KENR5757-01

March 2013

Component Location
Component Identifiers (CID¹) Schematic Machine Schematic Machine
Component Component
Module Identifier (MID²) Location Location Location Location

KENR5757-01 VOL 1 of 2
Engine Control System A/C Unit I-4 H Sensor - Fuel Temperature I-18 21

(MID No. 036) Air Suspension (ATCH) J-3 C Sensor - Overload Warning Pressure (ATCH) D-9 8
CID Component Alarm - Action, Crane, Quick L-2 J Sensor - Pump #1 Pressure B-18 E
0001 Injector Cylinder #1 Alarm - Travel (ATCH) B-15 1 Sensor - Pump #2 Pressure B-18 E
0002 Injector Cylinder #2 Alternator E-17 2 Sensor - Squeeze Pressure (ATCH) A-12 19
0003 Injector Cylinder #3 Assembly - Block G-12 J Sensor - Viscus Clutch Temp (ATCH) L-16 22

(Dimensions: 48 inches x 35 inches)

0004 Injector Cylinder #4 Auxiliary - Pedal (RH) (ATCH) K-1 5 Socket - 12V (ATCH) L-5 J
0005 Injector Cylinder #5 Bar - Bus H-16 J Solenoid - 1P/2P Change #1 (ATCH) C-16 E 22
7 3
Base - Fuse I-16 J Solenoid - 1P/2P Change #2 (ATCH) C-16 E 4
0006 Injector Cylinder #6
28 11
0041 8 Volt DC Supply Battery - Front J-16 3 Solenoid - 1Way/2Way Change (ATCH) B-11 30 C
34
0042 Injector Actuation Valve Battery - Rear J-17 3 Solenoid - A/C Clutch E-17 2 14
29
0091 Throttle Position Block - Group (ATCH) J-17 4 Solenoid - Double Action (ATCH) C-16 E J A
H
0094 Fuel Pressure Breaker - Alternator H-16 J Solenoid - Ether (ATCH) K-17 22 13
0100 Engine Oil Pressure Breaker - Heater H-16 J Solenoid - Fine Swing Control (ATCH) C-9 D
B 5 18
0110 Engine Coolant Temperature Breaker - Main H-16 J Solenoid - Flow Limit (ATCH) A-18 23 G
0164 Injector Actuation Pressure Clutch - Viscus (ATCH) L-16 29 Solenoid - Heavy Lift (ATCH) B-9 F 15

0168 Electrical System Voltage Coil - Exciter (ATCH) H-1 B Solenoid - Hydraulic Lock A-9 F
0172 Intake Manifold Air Temperature Control - Engine E-18 6 Solenoid - Power Shift Pressure A-18 E 27 2
0174 Fuel Temperature Control - Gateway Worldview Module (ATCH) F-9 J Solenoid - Quick Coupler (ATCH) A-18 31 35 9
Control - Jump Start (ATCH) J-17 7 Solenoid - Relief #1 (ATCH) B-11 30 32

328D LCR Excavator

0190 Engine Speed Sensor
0253 Personality Module Control - Machine ECM E-7 J Solenoid - Relief #1 Check (ATCH) B-11 30 8 30
17
0261 Engine Timing Calibration Control - Wiper C-5 J Solenoid - Relief #2 (ATCH) A-11 30 D

Electrical System
0262 5 Volt DC Sensor Power Supply Converter - 12V 5A (ATCH) K-5 J Solenoid - Relief #2 Check (ATCH) A-11 30 32
10
0268 Check Programmable Parameters Diode - Hydraulic Lock #1 J-5 J Solenoid - Single Action #1 (ATCH) A-8 32
6
0274 Atmospheric Pressure Diode - Hydraulic Lock #2 G-7 J Solenoid - Single Action #2 (ATCH) A-8 32
26
0286 EMS Oil Lamp Diode - Lamp L-14 J Solenoid - Stem #1 Extend (ATCH) B-13, C-16 23 20
0342 Secondary Engine Speed Diode - Start Relay I-13 J Solenoid - Stem #1 Retract (ATCH) B-13, D-16 23 31
12 MKR1-UP
Heater - Seat (ATCH) G-3 B Solenoid - Stem #2 Extend (ATCH) C-13, D-16 23
0617 Air Inlet Heater
Horn - Forward Warning (High) C-9 8 Solenoid - Stem #2 Retract (ATCH) C-13 23 1 19 24 GTN1-UP
1639 Machine Security System 23
1785 Intake Manifold Pressure Sensor Horn - Forward Warning (Low) C-9 8 Solenoid - Stem #3 Extend (ATCH) D-16 24
Joystick LH (3 Sw) (ATCH) J-2 C Solenoid - Stem #3 Retract (ATCH) D-16 24 E
2417 Ether Injection Control Solenoid F
Joystick LH (ATCH) J-2 C Solenoid - Swing Brake A-9 F
Machine Control System 16
Joystick RH (3 Sw) (ATCH) H-1 B Solenoid - Travel Speed A-9 F 25
(MID No. 039) B F 36
Joystick RH (ATCH) H-1 Solenoid - Travel Straight B-9
CID Component
Keyreader - MSS (ATCH) H-1 B Speaker (LH) C-7 A
0041 8 Volt DC Supply

36 Page,
Lamp - Boom (LH) (ATCH) B-7 9 Speaker (RH) B-7 A
0096 Fuel Level Sensor
Lamp - Boom (RH) (ATCH) A-7 10 Switch - Air Cleaner L-10 7
0110 Engine Coolant Temperature Sensor
Lamp - Cab (ATCH) L-1 11 Switch - Backup EPR Valve F-3 B
0167 Alternator Charging Voltage Sensor
Lamp - Chassis A-9 12 Switch - Backup Governor G-3 B
0168 Electrical System Voltage
Lamp - Dome L-1 A Switch - Blade Pressure (ATCH) I-3 H
0171 Ambient Air Temperature Sensor
Meter - Service H-4 13 Switch - Boom Raise Pressure (ATCH) B-9 8
0190 Engine Speed Sensor
Monitor E-1 18 Switch - Coolant Level J-17 4
0246 Proprietary CAN Data Link
Motor - A/C Condenser Fan K-17 14 Switch - Crane Cancel (ATCH) C-3 G
0247 SAE J1939 Data Link
Motor - Starter G-17 2 Switch - Disconnect H-16 J
0254 Electronic Control Module
Motor - Washer K-17 4 Switch - Engine Oil Level F-17 27
0262 5 Volt DC Sensor Power Supply
Motor - Wiper E-1 15 Switch - Fine Swing Control C-4 G
0271 Action Alarm
Pump - Fuel Priming (ATCH) A-14 16 Switch - Foot (ATCH) K-1 5
0291 Engine Cooling Fan Solenoid
Radio - 2nd Generation (ATCH) D-9 J Switch - Fuel Pressure I-18 21
0362 Engine Speed Fan Control Solenoid
Radio (ATCH) F-2 B Switch - Fuel Priming Pump (ATCH) A-14 16
0374 Swing Brake Solenoid
Relay - Aux (ATCH) I-14 J Switch - Hammer Return Filter (ATCH) A-11 25
0581 Power Shift Solenoid
Relay - Beacon I-14 J Switch - High Pressure (ATCH) K-1 H
0586 Engine Speed Dial Switch
Relay - Boom Lamp K-14 J Switch - Horn I-2 C
0588 Monitoring System Display
Relay - Cab Lamp (ATCH) K-14 J Switch - Hydraulic Oil Filter D-9 26
0590 Engine Control Module 11
0598 Travel Speed Solenoid
Relay - Chassis Lamp K-14 J Switch - Hydraulic Oil Level B-15 1 Volume 1 of 2: Cab and Chassis
Relay - Ether (ATCH) J-13 J Switch - Implement Pressure J-1 H
0600 Hydraulic Oil Temperature Sensor 30
Relay - Heater G-17 17 Switch - Key G-1 B
0735 Heavy Lift Solenoid
Relay - Horn J-14 J Switch - Neutral Start Limit J-2 C
1129 Right Attachment Pedal Position Sensor 9 10
Relay - Main I-13 J B
1130 Left Attachment Pedal Position Sensor
Switch - One Touch Low Idle H-2
17 31 2 © 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
Relay - Neutral Start J-14 J Switch - Over Load Warning (ATCH) C-4 G A
1160 Hydraulic Lock Solenoid J 18
Relay - Priming Pump (ATCH) J-13 Switch - Panel D-1 G
1178 Machine Overload Warning Pressure Sensor 21 15
Relay - Single (ATCH) K-13 J Switch - Quick Coupler (ATCH) B-2 G 1
1522 Relief Valve #2 Check Valve Solenoid J 6 20 35 J G B C 12
Relay - Start I-13 Switch - Seat Heater (ATCH) C-5 G
1523 Relief Valve #1 Check Valve Solenoid 29
Relay - Travel Alarm I-14 J Switch - Secondary Shutdown K-2 28 14
1525 Straight Travel Solenoid 32
Resistor - Backup L-4 J Switch - Throttle Position G-1 B 22 7 16 26
1590 Main Pump Flow Limitation Pressure Solenoid J
Resistor - CAN #1 H-7 Switch - Travel Left Pressure J-1 H 4 E 3 D 32 19 8 24 28 F
1593 Attachment Valve #1 Extend Pressure Solenoid 36
Resistor - CAN #2 G-7 J Switch - Travel Right Pressure J-1 H 25
1594 Attachment Valve #2 Extend Pressure Solenoid 34 13
Resistor - CAN #3 K-2 J Switch - Universal Quick Coupler (ATCH) B-3 G 23
1595 Attachment Valve #3 Extend Pressure Solenoid 18 27 5
Resistor - CAN #4 F-1 16
1596 Attachment Valve #1 Retract Pressure Solenoid
Sender - Hydraulic Temperature B-9 19
Switch - Water Separator Level (ATCH)
Switch - Window Limit
B-15
B-1 11
H Harness And Wire Electrical Schematic Symbols
1597 Attachment Valve #2 Retract Pressure Solenoid 20
Sensor - Engine Speed Pickup F-17 J
1598 Attachment Valve #3 Retract Pressure Solenoid
Sensor - Fuel Level B-15 16
Timer - Lamp Delay (ATCH) L-15
Symbols
Unit - Indicator H-1 B
1609 F2 Type Valve Load Sense Pressure Sensor
Sensor - Fuel Pressure H-18 21
1657 Left Joystick Thumbwheel
1658 Right Joystick Thumbwheel Machine locations are repeated for components located close together. T

1665 Variable Relief Valve #1 Pressure Solenoid A = Located inside of cab. Pressure Temperature Level Flow Circuit Breaker
1666 Variable Relief Valve #2 Pressure Solenoid B = Located inside of right console. Symbol Symbol Symbol Symbol Symbol
1931 Auxiliary Circuit Flow Combining Solenoid C = Located inside of left console.
2265 Hydraulic Pump #1 Outlet Pressure Sensor D = Located around swing motor area. Symbols and Definitions
2266 Hydraulic Pump #2 Outlet Pressure Sensor E = Located inside pump compartment.
2275 Hammer Return to Tank Solenoid F = Located around main control valve. Fuse: A component in an electrical circuit that will open the circuit if too much current flows
2280 Travel Alarm Relay G = Located around main dash area. through it.
2300 Switch Panel H = Located under operator platform.
J = Located around back panel of cab. Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
¹ The CID is a diagnostic code that indicates which circuit is faulty.
circle indicates that the component has screw terminals and a wire can be disconnected from it.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault. Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Wire Description
Wire Wire Sender: A component that is used with a temperature or pressure gauge. The sender
Wire Color Description Wire Color Description measures the temperature or pressure. Its resistance changes to give an indication to
Number Number T
the gauge of the temperature or pressure.
Power Circuits Lighting Circuits Connector Location
101 RD Bat (+) (Not Application Specific) 603 PK Rotary Beacon Schematic Machine Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
103 RD Dome Lamp / Service Meter Flood Lamp - Front Connector Number
607 PK Location Location It has a coil that makes an electromagnet when current flows through it. The
Failure Mode Identifiers (FMI)¹ electromagnet can open or close the switch part of the relay.
105 RD Key Sw 615 YL Cab Flood Lamp/ROPS CONN 1 L-18 34
FMI No. Failure Description
108 RD Heater Relay 616 BU Bucket Flood Lamp/Boom Flood Lamp CONN 2 H-17 17
0 Data valid but above normal operational range. Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
109 RD Alt Output (+) Term 638 WH Rotary Beacon CONN 3 G-15 J
1 Data valid but below normal operational range. coil that makes an electromagnet when current flows through it. The electromagnet
112 PU Main Power Rly Output 645 PK Headlamp Relay CONN 4 D-14, D-15 35
2 Data erratic, intermittent, or incorrect. can open or close a valve or move a piece of metal that can do work.
3 Voltage above normal or shorted high.
113 OR Opr Mon Panel B (+) Switched 646 OR Light SW to Front Flood Relay CONN 5 C-14, C-15 35 Resistor, Sender and Solenoid Specifications
114 GN Warning Horn (Forward) 684 OR Cab Flood Lamp CONN 6 A-15 36 Part No. Component Description Resistance (Ohms)¹ Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
4 Voltage below normal or shorted low.
115 RD Cab Lamp Relay A623 BU Right Cab Flood Lamp SW to Relay CONN 7 D-14, D-15 35 4I-5394 Sender: Hydraulic Temperature 6134 - 7496 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
5 Current below normal or open circuit.
118 GY Wiper Control 763 BU Torque Converter SW CONN 8 G-14 J that make electromagnet when current flows through them. It also has an internal switch that places
6 Current above normal or grounded circuit. ATCH 1P/2P Change #1 the latch coil circuit open at the time the coil latches.
120 YL +24V Battery In (Converter #1) 780 PU Coupler Disengage Sol CONN 9 I-13 J
7 Mechanical system not responding properly. ATCH 1P/2P Change #2
123 WH Seat Heater Switch (ATCH) 788 YL Eng Speed (+) CONN 10 G-13 J ATCH Double Action
8 Abnormal frequency, pulse width, or period.
124 GN A/C Control Circuits CONN 11 F-13 J ATCH Heavy Lift
Harness and Wire Symbols
9 Abnormal update.
127 OR Air Suspension (ATCH) A751 YL After Cooler Temp CONN 12 A-12 30 ATCH Stem #1 Retract Wire, Cable, or Harness Harness Identification Letter(s):
10 Abnormal rate of change. 111-9916 Solenoid: ATCH Stem #2 Extend 11.7 ± 1.2 Assembly Identification: Includes
130 RD Engine Control A755 PK Throttle SW #1 (A, B, C, ..., AA, AB, AC, ...)
CONN 13 E-12 8
11 Failure mode not identifiable. ATCH Stem #2 Retract Harness Identification Letters and
135 BU +24V Battery Out (Converter #1) A756 BU Throttle SW #2 Harness Connector Serialization Code:
CONN 14 F-12 J ATCH Stem #1 Extend Harness Connector Serialization
12 Bad device or component. The "C" stands for "Connector" and the
141 RD Aux Ckt A757 GY Throttle SW #3 CONN 15 F-12 J ATCH Stem #3 Extend Codes (see sample).
13 Out of calibration. number indicates which connector in the
142 RD Aux Ckt A758 BR Throttle SW #4 CONN 16 G-11 J ATCH Stem #3 Retract AG-C4 L-C12 harness (C1, C2, C3, ...).
14 Parameter failures. Power Shift Pressure
L-C12
143 BR Aux Ckt A760 GY Electronic Pump Cont Throttle +5V CONN 17 A-10 F 111-7898 3E-5179 3E-5179
15 Parameter failures.
147 PU Universal QC / Quick Coupler Switch (ATCH) A762 PU Electronic Pump Cont Eng Speed Ground CONN 18 D-10 J ATCH Relief #1 Part Number: for Connector Plug 1
16 Parameter not available. 112-0090 Solenoid: 19.5 ± 2.0 Part Number: for Connector Receptacle
148 WH Travel Alarm Relay A768 BU Pump Control Valve #1 (+) CONN 19 D-10 J ATCH Relief #2
17 Module not responding.
149 RD Boom Lamp Relay A769 GY Pump Control Valve #2 (-)
2
CONN 20 G-9, G-10 J Swing Brake
18 Sensor supply fault.
154 RD Neutral Start Relay Coil A770 PK Electronic Pump Control Bypass SW to Resistor CONN 21 G-9, G-10 J 121-1491 Solenoid: Travel Speed 32.0 ± 3.2
19 Condition not met. Plug Receptacle
160 PU Chassis Lamp Relay F716 WH Shutdown (NC)(APP Specific) CONN 22 H-10 36 Travel Straight Pin or Socket Number
20 Parameter failures. 5A
165 YL Caution Lamp Switch Panel F773 OR Governor Accel CONN 23 L-9 H CAN #1 Deutsch connector: Typical representation
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 1 Component
169 PK Backup Resistor F774 WH Governor Decel CONN 24 L-9 H 174-3016 Resistor:
CAN #2
120 ± 12
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
172 RD Gateway Worldview Module G723 YL Heavy Lift Sol Valve (replace B733-YL) CAN #3 2 sockets and the receptacle contains all pins.
CONN 25 K-9 H
175 RD A/C Unit H746 YL Fan Control Sol Positive (replace B770-YL)
CAN #4 325-AG135 PK-14
CONN 26 K-9 H Sure-Seal connector: Typical representation
177 RD Main Breaker H747 BR Fan Control Sol Return (replace B771-BR) 239-1134 Solenoid: ATCH Ether 20 1 Harness identification code:
CONN 27 J-9 H of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
179 BU Aux Ckt M737 WH Front Flow Control Valve Solenoid CONN 28 I-9 H 260-3877 Solenoid: ATCH Quick Coupler 22.6 ± 1.6 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
180 GN Aux Ckt M739 YL Solenoid Return 2 CONN 29 I-9 H ¹ At room temperature unless otherwise noted.
184 RD Machine (ECM) Batter+ M740 PK Travel Straight Solenoid CONN 30 H-9 H
189 RD Neutral Start Limit Switch M751 PU Engine Egr Venturi Bypass Actuator CONN 31 C-9 D
199 OR Beacon Relay N707 PU Engine Digital Sensor Return CONN 32 C-9 8
Ground Circuits N789 BU Ambient Temp Sensor CONN 33 C-9 32
200 BK Main Chassis N793 GN Foot Pedal SW CONN 34 B-8 C
229 BK Bat (-) N795 WH Aux (ELE) Pedal - RH CONN 35 I-5 B
235 BK Electronic Pump Ctrl Gnd R725 WH Fuel Filter SW CONN 36 H-5 B
A209 BK Hex Machine Ctrl Gnd T725 WH Fuel Filter SW CONN 37 H-5 B
Basic Machine Circuits T776 GY Fuel Pump Relay CONN 38 G-4 B
304 WH Starter Relay No. 1 Output T788 GN Fuel Priming Pump CONN 39 L-4 J
306 GN Starter Relay Coil to Neut Start SW or Key SW X738 PK Return Filter SW. To Controller
Off Machine Switch Specification
CONN 40 K-3 28
307 OR Key Sw to Neutral Start SW or VMIS Sensor Module 892 BR CAT Data Link (-) Part No. Function Actuate Deactuate Contact Position
CONN 41 C-2, C-3 G
308 YL Main Power Relay Coil 893 GN CAT Data Link (+) CONN 42 G-2 B ATCH Blade Pressure
310 PU Start Aid SW To Start Aid Sol A893 OR Fuel SW to Fuel Pump ATCH Boom Raise Pressure
CONN 43 K-2 J ATCH High Pressure 490 ± 49 kPa 290 kPa MIN
Related Electrical Service Manuals 317 YL Start Aid Sol To Start Aid SW F889 WH Throttle Position Feedback CONN 44 F-1 B 167-3466 Implement Pressure Normally Open
(71 ± 7.1 psi) (42 psi MIN)
Title Form Number 320 OR Horn Relay Coil to SW G828 WH ADEM III Pressure Sensor +5V CONN 45 F-1 B Travel Left Pressure
321 BR Bckp Alarm Lamp Travel Alarm G829 GN ADEM III Pressure Sensor Common Travel Right Pressure
Alternator: 185-5294 SENR9938 CONN 46 C-1 G
Electric Starting Motor: 207-1511 SENR3581 322 GY Warning Horn (Forward) G833 PK ADEM III Engine Temperature Sensor Common CONN 47 C-1 G 103.4 (+20.7) (-13.8) kPa 69 kPa MIN
258-0883 Fuel Pressure Normally Closed
326 PU Key SW "C" Term. G834 PU ADEM III Cooling Fan Speed + ((15 (+3) (-2) psi)) (10 psi MIN)
Engine Troubleshooting: RENR5089 CONN 48 C-1 G
331 OR Bckp Alarm Relay Coil K843 GN Stem 3 Extend Switch CONN 49 C-1 G
Machine ECM: RENR9848
Monitoring Circuits K844 GY Stem 4 Extend Switch The connectors shown in this chart are for harness to harness connectors.
Machine Monitoring System: RENR8068
251 YL CAN #1 (+) K847 PU Stem 3 Retract Switch Connectors that join a harness to a component are generally located at or near
252 YL CAN #2 (+) K848 WH Stem 4 Retract Switch the component. See the Component Location Chart.
261 GN CAN #1 (-) K849 YL ATT Stem 1
262 GN CAN #2 (-) K850 BR ATT Stem 2
403 GN Alternator (R) Term. K852 GN ATT Stem 4
405 GY Opr Mon Oil Press. (Low Setting) K856 PU Stem 1 Control Valve A

