 16 898-00178 Case Weldment 17898-00180 Head Gland . 18898-00152 Vahe Block. 19 89800179 Screw: SHC 1/2 x3 20552-00192 Countrbalance Valve (59-00015 Seal Kit or tem 20 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: EXTENSION CYLINDER ‘MODEL: 814000 Series. 92’ Boom Revised 8 2007 i) TEREX Page 39.8REE PARTNO. DESCRIPTION + rev-00139 1 arora 2960-40065 3274-20008 4 s70sozo1 5501-03001 6 200-3008 7792-01310 8220-02049 9 222.0205 10729-02174 41220-01018 12222-11002 13861-17030 14221-92001 Extend Tube Assembly Exiended Tube Weldment $2 Extended Sheave Assembly. Face, loner 7 Pin, Extended Sheave. Zork, Grease. Bott, Hox Head 38° x5 1/2 Washer, Fata Pad Spacer. Bot Hox Head 5/1 Washer, Lock 5/167 Wire Rope Assembly 58". Nut, Toplock 38" x88" et WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED TEREX EXTENSION TUBE ASSEMBLY ‘DATE: Revised 62007 MODEL: BT4000 Series Page 39.7 GROUP 39PARTNO, 729-02687 729-02349 729-0252 7290-02354 729-02696 729-02351, 222-0101, 222-11002 220-01013 eoventens B 2nd stage rope guide: rope guide, base boom - ont Washer, Fat 5/16. Washer Lock 516 Bolt, Hex Head, 5/16 58. WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED TEREX CABLE GUIDE INSTALLATION 92' Boom ‘DATE: Revised 62007 MODEL: BT4000 Series Page 398BEE PARTNO. DESCRIPTION QTy REE PARTNO. DESCRIPTION. 7760-00308 Main Outrigger Assembiy, Ret 10 7760-10331 Outer Weldment, Main Outrigger Leg. Page 33 Cylinder, Main Outrigger. 8870-70065 Pin, Outrigger 200-30009 Ring, retainer. 728-0233 Wear Pad, 31 728-02834 Wear Pad, 31 " 1 Too-1tss2 ‘mor Wetton Wan Our tages 12 1 rade0ie7 Shoo wolaen, Cuno , f 2: 16 e 7 iexrienveRr ns (2730 2 UM 220-01005 HHCS§/16-18x 1" 222-1102 200-3006 5515-05003 729.02341 1870-60202 7760-90034 2a1-01001, 220-01004 222-0101, 220-0108 Washer, Lock 516. Snap Ring Elbow, 45 Deg Wear Pad, 11/2x9 1/2 PLYSRT Pin, Lik Bar Link Bar Hex Nut 5/16-18 HHOS 516-18 x76. Flat Washer 516, HHOS 516-18 150, WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED TEREX MAIN OUTRIGGER ASSEMBLY DATE: Revised 11-2005 MODEL: T4000 Series Page 32 GRouP540-50045 11223004 «5 15 16 Fists\ ss |__| CYLINDER IDENTIFICATION EE PARTNO DESCRIPTION om 540-50045 Main Qutiggor Cynder 2 1 812.00021 Locknut 1 2 812.0002 Piston 1 3812-00023 Spacer 1 4812-00048 Barrel Assembly 1 5 812.0025 Rod Assembly 1 6812-00025 normal Head. 1 7812-00027 Thvead Ring, 1 8 81200018 Steel Plug 2 8 85200079 Chock Valve 4 1052-00144 Counter Balance Valve 1 268-90179 Seal Kit tems 11-19) 1" ‘Wear Ring 1 7 PSP Seal 1 13 Back Up Ring ft 4 O-Ring. 1 5 O-Ring 1 16 Back Up Rng 1 7 Wear Ring = 18 Loaded U-Cup.. 1 19 Food Wiper 1 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED. DATE: Revised 11-2006 MAIN OUTRIGGER CYLINDER MODEL: 874000 Series Page 33 tS] TEREXa go ba [m2 2 a 212223 i a 19.20 a AEE PARTNO. DESCRIPTION QIY BEE PARTNO. DESCRIPTION 1760-00078 H-Frame Ausiary Outiggor Assombly....1 20222-11002 Washer, Lock, 5/16, 21802-01594 Cover, Aux OFF Contol valve 7760-20438 Aux. O!R Horizontal Outer Weldment. 