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    6 views90 pages

    ACE 12-14 T Parts Catlogue

    Uploaded by

    abhaysharma184

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 90
    ——ACE c€ 1128 PARTS CATALOGUE 12XW 14XW Articulated Hydraulic Mobile Crane EFFECTIVE CRANE S.NO. ACE 166250 AC GENERAL INFORMATION Machine Wentification Each ACE Machine is identified with a serial number. Further Chassis @ Engine also have serial numbers. Ordering Parts When ordering parts, the order should specify the part description, Part Number, Quantity and Serial number of Machine. Quality ACE parts are avarlable from our dealers through out India. How to use this parts catalogue. This Parts Gatalogue includes iMustrations of assemblies which make up the machine. Index provided in beginning of parts catalogue should be used fo delermine the page number on which specific systems are illustrated. Quantily of parts for each model 1s mentioned in separate coloumn’s which indicate the total number of that item used in that particular assembly and total number used in machine. ——ACE Srdex FIGURE] DESCRIPTION PAGE FIGURE] DESCRIPTION PAGE No. No. No. No. 1. | Cylinder Block Assy. 1 31. | Main Frame Axle Assy. a 2. | Cylinder Head Assy. 3 32. | Pulley Block Assy. 4a 3. | Crank Shaft Assy. 5 33. | Chassis and Weight Box Assy. 43 4. | Cylinder Head Cover 7 34. | Lower Structural Assy. 45 5. | Lub Oil Filter 8 35. | Hydraulic Circuit Uft & Extension | 47 6 19 Gear And Camshaft 9 36. | Boom & Slider Assy. 49 7. | Lub. Oil Pump and Sump " 37. | Hydraulic Oil Reservoir and 8. | Water Pump Assy. 2 Filter Assy. 51 9. | Fuel Injection Equipment 4 38. | Hydraulic Circuit Neutral 53 10. | Flywheel and Flywheel Housing 5 39. | Hydraulic Circuit Steering 55 11. | Compressor Details 16 40. | Control Valve C11 57 12. | Cooling system Assy. 7 41. | Control Valve Assy. CM11 58 13. | Air Cleaner Assy. 18 42. | Winch Circuit (SAI) 59 14, | Foot Accelerator Assy. 19 43. | Hydraulic Circuit Winch (Cyclo) 60 15. | Fuel Filter & FuelTank Assy. 20 44. | Winch Gear Box Assy. with Brake | 61 16. | Gear Box Housing Assy. 21 45. | Hydraulic Motor (SAI) 62 17. | Pump Coupling Assy. 23 46. | Hydraulic Pump Assy. 63 18. | Trumpet Housing Assy. 24 47. | Safety Valve Assy. 64 19. | Gear Box Components 25 48. | Winch Detail (Cyclo) 6 20. | Differential Housing Assy. 27 49. | Extension Cylinder Cc) 21. | Differential Unit 28 50. | Steering Cylinder 70 22. | Clutch 30 51. | Cabin Assy. n 23. | Brake Components 31 52. | Bonnet Assy. 3 24, | RearWheel Assy. 33 53. | Cab Base Assy. 4 25. | Front Axle Hub 34 54. | Electricals 5 26. | Front Wheel Assy. 35 58. | Winch Extension Warning 7 27. | Front Brake Circuit Details 36 56. | Overload Warning System 8 28. | Pneumatic Brake Circuit 37 87. | Control Value Rexroth 79 28. | FrontWheel Brake Assy. 39 58. | Decals 8t 30. | Brake Valve 40 AC FIGURE NO. 1 CYLINDER BLOCK ASSY. ——ACE FIGURE NO. 1 CYLINDER BLOCK ASSY. ITEM ary. No. DESCRIPTION PART NO. Toxw | exw 1. | CYLINDER BLOCK (ASSEMBLY) ABCBA 0100 1 1 (Including Item 2 to 8) Cap. Crankshaft Main Bearing-Front = 1 1 Cap. Cranshaft Main Bearing-inter | not serviced - 2 2 Cap. Crankshaft Main Bearing-Middle {separately - 1 1 Cap. Crankshatt Main Bearing-Rear = 1 1 2. | Thimble, Crankshaft main Bearing cap to Block ABCBA 0200 10 10 3. | “O” Ring Thimble to Block Searing Rear Cap. ABCBA 0300 2 2 4, | Setscrew Bearing Cap. to Cyl. Block ABCBA 0400 8 8 5. | Setscrew Bearing Cap. to Cyl. Block Rear ABCBA 0500 2 2 6. | Liner Cyl. Block ABCBA 0600 4 4 7. | Plug Cly. Block Water Jacket ABCBA 0700 10 10 8. | Plug Cly. Block Pressure Rail ABCBA 0800 2 2 9. | Plug Cly. Block Drain ABCBA 0900 1 1 10. | Washer Cly. Block Drain ABCBA 1000 1 1 11. _ | Study Cly Block to Cly, Head ABCBA 1100 13 3 12, | Nut Cly. Head Retg. Stud ABCBA 1200 8 1B 13. | Setscrew Cly. Head Retg. (Long) ABCBA 1300 2 2 14, | Setscrew Cly. Head Retg. (Short) ABCBA 1400 8 8 15. | Gasket Cly. Head ABCBA 1500 1 1 22. | Husing Rear End Oil Seal ABCBA 2200 1 1 23. | Seal Crank Shaft Rear End. ABCBA 2300 1 1 24. | Joint Cly. Block to Oil Seal Housing ABCBA 2400 1 1 25. | Dowel Cyl. Block to Oil Seal Housing ABCBA 2500 2 2 26. | Setscrew Oil seal Housing to cyl. Block