Event Codes 410 WH Opr Mon Action Alarm K857 WH Stem 2 Control Valve A
412 BU Opr Mon Cool Flow / DS2 App Sec K858 YL Stem 3 Control Valve A
Engine Control
430 BU Opr Mon Air Filter K860 BU Stem 1 Control Valve B
Event Code Condition
487 OR Hyd Oil Flow SW K861 GN Stem 2 Control Valve B
E096 High Fuel Pressure
491 PK VMIS Hyd Oil tem Sensor K862 GY Stem 3 Control Valve B
E162 Excessive Boost Pressure 495 GN VMIS Fuel Level Signal K864 PK ATT Relief Valve 1
E198 Low Fuel Pressure 496 WH Opr Mon Panel Hyd Oil Level K865 PU ATT Relief Valve 2
E360 Low Engine Oil Pressure C468 BU Engine Oil Level K866 WH ATT 1-Way / 2-Way Control Valve
E361 High Engine Coolant Temperature E472 GN ATT 12V Sensor Supply K868 BR ATT Solenoid Return 2
E473 GY Stem 1 Modulation K869 BU ATT Solenoid Return 3
E362 Engine Overspeed
E474 OR Stem 2 Modulation K871 WH Pump Exchange Sol
E363 High Fuel Temperature
E480 PK Spare Analog Input #1 K872 OR Single/Double Action Exchange Sol
E390 Fuel Filter Restriction
H446 PK Boom Lower Check Pressure Sensor K876 BR ATT Relief Solenoid
E539 High Engine Inlet Air Temperature H474 GN Travel Right Pressure Switch K877 BU ATT Change Check Solenoid
H475 BU Travel Left Pressure Switch K879 GN Double Action Solenoid
H476 WH Joystick Pressure Switch L885 BU Switch Panel Option Switch
Accessory Circuits L886 BR Switch Panel Option Switch
501 GN Wiper - Front (Low) 998 BR Digital Sensor Return
506 PU Washer - Front C991 PK Fuel Filter Monitor
508 PU Radio Speaker - Left E997 BR Hydraulic Lock
509 WH Radio Speaker - Left (Common) G973 OR Boom Raise Press SW to Crush Press Sw
511 BR Radio Speaker - Right G976 BU Water Separator Sensor
512 GN Radio Speaker - Right (Common) K904 GN Pump Discharge - Signal
514 PU A/C Condensor Motor K906 GN Swing Brake Sol - Signal
530 OR Washer - Right K907 BU Swing Brake Sol - +B
590 GY Wiper SW to Intermittent Module L968 OR Electronic Pump Control PS Valve (-)
A537 PK Seat Heater (Resistive Element in Cushion) L969 WH Electronic Pump Control PS Valve (+)
A579 OR Wiper Motor + L972 BU Low Idle SW
A580 BR Wiper Motor - L973 GN Fine Swing Cont Relay to Sol Valve
A581 GN Wiper Motor Raise M906 BU Aux Ckt 1 (PWM IN)
A582 PU Wiper Motor Stop N957 PK Rxd - Comm #1
A584 BU Front Window Limit SW to Wiper Cont N959 PK Rxd - Comm #3
A586 OR Wiper SW to Wiper Cont N960 OR Txd - Comm #1
A588 GN Safety Sol Relay to Sol N963 OR Txd - Comm #3
C560 OR Left Rear Speaker N970 YL Dtr - Comm #1
C566 PK Left Rear Speaker (Common) N973 BR Dcd - Comm #1
E554 PK A/C Controller to A/C Compressor Clutch N979 GN Signal Gnd - Comm #1
E562 PU Spare Relay No N981 GN Signal Gnd - Comm #3
E565 BU Spare Relay No #2 T901 YL Mss Exciter Coil In
T902 PK Mss Exciter Coil Out
T967 YL Pump Discharge Mean Pressure
KENR5757-01 VOL 1 of 2

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(Dimensions: 48 inches x 35 inches)

CONN 23 OPERATOR STATION OPERATOR STATION

C-C21 C-C4 F-C1 ATCH CAB LAMP
7Y3967 84RE01 2725000 84RE01 2397356 84RE01 L58 F-C39 R-C2 1532521
RELAY PANEL 235-C124 BK-18 1 184-C3 RD-14 1 184-F1 RD-14 7Y3967 84RE01 7Y3966 84RE01
C-C22 235-C35 BK-14 2 235-F2 BK-14 615-F104 YL-16 1 615-R1 YL-16
(NOTE D) 7Y3966 84RE01 AIR CLEANER SW 763-C36 BU-18 3 763-F3 BU-18 103-F98 RD-18 200-R2 BK-16
FUSE INSTRUCTION ATCH LAMP DELAY TIMER 430-C89 BU-18 1 2552966 788-C37 YL-18 4 788-F4 YL-18 L45 615-F104 YL-16 L2 L2 F-C40 R-C1
1636704 84RE01 WK-C1 E-C10 A209-C38 BK-18 5 A209-F5 BK-18 200-F97 BK-18 200-F110 BK-18 7Y3966 84RE01 7Y3967 84RE01
AU-C2 FUSE BASE FUSE 3E3364 1552269 430-C89 BU-18 A760-C39 GY-18 6 A760-F6 GY-18 200-F109 BK-16 200-F111 BK-18 200-F110 BK-18 1
1552273 1364072 5A 1395345 RELAY 1 684-WK1 RD-18 1 684-E52 RD-18 A762-C40 PU-18 7 A762-F7 PU-18 L44 200-F186 BK-14
G834-AU3 PU-18 1 FAN SPEED FEEDBACK 10A 9W1442 LAMP SW 2 2 646-E43 RD-18 123-C177 WH-18 G723-C41 YL-18 8 G723-F8 YL-18 DOME LAMP
A209-AU2 BK-18 2 GND 15A 9W1441 127-C174 OR-16 G834-C42 PU-18 9 G834-F9 PU-18 F-C41 0960721
L12
H747-AU5 BR-18 3 SOL - 20A 9W1446 E-C12 E-C11 103-C4 RD-16 H746-C43 YL-18 10 H746-F10 YL-18 GND CAB 7Y3952 84RE01
L L
L63
AU-C1 H746-AU4 YL-18 4 SOL + 3E3370 1552267 105-C12 RD-16 H747-C44 BR-18 11 H747-F11 BR-18 103-F98 RD-18 1
2434509 84RE01 A760-AU8 GY-18 5 +5V +B A A 105-E28 RD-16 113-C5 OR-18 184-C3 RD-14 K850-C45 BR-18 12 K850-F12 BR-18 200-F109 BK-16 200-F111 BK-18 2
1 A760-AU1 GY-18 6 GND B B 200-E44 BK-16 118-C7 GY-16 763-C36 BU-18 120-F99 YL-16 GH-C2
2
3
A209-AU2
G834-AU3
BK-18
PU-18
A760-AU8
A760-AU1
GY-18
GY-18 ATCH VISCUS CLUTCH
SPARE A/C HEATER
KEY OFF C C 308-E47 YL-18 120-C8 YL-16
124-C9 GN-16
788-C37 YL-18
A760-C39 GY-18 CONN 24 508-F92 PU-18
169-F100 PK-18
199-F101 OR-18
2434505 84RE01
120-GH1 YL-16 1
F-C32
1552269
PA
PLATF-CHASSIS STRAP
4 H746-AU4 YL-18 A760-AU9 GY-18 2813589
5A 10A
154-C13 RD-18 A762-C40 PU-18 C-C5 F-C2 509-F93 WH-18 103-F102 RD-18 200-GH4 BK-16 2 CONN 39 410-F103 WH-18 2 7G1060
5 H747-AU5 BR-18 LAMP DIODE 169-C6 PK-18 G723-C41 YL-18 2304009 84RE01 2434510 84RE01 L5 511-F94 BR-18 410-F103 WH-18 199-F101 OR-18 1
SPARE BACKUP
6 N789-AU6 BU-18 AU-C3 1974385 E-C9 172-C10 RD-18 G834-C42 PU-18 K856-C46 PU-18 1 K856-F13 PU-18 512-F95 GN-18 892-F105 BR-18 F-C36 F-C35
5A 5A
7 235-AU7 BK-18 1552267 1552269 175-C2 RD-14 G973-C69 OR-18 K857-C47 WH-18 2 K857-F14 WH-18 A584-F96 BU-18 893-F106 GN-18 ATCH 12V SOCKET 2434505 84RE01 2304011 84RE01 ACTION/CRANE/QUICK ALARM
CONN 1 8 A760-AU9
235-AU7
GY-18
BK-18
A
B
+B
GND
SPARE
10A
CHASSIS LAMP
5A
1
2
684-E49
A623-E53
YL-18
BU-18 L41
184-C3 RD-14
199-C28 OR-18
H446-C68 PK-18
H746-C43 YL-18
K858-C48 YL-18
K860-C49 BU-18
3
4
K858-F15
K860-F16
YL-18
BU-18
A770-F107 PK-18
235-F108 BK-18 L12
1210987 1
2
120-F99 YL-16
200-F109 BK-16
1321829

N789-AU6 BU-18 C SIGNAL 307-C14 OR-16 H747-C44 BR-18 K861-C50 GN-18 5 K861-F17 GN-18 200-F97 BK-18
C-C24 C-C25 320-C21 RD-18 K850-C45 BR-18 K862-C51 GY-18 6 K862-F18 GY-18 103-F98 RD-18 F-C33
SPARE RADIO/SW PANEL

1
2312295 84RE01 2434509 84RE01 ATCH VISCUS CLUTCH TEMP SENSOR 331-C24 OR-18 K856-C46 PU-18 K864-C52 PK-18 7 K864-F19 PK-18 120-F99 YL-16 252-F87 YL-18 9W1951
10A 5A
A760-C39 GY-18 1 1078618 BOOM LAMP RELAY 615-C19 YL-16 K857-C47 WH-18 K865-C53 PU-18 8 K865-F20 PU-18 169-F100 PK-18 L66 252-F86 YL-18 GH-C3 BACKUP RESISTOR F-C37 103-F102 RD-18 A
L7 A209-C119 BK-18 2 1613128 645-C26 RD-18 K858-C48 YL-18 K866-C54 WH-18 9 K866-F21 WH-18 199-F101 OR-18 262-F89 GN-18 1532602 RE01 2041790 1532602 RE01 235-F108 BK-18 B
SPARE WIPER/WASHER
G834-C42 PU-18 3 E-C1 646-C27 RD-18 K860-C49 BU-18 K868-C55 BR-18 10 K868-F22 BR-18 L63 103-F102 RD-18 262-F88 GN-18 1 169-F100 PK-18 NOTE A C GND PLATFORM 2 GND CHASSIS 6
20A 10A
H746-C43 YL-18 4 1495051 84RE02 235-C124 BK-18 K861-C50 GN-18 L42 K869-C56 BU-18 11 K869-F23 BU-18 410-F103 WH-18 1 A770-F107 PK-18 893-F106 GN-18 D

YL-16
YL-16
BK-16

BU-16
BK-16
H747-C44 BR-18 5 1 149-E55 RD-18 K862-C51 GY-18 K871-C57 WH-18 12 K871-F24 WH-18 615-F104 YL-16 F-C38 NOTE A 892-F105 BR-18 E

L66
SPARE 12V CONVERTER
N789-C66 BU-18 6 2 645-E42 RD-18 101-C29 RD-4 K864-C52 PK-18 892-F105 BR-18 1532602 RE01 262-F88 GN-18 F
235-C117 BK-18 7 25A 10A
3 149-E55 RD-18 108-C31 RD-4 K865-C53 PU-18 CONN 25 L13 893-F106 GN-18 252-F86 YL-18 G
8
SOLENOID
4 149-E3 RD-16 109-C30 RD-4 K866-C54 WH-18 C-C6 F-C3 A770-F107 PK-18 L12 H
CONN 43

120-GH2
120-GH3
200-GH4

135-GH5
200-GH6
5 616-E36 BU-16 130-C1 RD-14 K868-C55 BR-18 2434510 84RE01 2304009 84RE01 235-F108 BK-18 J
10A
147-C11 PU-16 L80 K869-C56 BU-18 K876-C58 BR-18 1 K876-F25 BR-18
304-C32 WH-8 K871-C57 WH-18 K877-C59 BU-18 2 K877-F26 BU-18 F-C34
TRAVEL
308-C16 YL-16 K876-C58 BR-18 K904-C60 GN-18 3 K904-F27 GN-18 3E3370
5A
321-C22 BR-18 K877-C59 BU-18 L973-C61 GN-16 4 L973-F28 GN-18 252-F87 YL-18 A CAN RESISTOR 3
CHASSIS LAMP RELAY 322-C23 GY-16 K904-C60 GN-18 M737-C62 WH-18 5 M737-F29 WH-18 GH-C1 262-F89 GN-18 B 1743016 84RE01 G-C18 G-C19
A/C BLOWER BEACON LAMP 1552273
1613128 607-C25 PK-18 L973-C61 GN-16 M739-C63 YL-18 6 M739-F30 YL-18 NOTE A C 2397352 84RE01 2472693 84RE01
20A 10A

