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Mining Technology

Transactions of the Institutions of Mining and Metallurgy: Section A

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Development of a generalised dilution-based


stability graph for open stope design

A. Papaioanou & F. T. Suorineni

To cite this article: A. Papaioanou & F. T. Suorineni (2016) Development of a generalised


dilution-based stability graph for open stope design, Mining Technology, 125:2, 121-128, DOI:
10.1080/14749009.2015.1131940

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Published online: 18 Feb 2016.

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STUDENT RESEARCH PAPER
Development of a generalised dilution-based
stability graph for open stope design
A. Papaioanou1 and F. T. Suorineni2
With decreasing profits, optimising the size of stopes to minimise dilution is a step towards
achieving a productive and profitable mining operation. The stability graph was developed for the
determination of stope sizes in wide orebodies to control dilution in bulk mining. Unfortunately,
this graph is qualitative and stopes can only be described as stable, unstable or cave. The
equivalent linear overbreak slough stability graph is quantitative but only gives average depths
of failure. The graph is also only applicable to narrow vein orebodies. This paper presents a
generalised quantitative dilution-based stability graph independent of orebody width. Data were
collected from six underground metalliferous mines across Australia and statistically analysed using
logistic regression and the Bayesian likelihood discrimination methods. The graphs provide the
mining engineer the flexibility to design open stope sizes based on acceptable dilution to a given
operation. More data could improve the reliability of the graphs.
Keywords: Generalised stability graph, dilution based, open stope design, orebody size independent, statistics

Introduction Background
In the global competitive mineral commodities market, there The stability graph method for open stope design was devel-
are high pressures on mining operations to maximise reserves, oped by Mathews and co-workers at Golder Associates
optimise production and increase profits by reducing costs. (Mathews et al. 1981) for predicting stable spans in open
The conventional stability graph by Mathews et al. (1981) stope mining at depths below 1000 m. The stability graph is a
is a qualitative design tool used to determine the potential plot of the stability number N against a hydraulic radius (HR)/
stability of stopes. When used correctly, it can provide mine shape factor S (Figure 1). In Figure 1, if the stability state of a
planners with optimal stope dimensions. Optimal stope sizes stope plots in the Stable zone, it means that surface has a high
result in less development costs and in turn, lower mining probability of being stable, if a surface plots in the unstable
costs and dilution. zone it implies that surface has a high probability of suffering
The paper presents a generalised quantitative dilu- some degree of failure that could be avoided or improved
tion-based stability graph independent of orebody width for with support. The unstable zone is sometimes referred to as
open stope design. This is achieved by applying Logistic the supportable zone. A stope surface plotting in the cave
regression and Bayesian likelihood discriminant methods zone implies that there is a high probability about 30% of the
to stope performance data collected from various operating stope surface will slough but not in the sense of caving as in
underground metalliferous mines in Australia. A generalised block caving. The three stope stability states in Figure 1 are
quantitative stability graph has more attached value to miners separated by what are referred to as transition zones.
and mine planners as they appreciate dilution numbers more The stability number is defined in Equations (1).
and their implication to the profitability of the operation than ( ) ( )
RQD Jr
merely knowing whether a stope is stable, unstable or cave N� = × ×A×B×C (1)
in the case of the conventional stability graph by Mathews Jn Ja
et al. (1981). As the proposed stability graph is orebody width
independent, it can easily be applied effectively to both wide where RQD is the rock quality designation, Jn is the joint set
and narrow-vein orebodies, whereas the conventional stability number, Jr is the joint roughness number, Ja the joint alter-
graph developed by Mathews et al. (1981) and the equivalent ation number, A is defined as the stress factor, B is the joint
linear overbreak slough (ELOS) stability graph (Clark and orientation factor and C the gravity factor. The product of the
Pakalnis 1997) are only applicable to wide and narrow-vein first two quotients on the right hand side of Equation (1) is
orebodies, respectively. defined as the modified tunnelling quality (Q′) by Mathews

