MINI Cooper

Service Manual
2002, 2003, 2004, 2005, 2006
Cooper, Cooper S, including convertible
with Diagnostic Trouble Code Manual

B BentleyPublishers
.com
 020-1

020 Maintenance

General 020-2 Fuel System Service 020-26

How to use this manual 020-2 Fuel fi l t e r 020-26
Warnings, Cautions and Notes 020-3 Fuel tank and lines, inspecting 020-26

Basic Service Information 020-3 Interior Ventilation Microfilter,

Diagnostic trouble codes (DTCs), accessing .. 020-3 Replacing 020-26
Tightening fasteners 020-4
Parts 020-5 Power Steering Fluid Service,
To o l s 020-6 Checking 020-27
Identification Plates and Labels 020-8 Spark Plugs, Replacing 020-28
Ve h i c l e I d e n t i fi c a t i o n N u m b e r ( V I N ) 0 2 0 - 8
Date of manufacture 020-8 Transmission Service 020-29
Transmission service, automatic (CVT) 020-29
Engine and transmission codes 020-8
Transmission service, automatic (Agitronic).. 020-29
Raising Vehicle 020-8 Transmission service, manual 020-30
Lifting vehicle 020-8 Other Mechanical Maintenance 020-31
Raising vehicle safely using vehicle jack 020-9
Working safely under vehicle 020-9 Catalytic converter and oxygen sensors .... 020-31
Clutch fl u i d , checking 020-31
Emergencies 020-10 Drive axle joint (CV joint) boots,
Flat tire monitor 020-10 inspecting 020-31
Changing a tire 020-10 Exhaust system, inspecting 020-32
Jump starting 020-12 Idle speed 020-32
Indicator and warning lights 020-12 Suspension, inspecting 020-32
To w i n g 020-12 Ti r e s , c h e c k i n g i n fl a t i o n p r e s s u r e 0 2 0 - 3 2
Spare parts kit 020-13 Tires, rotating 020-32
Wheels, aligning 020-33
Engine Compartment Components .. 020-14
Engine covers, removing and installing 020-14 Body and Interior Maintenance 020-33
Body and hinges, lubricating 020-33
Air Filter Service 020-15 Exterior washing 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r ) 0 2 0 - 1 5 Interior care 020-33
A i r fi l t e r , r e p l a c i n g ( C o o p e r S ) 0 2 0 - 1 5 Leather upholstery and trim 020-34
A i r fi l t e r , a s s e m b l y ( J C W ) 0 2 0 - 1 6
Polishing 020-34
Seat belts 020-34
Battery Service 020-16
Special cleaning 020-34
Brake Service 020-18 Washing chassis 020-34
Brake fl u i d , replacing 020-18 Waxing 020-35
B r a k e p a d / r o t o r w e a r, c h e c k i n g 0 2 0 - 1 8 Windshield wiper blade maintenance 020-35
Brake system, inspecting 020-18
Service Intervals 020-36
Parking brake, checking 020-19
Service interval display (SIA) 020-36
Cooling System, Checking 020-19 SIA, resetting 020-36
Inspection I, Inspection II 020-36
Engine Accessory Belt Service 020-20 Maintenance tables 020-37
Accessory belt, replacing (Cooper) 020-21
Accessory belt, replacing (Cooper S) 020-22 TABLES

Engine Oil Service 020-23 a. Oil service 020-37

Engine oil, checking level 020-24 b. Inspection I service 020-38
E n g i n e o i l a n d fi l t e r , c h a n g i n g 0 2 0 - 2 4 c. Inspection II service 020-40
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113 Cylinder Head Removal and

Installation

1
General 11 3 - 2 Cylinder Head Removal and Installation
Special tools 11 3 - 2 (Cooper S) 11 3 - 2 0
C o o p e r S a i r i n t a k e c o m p o n e n t s 11 3 - 2 0
Diagnostic Te s t i n g 11 3 - 3 Intercooler, removing and installing 113-21
C y l i n d e r c o m p r e s s i o n , t e s t i n g 11 3 - 3 Valve cover, removing and installing
Wet compression test 11 3 - 5
(CooperS) 11 3 - 2 2
Cylinder leak down test 11 3 - 6 Intake manifold, removing and installing
Cylinder Head Removal and Installation (CooperS) 11 3 - 2 4
(Cooper) 11 3 - 6 Cylinder head, removing and installing
Valve cover, removing and installing (CooperS) 11 3 - 2 8
(Cooper) 11 3 - 6
Intake manifold, removing and installing
(Cooper) 11 3 - 8
Cylinder head, removing and installing
(Cooper) 11 3 - 11

