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Comparative study on the blends of PBS/thermoplastic starch prepared from


waxy and normal corn starches

Article in Starch - Starke · September 2013


DOI: 10.1002/star.201200260

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Starch/Stärke 2013, 65, 831–839 DOI 10.1002/star.201200260 831

RESEARCH ARTICLE

Comparative study on the blends of PBS/thermoplastic


starch prepared from waxy and normal corn starches
Jiwei Li1,2, Xuegang Luo1,2, Xiaoyan Lin1,2 and Ye Zhou1,2

1
Engineering Research Center of Biomass Materials, Ministry of Education, Southwest University of Science and Technology,
Mianyang, Sichuan, P. R. China
2
School of Material Science and Engineering, Southwest University of Science and Technology, Mianyang, P. R. China

In this study, waxy (0% amylose) and normal (26% amylose) corn starches were used to prepare Received: November 10, 2012
thermoplastic starch (WTPS and NTPS, respectively). Furthermore, comparative blends of poly Revised: January 1, 2013
(butylene succinate) (PBS) and WTPS and NTPS were prepared for investigating the effect of Accepted: January 2, 2013
starch type and PBS content on the properties of PBS/TPS blends. Morphology, processability,
mechanical properties, water resistance, and thermal stability of the blends were evaluated. The
results showed that the plasticization and processing of waxy corn starch were more easily
performed than normal corn starch. The melt flow index, tensile properties, water resistance,
and thermo stability of the PBS/TPS blends increased significantly with increasing PBS content.
In addition, compared with the PBS/NTPS blends, the combination of PBS and WTPS could gain
some excellent performances such as good processability, superior mechanical properties, and
higher water resistance.

Keywords:
Amylose content / Blends / Poly (butylene succinate) / Thermoplastic starch

1 Introduction wheat, rice, corn, potato, pea, and cassava [4–6]. However, pure
TPS is brittle and degrades rapidly when exposed in the natural
Recently, the development of environment-friendly and bio- environment. In addition, its mechanical properties are very
degradable materials from starch has received increasing atten- sensitive to moisture content, which restricts its widespread
tion in an attempt to substitute petroleum-based materials, applications. In order to overcome these drawbacks, TPS has
which present important concerns in terms of pollution and been blended with other polymers, as polymer blends can offer
sustainability [1, 2]. For almost any application, the ordered a simple, rapid, and cheap method to achieve property combi-
granular structure of starch is disrupted by heating with a nations that are not generally available in any single polymeric
plasticizer or gelatinization agent and the so-called thermo- material [2, 6, 7]. For example, to improve the processability and
plastic starch (TPS) is developed with this method [3]. TPS is mechanical properties, TPS obtained by treating starch with
economically viable, classified as biodegradable or compostable, glycerol has been used for blending with polyethylene (PE) [8,
and can be produced from a range of native sources including 9], polypropylene (PP) [10], and polyamide (PA) [11, 12].
Besides, in efforts to obtain totally biodegradable materials,
numerous blends of TPS with various completely biodegrad-
Correspondence: Professor Xuegang Luo, Engineering Research able polymers have been developed [13, 14]. Among the com-
Center of Biomass Materials, Ministry of Education, Southwest pletely biodegradable polymers, poly (butylene succinate) (PBS)
University of Science and Technology, Mianyang, Sichuan has received enormous attention as it not only has excellent
621010, P. R. China
biodegradability in nature, but also has comparable mechanical
E-mail: lxg-2007@163.com
Fax: þ86-816-6089009 properties with general-purpose thermoplastics [15]. A number

Abbreviations: MFI, melt flow index; NTPS, TPS prepared


from normal corn starch; PBS, poly (butylene succinate);
RH, relative humidity; TPS, thermoplastic starch; WTPS, TPS Colour online: See the article online to view Figs. 1, 2, 6, and 7
prepared from waxy corn starch in colour.

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832 J. Li et al. Starch/Stärke 2013, 65, 831–839