School of Mining Engineering, UNSW Australia, Sydney, Australia


1

School of Mining Engineering, UNSW Australia, Sydney, Australia


2

*Corresponding author, email f.suorineni@unsw.edu.au

© 2016 Institute of Materials, Minerals and Mining and The AusIMM


Published by Taylor & Francis on behalf of the Institute and The AusIMM
Received 19 August 2015; accepted 10 December 2015
DOI 10.1080/14749009.2015.1131940 Mining Technology    2016  VOL. 125  NO. 2 121
Papaioanou et al. Development of a generalised dilution-based stability graph

used logistic regression analysis to define new stability graph


zones different from those shown in Figure 1. They referred
to them as minor, major and cave zones. The cave zone in
Mawdesley et al. (2001) extended stability graph is different
by definition from those defined in the original and modified
stability graphs. In the original and modified stability graphs,
the term caving implies a stope surface plotting in the cave
zone has a high probability of suffering about 30% sloughing
while in the Mawdesley et al. (2001) extended stability graph
the term caving means progressive unravelling and vertical
propagation as in block caving.
The stability graph method is empirical, and as the database
used to develop, it grows, so does the reliability and accuracy
of the method. However, one has to be cautious in using the
stability graph databases as they are not based on the same fac-
1 Stability graph (Nickson 1992) tors. It is important to note that the extended Mathews stability
graph by Mawdesley et al. (2001) is based on the uncalibrated
stability graph factors A, B and C that were based on only
et al. (1981). The Q′ is obtained by setting the joint water 26 case histories. The 26 case histories were only sufficient
reduction factor Jw and the stress reduction factor (SRF) in for proof of the stability graph concept but did not establish
Equation (2) by Barton et al. (1974) to unity to indicate the confidence and reliability in its application (Mathews et al.
dry conditions often encountered in hard rock undergrounds 1981). Mawdesley et al. (2001) argue that there is no signifi-
that use the open stope mining method. cant difference between the original stability graph factors and
( ) ( ) ( )
RQD Jr Jw the calibrated factors as a basis for their approach. Suorineni
Q=
Jn
×
Ja
×
SRF
(2) (2010) showed that there can be indeed significant difference
in the value of the stability number when computed using the
original and calibrated stability graph factors.
The HR is defined in Equation (3).
Area
HR = (3) Limitations of the stability graph method
Perimeter
where area refers to that of the stope surface whose stability is Limitations of the stability graph method were identified soon
investigated (e.g. the hanging wall of the stope) and perimeter after its introduction. These limitations are comprehensively
refers to the distance around the stope surface investigated presented and discussed in Suorineni (2010). Some limi-
(e.g. the stope hanging wall whose area is the numerator). tations in the design of the stability graph method include
Note that in the stability graph, stability of each surface of not considering the impact that blasting quality has on the
the stope is determined independently. surrounding rock masses. The stability graph does not also
There have been several significant developments since consider backfill abutments and assumes all stope surfaces
the introduction of the stability graph that have improved are in situ rock. Most often in open stope mining, backfill
its predictive reliability. These developments are based on is employed and depending on the stoping sequence some
an increasing database and continued experience in the use stope faces may be backfilled, whose stability is important in
of the method. managing dilution. At the moment, backfill stability in open
The original database used to create the stability graph stopes is handled outside the stability graph using the Mitchell
composed of 26 case histories of stopes from three mines. theory (Mitchell et al. 1982). The stability of backfill in open
This database was expanded by Potvin (1988) to 175 case stopes is becoming increasingly significant as more mining
histories from 34 mines resulting in the recalibration of the operations are looking at extending mine life by undertak-
parameters A, B and C in Equation (1). When the recalibrated ing pillar extraction, where the surrounding or nearby walls
factors A, B and C are used to determine the stability number N may be backfill material. Indeed, some material considered
it is referred to as N-prime N′ (the modified stability number). as waste and used as backfill in the past is now being mined
Potvin also redefined the original stability zones into either as ore at some mining operations.
stable or caved with an inferred supportable limit in between The extended stability graph database case histories
the unstable and cave zones. Potvin’s transition zones were include stope stability states performance based on visual
‘eyeballed’. Nickson (1992) redefined the zones statistically observations rather than quantitative cavity-monitoring sur-
using discriminant analysis. The zones are shown in Figure 1. vey (CMS) data. CMS is used to monitor stability of cavities
Potvin’s redefinition of the stability graph transition zones and is frequently used in assessing open stope performance for
was criticised by Stewart and Forsyth (1995) who argued that dilution determination since the method can give quantitative
the stability graph method is non-rigorous and that Potvin’s estimates of volumes. Thus, stope stability states determined
definition of the zones implied the stability graph is a rigor- using CMS are more reliable than those estimated by quali-
ous design method when it is not. Mawdesley et al. (2001), tative estimates from visual inspections. Also, the inclusion
Suorineni (1998), and Diederichs and Kaiser (1996) used sta- of case studies of caving from underground block caving,
tistics to interpret the stability states of stopes in the stability longwall coal mining and cut-and-fill in the extended stabil-
graph in order to dispel the notion that a stope surface plotting ity graph database is inappropriate (Suorineni 2010), as this
in a zone means that stope surface will definitely behave in results in mixing entry and non-entry mining methods with a
that manner. consequence on safety. Some amount of failure can be toler-
Mawdesley et al. (2001) increased the stability graph ated in non-entry mining methods but cannot be accepted in
database to an impressive 483 case histories. These authors entry methods such as cut-and-fill mining.