1
2
3
4
5
6
E-C2 616-C20 BU-16 M737-C62 WH-18 M740-C64 PK-18 7 M740-F31 PK-18 E472-G53 GN-18 1 1 +B
PRODUCT
1495051 84RE02 200-C17 BK-16 M739-C63 YL-18 M906-C65 BU-18 8 M906-F32 BU-18 235-G90 BK-18 2 2 GND
LINK BOOM FLOAT
C-C67 C-C68 1 160-E56 PU-18 M740-C64 PK-18 N789-C66 BU-18 9 N789-F33 BU-18 N795-G38 WH-18 3 3 PWM OUT

GROUND

GROUND
5A 5A
1552269 3E3364 2 A623-E53 BU-18 M906-C65 BU-18 T967-C67 YL-18 10 T967-F34 YL-18 169-F100 PK-18 4 4

+24 V BATTERY IN

+12 V MEMORY OUT

+24 V SWITCHED IN

+12 V SWITCHED OUT

310-C170 PU-16 1 1 ATCH ETHER SOL 3 ATCH SINGLE RELAY N789-C66 BU-18 H446-C68 PK-18 11 H446-F35 PK-18 120-F99 YL-16 5 5
BOOM LAMP AUX CKT
K 200-C172 BK-18 2 2 2391134
(NOTE B)
10A 10A
4
5
160-E15
607-E41
PU-18
PK-18
1495050
GA-C2
1495051 84RE02
101-C29 RD-4
108-C31 RD-4
109-C30 RD-4
T967-C67 YL-18
A209-C38 BK-18
235-C35 BK-14
G973-C69 OR-18 12 G973-F36 OR-18
235-F2 BK-14
A770-F107 PK-18
200-F109 BK-16
G-C20 G-C25
6 6 ATCH PEDAL RH
2475276 K
CAB LAMP AUX CKT
C-C15 1 K866-GA1 WH-18 130-C1 RD-14 235-F37 BK-14 3E3364 1552269
10A 10A
2130663 RE01
MONITOR SEAT HEATER
2
3
200-GA2
147-GA3
BK-18
PU-16
L24 147-C11 PU-16
304-C32 WH-8 CONN 26 235-F38
184-F1
BK-14
RD-14
L25 N793-G47
235-G89
GN-18
BK-18
1
2
1
2
ATCH FOOT SW
2051339
514-C76 PU-16 1 +B A/C CONDENSER FAN MOTOR ATCH CAB LAMP RELAY 4 K872-GA4 OR-18 308-C16 YL-16 C-C7 H-C1
2372085 5A 5A
200-C114 BK-16 2 GND 1613128 5 K879-GA5 GN-18 321-C22 BR-18 2304009 84RE01 2434510 84RE01 184-F39 RD-14
E-C3 322-C23 GY-16 1 603-H11 PK-18 184-F40 RD-14 ATCH HIGH PRESS.SW
HORN AIR SUS
L9 1495051 84RE02 616-C20 BU-16 147-C71 PU-16 2 147-H6 PU-16 763-F3 BU-18 H-C8 AG-C1 G-C21 G-C26 1673466
10A 10A
1 115-E57 RD-18 200-C17 BK-16 154-C13 RD-18 3 154-H7 RD-18 788-F4 YL-18 ATCH 12V 5A CONVERTER 2304011 84RE01 2434505 84RE01 1552269 3E3364
2 1
C-C23 2 684-E54 RD-18 607-C25 PK-18 120-C8 YL-16 4 120-H8 YL-16 A760-F6 GY-18 2054285 F716-H19 WH-18 F716-H19 WH-18 1 F716-AG2 WH-18 SECONDARY SHUTDOWN SW K849-G30 YL-18 1 1
ECM SPARE
7T5957 84RE01 3 127-C174 OR-16 199-C28 OR-18 5 199-H9 OR-18 A762-F7 PU-18 235-H3 BK-18 235-H3 BK-18 2 235-AG1 BK-18 4D1836 235-G91 BK-18 2 2
25A 5A 3
4 115-E4 RD-16 320-C21 RD-18 6 320-H10 RD-18 L58 G723-F8 YL-18
200-C116 BK-18 WASHER MOTOR 5 615-E35 YL-16 607-C33 PK-16 103-C4 RD-16 607-C33 PK-16 7 607-H12 PK-16 G834-F9 PU-18
506-C94 PU-18
1
2 MOTOR 1785601
ENG CONT
20A
SPARE
5A
ATCH PRIMING PUMP RELAY 105-C12 RD-16 A588-C72 GN-18 8 A588-H13 GN-18 G973-F36 OR-18 CONN 40
1495050 607-C34 PK-16 113-C5 OR-18 F716-C81 WH-18 9 F716-H19 WH-18 H446-F35 PK-18 TRAVEL LH PRESS.SW
PRIMING
36 Page,

GR-C2 235-C124 BK-18 118-C7 GY-16 235-C70 BK-18 10 235-H1 BK-18 H746-F10 YL-18 CONSOLE(LH) G-C22 1673466
PUMP SPARE
1495051 84RE02 147-C71 PU-16 120-C8 YL-16 127-C174 OR-16 11 127-H25 OR-16 H747-F11 BR-18 1552269
10A 5A
C-C18 HORN RELAY 1 A893-GR1 OR-16 308-C74 YL-16 L40 124-C9 GN-16 12 K850-F12 BR-18 H475-G34 BU-18 1
1552269 1613128 2 200-GR2 BK-16 L28 308-C103 YL-16 147-C71 PU-16 K856-F13 PU-18 1 + B ATCH AIR SUSPENSION 235-G32 BK-18 2
KEY SW SPARE
412-C88 BU-18 1 COOLANT LEVEL SW E-C4 3 T776-GR3 RD-16 326-C18 RD-16 154-C13 RD-18 200-H20 BK-18 K857-F14 WH-18 2 PLUG CONNECTOR 2 GND 2405063
10A 10A
235-C127 BK-18 2 2459205 1495051 84RE02 4 403-C75 GN-18 169-C6 PK-18 200-G24 BK-18 K858-F15 YL-18 1 3E3364 L58 127-H25 OR-16
1 114-E58 RD-18 5 T788-GR4 GN-16 403-C120 GN-18 175-C2 RD-14 200-G25 BK-14 K860-F16 BU-18 154-H7 RD-18 H-C9 H-C10
AUX CKT SPARE
2 320-E37 RD-18 405-C87 GY-18 199-C28 OR-18 200-G26 BK-16 K861-F17 GN-18 320-H10 RD-18 2304011 84RE01 2434505 84RE01 H-C5 TRAVEL RH PRESS.SW
10A 10A
3 412-C88 BU-18 307-C14 OR-16 200-F186 BK-14 K862-F18 GY-18 F-C11 200-H20 BK-18 -H25 OR-16 1 1552267 1 G-C23 1673466
4 114-E6 RD-16 487-C90 OR-18 308-C74 YL-16 200-F155 BK-16 K864-F19 PK-18 1552269 235-H1 BK-18 200-H24 BK-16 2 154-H7 RD-18 A 2 1552269
AUX CKT SPARE
5 322-E39 GY-16 491-C91 PK-18 320-C21 RD-18 K865-F20 PU-18 L13 113-F112 OR-18 2 HYD LOCK DIODE 1 603-H11 PK-18 A588-H14 GN-18 B 3 SW-4 H474-G35 GN-18 1
10A 10A
495-C92 GN-18 326-C18 RD-16 K866-F21 WH-18 189-F113 RD-18 1 1974385 199-H9 OR-18 189-H21 RD-18 C 4 SW-COM 235-G33 BK-18 2
E-C18 GR-C1 496-C93 WH-18 331-C24 OR-18 K868-F22 BR-18 607-H12 PK-16 5 SW-1
7Y3967 84RE01 7Y3966 84RE01 506-C94 PU-18 403-C75 GN-18 K869-F23 BU-18 120-H8 YL-16 NEUTRAL START LIMIT SW 6 SW-2
T776-E9 RD-16 1 T776-GR3 RD-16 L48 514-C76 PU-16 405-C87 GY-18 K871-F24 WH-18 1114799
RD-00 5A NEUTRAL START RELAY1 ATCH ETHER RELAY 763-C36 BU-18 412-C88 BU-18 K876-F25 BR-18 189-F113 RD-18 A588-H13 GN-18 200-H23 BK-18 IMPLEMENT PRESS.SW
101-CP1 RD-00 BK-00 5A E-C19 1613128 1495050 E562-C95 PU-16 430-C89 BU-18 GND PLATFORM 1 K877-F26 BU-18 189-F49 RD-18 A588-H14 GN-18 1 G-C24 1673466
10A 7Y3967 84RE01 E-C5 GT-C1 788-C37 YL-18 487-C90 OR-18 K904-F27 GN-18 A588-H15 GN-18 200-H20 BK-18 SW-3 1552269
J ATCH BLOCK GP
9W0742
ATCH JUMP START CON
9S9015 (NOTE C)
10A
20A
141-E11 RD-16 1
1
1495051 84RE02
154-E29 RD-18 1
1495051 84RE02
317-GT1 YL-18
892-C96
892-C121
BR-18
BR-18
491-C91 PK-18
495-C92 GN-18 L73
M737-F29 WH-18
M739-F30 YL-18
189-F114
120-F99
RD-18
YL-16
147-H6 PU-16 235-H1 BK-18
235-H2 BK-18
1 H476-G46
235-G37
WH-18
BK-18
1
2
J
(NOTE C) 25A E-C20 2 200-E46 BK-18 2 200-GT2 BK-18 893-C97 GN-18 496-C93 WH-18 M740-F31 PK-18 A588-F53 GN-18 235-H3 BK-18
L3 ATCH JOYSTICK LH(3 SW)
7Y3967 84RE01 3 307-E30 OR-16 3 147-GT3 PU-16 893-C122 GN-18 506-C94 PU-18 M906-F32 BU-18 E474-F60 OR-18 L119 2475185
101-CR1 RD-00 142-E12 RD-16 1 4 4 998-C78 BR-18 514-C76 PU-16 N789-F33 BU-18 K844-F66 GY-18 H-C6 H-C7

GND CHASSIS 5
20A
5A
1
1
175-E1 RD-14
172-E2 RD-18
5 306-E48 GN-18 5 310-GT4 PU-16 A588-C72
A760-C39
GN-18
GY-18
607-C33 PK-16
615-C19 YL-16
CONN 27 T967-F34 YL-18
A209-F5 BK-18
K848-F68 WH-18 F-C12
2304009 84RE01
H-C2
2434510 84RE01 235-H4 BK-18
L23 2397352 84RE01
E472-H17 GN-18 1
2472693 84RE01
1 +B
L4
10A 1 149-E3 RD-16 A762-C40 PU-18 645-C26 RD-18 C-C8 G-C1 L973-F28 GN-18 199-F115 OR-18 147-F120 PU-16 1 147-H6 PU-16 235-H5 BK-18 235-H4 BK-18 2 2 GND
10A 1 115-E4 RD-16 A768-C79 BU-18 646-C27 RD-18 2304009 84RE01 2434510 84RE01 199-F101 OR-18 A588-F53 GN-18 2 A588-H15 GN-18 154-H7 RD-18 E474-H22 OR-18 3 3 PWM OUT
5A 1 103-E5 RD-18 A769-C80 GY-18 E562-C95 PU-16 103-C4 RD-16 1 103-G1 RD-18 199-F116 OR-18 120-F99 YL-16 3 120-H8 YL-16 189-H21 RD-18 235-H5 BK-18 4 4 SW-COM
10A 1 114-E6 RD-16 C468-C98 BU-18 892-C96 BR-18 105-C12 RD-16 2 105-G2 RD-16 235-F117 BK-18 607-F121 PK-16 4 607-H12 PK-16 320-H10 RD-18 K844-H18 GY-18 5 5 SW-1
25A 1 184-E7 RD-14 TRAVEL ALARM RELAY E554-C77 PK-18 893-C97 GN-18 113-C5 OR-18 3 113-G3 OR-18 200-F186 BK-14 L56 199-F115 OR-18 5 199-H9 OR-18 A588-H14 GN-18 K848-H16 WH-18 6 6 SW-2
101-CA1 RD-00 101-CC1 RD-00 200-CE1 BK-00 20A 1 130-E8 RD-14 1613128 F716-C81 WH-18 998-C78 BR-18 118-C7 GY-16 4 118-G4 GY-16 L973-F28 GN-18 235-F108 BK-18 603-F119 PK-18 6 603-H11 PK-18 E472-H17 GN-18
10A 1 E-C6 F773-C82 OR-18 A588-C72 GN-18 124-C9 GN-16 5 124-G5 GN-16 189-F49 RD-18 235-F118 BK-18 189-F114 RD-18 7 189-H21 RD-18 E474-H22 OR-18
POS NEG POS NEG 10A 1 105-E10 RD-16 1495051 84RE02 F774-C83 WH-18 A768-C79 BU-18 169-C6 PK-18 6 169-G6 PK-18 308-F50 YL-16 603-F119 PK-18 E472-F124 GN-18 8 E472-H17 GN-18 K844-H18 GY-18 1

L27
10A 1 1 148-E59 WH-18 F889-C84 WH-18 A769-C80 GY-18 175-C2 RD-14 7 175-G7 RD-14 892-F51 BR-18 147-F120 PU-16 E474-F60 OR-18 9 E474-H22 OR-18 K848-H16 WH-18 H-C3 SW-3
10A 1 2 331-E40 OR-18 G723-C41 YL-18 C468-C98 BU-18 307-C14 OR-16 8 307-G8 OR-16 893-F52 GN-18 E472-F124 GN-18 K844-F66 GY-18 10 K844-H18 GY-18 7Y3967 84RE01 1
L43
BATTERY REAR BATTERY FRONT L47 3 G834-C42 PU-18 E554-C77 PK-18 308-C74 YL-16 9 308-G9 YL-16 A588-F53 GN-18 K848-F68 WH-18 11 K848-H16 WH-18 320-H10 RD-18 1
3T5760 3T5760 4 148-E20 WH-18 G973-C69 OR-18 F716-C81 WH-18 403-C75 GN-18 10 403-G10 GN-18 A755-F54 PK-18 E472-F58 GN-18 235-F117 BK-18 12 235-H2 BK-18 H-C4 ATCH JOYSTICK LH
9X-3404 9X-3404 10A 1 124-E13 GN-16 5 321-E38 BR-18 G976-C99 BU-18 F773-C82 OR-18 514-C76 PU-16 11 514-G11 PU-16 A756-F55 BU-18 E472-F125 GN-18 7Y3967 84RE01 HORN SW 2277617
(NOTE B) (NOTE B) 5A 1 169-E14 PK-18 H446-C68 PK-18 F774-C83 WH-18 E554-C77 PK-18 12 E554-G12 PK-18 A757-F56 GY-18 607-F121 PK-16 200-H23 BK-18 1 2220225
5A 1 160-E15 PU-18 H746-C43 YL-18 F889-C84 WH-18
L45
A758-F57 BR-18
L62 CONN 34
5A 1 113-E16 OR-18 H747-C44 BR-18 G976-C99 BU-18 CONN 28 E472-F58 GN-18 607-F122 PK-18
10A 1 118-E17 GY-16 K850-C45 BR-18 K906-C85 GN-18 C-C9 G-C2 E473-F59 GY-18 607-F123 PK-16
10A 1 120-E18 YL-16 K856-C46 PU-18 X738-C100 PK-18 2434510 84RE01 2304009 84RE01 E474-F60 OR-18
10A 1 147-E19 PU-16 BEACON RELAY K857-C47 WH-18 235-C70 BK-18 998-C78 BR-18 1 998-G13 BR-18 H474-F62 GN-18
5A 1 148-E20 WH-18 1613128 308-E32 YL-18 K858-C48 YL-18 235-C86 BK-18 F773-C82 OR-18 2 F773-G17 OR-18 H475-F63 BU-18 F-C44 F-C45
10A 1 199-E21 OR-18 E-C7 308-E47 YL-18 K860-C49 BU-18 123-C177 WH-18 F774-C83 WH-18 3 F774-G18 WH-18 H476-F64 WH-18 2304011 84RE01 2434505 84RE01 CONSOLE(LH)
5A 1 1495051 84RE02 200-E50 BK-18 K861-C50 GN-18 165-C176 YL-18 F889-C84 WH-18 4 F889-G19 WH-18 K843-F65 GN-18 603-F119 PK-18 1
10A 1 1 603-E45 PK-18 200-E63 BK-18 K862-C51 GY-18 E565-C175 BU-16 235-C86 BK-18 5 235-G21 BK-18 K844-F66 GY-18 199-F116 OR-18 2
10A 1 2 200-E27 BK-18 200-E51 BK-18 K864-C52 PK-18 A768-C79 BU-18 6 A768-G14 BU-18 K847-F67 PU-18
5A 1 123-E60 WH-18 3 199-E26 OR-18 K865-C53 PU-18 251-C178 YL-18 A769-C80 GY-18 7 A769-G15 GY-18 K848-F68 WH-18 ATCH BLADE PRESS.SW
10A 1 127-E61 OR-16 4 199-E21 OR-18 MAIN RELAY K866-C54 WH-18 261-C179 GN-18 K906-C85 GN-18 8 K906-G20 GN-18 K849-F69 YL-18 CONN 35 G-C13 G-C27 1673466

