Professional Documents
Culture Documents
INSTRUCTION MANUAL
MINILAB
FILM PROCESSOR
FP232B
UL&CE Types
First Edition
PP3-B083UE
INTRODUCTION
e This Instruction Manual explains the proper use of the Fujifilm Minilab Film Processors FP232B CE
and FP232B UL as well as precautions to be observed in its use.
O For proper use and optimum performance of the Fujifilm Minilab Film Processors FP232B CE
and FP232B UL, thoroughly read this manual.
O Keep this manual in an appropriate place near the processor for easy reference during operation.
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void
the user's authority to operate the equipment.
CANADA (lCES)
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.
Cet appareii num6rique de la classe A respecte toutes les exigences du R6glement sur le mat6riel brouilleur du
Canada.
1 . OpERATIONAL SAFETY AND USE
CONDITIONS
2. PARTS ANDTHEIR FUNCTIONS
3. PROCESSABLE FILmS
4. INITIAL ACTIVA1'10N
5. PRE-OpERATIOrIAL CHECKS
6. FILM pREpARA1'10NS
7. PROCESSING
8. POST-OpERATlONAIL CHECKS
9. TIMER/SAVE MODE **ETTINGS AND
EMERGENCY RE:SpONSE
10. GENERAL MAINTENJ~NCE
11. PERIODICAL MA,lNTENANCE AND
INSpECTION
SpECIFICATIONS
CONTENTS
1. OPERATIONAL SAFETY AND USE CONDITIONS . . . . . . . 5
1.1 Safety . . . . . . . . . . . . . . . .. . . . .. . . . . . . . . . . . . . . . . . . . . 6
1.2 Room Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
1.3 Processing Chemical Handling Precautions . . . . . . . . . . 8
6. FILM PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2
7. PROCESSING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
SPECIFICATIONS . . . . . . . . . . . . . . . . . . .. . . . . .. . . . . .. . . . . . . . . . . 100
3
1 OPERATIONAL SAFETY AND USE CONDITION
Before using the equipment, carefully read and thoroughly understand the precautions set
forth in this section.
The safety precautions are classified into WARNING and CAUTION categories.
Supplementary operating instructions are given under IMPORTANT and NOTE categories.
These four categories are defined as follows.
~ WAR N.1 N G
WARNING indicates a potentially hazardoL]s situation which, if not prevented, could result in
death or serious injury.
~ CAU¶ON
CAUTION indicates a potentially haz;ardous situation which; if not
minor or moderate injury. It may also be us;ed to ak~rt ~gainSt unsafe practices 'and property-
NoTE:
NOTE designates those items, provisions, and sup,'iomer't:ary. explanations ior which it is impbrtant to maintain
methodoiogical concern and consideration relative to operational pracedures.
5
1 .1 Safety
AWARNING
Inspecting or servicing the inside of the machine with the facility power circuit breaker left ON may expose
personnel to hazardous conditions and damage the maclline.
e If the machine emits smoke, generates an ab,normal ,sound or its external surface becomes unduly hot,
immediately stop using it, set the power switch to STANDBY, place the built-in circuit breaker in the OFF
( O ) position, turn OFF the facility power circuit breaker, and contact your local dealer.
~WARNING
Do not modify the machine without permission from the nlanufacturer because safety assurance features and
other essential functions may be impaired. If the machine needs to be modified, contact your local dealer.
~WARNING
Never remove covers or other parts that are screwed dovvn because such will increase the risk of electric
shock or injury to personnel. If any parts need to be unscrewed, contact your local dealer.
l MPORTANT:
If parts other than those recommended by Fujifilm are us,ed, the warranty will be voided.
ACAUTION
Do not operate the machine with cover~ openlclose sensors forced ON while the covers are open. These
sensors serve as safety switches. If they are forced ON, the system concludes that the covers are closed
making the machine operative, and this may expose personnel to hazardous conditions and damage the
machine.
e Never position objects in close proximity to pr'ocessing ordryersection cover vents. Such will impair
machine ventilation thereby causing temperal[ure control problems.
~CAUTION
Take care to avoid injury when replacing the cutter blades.
6
1 .2 RoOm Conditions
Ambient room temperatures above 30'C (86"F) c,r below 1 5'C (59'F) will destabilize processing and
replenisher solution temperatures to the detriment of processing performance. Pay special attention to
winter room temperatures and maintain solution temperatures within designated ranges.
Also, ensure that the processing chemical storage temperatures are not below 1 5'C (59'F).
Furnish a vent in close proximity to the processor' section and maintain adequate ventilation.
Maintain room illumination levels so that no more than 500 Iux impinges on the processor loader cover. If
the equipment main body is exposed to direct ouliside ligllt or strong reflected light, use curtains or blinds
to shield the equipment from such extraneous light.
REFERENCE, Two 40w nuorescent lamps provide 500 Iux ,of iuumination at a distance ot I meter (3. 3 ft).
NoTE: Excessivety high indoor illumination levels adversety affect tinis'hed negative quality.
o Never expose the room temperature/humidity sensor on 'the machine to direct airfrom the airconditioner.
Do not place a heat source near the room temperature/h]umidity sensor, or the automatic water
replenishment function will not operate properly.
7
1 .3 PrOCessing Chemical HandliRg Pr(~cautions
When handling processing chemicals comply wlth the mstructlons attached to the mdlvldual chemlcals
0'o
\~
(;)/~~~~~~',-
A689
o If processing chemicals are brought into contact with skin, thoroughly wash the atfected area with water.
If any sign of inflammation appears, see a physician.
o In case of eye contact, flush immediately with running water, and then show a physician the label of the
problem chemical.
e Store chemicals out the reach of children and in a saie location under lock and key.
Bear in mind that,the CN-16Q NQ1-R components A, B and C, and FSC tablets retain the following inimical
properties.
~CAUTION
o CN-16Q NQ1-R Component A
This solution may cause skin and eye irritation. It is injurious if swallowed.
~CAUTION
e CN-16Q NQ1-R Component B
This solution may cause skin and eye irritation. It is injurious if swallowed.
~WARNING
o CN-16Q NQ1-R Component C
This solution may cause skin and eye irritation. When brought into dermal contact, if may cause
skin eruptions. It is injurious if swallowed.
ACAUTION
o FSC (Fuji SuperConditioner) Tablets
Use extreme caution to prevent these tablets from en'tering NQ2/NQ2-R, P2/P2-R or other acidic
solutions because such will cause chlorine ga,s generation. In the event of chlorine gas generation,
provide adequate ventilation. It is injurious if swallowed.
8
2 PARTS AND I HEIR FUNCTIONS
2'2 contret panel ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 12
2'3 processin9 sta9es and Film Throu9hPut ' ' ' ' ' ' ' 1 5
2'4 Normal processin9 work ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 16
9
2.1 Exterior
~~~
NegatiVe Film
Section cover O
O waste Tank Cover
F492
*Film Leader: This is a transparent plastic sheet with hOles that engage with the teeth of the carrier belt to feed the film from the loader
through the processing tanks and film dryer to the film collector.
10
Circulation pump Section cover
<~> ~~
~ L//;/~ D
t)Q
Drive Shaft
o ~~~~7;~~1~/
o
F493
11
212 COntrOl Panel
2' Display
C:]C:lC:lDC:lCll[] D
i DDC:lDC]DC]
3' Keyboard
F494
Keyboard
~]~]~][~1[EI~~]~] ~]
~]~I ~)~]~~~)~) ~)
F5 93
12
No. Part Function
1 Film Loading Lamp Green indicates that film can be loaded.
Keyboard
E] .key
Used to select a mode (O to 6)
5 Dnve Stop Swltch Stops film feed when an emergency occurs. Press the [START]
key to res;ume operation.
Auto Lock Release Button Opens the loader cover when film has jammed or some other
6 problem has occurred during processing.
l MPORTANT:
When the processor is operating normally, do not press the drive stop switch or auto lock release button.
Pressing either of these buttons without good cause may lead to problems (fogging, abnormal stopping,
uneven processing, etc.).
*Alarm: Alerts the operator one beep Is sounded for "ready for key mpur two beeps for "no key operatlon accepted" four beeps for
"ready' and a continuous string of beeps for an alarm.
13
Mode Table
Sub-mode
Mode 5 condition (includes heat save Replenishment Present pump Pump output
setting 2 drive) rate setting output data check
Machine Room
6 condition temperature/
setting 3 humidity
Emergency process Errorlog
mode
Key Operation for "SupeNisor Mode" : Press the [MODE:] key, then the [4] to [6] key while pressing the
[MODE] key.
14
2.3 Processing Stages and Film Throughput
Film LOader
~~
n T~nl~ Hooks
cutter - ~ ~
D rye r
oo - ~c\1
*o
o
'~
e)co
j .a
(oo
LLci~~~~
c*
o* o
j: * *o._o = Negative Film
~:
~ o o~'~'~l2
ce
o _ :: :'-c}l~ Receiver
o E5 oo (/)coco
- QJ co a)co~
z z z zzz
Color
Processing Step
Developer Super
BleachRinse
Bleach Super
Stabi
-FixI ('1) Rinse 2lizer D ry
Processing Solution
NQ1
NQS-1
N Q2 NQ3 NQS-2 NQ4
Processing Temperature
('Cl'F) 100~0.3 38:!I0.2/32
95-105 95-105 35-41/
38 32
32: - 38 35-41/ 40-65/
38 104-i49
Total:
13 9min. 14 min.
