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Winning in a Downturn
Managing Working Capital
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Winning in a Downturn
Managing Working Capital

W
orking capital is downturn, all businesses can benefit Strategies to manage working capital
an important from a renewed focus on working are particularly effective in invento-
source of cash capital. Those with short-term liquid- ry-intensive industries such as manu-
throughout the ity problems can reduce inventories facturing, consumer goods, and re-
business cycle, and optimize receivables and pay- tail, where most companies can
but it is especially critical during a ables to free up cash quickly; busi- reduce working capital by up to 25
downturn. nesses with strong balance sheets percent in the first year alone. By
but decreasing demand for their contrast, companies that do not take
In periods of economic expansion, products can reduce inventories to extra measures in a downturn typi-
managers often focus so intently on offset falling sales so that working- cally see their working capital in-
revenue and earnings growth that capital ratios don’t worsen; and com- crease, sharply limiting their options.
they ignore other, less obvious meth- panies whose performance remains
ods of value creation, such as work- strong can use working-capital strate- Accounts receivable and accounts
ing-capital management—the proc- gies to solidify their financial posi- payable can often yield quick wins,
ess of optimizing net current assets tion and attack competitors weak- with almost all of the potential sav-
relative to business volume. But com- ened by the crisis. During a ings achievable in the first 6 to 12
panies that manage their working downturn, effective working-capital months. One global consumer-pack-
capital effectively can generate cash, management can spell the difference aged-goods company was able to
streamline their operations, and im- between bankruptcy and solvency or generate €253 million in cash the
prove their cost position. When the between acquiring and being ac- first year by optimizing its receiv-
economy is expanding, the impact of quired—but too often, companies ables and payables management.
reduced working capital can be the fail to take action. Simply boosting efforts to collect re-
critical difference between success ceivables—by proactively reminding
and failure in a takeover bid, or be- Getting Cash Quickly customers of upcoming payment
tween funding a strategic project deadlines, for instance—can deliver
with cash on hand and funding it A comprehensive approach to work- results within weeks. Since accounts-
through a debt offering. ing-capital management can reduce receivable and accounts-payable
funds tied up in inventory, receiv- practices can vary widely, companies
The payoff for effective working-capi- ables, and payables by 20 to 40 per- should review them by industry and
tal management can be even greater cent, releasing cash that can country to ensure that their terms
during an economic contraction, strengthen a company’s competitive are not needlessly generous, leaving
when reduced access to external position during tough economic money on the table. And they should
funding and sharp decreases in sales times. For an industrial goods com- renegotiate payment terms, dis-
can greatly limit available cash. Al- pany with revenues of €10 billion, for counts, and penalties accordingly.
though companies with liquidity is- example, that can translate into Other methods to control receivables
sues face particular challenges in a €300 million to €800 million in cash. and payables are effective but may

