GABBAR ENGINEERING CO.
BIG BAG SEWING MACHINE
LONG ARM CHAINSTITCH WITH UPPER FEED FOR BAFFLE SEWING
PARTS MANUAL
MODEL NO. :
ST - 1000 LA
ST - 1002 LA
MANUFACTURED BY :
GABBAR ENGINEERING CO.
PLOT NO. 1903, PHASE Ill, “F” ROAD,
G..D.C. INDUSTRIAL ESTATE,
VATWA, AHMEDABAD — 382 445
GUJARAT — INDIA
PHONE NO. : 91- 79 — 25830971, 25891657
FAX NO. 91-79-25832000, 25892277
EMAIL : umesh@gabbar.com, marketing@gabbar.com Safety Precaution and Check
Introduction - Classification of Machine
Specifications
Threading
Rotational Direction
Lubrication
Cleaning of Oi) Tank and Oil Filler
Setting of Needle
Adjustment of Stitch Length
. Adjustment of Looper
. Timing of Needle with Looper Moving Right/Left
Relation Between Needle and Needle Support
. Adjusting Height of Feed Dog
. Adjusting Pressure of Pressure Foot
. Adjusting Looper Thread Take Up
. Setting of Upper Running Feed Drive Conriecting Roc
. Setting of Ball Joint Assy.
Setting of Bell Crank Lever Ball Joint
. Setting of Upper Feed with Lower Feed Max. Speed
Working Speed
Stitch Range
Materia! Thickness
Needle Size
Thread
Feed
Power Required
(Lubrication
2000 R.PM,
1800 R.P.M. 7
11-1€ Stitch per
100 mm (Adjustable)
up to 10 nm
DR X 2-26
2000-3000 Denier
(Febrilizied Yarns)
: Synchronized Lower
and Upper Feed
1H. P. 2850 RRM,
(Single Phase or Three Phase)
‘Automatic Lubrication System INTRODUCTION : .
We express 1 hiearttul thaicks for your purchase cf the sewing machine belonged to ST 1000 LA &
ST 1op2 1A
For all user ol tli: machine, this instuction Book h:s been ready with explanations all about its
operation, adjustments & maintenance
For'ail user of the machine, this Instruction rranuai contains important information on how to operate
the machine sally, properly and most efficiently. Obse ving these instructions helps t avoid danger,
to reduce ro) ut costs and downtimes and to increase the reliability & litt-of the machine:
Please read Ili, ook carefully, before use of ihe machine, to operate it under the best condition. rhus
the machine «ll make a splendid contribution to your stitching business with its durability tor a long
time.
CLASSIFICATION OF MACHINE :
MODEL DESCRIPTION
ST 1000 1A Single Needle Double Thread Chain Stite!: iMachine with Upper Feed
System for Baille sewing
ST 1002 1A : Double Needle Four Thread Chain Stitch Machine with Upp Feed
System for Baille Sewing.
IDENTIFICATION AND ORDERING PARTS : a
While all orci: Pleace include part number, par: rame ard mosel narre of machine
— Ken ee THREADING ‘FIG NO. : 1)
Threading must be mace corestly according
to the illus ation in the Fig. (Fig. 1) and take care
to the fact that incorrect threading may cause
some fimne skip-stitching, threading breakage
and ti) of aniluemity in the sewing
perforin v.
ANEEIII, THREAD,
BLOOM I LIAL.
ROTATIONAL DIRECTION (FIG NO. : 2)
Rotational Direction of the pulley ot motor &
maui wut be an Glocawea dice ban, Ap
shown in hay. NA. 2
Do bel rae iP betone a
Neaeaigy ott « fsa a sete
ney Bute the CeneL
aa
“ NEEDLE
“THREAD
LOOPER
HTHREAD
THREAD TENSION
The thread tension must be adjusted according
10 sewing Fabric, thickness, sewing thread seam,
dth, stitch length etc. Therefor the pressire
of tension nuts of thread guides must be
adjusted in each individual case.
Regulate the tension on the threads so that
uniform stitches ae produced, In general the
{von aplied to the needle thread is slightly
higher that the thread is slightly higher than the
tertanav applied to the laoper Hit
Turning the tension nuts clockwise increases the
tension, turing counterclockwisw decreases:
Ale teaannn
FIG?
punier
{ thy Fae UEYLL HEU)
et
LUBRICATION
LUBRICANT
We Reconminnt! Oil No : 20W-a0 or 19 (Motor
oil)
FEEDING UF OIL : (FIG NO:3)
AU the tine ot shipment oil will have drained
completly nant the Oil Tank (100139) so must
be filed with: new oil as shown in tig.