1 min. 3 min. 1 min. I min.
Processing Time 10 sec. 12 sec. 31 sec. 46 sec 42 sec. 3 min.
sec.NS-1
40
N1 (1 tank/ N2 NS-2 sec.
N4 N3
Tank/Rack Configuration I racks ('2)) {1 rtaacnk)k/ {1 rtaac;{k/ jl ttaacnkk/ (1 tank/ (1 tank/ (1 rack)
1 rack) I rack)
Processing I .5
Tank Capacity (Iit.)
9.4 4.1 3.6 3.7
Replenisher NQ1-R NQ2 R NQ3 R NQS-R NQ4-R
8.6
'1 Super Rinse: Fujifilm CN-16Q processing step name for rinsing.
'2 Rack: A device installed in each processing tank through which the film is passed during processing.
15
2.4 Normal Processing WOrk
Before Processing - - - -
Start-up
Film Preparation- - -
IX240 1 35 1 1 O/i 26 1 20
Preparing Films (See subsection 6.1 .1 ) (See subsection 6.2.1 ) (See subsection 6.3,1 ) (See subsection 6.4.1 )
Fiim Leader Positioning (See subsection 6.1 .3) (See subsection 6.2.3) (See subsection 6,3,3) (See subsection 6.4.3)
Processing -
Processing
Finished
After Processing- - -
Turn OFF
16
3 PROCESSABLE FILMS (
3'1 processable Films ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 18
3'2 Irre9utar Films (Exampte'ot 135 Film) ' ' ' ' ' ' ' 19
17
3.1 Processable FilmS
The FP232B is capable of processing color negai[ive films and Ilford XP2 400 black-and-white films in the
sizes listed below.
Processable Films
*color Reversal Film: This film (color positive fnm), when developed, provides the same normal image as the filmed subject.
18
3.2 ltregular Films (Example of 135 Film))
A film is classified as "irregular' if it is wet, if it has been spliced after being cut or torn, if its pertorations are
damaged, or if its cartridge is bent out of shape. The table below lists the symptoms and remedies.
IMPORTANT:
Unless full explanations are provided by the customer when receiving film for processing, detecting at least
two film irregularity types such as either wet or jamm*led films, may not be possible.
Results when Uneven processing results. The Depending on what has The extraction load at the film
processed emulsion layer may have peeled happ,ened, the "Irregular loader may break the film at an
*1 Spool : refers to the cylindrical part around which the film is wound in the film cartridge.
*2 Perforations : are the foed holes provided at regular intervals along the edges of the fnm.
19
4. INITIAL ACTIVATION
4'1 Manual start-up ' ' ' ' ' ' ' ' ' ' ' ' ' 22
4'2 weekly Timer start-up ' ' ' ' ' ' ' ' 23
21
4~1 Manual Start-Up
~~~]
~. /&~
~~~ !1~ l
F496
Mo o 5 s o I u t i o n wa r m i n g up.. ' ThG procesiSing SOlution circulating pumpS and the procesSing
SOlution heater Start operating and the "Solution Warming Up *1 "
N .I .' 23 N
5 '2' .:~*===:i
3 5. 5 ( c) ;~~ meSSage a,ppearS.
Moo5
2. PreS.S' the [YEES] KEY tWice.
~:] -~]
N I N 2 N 3 N s I N s 2 N 4 3. Wait until all mesSageS N1 to N4 haVe changed from "NO" tO
No No No No No No ~=~~~:;i~ "OK",,
Moo6 NOTE: It normally takes about an hour for the processor to warm up. For this
reason, it is recommended that the weekly timer '2 should be used if the
next start time is known in advance (see subsection 9. 1. 1).
NOTE: Warn7-up sometimes takes more than and sometimes less than an
hour, depending on the temperatures of the processing solutions, which
are determined by the temperature of the environment while the power
was OFF and the time elapsed since previous operation (power OFF).
M I oo
*1 Warm-up: This is the process of raising the temperatures of the processing solutions to their settings.
*2 Weekly Timer: This is the process of switching the heater power on before the anticipated operation time so that processing solutions
will be warmed up to the prescribed temperature levels. Settings can be made for one week.
22
4.2 Weekly Timer Start-Up
Moo6 the 'VVait. Solution Warming Up" message appears. Once the settings are
reached, the Pre-operational Check display appears.
M1 oo p , .-.p. , " t i ** l
• The "Pre-operational Check?" display appe
Y;=~=:1;;;{j~~~~~N NOTE: Developing cannot be pertormed unless the Pre-operational Check
chock ?
Mloo display op,~ration is first conducted as described in chapter 5.
23
5 PRE- OPERATIONAL CHECKS
e If the key marks are indicated in the procedures in the text' press the appropriate keys'
[l
El + """"' press these two keys at the same time
25
The processor enters the pre-operational check mode an'd the pre-operational check items are displayed
once the processing solutions have warmed up. Follow the instructions given by the messages and proceed
with the inspections.
Mloo
[I
M 1 1 o s o I u t ' o n T e m p ' e The "Solution Temp. Check" message now appears.
check ? Y;:~=/:i:;~N
M110
[]
N I : 3 8 . I ' The temper,atures of N1 to N3 are displayed.
N2:37.2 N3 37 o ( c)~i
M111
E]
N S I :. 3I Ns2:35.
5 e Theo
temperatures of NS-1 to dryer are displayed.
N4:35. o DRY:30. 9 (' c)~~:~::j~~~~~~~
M112
El
M 1 2 o p r e-p ' o c e s s I n g e The "Pre-processing Check?" message now appears.
check ? Y~:/:;=:~j~~~~~~~N
M 1 20
Ell
M 1 2 1 s e t c r o s s o v e r e The "Set Crossover Racks *" message now appearS.
R a c k s ~:~i;==;~i~~~~~
M121
*Crossover Rack: This is mounted at the top of the tanks to deliver film from one tank to a subsequent tank.
26
crossover Racks 6. Open the processing section cover and install N0.2 through N0.5
H crossover rackS in their numerical sequence and respective
positions.
l• ~ - _E~
' IMPORTANT: Incorrect crossover rack installation wil/ result in failure and lead
- to deterioration in processing pertormance.
F465
E]
M 1 2 2 c I e a n D r y e r E X i t ' The "Clean Dn/er Exit ROller" message now appears.
R o I I e r ~::~;=,;~~i~~~~
M 1 22
Drive shaft 8. Wipe dirt oft the surface of the dryer exit roller using a damp cloth
~ L~;
1 . ( •~
n~'
~ '//'
*
F499
E]
M 1 2 3 c I e a n N o' I e The "C)lean N0.1 Crossover Rack" message now appears.
crosso~e' Rack ~,~;:=~~~~~~
M123
27
No,1 Crossover Rack 10. Remove the N0'1 crossover rack.
~, ~~
~~
e*
L~t l.
\\\ ~ L~~\
h
F275
N0.1 Crossover Rack 1 1 . WiPe the NO"I croSSOVer rack rollerS USing a clean SOft CIOth.
" r!
~
Rouer F500
1 2. Install the NO"I Crossover rack.
///~jcb~~I~~\~~~\~\{\~~:\\~
)(~ $
~
ll
~~ o ~11
N0.1 Crossover Rack
F501
E]
M 1 2 4 c I o s e p r o c e s s i n g e The) "CIOSe processing SectiOn cover' meSSage noW appearS'
section cover ~:~:;j~ii~i~
M 1 24
( ~_~
\~~:~~I ,,
F502
28
15. Press the [YES] key.
E]
The "Ck an Rlm Load Section" message now appears.
M125 clean Film Load
sec t i on ~;==~:~~=~~ii~~~~
M 1 25
1 6. Use a blower brush * to clear away any dust on the film sensors.
O\~~~
i~ ~
Blower Brush
F504
E]
M 1 2 6 F i I ~ M a 9 a = i ~ ' e The "Film Magazine Guide Movement" message now appears.
Guide Move~ent :;=~y==~~
M126
18. Manually press the right and left magazine guides. Ensure that
~~~C~
. ~~~\~
• they mov~3 Smoothly, and that they ar
_/ Spring upon release.
~~•'If th,e magazine guide does not move smoothly, foreign matter or a
l \ ~~~r\' \ NOTE:
damaged spring may be the cause. If the problem cannot be remedied.
l~~ ~r) con iract Fuji F,ilm or a Fuji dis trib utor.
EI
M 1 3Test
o eDriVe
The?"Te~St Drive!?" meSSage now appears.
M 1 30
*Blower brush: This is a hollow rubber sphere with a brush attached to it, that blows away dust and small particles from lens surfaces
and other parts.
29
20. Press the [Y'ES] key.
~
[ES
M 1 3 1 P * . c e * * L ' a d e r c a r (1 ' The "Process Leader Card for Checking" message now
f o ' c h . c k i ~ g appears.
M131
21 . Load only the film leader into the Loader and close the loader
cover.