Winning in a Downturn 1
take longer to implement. For exam- them to specific customer segments, ronment, the focus of inventory
ple, renegotiating contract terms for example) can deliver benefits management shifts from guarantee-
with suppliers and customers often fairly quickly. ing supply to reducing inventory
frees up large amounts of cash, but stockpiles, which requires a funda-
restrictions imposed by existing con- An added benefit: unlike cost-cutting mentally different mindset and ap-
tracts may delay the benefits for up and other belt-tightening measures proach.
to one year. that can hurt morale and future
The first step is to stop the growth of
Whereas cutting inventory through- Working-capital inventory. Excess inventory results
out the system can take time, more when sales slow relative to the mate-
management
modest measures can generate up to rials already on hand, and it worsens
two-thirds of the total potential sav- often strengthens when inputs continue to enter the
ings in the first year. Smaller and operations for pipeline at the pre-slowdown pace.
more frequent orders, for example, By acting quickly to curb the inflow
can lead to major reductions in over- the upturn. of new inventory, companies can
all inventory levels in a matter of avoid a crisis and adopt a more in-
months. And during a downturn, growth, working-capital management cremental approach to inventory
suppliers are less likely to adhere to often strengthens operations for the management.
strict policies concerning minimum upturn.
orders. Companies that consolidate First, cancel, freeze, or postpone sup-
suppliers at the same time can sim- The Downturn Difference plier orders as soon as sales begin to
plify the purchasing process and slow. Then resize future deliveries in
bundle their orders for increased vol- Although working-capital manage- keeping with current sales volume.
ume—and sometimes for larger dis- ment is always important, a compa- Before ordering any new inventory,
counts. Using strategies such as ny’s strategy must fundamentally take a systemwide view of demand
these, one industrial-equipment sup- change when demand drops. Falling and inventory levels across the or-
plier reduced its inventory by 10 per- sales and tight credit markets pre- ganization in order to rebalance raw
cent in less than three months and sent a different set of challenges materials and work-in-process (WIP)
by 30 percent within a year. than growing sales and supply short- in all locations. And double-check
ages. As a result, when an economic underlying demand assumptions be-
Even better, these programs cost very expansion evolves into a contraction, fore setting new order levels. A glob-
little to implement. Managing receiv- businesses must reevaluate and ad- al machinery manufacturer was able
ables and payables more carefully just their approach to each of their to sharply reduce its raw-materials
often requires nothing more than working-capital categories: inventory, inventory by renegotiating its supply
simply complying with previously es- accounts receivable, and accounts contracts based on a review of cur-
tablished guidelines. For instance, in payable. rent sales volume and committed
good economic times, many compa- customer orders, which showed a
nies fail to hold customers to the Inventory: Focus on Reducing softening of demand.
terms of their contracts. By enforcing Stock. When sales are increasing
contract terms, assigning clearly de- during robust economic times, the Reducing levels of buffer stock, too,
fined monitoring roles to employees, supply of key inputs may tighten, can release significant amounts of
and creating a process for automati- limiting a company’s growth. With cash. At many companies, managers
cally addressing problems early, com- the risk and potential damage of responsible for buffer stocks are com-
panies can get results with virtually stockouts heightened, inventory pensated at least partially on the ba-
no capital investment. The fear of management tends to focus on guar- sis of their ability to meet demand,
losing customers may make compa- anteeing a constant supply of inputs. so they build up large piles of inven-
nies reluctant to take such measures In a recession, however, declining de- tory. By identifying the ideal in-stock
in a downturn, but doing so in a dif- mand can lead to excess inventory in rate given different demand patterns
ferentiated manner (by applying all phases of production. In this envi- and service levels, companies can de-

