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Management of Change Draft Standard DRAFT
Management of Change Draft Standard DRAFT
Standard
TABLE OF CONTENT
1 PURPOSE..............................................................................................................................3
2 SCOPE..................................................................................................................................3
3 ROLES AND RESPONSIBILITIES..............................................................................................4
4 IDENTIFY CHANGE................................................................................................................6
4.1 Identify the Process for the Change (Step 2)..................................................................................9
4.2 Undertake Preliminary Risk Assessment......................................................................................10
4.3 Complete Step 1 of the Management of Change Form................................................................10
4.4 Register the Change.....................................................................................................................11
4.5 Identify Stakeholders for the Change/Functional area review.....................................................11
4.5.1 Secondary questions for functional area representatives....................................................................11
4.5.2 Formal risk assessment........................................................................................................................11
4.5.3 Minor change......................................................................................................................................11
4.5.4 Major change......................................................................................................................................11
4.6 Design the change........................................................................................................................11
5 CHANGE MANAGEMENT PROCEDURE AT AN OPERATIONAL AND WORKPLACE LEVEL........13
6 APPENDICES.......................................................................................................................14
6.1 Types of changes..........................................................................................................................14
6.1.1 Physical change...................................................................................................................................14
6.1.2 Operational change.............................................................................................................................15
6.1.3 Organizational Change........................................................................................................................16
6.1.4 Administrative Change........................................................................................................................16
6.1.5 Temporary Change..............................................................................................................................17
6.1.6 Emergency Change..............................................................................................................................18
6.1.7 Capital Projects....................................................................................................................................18
6.2 Management of change form.......................................................................................................19
1 PURPOSE
The purpose of this standard is to provide a common framework for the systematic and structured
management of changes at all Allied exploration, project, and operational sites with the intent of adequately
managing risks associated with physical, operational, administrative, organizational and emergency change.
Ensuring that changes which may impact safety, health, environment, community relations, business
processes, productivity, operating efficiency, security and costs, etc. are identified, assessed, managed,
and communicated to all personnel affected by the change.
Ensuring the opportunities and potential risk reduction from the change are identified and are a best
fit for the business.
Using risk assessments as an integral part of Management of Change to ensure all new or modified
projects, processes, materials, and equipment are evaluated and controlled for associated hazards and
risks before being implemented.
Ensuring all relevant stakeholders/technical specialists of a change are identified and involved in the
process of identifying potential risks, impacts and the controls for prevention and mitigation.
Ensuring all changes are formally documented, reviewed, and authorized prior to their execution.
Ensuring all implemented changes with significant risk are monitored so that the changes and any
related activities reflect predicted outcomes, and the process is documented.
Providing information on the process for training and awareness of personnel at various levels in the
organization.
2 SCOPE
The process described in this standard is in-line with the requirements of all Allied policies and procedures.
The standard applies to all changes categorised as Physical, Operational, Organisational, Administrative,
Temporary or Emergency Change (examples of each category are provided in the Appendices). Conformance
with this standard is a mandatory requirement.
This standard applies to all facilities managed by Allied, including those managed by contractors on Allied
exploration, project, and operational sites, to ensure that safety and health, environmental, security,
community relations, security and business considerations are incorporated into all relevant changes
implemented on sites. All potential changes, even when rejected or cancelled, must consist of the first page of
the Management of Change Form (see appendices) that includes the relevant Managers signature.
Cognisant of other risk management processes some changes shall be excluded from complying to the
standard.
The processes excluded from this Standard are defined below:
Any new guidelines or changes to Allied guidelines, standards, procedures, JHA, formal risk
assessment (not excluding where this process is required as part of the Management of Change
process -see appendix 1.4 administrative change).
Social Performance Provide guidance or facilitation and ensure adequacy of community impact
Manager assessments and control measures.
Make available, as requested, a competent Community Technical Specialist to
assist in the process.
Technical Specialists are individuals included for reasons of their technical
Technical Specialists knowledge and expertise based upon the change being implemented. Technical
Specialists may be Engineers, Project Managers, Supervisors, Superintendents,
Document uncontrolled when printed.
Document Owner: Authorised By:
Doc. ID: Rev No: 1 Date Issued: Date Printed: 22/01/2024 Page 5 of 37
Management of Change
Standard
Any non-compliance or breach of this Procedure shall be reported to the appropriate area manager (HOD) and
disciplinary actions may result from that breach.
To determine whether the proposed activity meets the definition of a change that triggers the change
management process, the originator shall use the guidance detailed below:
Where an item is not ‘like for like’ replacement, addition, deletion, rearrangement, purchase, or
modification to equipment, facilities, or commodities (e.g., not the same make, model, size,
metallurgy, design, etc. of the original).
Document uncontrolled when printed.