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Papaioanou et al. Development of a generalised dilution-based stability graph

Table 1 Summary of definitions of dilution (Pakalnis 1986)

Parameter (%) Equation Equation number


Dilution 1 (Tons waste mined)
× 100 (5)
(Tons ore mined)+(Tons waste mined)

Dilution 2 (Tonnage mucked)−(Tonnage blasted)


× 100 (6)
(Tonnage blasted)

Dilution 3 (Backfill tonnage placed)−(Theoritically required backfill)


× 100 (7)
(Theoritically required backfill)

Dilution 4 (Hangingwall ELOS)+(Footwall ELOS) (m)


× 100 (8)
(Orebody width) (m)

Dilution 5 Waste tons mined


× 100 (9)
Ore tons mined

Dilution 6 Undiluted insitu grade reserves


× 100 (10)
Mill headgrades from same tonnage

outcomes, further hindering the reputation of the stability


graph method (Suorineni 2010). Part of the objective of this
paper is to develop a generalised stability graph that can be
used independent of orebody width and thereby eliminate the
misuse of the method. The main objective of the paper is to
replace the qualitative definition of stope stability states with
quantitative definitions based on dilution numbers for reasons
discussed later in this paper.

Dilution
While there are numerous definitions for dilution (Table 1),
this paper primarily focuses on unplanned overbreak, which
occurs as a result of instability within a stope.
The ELOS (Clark & Pakalnis 1997) is an indirect quanti-
tative measure of dilution. ELOS is defined in Equation (4).
Volume of slough
ELOS = (4)
Stope wall surface area
The ELOS stability graph database is developed from narrow
vein mines (Clark 1998). While the ELOS concept can be
applied to narrow and wide orebodies when it is converted
into percent dilution in stopes for the two types of orebodies
the difference in values and potential impact on profitability
is huge. For example, for a hanging wall ELOS of 0.5 m in
2 Stope design and CMS outline a 1 m wide orebody the dilution is 50%, where as for the
same ELOS in a 10 m wide orebody this dilution is only 5%!
Equation (5), similar to Equation (8) provides a means for
converting ELOS values into percent dilution and forms the
basis for this paper.
ELOS
Dilution(%) =
Orebody width
× 100 (5)

Approach
In order to develop a generalised quantitative dilution-based
stability graph independent of orebody width for open stope
design, a new stope stability graph database is required.