2 The Boston Consulting Group


velop reliable guidelines for buffer The last step is to implement a series customers differently, consider their
stock at each step of the manufactur- of longer-term operational changes, relative health and importance to
ing process. One supplier to the auto- such as negotiating more favorable the company before deciding on the
motive industry was able to reduce supplier terms, adjusting ERP param- best way to approach each one. For
the consignment stock it kept with eters, challenging safety stock and example, financially strong custom-
customers by 20 percent in just six service levels, reevaluating make-to- ers may be willing to pay in advance
months by improving material plan- order versus make-to-stock decisions, in exchange for better pricing. Con-
ning and calculating optimal safety- versely, cash-strapped customers
stock levels. At the same time, it im- It is important may be willing to pay higher prices
proved the overall availability of for better payment terms.
to track the
parts.
creditworthiness Less creditworthy customers require
To reduce excess inventory, compa- of customers more a reinvigorated approach to risk
nies should analyze all of their cur- management. In an economic expan-
rent stock levels relative to the new vigilantly. sion, insuring receivables against de-
demand outlook. This may be diffi- fault is fairly routine when lower-
cult to do when inventory is stored at and reviewing inventory governance quality customers warrant it. But as
different facilities or when different models, responsibilities, and incen- defaults and credit losses mount and
IT systems track different items. Re- tives to make sure that the organiza- financial markets tighten, effective
view all raw materials and WIP on tion is aligned in its approach to in- risk management can become a mat-
the basis of the finished goods in ventory management. These reforms ter of survival.
which they will be used and compare will ensure that successful inventory
those amounts with current sales lev- control outlasts the downturn and The first step is to reevaluate existing
els. This analysis may result in an un- becomes a key element of ongoing credit policies. When factoring and
derstanding of finished-goods inven- operations. other methods of insuring receiv-
tory very different from the one ables become prohibitively expen-
afforded by simply counting the Accounts Receivable: Focus on sive or totally inaccessible, stricter
items available for sale. Risk Management. In an economic guidelines for credit approval and
expansion, when growing sales and a maximum risk exposure may be in
Once a company understands its in- loose credit environment provide order. For example, companies may
ventory position, the next step is to ample options for internal and exter- set lower limits on the total amount
create programs that promote the nal funding, companies tend to focus of outstanding receivables for any
sale of products with excess invento- on augmenting earnings, acquiring one customer, or they may decrease
ry, such as sales force incentives, or- new customers, and increasing sales the size of transactions requiring
ganized product campaigns, product to existing customers. Receivables management approval. It is also im-
bundles, add-on packages, and vol- management largely consists of ap- portant to track the creditworthiness
ume discounts. Deep price cuts may proving new customers, securing fa- of customers more vigilantly. Where-
be justified in the case of products vorable payment terms, and collect- as credit ratings or the historic ability
prone to obsolescence. Such pro- ing invoices. But in a downturn, to pay were once sufficient, in a
grams can have a major impact. One receivables management changes downturn, companies must obtain
manufacturer with excess invento- drastically. Receivables become a more detailed information about a
ries of finished goods and raw mate- newly attractive source of cash, and customer’s financial position before
rials orchestrated region-specific risk management becomes a critical doing business. Finally, the collection
campaigns that succeeded in sharply task as the risk of default soars. process must take account of the
increasing sales of products that the new economic environment. While
sales force had never viewed as pri- A key element of receivables man- avoiding bad debts is impossible, ear-
orities. To avoid cannibalizing sales agement in a downturn is a differen- ly invoicing, recurring payment re-
of other products, target new mar- tiated approach to customers. Be- minders, rapid problem resolution,
kets or those with low market share. cause the economy affects different and strict adherence to existing poli-

