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GOVERNMENT TECHNICAL INSTITUTE

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PROGRAMMING

LIQUID LEVEL CONTROLLER

Abstract
This project addresses the need for an efficient and automated solution for maintaining optimal liquid
levels, minimizing wastage, and ensuring continuous processes in various industrial and domestic
applications.

 PREPARED BY:
OFARI MAHON
LABRON RAYMOND
GOWKARRAN CHAND
 PROGRAM
EM-1
 level
Liquid LECTURER: MR
Control System for Household and Industrial application
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Proposal

Liquid level controller

Project Background

In both domestic as well as industrial liquids level management is a usual problem. The
importance of accurate monitoring and control is clear – from residential water tanks to
industrial storage containers. Existing procedures usually include many manual controls, which
translate into the lack of efficiencies, productivity losses, and risks. Inefficient provision of water
within homes and unpredictable disturbances that occur as a result of poor level controls are
common phenomena which need addressing. A Liquid Level Controller will do this well. This
system ensures uninterrupted water supply in households and proper utilization. It improves
safety in operations, minimizes waste, and makes processes economical in industries.

Project Objectives

 Universal Applicability: Create a portable Liquid Level Controller for domestic

and industrial applications, suitable for different liquids and vessels.
 Automated Monitoring: Sensor-based monitoring of liquid levels is needed, thus
removing manual checking as well as enhancing safety through reduced
oversights.
 Smart Alerts: Install a real-time alert system that notifies users or operators
whenever there are anomalies in liquid levels and can respond before there is
overflow, or depleting of substance. The interface should be intuitive and easily
used by householders or industrial operators in setting up, monitoring, and
adjusting liquid level control parameters.
 Energy-efficient Design: Improve the system’s performance in energy
conservation, especially providing a reliable operation within households or
enterprises.
 Remote Monitoring: Enabled the liquid level monitoring from anywhere through
mobile phone or web interface for the sake of convenience and practicality.
 Cost-effectiveness: Aim at providing an economical solution which maintains its
relevance both in the household and smaller scale industries.
 Water Conservation (Household): Promote reduced use of water via minimizing
uncalled for overflowing and seepage of liquids by careful liquid level
measurement in households.
 Optimization (Industry): Improve industrial processes through uniform flow
rates, prevention of interferences and total efficiency. If achieved this way, the
suggested Liquid Level Controller will be able to meet the general requirements
of both home appliances and industry as well as ensuring reasonable economy on
resources and better performances in operations for users.

Liquid level Control System for Household and Industrial application

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Project Scope

The goal of this project is to create a flexible and automated liquid level control system that can
be used in both household and industrial settings. The system will effectively manage the levels
of liquids in various, ensuring efficiency and convenience.

Key Objectives:

1. System Design:

 Develop a detailed system architecture for both household and industrial setups.
 Create circuit diagrams for sensors and actuators that can adapt to different environments.
 Select appropriate sensors and actuators for different types of liquids.

2. Prototype Development:

 Build physical prototypes for both household and industrial configurations.

 Develop software for real-time monitoring and control, customizable to suit different
requirements.

3. Testing and Validation:

 Create comprehensive test plans and procedures for various use cases.
 Generate validation reports to demonstrate the functionality and reliability of the system
in different scenarios.

4. Documentation:

 Prepare user manuals specifically tailored to household and industrial users.

 Provide maintenance guides designed for each application.
 Produce technical documentation aimed at assisting system integrators.

5. Points of Measurement or Review:

 Regular progress meetings to assess project status.

 Design reviews for both household and industrial configurations.
 Prototype reviews prior to entering the testing phase.
 Weekly testing sessions focused on specific use cases.

Liquid level Control System for Household and Industrial application

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 Customization beyond liquid level control for highly specialized industrial processes.
Integration with specific industrial control systems (unless explicitly stated).
Modifications to existing containers beyond the installation of the liquid level control system.

6. Assumptions and Plans for Uncertain Information:

 Assumption: Liquid types in industrial settings will not exceed sensor accuracy limits.

 Plan: Conduct extensive testing with various liquids to ensure sensor adaptability within
specified ranges.

 Assumption: Different industrial environments may present unique connectivity

challenges.

 Plan: Develop modular communication options capable of addressing diverse

connectivity scenarios.

Constraints:

Budget:
The project must adhere to a predefined budget for materials and development.

Timeline: Completion of the project within a specified timeframe, accounting for both household
and industrial phases.

Risks and Mitigation:

Risk:
 Compatibility issues with various industrial control systems.
Mitigation:
 Collaborate with industry experts and conduct compatibility testing during the design
phase.
Risk:
 Unexpected difficulties in adapting the system to different industrial liquid properties.
Mitigation:
 Allocate additional resources for research and development during the prototype phase.