Data collection and validation


Data collection was undertaken at a number of mines in the
New South Wales Central West. The data were collected first-
hand via stope notes, geotechnical reports and CMSs. At each
3 Cross-sectional view open stope dilution validation with site, a baseline data set was developed to allow for bench-
CMS outline marking and validation of all other data provided. Additional
data were sourced from a number of underground metallifer-
The original stability graph was designed for large bulk ous operations in Western Australia, Queensland and Victoria.
‘non-entry’ stopes. Recently, the stability graph method has Data validation was undertaken to identify any outliers
been inappropriately applied to the design of open stopes within the database, and discussing results with site geotech-
in narrow vein orebodies resulting in misleading stability nical engineers. More importantly, all geotechnical stability

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Papaioanou et al. Development of a generalised dilution-based stability graph

data used within the study were determined using the same highest conditional probability’. When applied to the stability
prescribed calibrated stability number parameters. graph it considers all the posteriori probabilities of a specific
As this study focused on the development of a dilu- case point falling into one of two discrete categories based
tion-based stability graph, all dilution values provided were on the highest probability of the dependent variable and how
assessed for accuracy. This was achieved by the following other case points have been assigned. The likelihood ratio Λ
techniques: and equiprobability methods assume that two data groups are
All N′ and HR values were determined from mine plans normally distributed (Suorineni 1998). The likelihood ratio is
and final stope shapes from CMSs. given by Equation (7), where the example of the two dilution
When availability of site data allowed, other dilution equa- categories <5% and 5–10% is used.
tions were used to cross reference dilution values determined
from ELOS. Comparisons were made between calculated f(5−10%) (X )
dilutions and site provided stope dilutions for validation. 𝛬=
f(<5%) (X )
(7)
Dilution was determined via a comparison between the
initial designed stope shape and the final resultant stope shape The equiprobability contour method also known as the
measured by CMS. This method is the most objective way of approximate method is used to determine the degree of over-
determining stope dilution and overbreak. By comparing the lap between data categories from which the transition bound-
initial design size/volume and the final design size/volume, aries between the data groups can be inferred.
and using Geovia Surpac™ to determine the difference in The equiprobability-contour method also known as the
volumes and size a dilution value could be determined and approximate method is used to determine the degree of over-
validated. Figures 2 and 3 illustrate this method. lap between data categories from which the transition bound-
aries between the data groups can be inferred.
Discriminant analysis is characterised by its ability to suc-
Statistical approaches cessfully determine the degree of overlap in data categories.
An increasing degree of overlap can result in diminishing
In order to increase confidence and reduce subjectivity and bias,
success and usefulness of discrimination. Consequently,
statistical analysis was used to define the boundaries between
a separability index, ϱ, was developed by Suorineni et al.
dilution categories. Two statistical approaches were used,
(2001) in order to account for the amount of overlap between
namely logistic regression and Bayesian likelihood statistic.
categories. This separability index ϱ is defined as the ratio of
Logistic regression is used to analyse and statistically
the distance between the centroids of two dilution categories
delineate dilution zone boundaries within the stability graph.
such as dilution zone categories X̄ (<5%) and X̄ (5–10%) the pool var-
Logistic regression analysis has advantages over other tradi-
iance of both of the two data categories S as in Equation (8).
tional regression techniques, such as ordinary linear regres-
sion, which does not effectively consider the discrete nature of | X̄ − X̄ <5% ||
the dependent variable being examined (Laio 1994). Logistic |
𝜚 = | 5–10% | (8)
regression applies a non-linear transform to transform a linear |
| S |
|
combination of independent variables to a binary output of
By applying the equiprobability-contour method to the data,
zero or one. For each of the resultant outcomes of case var-
contours of equiprobability can be determined surrounding
iables, a logit function was used to estimate the probability
the centroid of a category, where the overlap between the
of the event occurring.
equiprobability contours of different categories, define the
The logit model (Equation 6) was adopted from Mawdesley
boundaries between the categories.
(2002). Data input into the logit regression model composed
The likelihood ratio Λ defined in Equation (7) represents
of two independent variables: the modified stability num-
the likelihood function of two data categories or normal den-
ber, N′, and the HR. Then, using a binary logit function, the
sity functions of a bivariate system in a pair of data categories
probability of a stope surface fitting into the two dependent
which form a multivariate data-set (Suorineni 1998). For dilu-
variables is assessed. This predicted logit probability value
tion-based stability graph analysis, the pair of data categories
can be compared with the original values, allowing for the
is the two dilution categories for case stope surfaces. Each
analysis of misclassified cases. In binary logistic regression,
category is assessed with its following category to determine
the logit value produced represents the natural logarithm of
the degree of overlap and to develop the equiprobability con-
the odds, in which the odds indicate the relative probability
tours and resulting boundaries. The likelihood ratio Λ defined
of the case being classified into one of the two categories
in Equation (7) can be represented by Equation (9) and sim-
(Mawdesley 2002).
plified in Equation (10). Equation (10) defines the transition
z = 𝛼 + 𝛽1 ln HR + 𝛽2 ln N � (6) boundaries between different categories. Coefficients β0 and
β1 can be determined from simultaneous equations of two data
The logit model is given by Equation (6) incorporates both N′
groups (Suorineni 1998).
and HR for use within the stope stability graph. The values α,
β1 and β2 are estimated using the maximum-likelihood method 𝛽0 log10 HR + 𝛽1 log10 N � + k (9)
which is derived from binomial distribution (Bergerud 1996).
Microsoft Excel™ add-on software XLSTAT™ was used to
(10)