of researches have been conducted on the preparation of plied by Technical Institute of Physics and Chemistry of the
PBS/TPS blend materials [16, 17]. Chinese Academy of Sciences.
Starch consists of two major components, the linear
amylose and the highly branched amylopectin [4]. The pro- 2.2 Preparation and characterization of
portion of amylose chains in native starch is genetically thermoplastic starch (TPS)
established and generally consistent for a particular plant
species. In normal starches, amylose constitutes about Before melt blending, starch/glycerol composites (100:30 w/w)
15–30% of total starch [18]. Waxy starches have approximately were premixed by hand at room temperature. A Haake torque
0–5% amylose, whereas the amylose contents of high rheometer incorporating a mixer (Rheomix 600 OS) with
amylose starches are in the range of 35–70% [4, 19]. There twin-roller rotors was used to prepare TPS. The samples were
are many reported investigations of the effects of starch melt blended at 1408C with a rotor speed of 40 rpm for
type or amylose/amylopectin ratio on the final properties of 15 min. During mixing, the torque curves were recorded
starch-based materials [1, 20–24]. In addition, previous studies to evaluate the plasticization and processability of the
have shown that TPS made from high amylose starch has starches. The obtained products were named WTPS (pre-
better thermal and mechanical properties [25, 26]. However, pared from waxy corn starch) and NTPS (prepared from
the processing (especially extrusion) of high amylose starch is normal corn starch), respectively.
much more difficult than normal starch, because a higher die Cross-sections were obtained by cracking the TPS samples
pressure is required due to the higher melt viscosity and in liquid nitrogen and the fracture morphologies were
unstable flow under some conditions [1, 21]. Although it is investigated by a scanning electron microscopy (SEM;
well known that the properties of TPS varied with starch type or S440, Leica Cambridge Ltd.). All dried samples were sputter
amylose content, limited research has been reported on the coated with gold prior to examination.
relationship between starch type (or amylose/amylopectin ratio)
and properties of TPS-based blends. 2.3 Preparation and characterization of PBS/TPS
Presently, pure TPS cannot meet all the application blends
requirements due to its poor mechanical properties and
high sensitivity to moisture, a blending approach is needed 2.3.1 Preparation of PBS/TPS blends
[2, 7, 10]. The influence of starch type on the properties of
TPS is important when choosing raw materials among Melt blending of PBS with TPS was carried out by using a
different starches and it is possible to establish a correlation Haake twin-screw extruder (Rheomex PTW16/25 OS) at a
between starch type and properties of TPS-based blends temperature profile of 90–1508C and a screw speed of 40 rpm.
for optimizing industrial applications of starch-based prod- The venting port was kept open during compounding so as
ucts. For these reasons, it is necessary to present the effects of to allow further moisture removal. Four different levels of
starch type (or amylose/amylopectin ratio) on the properties PBS content were used, namely, 20, 40, 60, and 80 wt%.
of TPS-based blends. In this context, waxy (0% amylose) and PBS/WTPS series represent the PBS/thermoplastic waxy corn
normal (26% amylose) corn starches as well as a bio- starch blend system and the descriptor PBS/NTPS represent
degradable polyester PBS were chosen as raw materials, PBS/thermoplastic normal corn starch blend system.
and this study had two main aims. Firstly, it aimed to study
the plasticization and processability of waxy and normal corn 2.3.2 X-ray diffraction
starches in the presence of glycerol. Secondly, it aimed to
comparatively study the effects of starch type and PBS content The XRD analysis was performed at ambient temperature by
on the morphology, processability, mechanical properties, X’ Pert PRO (Holand) X-ray diffractometer with a target at
water resistance, and thermal stability of PBS/TPS blends. 40 kV and 40 mA. The diffraction angle ranged from 58 to 508.

2.3.3 Melt flow index (MFI)


2 Materials and methods
MFI measurements were performed on a XNR-400C melt
2.1 Materials flow instrument (Kauth Scientific Technical Services Co. Ltd.,
Chengde City, China) at a temperature of 1908C and a load of
Waxy corn starch (0% amylose) was a gift from Shandong 3.8 kg.
Hua Nong Special Corn Starch Co. Ltd. Normal corn starch
(26% amylose) was purchased from Ningxia Tian Hao Starch 2.3.4 Mechanical properties
Co. Ltd. Glycerol was used as plasticizer and purchased from
commercial sources in Mianyang, China. PBS with a melt All the mechanical property measurements were performed
flow index (MFI) of 35 g/10 min (1908C, 2.16 kg) was sup- on injection molded samples. A microinjection-moulding