OIL LEVEL. : (FIG NO:3)
Pour the ol and maintain the oil teva! as per
(Fig.8) beteeen Maximum and Minimun. ‘ine
every day,
EXCHANGE OF OIL:
To keep lily of Machine longer change oil
completely with new one once a month
ORDER Of EXCHANGE OF OIL : (FIG NO:4)
4. Remove the oll by opening olf drain screw
(1001433) thea tight afterward
2. For fevuing the new oll refer 6.2
CLEAN UL. TANK AND OIL FILIEN :
Nos) >
1, Remove tle machine head from the tasle top,
2, Removitn) the oil tank by touching € bolths
of the vil Link
3, Clean vil tank by kerosin 7.2 CLEANIGN OF FILTER : (FIG NO:5) ay
This ch
remath
irig will’ prolong life of machine “For cleaning the filter (Loosen the screw A (Fig.5)
and clean the filts. by kerosin.
eft 8. SETTING OF NEEDLE : (FIG NO:6)
Homes ical Lae et cette tty lo santos yr at
the miduldé on (0) of illustration whicir shows
facing or needle seen from the operistor si¢e
marks of (S) aro ineorruct Lacie
8.1. NEEDLE 10 BE USED :
Size : DIKK2 26 (Orgen)
8.2 ORDER OF FITTING NEEDLE
A. Turn pulley u
hightost portion.
needle har caches 10 ts
8. Full off tho useless nevdle downwind by
loonwriig nut
©. Insert ‘lie new needle as lar as it will yo facing
if seaul towards backside of the Needle clamp
nut
9. ADJUSTMENT OF STITCH LENGTH (FIG
NO:7) (Stitches per 120 mm)
To get lass or more slitch length,
Maximim stitch length is obtained by lnosening
nut (100922) of fees bar lever (100913) and
setting it a! upper most edge of the ova; hole.
Minimviny 'Stitsh Length is obtained by setting
Nut (100922) of feed bar lover (100313) and
setting it at iotver most edge of oval hole anc
thus wilh sintilar way required stitch length is
‘oblainod by looceriint nut (100922) of teed bar
Jever (100939) and, setting it as required in oval
hole. Now clearance between Needle and
Needle support would be disturbed, Adjust it
as per instruction No: 12. Also position oi feed
dog in thrcat plate would oe disturbied. By
opening tworboltd (190912) adjust position of
feed doy in the throat plate.
10, ADJUSTMENT OF LOOPER : (FIG N2:8)
As show in the Fig. adjustment of looper
(10083) 1uans the distance between point of
Joopar anid contro of needle (100545). Wren the
looper roaches Extreme end of its movement to
the right. When needle are al theit, lowest
position & looper is at Extreme right -f the
movement cistatrze of loope’ point {rom Centre
fof Non: shall bo 4 mim ae thes Aetistmont is
infadby luosening scrow (10082)
NOTE ; ADJUSTMENT OF LOOPER INCASE OF
MODEL SI 1002 LA PLEASE REFEN FIG. 10
100922
Ponce is 1A MODEL TIMING OF NEEDLE WITH LOOPER Muving
Hight tt = hay Ho 97 LA)
On its both ways to right and lelt hall position of
holus of foot niust coinciato with tha Fala ot
oopor nuit sancti with the folks af need
To obtain above situation, height of the needle
bar shell be adjusted by loosening sevew of
needlo thru! Likes up brwcket, (10041)
NOTE : Timing of noudle with looper moving Hight’
full sn case of Model ST 1002 1A plesnat corer
Fig.11
12, RELATION BETWEEN NEEOLE AND NEEDLE,
SUPPORT : (FIG NO:13)
Install the needle support (100954) so that the
point ‘A’ may come to the position of about 0.5
mm to 1.00 mm upward. In this case the
clearance belveon the needle and the needle
support should! be 0.2 mm but see to it that the
needle support will not torch the needle. This
needle support being fixed on feed bar bracket
(10091). If the needle guard is not adjusted
properly, it can cause of breakage of needle or
skipping of stiches:
NOTE : Adjustinent of Needle Support incase of
Model ST 1002 LA Please reler Tig. 13
13, ADJUSTMENT OF HEIGHT OF FEED DOG :
(FIG NO:14)
Top faces of ued dog (10092) and throat plate
(100546) stall be paraliel when the feed dag is
atits highest position. At this moment levelling
top face the fuel dog must be 2mm upper then
throat plate. | icight of the feed dog must be
adjust by sc1w (10094).
noe
FG. 12
soos86 44.