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117 Camshaft Timing Chain

1
General 11 7 - 2 Crankshaft vibration damper,
Special tools 11 7 - 2 removing and installing (Cooper S) 117-10
Timing chain housing cover,
Ti m i n g C h a i n H o u s i n g C o v e r 11 7 - 5 removing and installing (Cooper S) 117-12
Crankshaft vibration damper,
removing and installing (Cooper) 117-5 Timing Chain 11 7 - 1 6
Timing chain housing cover, Timing chain, removing and installing 117-16
removing and installing (Cooper) 117-7

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 130-1

130 Fuel Injection

1
General 130-2 Sensor Replacement 130-42
Special tools 130-3 T- M A P s e n s o r, r e p l a c i n g ( C o o p e r ) 1 3 0 - 4 2
Engine management 130-4 MAP sensor, replacing (Cooper S) 130-43
Engine control module (ECM) 130-5 T-MAP sensor, replacing (Cooper S) 130-44
Principles of operation 130-6 Engine coolant temperature (ECT)
System inputs 1 3 0 - 11 s e n s o r, r e p l a c i n g ( C o o p e r ) 1 3 0 - 4 4
System outputs 130-20 Engine coolant temperature (ECT)
Troubleshooting 130-26 s e n s o r, r e p l a c i n g ( C o o p e r S ) 1 3 0 - 4 5
Warnings and cautions 130-26 Electrical Components 130-46
Supercharger oil service 130-34
Main r e l a y, accessing 130-46
Component Replacement 130-27 F u e l p u m p r e l a y, a c c e s s i n g 130-46
Fuel rail and injectors, Engine control module (ECM),
removing and installing 130-27 accessing 130-46
Fuel pressure regulator, ECM pin assignments 130-47
removing and installing 130-29
Air filter housing, TABLES

removing and installing (Cooper) 130-29 a. EMS2000 inputs / outputs 130-4

Air filter housing, b. EMS2000 ECM pin assignment,
removing and installing (Cooper S) 130-30 connector X6000 (81-pin) 130-48
Air filter housing and upgrade kit (JCW) 130-31 c. EMS2000 ECM pin assignment,
Throttle housing (EDR), connector X60004 (40-pin) 130-50
removing and installing (Cooper) 130-32
Throttle housing (EDR),
removing and installing (Cooper S) 130-33
Supercharger, removing and installing 130-36
S u p e r c h a r g e r p u l l e y, r e m o v i n g 1 3 0 - 3 8

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 160-1

160 Fuel Tank and Fuel Pump

1
General 160-2 F u e l Ta n k a n d F u e l L i n e s 1 6 0 - 1 0
Special tools 160-2 Fuel tank, draining 160-10
Fuel pump 160-3 Fuel tank, removing and installing 160-11
Fuel tank evaporative control system 160-3 Fuel filler pipe, removing and installing 160-13
Evaporative system troubleshooting 160-4 LDP / DMTL unit, removing and installing
Warnings and cautions 160-4 (2002-2004) 160-15
LDP / DMTL unit, removing and installing
F u e l S y s t e m Tr o u b l e s h o o t i n g 1 6 0 - 5
(2005-2006) 160-15
Fuel pressure, testing (Cooper) 160-5
Fuel pressure, testing (Cooper S) 160-6

Fuel Pump and Fuel Level Senders ... 160-7

Fuel level sender (left side) and fuel pump,
removing and installing 160-7
Fuel level sender (right side),
removing and installing 160-9

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 200-1

200 Transmission-General

General 200-2 Automatic Transmission 200-3

Drivetrain 200-2 Continuously Variable Transmission (CVT)
(Cooper) 200-3
Manual Transmission 200-2 Automatic transmission with Agitronic
Manual transmission (Cooper 2002-2004) 200-2
(Cooper S) 200-3
Manual transmission (Cooper 2005-2006) 200-2
Manual transmission (Cooper S) 200-3 Transmission Lubricants 200-4