30
6 FILM PREPARATIONS
31
6.1 IX240 Cartridge Films
Before processing the IX240 cartridge film, wind it irlto the intermediate cartridge using the detacher
(optional) (see Instruction Manual for the detacher).
Use the IX240 film leaders, which are red tinted ancl exclusively used for processing IX240 films.
Positioning Stand Spncing Stand I . Mount the po:sitioning stand on the splicing stand (standard
~~ accessory) .
~~ 2. Mount the IX240 film leader on the splicing stand.
_7 NoTE: Align the' end ot the lx240 film leader with the positioning edge of the
splicing s tand.
126. Ix240 and 135 3. Stick the 1 9 nnm width splicing tape * to the tape cutter base
(optio,nal accessory) and cut the tape with the cutter knife.
' ' ' '+. " . ; I .~ NoTE: As shown in the figure, the cut length of the splicing tape depends on the
'i * ll' , " ' I ' . ' . ' *1 o pitchotthetapecutter.
~ CAUTI ON
19 mm width Take care no't to cut your finger with the cutter.
Tape cutter Base SplicingTape F049 IMPORTAN7,
Use only genuine splicing tape as specified in the parts list.
Never use cellophane adhesive tape as it wil/ Iikely come off
during processing, causing film jamming or other problems.
* Spncing Tape: This is a special type of tape used to stick the film to tlle fnm leader.
32
6.1 .3 IX240 Film Leader PoSitiOning
- / ~/~ ~ 2. Align
l~ the film end with the cutout of the IX240 film leader and
~^ ~~~~7
~* splice the film and film leader using the splicing tape.
IMPOR T~ll NT:
~ Leave a clearance of I mm or less between the end of the film
and the cutout end of the leader.
Intermediate cartridge Do not allow the ends to overlap or become too widely
F508 separated.
Do not allow a sjolice to be wound into the intermediate cartridge
since this may cause internal jamming.
splicing Tape 3. Turn the IX240 film leader over together with the films and attach
the splicing tape to the reverse side as well.
_ / .~~~ ~~s~~~' 4. Press down on the splicing tape to ensure that it has stuck
~ ! I Properly
~ •-~)
F509
o' ~ ll
.11
35 mm Max.
F510
33
6.2 135 FilmS
Almost all 1 35 films accepted for processing come with the film end wound inside the film cartridge so
that the tongue ' (Ieading end) does not extend outside. The tongue must be extracted so that it can be
spliced to the film leader for processing.
f~
-. s IMPORTAN71
\\: Remove the cartridge from the extractor immediately atter the
p
tongue is ext,racted when using the FAE500 Auto Extractor.
The film may be fogged if the cartridge is lett on the extractor.
oloo ACAUTION
Take care not to cut your finger with the cutter.
spncing Stand (standard Accessory) 3. place the filrr,t cartridge on the splicing stand (standard accessory)
~~ \ film locatorand cut otf the end of the film with the cutter.
' ~ CAUTION I1
~~-->>=-~ Take care not to cut your finger with the cutter.
v .l '
ol02
* Tongue: This is at the end of a rol[ of 1 35 size film, shaped so that it can be inserted into the siot provided in the winding spool of the
camera.
34
6.2.2 Splicing Preparation
Positioning Stand Splicing Stand I . Mount th,e positioning stand on the splicing stand (standard
accessory) .
3. Stick one of the two numbering check tapes '1 on the base
surface c}f the film and the other on the order envelope.
_~;.L~~e} IMPORTANT:
'~<'~:~~i!~~ ' .. position ithe check tape close to the film cartridge opening.
Do not allow tape to protrude beyond the film edges.
Protruding tape can cause film jams.
check Tape
oll4
126. Ix240 and 135 4. Stick the 1 9 mm width splicing tape '2 to the tape cutter base ~~{~;~;~i~~
(optional accessory) and cut the tape with the cutter knife.
A CAUT'ION
19 mm width Take car,e not to cut your finger with the cutter.
Tape cutter Base SpncingTape F049 IMPORTANT:
Use only genuine splicing tape as specified in the parts list.
Never use cellophane adhesive tape as it wil/ Iikely come unstuck
during processing, causing film jamming or other problems.
*1 Numbering Check Tape: This is a set of two labels with numbers printed on them. They are used to match the developed film with
the customer's order envelope.
*2 Spncing Tape: This is a special type of tape used to stick the film to the film leader.
35
6.2.3 Film Leader Positioning
/7/_\ ~~~~/~'!~~~ 2. Align the film end with the end of the film leader and splice the
film and film k~ader using the splicing tape.
', ,/ /
•.- -\> ~~1~ ~~~~~ll~~1 IMPOIRTANT'
. Leave a clearance of I mm or less between the end of the film
and the end' of the leader.
Do not allovv the ends to overlap or become too widely
F512 separated.
Do not allovv a splice to be wound into the film cartridge or
magazine since this may cause internal jamming.
spncing Tapes 3. Turn the film leader over together with the films and attach the
splicing tape t:o the reverse side as well.
""" ~/:/(/~;~^o:~~~/~/ 4. press down on the splicing tape to ensure that it has stuck
~ .. •{
F513
ooooo"
~~
Film cartridge APProx. 30 mm
0122
36
6.3 110 and 126 Films
Since either 1 1 O or 1 26 films may be contained in the exclusive cartridges, they are first taken out of the
cartridge and loaded into the 1 10 Or 1 26 film magazine.
cover stays
1 . Disengage the film magazine cover stays and open the cover.
~~'
(p
Dark Box 2. place both the film and film magazine in a dark box.
l MPOR TJA NT:
J ~: Be sure to wear gloves. Touching film with un-gloved hands may
~' ." \, \ if leave fingerprints and result in uneven printing.
~~~~ / ., ~z~f
\ ,
~
,lJ
ol04
Film Magazine Dotted Line 3. Break apart the film cartridge along the dotted line as shown in
the figure.
==== j~=====~===='
~= r ,
* ===. J
~ ' /;~~(\
Film cartridge ol 05
Backing paper 4. pull out the backing paper *. The film appears as well.
~ '~
:=;j/~.~,j=i
oloe
* Backing Paper: This is black paper that nght can not pass through. [t is attached to the fnm and roned together with it. The extra
sections at both ends serve to keep Jjght out.
37
Emulsion Layer 5. While holding the film along its edges, wind it up.
~:~'~:~
~~*S.+.
~ ;;~j/_;~S~s;+(~S
ol07
l MPORTA NT:
Do not touch the emulsion layer *. This may cause fingerprints
Increased EXtraction Resistance resulting in uneven prints.
Excessive wound film diameter will increase the extraction
1~~O resistance making it near impossible to remove the film from the
magazine.
0285
Base 6. With the base surface facing up, Ioad the film into the magazine
~~;:~:'(:;+~i:E s~s~!s:;:+;/*':+*'~:s' +
and then draw out the end of the film from the magazine to a
3:~~".' :~~'s~/"';~i~~':;~;~~:"';~!~x"'
Film Magazine
OIOS
* Emulsion Layer: This is a layer of light-sensitive photographic emulsion which is applied over the base layer of the film.
38
6.3.2 Splicing Preparation
Positioning Stand Spncmg Stand I . Mount the positiorling stand on the splicing stand (standard
accessory') .
~l
~ NOTE: Align the end ,of the film leader with the positioning edge of the splicing
~ stand.
Positioning Edge Film Leader F51 1
<1 1 0>
3. Stick one of the two numbering check tapes '1 on the base
surface of the film and the other on the order envelope.
l MPOR TANT:
~1~~ ~~~~ Position the check tape close to the magazine opening. Do not
allow tape to protrude beyond the film edges. Protruding tape
can cause film jams.
check Tape
D890
1 Io. 126 19 mm wid h tor 126 4. Stick the splicing tape '2 to the tape cutter base (optional
~ CAUTION
Take care not to ,cut your finger with the cutter.
Tape cutter Base 15mmwidth tor 110
F515 IMPORTANT:
Use only genuine splicing tape as specified in the parts list.
Never use cellophane adhesive tape as it will likely come unstuck
during processing, causing film jamming or other problems.
*1 Numbering Check Tape: This is a set of two labels with numbers printed on them. They are used to match the developed film with
the customer's order envelope.
*2 Spncing Tape: This is a special type ol tape used to stick the film to the fnm leader.
39
6.3.3 Film Leader POSitioning
<110>1 5I mm
. Mount the film magazine on the positioning stand.
width Splicing Tapes
~ 2. Align the film end with the end of the film leader and splice the
. - / // film and film l,eader using the splicing tape.
• / ) o~'~
' ooO~o*o'/'
~ ~~~l~~~~r~ ~~~~~~1J . LeaveIMPCIRTAN7,
a clearance of I mm or less between the end of the film
Film MagazinesF516Separated.
. Do not allow a splice to be wound into the film cartridge or
<126> magazine since this may cause internal jamming.
19 mm width Splicing Tapes
Z~~~~~
•/\c\//
~i *'
<110> 3. Turn the film leader over together with the films and attach the
15 mm width Splicing Tapes splicing tape to the reverse side as well.