ABCBA 2600 8 9 27. | Washer Spring Oil Seal Housing Retg. Setscrew ‘ABCBA 2700 8 9 28. | Union Lub. Oil Pressure Gauge ABCBA 2800 1 1 28. | Washer Lub Oil Pressure Gauge Union ABCBA 2900 1 1 30. | Banjo Cam Chamber RH Side ABCBA 3000 1 1 31. | Washer Cam Chamber RH Side Plain ABCBA 3100 1 1 32. | Plate Cam Chamber Rear End ABCBA 3200 1 1 33. | Joint Cam Chamber Rear End Blanking Plat ‘ABCBA 3300 1 1 34, | Setscrew Cam Chamber rear end blanking plate ABCBA 3400 4 4 35. | Washer Spring Chamber Rear end Blanking Plate Retg. Setscrew ABCBA 3500 4 4 36. | Pipe Assy. Idler Gear and Camshaft Oil Feed ABCBA 3600 1 1 37. | Pipe Assy. Cam Chamber to Cyl. Head ABCBA 3700 1 1 38. | Bolt Banjo ABCBA 3800 3 3 39. | Washer Banjo Bolt ABCBA 3900 6 6 40. | Bott Banjo ABCBA 4000 2 2 41. | Washer Banjo Bolt ABCBA 4100 4 4 42, | Joint Gasket Set Cyl. Block kit ABCBA 4200 1 1 —x — FIGURE NO. 2 CYLINDER HEAD ASSY. AC ITEM ary. PART NO, No. DESCRIPTION Tow aw 1. _| Cylinder Head Assembly (Minor) “ABCHA 0100 1 1 (including Item No. 2 to 12) Plate, Cylinder Head Rear and Cover ABCHA 0200 1 1 3. | Joint Cylinder Head Rear end Cover Plate ‘ABCHA 0300 1 1 4. | Bracket, Engine Lifting Plate Rear ‘ABCHA 0400 1 1 5. | Setserew, Rear End Cover Plate Long ‘ABCHA 0500 4 4 6. _| Setscrew, Rear End Cover Plate Short ‘ABCHA 0600 2 2 7. | Washer, Spring Rear End Cover Plate ‘ABCHA 0700 6 6 8. | Seal, Vaive Inlet ‘ABCHA 0800 4 4 BA._| Cylinder Clamp AFCHA 6100 1 1 FIGURE NO. 2 CYLINDER HEAD ASSY. ary. DESCRIPTION PART NO. Toxw | 7axW Guid, Valve Inlet and Exhaust ‘ABCHA 0900 8 8 Stud, Rocker Shaft Retg. Long ABCHA 1000 3 3 Stud, Rocker Shaft Retg. Short ABCHA 1100 2 2 Stud, Cyl. Head to Exhaust Manifold ABCHA 1200 4 4 Manifold Exhaust ABCHA 1300 1 1 Joint, Exhaust Manifold ABCHA 1400 2 2 Washer, Spring Exhaust Manifold ABCHA 1500 4 4 Nut, Exhaust Manifold Retg. ABCHA 1600 4 4 Stud, Exhaust Manifold Outlet Flange ABCHA 1700 2 2 Washer, Spring Exhaust manifold Outlet Flange ABCHA 1800 2 2 Nut, Exhaust Manifold Outlet Flange ABCHA 1900 2 2 Joint, Exhaust Manifold Flange ABCHA 2000 2 2 Plate Engine Front Litting ABCHA 2100 1 1 Setserew, Engine Front Lifting Plate ABCHA 2200 2 2 ‘Washer, Spring Engine front Lifting ABCHA 2300 2 2 Plate engine Lifting Rear ABCHA 2400 1 1 Setscrew Engine Rear Lifting Plate ABCHA 2500 1 1 Washer Spring Rear Litting Plate ABCHA 2600 1 1 Body Water Outlet ABCHA 2700 1 1 Joint Water Outlet Body ABCHA 2800 1 1 Stud Cyl. Head to Water Outlet body ABCHA 2800 1 1 Nut Water Outlet body retg. stud ABCHA 3000 1 1 Setscrew Body Water outlet ABCHA 3100 2 2 Washer Spring Body Water Outlet ABCHA 3200 2 2 Setscrew Body Water Outlet ABCHA 3300 3 a Washer Spring Body Water Outlet ABCHA 3400 4 4 Plug Water outlet Body ABCHA 3500 1 1 Washer Water outlet Body ABCHA 3600 1 1 Joint Water outlet body to outlet connection ABCHA 3700 1 1 Stud Water outlet connection ABCHA 3800 2 2 Nut Water outlet connection ABCHA 3900 2 2 Washer Spring outlet connection ABCHA 4000 2 2 ‘Tube Bypass Blanking (Not required if thermostat is used) ABCHA 4100 1 1 Thermostat ABCHA 4200 1 1 Hose Bypass Connection ABCHA 4300 1 1 Clip Bypass Connection Hose ABCHA 4400 2 2 Tappet ABCHA 4500 8 8 ‘Screw Tappet Adjusting ABCHA 4600 8 8 Nut Tapped Adjusting ABCHA 4700 8 a Valve Inlet ABCHA 4800 4 4 Valve Exhaust ABCHA 4900 4 4 Spring Inlet & exhaust outer ABCHA 5000 8 8 Spring Inlet & exhaust Inner ABCHA 5100 8 8 Cap Valve Spring ABCHA 5200 8 8 Cutter ABCHA 5300 16 16 ‘Washer inlet & exhaust valve spring locating ABCHA 5400 8 a Silencer Pipe ABCHA 5500 1 1 Bolt ABCHA 5600 3 3 Nut ABCHA 5700 2 2 Washer ABCHA 5800 3 3 Silencer ABCHA 6009 1 1 Major Gasket Kit S4 ‘ABMGK 001 - . Engine Over Hauling Kit ABEOMK 000 : AC FIGURE NO. 3 CRANKSHAFT ASSY. ——ACE FIGURE NO. 3 CRANKSHAFT ASSY. Tem ary. NO DESCRIPTION PARTNO. |e 1. | crankshaft ABCA 0100 1 1 2. | Gear Crankshaft ‘ABCA 0200 1 1 3. | Distance piece crankshaft Gear ABCA 0300 1 1 4. | Spacer erankshatt oil thrower ‘ABCA 0400 1 1 5. | Pulley Crankshatt ABCA 0500 1 1 6. | Key crankshatt ABCA 0600 1 1 7. _ | Setserew erankshatt pulley ABCA 0700 1 1 8. _ | Washer Crankshaft pulley ABCA 0800 1 1 Bearing Crankshaft Main Complete Set St. size items No. $ to 12 ‘ABCA 00008 1 1 9, | Main Bearing FrontTop