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 240-1

240 Automatic Transmission

General 240-2 Transmission Service

Special tools 240-2 (Automatic with Agitronic) 240-16
Transmission Fluid Service 240-2 Back-up light switch, locating 240-16
Drive axle seals, replacing 240-16
Transmission fluid level, checking (CVT) 240-3
Gear position switch, replacing 240-17
Transmission fluid, replacing (CVT) 240-3
Input shaft seal, replacing 240-19

1
Transmission fluid level, checking
Transmission control module (EGS),
(automatic with Agitronic) 240-6
Transmission fluid, replacing replacing 240-19
Vehicle speed sensors 240-20
(automatic with Agitronic) 240-8
Transmission Removal and
Tr a n s m i s s i o n S e r v i c e ( C V T ) 2 4 0 - 9
Installation (CVT) 240-20
Back-up light switch, locating 240-9
CVT switch, replacing 240-9 Transmission, removing and installing 240-20
Drive axle seals, replacing 240-10 Transmission Removal and Installation
Transmission control module, replacing 240-11
Transmission fluid pan gasket, replacing .... 240-12 (Automatic with Agitronic) 240-22
Transmission fluid screen, replacing 240-15 Transmission, removing and installing 240-22
Vehicle speed sensor, replacing 240-15 Torque converter, removing and installing ... 240-25

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 300-1

300 Suspension, Steering and Brakes-

General

General 300-2 Brake System 300-4

Special tool 300-2
Wheels and Tires 300-4
Suspension 300-2 Tire pressures 300-4
Front suspension 300-2 Tire and wheel information 300-5
Front drive axles 300-2
Rear suspension 300-3 Electronic Brake and Stability
JCW suspension kit 300-3 Control Systems 300-6

Steering 300-3 Ride Height 300-6

Steering wheel and steering column 300-4 Ride height, measuring 300-6
Electrohydraulic power steering (EHPS) 300-4 TABLE

1
a. Ride height 300-6

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 320-1

320 Steering and Wheel Alignment

General 320-2 Power Steering System 320-12

Special tools 320-2 Steering system warnings and cautions 320-12
Steering system 320-3 Steering system components 320-13
Steering system, bleeding and filling 320-13
Steering Wheel 320-3 Electrohydraulic steering pump (EHPS),
Airbag warnings 320-4 removing and installing 320-14
Steering wheel, removing and installing 320-4 Steering pump fan,
Steering Column 320-6 removing and installing 320-16
Steering column components 320-6 Steering rack, removing and installing 320-16
Tie-rod or rack boot,
Ignition lock cylinder,
removing and installing 320-19
removing and installing 320-6
Steering column upper cover, removing 320-7 Wheel Alignment 320-21

1
Steering column lower cover, removing 320-8
Shift interlock cable, TABLES
removing and installing (CVT only) 320-8 a. Front wheel alignment specifications 320-21
Lower steering shaft,
b. Rear wheel alignment specifications 320-22
removing and installing 320-10

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 330-1

330 Rear Suspension

General 330-2 Rear Suspension Arms 330-10

Special tools 330-2 Trailing arm, removing and installing 330-10
Rear suspension design 330-2 Trailing arm bushing,
Rear suspension components 330-3 removing and installing 330-12
Upper control arm,
Shock Absorbers and springs 330-4
removing and installing 330-13
Rear strut assembly
removing and installing 330-5 Stabilizer Bar 330-13
Rear strut assembly components 330-6 Stabilizer bar, removing and installing 330-13
Rear strut, disassembling Stabilizer bar link,
and assembling 330-6 removing and installing 330-15
Rear Subframe 330-8 Rear Wheel Bearings 330-16

1
Rear subframe, removing and installing 330-8 Rear wheel bearing,
removing and installing 330-16

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 340-1

340 Brakes

General 340-2 Brake booster check valve,

Special tools 340-2 removing and installing (Cooper S) 340-24
MINI brake system 340-4 Brake booster, removing and installing 340-25
Antilock Braking System (ABS) 340-4
Automatic Stability Control (ASC) 340-6 Parking Brake 340-28
Dynamic Stability Control (DSC) 340-7 Parking brake, checking and adjusting 340-29
Troubleshooting 340-9 Parking brake cables,
Warnings and cautions 340-10 removing and installing 340-30
ABS Component Replacement 340-32
Bleeding Brakes 3 4 0 - 11 ABS wheel speed sensor, front,
Brakes, bleeding 340-12
removing and installing 340-32
Brake Pads, Calipers and Rotors 340-13 ABS wheel speed sensor, rear,