760-1039 Aux. O/R Horizontal Innor Woldment. 1760-10335 Aux. O'R -Vorical Inner Weldment Page 3.6 Cylinder, Horizontal Aux. Outigger. : Se Yaacoove Bot tin eat ie 3 5 pages Gyn Vc Aue Osage é ; 3 5 23222-10005 Washer, Lock 1 24 — 220-01003 Bolt, Hox Head, 5/16 x1 1/4 25514-54004 Etbow, 90 Deg., SORBIGOFS 26 © 201-00170 Clamp, Double 5.8 Dia, 27 50220707 Aux OR Hose, 60 in. 28 222.01001 Washer, Flat 5/6 29819-40014 Connector 30519-40007 Gap, #6 OFS. 31819-50010 Cap, #8 OFS. 32 222.0005 Washor, fat 1/6 33519-40015 Connector, Long #6 x #6. ‘34513-50028 Connector, #8 x #6, 35859-00252 Control Valve, Aux. OF 968 220-0108 Bolt, Hox Hoad 516, 37783-03010 Suppor Bar, Ausliary OFF. 38 50220971 AuxOR Hose, 63 in 870-3021 Pin, Varical Cylinder, Rod End 200-1013 Retaining Ring, 11/4 Dia £870-30212 Pin, Verical Cylinder Barol End. 1 2 2 2 2 2 8 2 £870-10184 Pin, Horizontal Gyinder, Rod EN nse 2 10200-00008 _Relaining Ring, 34 Dia. 8 1170-10185 Pin, Honzontal Cylinder, Barrel End. 2 ye 7129-02238 Wear Pad, 6 43787-00255 Shim, Wear Pad-0.040 4 14787-00256 Shim, Wear Pad-0.0.63: 4 38787-00257 Shim, Wear Pac-0.100 4 16, 87010186 —_Lockpin, Horizontal Aux. OFF 2 17224-16014 Roll Pin, 1/4 Dia. x 1 12 2 18 220.1005 Bott, Hox Head, 5/16 x 1 4 19 220-1004 Bot, Hox Head, /16 x 34 4 WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED BI TEREX| — AUXIIARY OUTRIGGER firscrare sume | g rm540-30181 CYLINDER IDENTIFICATION REE PARTNO DESCRIPTION ow 540-90181 Vertical Aunilary Outrigger Gyinder 2 1812-00015 Locanut 1 2 812000010 Picton 1 3 812:00045 Barrel Assembly 1 4 812.00012 Rod Assembiy 1 5812-00013 internal Head 1 8 812.0004 Stoel Plug 2 7 852.00073 Check Vawe. 1 8 552.00144 Counter Balance Valve, 1 : 268-90170 Seal Kit (toms 9-17) ° ‘Wear Ring 1 10 PSP Seal 1 " Back Up Ring 2 12 O-Ring 1 13 O-Ring 1 4 Back Up fing 1 18 Wear Ring ‘ 16 Loaded U-Cup. ‘ 7 Fiod Wiper 1 \WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED DATE: Revised 112008] GRoup VERTICAL AUXILIARY MODEL: Bean Syee:| “yg Outrigger Cylinder fi) TEREX Page 35oH 540-00061 AEE PARTNO DESCRIPTION 10 2 19 “ 6 16 ‘40-00061, 812.0001 1812-00002 1812-00003, 812.00004 1812-00005 1812-00008 ‘81200007 1812-00008 268-72023 Horizontal Ausiary Outigger Cylinder Locknut Piston Spacer. Barrel Assembly. Rod Assembly. Cup Point Set Screw. Thvead Cap. ‘head Cap Hoad Seal Kt (hems 9-17) Wear Ring PSP Seal Back Up Ring O-Ring O-Ring Back Up Ring Wear Ring Loaded U-Cup. Rod Wiper WHEN ORDERING PARTS, SPECIFY MODEL NUMBER, SERIAL NUMBER AND DESCRIPTION OF PARTS REQUIRED TEREX HORIZONTAL AUXILIARY Outrigger Cylinder DATE! Revised 172008] GRoup WODEL Bran Seves | Page 36