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Starch/Stärke 2013, 65, 831–839 833

machine (RR/TSMP/134, RAY-RAN test equipment LTD.) 30  28C prior to moisture uptake evaluation. The 75%
was used to prepare injection-molded samples. The injection RH was obtained by using a saturated solution of sodium
pressure is 11 bar and the injection temperature is 1658C. chloride (NaCl) in a hermetically closed container. The per-
Tensile strength, modulus, and elongation at break were centage of moisture absorption (x) was calculated as follows:
measured on a mechanical tensile tester (CMT6104-SANS,
China), according to the GB/T 1040-92 method. Before MX  M0
x¼  100% (1)
testing, all samples were kept in a conditioning cabinet M0
of 50% relative humidity (RH) at 258C to ensure the
stabilization of their water content. A crosshead speed of MX is the weight of a sample in the X h; M0 is the initial
50 mm/min was used. Five specimens were used for each weight of a sample; x is the moisture absorption ratio.
blend condition.
2.3.7 Thermogravimetric analysis
2.3.5 Scanning electron microscopy (SEM)
observations Thermogravimetric experiments were performed using a
TGA Q500 apparatus of TA Instruments. The sample weight
Morphologies of the fractured samples from tensile testing was about 5 mg. Samples were heated from 30 to 6008C at a
were investigated by a scanning electron microscopy (S440 heating rate of 108C/min. All the TGA scans were carried out
Leica Cambridge Ltd.). All specimens were sputter coated under a nitrogen atmosphere.
with gold prior to examination.
2.3.8 Statistical methods
2.3.6 Moisture absorption
Experimental data are analyzed by Data Processing System
Newly prepared sample was dried by a hot-air oven at 1058C (DPS). All statistical analyses were performed using a uni-
for 12 h and then stored at 75% RH at a temperature of variate analysis of variance.

Figure 1. (a) Torque variation as a function of time for samples. (b) SEM images of fractured surface of WTPS and NTPS.

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834 J. Li et al. Starch/Stärke 2013, 65, 831–839

Table 1. Torque rheological parameters of WTPS and NTPS viscosity of the polymer melts and the higher the viscosity
Maximum Equilibrium Plasticizing is, the higher the equilibrium torque is [7, 28].
Sample torque (Nm) torque (Nm) time (s) Previous studies have suggested that the morphology
structure of TPS depended to a great extent on the starch
WTPS 8.2 8.8 120 type used [6, 19]. Micrographs of the fragile fracture surface
NTPS 14.3 16.2 162 obtained by SEM (see Fig. 1b) show that WTPS has a
The data is reported as mean  SD, n ¼ 3. smoother homogeneous surface, while the morphology of
NTPS presents an amorphous homogeneous matrix sur-
rounded by well defined predominant granular domains.
3 Results and discussion Differences in morphologies resulting from the use of vari-
ous types of starch are responding to the different degree of
3.1 Characterization of TPS starch disruption in WTPS and NTPS. This result strengthens
the conclusion that under the condition used in this study
Native starches are non-plastic due to the intra- and inter- (30 wt% glycerol, 1408C with a rotor speed of 40 rpm for
molecular hydrogen bonds between the hydroxyl groups of 15 min), the plasticization degree of waxy corn starch is
their principal components [3]. By applying mechanical shear higher than that of normal corn starch.
stresses and heat in the presence of suitable plasticizers, the
native starch can be processed like common plastics [1]. The 3.2 Characterization of PBS/TPS blends
Haake torque rheometer provides a convenient tool to study
the plasticization and processability of starches. The torque 3.2.1 X-ray analysis
measurements for the plasticization and melting process of
waxy and normal corn starches are shown in Fig. 1a. Torque The X-ray diffractograms summarizing the effects of starch
rheological parameters including maximum torque, equi- type as well as PBS content on the crystalline structures of the
librium torque, and plasticizing time are listed in Table 1. PBS/TPS blends are presented in Fig. 2.
It can be seen from Fig. 1a that during processing waxy or From Fig. 2, it can be seen that there is no evident
normal corn starch plasticized with glycerol show similar diffraction peak for WTPS, which indicates that the crystals
change tendency of torque with time, increasing rapidly to of native waxy corn starch were fully melted during process-
maximum torque and decreasing gradually and then level off ing. However, in the case of NTPS, a pattern of V-type
to equilibrium torque. Similar behavior has been observed for (2u ¼ 13.18 and 208) crystallinity is observed, which is
starch plastified with water or various polyols [7, 27]. As due to processing-induced crystallinity of single-helical
reported in Table 1, the maximum torque and plasticizing amylose [25]. The X-ray diffractograms’ discordance between
time of NTPS are higher than those of WTPS, which indicates WTPS and NTPS can be related to the level of amylose in
that the plasticization of waxy corn starch is more easily corn starch, as the formation of type V crystalline structures
performed than normal corn starch. It can also be found depends on the presence of amylose.
from Table 1 that the equilibrium torque of NTPS is higher Regardless of starch type, the additional peaks at 19.58,
than that of WTPS. This result suggests that the melt viscosity 22.58, and 29.38 (Fig. 2a and b) are attributed to that of
of NTPS is higher than that of WTPS, as the equilibrium PBS [29]. Incidentally, the comparison of the starch type
torque is usually used as a comparative estimate of the shows that the two blend systems have the similar diffraction

Figure 2. X-ray patterns of different PBS/TPS blends with different PBS contents.