15.
4
ADJUSTING PRESSURE OF PRESSURE
FOOT ; (FIG NOz18)
Pressuit o! pressure foo! assembly is so
agjustos! that your matorkl wer tan! ata
ane! unllonin spcod.
att
ADJUSTING LOOPER THREAT TAKE UP
(HIG. Ho. 16)
On the two thread double locked stitch type,
the heigtit 0! the looper thread take-up (100820)
Is sot so that the Thread Relaining Finger
(10049) forces tho tocpor thiead overthie come:
(©) of the Looe" threat take-up (100820) at the
me the puint! ol the descending neeulis Hust,
with the lowor edge of!ooper or projects up to 1
mm below the lower edge ot looper.
Install the looper thread into the machine, rotate
pulley in clockwise direction and note the
posiion of the neesdle point to lower edge of
looper al tine the Thread Retaining Finger
(40049) forces the looper thread over the corner
(8).
For seltiiy the looper thread iake-up loosen
screw (100822, Fir.No.16). When the needle
Point is posiiisned above the lower edge of
looper, tho looper thread teke-tp nas te be
raised accordingly. When the needle paint is
positisned more thari 1 mm. below the lower
edge of looper the looper thread take-up has to
be lowered accordingly. Retighten screw
(100822)
SETTING OF UPPER RUNNING FEED DRIVE
CONNECTING ROD, (100617A) (FiG NO:17)
Distance A must be kept 162.00 mm (4--1.0mm)
‘when adjusting Needie lever connection lorg
(8) with two nuts (© & D).
WonneAge
@
FIG. 18
steam
Fa 17. SETTING OF HALL JOINT ANY. (loonyA)
(FIG NO:10)
Whilly Setting) Moar Hall Jett (H4yht)oa (C tty tha
Distance butwuun the Contty of ball Jott (tight)
and Cantor of Ball Joint (Lett must bo 34 mm,
(bonne
418. SETTING OF BELL CRANK LEVER BALL
JOINT : (FIG NO=13)
The Bell Grank Lever Ball Joint (1091019),
should be sel all the way to the right in the slot
of the Upper Feed Bell Crank Lever (1001011).
This connecting rod can also o¢ lengthened or
shortened ta Suit sewing condition if required &
also depenicls upon thickness of sewing febrics
19. SETTING OF UPPER FEED WITH LOWER,
FEED : (FIG NO:20)
‘Synchronizing the Upper Feed with the Lower
Feed can be accomplised by loosening nut
(100630) iii} moving the Ball Stud in the upper
Feed Driviny Shatt, Segment Lever (100625).
Retighten Nut.
NOTE : Reagjuistinent of Upper Feed with Lower feed
is always tiecessary when the stitch lenath is
changed
90
(-
|
|
16.19 .
owe
)
om
| |
| 10.
vn
‘CONTENTS &
MISCELLNEQUS COVERS & ASE PARTS :
MISCELLNEGUS BUSHINGS
TINEAD EYELET PARTS.
(OOPER THREAD EYELET & THNEAD GUIDE FARTS
NEEDLE BAN DRIVING PARTS
MAIN DRIVING SHAFT & UPF'ER FEED ORIVING ROCK SHAFT PARTS
LIPPER FEED DRIVE & PRESSURE WAR PARTS
LOOPER DRIVING PARTS
FEED DRIVING PARTS
UPER FEED LIFT & PRESSURE FOOT LIFTER PARTS
IL LUBRICATING PARTS
10-12
14
16
18
20-22
24-26 (1) MISCELLENOUS COVERS & BASE PARTS | Q) MISCELLENOUS ¢ e OVERS & BASE PARTS
SR. PART | 7
NO. No, DESCRIPTION
Vor Povontan any
2 | 10012 -SCREW FOR CLOTH PLATE (LEFT)
| 3 | too ‘SIDE CovEa
4 | 10014 SCREW FOR SICE COVER
5 | 10015 FRONT COVER
6 | soo FRONT COVLILALGH SPRING
7 | 10017 SCAEW FOR FRONT COVER LATCH SPRING
8 | 100" NUT FOR FRONT COVER LATCH SPRING
9 | 10019 FRONT COVER HINGE i
40 | s00110 SCREW FOR FRONT COVER HINGE
11 | rool CLOTH PLATE (RIGHT
12 | s00112 SCREW FOR CLOTH PLATE (RIGHT)
13 | 100115, SIDE COVER
14 | too114 SCREW FOR SIDE COVER
15 | 100115 Tail COVER
78 | too1:6 | SCREW FOR TAIL COVER
17 | 100117 FEED BAR COVER
18 | 100118 SCREW FOR FEED BAR GOVER
19 | t00119 CRANK CHAMBER COVER
20 | 100120 SCREW FOR CRANK SIAMBER COVER
at | ro0121 LOOPER HOLDER FRONT COVER
22 | *oo122 SCREW FOR LOCPER HOLDER FRONT COVER
23 | 100123 FEED DOG DRIVING ROD TOP SOVER
24 | 10012 SCREW FOR FEED DOG DRIVING ROD TOP cover
25 | 100125 FEED DOG DRIVING ROD FRONT COVER
28 | 100126 WASHER FOR FEET DOG DPIVING ROD FRONT COVER
27 | 100127 SCREW FOR FEC 0OG DRIVING ROD FRONT COVER!