ABCA 0900 1 1 10. | Main Bearing Front Bottom ‘ABCA 1000 1 1 11. | Main Bearing inter : Top & Bottom ABCA 1100 4 4 12, | Main Bearing Middle Rear Top & Bottom ABCA 1200, 4 4 Bearing Crankshatt Main Complete Set ‘ABCA 00008 1 1 010 Undersize ABCA 00008 1 1 1020 Undersize ‘ABCA 00006 1 1 1030 Undersize ABCA 0000D 1 1 13. | Washer Main Bearing thrust Top ABCA 1300 2 2 Washer Main Bearing thrust .007" oversize ABCA 13008 2 2 14. | Washer Main Bearing thrust Bottom ‘ABCA 1400 2 2 Washer Main Beating thrust Bottom .007" oversize ABCA 14008 2 2 15. | Connecting Rod assembly less Bearing comprising Items ABCA 1500 4 4 No. 16 to 20 16. | Connecting Rod ABCA 1600 4 4 17. | Cap Connecting Rod ¥ ABCA 1700 18, | Bush Connecting Rod Small end ABCA 1800 4 4 18. | Bolt Connecting Rod Cap ABCA 1900, 8 8 20. | Nut-Connecting Rod to cap Bolt ABCA 2000 8 8 21. | Bearing Connecting Rod Big end ABCA 2100, 8 8 010 Undersi ABCA 21008 8 8 020 Undersize ABCA 21008 8 8 .030 Undersize ABCA 21006 8 3 22. | Piston assy. with gudgeon pin and clrclip less rings items Nos. 23 to 25 ABCA 2200 4 4 23, | Piston ABCA 2300 4 4 24. | Pin Gudgeon ABCA 2400 4 4 25. | Cirelip Gudgeon pin retaining ABCA 2500 8 8 26. | Piston rings assy. ABCA 2600, 4 4 Not Serviced Separately AC FIGURE NO. 4 CYLINDER HEAD COVER mew DESCRIPTION PARTNO. [-or™ Tew DESCRIPTION partno, | —or*. No. fraxwpraxw] | no. fraxw]1axw/ 1. | cover eyinder he apcHcar| 1 | 1 15. | Shim Rocker Shaft ‘aBcHE 1500 | a/R | AIR 2. | Joint eylinder head cover apcHcoz00| 1 | 4 16.| Cirelip Rocker shatt ascHe 1600] 2 | 2 3. | Nuteylinder head coverRetaining | ABCHC 0300] 3 | 3 17.| Lever Recker RAM ascHe roo] 4 | 4 4. | Washer eyinger bead cover Retsning | ABCHC o400| 2 | 18.| Lever Rocker LH. ascxc1so0| 4 | 4 5. | Washer plain eyinder head | ABCHC 0500] a | 3 19. | pistane pace Rocker lever (Shor) | ABCHC 1900] 4 | 4 6. | Capa titer apcHcosoo| 1 | 1 20. | Bush Rocker Lover agcxc2000| 8 | 7. | Pipe Breather extension apcHcoreo| 1 | 4 21,| Distance piece Recker lever (Long) | ABCHC 2100] 1 | + 8, | CollBreather extension inert | ABCHC0800| 1 | 1 22.| Spring Rocker Shatt ascHe200| 4 | 4 9. | Clip Breather pipe apcHcoveo | 1 | 1 23.| Pipe-Recker shatt oil sce 2300] 1 | 1 10,| Clip Breather pipe support ascHc tooo] 2 | 2 24, | Nut Rocker shart oll eed | BCH 2400] 1 | 7 11.| Setscrew Breathe pipe supportclip | ABCHE 1100} 2 | 2 25, | Nipple rocker shart oil teed | ABCHC 2500] 1 | 1 12,| Washer spring Breather pipe | aBcHc 1200] 2 | 2 26,| Union Rocker shat oil feed pipe | ABCHC 2600] 1 | 1 support clip Rocker shaft assembly 27.| Bracket Rocker shaft ascHe2700| 5 | 5 comprising tems No. 131028 | ABCHC 0000 1 28, | Nut Rocker shatt bracket. | agcHe2s00| 5 | 5 13.| ShattRocker apcuc ts) 1 | 1 29,| WasherRockershattbracket | ascHo2900| 5 | 5 14, | Plug Rocker shat end ascHc rao] 2 | 2 Retaining ——ACE FIGURE NO. 5 LUB. OIL FILTER ary. ‘oO DESCRIPTION PARTNO. [aw 1. | Lub. Ol Fiter Assy. ‘BLOF 100 | 4 1 2. | Washer Spring Lub. Oil Filter Head Retg. Setserew BLOF 0200 | 2 2 2. | setscrew Lub. oi iter ABLOF 0300 | 2 2 4. | Head Lub oi Fitter ABLOF 0400 | 1 1 5. | ‘O'Ring ABLOF 0500 1 1 6. | Fiter ABLOF 0600 | 1 1 7._ | doint cylinder Block to Lub. Oil Fiter ABLOF 700 | 1 1 AC FIGURE NO. 6 TIMING GEAR AND CAMSHAFT PART NO. taxw | 14Xxw, ‘ABTGC 0100 1 1 ABTGC 0200 1 1 ABTGC 0300 3 3 ABTGC 0400 3 3 ABTGC 0500 1 1 FIGURE NO. 6 TIMING GEAR AND CAMSHAFT ary. DESCRIPTION PART NO. oa in Thrust ‘ABTGC 0600 1 1 Case Timing ABTGC 0700 1 1 Joint Timing Case ABTGC 0800 1 1 Dowel Timing Case to Cyl. Block ABTGC 0900 2 2 Setscrew Timing Case to Cyl. Block ABTGC 1000 to 10 Setscrew T/Case to Cyl. Block ABTGC 1100 4 4 Washer Spring T/Case Retg. Setscrew ABTGC 1200 4 “4 TiCase PT.O. Cover ABTGC 1300 1 1 Joint P.T.0. Cover ABTGC 1400 1 1 Dowel P.T.0. Cover toT/Case ABTGC 1500 2 2 ‘Stud P.7.0. Cover Retg. ABTGC 1600 4 4 Washer Spring P.T.0. Cover Retg. Stud ABTGC 1700 4 4 Nut P-T.O. Cover Retg. Stud ABTGC 1800 4 4 Cover Timing Case Bottom ABTGC 1900 1 1 ‘Stud/Timing Case Bottom Cover Retg, ABTGC 2000 2 2 Washer Spring Bottom Cover Retg. Stud ABTGC 2100 2 2 Nut Bottom Cover Retg. Stud ABTGC 2200 2 2 Stud T/Case Bottom Cover ABTGC 2300 3 3 Nut T/Case Bottom Cover Stud ABTGC 2400 3 3 Washer Spring