1
Front brake assembly components 340-13 removing and installing 340-33
Rear brake assembly components 340-14 DSC motion sensor,
JCW Tuning brake assembly components ... 340-15 removing and installing 340-33
Brake pads, calipers, rotors DSC steering angle sensor,
removing and installing 340-16 removing and installing 340-34
ABS hydraulic unit/control module,
Brake Master Cylinder 340-21
removing and installing 340-35
Master cylinder, removing and installing 340-22
TABLES
Brake Booster 340-23
Brake booster check valve, a. Brake system troubleshooting 340-09
removing and installing (Cooper) 340-23 b . B r a k e r o t o r s p e c i fi c a t i o n s 3 4 0 - 2 1

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 400-1

400 Body-General

General 400-2 Airbags 400-3

B a t t e r y S a f e t y Te r m i n a l ( B S T ) 4 0 0 - 4
Body Assembly 400-2 Security 400-4
Body dimensions 400-2
Body shell 400-2 Interior Features 400-5
Seats 400-5
Safety and Security 400-3 Instruments and controls 400-5
Body cage 400-3 Body control electronics 400-6
Door locks and handles 400-3 Heating and air-conditioning 400-6
Seat belts 400-3

,:lt^i{:

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 Rear Hatch 412-9
Rear Lid (Convertible)

Rear lid, removing and installing

< Open rear lid and remove access panels for rear lid hinge mounting
bolts.
• Pry at arrows to remove access panels.

"^C Disconnect rear lid harness connector (B) and unscrew rear lid re
taining cables (A). See Rear lid trim panel, removing and install
FaJ ing.
— Remove mounting bolts (arrows) for rear lid.

— Remove rear lid.

; Ib : (bj W&\ C
I — Install in reverse order of removal.

3pfe: Tightening torque

Rear lid to hinge 18.5Nm(13ft-lb)
min412017 I

Rear lid, adjusting

^\ Loosen mounting bolts (arrows) for rear lid.

— Adjust rear lid as necessary.

• Check for even gaps around rear lid using plastic feeler gauges.

— Tighten rear lid mounting bolts.

Tightening torque
Rear lid to hinge 18.5Nm(13ft-lb)

^K. If more adjustment range for the rear lid is needed, do the following:
• Remove rear bumper cover. See 510 Exterior Trim, Bumpers.
• Loosen lower mounting bolts (A) on outer rear lid hinges.
• Adjust rear lid as necessary.
• Tighten mounting bolts.

Tightening torque
Rear lid hinge to body 18.5 Nm(13ft-lb)

• If necessary, adjust rear lid lock.

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 510-1

510 Exterior Trim, Bumpers

General 510-2 Modular Front End (MFE) 510-8 J ,a

Special tools 510-2 MFE, loosening 510-8 !#
MFE, removing 510-10 j
Outside Rear View Mirrors 510-3
Outside mirror glass, replacing 510-3 Rear Bumper 5 1 0 - 11 | ^
Outside rear view mirror, Rear bumper cover,
removing and installing 510-3 r e m o v i n g a n d i n s t a l l i n g 5 1 0 - 11
Rear bumper carrier,
Front Bumper 510-4
r e m o v i n g a n d i n s t a l l i n g 5 1 0 - 11
Front bumper cover,
removing and installing 510-5 Exterior Trim 510-12
Front bumper carrier, MINI emblem, removing and installing 510-12
removing and installing 510-7 Side skirt, removing and installing 510-12
m

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 515-1

515 Central Locking and Anti-theft

General 515-2 Rear hatch release switch, replacing 515-12

Special tools 515-2 Rear hatch lock,
Central locking 515-3 removing and installing 515-12
Electronic immobilizer (EWS) 515-4 Rear hatch lock striker,
Anti-theft alarm (DWA) 515-4 removing and installing 515-14
General module 515-5 Rear hatch lock, adjusting 515-14
Door Lock Component Replacement.. 515-6 Electronic Immobilizer (EWS)
Door latch, removing 515-6 Component Replacement 515-15
Door striker, replacing 515-8 EWS control module, replacing 515-15
Door handle, removing and installing 515-8 Ring antenna, removing 515-16
Inside door handle,
Anti-Theft Alarm (DWA)
removing and installing 515-9
Component Replacement 515-16
Rear Hatch Lock Tilt sensor, removing and installing 515-16
Component Replacement 515-10 Ultrasound module,
Rear hatch lock emergency release 515-10 removing and installing (Coupe) 515-17
Emergency rear hatch lock release cable, Ultrasound modules,
replacing 515-10 removing and installing (Convertible) 515-18
Alarm siren, removing and installing 515-18