HR = 10𝛽0 +𝛽1 log10 N
determine the logit values and predicted logit probability values.
A second statistical method for determining the dilution
category boundaries in the stability graph is the Bayesian Results and discussion
likelihood statistic discriminant analysis using equiprobability
contours and the likelihood ratio approach. This approach was Results
used by Suorineni (1998). The likelihood ratio approach in After the data validation, all data were composited within
discriminant analysis is derived from Bayes’ discrimination a Microsoft Excel™ database where it was preprocessed to
rule which states that ‘assign the object to the group with the identify any outliers. In total, 226 case histories were used

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Papaioanou et al. Development of a generalised dilution-based stability graph

4 <5% and 5–10% cumulative distribution function

5 Generalised dilution-based stability graph independent of orebody width for open stope design developed with logistic
regression

6 Bayesian likelihood discrimination <5% to 5–10% dilution equiprobability-contour plot

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Papaioanou et al. Development of a generalised dilution-based stability graph

7 Generalised dilution-based stability graph independent of orebody width for open stope design developed with Bayesian
Likelihood discrimination and equiprobability-contour plot

8 Generalised dilution-based stability graph independent of orebody width for open stope design developed with Bayesian
likelihood discrimination with dilution point values (%)

from six operating Australian underground metalliferous open Logistic regression is used to determine the location
stope mines. of the transition boundaries that can be used to demarcate
In order to subject the 226 case study stope surfaces to the different dilution categories. In order to determine the posi-
logistic regression procedure, Microsoft Excel™ add-on soft- tion of boundaries, cumulative logit values were determined
ware XLSTAT™ was used to perform the logistic regression. for each dilution category pair (<5% and 5–10%, etc.). To
Three parameters where entered into XLSTAT™ as variables: achieve the cumulative distributions, each dilution category
dilution category, (the dependent variable) the modified sta- is plotted along with the inverse of each respective cate-
bility number and hydraulic radii. The binary logit model gory on a cumulative distribution graph as shown in Figure
utilised limited data from the two categories at a time. In 4. The cross over point between the upper bound dilution
order to develop the transition boundary lines between dilu- category, such as <5% cumulative distribution function,
tion categories, the upper and lower dilution categories were intersects the inverse lower point cumulative distribution
compared together in the binary logit model. As such <5% function representing the logit probability value which
category was compared with 5–10% category and 5–10% defines the separation line (Mawdesley 2002). The inter-
category compared with 10–15% category and so on. This secting logit value determines the vertical axis intercept for
process was repeated to create four distinctive logit data sets. the dilution category boundary, while the inclination of the