L45
L44
5A 5 638-E34 WH-18 2130772 K868-C55 BR-18 615-C19 YL-16 9 615-G22 YL-16 K852-F71 GN-18 1552269 3E3364
RD-4

I C-C12
5A
5A E-C24 E-C25
112-WG1 PU-6 K869-C56
K871-C57
BU-18
WH-18 261-C179 GN-18
326-C18 RD-16 10
11
326-G23 RD-16 K907-F72 BU-18
L968-F73 OR-18
K852-G29
235-G92
GN-18
BK-18
1
2
1
2 I
1552269 10A 2304011 84RE01 2434505 84RE01 177-WJ1 RD-6 L49 K876-C58 BR-18 251-C178 YL-18 12 L969-F74 WH-18
101-WF1

SIGNAL 1 A751-C107 YL-18 10A 1 K877-C59 BU-18 172-C10 RD-18 L39 L972-F75 BU-18
GND 2 G833-C111 PK-18 10A E-C21 2 K904-C60 GN-18 308-C103 YL-16 M751-F189 YL-18
FUEL TEMP SENSOR 7Y3967 84RE01 ATCH AUX RELAY E-C14 K906-C85 GN-18 403-C120 GN-18 N793-F76 GN-18 G-C14
1309811 143-E22 BR-18 1 1613128 1552269 L973-C61 GN-16 892-C121 BR-18 CONN 29 N795-F78 WH-18 2305010 84RE01
FUSE BASE
1831000 VG01 2242862 E-C22
E-C8
1495051 84RE02
CONN 9 1
2
306-E62
200-E51
GN-18
BK-18
M737-C62
M739-C63
WH-18
YL-18
893-C122 GN-18
235-C123 BK-18 C-C10 F-C4
F889-F79 WH-18 K847-F67
508-F92
PU-18
PU-18
200-G25 BK-14
124-G5 GN-16
1
2
B
R/G
GND
KEY SIG A C UNIT
C-C13 7Y3967 84RE01 1 M740-C64 PK-18 2304009 84RE01 2434510 84RE01 F889-F80 WH-18 509-F93 WH-18 E554-G12 PK-18 3 G COMPR 2597261
START RELAY DIODE
1552269 179-E23 BU-16 1 2 306-E31 GN-18 M906-C65 BU-18 405-C87 GY-18 1 405-F137 GY-18 F889-F81 WH-18 511-F94 BR-18 175-G7 RD-14 4 R +24V
1974385
1 T725-C113 WH-18 3 200-E63 BK-18 N789-C66 BU-18 412-C88 BU-18 2 412-F138 BU-18 251-F46 YL-18 512-F95 GN-18 514-G11 PU-16 5 W/R COND FAN
2 N707-C112 PU-18 E-C23 4 T967-C67 YL-18 430-C89 BU-18 3 430-F139 BU-18 A755-F54 PK-18 6 CONSOLE RH
E-C13 L52
7Y3967 84RE01 5 X738-C100 PK-18 487-C90 OR-18 4 487-F140 OR-18 251-F192 YL-18 A756-F55 BU-18
1552269
180-E24 GN-16 1 235-C35 BK-14 491-C91 PK-18 5 491-F141 PK-18 A757-F56 GY-18 G-C6 G-C7

1
2
FUEL PRESS. SW 235-C70 BK-18 495-C92 GN-18 6 495-F142 GN-18 251-F47 YL-18 A758-F57 BR-18 G-C15 2397352 84RE01 2472693 84RE01
2580883 112-WG1 PU-6 235-C86 BK-18 NOTE A 496-C93 WH-18 7 496-F143 WH-18 NOTE A 251-F48 YL-18 L972-F75 BU-18 2677629 84RE01 E472-G57 GN-18 1 1 1 +B
START RELAY 235-C123 BK-18 892-C96 BR-18 8 892-F157 BR-18 261-F43 GN-18 K843-F65 GN-18 103-G54 RD-18 1 +B 103-G58 RD-18 235-G82 BK-18 2 2 2 GND
C-C14 1251302 A209-C38 BK-18 893-C97 GN-18 9 893-F159 GN-18 E473-F59 GY-18 G-C16 105-G2 RD-16 E473-G73 GY-18 3 3 SW-4 3 PWM OUT
3E3370 MAIN BREAKER E565-C175 BU-16 C468-C98 BU-18 10 C468-F147 BU-18 261-F193 GN-18 2677629 84RE01 113-G61 OR-18 235-G81 BK-18 4 4 SW-COM 4 SW-COM
+B A G828-C109 WH-18 1712210 G976-C99 BU-18 11 G976-F148 BU-18 200-G24 BK-18 1 GROUND 307-G8 OR-16 K843-G71 GN-18 5 5 SW-1 5 SW-1
GROUND B G829-C110 GN-18 165-C176 YL-18 X738-C100 PK-18 12 X738-F150 PK-18 261-F44 GN-18 CONN 36 G-C17 326-G23 RD-16 K847-G72 PU-18 6 6 SW-2 6 SW-2
SIGNAL C C991-C108 PK-18 80A 177-WJ1 RD-6 L44 261-F45 GN-18 2677629 84RE01 508-G62 PU-18
FUEL PRESS. SENSOR 252-F82 YL-18 F-C14 G-C3 403-G51 GN-18 1 SIGNAL 509-G63 WH-18
2392396 C-C60 C-C65 C-C11 F-C5 252-F83 YL-18 2434510 84RE01 2304009 84RE01 511-G64 BR-18 1 1
2304013 84RE01 2434506 84RE01 2434510 84RE01 2304009 84RE01 607-F123 PK-16 1 607-G28 PK-16 L50 SERVICE METER 512-G65 GN-18 SW-3 SW-3
ALT BREAKER A893-C15 OR-16 1 331-C24 OR-18 1 331-F136 OR-18 E472-F125 GN-18 2 E472-G27 GN-18 2681964 A755-G66 PK-18 1 1
1712210 T788-C115 GN-16 2 506-C94 PU-18 2 506-F156 PU-18 252-F84 YL-18 169-F100 PK-18 3 169-G31 PK-18 A756-G67 BU-18
CONN 22

L48
L47

200-C167 BK-18 3 645-C26 RD-18 3 645-F144 RD-18 262-F85 GN-18 K852-F71 GN-18 4 K852-G29 GN-18 A757-G68 GY-18 G-C8 ATCH JOYSTICK RH
ATCH JOYSTICK RH(3 SW)
308-C128 YL-16 109-WH1 RD-4 646-C27 RD-18 4 646-F145 RD-18 K849-F69 YL-18 5 K849-G30 YL-18 235-G90 BK-18 A758-G69 BR-18 7Y3967 84RE01 2277616
80A 247-5185
317-C171 YL-18 GR-C3 E562-C95 PU-16 5 E562-F146 PU-16 A770-F107 PK-18 6 A770-G39 PK-18 235-G89 BK-18 E472-G57 GN-18 235-G83 BK-18 1
405-C87 GY-18 2434506 84RE01 E565-C175 BU-16 6 E565-F188 BU-16 252-F86 YL-18 L968-F73 OR-18 7 L968-G40 OR-18 235-G91 BK-18 E473-G73 GY-18 G-C9
892-C105 BR-18 1 A893-GR1 OR-16 L28 165-C176 YL-18 7 165-F187 YL-18 252-F87 YL-18 L66 L969-F74 WH-18 8 L969-G41 WH-18 235-G52 BK-18 K843-G71 GN-18 7Y3967 84RE01 ATCH EXCITER COIL
893-C106 GN-18 HEATER BREAKER 2 T788-GR4 GN-16 123-C177 WH-18 8 123-F190 WH-18 262-F88 GN-18 H475-F63 BU-18 9 H475-G34 BU-18 K847-G72 PU-18 L972-G70 BU-18 1 ONE TOUCH LOW IDLE SW 2065208 (NOTE J)

H H
998-C78 BR-18 2164970 3 200-GR2 BK-16 NOTE A 9 262-F89 GN-18 H474-F62 GN-18 10 H474-G35 GN-18 235-G33 BK-18 L972-G70 BU-18 2220225

L24
F716-C81 WH-18 10 NOTE A 615-F104 YL-16 11 615-G22 YL-16 235-G37 BK-18 252-G43 YL-18 2

BK-16
BK-16
BK-18
BK-18
YL-18
YL-18
GN-18

GN-18
GN-18

BK-18
F773-C82 OR-18 108-WL1 RD-4 251-C178 YL-18 11 251-F192 YL-18 103-F126 RD-18 12 103-G36 RD-18 235-G32 BK-18 262-G44 GN-18 G-C10 G-C11 ATCH MSS KEYREADER NOTE A 1
120A
105-E25 RD-16
105-E10 RD-16

148-E20 WH-18

160-E15 PU-18
199-E21 OR-18

199-E21 OR-18
160-E15 PU-18

148-E20 WH-18

105-E28 RD-16

BK-18
114-E6 RD-16
115-E4 RD-16

149-E3 RD-16

149-E3 RD-16

115-E4 RD-16
114-E6 RD-16
F774-C83 WH-18 261-C179 GN-18 12 261-F193 GN-18 262-F90 GN-18 607-G28 PK-16 1552264 3E3388 2180404 (NOTE J)
F889-C84 WH-18 101-WE1 RD-4 262-F91 GN-18 103-F98 RD-18 235-G55 BK-18 308-G77 YL-16 1 1 KEY ON M-C4 M-C5
130-C1 RD-14
CONN 30 103-F127 RD-18 E472-G53 GN-18 607-G74 PK-16 200-G79 BK-18 2 2 GND 1552269 3E3364

200-E33
200-E44
200-E27
200-E46
308-E32
308-E47
306-E48

306-E62
306-E31

200-E50
C-C59 BUS-BAR 103-F102 RD-18 F-C15 G-C4 H474-G35 GN-18 607-G75 PK-16 252-G43 YL-18 3 3 CAN + 2

200-GT2
130-C161 RD-14 3E3388 2677723 2304009 84RE01 2434510 84RE01 H475-G34 BU-18 308-G49 YL-16 262-G44 GN-18 4 4 CAN - 1
130-C162 RD-14 A751-C107 YL-18 1 K907-F72 BU-18 1 K907-G42 BU-18 H476-G46 WH-18 308-G9 YL-16 T901-G87 YL-18 5 5 COIL SIG

WH-18

OR-18
GN-18
OR-18
PK-18
GY-16
YL-16
GN-16

PU-16
RD-16

RD-18
OR-16
YL-18
BK-16

OR-18
YL-16
BU-16
RD-18
BR-18
GY-16
OR-18
PK-18
RD-18
RD-18
WH-18
OR-16

BK-18
PU-16
RD-4
RD-4
RD-8

RD-4

WH-8
RD-14
RD-14
RD-14
RD-18

RD-18

130-C163 RD-14 G833-C111 PK-18 2 OPERATOR STATION 252-F84 YL-18 2 252-G43 YL-18 K849-G30 YL-18 T902-G88 PK-18 6 6 COIL RET M-C2 IND UNIT
229-C156 BK-14 T725-C113 WH-18 3 NOTE A F-C6 262-F85 GN-18 3 262-G44 GN-18 N793-G47 GN-18 7 7 7Y3952 84RE01 1709324
N707-C112 PU-18 4 DISCONNECT SW 3E3370 F889-F79 WH-18 4 F889-G45 WH-18 N795-G38 WH-18 308-G76 YL-16 8 8 1 GND
NOTE A
229-C164 BK-14 G828-C109 WH-18 5 7N0719 251-F48 YL-18 A CAN RESISTOR 1 NOTE A H476-F64 WH-18 5 H476-G46 WH-18 308-G77 YL-16 2 +B

101-WE1
109-WH1
109-WA1

108-WL1

304-WC1

K866-GA1

K872-GA4
K879-GA5
1
113-E16
169-E14
118-E17
120-E18
124-E13

147-E19

154-E29
307-E30

615-E35
616-E36
320-E37
321-E38
322-E39
331-E40
607-E41
645-E42
646-E43
123-E60
127-E61

200-GA2
147-GA3
105-E25

308-E32
200-E33

199-E26
130-E8
175-E1
184-E7
103-E5

172-E2

229-C166 BK-14 G829-C110 GN-18 6 261-F45 GN-18 B 1743016 84RE01 N795-F78 WH-18 6 N795-G38 WH-18 NOTE A 200-G26 BK-16 G-C12 M-C1
229-C165 BK-14 C991-C108 PK-18 7 C-C26 C-C27 GN-C1 GV-C1 C N793-F76 GN-18 7 N793-G47 GN-18 1027964 84RE01 1211168 84RE01 M-C3 THROTTLE POS SW
8 2312295 84RE01 2434509 84RE01 2434509 84RE01 2434509 84RE01 113-F128 OR-18 8 113-G48 OR-18 200-G78 BK-18 T902-G88 PK-18 12 T902-M12 PK-18 1552273 1060107
172-C10 RD-18 1 1 172-GN1 RD-18 1 172-GV1 RD-18 F-C7 308-F129 YL-16 9 308-G49 YL-16 200-G79 BK-18 T901-G87 YL-18 11 T901-M11 YL-18 1 BK COM
CONN 2 L39 308-C103 YL-16 2 2 308-GN3 YL-16 2 308-GV2 YL-16 3E3370 118-F130 GY-16 10 118-G4 GY-16 200-G80 BK-18 607-G74 PK-16 1 607-M1 PK-16 2 PK S1
403-C120 GN-18 3 3 403-GN4 GN-18 NOTE A 3 403-GV3 GN-18 252-F82 YL-18 A CAN RESISTOR 2 403-F131 GN-18 11 403-G50 GN-18 235-G81 BK-18 200-G78 BK-18 2 200-M2 BK-18 3 BU S2
GA-C1
PC 892-C121 BR-18 4 4 892-GN5 BR-18 4 262-F90 GN-18 B 1743016 84RE01 A537-F41 PK-18 12 A537-G94 PK-18 F-C13 G-C5 235-G82 BK-18 235-G85 BK-18 3 235-M3 BK-18 4 GN S3
130-C1 RD-14 DISC-GND CABLE GND RELAY PANEL
2434508 84RE01
893-C122 GN-18 5 CONN 21 5 893-GN6 GN-18 CONN 21 5 C 2304009 84RE01 2434510 84RE01 235-G83 BK-18 A755-G66 PK-18 4 A755-M4 PK-18 5 BR S4
CONN 37

1
2
3
4
5
6
308-C128 YL-16 1254735 GC-C4 235-C123 BK-18 6 6 235-GN2 BK-18 6 235-GV4 BK-18 NOTE A 508-F92 PU-18 1 508-G62 PU-18 235-G84 BK-18 A756-G67 BU-18 5 A756-M5 BU-18 6
E-C15 E-C16 E-C17
317-C171 YL-18 2305010 84RE01 NOTE A 251-C178 YL-18 7 7 L26 7 L22 509-F93 WH-18 2 509-G63 WH-18 235-G56 BK-18 A757-G68 GY-18 6 A757-M6 GY-18
ENGINE CONTROL C-C66 2304009 84RE01 2434507 84RE01 2434510 84RE01
405-C87 GY-18 261-C179 GN-18 8 8 8 HYD LOCK DIODE 2 511-F94 BR-18 3 511-G64 BR-18 A758-G69 BR-18 7 A758-M7 BR-18
10
11
12

10
11
12
2622879 1607689 84RE01
1
2
3
4
5
6
7
8
9

1
2
3
4

1
2
3
4
5
6
7
8
9
1 NOTE A
892-C105 BR-18
893-C106 GN-18
C-C1
2434510 84RE01
C-C2
2305008 84RE01
C-C3
2304009 84RE01 BLOCK AS CONN 16 NOTE A GL-C6 GN-C5 GV-C5 GV-C2
F-C8 1974385
1552269 403-F131 GN-18 L52
512-F95 GN-18
A755-F54 PK-18
4
5
512-G65
A755-G66
GN-18
PK-18 235-G85 BK-18
308-G76 YL-16
326-G23 RD-16
8
21
308-M8
326-M23
YL-16
RD-16 R
ANALOG SENSOR POWER 2 998-C78 BR-18
CONN 3 CONN 8 CONN 10 7Y5499 1005805 8T8732 1005805 8T8732 189-F49 RD-18 1 118-F130 GY-16 A756-F55 BU-18 6 A756-G67 BU-18 307-G8 OR-16 9 307-M9 OR-16

WH-18

OR-18
GN-18
BK-18
PU-16
ANALOG SENSOR RETURN 3 F716-C81 WH-18 B N963-GN18 OR-18 B N960-GV5 OR-18 E997-F149 RD-18 2 308-F129 YL-16 A757-F56 GY-18 7 A757-G68 GY-18 ATCH SEAT HEATER 105-G2 RD-16 10 105-M10 RD-16 C OFF
THROTTLE POWER 4 F773-C82 OR-18 GND CHASSIS 1 C N959-GN16 PK-18 C N957-GV6 PK-18 308-F50 YL-16 A758-F57 BR-18 8 A758-G69 BR-18 2299093 113-G61 OR-18 13 113-M13 OR-18 S ON
B ST
RD-18
PU-16
RD-16

RD-18
OR-16
YL-16
BK-16

RD-4

RD-4

RD-4

WH-8
RD-14
RD-14
RD-16
OR-18
PK-18
GY-16
YL-16
GN-16

THROTTLE RETURN 5 998-C78 BR-18 F774-C83 WH-18 A N981-GN22 GN-18 A N979-GV7 GN-18 L972-F75 BU-18 9 L972-G70 BU-18 2359027(UN TILT) 200-G80 BK-18 14 200-M14 BK-18
RD-14

WH-18
OR-16
OR-18
YL-16
CONN 20
BU-16
RD-18
BR-18
GY-16
OR-18
PK-18
RD-18
RD-18
6 F889-C84 WH-18 K843-F65 GN-18 10 K843-G71 GN-18 2 509-G63 WH-18 15 509-M15 WH-18 KEY SWITCH11

K866-GC1

K872-GC4
K879-GC5
CONN 20

200-GC2
147-GC3
7 229-C156 BK-14 F-C9 MACHINE ECM 308-F132 YL-16 K847-F67 PU-18 11 K847-G72 PU-18 1 512-G65 GN-18 16 512-M16 GN-18 9G7641
CAT DATA LINK + 8 893-C106 GN-18 1532630 2218874 113-F128 OR-18 E473-F59 GY-18 12 E473-G73 GY-18 607-G75 PK-16 17 607-M17 PK-16

101-C29

109-C30

108-C31

304-C32
172-C10
147-C11
105-C12

154-C13
307-C14
308-C16
200-C17
175-C2
184-C3
103-C4
113-C5
169-C6
118-C7
120-C8
124-C9
130-C1

CAT DATA LINK - 9 892-C105 BR-18 113-F112 OR-18 G-C28 G-C29 103-G58 RD-18 18 103-M18 RD-16

123-C177
127-C174
199-C28
615-C19
616-C20
320-C21
321-C22
322-C23
331-C24
607-C25
645-C26
646-C27
G
10
11
M740-F31 PK-18 1
2
TRAVEL STRAIGHT SOL
ATT STEM-4 RETRACT PRV 113-F133 OR-18 CONN 38 2304011 84RE01
200-G93 BK-18 2
2434505 84RE01 508-G62 PU-18
511-G64 BR-18
19
20
508-M19
511-M20
PU-18
BR-18
G
1
1

12 763-F3 BU-18 3 TRAVEL SPEED SOL 103-F127 RD-18 103-G58 RD-18 A537-G94 PK-18 1
13
14 108-C31 RD-4
L969-F74 WH-18 4
5
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
607-F122 PK-18
147-F120 PU-16
L11 105-G2 RD-16
113-G61 OR-18 CONN 42
15 6 CRANE BUCKUP SW 235-F118 BK-18 169-G59 PK-18

L29
NOT AVAILABLE-USED ON J2 16 HEATER RELAY H746-F10 YL-18 7 VALIABLE FAN MOTOR PRV 410-F103 WH-18 307-G8 OR-16 BACKUP GOV SW
L41

17 2095582 8 CAUTION LAMP (FOR CRANE) A584-F96 BU-18 308-G9 YL-16 1636711
2 1
18 L41 M737-F29 WH-18 9 FLOW LIMIT PRESS. PRV L973-F28 GN-18 308-G49 YL-16 998-G13 BR-18
FUEL PUMP RELAY 19 K871-F24 WH-18 10 2 PUMP FLOW COMBINE SOL M751-F189 YL-18 326-G23 RD-16 3

L15
20 317-C171 YL-18 ATCH GATEWAY WORLDVIEW MODULE K866-F21 WH-18 11 HAMMER RETURN TO TANK SOL 251-F46 YL-18 607-G28 PK-16

L8
21 L37 L4 GN-C2 2399954 12 BOOM UP LIMIT PRV (FOR CRANE) 251-F192 YL-18 998-G13 BR-18 F774-G18 WH-18
THROTTLE BACKUP (ACCEL) 22 F773-C82 OR-18 304-C32 WH-8 1607690 84RE01 (NOTE K) 13 SPARE (PRV19) 261-F43 GN-18 A537-G94 PK-18 F773-G17 OR-18
THROTTLE BACKUP (DECEL) 23 F774-C83 WH-18 G S 1 14 SPARE (OC) 261-F193 GN-18 A768-G14 BU-18
L9

L4
L7

SHARED WITH TDC CAL 24 101-C29 RD-4 2 15 CAN-3 (S) L46 A769-G15 GY-18 BACKUP EPR VALVE SW
SHARED WITH TDC CAL 25 MTR BAT 101-CP1 RD-00 C-C69 C-C70 3 788-F4 YL-18 16 ENG SPEED - 892-F134 BR-18 A770-G39 PK-18 2833074
2 3
26 101-CA1 RD-00 2304013 84RE01 2434506 84RE01 4 17 OFFSET ANGLE SENSOR 892-F51 BR-18 E472-G57 GN-18 K906-G20 GN-18
1
NOT AVAILABLE-USED ON J2 27 147-C169 PU-16 1 5 K864-F19 PK-18 18 VARIABLE RELIEF-1 PRV 892-F105 BR-18 F773-G17 OR-18 M-C6
MOTOR 5 6
LOW OIL PRESS. OUTPUT 28 405-C87 GY-18 310-C170 PU-16 2 6 K868-F22 BR-18 19 PRV RETURN F774-G18 WH-18 A768-G14 BU-18 1532541 84RE01
4
CONN 15 NOTE A
BK-18

29 STARTER MOTOR 317-C171 YL-18 3 7 L968-F73 OR-18 20 PRV RETURN 893-F135 GN-18 F889-G60 WH-18 ACC 1 113-M13 OR-18
GY-18

PU-18
BK-18

BR-18

YL-18
BU-18

BK-18
BK-16
BK-18
BK-18

310-C170 PU-16

N789-C66 BU-18
H746-C43 YL-18
G834-C42 PU-18
H747-C44 BR-18
A760-C39 GY-18

8 9
BU-18
PU-18
PU-16

514-C76 PU-16
506-C94 PU-18
412-C88 BU-18

30 2071517 893-GN6 GN-18 8 CAT DATA LINK + K869-F23 BU-18 21 PRV RETURN 893-F52 GN-18 K906-G20 GN-18 GND 2 200-M14 BK-18
7
31 (B:1/2 GT-C2 892-GN5 BR-18 9 CAT DATA LINK - H747-F11 BR-18 22 PRV RETURN 893-F106 GN-18 K907-G42 BU-18 SPKR LH(-) 3 509-M15 WH-18
11 12
32 S:No10,GND:1/2) 2434506 84RE01 10 K907-F72 BU-18 23 SWING BRAKE SOL L968-G40 OR-18 A769-G15 GY-18 AUX-SPKR(-) 4 C566-M22 PK-18
147-C169 PU-16
147-C101 PU-16
147-C102 PU-16
235-C124 BK-18
235-C123 BK-18

403-C120 GN-18

892-C121 BR-18

893-C122 GN-18

10
147-C71 PU-16

403-C75 GN-18

892-C96 BR-18

893-C97 GN-18

GN-16

PK-18

BU-16

33 2071551 (NOTE B) 1 147-GT3 PU-16 11 G834-F9 PU-18 24 FAN SPEED L969-G41 WH-18 SPKR RH(-) 5 512-M16 GN-18
A209-C119

147-C11 PU-16
235-C118 BK-16
235-C126 BK-18

403-C104 GN-18

892-C105 BR-18

893-C106 GN-18

YL-16

GN-18
PU-18
BU-18
GY-18
OR-16
BU-18
PK-18
WH-18
OR-18
WH-18
WH-18
YL-18
OR-18
BU-18
PK-18
BR-18
PU-18
WH-18
YL-18
BU-18
GN-18
GY-18
PK-18
PU-18
WH-18
BR-18
BU-18
WH-18
BR-18
BU-18
GN-18
GN-18
GN-16
WH-18
YL-18
PK-18
BU-18

YL-18

BK-18

BK-18
YL-18

PU-16

YL-18
A760-C39

G834-C42
235-C117

H747-C44

H746-C43
N789-C66

200-C172
200-C114
200-C116
235-C127
412-C88
506-C94
514-C76

YL-16
YL-16

BR-18
GY-16
RD-16
GY-18
OR-18
PK-18
GN-18
WH-18
PK-16
BU-16
BU-18
YL-18
BR-18

BK-16

BK-14
BK-18
BK-18
RD-4

RD-4

WH-8
RD-4

RD-14

34 2 310-GT4 PU-16 12 A762-F7 PU-18 25 ENG SPEED + 200-G26 BK-16 ILLUM 6 607-M17 PK-16
35 3 317-GT1 YL-18 N957-GN15 PK-18 13 RS-232 PORT #1-TXD 26 CAN-4 (S) 235-G56 BK-18 BACKUP 7 103-M18 RD-16
36 14 A588-F53 GN-18 27 HYD LOCK CANCEL SW 252-G43 YL-18 235-G86 BK-18 SPKR LH(+) 8 508-M19 PU-18
37 15 K865-F20 PU-18 28 VARIABLE RELIEF-2 PRV 262-G44 GN-18 235-G16 BK-18 AUX-SPKR(+) 9 C560-M21 OR-18
T788-C115

X738-C100

E565-C175
101-C29

304-C32
108-C31
109-C30

A588-C72
A762-C40
A768-C79
A769-C80
A893-C15
C468-C98
E554-C77
F716-C81
F773-C82
F774-C83
F889-C84
G723-C41
G973-C69
G976-C99
H446-C68
K850-C45
K856-C46
K857-C47
K858-C48
K860-C49
K861-C50
K862-C51
K864-C52
K865-C53
K866-C54
K868-C55
K869-C56
K871-C57
K876-C58
K877-C59
K904-C60
K906-C85
L973-C61
M737-C62
M739-C63
M740-C64
M906-C65

T967-C67

200-C167

A209-C38
317-C171

E562-C95

165-C176
308-C74
308-C16

321-C22
322-C23
326-C18
405-C87
487-C90
491-C91
495-C92
496-C93
607-C34
616-C20
763-C36
788-C37
998-C78

200-C17

235-C35
235-C70
235-C86
130-C1

38 16 K876-F25 BR-18 29 VARIABLE RELIEF-1 CHECK SOL L968-G40 OR-18 ANTENNA SPKR RH(+) 10 511-M20 BR-18 M-C8
308-C

39 892-GN5 BR-18 17 K877-F26 BU-18 30 VARIABLE RELIEF-2 CHECK SOL ANTENNA F889-G60 WH-18 7Y3967 84RE01
40
41
PE
ENG-GND STRAP
893-GN6 GN-18
N959-GN16 PK-18
18
19
G723-F8
K860-F16
YL-18
BU-18
31
32
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
2594883 A770-G39 PK-18
L969-G41 WH-18 CABLE
ATCH RADIO AM/FM
2510537 CONN 44 1
M-C7
42 1400860 N963-GN18 OR-18 20 33 STK OUT LIMIT SOL (FOR CRANE) 169-G59 PK-18 2382260 ATCH RADIO AM/FM(OSJ) 7Y3966 84RE01
43
44 C-C71
N981-GN22 GN-18
172-GN1 RD-18 N960-GN17 OR-18
21
22 RS-232 PORT #1-RXD M739-F30 YL-18
34
35
BKT LOCK SOL (FOR CRANE)
PRV RETURN
K907-G42 BU-18 2510539 CONN 45 1

F 45
46
C-C51
1552269
7Y3967 84RE01
1 CONN 14 L26 172-GN7 RD-18
N970-GN19 YL-18 23
24
RS-232 PORT #1-DTR 36
37
CAN-4 (+)
CAN-4 (-)
CONSOLE RH
F
47 1 788-C37 YL-18 172-GN8 RD-18 25 K856-F13 PU-18 38 ATT STEM-1 EXTEND PRV
+B 48 130-C161 RD-14 2 A762-C40 PU-18 308-GN3 YL-16 26 K861-F17 GN-18 39 ATT STEM-2 RETRACT PRV F-C22 CAN RESISTOR 4
49 27 K857-F14 WH-18 40 ATT STEM-2 EXTEND PRV 251-F46 YL-18 3E3370 1743016 84RE01
50 ENG SPEED PICKUP SENSOR 308-GN9 YL-16 28 K862-F18 GY-18 41 ATT STEM-3 RETRACT PRV NOTE A 251-F172 YL-18 251-F173 YL-18 A
51 1895746 308-GN10 YL-16 29 K858-F15 YL-18 42 ATT STEM-3 EXTEND PRV 261-F43 GN-18 261-F170 GN-18 B
+B 52 130-C162 RD-14 403-GN4 GN-18 N973-GN20 BR-18 30 RS-232 PORT #1-CDC NOTE A 43 SPARE (PRV28) 261-F169 GN-18 C

WH-18

WH-18
OR-18
BU-18
PK-18

PK-18

GN-18
GN-18
BU-18
WH-18
YL-18
GN-18
GN-18
WH-18
615-G22 YL-16

403-G50 GN-18

OR-18
GN-18
YL-18

PK-16
YL-16
PK-18

RD-18
118-G4 GY-16
+B 53 130-C163 RD-14 C-C52 N979-GN21 GN-18 31 RS-232 PORT #1-GND F889-F81 WH-18 44 ENG SPEED COMMAND 261-F171 GN-18
54 1552269 AL-C1 C-C29 C-C28 403-GN11 GN-18 32 45 CAN-3 (+) 251-F174 YL-18 NOTE A
55 1 C468-C98 BU-18 2434505 84RE01 2434505 84RE01 2304011 84RE01 403-GN12 GN-18 33 NOTE A 46 CAN-3 (-)
56 2 235-C155 BK-18 E562-AL1 PU-16 1 1 E562-C95 PU-16 235-GN2 BK-18 34 J1939 LOW 252-F83 YL-18 47 CAN-2 (+) (J1939) F-C23 MONITOR

F889-G45

L969-G41
L968-G40
K907-G42
A770-G39

A537-G94

E472-G27
H474-G35
H475-G34
H476-G46
K849-G30
K852-G29
N793-G47
N795-G38
113-G48
262-G44
252-G43

607-G28
308-G49
169-G31

103-G36
57 2 2 E565-C175 BU-16 35 262-F91 GN-18 48 CAN-2 (-) (J1939) 2397356 84RE01 2602173

USER DEFINED SHUTDOWN

58
59 F716-C81 WH-18 101-C29 RD-4 CONN 11 235-GN13
235-GN23
BK-18
BK-18
36
37 L43 251-F47 YL-18
49
50
CAN-2 (S)
CAN-1 (+)
495-F142 GN-18 1
2
FUEL LEVEL
COOLANT TEMP
60 ENG OIL LEVEL SW 108-C31 RD-4 38 261-F44 GN-18 51 CAN-1 (-) 491-F141 PK-18 3 HYD OIL TEMP
-B 61 229-C164 BK-14 2130677 109-C30 RD-4 235-GN14 BK-18 39 52 CAN-1 (S) 403-F131 GN-18 4 ALT R-TERM.
62 130-C1 RD-14 403-GN12 GN-18 40 E997-F149 RD-18 53 HYD LOCK SOL 5
-B 63 229-C165 BK-14 304-C32 WH-8 308-GN10 YL-16 41 54 SPARE (FREQ IN) 6
64 C-C53 308-C128 YL-16 172-GN8 RD-18 42 7
-B 65 229-C166 BK-14 2304011 84RE01 317-C171 YL-18 N957-GN15 PK-18 43 184-F40 RD-14 1 +B 405-F137 GY-18 8 ENG OIL PRESS.
THROTTLE 66 F889-C84 WH-18 1 E554-C77 PK-18 403-C104 GN-18 N960-GN17 OR-18 44 235-F38 BK-14 2 GND C468-F147 BU-18 9 ENG OIL LEVEL
67 2 200-C154 BK-18 405-C87 GY-18 N970-GN19 YL-18 45 3 RS422 RX(+) 412-F138 BU-18 10 COOLANT LEVEL
68 788-C37 YL-18 N973-GN20 BR-18 46 N789-F33 BU-18 4 AMBIENT TEMP (SLIDE ARM POSITION SENSOR) L50 496-F143 WH-18 11 HYD OIL LEVEL
L37

69 A/C CLUTCH SOL 892-C105 BR-18 N979-GN21 GN-18 47 5 (BOOM ANGLE SENSOR) 12 AIH CONT STATUS
IGNITION KEY SW 70 308-C128 YL-16 2597243 893-C106 GN-18 48 6 (STICK ANGLE SENSOR) 124-G5 GN-16 F-C24
998-C78 BR-18 49 K852-F71 GN-18 7 ATT STEM-4 STATUS 175-G7 RD-14 2304009 84RE01
REFER VOL 2 LOC F5 A762-C40 PU-18 50 J1939 HIGH A760-F6 GY-18 8 POWER SUPPLY FOR POTENTIO (+5V) 514-G11 PU-16 103-F127 RD-18 1 + BATTERY
FOR ENGINE CONTROL J2 C468-C98 BU-18 51 H476-F64 WH-18 9 IMPLEMENT PRESS. E554-G12 PK-18 200-F151 BK-18 2 GND
BU-18

BK-18
M739-C130 YL-18

BK-18

M739-C129 YL-18

BK-18
BK-18

GN-16

X738-C100 PK-18

E554-C77 PK-18 172-GN7 RD-18 52 UNSWITCHED POWER A755-F54 PK-18 10 THROTTLE-1 200-G25 BK-14 308-F132 YL-16 3 KEY SW
403-C104 GN-18

892-C105 BR-18
893-C106 GN-18

A762-C40 PU-18
C468-C98 BU-18
E554-C77 PK-18
F716-C81 WH-18
F773-C82 OR-18
F774-C83 WH-18
F889-C84 WH-18

235-C117 BK-18
235-C118 BK-16

235-C139 BK-18
308-C128 YL-16

YL-18

308-C103 YL-16

YL-18

BK-18
PU-16
OR-18
BR-18
PU-18
WH-18
YL-18
BU-18
GN-18
GY-18
PK-18
PU-18
WH-18
BR-18
BU-18
WH-18
BR-18
BU-18

PU-16

GN-18

200-C138 BK-18
BK-18

BK-18
BK-18

BU-18
GY-18
OR-16
BU-18

WH-18

YL-18
BK-18

A588-C72 GN-18
G723-C41 YL-18
K906-C85 GN-18
M740-C64 PK-18

200-C151 BK-16

235-C152 BK-18

L973-C61 GN-16
A209-C131 BK-18
200-C153 BK-4
405-C87 GY-18
788-C37 YL-18

998-C78 BR-18

235-C35 BK-14
235-C70 BK-18
235-C86 BK-18

308-C16 YL-16
308-C74 YL-16

BR-18

763-C36 BU-18
RD-16
GN-18
WH-18

491-C91 PK-18
607-C34 PK-16

322-C23 GY-16
487-C90 OR-18
616-C20 BU-16

BK-16
101-C29 RD-4
108-C31 RD-4
109-C30 RD-4

304-C32 WH-8
130-C1 RD-14

BK-18

403-C104 GN-18 F716-C81 WH-18 53 A758-F57 BR-18 11 THROTTLE-4 200-G24 BK-18 4

BK-16
BK-18
BK-18

BK-18
BK-18
BK-16
BK-18

BK-18

YL-18

PK-18
BK-4
BK-16

BK-16
317-C171 YL-18

ALTERNATOR R F773-C82 OR-18 403-GN11 GN-18 54 ALTERNATOR R-TERM L972-F75 BU-18 12 ONE TOUCH LOW IDLE SW 403-G10 GN-18 403-G51 GN-18 251-F174 YL-18 5 CAN1 +
YL-18

YL-18

235-C141 BK-18
YL-18

1855294 B+ 109-C30 RD-4 F774-C83 WH-18 55 184-F39 RD-14 13 +B E472-G53 GN-18 NOTE A 261-F171 GN-18 6 CAN1 -
200-C150 BK-16
200-C148 BK-16
200-C149 BK-16
M906-C65

200-GC13

(65A) F889-C84 WH-18 56 235-F37 BK-14 14 GND 103-G1 RD-18 103-G54 RD-18 893-F160 GN-18 7 CDL +
A209-C132

A209-C119
A209-C133

T788-C115

B-
308-C136

M739-C63

235-C143
147-C101
G973-C69
K850-C45
K856-C46
K857-C47
K858-C48
K860-C49
K861-C50
K862-C51
K864-C52
K865-C53
K866-C54
K868-C55
K869-C56
K871-C57
K876-C58
K877-C59

235-C142
235-C140

147-C102
A209-C38

A768-C79
A769-C80
A893-C15
G976-C99
K904-C60
M737-C62

T967-C67
235-C126
321-C22
326-C18
495-C92
496-C93

200-AL2
200-C153

200-C153 BK-4 57 15 RS422 RX(-) 235-G21 BK-18 235-G55 BK-18 892-F158 BR-18 8 CDL -
A209-C133

E E
200-C151
200-C168
200-C167

200-C116
200-C138
200-C114
200-C172

200-GC13

308-C134

H446-C68
200-C17

200-AL2

200-C153 BK-4 58 M906-F32 BU-18 16 SQUEEZE PRESS SENSOR 235-G92 BK-18 9 J1939 SHIELD
308-C135

308-C134
308-C73

200-C154 BK-18 59 17 SPARE (PWM IN 2) NOTE A 10 J1939 +

60 A209-F5 BK-18 18 ANALOG RETURN 11 J1939 -
61 A756-F55 BU-18 19 THROTTLE-2 235-G56 BK-18 410-F103 WH-18 12 ACTION ALARM
N963-GN18 OR-18 62 RS-232 PORT #3-TXD A757-F56 GY-18 20 THROTTLE-3 E472-G57 GN-18
N959-GN16 PK-18 63 RS-232 PORT #3-RXD K848-F68 WH-18 21 LH HANDLE FORE SW L45 103-G58 RD-18 1 VIDEO(NTSC/PAL)
235-C155 BK-18 N981-GN22 GN-18 64 RS-232 PORT #3-GND K844-F66 GY-18 22 LH HANDLE UPPER SW A537-G94 PK-18 2 GND
229-C156 BK-14 235-GN13 BK-18 65 GROUND 308-F50 YL-16 23 KEY SW 169-G6 PK-18 169-G59 PK-18
(RCA JACK)
235-C35 BK-14 66 24 RS422 TX(+) 308-G49 YL-16
C-C45
235-C70 BK-18 67 25 RS422 TX(-) 607-G28 PK-16
2304013 84RE01 WIPER MOTOR
235-C86 BK-18 68 26 SPARE (PWM IN 3) A770-G39 PK-18
1961505
1
2
3

235-C117 BK-18 C-C46 69 E472-F58 GN-18 27 POWER SUPPLY FOR SENSOR (+8V) K907-G42 BU-18
235-C118 BK-16 2434506 84RE01 308-GN9 YL-16 70 KEY SWITCH ON F889-F80 WH-18 28 BACKUP SW L968-G40 OR-18
L14

L16

235-C139 BK-18 K847-F67 PU-18 29 RH HANDLE FORE SW (FOR SMART BOOM) L969-G41 WH-18 F-C25
L38

MOTOR
K843-F65 GN-18 30 RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL) 252-G43 YL-18 7Y3958 84RE01
L46 M + -
1
2
3

K-C1 H475-F63 BU-18 31 TRAVEL-L PRESS 262-G44 GN-18 A580-F166 BR-16 3 W

GND CHASSIS 2 2434506 84RE01 GV-C4 GN-C4 GK-C2 235-GN23 BK-18 K849-F69 YL-18 32 ATT STEM-1 STATUS F889-G19 WH-18 F889-G60 WH-18 2
L
2434508 84RE01 2434508 84RE01 2305010 84RE01 GK-C3 893-F52 GN-18 33 CDL + 113-G3 OR-18 113-G61 OR-18 A579-F165 OR-16 4 L
E
N960-GV5 OR-18 1 N960-GN17 OR-18 1 N960-GK6 OR-18 1552252 K904-F27 GN-18 34 PUMP PRESS. SNSR-1 105-G2 RD-16 200-F153 BK-16 6 B
B
CONN 13 N957-GV6 PK-18 2 N957-GN15 PK-18 2 N957-GK5 PK-18 172-GK1 RD-18 1 BATT + T967-F34 YL-18 35 PUMP PRESS. SNSR-2 307-G8 OR-16 A581-F168 GN-16 1 R
BK-14

BK-18
BK-16

BK-18
BK-18

BK-18

BK-18

S
BK-18
BK-18
BK-14

A209-K2 BK-18
H446-K3 PK-18
308-K1 YL-18

N979-GV7 GN-18 3 N979-GN21 GN-18 3 N979-GK9 GN-18 235-GK2 BK-18 2 GND 36 BOOM CYL ROD PRESS. (FOR CRANE) 308-G9 YL-16 A582-F167 PU-16 5 Y
4 N970-GN19 YL-18 4 N970-GK7 YL-18 308-GK3 YL-16 3 KEY SW ON NOTE A H446-F35 PK-18 37 BOOM CYL HEAD PRESS. (FOR OL & CRANE) 326-G23 RD-16
GG-C3 5 N973-GN20 BR-18 5 N973-GK8 BR-18 403-GK4 GN-18 4 ALT R-TERM E474-F60 OR-18 38 THUMB WHEEL-LH 998-G13 BR-18
1552269 GG-C1 C-C44 C-C43 6 6 N957-GK5 PK-18 5 RS-232 TXD 39 TRAVEL STRAIGHT PRESS A768-G14 BU-18 SWITCH PANEL
229-C156

235-C117
235-C118

235-C155
235-C139

235-GC18

235-GF19

F-C26
235-C70
235-C86
235-C35

ATCH STEM-3 RETRACT SOL 1 K862-GG6 GY-18 2434508 84RE01 2434508 84RE01 2305010 84RE01 6 H474-F62 GN-18 40 TRAVEL-R PRESS A769-G15 GY-18 2277575
1636699 84RE02
1119916 2 K869-GG17 BU-18 K858-GG5 YL-18 1 1 K858-C48 YL-18
CONN 19 CONN 19 N960-GK6 OR-18 7 RS-232 RXD K850-F12 BR-18 41 ATT STEM-2 STATUS F773-G17 OR-18
L22

GND CHASSIS 4 (NOTE H) K862-GG6 GY-18 2 2 K862-C51 GY-18 N979-GK9 GN-18 8 RX-232 GND 42 ATT STEM-3 STATUS F774-G18 WH-18 R725-F175 WH-18 1 2ND FUEL FLTR SW
GG-C2 K869-GG27 BU-18 3 3 K869-C56 BU-18 GV-C3 GN-C3 GK-C1 N970-GK7 YL-18 9 RX-232 DTR 892-F51 BR-18 43 CDL - K906-G20 GN-18 E480-F176 PK-18 2 OLWD ALM CANCEL SW
1552269 4 4 K850-C45 BR-18 2305010 84RE01 2305010 84RE01 2434508 84RE01 N973-GK8 BR-18 10 RX-232 DCD E473-F59 GY-18 44 THUMB WHEEL-RH 200-G26 BK-16 L886-F177 BR-18 3 AUTO LUB FAILURE
ATCH STEM-3 EXTEND SOL 1 K858-GG5 YL-18 5 5 172-GV1 RD-18 1 172-GN8 RD-18 1 172-GK1 RD-18 11 M751-F189 YL-18 45 CANCEL SW (FOR CRANE) L973-F178 GN-18 4 FINE SWING SW
1119916
(NOTE H)
2 K869-GG18 BU-18
CONN 4 6 CONN 7 6 308-GV2 YL-16
403-GV3 GN-18
2
3
308-GN10 YL-16
403-GN12 GN-18
2
3
308-GK3 YL-16
403-GK4 GN-18
12
N793-F76 GN-18
46
47
BUCKET EXTEND PRESS, (FOR CRANE)
FOOT SW
5
6
SMART BOOM UP/DOWN
SMART BOOM DOWN
ATCH 2ND GENERATION RADIO
4 4 G973-F36 OR-18 48 BOOM UP PRESS, L6 E562-F179 PU-16 7 QUICK COUPLER
2639088
K869-GG27 BU-18 5 5 (NOTE K,L) 49 SPARE (PWM IN 15/STG 22) L885-F180 BU-18 8 OP ROCKER SW
D GE-C1
2434509 84RE01
GF-C7
2434509 84RE01
C-C48
2434509 84RE01
C-C47
2312295 84RE01
235-GV4 BK-18 6 235-GN14 BK-18 6 235-GK2 BK-18 50
51
SPARE (PWM IN 16/STG 23)
SPARE (PWM IN 17)
530-F162
590-F164
OR-18
GY-18
9
10
WASHER
WIPER INT-3 D
CONN 18 CONN 18

L6
K856-GE1 PU-18 1 K856-GF1 PU-18 1 1 K856-C46 PU-18 52 SPARE (PWM IN 18) A586-F161 OR-18 11 WIPER INT-6
K860-GE6 BU-18 2 K860-GF2 BU-18 2 2 K860-C49 BU-18 53 AUX PEDAL LH 501-F163 GN-18 12 WIPER LOW
GE-C5 GE-C4 K857-GE2 WH-18 3 K857-GF3 WH-18 3 3 K857-C47 WH-18 ATCH OLWD PRESS. SENSOR N795-F78 WH-18 54 AUX PEDAL RH 646-F145 RD-18 13 CHA/CAB LAMP RELAY
GND CHASSIS 3 3E3364 1552269 4 K861-GF4 GN-18 4 4 K861-C50 GN-18 K-C2 2218859 (NOTE N) NOTE A 645-F144 RD-18 14 BOOM LAMP RELAY

L11
1 1 K860-GE6 BU-18 K868-GE3 BR-18 5 K868-GF5 BR-18 5 5 K868-C55 BR-18 1552267 F-C10 331-F136 OR-18 15 TRAVEL ALARM
2 2 K868-GE7 BR-18 6 308-GF17 YL-18 6 6 308-C136 YL-18 308-K1 YL-18 A +B 1532620 165-F187 YL-18 16 CAUTION LAMP(CRANE)
7 A209-GF18 BK-18 7 7 A209-C132 BK-18 A209-K2 BK-18 B GROUND 17 GND
ATCH STEM 1 RETRACT SOL
1119916 (NOTE F) GE-C6 GE-C3
8 M906-GF12 BU-18 8 CONN 4 8 M906-C65 BU-18 H446-K3 PK-18 C SIGNAL 18 GND

A1

L44
3E3364 1552269 GC-C5 GF-C6 C-C50 C-C49 113-F133 OR-18 +B
1 1 K857-GE2 WH-18 2434510 84RE01 2434510 84RE01 2434510 84RE01 2304009 84RE01 200-F181 BK-18 A2 GND

L34
2 2 K868-GE5 BR-18 147-GC3 PU-16 1 1 1 147-C101 PU-16 C-C64 251-F172 YL-18 A3 CAN1 +
K871-GC6 WH-18 2 2 2 K871-C57 WH-18 1552269 261-F169 GN-18 A4 CAN1 -
ATCH STEM2 EXTEND SOL K866-GC1 WH-18 3 K866-GF9 WH-18 3 3 K866-C54 WH-18 235-C152 BK-18 1 GROUND HYD OIL FILTER SW A5 CAN SHIELD
1119916 (NOTE F) K868-GE3 BR-18 4 K864-GF10 PK-18 4 4 K864-C52 PK-18 487-C90 OR-18 2 SIGNAL 1709419 430-F139 BU-18 A6 AIR FLTR SW
5 M739-GF6 YL-18 5 5 M739-C130 YL-18 487-F140 OR-18 A7 CAPSULE FLTR SW
L30
GE-C2 6 K876-GF7 BR-18 6 6 K876-C58 BR-18 X738-F150 PK-18 A8 SP FLTR SW
1552269 7 K865-GF11 PU-18 7 7 K865-C53 PU-18 AM-C2 AM-C1 WIPER CONT G976-F148 BU-18 A9 WTR SEPARATOR LEVEL SW
1
2
K856-GE1
K868-GE4
PU-18
BR-18 G973-GC7 OR-18
8
9
K877-GF8 BU-18 8
9
8
9
K877-C59
G973-C69
BU-18
OR-18
CONN 311 2304011 84RE01
L973-AM1 GN-16
1552269
1 ATCH-FINE SWING CONT SOL
F-C16
1673614 84RE01
2597282 T725-F182 WH-18 A10
A11
FUEL FILTER SW
DIGITAL GND

BU-18
PU-16
BU-16
BU-18

PK-18

M751-F189 YL-18

L973-F178 GN-18

PK-18

YL-18

PU-16
PU-16
BU-16
10 10 10 200-GC13 BK-18 2 200-AM2 BK-16 2 1589085 A584-F96 BU-18 1 WIPER CUT A12 DIGITAL GND

WH-18
YL-18
OR-18
GY-18
BU-18
BU-18
OR-18
PK-18
GN-18
WH-18
RD-18
RD-18

BK-18
BK-18
BK-16

BK-16
PU-18
BR-18
BR-18

BR-18
GN-18

YL-18
GN-18
GN-18

893-F160 GN-18
103-F127 RD-18
113-F133 OR-18
147-F120 PU-16
308-F132 YL-16
403-F131 GN-18
410-F103 WH-18
607-F122 PK-18
A537-F41 PK-18
L973-F28 GN-18

235-F118 BK-18

PK-18
PK-18
PK-18
WH-18
BK-18
BK-18

607-F191 PK-18

L973-F28 GN-18
147-F183 PU-16
200-F184 BK-18

BK-18

BK-18

BK-18
BK-18

PU-16
PU-16
251-F46 YL-18
261-F43 GN-18

607-F77 PK-18

200-F42 BK-18

PK-18
PK-18

BK-18

BK-18

PK-18
BK-18
ATCH STEM1 EXTEND SOL 11 11 11 118-F130 GY-16 12 ACC
F-C27
1119916 (NOTE F) 12 12
CONN 5 12 C-C38
2434505 84RE01
C-C39
2304011 84RE01
506-F156 PU-18
200-F154 BK-16
5
10
WASH
GND
1636659 84RE01
F-C28
L29