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 540-1

540 Sunroof

General 540-2 Sunroof Components 540-4

Special tools 540-2 Sunroof glass panel,
S u n r o o f m o t o r, i n i t i a l i z i n g 540-2 removing and installing 540-5
Sunroof, emergency closing 540-2 Sunroof switch, removing and installing 540-5
Sunroof panel, adjusting 540-3 Sunroof motor, removing and installing 540-6
Sunroof interior trim,
removing and installing 540-6
Glass panel gasket,
removing and installing 540-6

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 600-1

600 Electrical System-General

General 600-2 Electrical Troubleshooting 600-9 I

Electrical test equipment 600-2 Vo l t a g e a n d v o l t a g e d r o p s 6 0 0 - 1 0 = ; >
Electrical wiring diagrams 600-2 Voltage, measuring 600-10 1%
MINI acronyms 600-3 Voltage drop, testing 6 0 0 - 11 |§|^
Electrical system safety precautions 600-4 C o n t i n u i t y, checking 6 0 0 - 11 IffV
Short circuits 600-12 p*.
MINI Electrical System 600-5 Short circuit, testing with ohmmeter 600-12 |
Bus systems 600-6 Short circuit, testing with voltmeter 600-12 j *
CAN-bus 600-7
K-bus 600-8 TABLE
Diagnostic buses 600-9
a. Common MINI acronyms 600-3 @f<

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620 Instruments
General 620-2
Instrument Cluster and Carrier 620-2
Instrument cluster,
removing and installing 620-2
Instrument carrier,
removing and installing 620-3
620-1
Navigation system carrier,
removing and installing 620-3
Clock 620-4
Roof mounted clock,
removing and installing 620-4
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 640-1

640 Heating and Air-conditioning

General 640-2 Dashboard center vent,

Special tools 640-2 removing and installing 640-12
Heating and air-conditioning systems 640-3 Dashboard outer fresh air vent,
Refrigerant system (IHKS and IHKA) 640-3 removing and installing 640-13
Heating system 640-4 Blower Components 640-13
IHKS heating and air distribution 640-4
Blower motor operation 640-14
IHKA heating and air distribution 640-4
Blower motor, removing and installing 640-15
A/C system warnings and cautions 640-6
Blower motor resistor,
Heating and A/C Controls 640-7 removing and installing 640-15
Heating and air-conditioning control panel, Heater Components 640-16
removing and installing 640-7 Heater core, replacing 640-16
Interior temperature sensor,
Heating and A/C housing,
removing (IHKA) 640-8
Heater core temperature sensor, removing and installing 640-17
removing (IHKA) 640-9 Air-conditioning Components 640-20
A/C evaporator temperature sensor, A/C compressor, removing and installing 640-20
removing 640-9 A/C condenser, removing and installing 640-23
Solar sensor, removing and installing A/C receiver drier,
(IHKA 640-10 removing and installing 640-24
A/C expansion valve,
Vents and Air Va l v e s 640-10
removing and installing 640-25
Temperature control servo motor, A/C pressure sensor, accessing,
removing and installing 6 4 0 - 11
Recirculation control servo motor, removing and installing 640-27
A/C evaporator, removing and installing 640-28
removing and installing 6 4 0 - 11
Air distribution control servo motor,
removing and installing 640-12