<126>
1 9 mm width Spncing Tapes
/O~(~
/ ^ ~~OO~
/ ~~ / /
///-y~
F5 1 9
40
\.~
~
Approx. 25 mm
.///
:~ •//r
~i~.,.. r
Approx. 25 mm
41
6.4 120 Films
cover I . Disengage the 1 20 film magazine cover stays and open the
cove r'.
~~~:)~~b/~)~) .
IMPORTAN7,
Be sure to wear gloves. Touching film with un-gloved hands may
leave' fingerprints and result in uneven printing.
Base Layer 4. With 'the unspliced film end inside, wind it up, while holding the
Emutsion Layer ol lo
l MPORTAN7t
Excessive wound film diameter will increase the extraction
resisl.Fance making it near impossible to remove the film from the
Increased Extraction Resistance mag.azine.
~~)
0285
42
l 5. With the lbase su~ace facing up, Ioad the film into the magazine.
6. Draw out the end of the film from the magazine to a length of
about 5 mm ~nd close the (rlagazine cover.
\
l 8. Completely peel ,away the film splicing paper.
4
~;:;)- [~•.~
IMPORTANT:
The first frame nl,ay be fogged if the film is
~~
l 12 mm (15132 in) from the film magazine opening.
43
6.4.2 Splicing Preparation
Positioning Stand Splicing Stand I . Remove the positioning stand from the splicing stand (standard
- / accessory) .
\/'*'.
7/' ...~;~•*"~"' \A
~..~-~~ 2. Moun't the fil~1 Ieaderon the splicing stand.
NOTE: Align the end of the film leader with the positioning edge of the splicing
stand .
3. Stick one of the two numbering check tapes '1 on the base
surface of the film and the other on the order envelope.
IMPOR TA NT.'
Position the check tape close to the magazine opening. Do not
allow tape to protrude beyond the film edges. Protruding tape
can c.'?use filn7 jams.
120 4. Stick the 1 9 mm width splicing tape '2 to the tape cutter base
(optional accessory) and cut it with the cutter knife.
-,.' " , +i " ! ~ , ' * *~ NOTE: The cutk~ngth ofthe splicing tape depends on the pitch ofthe tape cutter.
i =~L
Il~1'' "'I '~*'t
' ! i C~
: t t asshonal,inthe figure.
~ CAUTI ON
Take care not to cut your finger with the cutter.
Tape Cutter Base
F050 IMPORTANT:
Use only genuine splicing tape as specified in the parts list.
Never' use cellophane adhesive tape aS it will likely come unstuck
during processing, causing film jamming or other problemS.
*1 Numbering Check Tape: This is a set of two labels with numbers printed on them. They are used to match the developed fnm with
the customer s order envelope.
*2 Splicing Tape: This is a special type of tape used to stick the film to the film leader.
44
6.4.3 Film Leader Positioning
19 mm width Splicing Tape I . Mouht the film magazine on the positioning stand.
(~~~.{~-' • ~' 2. Align the film end with the end of the film
!!
i.~e~~ film and film leader using the splicing tape.
~;~~•:~.~b
*l /
!i
j ~ IMPORTANT:
• Protruding
Do not allow splicing tape to protrude beyond
splic*fng tape can cause film jams.
Fnm Magazine ' Leave a clearance of I mm or less between the end of the film
F521 and the end of the leader.
Do not allow the ends to overlap or become too widely
se para ted .
Do not allow a ~c;plice to be wound into the film cartridge or
magazine since this may cause internal jamming.
19 mm width Spucing Tape 3. Turn the film leader over together with the films and attach the
splicing tape to the reverse side as well.
/ ***
e~ 4. Press down on the splicing tape to ensure that it has stuck
properly.
','
.:~
\\.
[:I~
Apporox. 12mm (15/32 in) 0124
45
7 PRO(/ ESSING ~L
7'1 Film processin9 operatiOns ' ' ' ' ' ' ' 48
7'2 Auto shut-off ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 52
7'3 save Mode ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 53
47
7.1 Film PrOCessing Operations
Moo7 NOTE: If the "R'eady for process" message does not appear, press the [MODE]
and [ol I(eys. tt the machine iS ready to process film, the "Ready for
process" message wiu appear immediately.
Loader cover 2. Release the latch and fully open the loader cover.
p
~l .~
ll /~ • ~
Latch F523
Fum Leader 3. Insert the leader fully into the film loader.
~r ~~~~~io
)4;~i' (
F524
~CAUTIONl
c >_~\. Be careful not to catch your hand when closing the loader cover.
~C. 'p~.i
" ) e'
0208
48
~
-.
~~l\
STA RT
Driving Mark (Blinks) NOTE: In the ~'~1+uto lock mode. the loader cover will not open even when the
Moo8
. Iatch is rel,9ased. In an emergency. press the auto lock release button
io open the loader cover.
--\
M009 F,I~ B*i*g
,' , '
,. D.t**t*d b .
Moo9
M o o A F i I * s i . . . The processor now starts operating automatically. It checks the
*,'D. •, ~.
,.
' Ioaded film size~s and indicates the Siz
L:240 R
',.
Dnvmg Mark (Bnnks) Fnm Developping
Mark (Biinks) <Example> 'The left figure shows that a IX240 film is passing
MOOA by at the left and that there is no film at the right.
M o o 7 R . . d y ' When the trailirlg end of the film being proceSSed paSSeS the
f.* P,.*.*~.
,. . , . sensor, the "Ready for Process." message appears and auto
* N1 : 38. o' cD.~.
" • , • lOck is released a shortM oo7 time later
• The "D,ev." mar'k blinks until the film trailing en
rac ks .
* Auto Lock: This is an automatic iocking mechanis'm provided for' the ioader cover so that it can not be opened accidentally while film is
being fed to the processing area, since opening the cover at this time will cause film fogging.
49
Fnm Leader 6. Open the loader cover and remove the film cartridge or magazine
l I j f from l[he load,er.
l• ~
l // ~V . The film leaders will be hanging from the hook of the film leader
collector about 1 5 and a half minutes after the start of
processing,,
Up to I O film leaders (20 rolls of film) can be collected in their
~ / ~.~
~ / ll
//////////~;~~;~
F527
<lX240>
Fum Leader I ) Remove the IX240 film leaders and hang them on the outside
hook of the film leader collector.
\\\\\\\\\\~j~ .l
_~~~i~~; 7~/_ ;
~'•..//
/ ~///
spljcing Tape
~ \ ,(J>~ \\
\\ OO
.~ /\\_
\~\
F580
50
splicing Tape 3) peel the splicing tape off the film.
NOTt~ If the taping area ot the film is wet after peeling off the tape, wipe it
F531
1 ) Separate the negative film from the film leader by cutting the
splic:ing tape}s.
i =/'
/
F584
2) Han,g the negative film on the film hanger together with the
order envelope with the same check tape number and move
on to the printing stage.
used Film Leader 8. Place all the used film leaders in the tray.
IMPOR7ANT:
Used leaders ar,~ contaminated with chemicals and therefore
l" '*A~)._.:
lj'7 ~:l•..~lTl.~~
NoTE: To differentiateIbetween
must bewashed
used and washed and
ready-for-use film dried
leaders, do for reuse
noit remove the splicing tape from the used un-washed ioaders.
51
7.2 Auto Shut-off
If no more film is to be processed, the drive motor' and dryer heater are automatically shut down about 25
minutes after the start of the last film processing. Another 30 seconds later, the dryer fan stops.
52
7.3 Save Mode
53
8 POST
- OPERATIONAL CHECKS
ThiS Section describes the post-operational checkS and Power STANDBY Procedures'
55
Follow the messages on the display and conduct the pos,t-check when processing is completed for the day.
E~ l
M 2 o o p o ' t -o p " a t i o ~ a I e "Post -oper'ational Check?" appears on the display.
ch ec k '? Yj':~::~~~~~=:~~N
M200
[]
M 2 1 o D a ' I y T o t a I ? e "DeLily TOtal?" appears on the display.
M210
E]
4. Check the number of rolls processed.
M 2 1 1 1 3 5 : o110:ooo
2 3 e The next screen appears when pressing the [YES] key.
240:oll 120:ooo ~;:;:~:~~
M211 <Example> The message on the left indiCateS that 23 1 35
rolls of film and 1 1 IX240 rolls of film have
M212
2) LJse the I:1] key to select "Yes" (in response tO "Clear'), and
press the [YES] key.
III []
M 2 1 1 1 3 5 : o110:ooo
o o e AII the displays are cleared to zero.
240:ooo 120:ooo ~;;:;:Y;~~~
M211 NOTE: If ~No" iS Selected (in response to "Clear,, the diSplays will not be
deared but will reflect instead the cumulative total of roHs processed.
M212
56
3) PresS the [YES] key.
[]
M220 R u n n I n g Tota I ? ' "Runnirlg Total'?" appears on the diSplay.
M220
M221
M 2 2 2 1 2 6 : o o o o NOTEt
9 6/1 o/oTo
1 start the cumulatiVe total diSplay over again, select '~1les" (in
c I e a r I : Y e s o : N o ~:~=:=i~~~~~~Y respons;e to "Cleaf'), andpress the [YESJ key. ThiS Will Clearall the
display*'F to zero and change date to today.