T/Case Bottom Cover ABTGC 2500 3 3 Stud FILP. Retg. ABTGC 2600 3 3 Washer Plain F1LP. ABTGC 2700 3 3 Wasehr Spring F.LP. ABTGC 2800 3 3 Nut FLP. Retg. ABTGC 2900 2 2 Hub Idler Gear ABTGC 3000 2 2 Stud Idler Gear Hub ABTGC 3100 6 6 Plate Idler Gear Retg. (Upper) ABTGC 3200 1 1 Plate Idler Gear Retg. (Lower) ABTGC 3300 1 1 Washer Tub Idler Gear Hub ABTGC 3400 2 2 Nut Idler Gear Hub Retg. ABTGC 3500 6 6 Gear idler Upper ABTGC 3600 1 1 Gear Idler Lower ABTGC 3700 1 1 Lub. Oil Pipe Assy. Idler Gear ABTGC 3800 1 1 Banjo Bolt Lub. Oil Pipe Assy. ABTGC 3900 1 1 Washer Banjo Bolt ABTGC 4000 2 2 Cover T/Case ABTGC 4100 1 1 Joint T/Case Cover ABTGC 4200 1 1 ‘Seal T/Case Front Cover ABTGC 4300 1 1 Spring Camshaft Thrust ABTGC 4400 1 1 Rivet Camshaft Thrust Spring ABTGC 4500 1 1 Dowel T/Case to Cover ABTGC 4600 2 2 Cover T/Case Inspection ABTGC 4700 1 1 Joint T/Case Inspection Cover ABTGC 4800 1 1 Setscrew TiCase Inspection Cover ABTGC 4900 6 6 Washer Spring T/Case Inspection Cover Retg. Setscrew ABTGC 5000 6 8 Setscrew TiCase Cover to T/Case ABTGC 5100 " 1" Setscrew TiCase Cover to T/Case ABTGC 5200 5 5 Stud T/Case Cover Retg. ABTGC 5300 1 1 Setscrew T/Case Cover to Block ABTGC 400 1 1 Setscrew T/Case Cover to Block ABTGC 5500 1 1 Washer Spring T/Case Cover Retg. Setscrew ABTGC 5600 19 19 Nut T/Case Cover Retg. Stud ABTGC 5700 1 1 —x — AC FIGURE NO. 7 LUB. OIL PUMP AND SUMP. ——ACE FIGURE NO. 7 LUB. OIL PUMP AND SUMP ITEM ary. NO. DESCRIPTION PART NO. aw aw 1. | Sump Lub. oi! ‘ABLOPS 0100 1 1 2. | Plug Sump Drain ABLOPS 0200 1 1 3. | Washer Sump Drain Plug ABLOPS 0300 1 1 4. | Joint Sump Lub. Oil ABLOPS 0400 1 1 5. | Joint Sump to Block Front ABLOPS 0500 1 1 6. | Joint Sump to Block Rear ABLOPS 0600 1 1 7. _ | Setscrew Sump to Cy. Block ABLOPS 0700 7 "7 8, | Washer Spring Sump Retg. Setscrew ABLOPS 0800 "7 "7 12, | Suction Pipe Lub. Oi! ABLOPS 1200 1 1 13. | Delivery Pipe Lub. Oil ABLOPS 1300 1 1 14. | Gland Nut Lub. Oil Suction (1" - 12 UNF) ABLOPS 1400 1 1 15. | Olive Lub. Oil Delivery Pipe ABLOPS 1500 1 1 16. | Gland Nut Delivery Pipe (Pump End 2/8 UNF) ABLOPS 1600 1 1 17. | Gland Nut Delivery Pipe (Block End M22 x 1.5) ABLOPS 1700 1 1 18. | Olive Lub. Oil Delivery Pipe ABLOPS 1800 2 2 19. | Bush Suction Pipe Clamping Clip ABLOPS 1800 1 1 20. | Clip Suction Pipe Clamping Support Bracket ABLOPS 2000 1 1 21. | Setserew Suction Pipe Clamping ABLOPS 2100 1 1 22. | Washer Plain Suction Pipe Clamping Setscrew ABLOPS 2200 1 1 23. | Washer Spring Suction Pipe Clamping Setscrew ABLOPS 2300 1 1 24. | Bracket Suction Pipe Support Bearing Cap Assy. ABLOPS 2400 1 1 25. | Washer Plain Lub. Oil Suction Pipe Bracket to Main Bearing Cap ABLOPS 2500 1 1 26. | Setscrew Lub. Oil Suction Pipe Bracket to Main Bearing Cap ABLOPS 2600 1 1 27. | Washer Spring Suction Pipe Clamping Setscrew ABLOPS 2700 1 1 28. | Tube Dipstick ABLOPS 2800 1 1 28. | Dipstick ABLOPS 2900 1 1 30. | Nut Dipstick Tube Assy. ABLOPS 3000 1 1 31. | Olive Dipstick Tube ABLOPS 3100 1 1 32. | Clip Assy. Dipstick Tube ABLOPS 3200 1 1 33. | Setscrew Dipstick Clip to Washer ABLOPS 3300 1 1 34. | Washer Plain Dipstick Clip ABLOPS 3400 1 1 38. | Washer Spring Dipstick Clip ABLOPS 3500 1 1 36. | Lub. Oll Pump Assy. (Includes Item Nos. 37 to 40) ABLOPS 3600 1 1 37. | Plunger ABLOPS 3700 1 1 38. | Spring ABLOPS 3800 1 1 39. | Cap Spring Retg, ABLOPS 3900 1 1 40. | split Pin ABLOPS 4000 1 1 41. | Gear Lub. Oil Idler ABLOPS 4100 1 1 42. | Bush idler Gear ABLOPS 4200 1 1 43. | Circlip Idler Gear Retg. ABLOPS 4300 1 1 44, | Setscrew Lub. Oi Pump to Main Bearing ABLOPS 4400 3 3 45. | Washer Spring Lub. Oil Pump Retd. Setscrew ABLOPS 4500 3 3 ‘Sump Gasket Set ABLOPS 4609 1 1 —x — AC FIGURE NO. 8 WATER PUMP ASSY. -@ 0a) ®@ Hie 8 \ 0D D0, rea DESCRIPTION PartNo, [or ew DESCRIPTION partno, [=o No, » [raxwhraxw] [no * frexw [exw] 1, | Water Pump Assembly aBwPaoion| 1 | 1 15. Hose Water Purp to Wal (including tem Nos. 2 to 9) Inlet Connection apweatsoo| 1 | 1 2. | Body Water Pump apweror0 | 1 | 1 16.| ClipWater inet connection Hose | ABWPA 1600| 2 | 2 3, | Plug Water Pump Body apweaosoo | 1 | 1 17,| Hose Bypass Connection ‘ABWPA1700/ 1 | 1 4, | Shan Water Pump 18.| Clip Bypass Connection Hose | ABWPA 1800| 2 | 2 (integral Brg. Type) % apwra oso | 1 | 4 18.| Water Pump Ki Comprising | ABWPA 1900 1 | 1 Flange Water Pump * apweaoso0 | 1 | 1 Joint Water Pump Back Piste | ABWPA1300/ 1 | 1 Seal ater Pump asweaosoo | 1 | 1 ImpelerntrF pwea os00) 3 | 3 Ceramic Countertace ‘ABWPA 0700, eramic Counter Face Impeller & aswenoooo| 1 | 4 Seal Water Pump ‘apwpaosoo| 1 | 1 if Flange Warter Pump ‘apwpaosoo| 1 | 1 Sul Water Pump totiming fare] * | Shaft Water Pump ‘apwPA soo] 1 | 1 secon (integral Bearing Type) Wane ser ewrnioe| 2] 4 20.| Fan Extension apwpaz000/ 1 | 1 11. | Washer Spring aaweaiio0| 4 | 4 20.) Fan ABWPA 2000 1 | 1 12) Nut aBWPA 1200) 4 | 4 23.| Tab Washer ABWPA2300| 2 | 2 413, | Joint Water Pump to Ticase cover | ABWPA 1300 | 1 | 1 ee eee a bo ABWPA 23001 2 | 2 14] Piste anwpa too] 1 | 1 25.| Fan Beit aBepa1700) 1 | 1 Not Serviced Separately ——ACE FUEL INJECTION EQUIPMENT FIGURE NO. 9 new DESCRIPTION part no, [or re DESCRIPTION part no, [27 no. faxwpraxw| — [no fraxw]texw 1. | Fuel injection Pump aBrieco} + | + 16.| Serew Fl Pipe Damper | ABFIEve00| 3 | 3 2, | Adspor ful jection Pump Gear | ABFIEO200 | 1 | 4 47,| NutFLPipe Damper Serew | ABFIE1700| 3 | 3 3: | Connecting Nut aprieosoo| 1 | 418,| Pipe Fuel Ot ain Leakor Assy. | ABFIE 800] 1 | 3 3, | Mteyinder bend cover Rotining | ABFIEOAO0 | 4 | 4 18,| Nozzle and Helder Assy. | ABFIE1900| 4 | 4 &. | Washer apie osoo| + | 4 20.) Washer Nozle Seating ‘ap rie2000| 4 | 4 5: | Dowel Drive Locating ‘ap ricosoo| + | 4 21.| Dust Shield Atomize apricz00| 4 | 4 &.| Joint Fuel Pump tovicase | ABFIEG700| + | 4 221) Stud Atomiser Retg ‘aprie 2200 4 | 4 7. | Gear Fuel Pump Drive ‘ap rie oa0| 3 | 3 23.| NutAtomiserRetg ier stud | ABFIE 2300| 4 | 4 8: | Seacrew Fi. Pump Adar to Punp| AB FIE 0300 | 3 | 3 24,| Nut Atomiser Retg. ‘aprie 2400 4 | 4 28, | Masher Spring FL Pump Adaptor to 25.| Washer Atomiser Ret ‘aBrie2500| 3 | 3 Pump 26,| Banjo Bold Leak Or Pipe | ABFIE 2600| 4 | 4 10,| Pipe Fuel injection Assy. | ABFIE1000] 1 | 1 27.| Washer aBFIEzr00| 3 | 8 No.1 Cylinder 28,| Reliet Valve Assy. ap eie 2000] 1 | 4 11.| Pipe Fuelinjection Assy. | aBrie 1100] 1 | 1 28,| Stop Cable Clampy ‘ABFIE2900| 1 | 1 No.2 Cylinder aprie1200/ + | 4 430,| Hand Primer (Feed Pump) | ABFIE 3000] 1 | 4 12,| Pipe Fuel injection Assy. 31.| Element apriestoo| 1 | 1 No.2 Cylinder 32.| Ol! Seal Cam Shatt aeeies200| 1 | 3 13,| Pipe Fuel injection Assy. 32,| Gasket Kit aBFIess00/ 1 | 1 No.4 Cylinder aprietz00] 1 | 1 34,| Pipe Atomiser OF tor | ABFIEsa00| 1 | 4 14,| Damper Fi Pipe Vibration | ABFIE400| 6 | 6 435,| Lever Stop Cable aBFIEss00/ 1 | 1 418.| Plate FL. Pipe Vibration Engine Complete sas Damper Rely asricisoo| « | ¢ —<—a o= AC FIGURE NO. 10 FLYWHEEL AND FLYWHEEL HOUSING ITEM ary. NO. DESCRIPTION PART NO. Faw | aw 1. | Stud ‘ABFWH 0100 1 1 2. | Spring Washer ‘ACHW-0607 19 19 3. | Dowel Cylinder Block to housing ABFWH 0309 2 2 4. | Hex Bolt M 10x40 ACHW-0024 B 13 5. | Flywheel Housing ‘ABFWHO300S 1 1 6. | Flywheel ‘ABFWH1000S 1 1 7. | Flywheel Ring ‘ABFWH11008 1 1 8. | Set Serew ‘ABFWH 1200 6 6 9. | Tab Washer ‘ABFWH 0300 3 3 10._| Bearing ‘ABC 0100 1 1 ——ACE FIGURE NO. 11 COMPRESSOR DETAILS. mew DESCRIPTION PartNo, (or. re DESCRIPTION part no, (2% va faxwaw] [no raxw | a 1. | Bolen ane Capa SpingGuse JABCDSOTOG] 1 | 1 | |30.| Compression Rng macosao00| «| 4 2 | washer acoso | 1 | + | fat] maton fecos 00| + | 4 3. | Retaining Spring fascososco| 1 | 1 | — |32| ol'spacer Ring aacos z00/ 1 | 3 4. | Sonne nscososoo| 1 | 1 | [3a,| cudeonPin ‘acosaie0| 1 | 4 5. | Detvery vavebise aeepsesoo| 1 | 1 | 34 cretp ‘ecos sa00| 2 | 2 6. | Detvery vate Seat fncosoeoo| 1 | 1 | /35.| Wrapped Bush feeosss00| 1 | 3 5 | Sama Ascosoreo| 1 | 1 | [36.| connecting Roawtncap [aBcos soo] 1 | 4 | cyano Head Aecosow| 1 | 1 | [ar| tnvall Bearing ‘Ascpsa7e0| 2 | 2 9. | Inlet Valve Seat ‘ABCDS 0900 | 1 1 38.| Locking Strip ABCDS 3800] 1 4 2,| Mietwaie sce neces to | 1 | 1 | |an.| GonnesingRosaon |aBcosano0| 2 | 2 11.| Inlet Valve Guide ABCDS 1100] 1 1 40.) Ball Race: ABCDS 4000) 1 : 12 inecvaive Spring Guge — [aBcos 00] 1) 1 | 4%] Sank Shan ancos too] + | 12,| Sta how aacosia00| 1] 4 | |42) Enae apcosazoa/ 1 | 4 14 oytinger ‘acos too] 1 | 1 | /$2./ Bush apcos.4a00/ 2 | 2 15:| Ginger Joint (@otom —faweosisoo| 1 | + | [48 Endcover ascos oo] + | ¢ 18.| Grank case fascosteoo| 1 | 1 | — /%5-| Serine agcos asoo| ¢ | 4 20.) Sump Joint ‘ABCDS 2000 | 1 : 47. | Banjo Bolt Compressor Lub, Ol! ABCDS 4700] 1 1 21.| Base Cover ABCDS 2100 | 1 1 48. | Washer Banjo Bolt Single Cylinder | ABCDS 4800] 2 2 22, | Counter Sunk Screw ABCDS 2200 | 4 | 4 49. | Pipe Compressor Lub. Oil ABCDS 4900] 1 1 25.| eyinder sant on) fscos 00/1 | 1 | /29:| Bre Compressor moses sooo] 1 | 2s, | Stud (Lone) ‘ancos 2000] 3 | 2 eecomereer Aecosovwo| 1 | 28,| Plain Washer ‘agcps2800| 4 | 4 Major Repair Kit, Compressor | ABCDRK 00 zs,| ne eco se00| 4 | 4 AC FIGURE NO. 12 COOLING SYSTEM ASSY. im ‘HN titanic ll i a ti H ir tT a] pescmierion | anno. es] bescrwnion | aR no. | Realtor aay racsnonse] 1] 1 | [i] Reawormg pean [aBcsaron] 1 | 4 | ening necenozo| 1 | 1 | — |2:| puinwasnerae ‘nw oso | t2 | 12 | Sem facza tooo] 6 | 6 | /18| Rubberwasher fauresivo | | 6 | Washer acsacwoo| 6 |e | || Song weaner is fewmaeos | & | 6 Rader Cap nacsaceoo| io | 10 | || Hexen rowmasss | § | 6 Eton Top aaosaceoo| 1 | 1 | |te| Hoceotamosso romeaors | 2 | 2 Clamp Hose ‘apcsao700| 4 | 4 17,| Plain Washer a0 achwasos| 4 | 4 how Sotem focsnowms| 1 | 1 | |%| Specaleaner Aocsatooo | «| 4 | nate Memooe| ¢ | | |1%| mutworPea nocsataes | 2 | 2 .| Radiator Mtg. Bk. LH ascsatoto] 1 | 4 20. Hex Nut 10 achwaosss | 4 | 4 Not Serv ——ACE AIR CLEANER ASSY. (WET TYPE) FIGURE NO. 13 ren DESCRIPTION PARTNO. [2% ren DESCRIPTION PartNo, [—9r* No. fraxwhraxw] | No. fraxw]| exw! 7. | Bere ‘apacaoz00| 2 | 2 10,| "0" Ring ® ‘apacatio0 | + | 1 2, | Washer ‘apacaosoo| 2 | 2 11.| Body apaca1z00 | 1 | 1 3. | Nut apacacaoo| 2 | 2 12.| Pre-Cleaner apaca 1600 | 1 | 1 4. | Clamp apacaosoo] 1 | 1 13. | Elbow Al inet apacarzos | 1 | 1 5. | Bott apacaosoo] 1 | 1 14.| clamp apacarsoo | 3 | 3 6. | Washer apacao7oo] 1 | 1 15. | Gasket apaca2000 | 1 | 1 7. | Nut ‘apacaosoo] 1 | 1 16.| Induction Manifold apacazioo | 1 | 1 8. | Bowl & ‘apacaosoo] 1 | 1 AAirCleaner Assy. Complete | apackooo | 1 | 1 9, | Element paca tooo] 1 | 1 (item no. 8-12) “# Not Serviced Separately AC FIGURE NO. 14 FOOT ACCELERATOR ASSY. ITEM ary. NO. DESCRIPTION PARTNO. | 1. _ | Foot Pedal ‘AFAR 0108 1/4 1 arraacoitio | 1 | 1 2 ‘AFFAA 0209 1 ]4 3. | Hinge with Lever AFFAA 0309 1] 4 4. | Bracket AFFAA 0409 1] 4 5. | Throtal Cable Assy. AFFAA 0508 1] 4 6. | Hex Bolt Mex15 ‘ACHW 0006 2] 2 7. | Hex Nut ma ACHW 0555 s | 5 8. | Hex Bolt migx20 ‘ACHW 0007 3 | 3 9. | Split Pin ‘AFFAA 1000 a]a 10._|Pin AMFAA 0608 2]2 —x SS —a ——__— ——ACE FUEL FILTER & FUEL TANK ASSY. FIGURE NO. 15 re aw. ire ary. men DESCRIPTION PART NO. jor] es DESCRIPTION part No. [ore 1. | Fuel Tank Assy. aerTactoon| 1 | 4 15. | Micro Filter ‘arFTAts00[ 1 | 7 2. | Filter Housing % arrraozo0| 2 | 2 16.| Banjo Bott agrTate00| 3 | 9 3. | Prefiter * aretacsoo| 1 | 1 17.| Washer ‘agFTA1700| 18 | 18 4. | 07 Ring arrTacaoo| 2 | 2 18,| Fuel Pipe Tank to Fuel Cock |AFFTA 1#00a| 1 | 1 5. | Aievent Screw arrraosoo| 2 | 2 12.| Fuel Level Gauge ‘agra tg00| 1 | 1 6. | washer arFtaosoo| 2 | 2 20.| Fuel Tank Cap ‘arta 2000) 1 | 1 7. | washer arrtao7oa| 2 | 2 21.| Injector Overfiow Pipe agrrazioo| 1 | 1 8. | Hox Serew arrtaosoo| 2 | 2 22.| Bolt arrTaz200] 2 | 2 9. | Fuel Pipe Overtiow 6somm | AFFTAoa00] 3 | 3 23.| Washer AFFTA2300/ 2 | 2 10.| Fuel Cock arFra tooo) 1 | 1 24, Nut arFTAa 2400] 2 | 2 41,| brain tag arraio| 1] + Fier Element Kit(tem 3415) | ABDFEKOOO 2,| warner ermal 1] t Fuel Filter Assy. ‘ABETA 00 13.| tier cover Neate! ttt 25,| Fuel Tank Neck ith Cap sy. | AFFTA 2609 “Not Serviced Separately FIGURE NO. 16 GEAR BOX HOUSING ASSY. AC ITEM ary. No. DESCRIPTION PARTNO. | ow 7 ‘ASGBHA 0100 1 1 2 ‘ASGBHA 0200 2 2 3. ‘ASGBHA 0300, 2 2 4 | Locking Serew ‘ASGBHA 0400 4 4 5. | Locking Wire ASGBHA 0500, ar | AR Shifter Bush ‘ASGBHA 0600 1 1 7. | Spring (Shifter Roa) ‘ASGBHA 0700, 3 3 8. | Steoi Ball ‘ASGBHA 0800 2 3 9. | Shifter Red ILO ASGBHA 0900 1 1 10, | Shifter Fork iIkLO ‘ASGBHA 1000 1 1 11. | Shifter Fork LR ASGBHA 1100 1 1 12, | shitter Rod ‘ASGBHA 1200 1 1 13. | Locking Pin ASGBHA 1300 1 1 14, | Shifter Rod I ‘ASGBHA 1400 1 1 15. | Shifter Fork. ASGBHA 1500 1 1 16. | Gasket top Cover ‘ASGBHA 1600 1 1 17. | Inner Bush ‘ASGBHA 1700 1 1 18._| Spring For inner Bush ASGBHA 1800 2 2 GEAR BOX HOUSING ASSY. FIGURE NO. 16 TEM ary. a DESCRIPTION PartNo. [aN 19, | Grease nipple 'ASGBHA 1900 2 2 20. | Link Pin (6B) ASGBHA 2000 2 2 21. | Actuator Fork ASGBHA 2100 1 1 z2._| MeDWasher ASGBHA 2200 z 2 23. | Split Cotter Pin ‘ASGBHA 2300 2 2 24. | Shaft with Lever (441) ASGBHA 24098 1 1 25, | Actuator Shan RT. ‘ASGBHA 2500 1 1 28, | Actuator Fork (CA) ASGBHA 2600 1 1 27. | ORing Forar ‘ASGBHA 2700 2 2 28. | Spring Washer ASGBHA 2800 2 2 23. | Hex Bonne ASGBHA 2600 2 2 wo. | Te Roa ASGBHA 3000 4 1 31. | Hox Lock rie Rog) ‘ASGBHA 3100 1 4 32. | Actuator Fork Lr. ASGBHA 3200 1 1 33. | HexBor ASGBHA 3300 13 13 24 | Hex Bot [ASGBHA 9400 * ‘ 35. ‘Spring Washer ASGBHA 3500 4 4 36. Gasket (Shifter HSG) ASGBHA 3700 1 1 a. | Pin ASGBHA 3800 2 z 39, | HiLow shiter Lever [ASGBHA 2900 1 4 40. | Dust Cover Rubber Washer) ASGBHA 4000 2 2 a. | Dusat ca ASGBHA 4100 2 2 42. | Spring hiner Hs) ASGBHA 4200 2 2 43. _| Spring Sheet (Gear Shiter Lever) ‘ASGBHA 4200 2 2 44. | spit Pin (Coter Pin) ASGBHA 4400 2 2 4. | Hocnut ASGBHA 4500 2 2 46. | HLKnob ASGBHA 4500 1 1 a7 | shiner Knob ‘ASGBHA 4700 1 1 4s,_| Gear shiter (speed Change) ‘AGRHA 3809, 1 1 | shinee. ASGBHA 4900 1 1 50. | Pin ‘ABCH 4400 1 1 St. | Hexnut ‘ABcH 0500 1 1 52. | chuten Pedal ‘ABC 2209 1 1 53. | Spit Pin Bcc 0300 1 1 sa | Bor ‘ABCL 0400, 1 1 5. | Pin ‘ABC 2600 2 2 56. | spit Pin ABC 3700 2 2 57, | Top Cover ASGBHA 5700 1 1 58, "ACHW.0037 8 ® 50. | Spring Washer mz ‘ACHM-D608 a 8 60. | Groate Pipe Flexibie ASGBHA 6000 1 1 61. | Release Bearing, ‘ABC 28008, 1 1 2. | Rubber Sena [ASGBHA 6200 1 1 63. | Cover Plate (& stoke) ASGBHA 6300 1 1 G4. | Gasket (Stoke) ASGBHA e400 1 1 #3. | Side cover Pate ASGBHA 6700 1 1 8, | Speed change Lever with Fork ‘ASGBHA 6200 1 1 67. | Fork ti-Low Lever) ASGBHA 6900 1 1 68. | Shart with Lover 21) ASGBHA 7000 1 1 88. | Gasket (Lever Botom) ‘ASGBHA 7200 1 1 70. | Spacer ASGBHA 7300 1 1 71. | shiter Busn ASGBHA 7400 1 1 72 | HiLow mtg, Bx. ‘AFGBHA 7600 1 1 Gear Bex Housing Assy. ‘BGBDHADIO0 7a, | Bush ‘AMGBHA 7700 1 1 74. | Chiten Rod Assembly ‘ABG 5308 1 1 {item no. 30,3132.2021,22.23) —x = AC FIGURE NO. 17 PUMP COUPLING ASSY. re DESCRIPTION PARTNO, [or ren DESCRIPTION PART NO, 97 No, fraxwhraxw] | No. fraxw| exw] 1. | Slip Joint ‘apeca cio] 1 | 1 9. | Pump Flange ‘aspcaosoo| 1 | 1 2, | Cork Washer # aspcacz0| 1 | 1 10.| Grub screw aspca tooo] 1 | 1 3. | bust cap & asecacsoo| 1 | 4 11.| Allon Serew aspcatioo| 4 | 4 4, | Splined shart & aspcacaoo| 1 | 1 12,| Serew ABPCA 1200) 4 | 4 5. | Yoke Fange * ‘apecaosoo| 2 | 2 13. Spring Washer aapcatzo| 8 | & 14.| Bott aspcatao} 4 | 4 6. | Grease Nipple (@1.06) appcacsoo| 4 | 4 15.| Nut aspcatsoo| 4 | 4 7. | Universal Joint Kit aspcacroo| 2 | 2 Pump Coupling Assy aspen oa | 1 {4 Not Serviced Separately ——ACE TRUMPET HOUSING ASSY. FIGURE NO. 18 ren] ‘ary. inex] ary. DESCRIPTION PART NO, DESCRIPTION PART NO. No fraxw)raxw] | No. fraxw|raxw | 1. | Trumpet HSG.LT ASTHAOTOO] 1 | 1 12. | Rear axe astHA1200[ 2 | 2 2. | Trumpet HSG RT asTHAoz00| 1 | 1 13.| Whee! Bott AsTHA1300| 16 | 16 3. | oll seal asTHAosoo| 2 | 2 14,| Plate Assy. ASTHA 1400] 2 | 2 4, | Hex Nut astHa cso] 8 | 8 15.| spac ASTHA1500| 2 | 2 5. | Spring Washer asTHAosoo| 8 | 8 16.| Ball Bearing ASTHA 1600] 2 | 2 Ball Bearing asTHa oso} 2 | 2 17. | Hox Whee! Nut (Rear Wr ASTHA1700| 16 | 16 | Hex Serew astHacvo.| 8 | 8 18. Spring Washer astHa1800| 16 | 16 3. | ol Seal astHacsoo| 2 | 2 19,| Tle Bar Plate asta t900] 2 | 2 9. | Gasket Trumpet Cover) asTHaosoo| 2 | 2 Trumpet Heg. Assy. LH 10. Cover (Trumpet) AsTHA 1000] 2 | 2 Item No. 1 to 18 |ASTHA 000 11,| Grease Nipple asTHattoo} 4 | 4 RH ASTHA 001 ACk= FIGURE NO. 19 GEAR BOX COMPONENTS SES. ——ACE FIGURE NO. 19 GEAR BOX COMPONENTS TTEM ary. NO DESCRIPTION PART NO. pw aw 1. _ | Clutch Actuator Guide ‘ASGBC 0100 1 1 2. | Hex Bolt ASGBC 0008 4 4 3. _| Spring Washer ASGBC 0606 4 4 4. | Gasket(C.A. Guide) ASGBC 0400 1 1 5. | Oil Seal ASGBC 0500 1 1 6. | Circtip ASGBC 0600 1 1 7. | Internal Circtip ASGBC 0700 3 3 8. | Ball Bearing ASGBC 0800 2 2 9. | Input Shaft ASGBC 0900 1 1 10. | Needle Bush ASGBC 1000 2 2 11, | Gearz-26 ASGBC 1100 1 1 12, | Gearz-34 ASGBC 1200 1 1 13. | ciretip ASGBC 1300 2 2 14, | Ciretip ASGBC 1400 1 1 15, | Ball Bearing ASGBC 2800 2 2 16, | Intermediate