Document Owner: Authorised By:
Doc. ID: Rev No: 1 Date Issued: Date Printed: 22/01/2024 Page 6 of 37
Management of Change
Standard
Changes to the operation that may affect emissions to air, land, or water.
Changes to operating or permit parameters beyond established process or regulatory limits.
Change in operating status or production rates.
Change from exploration to project and from project to operations.
Mothballing, decommissioning, abandonment, closure, or demolition.
Bypass or disabling of components or systems which would normally be in operation.
Any physical change or change in the method of operation.
Any new or changes to non-routine work, practices, or procedures.
Any change to an administrative or support system such as a management, business,
organisation, or information system.
It is common for uncertainty regarding as to what constitutes a change and what is not a change.
Examples within the categories of change (Physical, Operational, Organisational, Administrative, Temporary or
Emergency Change) are provided in the Appendix 1.
If a change does not meet the definition of a change requiring the MOC process, then the existing approved
processes (e.g., Chemalert for the introduction of hazardous materials, IT change request, etc.) that engages all
stakeholders impacted is utilised to execute the change.
If there is any doubt that this process will adequately engage all stakeholders impacted by the change, then
the Management of Change process is to be undertaken.
If the change does meet the definition of a change requiring an MOC then the requirements of the MOC
process are undertaken. Note that if the change impacts other site processes and/or other Department
personnel or stakeholders and/or requires other Department’s input to manage the change, other than
technical input, then the requirements of this Procedure standard must be adhered to.
The Change Originator must undertake a preliminary risk assessment to determine whether the Minor or
Major Management of Change process is to be undertaken. The Preliminary Risk Assessment must be
completed and attached to the Management of Change Form. The methodologies for assessing the risks for
the change should be in accordance with Allied risk assessment Standard.
This process will assess the current risk level of the change against each consequence type:
Health and Safety
Financial
Environment
Community Relations
Operational/Project impacts
Security
Legal Compliance.
Current risk is the risk associated with an unwanted event after consideration of the existing controls. It is
important to note that the financial consequence is the potential cost of an unwanted event because of the
change and not the cost of implementing the change.
On completion of the preliminary risk assessment the highest risk level determined within the consequence
types will indicate the Management of Change process required, as follows (Allied Risks Matrix):
Low or medium Risk = Minor Change – Complete part 1 of the MOC form ready for preliminary
supervisory approval.
High/Very high Risk = Major Change – fill out Management of Change Form and follow the process
outlined in this standard. Complete part 1 and 2
The preliminary risk assessment will assist in determining the stakeholders that need to be involved in the
process which includes a formal risk assessment for major changes and their implementation plan.
Note that a formal risk assessment is not required for Minor Management of Change, unless otherwise
required by the site General Manager/Manager/Superintendent/Supervisor or the risk may lead to a
potential consequences level 4 and 5 (in which case a department level formal risk assessment is required).
The Change Originator is required to complete part 1 of the Management of Change Form up to and including
sign-off for the Preliminary Supervisory Approval determines the following options on the Form:
Reject request for change – advise the originator.
Return to Originator for corrections (Incorrect risk level allocation of proposed change, more
information required etc)
Not a change (i.e., ‘like for like’) – continue with current practices, processes or procedures, file
form and update Register. The process for a non MOC change ends here but follows internal risk
management process including those detailed in section 5 of this standard.
Approved for Management of Change, Functional Area review and Formal Risk Assessment– Go
through all the steps of the MOC form, obtain relevant approval, file form and update Register.
The Change Originator is to register the change with the Allied document controller. The Allied document
controller shall allocate the change the next sequential number (e.g., 0001, etc.) and enter the number on the
Management of Change Form.
In the “functional area review” section of the Management of Change Form the Originator must identify and
liaise with the stakeholders/technical specialists that are required to have input into the change (these may
have been identified during step 1 in the “functional areas potentially affected section”). The identified
stakeholders shall participate/nominate a representative to participate in the formal risk assessment.
4.E.1 Secondary questions for functional area representatives
The secondary questions for the “functional area representatives” section is to be answered by the most
experienced and qualified individual in the relevant department. It is the head of department’s role to identify
who these individuals are. (See secondary questions section within the MOC form in the appendices)
A Major Change is any “not like for like” change that has been risk assessed by the stakeholders/technical
specialists as “High” or “Very high” in the preliminary risk assessment.
Once the initial risk assessment has been carried out, complete the “Management of Change
Form”.
If the change results in any risks or hazards that have a ‘High’ or ‘Very high’ rating, then appropriate
controls must be identified using the hierarchy of control. Controls are to be implemented once
the change is approved and the actions managed by reporting using Risk Reporting Systems.
Attach a copy of the finalised risk assessment to the Management of Change Form, including the
names of the stakeholder participants.