Liquid level Control System for Household and Industrial application

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Project Budgeting

 It is very important to note that this project prototype will be focusing on a liquid level
control system for a small industrial scale and household purposes. One of the main
reasons is because of the timeline and also the cost can vary widely depending on several
factors, including the type of sensors used, the level of automation, and the specific
requirements of the application. Below is a table that consists of some of the basic
component of the liquid level prototype and the functions of these component and the
price ranges for these components.

Average Price
Component Function Range (USD)
Liquid Level Sensors Float Switches: Activates switch based on liquid level $20 - $100
Capacitive Sensors: Measures capacitance changes $50 - $200
Ultrasonic Sensors: Measures distance using sound waves $100 - $500
Pressure Sensors: Measures liquid pressure $50 - $300
Optical Sensors: Detects liquid presence or absence $50 - $200
Microcontroller or PLC: Processes sensor inputs, controls
Control Components output $50 - $200
Relays or Solenoid Valves: Controls liquid flow based on
sensor input $10 - $50
Indicator Lights or Display: Provides visual feedback $10 - $50
Additional Wiring and Connectors: Connects components in the
Components system $10 - $30
Enclosure: Protects electronic components from
environmental factors $20 - $100
Housing or Mounting Brackets: Secures sensors in the
tank $10 - $50
Power Supply: Powers sensors, microcontroller, and
components $20 - $50
Programming Interface: Allows programming and
updating control logic $10 - $30
Total $410 – $21,30

Project Timeline:

Liquid level Control System for Household and Industrial application

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 Phase 1: System Design - 6 weeks

 Phase 2: Prototype Development - 9 weeks
 Phase 3: Testing and Validation - 6 weeks
 Phase 4: Documentation - 4 weeks

Bibliography / References

 ‌CONSTRUCTION OF AUTOMATIC WATER LEVEL CONTROLLER FOR BOTH OVERHEAD

AND UNDERGROUND TANKS BY OGBIDI JOSEPH ABANG EE/2008/282 DEPARTMENT
OF ELECTRICAL/ELECTRONIC ENGINEERING FACULTY OF ENGINEERING CARITAS
UNIVERSITY. (2013).
 construction of a water level controller. (2019, November 14).
https://www.projectplus.com.
 Y, R. (2020, January 20). What are Controllers? Types of Controllers - Electronics
Coach. Electronics Coach. https://electronicscoach.com/types-of-controllers.html
 Liquid Level Controller | Liquid Level Control System | Fluid Level Control Valve. (n.d.).
https://cannonwater.com/water-treatment-equipment/flow-control-systems/liquid-level-
control/.

 Troy Dataram - Demerara Distillers Limited

 Ryan Williams- Stock feed.
 Roger Cumberbatch – Demerara Distillers Limited
 Shawn Alphonso – Demerara Distillers Limited

If the client decides to move forward with the liquid level control project, the next steps could
include:
1. Final Consultation Call or Meeting: Schedule a final consultation call or meeting to
discuss the project details, confirm requirements, and address any remaining questions or
concerns. This will ensure that both parties are aligned on the project scope and
expectations.
2. Drafting and Approving a Contract: Prepare a detailed contract outlining the project
scope, deliverables, timeline, costs, payment terms, and any other relevant terms and
conditions. Both parties should review and approve the contract to ensure mutual
understanding and agreement.
3. Procurement of Materials and Equipment: Identify and procure the necessary materials,
sensors, controllers, and other equipment required for the liquid level control system.
This may involve coordinating with suppliers and ensuring timely delivery of
components.
4. Design and Engineering: Begin the design and engineering phase, where the system
architecture, control algorithms, and integration with existing infrastructure (for industrial
applications) or household plumbing systems (for household applications) are developed
and finalized.

Liquid level Control System for Household and Industrial application

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5. Installation and Testing: Plan for the installation of the liquid level control system,
whether it's in an industrial setting or a household environment. Once installed, thorough
testing and validation should be conducted to ensure the system operates as intended.
6. Training and Handover: If applicable, provide training to the client's personnel or
household members on the operation and maintenance of the liquid level control system.
Ensure that all necessary documentation and support are provided for ongoing use.
7. Ongoing Support and Maintenance: Discuss ongoing support and maintenance
arrangements with the client to address any future needs or potential system upgrades.
By following these steps, you can ensure a smooth transition from project approval to successful
implementation of the liquid level control system for both industrial small scale and household
applications.

Liquid level Control System for Household and Industrial application