L973-C61 GN-16 1 3 WIPER SW(313C) 7Y3967 84RE01

C468-F147
E562-F146
E565-F188
G976-F148

X738-F150

E480-F176

M751-F189

E562-F146
E562-F179
E565-F188
123-F190
165-F187
331-F136
405-F137
412-F138
430-F139
487-F140
491-F141
495-F142
496-F143
645-F144
646-F145

200-F152
200-F151
200-F154

200-F155
506-F156
892-F157
892-F134

892-F158
893-F159

251-F192
261-F193
893-F135

607-F122
607-F191
A537-F41
123-F190
200-F181
200-F184

235-F118

200-F185

200-F185
200-F152

147-F183
147-F120
CONN 5

607-F77
607-F61

235-F70

200-F42

607-F61
235-F70
ATCH 1P 2P CHANGE SOL 2 (SOL3) 200-C148 BK-16 2 A586-F161 OR-18 8 INT-6 T725-F182 WH-18 1
(NOTE E) 1119916 530-F162 OR-18 2 WA+ L885-F180 BU-18
GC-C3
1552269
K871-GC6 WH-18 L38 CONN 31 322-X2 GY-16 FORWARD WARNING HORN LOW
501-F163
590-F164
GN-18
GY-18
13
9
LOW
INT-3
L886-F177
R725-F175
BR-18
WH-18
F-C29
7Y3967 84RE01
CONN 46
1 K871-GC8 WH-18 200-X4 BK-16 7Y3919 A579-F165 OR-16 6 W.CCW 1
2 235-GC17 BK-18 A580-F166 BR-16 14 W.CW 200-F181 BK-18
C-C40 X-C1 A582-F167 PU-16 7 STOP
CONN 41 E562-F179 PU-16 F-C30 CONN 47
C 2434505 84RE01 2304011 84RE01 A581-F168 GN-16 4 REV L973-F178 GN-18 7Y3967 84RE01
C

L34
ATCH 1P 2P CHANGE SOL 1 (SOL2) GF-C4 322-C23 GY-16 1 322-X1 GY-16 FORWARD WARNING HORN HIGH 200-F153 BK-16 11 W.GND F-C17 F-C20 F-C21 F-C19 F-C18 E480-F176 PK-18 1
(NOTE E) 1119916 1552269 200-C150 BK-16 2 200-X3 BK-16 7Y3920 1636803 84RE01 1636803 84RE01 1636803 84RE01 1636803 84RE01 7Y3954 84RE01 123-F190 WH-18
1 K861-GF4 GN-18 CONN 48

4
3
1
5
2

4
3
1
2
5

4
3
2
1
5

4
1
3
2
5

1
2
3

1
2
3
GC-C2 147-F120 PU-16 L34 F-C31
1552269 2 K868-GF13 BR-18 EL-C1 AW-C1 607-F122 PK-18 7Y3967 84RE01
1 K871-GC9 WH-18 L32
CONN 32 7Y3955 84RE01 7Y3955 84RE01 A537-F41 PK-18 1

L6
2 235-GC16 BK-18 ATCH STEM-2 RETRACT SOL E562-F146 PU-16

PU-16
BU-16
L84
CONN 49

PU-16

PU-16
PU-16
1119916 200-C149 BK-16 E565-F188 BU-16
(NOTE G) 616-C20 BU-16 L973-F28 GN-18
M751-F189 YL-18
F-C42 200-F152 BK-18

E562-EL3
E565-EL4
147-EL1

147-AW1
780-AW2
ATCH DOUBLE ACTION SOL (SOL3) 235-GC18 BK-18 GF-C3 7Y3955 84RE01 235-F118 BK-18

PU-16
(NOTE E) 1119916 235-GC10 BK-18 1552269 508-F92 PU-18 1 + ATCH SEAT HEATER SW ATCH OVER LOAD WARNING SW ATCH CRANE CANCEL SW
GC-C1 1 K857-GF3 WH-18 GC-C7 EK-C1 509-F93 WH-18 2 - 2382211 (NOTE N) FINE SWING CONT SW 2382215 2382219
1552269 2 K868-GF14 BR-18 2304011 84RE01 2434505 84RE01 K872-EK2 OR-18 3 2382212
1 K879-GC5 GN-18 K872-GC4 OR-18 1 K872-EK1 OR-18 K872-EK3 OR-18

147-EL2
2 200-GC15 BK-18 ATCH STEM-2 EXTEND SOL 200-GC14 BK-18 2 200-EK4 BK-18 200-EK5 BK-18 SPEAKER(LH)
1119916 200-EK6 BK-18 7Y5434
1
(NOTE G)
L33
CONN 33 F-C43
7Y3955 84RE01
2
3
511-F94 BR-18 1 + 2
- 4
235-GF19 BK-18 GF-C2 GC-C6 512-F95 GN-18 2 3
5
L14 1552269 1552269 3 WINDOW LIMIT SW
6
1 K860-GF2 BU-18 G973-GC7 OR-18 1 ATCH BOOM RAISE PRESS SW L5 ATCH QUICK COUPLER SW 1176306
2 K868-GF15 BR-18 235-GC10 BK-18 2 1673466 (NOTE E) SPEAKER(RH) 7N2353
C-C61 C-C62 GU-C2 7Y5434 ATCH UNIVERSAL QC SW
1552269 3E3364 ATCH STEM-1 RETRACT SOL 1552269 1055175 (NOTE M) 200-F97 BK-18
321-C22 BR-18 1 1 ATCH TRAVEL ALARM 1119916 K864-GU1 PK-18 1 ATCH RELIEF-1 SOL A584-F96 BU-18 L1 L1
235-C140 BK-18 2 2 2139100 (NOTE G) M739-GU11 YL-18 2 1120090 HYD TEMP SENDER 200-F97 BK-18
(NOTE G) 491-C91 PK-18 4I5394 A584-F96 BU-18
C-C63
T
1552269 GF-C1 OPERATOR STATION OPERATOR STATION
496-C93 WH-18 1 HYD OIL LEVEL SW 1552269 235-GU7 BK-18 235-C141 BK-18
235-C142 BK-18 2 2130677 1 K856-GF1 PU-18 235-C137 BK-18
2 K868-GF16 BR-18 GU-C6
B 1552269 AWG SXL MM2 AV MM2
B
BK-18

PUMP 1 PRESS. SENSOR

2218859 C-C54 ATCH STEM-1 EXTEND SOL K876-GU3 BR-18 1 ATCH RELIEF-1 CHECK SOL 00 63.4 60
1552267 C-C42 1119916 235-GU8 BK-18 2 2154890 C-C32 C-C33 IDENT PART NO. LOC DESCRIPTION NOTE
+B A 308-C159 YL-18 1552269 (NOTE G) (NOTE G) 1552269 3E3364 0 50.1 50
HARNESS AS.
GROUND B A209-C157 BK-18 495-C92 GN-18 1 FUEL LEVEL SENSOR G723-C41 YL-18 1 1
200-GC13

4 18.93 20
SIGNAL C K904-C60 GN-18 235-C143 BK-18 2 1636700 235-C144 BK-18 2 2 C 283-2912 G-14 CHASSIS
6 12.10 15
E 283-2833 K-14 HORN
K856-GF1 PU-18 ATCH HEAVY LIFT SOL 8 7.50 8
K857-GF3 WH-18 GU-C5 C-C34 1119916 F 267-7897 L-9 CAB
10 4.73 5
L32

PUMP 2 PRESS.SENSOR K860-GF2 BU-18 1552269 1552269 ATCH BOOM LAMP(LH)

L30

G 267-7899 J-9 CONSOLE(RH)

L29

2218859 C-C55 C-C19 C-C20 K861-GF4 GN-18 K866-GU4 WH-18 1 ATCH 1WAY/2WAY CHANGE SOL M740-C64 PK-18 1 TRAVEL STRAIGHT SOL 1532521 12 2.96 3
1552267 1552272 3E3376 K868-GF5 BR-18 235-GU9 BK-18 2 2154890 235-C145 BK-18 2 1211491 C-C41 N-C1 H 267-7898 K-9 CONSOLE(LH)
14 1.88 2
+B A 308-C160 YL-18 147-C102 PU-16 1 1 +B (NOTE G) 2304011 84RE01 2434505 84RE01 K 275-6825 D-12 OVERLOAD WARNING N
GROUND B A209-C158 BK-18 235-C126 BK-18 2 2 GND K868-GF14 BR-18 616-C20 BU-16 1 616-N1 BU-16 616-N2 BU-16 NOTE A: THE FOLLOWING WIRES MUST BE TWISTED PAIRS. 16 1.18 1.25
L35 L84 M 251-0543 H-2 KEY SW (STD/MSS)
SIGNAL C T967-C67 YL-18 G976-C99 BU-18 3 3 OUTPUT 1 K868-GF13 BR-18 200-C149 BK-16 2 200-N4 BK-16 200-N5 BK-16 AT LEAST 1 TURN PER 25 mm. 18 0.78 0.85
4 4 OUTPUT 2 K868-GF15 BR-18 235-C173 BK-18 251-YL AND 261-GN N 267-7919 B-8 BOOM LAMP (RH/LH)
ATCH WATER SEPARATOR LEVEL SW ATCH-FUEL PRIMING PUMP SW
K868-GF16 BR-18
GU-C4 GU-C8
CONN 34 ATCH BOOM LAMP(RH)
892-BR AND 893-GN
T901-YL AND T902-PK R 116-0243 L-1 CAB LAMP
BK-18
BK-18
BK-18
GN-18

WH-18
OR-18
WH-18

OR-18

BK-18
BK-18
PU-16

BK-18

1782345 1655970 (NOTE P) 1552269 3E3364 C-C35 1532521 252-YL AND 262-GN X 267-8073 C-9 HORN
POWER SHIFT PRESS. SOL C-C16 C-C17 GP-C3 ATCH SQUEEZE PRESS SENSOR K865-GU5 PU-18 1 1 ATCH RELIEF-2 SOL 1552269 IDENT PART NO. LOC DESCRIPTION NOTE SCHEMATIC FOR MODEL :
L20

1119916 2305008 84RE01 2434507 84RE01 1552267 GF-C8 2218859 (NOTE G) M739-GU12 YL-18 2 2 1120090 763-C36 BU-18 1 TRAVEL SPEED SOL NOTE B: USE WITH COLD WEATHER. AG 267-7950 K-3 SECONDARY SHUTDOWN
L14
1552267 1211491
CABLE AS. 328DCR
C-C56 A893-C15 OR-16 1 A893-GP2 OR-16 A BK-18 (NOTE G) 235-C146 BK-18 2 616-N3 BU-16 AK 267-7912 A-11 RTN FILTER
235-GC18
235-GC10
200-GC15
K879-GC5

K871-GC6
G973-GC7
K866-GC1

K872-GC4

200-GC15
200-GC14

L16
147-GC3

200-GC2

CA 267-7877 G-17 BAT. - STARTER (STD)

1552269 326-C18 RD-16 2 C WH-18 308-GF17 YL-18 A +B M739-GU2 YL-18 200-N6 BK-16 NOTE C: USE WITH JUMP START. PART No. 267-7784
1 A768-C79 BU-18 T788-C115 GN-16 3 CONN 6 326-GP1 RD-16 B RD-18 A209-GF18 BK-18 B GROUND C-C36 AL 267-7871 F-13 QUICK COUPLER (CHASSIS)
CC 170-6929 J-17 BAT. - BAT. (STD)
2 A769-C80 GY-18 200-C168 BK-18 4 M906-GF12 BU-18 C SIGNAL 1552269 NOTE D: USE WITH TIME DELAY CAB LIGHTS. AM 267-7870 C-9 FINE SWING
CE 267-7878 J-16 BAT. - DISCONNECT SW (STD)
CHG-LEVEL 02
GP-C1 K906-C85 GN-18 1 SWING BRAKE SOL
PU-16

BK-16

2434507 84RE01 235-C147 BK-18 2 1211491 NOTE E: USE WITH TOOL CONTROL SYSTEM CONFIG. 2. AU 267-7869 L-18 VISCOUS CL DATE 27-MAR-2006
CP 267-7879 G-17 JUMP ST TERM. - ST C
1 A893-GP2 OR-16 GP-C2 GU-C3 GU-C7 AW 275-7191 C-2 QUICK COUPLER (TOGGLE SW)
C-C58 C-C57 2 326-GP1 RD-16 1552269 GF-C5 GU-C1 1552269 3E3364 C-C37 NOTE F: USE WITH TOOL CONTROL SYSTEM SYSTEM 3.5.16 CR 267-7880 J-17 BAT. - JUMP ST TERM. C APPD Y.KUBO
3E3364 1552269 3 T788-GP4 GN-16 T788-GP4 GN-16 1 ATCH-FUEL PRIMING PUMP 2312295 84RE01 2434509 84RE01 K877-GU6 BU-18 1 1 ATCH RELIEF-2 CHECK SOL 1552269 EK 275-6763 C-9 CONFIG. 2 (BOOM) E
PC 125-4735 G-16 DISCONNECT SW - CHASSIS
E562-AL1

200-AL2

MOTOR
1 1 M737-C62 WH-18 4 200-GP5 BK-16 200-GP5 BK-16 2 1908970 (NOTE P) K864-GF10 PK-18 1 K864-GU1 PK-18 235-GU10 BK-18 2 2 2154890 A588-C72 GN-18 1 HYD LOCK SOL EK-C2 NOTE G: USE WITH TOOL CONTROL SYSTEM SYSTEM 14.17. EL 283-3018 C-3 UNIVERSAL QUICK COUPLER (TOGGLE SW) M CHK M.MATSUBARA
2 2 M739-C129 YL-18 M739-GF6 YL-18 2 M739-GU2 YL-18 (NOTE G) 200-C138 BK-18 2 1211491 1552269 WIRE AS.
K876-GF7 BR-18 3 K876-GU3 BR-18 K872-EK3 OR-18 1 ATCH SINGLE ACTION SOL 1 NOTE H: USE WITH TOOL CONTROL SYSTEM MEDDIUM CIRCUIT. GA 267-8078 G-11 CONFIG. 2 (PANEL) E DRN Y.OHTSUKA
WA 283-2838 H-12 TERM. - ST RLY
ATCH FLOW LIMIT SOL K866-GF9 WH-18 4 K866-GU4 WH-18 200-EK5 BK-18 2 2154890 (NOTE E) GC 283-2878 C-16 CONFIG. 2 (CHASSIS) E
A (NOTE E,F,H)
1710188 K865-GF11 PU-18
K877-GF8 BU-18
5
6
K865-GU5
K877-GU6
PU-18
BU-18 PILOT MANIFOLD
NOTE J: USE WITH CAT MSS (ANTI THEFT DEVICE).
GE 275-6765 D-15 SYSTEM 3.5.16 F
WC
WE
283-2841
283-2834
H-12
H-12
TERM. - ST RLY
TERM. - HTR BKR
CONTROL HE223
A
L33

A209-C131 BK-18 A209-C157 BK-18 235-GF19 BK-18 7 235-GU7 BK-18 NOTE K: USE WITH PRODUCT LINK PL321SR SYSTEM. GF 283-2850 B-13 SYSTEM 14,17 (CHASSIS) G
WF 283-2835 I-16 MAIN BKR- FUSE BASE
SHEET 1 OF 1
AL-C2 A209-C158 BK-18 8 CONTROL VALVE
2304011 84RE01 308-C135 YL-18 308-C159 YL-18 EK-C3 NOTE L: USE WITH PRODUCT LINK PL121SR SYSTEM. GG 267-7978 D-14 MEDIUM CIRCUIT H
WG 283-2839 I-13 MAIN RLY - FUSE BASE
ATCH QUICK COUPLER SOL
(NOTE M) 2603877
1
2
E562-AL1
200-AL2
PU-16
BK-16 A768-C79 BU-18
308-C160 YL-18 L35 CONN 12 607-C34
200-C151
PK-16
BK-16 K872-EK2
1552269
OR-18 1 ATCH SINGLE ACTION SOL 2 NOTE M: USE WITH UNIVERSAL QUICK COUPLER.
GH 267-7901 K-5 12V 5A POWER SUPPLY
WH 283-2837 H-12 TERM. - ALT BKR
A769-C80 GY-18 200-EK6 BK-18 2 2154890 (NOTE E) GK 267-7952 D-10 PL 321SR/PL 121SR K,L
WJ 283-2840 H-15 MAIN BKR - MAIN RLY
K904-C60 GN-18 NOTE N: USE WITH OVERLOAD WARNING. GN 283-2963 H-10 PL 321SR K
M737-C62 WH-18 WK 163-6758 L-14 JUMP(CAB LAMP)
M739-C129 YL-18 ATCH HAMMER RETURN FILTER SW NOTE P: USE WITH PRIMING PUMP. GP 267-7872 A-15 PRIMING PUMP (CHASSIS) P
WL 283-2836 H-12 TERM. - HTR BKR
T967-C67 YL-18 2667949 AK-C2 AK-C1 C-C31 C-C30 607-C34 PK-16 CHASSIS LAMP GR 267-7916 J-15 PRIMING PUMP (PANEL) P
2304011 84RE01 2434505 84RE01 2434505 84RE01 2304011 84RE01 200-C151 BK-16 1532521 STRAP AS.
1 X738-AK1 PK-18 1 1 X738-C100 PK-18 GT 283-2961 J-12 COLD WEATHER B
PA 7G-1060 L-1 PLATFORM - CHASSIS
2 235-AK2 BK-18 2 2 235-C125 BK-18 GU 267-7998 A-12 SYSTEM 14,17 (BOOM) G
PE 140-0860 F-17 ENGINE - CHASSIS
CONN 17 GV 283-2964 H-9 PL 121SR L