Winning in a Downturn 3
cies can improve collection and re- restricting credit. To offset the im- down the retailer’s overall costs
duce costly defaults. pact of such actions, consider consol- while strengthening relationships
idating orders with a smaller num- with its most important suppliers.
Accounts Payable: An Ongoing ber of preferred suppliers to
Source of Financing. When the maintain higher volumes, or use the While the greatest risk in a working-
economy is strong, managing ac- threat of terminating a supplier to capital program is not doing enough,
counts payable tends to be a relative- negotiate better terms. companies must also avoid acting
ly straightforward process. Compa- too drastically. Dramatic action may
nies typically negotiate the best Companies can release cash in the short term, but
agreements possible with their sup- the dangers posed to a company’s
manage their cash
pliers and then pay in accordance longer-term competitive position
with the contract. During a down- for the short term may far exceed the benefits. Be sure
turn, however, payables can repre- and their business to evaluate the tradeoffs. For in-
sent a low-cost source of funding. stance, a financially stable company
“Leaning on the trade” by delaying for the long term. must seriously consider the benefits
payments is a tactic that can provide of tightening terms for financially
a bridge loan when cash is tight. To A Two-Way Street weakened suppliers. Although the
conserve cash, never pay suppliers gain in bargaining power may deliv-
early. And renegotiate for extended As they plan their cash-generating er a quick win, the resulting damage
payment terms or major discounts maneuvers, companies must take to the relationship could cause sup-
for prompt payment whenever pos- into account the actions that their ply disruptions when strong demand
sible, depending on your company’s customers and suppliers may take to returns. By weighing such decisions
position. protect their own interests—such as carefully, companies can manage
negotiating for better terms, delaying their cash for the short term and
Companies must also turn their at- payments, canceling orders, and re- their business for the long term.
tention to supplier viability and the jecting deliveries. Companies that
risk that delivery of key inputs will be don’t anticipate and plan for such Planning the Approach
interrupted. Since declining sales vol- moves will be at a disadvantage and
umes can hurt suppliers, it is impor- may find their cash position deterio- Without an effective plan of attack, a
tant to segment them and evaluate rating. To be prepared, determine working-capital management pro-
their relative strength. Look at each your responses in advance. gram will fall far short of its full po-
vendor’s overall financial stability tential impact. There are three phas-
and importance to production. If a For example, when a customer re- es to planning a program.
supplier that provides critical materi- quests better payment terms, have
als or services is in financial difficulty, answers and arguments in hand to Assessing Liquidity and Demand.
consider purchasing larger volumes more effectively manage negotia- First, assess the company’s current
or arranging shorter payment terms. tions and maintain or improve your cash position and determine which
This support may ensure continued company’s payment position. In way demand for its products is mov-
deliveries and lead to stronger, more some instances, it may be advanta- ing. Then plot its position on a plan-
advantageous relationships. For non- geous to proactively negotiate a re- ning matrix to determine its options.
strategic suppliers with liquidity vised payment schedule, perhaps of- (See Exhibit 1.)
problems, it may make sense to nego- fering to take back inventory that
tiate vigorously for large discounts. can be resold. A major European re- Companies faced with falling de-
tailer approached strategic suppliers mand and a lack of liquidity are in
Faced with declining sales, suppliers that faced potential liquidity prob- the most challenging spot. They
may have to act defensively to pro- lems and offered to reduce average must aggressively manage their cash,
tect their margins, eliminating favor- payment terms from 60 to 15 days in using every possible lever to main-
able payment terms, increasing pric- exchange for price reductions of 1 to tain or strengthen their position, de-
es, cutting back on deliveries, or 3 percent. This strategy brought spite the potentially damaging long-

4 The Boston Consulting Group


Exhibit 1. Companies Should Plan Their Approach ventory and keeping a tighter rein on
supplier payments.
on the Basis of Demand and Liquidity...
Evaluating Potential Actions. Next,
Steady evaluate each potential action on the
Strengthen basis of “escalation level”—that is,
Manage for cash competitive
position its likely severity and impact on the
company’s business—and how
Demand quickly benefits will be realized. (See
Exhibit 2.)
Defend cash Gain share
aggressively
Companies in dire need of short-
Falling term liquidity should focus on quick
Weak Strong wins, regardless of escalation level.
Liquidity position
Companies in a stronger financial
Source: BCG analysis.
position have more flexibility and
can select a range of actions with
varying escalation levels and time
term consequences. By returning Companies that are enjoying good frames. Whichever actions are cho-
inventories, delaying payments, and liquidity and steady or increasing de- sen, companies should always create
aggressively renegotiating terms with mand for their products can focus on a contingency plan that anticipates
cash-strapped suppliers, these com- improving their competitive position. the impact of deteriorating economic
panies can generate much-needed A strong balance sheet alleviates the or financial conditions. Many best-
cash. Short-term measures such as cash flow problems that may be hurt- practice companies will even prepare
offering purchase incentives and vol- ing customers, suppliers, and com- actions at higher escalation levels to
ume discounts may help liquidate in- petitors, while steady demand elimi- guarantee rapid execution if needed.
ventories. nates the pressing need to bolster
sales. Companies in this situation Executing for Success
Companies with steady demand but can afford to act strategically, trading
insufficient liquidity should manage short-term gains for a better long- After selecting the best actions to
their businesses for cash, focusing on term competitive position. Potential take, companies must implement
short-term wins. Tactics include actions include accepting excess in- their plan in a structured, disciplined
front-loading sales through volume ventory and less favorable payment way. Start by setting clear, achievable
discounts, offering price breaks for terms from strategic suppliers and targets for working-capital reduction
early payment, and controlling in- important customers. on the basis of industry benchmarks
ventory and payables to avoid being and the company’s current position
squeezed by suppliers in a relatively Working-Capital Benchmarking. and potential for improvement.
stronger negotiating position. After situating your company on the Then create detailed action plans
planning matrix shown in Exhibit 1, that lay out the specific steps and
Highly liquid companies faced with benchmark its current level of work- timelines required to meet those tar-
deteriorating demand should use ing capital against the industry stan- gets. The plans should include quick
their financial strength to gain mar- dard and that of its closest competi- wins that can be accomplished im-
ket share. They can offer extended tors to get a sense of where to focus mediately. Besides generating cash
payment terms to high-value custom- cash release efforts. For example, a right away, these will build momen-
ers in exchange for increased busi- company that outperforms its com- tum and a sense of achievement and
ness while negotiating aggressively petitors in days sales outstanding but purpose throughout the company.
with suppliers for discounts in ex- lags in inventory turns and days pay-
change for more favorable payment able is managing its customers well Assign responsibility for every initia-
terms. but should focus on decreasing in- tive, looking beyond senior manage-