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 650-1

650 Radio

General 650-2 Antenna 650-5

Sound system 650-2 Diversity antenna components 650-5
Navigation system .650-2 Roof aerial, removing and installing 650-5
Special tools 650-2 A n t e n n a a m p l i fi e r , r e m o v i n g 6 5 0 - 6
Diversity amplifier,
Radio and CD Changer 650-3
removing and installing 650-7
Radio, removing and installing 650-3
CD changer, removing and installing 650-3 Navigation Computer 650-7
D S P a m p l i fi e r , l o c a t i n g 6 5 0 - 3 Navigation computer,
removing and installing 650-7
Speakers 650-4
Tweeter, removing 650-4
Front speaker, removing 650-4
Rear speaker, removing 650-4

i
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 720-1

720 Seat Belts

General 720-2 Front seat belt buckle,

Special tools 720-2 removing and installing (Coupe) 720-6
Troubleshooting 720-2 Front seat belt height adjuster,
Warnings and cautions 720-3 removing and installing (Coupe) 720-7
Front Seat Belts 720-4 Rear Seat Belts 720-8
Front seat belt assembly (Coupe) 720-4 Rear seat belt assembly 720-8
Front seat belt assembly (Convertible) 729-5 Rear seat belt,
Front seat belt, removing and installing removing and installing (Coupe) 720-8
(Coupe) 720-5 Rear set belt buckle,
removing and installing 720-9

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 ECL-1

ECL Electrical Component Locations

General ecl-2 Components under dashboard ECL-29

Special tools ECL-2 Ve h i c l e i n t e r i o r c o m p o n e n t s E C L - 3 0
Electrical system safety precautions ECL-3 Convertible top and additional
interior components ECL-32
Electrical Components ecl-3
Fuse locations ECL-13 TABLES
Relay panels ECL-16 Electrical component location table ECL-3
Ground locations ECL-17
Fuse panel 2, behind left kick panel ECL-13
Component location illustrations ECL-21 Fuse panel 3, next to left strut tower ECL-15
Engine compartment components ECL-22 Ground locations ECL-18
Components underneath vehicle ECL-26
Heating and A/C components
(vehicle interior) ECL-28

*&

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 ELE-1

General ele-2 Electronic immobilizer (EWS) ELE-93

Special tools ELE-3 Engine cooling ELE-97
Circuit and terminal descriptions ELE-3 Engine management ELE-100
Electrical schematic symbols ELE-5 Exterior lights ELE-130
Sample wiring schematic ELE-6 General Module (Body Computer) ELE-152
Electrical wiring diagram Heated seats ELE-179
component i d e n t i fi e r ELE-7 Heating and Air-conditioning ELE-181
Horns ELE-194
Electrical wiring diagrams Instruments ELE-196
ABS/ASC E L E - 11 Interior lights / illumination ELE-223
ABS / DSC ELE-16 Mirrors ELE-231
Airbag system ELE-19 Multifunction (MFL) steering wheel ELE-234
Air-conditioning ELE-181 Navigation system ELE-240
Automatic transmission (Aisin) ELE-28 On-board computer ELE-242
Automatic transmission (CVT) ELE-37 Park distance control ELE-243
Battery ELE-48 Power steering ELE-247
Brake light switch ELE-53 Power windows ELE-248
Bus system (K-bus / CAN-bus) ELE-56 Radio / CD changer ELE-252
Central locking ELE-70 Rear window defogger ELE-261
Charging system ELE-78 Starter ELE-265
Clutch switch ELE-53 Sunroof ELE-266
Convertible top ELE-81 Wiper / washers ELE-267
Electrochromic rear view mirror ELE-91

Electrical Component Locations

Relay and fuse positions, component and ground locations .see Repair Group ECL

NOTE—
• Common MINI acronyms are explained in 600 Electrical
System—General.
• Airbags systems, formerly known by the acronym SRS (sup
plemental restraint system), are currently referred to by the
BMW acronym MRS (multiple restraint system).
• Every attempt has been made in this repair manual to stan
dardize component names. However, in some cases, the
same component may appear with different names. Regard
less of the component name, the alphanumeric component
designation used on the wiring diagrams is consistent
throughout.

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1
 Electrical Wiring Diagrams ELE-41

Automatic transmission (CVT)

Transmission speed sensor
(pagel of 1)

87 F04

15A

X8687
A6000

Digital motor electronics control unit

«

X6000

1.0 0.5
RT/WS SW

I I Y8516

<*y Transmission rpm sensor

3 X8516

0.5
BR/OR

73 X6000

A6000

Digital motor electronics control unit

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 Electrical Wiring Diagrams ELE-89

Convertible top
Sensors (from Sept. 2005)
(page 2 of 3)