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

THIS SCHEMATIC IS FOR THE 328D CR EXCAVATOR ELECTRICAL SYSTEM

VOLUME 1 of 2: CAB and CHASSIS
WIRE GROUP COLOR DESCRIPTIONS
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF.
MEDIA NUMBER: KENR5757-01
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON. SCHEMATIC PART NUMBER: 267-7784, CHANGE: 02, VERSION: HE
VOLTAGE CONVERTER OUTPUT CIRCUIT.
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
STARTING CIRCUIT.
SYMBOL DESCRIPTION ABBREV COLOR in neutral and with parking brake set.
GROUND CIRCUIT.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
STARTING AID CIRCUIT. CIRCUIT CONNECTED RD RED
CAT DATA LINK.
CIRCUIT NOT CONNECTED WH WHITE
MONITOR CIRCUIT.
ENGINE CONTROL CIRCUIT. ELECTRICAL CONNECTION TO OR ORANGE
MACHINE STRUCTURE
MACHINE CONTROL CIRCUIT. YL YELLOW
INTERNAL ELECTRICAL CONNECTION
MACHINE SECURITY CONTROL CIRCUIT. TO SURFACE OF COMPONENT PK PINK
HEATER AND AIR CONDITIONER CIRCUIT.
CONNECTOR BK BLACK
WIPER/WASHER CIRCUIT.
RS-232 DATA LINK. H# CIRCUIT GROUPING DESIGNATION GY GRAY
CAN DATA LINK A. PU PURPLE
ATCH WIRE, CABLE, COMPONENT
CAN DATA LINK B.
BR BROWN
SPLICE
OTHER COLOR DESCRIPTIONS GN GREEN
BLADE, SPADE, RING OR SCREW
HIGHWAYS TERMINAL BU BLUE
 KENR5757-01 Harness And Wire Electrical Schematic Symbols
March 2013
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

328D LCR Excavator Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
MKR1-UP
GTN1-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
Volume 2 of 2: Engine Wiring

© 2013 Caterpillar All Rights Reserved Printed in U.S.A.

Component Location Component Identifiers (CID¹)

Schematic Machine
Module Identifier (MID²) Event Codes
Component Engine Control System
Location Location Engine Control
Control - Engine E-5 37 (MID No. 036) Event Code Condition
CID Component E096 High Fuel Pressure
Sensor - Atmospheric Pressure C2 38
0001 Injector Cylinder #1
Sensor - Coolant Temperature E2 39 E162 High Boost Pressure
0002 Injector Cylinder #2
Sensor - Engine Oil Pressure D2 40 E198 Low Fuel Pressure

KENR5757-01 VOL 2 of 2
0003 Injector Cylinder #3
Sensor - Injector Action Pressure D2 41 0004 Injector Cylinder #4 E265 User Defined Shutdown
Sensor - Intake Manifold Air Temperature E2 42 0005 Injector Cylinder #5 E360 Low Engine Oil Pressure
Sensor - Intake Manifold Pressure Temperature D2 43 Connector Location 0006 Injector Cylinder #6 E361 High Engine coolant Temperature
Sensor - Speed/Timing (Bottom) B E2 44 Schematic Machine 0041 8 Volt DC Supply E362 Engine Overspeed
Sensor - Speed/Timing (Top) A E2 45
Connector Number 0042 Injector Actuation Valve
Location Location E390 Fuel Filter Restriction
Solenoid - Injectors (1 to 6) G1, G2, G3 46 0091 Throttle Position
CONN 2 D-2 17 E539 High Intake Manifold Air Temperature
0094 Fuel Pressure

(Dimensions: 18 inches x 24 inches)

Valve - IAP Control D2 47 CONN 50 G-3 48
0100 Engine Oil Pressure
0110 Engine Coolant Temperature
0164 Injector Actuation Pressure
0168 Electrical System Voltage
0172 Intake Manifold Air Temperature
0174 Fuel Temperature
0190 Engine Speed Sensor
0253 Personality Module
0261 Engine Timing Calibration

46 0262 5 Volt DC Sensor Power Supply

0268 Check Programmable Parameters
0274 Atmospheric Pressure
0286 EMS Oil Lamp
0342 Secondary Engine Speed
0617 Air Inlet Heater
1639 Machine Security System
1785 Intake Manifold Pressure Sensor
2417 Ether Injection Control Solenoid
43 ¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

38 Failure Mode Identifiers (FMI)¹

FMI No. Failure Description
41 0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
42 3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
8 Page,

48 7 Mechanical system not responding properly.

8 Abnormal frequency, pulse width, or period.
47 9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
37 16 Parameter not available.
17 Module not responding.
40 18 Sensor supply fault.
39 19 Condition not met.
45 20 Parameter failures.
44 ¹The FMI is a diagnostic code that indicates what type of failure has occurred.

Related Electrical Service Manuals

ENGINE Title
Engine Troubleshooting:
Form Number
RENR5089
 5 4 3 2 1
EN-C9 EP-C1
3E5179 1552252
T957-EN16 PU-18-XLPE 1 A701-EP1 GY-16-NW
T958-EN17 YL-18-XLPE 2 A702-EP3 PU-16-NW
T959-EN18 BR-18-XLPE 3 A703-EP5 BR-16-NW
T960-EN19 BU-18-XLPE 4 A704-EP7 GN-16-NW
T961-EN28 GN-18-XLPE 5 A705-EP9 BU-16-NW
T962-EN29 WH-18-XLPE 6 A706-EP11 GY-16-NW
T860-EN90 OR-18-XLPE 7 L985-EP12 YL-16-NW
T860-EN89 OR-18-XLPE 8 L985-EP10 YL-16-NW
T859-EN88 WH-18-XLPE 9 L984-EP8 OR-16-NW
T859-EN87 WH-18-XLPE 10 L984-EP6 OR-16-NW
T858-EN86 GY-18-XLPE 11 L983-EP4 WH-16-NW
T858-EN85 GY-18-XLPE 12 L983-EP2 WH-16-NW
G CONN 50 G

EP-C2 EP-C3 EP-C4 EP-C5 EP-C6 EP-C7

1539693 1539693 1539693 1539693 1539693 1539693

A
B

A
B

A
B

A
B

A
B

A
B
REFER VOL 1 LOC G18
FOR ENGINE CONTROL J1 CYL HEAD SOL 1 CYL HEAD SOL 2 CYL HEAD SOL 3 CYL HEAD SOL 4 CYL HEAD SOL 5 CYL HEAD SOL 6
EN-C1
ENGINE CONTROL MODULE 2645732
2267475 J2
1
2
3
4
INTAKE AIR HEATER 5 C987-EN99 RD-18
MAINTENANCE LAMP 6
7
8
9
IAP CONTROL VALVE RETURN 10 G855-EN91 PU-18
11
12
F COOLANT TEMPERATURE SENSOR 13
14
995-EN12 BU-18 F
INTAKE MANIFOLD AIR PRESSURE SENSOR 15 R746-EN20 PK-18 T957-EN16 PU-18-XLPE
TRANSMISSION OIL PRESSURE SENSOR 16
T958-EN17 YL-18-XLPE
ANALOG RETURN (BOOST,IAP) 17 G829-EN93 GN-18 T959-EN18 BR-18-XLPE
18
T960-EN19 BU-18-XLPE
STARTER INTERLOCK 19
T961-EN28 GN-18-XLPE
IAP CONTROL VALVE 20 G854-EN100 PK-18 T962-EN29 WH-18-XLPE
21
22
23
T860-EN34 OR-18-XLPE T860-EN90 OR-18-XLPE
24
T860-EN89 OR-18-XLPE
PASSIVE SPD -1: (RUN) TOP SPD/TMG SNSR A 25 E963-EN27 BK-18
TDC SERVICE PROBE + 26 G856-EN22 WH-18 T859-EN37 WH-18-XLPE T859-EN88 WH-18-XLPE
TRANSMISSION OIL TEMPERATURE SENSOR 27 T859-EN87 WH-18-XLPE
ENGINE OIL PRESSURE SENSOR 28 994-EN10 GY-18 T858-EN23 GY-18-XLPE T858-EN86 GY-18-XLPE
+8V DIGITAL POWER (COOLANT LVL,EXHAUST TEMP) 29
T858-EN85 GY-18-XLPE
TEMPERATURE SENSOR COMMON 30 G833-EN47 PK-18 EN-C10 EN-C14
31 TWISTED PAIR
1552269 3E3364
SMART WASTEGATE ACTUATOR (-) (POTENTIAL) 32
33 G856-EN22 WH-18 1 + TIMING PROBE
34 G857-EN30 YL-18 2 - CONNECTOR
PASSIVE SPD +1: (RUN) TOP SPD/TMG SNSR A 35 E964-EN26 WH-18
G857-EN30 YL-18 EN-C2
TDC SERVICE PROBE - 36 1552269
37 SH1 G-17
FUEL LEVEL SENSOR 38 C987-EN99 RD-18 1 + INLET AIR TO AIR HEATER
EXHAUST TEMPERATURE SENSOR 39 C991-EN33 PK-18 G850-EN98 BU-18 2 - HEATER RELAY CONNECTOR
FUEL PRESSURE SENSOR 40 C991-EN33 PK-18 994-EN10 GY-18 (CRANK) BOTTOM SPD/TMG SNSR B
41 TWISTED PAIR EN-C5
995-EN12 BU-18 1112416 1097195
42
43 E965-EN48 BU-18 A SIG -
R746-EN20 PK-18 E966-EN49 YL-18 B SIG +
E SMART WASTEGATE ACTUATOR (+) (POTENTIAL) 44
45
C967-EN15
E965-EN48
BU-18
BU-18 EN-C4 (RUN) TOP SPD/TMG SNSR A
E
PASSIVE SPD +2: (CRANK) BOTTOM SPD/TMG SNSR B 46 E966-EN49 YL-18 TWISTED PAIR
E963-EN27 BK-18 1003320 1097194
PASSIVE SPD -2: (CRANK) BOTTOM SPD/TMG SNSR B 47 E965-EN48 BU-18 E964-EN26 WH-18
48 E963-EN27 BK-18 A SIG -

COOLANT LEVEL SENSOR 49 G856-EN22 WH-18 E964-EN26 WH-18 B SIG +

50 G857-EN30 YL-18
EN-C7 INTAKE MANIFOLD AIR TEMP SNSR
51 C987-EN99 RD-18 1552269 1978391
52 G826-EN35 BR-18
53 G826-EN1 BR-18 G826-EN38 BR-18 C967-EN15 BU-18 1 SIGNAL

ANALOG RETURN (FUEL,LUBE) 54 G827-EN2 BU-18 G833-EN45 PK-18 2 GROUND

G827-EN2 BU-18 G827-EN36 BU-18
55 EN-C6
G827-EN43 BU-18 COOLANT TEMP SNSR
INTAKE MANIFOLD AIR TEMPERATURE SENSOR 56 C967-EN15 BU-18 G828-EN40 WH-18 1552269 1978392
ATMOSPHERIC PRESSURE SENSOR 57 R747-EN6 GY-18 G828-EN92 WH-18 G828-EN95 WH-18
58 995-EN12 BU-18 1 SIGNAL
G828-EN39 WH-18 G833-EN44 PK-18 2 GROUND
59
G829-EN94 GN-18
60 EN-C3
G829-EN93 GN-18 G829-EN42 GN-18 IAP CONTROL VALVE
61 1552269
G829-EN41 GN-18 2188654
FUEL TEMPERATURE SENSOR 62 A751-EN13 YL-18
LOAD FEED BACK (+) (FUTURE) 63 G833-EN45 PK-18 G854-EN100PK-18 1 BK-18
64 G833-EN47 PK-18 G833-EN46 PK-18 G855-EN91 PU-18 2 BK-18
FUEL PRESSURE SWITCH 65 T725-EN32 WH-18 G833-EN44 PK-18
66
G849-EN96 BR-18 EN-C15 ENGINE OIL PRESS SENSOR
67 1552267 1978394
G850-EN98 BU-18
68
G854-EN100 PK-18 G826-EN38 BR-18 A ANALOG +5V
69
G855-EN91 PU-18 G827-EN43 BU-18 B GROUND
70
R747-EN6 GY-18 994-EN10 GY-18 C SIGNAL
LOAD FEEDBACK (-) (FUTURE) 71
PRESSURE SENSOR +5V (BOOST,IAP) 72 G828-EN92 WH-18 A751-EN13 YL-18 EN-C12 INTAKE MANIFOLD PRESSURE SENSOR
73 1552267 2101747
T725-EN32 WH-18
74
N707-EN31 PU-18 G828-EN39 WH-18 A ANALOG +5V
75
D 76 G829-EN41 GN-18
R746-EN20 PK-18
B
C
GROUND
SIGNAL
D
77
78
G850-EN98 BU-18 EN-C13 INJECTOR ACTION PRESS SENSOR
INTAKE AIR HEATER RETURN 79 3E3370 2366220
PRESSURE SENSOR +5V (FUEL,LUBE) 80 G826-EN1 BR-18
+5V ANALOG POWER (TRANS TEMP, TRANS PRESS.) 81 G828-EN95 WH-18 A OR-18 ANALOG +5V
82 G829-EN94 GN-18 B YL-18 GROUND
FUEL PRESSURE SWITCH RETURN 83 N707-EN31 PU-18 G849-EN96 BR-18 C GN-18 SIGNAL
E966-EN49 YL-18
84
INJECTOR ACTION PRESS SENSOR 85 G849-EN96 BR-18
86 EN-C16
87 1552264
88 A751-EN13 YL-18 1
89 G833-EN46 PK-18 2 CONN 2
90 T725-EN32 WH-18 3 MATE C-C59
91 N707-EN31 PU-18 4 Vol1 H-17
DIGITAL RETURN (COOLANT LEVEL, EXHAUST TEMP) 92 G826-EN35 BR-18 5
ANALOG RETURN (TRANS TEMP & PRESS,FUEL LEVEL) 93 G827-EN36 BU-18 6
94 C991-EN33 PK-18 7
95 8
KENR5757-01 VOL 2 of 2

96
97
98 EN-C11 ATMOSPHERIC PRESSURE SENSOR
INJECTOR 5&6 HS 99 T860-EN34 OR-18-XLPE 1552267 1978393
100
101 G828-EN40 WH-18 A ANALOG +5V
102 G829-EN42 GN-18 B GROUND
103 R747-EN6 GY-18 C SIGNAL

INJECTOR 1&2 HS 104 T858-EN23 GY-18-XLPE

INJECTOR 6 LS 105 T962-EN29 WH-18-XLPE
INJECTOR 3 LS 106 T959-EN18 BR-18-XLPE
(Dimensions: 18 inches x 24 inches)

C INJECTOR 5
INJECTOR 4
LS
LS
107
108
T961-EN28
T960-EN19
GN-18-XLPE
BU-18-XLPE
C
109
110
111
112
113
114
INJECTOR 3&4 HS 115 T859-EN37 WH-18-XLPE IDENT PART NO. CHG LOC DESCRIPTION NOTE
INJECTOR 1 LS 116 T957-EN16 PU-18-XLPE HARNESS AS.
117 EN 198-2713 5 D-10 ENGINE HARNESS
INJECTOR 2 LS 118 T958-EN17 YL-18-XLPE EP 299-5179 5 F-10 INJECTOR HARNESS
119 SYMBOL DESCRIPTION
120

CIRCUIT CONNECTED WIRES (944-OR & 945-BR),(E963-BK & R817-GY),

(E965-BU & E966-YL), (F723-PK & F724-PU)
CIRCUIT NOT CONNECTED MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm
ELECTRICAL CONNECTION TO UNLESS OTHERWISE SPECIFIED: ALL WIRES CONNECTED
MACHINE STRUCTURE
TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16
INTERNAL ELECTRICAL CONNECTION AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
TO SURFACE OF COMPONENT NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL.
CONNECTOR

H# CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT

SPLICE
B BLADE, SPADE, RING OR SCREW B
TERMINAL

ABBREV COLOR
RD RED
WH WHITE WIRE GROUP COLOR DESCRIPTIONS
OR ORANGE GROUND CIRCUIT
YL YELLOW ENGINE CONTROL CIRCUIT
PK PINK OTHER COLOR DESCRIPTIONS
8 Page,

BK BLACK
HIGHWAYS
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
BU BLUE

A A
THIS SCHEMATIC IS FOR THE 328D LCR EXCAVATOR ELECTRICAL SYSTEM
VOLUME 2 of 2: ENGINE WIRING
MEDIA NUMBER: KENR5757-01
SCHEMATIC PART NUMBER: 235-9565, CHANGE: 01, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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