Actions to mitigate risks identified during the preliminary or formal risk assessment are to be included within
the Management of Change Form. The following information should be included in the form or attached if
there is insufficient space:
Obtain final
supervisory approval
(Part 1 only)
Conduct formal risk assessment (inter-
departmental (Part 1 + 2)
Obtain final
supervisory approval
Communicate changes and ensure all understand what is affected, why the change is
made and if there are any hazard and risk issues associated with the change .
Implement Change
Monitor Change
All change documents and risk assessments recorded and filed.
APPENDICES
A. Types of changes
1.1Physical change
An addition, deletion, modification or rearrangement to any existing equipment, component, facility, system,
or installation of new equipment, components, facilities, or systems.
EXAMPLES OF A PHYSICAL CHANGE EXAMPLES THAT WOULD NOT BE A PHYSICAL CHANGE (1)
The installation of a new model electrical Replacement of a defective relay with the same type
relay of relay
Modification to a pump impeller Replacement like for like (2) of a pump impeller
Modifications to existing piping and valves Replacement like for like of valves or piping without
or demolition of existing piping altering the design
Implementing a completely new site access Routine maintenance to the existing site access
security system security system
Modifying the design or layout of mine Routine grading, re-sheeting, or maintenance of mine
roads roads
Design, construction and start-up of a new Start-up of standby equipment or repaired equipment
process plant/unit, or mothballed plant following replacement of routine components
(1) Regulatory/Statutory Requirements - Some of the examples may not be correct for facilities with restrictive permits and/or approvals. – any physical
change that requires regulatory permitting and/or reviews, requires the Change to go through the Management of Change process.
(2) “Replacement like for like” In order to be considered "Replacement like for like", the equipment or component must be the same make, model, size,
Note: Under some License/Permit conditions, this may require notification to Authorities before proceeding and possible written approvals from the
Any change to process unit operating conditions or protective devices for which approved procedures do not
exist, or revisions or additions to existing standards, operating procedures, specifications, operating limits etc.
that would affect the operation.
EXAMPLES OF AN OPERATIONAL EXAMPLES THAT WOULD NOT BE AN OPERATIONAL CHANGE
(1)
CHANGE
An increase or decrease in process
Adjusting temperature on a piece of equipment, vessel, or
temperature outside of the approved
process stream for which operating procedures have been
operating envelope of a process unit -
developed and approved (e.g., adjusting Burner
for which approved procedures do not
temperature within the approved operating range)
exist (design specifications)
An increase in process feed rates Adjusting feed rate on a piece of equipment, vessel, or
outside of the approved operating process for which operating procedures have been
envelope of a process unit - for which developed and approved (e.g., adjusting Plant feed rates
approved procedures do not exist within the approved operating range to match Extraction
(design specifications) rates)
A ‘Temporary Change’ is for a short, predetermined, finite period (e.g. as a guideline within 90 days), such as
the installation or repair that is implemented on a short term or trial basis. After the implementation one of
the following must occur:
A new permanent change must be initiated for review using data from the Temporary Change as
justification.
The system must be returned to its original condition; or
The Temporary Change can be extended. An extension requires a full Management of Change
review, as described within this standard.
EXAMPLES OF A TEMPORARY CHANGE EXAMPLES THAT WOULD NOT BE A TEMPORARY CHANGE (1)
Switching to a new shift schedule to Moving from night shift to days in order to pursue career
cover deficiencies in staffing numbers development opportunities
EXAMPLES OF A TEMPORARY CHANGE EXAMPLES THAT WOULD NOT BE A TEMPORARY CHANGE (1)
EXAMPLES OF AN EMERGENCY CHANGE EXAMPLES THAT ARE NOT AN EMERGENCY CHANGE (1)
The Management of Change process must be completed at the first opportunity after the emergency is
brought under control. It is important that the Management of Change process is completed to ensure risks,
controls, actions, and the lessons learnt for the change are documented.
All capital projects are required to follow the Application for Expenditure (AFE) process that includes a risk
review and stakeholder review (Safety, Environmental and Community, etc.) and formal sign-off. This AFE
process satisfies the Management of Change requirements.
Department: Activity:
Benefits of Change:
Source of Change:
Business☐
Improvement
Internal ☐
Audit
☐
External Audit Other:
☐
Risk Assessment
Approved for Management of Change Functional Area review and Risk Assessment
Designated MOC Team Leader: Title: Date:
Conditions of Approval:
STEP 3 – RISK ASSESSMENT AND AGREED ACTION ITEMS BACK TO COVER PAGE
If a formal risk assessment is required, the Allied Formal Risk assessment template shall be used for this
purpose and the agreed action items resulting from the exercise shall be attached to this document for
reference purposes.
Title of Change: