KIT100000

Replacement Air Flow Sensor Kit for

GAPAB Air Purifier

Installation Instructions
NOTE: Read the entire instruction manual before starting the install.

SAFETY CONSIDERATIONS:
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions
which may cause personal injury or property damage.
Follow all safety codes. Wear safety glasses and work gloves. Have a fire extinguisher available. Read these instructions thoroughly
and follow all warnings or cautions attached to the unit.
It is important to recognize safety information. This is the safety-alert symbol . When you see this symbol on the unit and in
instructions or manual, be alert to the potential for personal injury. Understand the signal words DANGER, WARNING, and
CAUTION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to
identify unsafe practices may result in personal injury or product and property damage. NOTE is used to highlight suggestions which
will result in enhanced installation, reliability or operation.

KIT CONTENTS:

Air Flow Sensor Probe (x1)

Air Flow Sensor Mounting Bracket (x1) Installation Manual (x1)

PLUG MUST BE CONNECTED TO
AIR FLOW SENSOR CABLE OR

THE POWER SUPPLY IN ORDER

TO ACTIVATE THE AIR PURIFIER
AIR FLOW SENSOR BYPASS
NOTICE

Plastic Air Flow Sensor Cable Clip (x1)

Air Flow Sensor Communication Cable (x1)

REMOVING THE OLD POWER SUPPLY:
CAUTION
1: Turn off power to the heating and cooling system and to the air purifier.
CUT HAZARD
2: Remove the air purifier door (Fig. 1). Disconnect the power cord and air
Failure to follow this caution may result in
flow sensor cables from the power supply module (Fig. 2).
personal injury.
3: Remove the filter and enhancement module from the air purifier cabinet
Sheet metal parts may have sharp edges or burrs.
(Fig. 3) and place on a flat surface in a well lit area.
Use care and wear appropriate protective clothing
and gloves when handling parts.

Fig. 2
Fig. 1
Fig. 3

4: Unscrew the air flow sensor communications

cable cover (two Phillips head screws) and
remove from the cabinet (Fig. 4). B

5: Unclip the air flow sensor probe from its

mounting bracket (Fig. 5) A
A) Rotate the tip of the flow sensor probe B

until it unclips from the mounting bracket.

B) Slide the flow sensor probe out of the
mounting bracket.
Fig. 4 Fig. 5

6: Disconnect the air flow sensor communication cable from the air
flow sensor probe (Fig. 6).
WARNING
ELECTRICAL SHOCK & HIGH VOLTAGE
7: Remove the cable from the cabinet by threading the small 3-pin HAZARD
connector through the cabinet pass-through. The cable may need
to be unclipped from the plastic clip on the cabinet rail. (Fig. 7). Failure to follow this warning could result in
personal injury or death.
NOTE: Continue with step 8 only if the air flow sensor mounting
bracket is damaged, otherwise proceed to step 2 on the Before installing or servicing system, always turn
next page. off main power to system. There may be more
than one (1) disconnect switch.
8: Unscrew the air flow sensor probe mounting bracket and remove
(use a ¼” socket or nut driver).

You are now ready to install the new air flow sensor.

Air Flow Sensor

Mounting Bracket

Plastic Air Flow

Sensor Cable Clip

Fig. 6 Fig. 7
INSTALLING THE NEW AIR FLOW SENSOR:
1: Replace and secure the new air flow sensor probe
mounting bracket using the two ¼” locking nuts
removed earlier. Do not overtighten.
2: Install the new air flow sensor communications cable
by reversing the process from step 7 (Fig. 8). Ensure
there is enough slack in the cable to reach the
connection point on the power supply module
(Note: The replacement communications cable may be
longer than the one removed from the air purifier). If
necessary, replace the plastic air flow sensor cable clip
if the original clip is damaged or missing.
3 Pin Connector

CAUTION Fig. 8
UNIT OPERATION HAZARD
Failure to follow this caution may result in equipment
damage or improper operation.
Improper wiring will reduce unit performance.

3: Plug the small 3-pin connector into the new air flow
sensor probe (Fig. 9). Make sure the connector locks
into place. Fig. 9
4: Snap the new air flow sensor probe into the metal
mounting bracket (Fig. 10):
A) Slide the two outer tabs on the air flow sensor
probe into the metal bracket.
A
B) Rotate the tip of the probe and snap it into the end
of the metal bracket.
5: Secure the air flow sensor communications cable to
the plastic cable clip on the inside of the cabinet rail. B
A
6: Mount the air flow communications cable cover to the
cabinet (Fig. 11) and screw into place using the two
screws removed earlier (make sure the cable is not
pinched between the cabinet and the cover, or between
the door spring clip and the cover).
7: Insert the enhancement module and filter back into the Fig. 10
cabinet and reconnect the power and air flow sensor
cables. * Do not pinch the communication wire
8: Replace the door, switch the air purifier power switch
to the on position, and turn on the power to the
heating and cooling system.

Fig. 11
© CAC / BDP • 7310 W. Morris St. • Indianapolis, IN 46231 Printed in China Edition Date: 2/07 Catalog No. IIK100000-C01
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations. Replaces: New