Winning in a Downturn 5
Exhibit 2. ...and Evaluate Potential Actions on the Basis of Escalation Level and Time Frame

Benefits realized Benefits realized Benefits realized


within 1 month within 3 months within 12 months
◊ Reduce payment terms for ◊ Negotiate new payment terms ◊ Renegotiate and harmonize
key customers with key customers payment terms across all suppliers
Significant ◊ Prolong payment terms for ◊ Negotiate new payment ◊ Renegotiate and harmonize
escalation key suppliers terms with key suppliers payment terms across all
customers
€65 million €180 million €230 million

◊ Reduce payment terms for ◊ Organize sales campaigns for ◊ Systematically develop supplier
noncore customers excess stock capabilities and advanced logistics
Moderate ◊ Prolong payment terms for ◊ Renegotiate lead times and lot ◊ Implement make-or-buy decisions
escalation noncore suppliers sizes with key suppliers ◊ Establish back-to-back agreements
◊ Enforce strict penalties for late
payments
◊ Avoid early deliveries
€50 million €125 million €230 million

◊ Reduce grace days ◊ Improve production planning ◊ Switch from a make-to-stock


◊ Enforce compliance with and forecast accuracy to a make-to-order strategy
Within the existing payment terms ◊ Recalculate safety stocks and ◊ Standardize products and
normal course ◊ Avoid early payments/pay late optimize batch sizes components
of business ◊ Reject unsatisfactory deliveries ◊ Clearly define product acceptance ◊ Improve global sales and
and block or reduce payments conditions operations planning
◊ Set up effective creditor reporting
€60 million €130 million €235 million

Inventories Receivables Payables


Source: BCG analysis.
Note: Euro amounts represent cash released at one BCG client.

ment to include employees deep The Goal: An Integrated cash visibility, and active cash man-
within the company. Ambitious plans Cash-Management System agement. (See Exhibit 3.)
that aim to generate significant cash
very quickly require the coordinated While working-capital management Cash Governance and Organiza-
effort and discipline of large groups is an effective tool for cash genera- tion. Establish a “corporate cash
from all levels of the organization. tion, particularly in times of econom- DNA” by deeply embedding cash
ic contraction, it is only one part of a management into the organization
Although frontline employees will do comprehensive, integrated approach so that cash flow becomes a key
much of the work involved in reduc- to cash management. The goal of an management metric. This effort
ing working capital, senior manage- integrated approach is not to gener- should not be limited to the finance
ment must demonstrate ongoing ate cash in the short term—although or treasury department. Instead, es-
support and commitment in order to that may be one element of the pro- tablish cash governance with dedicat-
instill a sense of urgency. Manage- gram—but to achieve greater insight ed responsibilities at all levels of the
ment must also develop the tools into available cash through cash organization and with clear guide-
and systems that will guarantee suc- planning and forecasting, and to link lines for cash management process-
cess, such as tracking tools to moni- both of these to the operating levers es. And disseminate cash-relevant
tor progress toward targets and regu- that affect cash flows. It allows com- knowledge to all employees through
lar reviews to evaluate performance panies to manage cash effectively training and workshops and by tying
and identify any needed corrective and react quickly to changes in busi- compensation to cash flow targets.
measures. Where appropriate, adjust ness performance. Integrated cash The goal is to make cash manage-
employee incentives to encourage management has three key elements: ment a fundamental part of every-
cash management. cash governance and organization, day operations rather than some-

