vue 2. The following table gives the sample means and ranges for 1:Q. samples
\ of size 6, in the production of certain component. Construct me control cst
for mean and range and comment on the nature of control.
Sample.No.| 1 2 3 4 5 6 7 8 | 9
Mean X | 37.5 | 49.8| 515| 59.2] 547 | 347] sia] o14| 707
RangeR | 95 | 128] 100| 91| 78 | 58| 145| 28 | 37
= 5 xt
Solution. Mean of means ¥ == ES mh
. = 375+4984515459.2454.7434.7 451.44 61.4470.7+753
3-27.54 498451.54592454743474 5144 61447074953
10
546.2 j
ATH 5402. Central line)
From the table of control chart, for sample size of 6 1
\“ = 0483, D, = 0, D, = 2.004 } given :
D
a0)quality Contro! Methods (Contro} Charts)
ical
rol limits of % — Chart
2 UCL. = X+A,R
= 54.62 + (0.483) (8,4) =
X-A,R
447
58.677
LCL.
= 54.62 — (0.483) (8,4) = 50.563
CHART
RaZR _95+12.8410049.147.8+5.8414.542.843.748,0 =840i- 9g Ucentrod.
i 10 10, lina)
From table dD, = 2.004, D, $
Control limits of R Chart
uct
1, = 2.004-x 8.4 = 16.834”
LCL=D,R
atedtion to. i
50 Introduc Engineering Mathomates_
Solution. _ Here, we have
Bo 6 | 7 es
Sample No. | 1 [| 2.| 3 | 4
oy 3 130 | 50 | 48 | 47 | 52 | 49 [55
Observed . | 55 1, 3] 53. 1.53, fe 49. S5a) 49). | 1 58
demauemeltsl Se SB KAS. [ook de eo Me Alen sf 3°
4 | 46 | 52 | 50 | 44] 56°] 53 | 53
s3_|so | a7 | 53 | 45 | 50 | 45 | 57
EX 260 | 250 | 250 | 255 | 235 | 260 | 245 | 270
52 50 50 SI 47 52 49 ‘54
R |s5-49] 53-46] 53-47 [53-48] 50-44] 56-47] 53-45] 57-50
2e|27| =6.| =5,1-26 |. =9-]_= 27
Ex
7”
52450+50451447 +524 49454451454
« 10
Mean of the means X =
Control Limits for X - chart:
UCL -=.X4A, R= 51.0 + (0.577) 6.5 = 54.7505
LCL = X-A,R = 51.0 - (0.577) 6.5 = 47,2495
Construction of control chart for Mean
Step 1. Sample numbers are taken along x- axis and mean, values along y-axis.
Step 2. Draw the lines for control limits y'= 54.75 upper control limit
Step 3. Plot the points to represent the means and join them by straight lines.
x,
55|
54
53
52|
51
‘Sample Mean X
50}
49)
Since X5 = 47 < LCL and this value lies outside the control limits ‘and hence the process is
out of control.
Metta Scal Quality Control Methods (Control Charts) ini
statis
chart .
From the table D, = 0, D, = 2.115
ER _O+74+6+54+04948474744 _
se Se
From the table, for sample size of 5, A, = 0.577,
65
UCL =D, R = 2115 x 6.5'= 13.7475
R =0
Lak =65
Construction of control chart for R
sep 1. Sample Nos, are taken along x-axis and mean values of R on
axis,
Step 2. Draw the lines of control limits y"= 6.5, upper control limit y = 13.7475 and lower
limit y = 0,
Step 3. Plot the points to represent the R and join them by st. lines,
r
UCL = 13.75
8
Sample Range R
2 ©
1203 4
5 6 7.8 9 10
‘Sample Number
All values of R lie between the control limits 13.7475 and 0,
Hence, the variability is under control, Still
the process is out of control due to X chart,
bape Fie table given below gives the measurements obtained in 10 samples.
Construct control charts for mee
“an and the range, Discuss the nature of control.
Sample No,| 1 2 3 4 5 6 7] 8 | 9 | 10
62 | 50 | 67 | 64 [49 | 63 | 6 | 03 | 48] 70
Measurements) 68 | 58 | 70 | 62 | 9g 75.| 71 | 72] 79 | $2
x 66 | 52 | 68 | 57 | os | 62 | 66} or | 53] 62
% | 58 | 56 | 62 | 64 | sa | 69] 53] or | 50
73 | 65 | 61 | 63 | 66 | 68 | 77| 55] 49} 6
58 | 66 |.66 | 74 | 64 | 55 | sz | 57 | 56 | 2452
Introduction to Engineering Mathematigg
fy
Solution. Here, we have
BompleWo| 12 1 aS ee ee
62 | so | 67 | 64 | 49 | 63 [or [5
Measurements) 68 | 58 | 70 |. 62 | 98 | 75 | 1 | 79
x 66 | 52 | 68 | 57 | 65 | 62 | 66 | 6;
68 | 58 | 56 | 62 | 64 | se | 69 | 53
73 | 65 | 61 | 63: | 66 | 68 | 77 | 55
68 | 66 | 66 | 74 | 64 | 55 | 53 | 57
EX | 405 | 349 | 388 | 382 | 406 | 381 | 397 | 361
58.2 | 64.7 | 63.7 | 67.7] 63.5°'| 66.2 | 60.2
For sample size of 6, A, = 0.483, A, = 0.483
Control limits for ¥- chart:
‘Sample Mean X
UCL
LCL ¢
CLy
75
73
nm
69
67
65
63
61
59
57
55
53.
ay
ol
10
= FAR = 63.19 + (0.483) «29.6 = 74.1058
4
5
6
Sample NumberQuality Control Methods (Control Charts)
453
auithe means of the samples lie between UCL and LCL
52.59
UCL¥ =2.8. Also X,