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Papaioanou et al. Development of a generalised dilution-based stability graph

transition boundary is represented by regression coefficients lines, thereby accounting for data inequalities in the data
α, β1 and β2. groups.
Using Equation (11), the predicted logit probability value
p from Figure 4 can be transformed into a predicted log odd’s
value z and regression coefficients α, β1 and β2 Equation (6) Conclusions and recommendations
can be written as Equation (12) which represents the boundary The study involved a data collection campaign between May
line between dilution categories. and July 2014. In total, 226 case histories were collected from
( ) six current operating underground metalliferous open stope
p
z = ln (11) mine sites located across Australia.
1−p The collected data were preprocessed to identify and
eliminate outliers. The resultant data were used to develop
z−𝛼−𝛽1 ln (HR)
(12) a quantitative dilution-based stability graph independent of
N� = e 𝛽2

orebody width using two methods of statistical analysis, logis-


Repeating the process for each paired dilution categories tic regression and the Bayesian Likelihood discrimination
and applying Equation (12), the generalised dilution-based method.
stability graph independent of orebody width for open A quantitative dilution-based stability graph is more mean-
stope design was developed with the logistic regression ingful to a miner than a qualitative or average overbreak depth
(Figure 5). because miners clearly understand the implications of dilution
Subjecting the 226 case study stope surfaces to the numbers for their mines. The graph also gives mine planners
Bayesian discriminant analysis is similar to the logistic and designers the flexibility to design stope sizes based on
regression approach. The statistical software SYSTAT™ their acceptable dilution levels.
developed by Sigmaplot was utilised to analyse the data The quantitative dilution-based stability graph is also
using discriminant analysis and to represent dilution catego- orebody width independent. An orebody width-independent
ries with equiprobability contours. Again, three parameters stability graph has the benefit of not being misapplied. The
were entered into SYSTAT™ as variables: dilution category conventional and ELOS stability graphs, which are orebody
(the dependent variable), the modified stability number and width dependent, are currently being misused as it is not obvi-
hydraulic radii. Similar to binary logistic regression two dilu- ous to users that these graphs are orebody width (narrow vs.
tion categories were analysed at a time. The resultant graph wide) dependent.
of equiprobability contours formed the basis for the boundary The use of statistical methods to define transition bound-
lines between dilution category pairs. aries between dilution categories eliminates subjectivity and
Using Equation (10), the boundary line between two dilu- bias.
tion category pairs can be determined. The boundary line It is recommended that additional data be collected and
corresponds with the intersection between corresponding the dilution boundaries fine-tuned to improve the predictive
equiprobability contours as shown in Figure 6. Figure 6 rep- reliability of the graphs. It is also recommended to continue
resents the <5% dilution and 5–10% dilution category pairs. the research using the Bayesian likelihood discriminant
Each equiprobability contour determined by SYSTAT™ sur- method because of its capacity to account for data category
rounds the centroid of the dilution category with outwards in-balances.
increasing probability. Probability ranges in Figure 7 are 10%, Work is currently continuing at various mines in Australia
20%, 40%, 60% and 80%. The point A in Figure 6 is the point and overseas to increase the database and fine-tune the graphs
where the stope surface has 40% chance of having a dilution in order to make them more robust and increase their predic-
between 5–10% and a 60% chance of having a dilution <5%. tive capacities.
The resultant equiprobability contours between dilution
categories is shown in Figure 8 that are used to define the
boundaries between dilution categories (Figure 8). Figure 8 Acknowledgements
shows the stability graph developed with the Bayesian likeli-
hood discrimination with the respective dilution values. The authors would like to thank the numerous industry con-
The ability to statistically develop boundary lines based tacts for their valuable support and contributions through-
upon the likelihood method and equiprobability contours out the project. We also acknowledge Northparkes Mines of
results in reduced subjectivity. Bayesian likelihood discrim- CMOC Mining Services Pty Limited for their continuous
ination can be extended to estimate predictive errors in the support.
stability graphs.
Funding
Discussion The project was funded by the UNSW Australia School of
Mining Engineering Research Grant (SRG).
Logistic regression analysis is capable of defining isopro-
bability contours representing boundaries between sets of
data, but it does not correct for misclassification errors. References
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