Shaft ASGBC 1600 1 1 17. | Inner Plate ASGBC 1700 1 1 18, | Thrust Plate (Copper) ASGBC 1800 2 2 19. | Dowel Pin (Internal Gear) ASGBC 1900 2 2 20. | Internal Plate ASGBC 2000 1 1 21, _| Planet Gear & Carrier Assy. ASGBC 2100 1 1 22, | Outer Plate ASGBC 2200 1 1 23. | Sleeve HL ASGBC 2300 1 1 24, | Output shaft ASGBC 2400 1 1 25. | Locking Washer (Pia. Carrier) ASGBC 2500 4 4 30. | Special Nut ASGBC 3000 1 1 31, | Locking Washer (Lay Shatt) ASGBC 3100 1 1 32, | Constant Mesh Gear ASGBC 3200 1 1 33. | Spacer ASGBC 3300 1 1 34, | Gear ASGBC 3400 1 1 35, | Gear ASGBC 3500 1 1 36. | Spacer ASGBC 3600 1 1 37. | Bush ASGBC 3701S 1 1 38, | Ball Bearing ASGBC 6308 1 1 39. | Circtip ASGBC 3900 1 1 40. | Lay Shaft with NW ASGBC 4009 1 1 42, | Idler Gear ASGBC 4209 1 1 44, | Idler Gear Shatt ASGBC 4409 1 1 46, | Reverse Gear ASGBC 4609 1 1 47. | Ciretip ASGBC 4700 1 1 48. | Circtip ASGBC 4800 1 1 AC FIGURE NO. 20 DIFFERENTIAL HOUSING ASSY. ——ACE FIGURE NO. 20 DIFFERENTIAL HOUSING ASSY. TEM ary. NO. DESCRIPTION PART NO. RW ae 1. _| Dif, HSG. ‘ASDHA 0100 1 1 2. | Gasket Joint (D.H. & G.B.) ‘ASDHA 0200 1 1 3. | stud AGBH 1100 29 29 4, | Tall Pinion (NS) ‘ASDHA 0400 1 1 5. | TR. Bearing ASDHA 0500 1 1 6. | Shim (7.P. Carr ASDHA 0600 5 5 7. | Shim (7. P. carr ASDHA 0700 5 5 8. | Shim (7. P. Carr ASDHA 0800 5 5 9. | Shim (7.P. Carrier) ASDHA 0800 5 5 10. | 7.P.Carrier ASDHA 1000 1 1 11, | Washer (Tail Pinion) ASDHA 1100 1 1 12, | Locking Washer (Tail Pinion) ASDHA 1200 1 1 13, | Withdrawi Nut (Tail Pinion) ASDHA 1300 2 2 14. | Coupling Sleeve ASDHA 1400 1 1 15. | Gasket (Differential Cover) ASDHA 2800 1 1 16, | Hex Screw ‘ACHW 009 2 12 17. | Spring Washer ACHW 0608 a7 47 18, | Hex Screw ACHW 0028 6 6 19. | Locking Washer (TP Carrier) ASDHA 3600 6 6 20. | Hex Nut ACHW 0557 39 39 21. | Gasket (Trump HSG) ASDHA 3800 2 2 22, | stud ASDHA 3900 28 28 23. | Drain Plug Assy. ASDHA 4000 2 2 24, | Alluminium Washer (Drain Plug) ASDHA 4100 2 2 25, | Shim (TP Carrier) ASDHA 4200 10 10 28, | Cover Plain ASDHA 5100 2 2 28. | Gasket Rear Cover ASDHA 1700 S 1 1 30. | Plate Rear Cover ASDHA 1800 S 1 1 31. | Gasket Top Cover ABDH 5000S 1 1 32, | Top Cover Plate ‘AFDH 5100 SB 1 1 33. | Hex Bolt ASDHA 3300 10 10 34. | Spring Washer ASDHA 3400 10 10 35. | Dipstick ASDHA 3500 1 1 36. | Copper Washer ASDHA 3600, 1 1 37. | Circlip 35a ATSPTO 1400 1 1 38. | Nylon Bush ‘ASDHA 3800 1 1 39. | Bearing ASDHA 3780 1 1 Differential Housing Assy. ABGBDHA 0200 Gear Box & Diff. Housing Assy. ABGBDHA 000 Gear Box Complete SGEAR BOX ® Not Serviced Separately AC FIGURE NO. 21 DIFFERENTIAL UNIT ary. ary. TEM DESCRIPTION PART NO. TEM DESCRIPTION PART NO. 0. fraewfraxw] | no. fraxw] ax] 7. [Bull Gear ‘aspuow | 2 | 2 74. | Grown Wheet (NS) ® aspu race | 1 | 1 2. | spring Dowe si ‘asouoa00 | 2 | 2 15. | Newafe Bush Asputsoo | 1 | 1 3 | Locking Pate ‘aspuoao0 | 2 | 2 16 ]ewate Cage agou teon | 1 | 3 apper Rolling Bearing 4, | Locking Washer (Bull Gear) | ASDU 0400 | 2 | 2 17 | Tapper Fling Bearing aspu 70 | 1 | 5. | Hex Screw ABDU C500 | 2 2 19. | Hex Bolt, ACHW 0023 | & 8 6. | Tapper Roller Bearing ‘ASDU 0600 | 3 3 20. | Locking Washer (Cage Assly) ‘ASDU 2000 | 4 4 7. | Bull Pinion Shaft (LHS) AsbU 0700 | 1 1 21. | Locking Washer (Crown Wheel) | ASDU 2100 | & 8 Cage Assy. ‘aspuasoo | 1 | 3 22.| Hex Serew 12x20 Acnwoo2s | 8 | 8 Bovel Wheel LH ‘aspuos00 | + | 1 23.| Shim (Bul Gear) fAsbu2so0 | 2 | 2 Bevel Pinon * ‘asbu 1000 | 4 | 4 28.| Grown Whee sou tae | + | 3 eon feourioo | 1 | 4 25.| Cage Housing ASDU 2500 12, | Thrust washer (Bevel Pinion) | ASDU 1200 | 4 4 28. | Copper Washer # ASDU 2600 | 2 2 13. | Bevel Wheel RH ASDU 1300 | 1 1 27. | Spider Kit AspUz709 item No, 9.10.11,12.19,26) 1 Not Serviced Separately ——ACE CLUTCH FIGURE NO. 22 rem DESCRIPTION PART NO. cia No. Taxw | 1axw +. | Pressure Plate ‘ABEcADot00s | 1 1 2. | Reinforced Clutch Plate ABECAD oB00N | 1 1 3. | Facing 11" ABC 25008, 2 2 4. | Hollow Rivet # ‘ABC 26008 a | ae 5. | Hex Bott maxas ACHW-0008 6 6 6. | spring washer me ACHW-0606 6 6 Not Serviced Separately AC FIGURE NO. 23 BRAKE COMPONENTS of 2 ®@ Vas ile “4 vi aoe - ow Ve 1s Be \ ——ACE FIGURE NO. 23 BRAKE COMPONENTS. TEM ary. NO. DESCRIPTION PART NO.

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