M222
M 2 2 1 1 3 5 : o o 110:oooo
o o ' Thle figure on the left ShowS that the diSplays are cleared tO
2 4 o : o o o o 1 2 o : o o o o~; zeFo in November I , 1 996.
M222
M230
~s]
M231 Next ON T i me 7. Checkth,3 nexttiITler setting.
1 1/05 (T~e) 08 :oo Y~;N
M231 e DiSplay the timle and day of the next timer Setting.
1) PreS:S the [YIES] key if the time and day shown are
acceptable.
[,
Changin!9 the day and time settings for next timer-activated
o peration
[]
' The curSOr' moves to "Month".
57
2) Change the day and time using the numeral keys.
[:]
NOTE: when the next changed timer iS actiVated, the setting returns to the
origjnal Weekly timer setting.
M240
~ CAUTIO N
The p~ocessing solutions may irritate the eyes and skin.
When handlin'g the processing solutions, wear protective goggles,
a rubber apron, rubber gloves, rubber bootS and other protective
gear a[s appropriate to prevent the solutions from contacting any
part of the body.
Always wash hands well after handling the processing solutions.
f• ~ - -"
~
F465
~1; I I IMPORTIWT:
~ ~ ~~ L-~\~i~~~)\~~~~~~~~~:: Use the contamination prevention cover or equivalent.
=V//~///
Processirlg pertormance will deteriorate if the N2, N3 solution
,_~ ~\ ~_l~=- splashes into the N1 solution.
' ~_
NOTE: Lift the dryer side to remove crossover rackS N0.2 to No. 7.
F589
58
5) Rinse off crossover racks N0.2 to N0.4 and leave them to dry
C~ naturally.
~ •. '~~~~;~~
;~~~~,
jL / y
~• -~i~~~p
\~:~\.~. 1~1
F466
F5 87
~
[ES
Bearings Cleaning BOrue 3) If th,e processing solutions have crystallized On the drive shaft
area, wash 'them off with deionized water.
~~3 ~
~~:~~.'~
• •~:"^" ~
* ~~'/~~f
Feed Belt
F535
59
prevention cover 4) Remove the contamination prevention cover or equivalent.
' ~~;- 5) Wash the tops of the feed belts, bearings and drive shaft
~
~1 c;' ~) ~ ~ ri a[rea of the N1 rack With deionized Water.
~ ~ , ~:~'~~~ NO TE: When using a wash bottle, take care to a void Solution splashing.
~
' Vlf
F591
rlo
o \~S~
p'. /
. . ~. ~~ ~
~+ F588
[ll
M243 wash F i Im Leader 10. Washfilm leaders.
cards ~;;;=~::~:~
M243
Fnm Leader 1) peel the SpliCing tape off the used film leaderS'
~ IMpoR TlaNT:
~(>0(~\:;\\ "'
' r~~L_/~
\ o R'emove al/ traces of adhesiVe from the film leader. If a '
\ lett, it may cause the film to jam.
nyls
~\ oo
_* o ••--"--~...
, I T"<,~•~•' /~- ' ~/1 J
_ ~ ~:/1:j~i";i_~,'7 J
;)~)~~~= "~~ifl
~
/ , * ~(,~
\~
F537
60
Demaged Perforations 3) Inspect the film leaders and replace any with noticeably
misshapen holes.
~;~/// ~~~~
F588
',~' '
,~ /
" "a7/ "
l,
F539
E]
1 1 . Overall pr'ocessor' clean-up.
M244 overall cl.an-up
1) Pick up and discard the film chips which have dropped into
M244 the loader.
2) If chemicals haye come into contact with any parts of the
machine, , rinse them immediately.
NoTEt N I sdution which has been auowed to dfy is very dilficun to wipe off.
E J
61
processing section cover I ) Open th,e processing section cover and support it with the
~~
~;
cover stand.
A CAUTION
~ ' ~~~~_//~~}.__=__.
~~ 'TO avoicl hand injuries, support the processing section cover
.~ so that ii: will not to fall down.
cover stand
F540
EI
M246 op." F , I ~ L..d 13. Open the loadercover.
~~
s. * t i ' ~ c. ~ . , IMPORTANlr:
M246 Keep the loa,der cover open to prevent evaporating processing
solutlons frorn condensing and solidifying in the loader. Solidified
solutfon resicluals can corrode loader metal parts.
Loader cover 1) Release the latch and open the loader cover.
.\~ ~' o~
~
~~~ ! 1
F541
~I] i
~i = ~Ui
p~) I
F497
62
9l IMERlSAVE
T MODE SETTINGS AND
EMERGENCY RIESPON
SE '
9'1 settin9 the weekly and Preheat Time]rs ' ' ' ' ' ' ' 64
9'1'1 setting the weekly Tjmer ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 64
9'1'2 setting the preheat Timers ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 65
9'1'3 setting the present Time ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 66
9'2 save Mode settin9s ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 68
9'3 power Fauure Response ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 69
9'3'1 Forced DriVe ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' 70
9'4 Emer9ency Dark Ba9 ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' ' : ' ' ' ' ' 71
63
9.1 Setting the Weekly and Preheat Tiimers
The work days scheduled during the week and the timer ON sequences can be sei in advance using the
weekly timer.
When the weekly timer is ON, the processing solution circulating pumps and heaters start operating,
and the temperatures of the processing solutions r,each operating temperatures by the time work is due
to start. If the power switch is not turned ON within 3 hours after the timer comes ON, the processor
assumes that it will not be used that day arld the main power shuts off automatically until the next timer
setting.
M4 o o M. . h i ~ . c . ~ d i t i ' ~ 1. Press the [MIODE] key, then the [MODE] and [4] keys at the same
time.
s.tt i ~g I ? Yi:=~:/::~;:;~~~~~~~N ~~l l
r~:~l
M400 C~:MOoJE LMo~IDE +
E]
M421 N * * t ON T i ~* ' The timer setting screen is displayed.
~;:::~=:~~o : o o ? 4. Set the timer ON time using the numeral keys.
M421
NoTE~ . set the timer ON time to approximatety I hour beiore work is scheduiod
to start.
The tirne iS Set on a 24-hour basiS. ThiS means that 13:oo iS the setting
tor I F'M.
M421 N . . t ON T i ~' <Example> The screen on the left shows the timerON settings
~~~~8 : 3 o ? for starting work at 8:30 AM.
M421 5. Check the settings and press the [YES] key.
EI
M4 3 o N . . t ON D ' y s . t t i ~ g ? . ,<Next ON [)ay Setting?" appears.
(1:oN O:OFF)
M430
~ J
s ~ ~M. ~ T ~ .w. ~ T h ~ F , i S . t <Exa[mple> The screen on the left shows the timer ON settings
o ? from Monday to Friday.
M481
64
8. Press the [YES] key.
El
o The pn3heat tirner setting screen is displayed.
The preheat timers are used to prevent the fornlation ol crystals caused by reduction in the temperature
of the processing solutions when they are not used during the winter months.
When they are used, the timers can be set ON once or twice every day as required by the climatic
conditions. Once the preheat timers are set, the heater' should be switched on every day at the
Specified time and switChed off after 2 hours.
NOTE: ' Set the preheat tinl'ers so that their functions do not overtap with the weekly
ON 2 hours timer OAJ'
OFF
period. 77,e preheat timers take precedence and all power is turned
OFF whe'n they are OFF.
03:30 ' If the weekly
05:oo timer
05=30is set for 5:OO and one of the preheat timers is set to go ON
preheatTimer (weeklyTi~er oN) P.we' at 3:30, all power will be switched OFF two hours later, at 5:30.
ON OFF GenerallJv, the preheat timers are used when the temperature has not been
controlled for 8 or more hours, with room temperature dropping overnight to
1 O 'C (50 'F) or less.
M 4 o o M a c h i n e c o n d i t i o n I . Press the [MODE] key, then the [MODE] and [4] keys at the same
time.
settin9s I ? Y~N
" ~l El + l
M400
~] lll]
M440 p r e-Hea t T i me r s e t 7 e The "Pre-Heat Timer Set?" message appears.
M 440
El
M44 1 P r e-Hea t T i me r I e The pre-heat tlmer I settmg screen Is dlsplayed
1:oN o:oFF ;s~o:oo o?
M441
4 Set the olperatmg tlme of tlmer I and select "I" for "ON" or "O" for
"O F F" .
65
5. Checlk the settings and press the [YES] key.
[]
M442 P r e-Hea t T i me r 2 e The prehea[t timer 2 setting screen is displayed.
1 :ON O:oFF ~~~:=~~~i~~~o:oo o?
M442
6. If necessary, set the operating time of timer 2 and select "I" for
"ON" or "O" for "OFF"
<Example> 'The screens on the left show that timers I and 2 will
M4411Pre-Heat
: o N O : o Timer
F F 2 31
: 3 o ~~~i~~~~:? 'operate the heater for 2 hours each starting at
1 1 : 30 PM and 3: 30 AM, respectively.
M441
M442
l MPORTAN71
Set the preheat timer ON period at least two hours before the
week'ly timer ON period.
NoTE: once th,~ preheat timers are set, the heater wiu be switched on eve'y day.
l MPORTANT:
If the real time has not been properly set to coincide with actual time, the weekly and preheat timers will
not come QN as scheduled. Also the proper time and day will not appear.
1 . Press the [MiDDE] key, then the [MODE] and [4] keys at the same
time.
~D~ C~~~1
C~Mo~IDE +
[I
66
M410 pr's'nt Tlme set ? 3. Pressth~~[YES]key.
Y~.N EI
M41 o
M4 1 1 P r e s e n t T i ~e (T~e) 4. Change t'he present year, month, day, and time using the numeral
~~~i~i~~~~996/1 0/23 1 2 : 3 4 7
keys .
M41 1
[]
' The timer setting screen is displayed.
67
9.2 Save Mode Settings
By setting the save mode, all the heaters and circulating pumps are shut down when the processor is placed
in the film processing standby mode. When the temperature of the N1 processing solution falls below the
temperature range setting, or when the temperature of the N2 or N3 processing solution falls below 35 'C
(95 'F), or when the temperature of any other processing solution falls below 33 'C (91 'F), warming up
commences and the solutions are returned to their operating temperatures.
1 . Press the [MODE] key, then the [MODE] and [5] keys at the same
time.
EDE]L~:MOoJE
r~:~+ []
M500E]x 9
M510 Te*pe"t*'e s.t ?
M510
N I :~~'~'ii~i~~8. o N21N 3 : 3 7
NS1/NS2/N4 : 35 (' c) ?
M51 1
DRYI 20 : 60 (' c) ?
M512
M513 H.*t
1 : o s.~.
N o :D*i~e
o F F i~ 3. Press the [1] iDr [O] key to response "ON?" or "OFF?"
M513 [1 [] or
M 5 1 4 T . ~ P. R . ~ g . <Example> 'The screen on the left shows the setting for the save
~:::~:~. 5' c 7 operation until the temperature range narrows to
E]
' The "Replenishment Rate Set?" screen appears.
68
9.3 PoWer Failure Response
In the event of a power failure, use the manual drive crank and follow the procedure described beIOW to
complete the processing of any film which is being processed. Normally, this task Should be done by two
perSOns.
If the electric power is recovered quickly, especially before the processing section cover is opened, forced
drive can be used to complete processing (see subsection 9.:3.1 ).
2. Remove the crank cover and attach the manual drive crank to the
drive shaft.
5. About 8 rninutes after the 135 film trailing end is cut, open the
processing section cover.
NOTE: • About 8 min'utes after the trailing end of the 135 fil
th,e NS- I solution from N3. In this state, the film will not be fogged.
About 15 minutes after the [START] key is pressed, the IX240, 1 Io, 126
or' 120 film e'nters the NS- I solution from N3.
:~J~ NOTE: Be sure that the preceding processed film is in the dfyer section before
removing the No. 5 crossover rack.
.
~~~
~ F5 42
~> ~//
~/, - ///"
l s"Since
~~theI MPOR
film emulsionTANT:
is swollen, take care to avoid blemishing
69
Film 8. placG the filrrl in the tray and rinse it with water.
9. Hang the films on the film hanger and allow them to dry naturally.
~~~.
\ . \ \ \ 10. Leavl_.a the filnn which has gone through the drying stage and
~.. ~ \__ _= '~~~ which is hanging on the film leadercollectorto dry naturally.
- ~- NOTE: The film is not completely d,y. so exercise extreme care to prevent
Tray blemishes or scratches.
o 1 59
When the electric power recovers after a power failure, follow the procedure described below to
complete the processing of any film in process.
NOTE: Forced drive is not possible while the processing section cover is open.
lf the No. 5 crossover rack is not installed, install it and then close the
Moo8
[] E
M o o 4 F o r c e d D r i v e i s o N e The "Force Drive is ON #### Sec" message appears. "####
# # # # s . c Sec" denotes the time remaining until completion of the forced
d rive .
Moo4
When the forced dnve Is completed the "Ready for Processing"
message alppears.
70
9.4 Emergency Dark Bag
If the loader cover has to be opened in an emergenc]/, even when film is being fed into the loader, attach the
emergency dark bag (optional accessory) before opening the loader cover.
Refer to the separate "Instruction Manual" for the em,ergency dark bag.
l MPORTANT:
If the loader cover is opened without first attaching th,e emer_gency dark bag, the film will be come fogged.
71
10 GENERAL MAINTENANCE
10'1 waste setution Disposal ' ' ' ' ' ' ' ' 74
ro'2 Replenisher preparation ' ' ' ' ' ' ' ' 76
73
10 1 WaSte bQOlutlon DISpoSal
~CAUTION
The processing solutions may irritate the eyes and skin.
When handling them wear protective goggles, a rubber apron, rubber gloves, rubber boots and other
protective gear as appropriate to prevent them from making contact with any part of the body.
Always wash hands well after handling the processing solutions.
An alarm sounds and an error message is displayed when a waste tank is full.
NOTE: If operations are resumed by clearing the alarm but without first disposing of the waste solutions, the alarm will sound again and
new film processing will not be possible until waste solutions all~ properly disposed of.
l MPORTANT:
The NQI and NQ4 waste solutions are collected in the W1 waste solution tank. Disposal of these solutions
is to be contracted to a company * specializing in hand,fing these types of waste.
The NQ2. NQ3 and NQS waste solutions are collected in the W2 waste solution tank. These solutions are
also taken by specialty concerns for silver recove,y purposes. Silver can no longer be recovered and
ammonia gas is generated if these solutions aro mixed with waste from the W1 tank.
Eooo
Eool
El
• The alarm {stops sounding.
2. Check the message and press the [YES] key.
E]
• The error message is cleared and the previou
retLJ rned .
Ui LPv'
"~V~
'Company Specianzing in Handnng waste Matter: To safeguard against environmental ponution, some companies provide a service for
the disposal of liquicl waste. They win collect the liquid wastes and process them to
render them harmle{ss before returning them to nature. With the w2 waste solution,
for example, the snver content is recovered for recycling.
74
w2 waste Tank
waste Tank Discharge cap 4. Install the} cup in the waste tank discharge cap,
~J,
.~1:
~~~~ 1 ~
il
/
~~~cup F559
Cap 5. Install the~ tankcap in the waste tank.
,~\l
l
j=
Discharge caps 6. Remove the waste tank and collect discharging waste solution in
a container.
waste TankS
F544
~ -=;~- : [
~~:>~
~~i~~~~~~/
>~:Je ~~~
~ ~ '
~~<
F545
75
1 0.2 RepleniSher Preparation
When the replenisher drops below a specified le'vel, an e[larm sounds and an error message appears to
indicate the tank to which replenisher needs to be added.
Refer to the separate "Replenisher preparation irlstruction sheet" and prepare the replenisher by following the
instructions given below.
NoTE: When the alarm is stopped, the error message is cte,ared and l'rocessing is continued. The alarm sounds again in approximatety
5 minutes and new processing cannot be continued until repionisher is provided
E002 N1 R.PI.~i~h.*
T•~k E~Pty ~;=~;;;j~~~~~~~
E002
EI
' Th,e alarm is turned off.
E ~]
Replenisher supply Port cover 3. Open the replenisher supply port cover, hold up the stirring rod,
and hang it on the edge.
l MPOR TANT:
Prl9cessing pertormance will be impaired if any NQ2-R or
NQ3-R replenisher is mixed wjth the NQ1-R replenisher.
Ahlllays plci~Ice the contamination prevention cover on the N1 -R
tar7k, except when preparing the NQ 1-R replenisher.
76
1 1 1 PERIODICAL MAINTENANCE AND
INSPECTION
77
1 1 .1 Regular Maintenance and lllSpectiOn
In order to keep the FP232B operating at peak perform8[nce, conduct regular maintenance and inspection as
indicated in the table below.
Time
Processing Setting
Tank Solutions g. I .* 3
Replace 11.7
Inspect
' : Replace these soiutions when they have not been used for I week or more or when, as a result of processing the control strips, they
are considered to be unfit for processing.
78
1 1 .2 PrOCessing ContrOl Strips
Processing performance is evaluated by processing control strips '1 and using a densitometer to measure the
processing results and compare them with a reference.
l MPORTANT:
The basic rule for control-Strip-based processing-pertormance maintenance is that the procedures must be
conducted once evefyday.
Dark Box NOTE: Place the control strips in a plastic bag and store in them a freezer (lower than
-10 'C114 'F). Stora'ge at room temperature leads to deterioration in
performanc'e and makes it impossible for the processing to be evaluated
~~~j:~,~\~ .~:~:Ld:~~7il.~~~;:~- - properly
~~~_.ti~~:~iT:.: •' •~~'f~~(;~,;
9 ~ ~) 126 Fnm
control strip Rou scissors Magazme
1 086
1 . Remove the control strips from the freezer, and leave them in
their plastic bag for about an hour to bring them back to room
temperature.
l MPORTAINT:
Condensation ma,y occur when the control strips are processed
immediately atter they are removed from the freezer. ThiS may
give rise to uneven development '2 and make it impossible for
processinJg to be evaluated properly.
10mm About 250mm 2. In a dark box, remove the control strip roll from the can and cut a
control strip from the roll at a front position about 10 mm from the
control strip Rou notch using scissors.