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Starch/Stärke 2013, 65, 831–839 835

patterns with different PBS contents. Furthermore, in cases 3.2.3 Mechanical properties
of PBS/NTPS blends, the original diffraction peaks
(2u ¼ 13.18 and 208) of NTPS hardly exist and are absent Figure 4 shows the mechanical properties (tensile strength,
when the PBS content exceeds 60 wt% (Fig. 2b), as over- modulus, and elongation at break) for the different compo-
lapped by the stronger patterns (2u ¼ 19.58, 22.58, and sitions of PBS/WTPS and PBS/NTPS. With the increase of
29.38) of PBS. The X-ray results demonstrate that the
crystalline structure of PBS/TPS blends depend on the starch
type as well as PBS content.

3.2.2 Melt flow index (MFI)

Figure 3 shows the MFI values of the different PBS/WTPS


and PBS/NTPS compositions. It can be observed that MFI
values of the two blend systems increase significantly with
increasing PBS content. Since the melt viscosity of PBS is
much lower than that of TPS [2, 16], the significant increase in
MFI values can be mainly attributed to the molten PBS
matrix. Also, the MFI results indicate that the incorporation
of PBS, even at a low content, greatly ease the processability
of TPS. This point is particularly interesting, as the
thermal processing of starch-based polymers is known to
be difficult.
Considering the results by starch type, the MFI values of
WTPS are obviously higher than those of NTPS (Fig. 3),
which is in agreement with the torque rheometry measure-
ment that the melt viscosity of WTPS is lower than that of
NTPS. In like manner, at lower PBS content (20 and 40 wt%),
since TPS is the main component in the blend, the MFI values
of PBS/WTPS blends are higher than those of PBS/NTPS
blends. However, when PBS content goes up to a high level
(60 wt%), a similar higher MFI value is observed for these
two blend systems. On this occasion, it is important to note
that PBS is the main component of the blend, and that the
greater PBS content results in a pronounced ‘‘lubrication’’
effect, increasing the flow ability of the blends.

Figure 4. (a) Tensile strength, (b) modulus, and (c) elongation at


Figure 3. MFI of different PBS/TPS blends with different PBS break of different PBS/TPS blends with different PBS contents.
contents. The data is reported as mean  SD, n ¼ 3. The data is reported as mean  SD, n ¼ 5.

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836 J. Li et al. Starch/Stärke 2013, 65, 831–839

PBS content from 20 to 80 wt%, the tensile strength and 3.2.4 Morphology analysis
elongation at break increase continuously (Fig. 4a and c),
while the modulus monotonously decreases (Fig. 4b). This In polymer blends, it is necessary to study the morphology of
can be ascribed to the main phase changing from TPS (com- the final product since most of its properties, especially
paratively rigid) to PBS (comparatively flexible) at PBS content its mechanical properties, depend on this [3, 32]. The
between 60 and 80 wt%, which counterbalances the undesir- morphologies of PBS/TPS blends at the fractured surface
able effects resulting from the incompatibility between TPS after tensile testing were observed by SEM (Fig. 5).
(hydrophilic) and PBS (hydrophobic). Based on the results Morphological variations are found as a function of
from Fig. 4, it can be concluded that PBS contributes to the mass composition of the blends’ components (Fig. 5).
improve the strength and extensibility, while decreasing At lower PBS content (20 wt%), both PBS/WTPS and
the rigidity, of the blends. PBS/NTPS blends exhibit a continuous, homogeneous, and
Previous research works have demonstrated that starch little rough surface (Fig. 5a and e). When the PBS content
with high amylose content gave high crystallinity, which is further increased up to 40, 60, and 80 wt%, a rough
led to higher mechanical properties compared to that surface with some small holes and faults is observed
with low amylose content [25]. However, in this study, (Fig. 5b–d and f–h). Similar morphological variations have
inconsistent result is obtained that the PBS/WTPS blends also been reported for TPS/PLA blends [18, 33]. As is well
(0% amylose) have better tensile properties than those of known, the blend morphology is controlled by parameters
PBS/NTPS blends (26% amylose) as shown in Fig. 4a–c. It such as the nature of the polymers (interfacial energy and
should be noted that, in this study, the TPS is prepared viscosity ratio), the composition of the blends as well as
with blending of PBS as the second component, which is the processing conditions [2, 7, 32]. For this reason, the
different from the pure TPS materials reported in the morphological variations for PBS/TPS blends may be associ-
previous studies. Furthermore, the sequential process ated with the differences in the viscosity of PBS and TPS
(thermo plasticization (first) and melting blending with along with the varying hybrid compositions.
PBS (second)) used in this study is not sufficient for It is also found that residual granular structure and
normal corn starch complete plasticization resulting in cracks are present on the fracture surface of PBS/NTPS,
some granulate residuals dispersed in the PBS matrix while no visible starch granules can be detected on the
(see Fig. 5). As a result, the interfacial adhesion between fracture surface of PBS/WTPS (but show incompatible
PBS and NTPS is poor, which can be responsible for the ‘‘sea island’’ biphase structure), especially at 40 and
poor mechanical properties of PBS/NTPS blends. Similar 60 wt% PBS contents (Fig. 5b, c, f, and g). These resulting
results have also been reported by other authors on starch- morphologies imply a lower interfacial adhesion between
based blends formulated with native starches of various PBS and NTPS, which corresponds well with the results
amylose contents [30, 31]. determined by tensile testing (see Fig. 4a–c. As demonstrated