6 The Boston Consulting Group


thing the finance department Exhibit 3. Integrated Cash Management Has Three Key
addresses only in times of crisis.
Elements
Cash Visibility. Planning and moni-
toring are needed to gain maximum Cash governance Cash visibility Active cash
and organization management
cash visibility. Analyze the cash im-
plications of the company’s strategic
plans and test these projections Embed cash Plan for cash needs Use operational
management and identify gaps
against various economic and busi- levers to manage
within the
ness conditions to understand how cash position
organization
its cash position changes depending
Monitor cash availability
on performance. Next, identify the and set up early-
key gaps between the base perfor- warning systems
mance scenario and the target cash
level to understand the magnitude Source: BCG analysis.
and nature of the company’s cash
needs. Develop systems and process-
es to monitor the company’s cash po- just during a downturn. The result by managing inventory, accounts re-
sition and track its improvement will be an effective, long-term ap- ceivable, and accounts payable more
measures. proach to cash that stands beside closely. This added liquidity can
revenue growth and margin improve- make it easier to weather a financial
Active Cash Management. Actively ment as a tool for value creation and crisis. Just as important, companies
manage the company’s cash position strategic maneuverability. with ample cash in a downturn have
by using the appropriate operating the freedom to make bolder, more
levers. Managing working capital is strategic moves, and they can posi-

I
just one such lever. Others include tion themselves more strongly for
optimizing fixed assets, cutting costs, n an economic downturn, effec- the future.
and increasing sales, each of which tive working-capital manage-
has the potential to bridge the gap ment—as part of a broader ap-
between the desired level of cash proach to cash management—can
and the projected actual cash in- do much to offset the negative pres-
flows. Consider these actions in all sures on revenues and margins. Most
phases of the business cycle—not companies can generate cash quickly

Winning in a Downturn 7
About the Authors Acknowledgments For Further Contact
Patrick Buchmann is a principal The authors would like to thank This report is a joint publication of
in the Hamburg office of The Gary Callahan, Martha Craumer, Kim BCG’s Corporate Development and
Boston Consulting Group. You Friedman, and Gina Goldstein for Operations practices. If you would
may contact him by e-mail at their contributions to the editing, like to discuss this report, please con-
buchmann.patrick@bcg.com. design, and production of this report. tact one of the authors.

David Gold is a consultant in


the firm’s Helsinki office. You
may contact him by e-mail at
gold.david@bcg.com.

Udo Jung is a senior partner and


managing director in BCG’s Frank-
furt office. You may contact him by
e-mail at jung.udo@bcg.com.

Petros Paranikas is a partner and


managing director in the firm’s Chi-
cago office. You may contact him by
e-mail at paranikas.petros@bcg.com.

Alexander Roos is a partner and


managing director in BCG’s Berlin
office. You may contact him by
e-mail at roos.alexander@bcg.com.

Pekka Vanne is a partner and man-


aging director in the firm’s Helsinki
office. You may contact him by
e-mail at vanne.pekka@bcg.com.

8 The Boston Consulting Group


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© The Boston Consulting Group, Inc. 2009. All rights reserved.


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