,~><..~~~~_ ," r" " -Emulsion
...."" .• Side In
cutting Positio~ Notch
scissors
1 087
*1 Control Strip: This is a short film strip which has already been exposed at the factory. After processing its density is compared with
that of a reference strip which has undergone stan]dard processing, so as to check the processing performance.
*2 Uneven Development: This is image formation unevenness on the processed film due to a lack of uniformity in the solution
temperatures and concentration levels, formation of air bubbles, or condensation of moisture on the film.
79
3. Wind the control strip into the 126 film magazine, with the
emulsion layer facing in, cut end fonNard and notched end
rearward . ~
l MPORTANT:
Do not toucl7 the control strip surtaces. Handle the film only by
the edges.
~.
' , ~\:~ -~'~- Non_-~: splice the controt strip to either side ot the film ioader.
" ~~~~~ -_.
"' I~':\_
~~~~~.1\ IMPIORTANT:
~\~\~ Do not tly to' process customer films with control strips.
~ *=
=~
i sf
* ~n
80
9. Press the [STAR'T] key.
~~l
STA RT
~. R • q " • * t . Meo8
* * Refer
. ptot1[he
. dCN-'f
strips and compare them to evaluat
6Q manual for details on measuring the control
M3 o 4 c t r I . s t r i P P r o c ' s *. strip den:sities and evaluating performance.
*,' R:1
,.
.,' L:o D'v.
M so4
81
1 1 .3 Replacing CirculatiOn Filters
The processing solution circulation filters are pro'vided to filter out dirt and sediment from the circulating
processing solutions. Clogging of these filters will reduce the flow of circulating solutions. Although filter
clogging depends on the volume of film processed, all circulation filters should be replaced once a month.
Also replace the circulation filters when replacing the pro,cessing solutions.
~ CAUTION
When handling processing chemicals or solutions, wear safety goggles, protective gloves and other
appropriate protective gear, so as to avoid direct contact with chemicals.
When replacing processing solutions or cleaning solution tanks, wear a waterproof apron so as to avoid direct
contact with chemical solutions.
Wash hands thoroughly after handling processing chemicals of solutions.
IMPORTANT:
If processing solution circulation filters are not cleaned or replaced, the processing solution flow may be
reduced. This will impair temperature control which in irurn will deteriorate processing performance.
Clean or replace the filters one at a time in the normal processing sequence to avoid processing solution
inter-contamination.
~~~\-
.~
~^
F546
l MPORTAN7,
~i . -• •~- ~~ Do not allow solution to drip from the filters.
~ ~~ ' f~
Fnter Mounting Rod
F549
Tray Finer
82
45 degree 4. Wash the filter (once a week) or replace it (once a month).
~ 5. Align the clamping tab on the mounting rod with the notch in the
.- o ~7
83
1 1 .4 Cleaning the Dryer and CoOlling Fan Filters
To ensure that fresh air is introduced, both the dryer and the processing solution radiator cooling fan are
provided with a filter. Clean both these filters onc:e a month.
l MPOR TA NT:
If the dlyer filters and the processing solution coc'ling radfator are not cleaned regularly, faulty dlying and
temperature control will result.
Dryer Fan Fnter coonng Fan Filters I . Turn the powerswitch to STANDBY.
. .L
~~i
~~~
~; - I~"
'''
'
~~~~~.~.--'~~~~~/~~~._~-~~-="~~,~~~~~_.i ;
C~~ /"
1 8eo
84
1 1 .5 Replacing Replenisher Filter
The replenisher filters for removing dirt from the replenisher are located inside the replenisher filter cover.
When they become clogged, the flow of replenisher is, reduce,d, causing the levels in the solution tanks to
drop. Replace them once a month.
~ CAUTI ON
When handling processing chemicals or solutions, we}ar safet'y goggles, protective gloves and other
appropriate protective gear, so as to avoid direct contact with chemicals.
When replacing processing solutions or cleaning solu'tion tanks, wear a waterproof apron so as to avoid direct
contact with chemical solutions.
Wash hands thoroughly after handling processing chemicals or solutions.
Replenisher filter case 2. Pull out the replenisher filter case and hold it with its cap facing
up.
~
~~~~
~~~
~~~ i
F554
cap
~:~J~) , 1
Fnter Case
F555
- **\~On"/// ~• k
~!L,
85
1 1 .6 Cleaning Processing Racks
Clean the processing racks once a month. When replaciing the processing tank solutions *, always clean the
processing racks.
ACAUTION
When handling processing chemicals or solutions, wear safety goggles, protective gloves and other
appropriate protective gear, to avoid direct contact with c:hemicals.
When replacing processing solutions or cleaning solution tanks, wear a waterproof apron to avoid direct
contact with chemical solutions.
Wash hands thoroughly after handling processin'g chemi,cals of solutions.
l MPORTANT:
Processing performance will be impaired if any' N2 or N3 tank solution is allowed to contaminate the N1
tank solution. To prevent inter-solution contarnination, always install the contamination prevention cover or
its eguivalent on the N1 tank.
h!
!• ~ _~
f
--
~
F465
contamination
prevention cover 4. Install the contamination prevention cover (optional accessary)
~=~~* .'+__ betwe_en tanks N1 and N2.
~ (p:~:~;~SC~:~..._.~JJ~=7.::~:1;:~:\~~~~~~\~~\\~~~:~._~,~~;~~~~_._~~
7'
.,~_ , =~>.._.~ ~~/~=-7~///
- 7~
F589
Rack Retaining plate 5. Loosen the three screws, and slide the rack retaining plate to the
Ioader side.
~~•• ~ :~.~~~~~~\\__
z; " ~~
•i •• ~^ r ~ ~~~!
*
screws (3)
F290
*processing Tank Solution: ThiS is also known as the "tank s'olution", and it is prepared and Supplied in advance to the processing tanks.
when it is used up in the developing process, it is repleniShed trom the replenisher tanks.
86
6. Put the ra.ck tray in position, Iift rack N4 gently and hold it until
~r~~~ residual solution has all dripped into the tank.
Rack 8. Take the rack with the tray to the sink, and rinse it using about a
U Iiter of water. Collect the waste water in the waste solution tank.
~~ NoTE: Fiu vvl waste recovefy tank with N1 and N4 rack sotutions and W2 waste
About A Liter ' recc'vefy tank (ior recycting the sliver content) with the N2. N3. Ns- I and
ot water
('J~
" Ns-2 rack sotiJtions.
~
~CAUTION
_' ,i~' Do not use water at temperatures above 40 'C ('104 'F).
~ ~;~a ~~;/! processing racks may be distorted by the heat.
F590 10. Install rack N4 gently, ensuring that it is completely dry.
.••"~•
above.
~"
'-p
F59 1
Rack Retaining Plate 14. Return the rack retaining plate and secure it with the three
screws .
/* ./ ~"---~~L
~/7~_:._
87
1 1 .7 Replacing ProcesSing Tank SolU'tiOns
When, as indicated by the processing control strips, the processing solutions are judged to be unfit, they
should be replaced. Solutions should also be replaced ,when the processor has not been used for a week or
more due to holidays or vacations, since solutions tend t,o become weak and their performance deteriorates
with time.
When replacing the processing solutions, always clean tlhe processing racks (see section 1 1 .6) and replace
the circulation filters (see section 1 1 .3).
~CAUTION
The processing solutions may irritate the eyes and skin.
When handling them, wear protective goggles, a rubber apron, rubber gloves, rubber boots and other
protective gear as appropriate to prevent them from mak:ing contact with any part of the body.
Always wash hands well after handling the processing solutions.
l MPORTANT:
Processing pertormance will be impaired if any tank N2 or N3 solution is allowed to contaminate the
tank N1 solution. To prevent inter-solutic,n contal7lination, clean the racks in the reverse order to the
normal processing sequence.
Rack Cleaning Sequence : N4. NS-2. NS- 1. N3, iV2. N1
Processing pertormance is evaluated by Jorocess,fng and measuring control strips.
Refer to the CN- 16Q Processing Manual for details.
Do not allow solutions to drip or splash when rernoving or returning processing racks.
88
1 1 .7.2 Draining Off ProcesSing SolutionS
U1 Uiv. "
o y~
wl waste Tank
F544
N1 N3
=' ~ "~~ (Q
~
N1 N2 N3 NS.1 NS-2 N4
F469
4. Lead the other end of the hose into a suitable container, open the
~ valve, and drain ~he tank N1 solution.
NOTE: • Do not allow solution to overtlow the container.
Drain vatve ' Fjll waste recove,y tank No. I with the tank N1 and N4 solutions and
F404 waste recove,y tank No. 2 (for recychng the silver content) with the tank
7. Wash the walls of the tank using about a liter of warm water.
When all the solution has been drained oft, close the drain valve
and transfer the drained solution into the waste recovery tank.
89
8. Lead the drai[n hose into a container and open the drain valve.
l MPCPRTAN7,
Do not use brushes or scrubbers for cleaning because they may
scour the tank walls.
1 O. Once all the water has been drained off, rinse the tank again with
clean water.
1 1 . Once the rinsing water has all been drained oft, close the drain
valve.
13. Drain the waste solutions from the tanks W1 and W2 waste
soiutions (see section I 0.1 ).
NoTE: tt waste sctution tanks are not emptied, overfiow may resun when new
processing sctutions are added to the processing tanks.