28 | 100128 WORM CHAMBER COVER
29 | 100129 SCREW FOR WORM CHAMBER COVER
30 | 100136 HEAD COVER :
31 | 100181 HE/D COVER GASKET :
32 | 100192 SCREW FOR HEAD COVER
33 | 100192 TOP COVER
34 y 100134 JOP GOVER GASKET
1001: SCIEW FON 10 COVLIL
100136 NEEDLE LEVER SHAFT COVER
QTY.
ew ope ore PE SRS Kae oe Ee <= op eS
O== (1) MISCELLENOUS COVERS & BASE PARTS 4 {1) MISCELLENOUS COVERS & BASE PARTS
pant | e
NO. DESCRIPTION
ne _—_—— -
townie | SCHLW On NL GOLE LEVEN SIIAr P COVER 2
100138 OIL TANK GASKET 1
100159. OIL TANK 1
too140 | SCREW FOR OL TANK 8
toot: | SCREW ron MACHINE FOUNDATION 4
too4z | WASHER FOR OIL DRAIN SCREW 1
100143 SCREW FOR OIL DRAIN 1 (2) MISCELLANEOUS BUSHINGS PART
NO.
10071
10022
100235
10024
10025
10021
10027
10020
10029
100210)
100211
100212
100213
100214
100215,
100216
100217
100218
100219
100226
100221
10022
100223,
100224
100225
(2) MISCELLANEOUS BUSHINGS |
4.
NEEDLE BAR BUSHING (UPPER)
NEEDLE BAR EUSHING (LOWEA)
PRESSER BAR BUSHING
MAIN DRIVE SHAFT BUSHING (RIGHT)
MAIN DRIVE SHAFT BUSHING (MIDDLE - SHORT)
MAIN DRIVE SHAFT BUSHING (MIDDLE - LONG)
MAIN DRIVE SHAFT BUSHING (\.EFT)
LOOPER SHAFT BUSHING {FRONT)
LQOPER, SHAFT BUSHING (REAR)
FEED BAR SHAFT BUSHING (RIGHT, MIDDLE, LEFT)
BUSHING FOR TRANSVERSE SHAFT (FRONT)
BUSHING FOR TRANSVEASE SH4FT (EAR)
BUSHING FOR NEEDILE LEVER SHAFT (FRONT & REAR)
UPPER FEED DRIVING 8CCK SHAFT BUSH (RIGHT)
UPC ER FEED DRIVING ROCK SHAFT BUSH (LEFT)
NEEDLE BAR DRIVING SHAFT BUSI (LEFT)
NEEULE GANt DRIVING SHAFT BUSH (RIGHT & MIDDLE)
CREW FOR NEEDLE BAR DRIVING SHAFT BUS! (LEFT)
‘O° RING
PLUG SCREW
‘O° RING
PLUG SCFEW
UPPER FEED DCS STOPPER
WASHER FCR Ul'PER FEED DOG STOPPER
SCREW FOR UPPER FEED DOG STOPPER
DESCRIPTION ary. EAD EYELET PARTS
(3) THR DESCRIPTION
10033
10034
1003
10036
10037
10038
10039
100310
awoosanad
ee
TENSION UNiT COMPLETE ASSLY.
TENSION DISC SEPERATOR
SCREW FOR TENSION DISC SEPERATOR
TENSION DISC EYELET
TENSION DISC BUSH
TENSION STUD
NUT FOR TENSION STUD
TENSION DISC
TENSION SPRING
ENSION REGULATING NUT
TENSION DISC EYELET ASSLY. wn
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