5
r y
::
,AJ =
1]
1
—
>> 31 i Jt}'
5 1 2 4

0.5 0.5 0.5 0.5

BR RT BR BR

X01191 X01191 X01191

0.5 0.5 0.5

RT RT RT

101199
Hall sensor, calch
<$}■

101188
Hall sensor, con
^ vertible top closed

101187
Hall senso . con-
^ verl ble top fcidsd
dow

MC06ele22862b

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 Electrical Wiring Diagrams ELE-121

Engine management (DME)

Oxygen sensor (post-catalyst)
(pagel of 1)

Of F03 A6000

I 15A Digital motor electronics control unit

0.75
BURT

1.0 1.0 0.5 0.5

RT/GN BL/RT BL/GE BL/GN

2 X10736

B62002

f
Heated oxygen sensor after catalytic converter

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 Electrical Wiring Diagrams ELE-151

Exterior lights
Stalk switch, turn indicator (from Jan. 2005)
(pagel of 1)

A48
Fuse holder II

General module
control unit

S7
Turn indicator/low
beam selector
0)OFF
5) Side light
6) Dri -ing light
7) jeadlight :tash
er/high beam
8) Direction Indica
tor light
9} Automatic dri;>
ing light

MC06ele22401

C S f c ■■ !
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 Electrical Wiring Diagrams ELE-183

Heating and A/C

Power supply (from March 2003 to Sept. 2005)

r ■"] A47

r "" K4 Fuse r i
, "J F29 1 1 holder 1 1 S241
'l I 1 1 I 1 1 Switch panel
i 5A I 1 1 1 1
i 1 1 i I i

' X1879
2
-' X10201
' X10207
4 4

X10659
4.0 , F"
RT/GN

2 X146
f

4.0 0.5 0.35

■ RT GR/RT WS/RT/GE

X01114 14 15 X1527
<>———▶

0.5
VI/BL/GE 0.75 0.5 0.35
RT GR/RT WS/GR/GE

9 3 14 16 X610
rS TjT f7S
r * i <

1 1 A11
1
1
l
B | Heating and A/C
control module

' X610
26 '

0.5
BR/SW

' X1527
13

0.5
BR/SW

X3361

JL BM06ele20763

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 Electrical Wiring Diagrams ELE-215

Instruments
Seat belt warning light
(pagel of 1)

I 15 F40
| iL
5A

i_ _ —
r
1 X10203

<

0.5
GN/BL

16 X11177
s
i
'• A2
1

!
i
1

L J
m Control module for instrument cluster

9 X11177

0.5
B17GE

28 X15
t

0.5
BL/GE

2 X10425
r——■i s
S58

Hall sensor, driver's seat belt buckle

•;. p^r'.pr >,??■&£ ;. 'r'v'"< ;\ '

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 Electrical Wiring Diagrams ELE-241

Navigation system
(from March 2002)
(page 2 of 2)

A47

! r™ i F1°
! I<-__I j 5A
£_' ' j

3 X10201

X 11 6 9 X10186
▶ * ▶

0.5 0.5 0.5

BUGE GE/GN VI/BL

1 10 3 X1313

A112
Navigation computer

IJ
X13392

converlible

Coupe up to Coupe Irom 2004_07

2004_07
A
t \

: w9iio.i : : W9110.1

' X545
1
X13366

X01200
c)
r ; 1 0 11 8 3 1 101200

i
i
m i i m i
i
i

MC06ele17961b

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 OBD-1

OBD On-Board Diagnostics

General obd-2 TABLES

On-Board Diagnostics (OBD II) obd-2 a. Cooper DTCs from 1/1/2002 to 8/31/2002 ..OBD-7
Malfunction indicator light (MIL) OBD-2 b. Cooper DTCs from 9/1/2002 to 1/10/2003 .OBD-11
Scan tool and scan tool display OBD-3 c . C o o p e r D T C s f r o m 1 / 11 / 2 0 0 3 O B D - 1 5
d. Cooper S DTCs from 1/1/2002 to 8/31/2002 OBD-22
Diagnostic monitors OBD-4
Drive cycle OBD-5 e. Cooper S DTCs from 9/1/2002 to 1/10/2003 OBD-26
Readiness codes OBD-5 f . C o o p e r S D T C s f r o m 1 / 11 / 2 0 0 3 O B D - 3 0
Diagnostic trouble codes (DTCs) OBD-6
P-codes (DTCs)
and MINI fault codes obd-7
Cooper DTCs OBD-7
Cooper S DTCs OBD-22

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