1 . Ensure that the drain valves of the processing solution tanks are
closed.
3. Return the rack retaining plate and secure it with the three
screvvs.
5. Insert the hose end of the spouted measuring cup into the rack,
as shown, and pour the new processing solution carefully into
tank N1 .
~ .. . O,,~J IMP(,RTAN7t
~ ~~~~_,~~\\\_
90
Contamination 6. Attach the contarnination prevention cover or its equivalent
Prevention cover between tanks N I and N2.
t~~
7 '"~ 7. Pourthe new N2-N4 processing solutions into the corresponding
ll
* IMPOR7ANT:
~_ Pour solutionS C<arefully to prevent Splashing into neighboring
tanks. P'ertormance impairment will result if any tank N2 or N3
F589 Iiquids aJre allow,3d to contaminate the tank N1 SOlution. Process
control strips to check pertormance. For details, refer to the
processing mantJal.
91
12 ERROR MESSAGES AND ACTIONS TAKE
' In the event of an operational error or processor f,ailure, an error message appears on
the display and an alarm sounds.
e When an error message is displayed, check its contents and proceed with the action
indicated. If the processor does not return to norrnal operations after the action has
been taken, contact seNice personnel.
' With some errors, when the [YES] key is pressed the previous screen is returned with
an error message and the alarm stops so'unding; with other errors, the error status is
cleared when the cause of the error is remedied; ,and with still other errors, the error
should be remedied after stopping the ala,rm by turning the power switch to STANDBY.
93
1 2.1 MeSSages and Actions Taken
E002 N1 Replenisherreplenisher
Tanktank Empty The amount ,of replenisher in the N1
has dropped below [YES] key.
E055 NSI Working Tank Level Low solution has dropped by natural
evaporation.
E203 Processing!! Press START key to This message indicates that the drive
Start stop switch has been pressed in order to [START] key and resume operation.
correct a jammed film or other problem
during operation.
94
EOOO to E203 /E204 to E308
operation. processed.
Drive will stop while the processor cover
is open.
E206 Control Strip Not Cut. Check The cutter has not functioned during •
Cutter Unit control strip proce{ssing or it has key.
functioned but the film was not • Open the loader co
completely cut. strip with scissors, and save the rest.
• Check the cutter operation.
• If the trailing end of the film is not
completely cut, contact service
personnel.
E207 Open Processing Section Cover The processor cover is closed altho
the power switch was turned to key.
STANDBY when operations were shut • Open the pr
down. intermixing of solutions by condensation.
(The power is automatically turned to
STANDBY.)
E210 Wait Until Display Shows [Ready This message appears when operations
for Proc.] are restarted by the [START] key after automatically cleared 45 seconds after it
they have been stopped by the drive stop has passed through; if there is no film, it
E300 Right Lane 1 35 Film Not Cut This message appears during 1 35 tilm
Check processing when the cutter ,does not key.
operate because the film broke or the • Attach an emer
stopper was disengaged and the film was loader cover and check if the film which
drawn out of its cartridge. has been cut off still remains. If it does,
rewind it into the film case and process
E302 R. Film Cutting Fai] or Mag. The cutter has be,come dull and the film
Guide Not Retrn. has not been cut properly or the guide key.
does not return to its initial position. • Clean and inspect
E303 L. Film Cutting Fail or Mag. Guide (see chapter 5).
Not Retrn. ' It the trailing end of the film iscompletely
not cut, contact service personnel.
95
No. Messages problems Action
E304 Right Lane Film Length Abnormal A dirtyfilm sensor orfilm disengage
from film leader. key.
• Wait until all films are processed.
• If there is no film on the last leader,
attach an emergency dark bag, cut the
film remaining in the leader using the
cutter part, rewind the film into its case
E305 Left Lane Film Length Abnormal and process again.
• Remove the film remaining in the N
processing tank.
96
E304 to E31 1 /E320 to E413
E320 Right IX240 Film Cut If this error message appears during <With 1 35 mm film>
E321 Left IX240 Film Cut. ' Open the loader cover and check if any
operated.
E401 Left Magazine Guide Did Not return the guide pr'operly. • Ins
Return guide (see chapter 5).
E402 Right Perforation Sensor The sensor indical:ed by the message •
Abnormal does not detect pr,operly. key.
E403 Left Perforation Sensor Abnormal ' Clean and inspect the film sensor
(see chapter 5).
E41 1 Left 120 Sensor Abnormal The sensor indicaied by the message
does not detect properly. key.
• Clean and inspect the film sensor
(see chapter 5).
E412 Rlght IX240 Sensor Abnormal The IX240 sensor does not ,detec
properly. key.
E413 Left IX240 Sensor Abnormal ' Clean and inspect the film sensor
(see chapter 5).
97
No. Messages problems Action
E41 4 Right IX240 or Film Sensor
The sensorStop the
indicated b:y alarm by -pressing the [YES]
the message
Abnormal
E502 N3 Temperature Sensor
Abnormal
E509 Hygrometer (Room) Abnormal The hygromeier sensor does not detect
properly.
98
E41 4 to E609 /E700 to E91 3
E708 DRYER Temperature Increasing The room temperature is lovLr and the • Press the [MODE], [1], [YES], [YE
drying temperature does not reach 45 'C [YES] keys to display the temperature
(1 1 3 'F) within 9 minutes aft,er the start of and check if the temperature is rising.
operation. • If the temperature is rising, wait until it
reaches 45 'C (1 13 'F), at which point
the alarm will stop automatically.
E902 CPTand
Working Water Replenishment
contact Not • Stop the a
service personnel.
Dip SW-2 is in ON Position.
E905Reset
Control data Abnormal. The set data exce,eds the upper or lower •
data limit when the processor is not driven. and contact seniice personnel.
99
SPECIFICATIONS
Item specifications
Type Daylight-operated, floor-standing
Film Sizes IX240. 135. 126. 1 10. 120
Processing Capacity 22 rolls/hour (135 film 24 exposures, or IX240 film 25 exposures. 2 Ianes)
Process Step
Cocle Temperature
('Cl'F)
Time
Color Developer 38N1i 0.2/100 * 0.3 3 min. 1 9 sec.
Bleach 35 - 41/95
N2 - 105 1 min. 10 sec.
Bleach-Fix 35 - 41/95
N3 - I 05 3 min. 12 sec.
Processing Stages Super Rinse 1*132 - 38/90
) NS-1
- 100 1 min. 31 sec.
Super Rinse* I2) NS-2
32 - 38/90 - 100 1 min. 46 sec.
Stabilizer 32 - 38/90 - I OO 42 sec.
*1 ) N4
Dry 40 - 65/1 04
DRY- 1 49 3 min. OO sec.
Total 1 4 min. 40 ~ec.
Processing Chemicals Liquid type
Replenisher Tanks Built-in type, with solution level sensors and drain valves
Tank Capacity : 7.0 Iiters x 5
1 OO
Item Specifications
Film Collection Film leader hanging system '1)
FP232B UL FP232B CE
Voltage Single- Phase AC Single-Phase AC
200/210/220/2301240 V 220/2301240 V
Line
Power Requirements Frequency 60 Hz 50 Hz
Single- Phase AC200V AC2AC220V
1 OV AC230V AC240V
Current Rating 1 1 .3 A 1 2.0 A 1110.5.O
A
A 1 1 .2 A
Dimensions
(L x W x H) FP232B I 088 x 563 x 1 17O mm (42.8 x 22.2 x 46.1 in)
Weights
Transport Apprctx. 1 30 kg (287 Ibs)
Operation Approx. 200 kg (441 Ibs)
*1) Leader Hanging System: System by which film leaders are hung
*2) Microcomputer: Uttra-sman-sized computer
*3) Sequence Control: Control is exercised over the processor by which operations remain in the prescribed sequence.
1 O1
Item Specifications
IX240 Film Leader x I O Cleaning Bottle x 1
Film Leader x I O Graduated Cylinder (1 OO ml) x 1
Splicing Stand Ass'y x I Film Magazine for 1 1 O x 1
Manual Crank Handle x I x 1
Splicing Tape (19 mm wide) x I roll x 1
for 1 26
for 1 20
Accessories Rack
Measuring Cup Tray x x3I xx11
(5 Iiters)
Drive Chain Grease
Waste Dischange Cup
Adjustment Bolt Leg Seat x 4 Film Leader Hanger
Floating Balls ") ( x 82) x 2 bags (with Two Hooks) x 1
Dark Box x 1
Tape Cutter Base Film Tongue Extractor
Emergency Dark Bag Table for Reattacher-ATI OO
Pinch Cock '*) 20 mm Intermediate Cartridge
Optional Accessories Leader Hanger Contamination Prevention Cover
Film Washing Rack Loader Condensation Prevention Fan
Film Cutter Blade (x 6) Filter Element Air Filter
Negative Cutting Inserter Dryer Heater for AC21 OV
Check Tape Supplier Elbow for Drain Hose
'4) Floating Balls: Placed in the replenisher tanks. These serve to minimize aerial oxidation of the replenisher solutions.
*5) Pinch Cock: A tool used to pinch a hose to stop the flow inside.
1 02
l~ii~!l~l FUJIFILM