Figure 5. SEM images of fractured surface after tensile testing of different samples: (a) PBS/WTPS (20/80), (b) PBS/WTPS (40/60), (c) PBS/
WTPS (60/40), (d) PBS/WTPS (80/20), (e) PBS/NTPS (20/80) (f) PBS/NTPS (40/60), (g) PBS/NTPS (60/40) and (h) PBS/NTPS (80/20).

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Starch/Stärke 2013, 65, 831–839 837

in Section 3.1, the plasticization of waxy corn starch was 3.2.6 Thermal stability
more easily performed than normal corn starch. So, it can
be concluded that the resulting morphologies as well as Evaluation of the thermal stability of the material is also of
mechanical properties of PBS/TPS blends depend on the great importance for the applications. Hence, thermogravi-
degree of plasticization, which is primarily governed by the metric analyses of the blends were carried out. Figure 7a
types of starch used. and b shows the curves of the mass loss as a function of
temperature for the PBS/WTPS and PBS/NTPS blends,
3.2.5 Moisture absorption respectively. The behavior of the mass loss curves is similar
for the two blend systems and three distinct regions can be
The hydroxyl groups in starch can form a hydrogen bond with
water, so water sensitivity is an important criterion for
many practical applications of starch-based materials [2, 31].
Figure 6 shows the absorption curves of equilibrium water
as a function of composition for the PBS/TPS blends.
As expected, the moisture absorption isotherms of
WTPS is higher than that of NTPS (Fig. 6), as the starch
with low amylose content can absorb more water than the
one with high amylose content due to its higher amount of
large branched amorphous molecules of amylopectin [30].
Furthermore, the incorporation of PBS can dramatically
decreases the water absorption of TPS and reduces the water
sensitivity of the PBS/TPS blend due to the hydrophobic
characteristic of PBS.
Besides PBS features, the starch type also has an
influence on the moisture absorption. As can be seen in
Fig. 6, the moisture absorption isotherms of PBS/WTPS
blends are slightly lower than those of the corresponding
PBS/NTPS blends. This can be explained by a finer
dispersion of WTPS phase in the PBS matrix due to its
lower melt viscosity, which leaves less free hydroxyl
groups for water binding. Additionally, the dense and
homogenous microstructure can hinder the diffusion of
water molecules in the PBS/WTPS blends. Similar reasoning
has been offered for starch/clay nanocomposites that the
better the dispersion of the clay in the starch matrix, the
better the water resistance [2, 34].

Figure 7. (a) TGA curves for PBS/WTPS blends; (b) TGA curves
for PBS/NTPS blends, and (c) A plot of TPS content versus de-
Figure 6. Moisture absorption isotherms of different PBS/TPS composition temperature of PBS for PBS/WTPS and PBS/NTPS
blends with different PBS contents. blends (The data is reported as mean  SD, n ¼ 3).

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838 J. Li et al. Starch/Stärke 2013, 65, 831–839

seen in these curves. The initial weight loss is generally due to Technology, Mianyang, China. Thanks for the support of the
the loss of volatiles (water and glycerol) in the blend system analysis and testing center of Southwest University of Science
(90–2308C); the second stage is due to the thermal degra- and Technology.
dation of starch (started at about 3008C), and the final stage is
the main degradation zone of PBS (above 4008C). The authors have declared no conflict of interest.
Since the PBS/TPS blends have three decomposition
stages (Fig. 7a and b), so the decomposition temperature
(Td) of PBS (the last Td of the blend) which indicating the 5 References
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