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 There’s Only One Name You Should Build
Your Reputation
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NameCarlyle.
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There’s Only One Name You Should Build
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Carlyle.
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Carlyle uses sophisticated technology, experience and rigid testing standards
Carlyle
a genuine Carlyle remanufactured compressor
to give
Performance and reliability are assured only in
usesyou
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uses compressor
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select Carlyle. It’s the genuine remanufactured compressor. remanufactured
specifications
select Carlyle.
compressor for optimum
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–– select Carlyle. It’s the genuine remanufactured
If you
Carlyle’s want a remanufactured
state-of-the-art Stone Mountain compressor
facility, 16 that
milesreflects
east ofwell on you—
Atlanta,
Carlyle’s state-of-the-art Stone Mountain facility, 16 miles east of Atlanta,
one
GA,sets thatstandard
setsGiving your customers will appreciate for its reliability and performan
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remanufacturing
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the world’s most few fewcan can match.
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over Carlyle.
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and and
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sophisticated
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experience and rigid testing standards to transform returned Carlyle
Carlyle’s rigid testing
state-of-the-art standards to transform
Stone Mountain returned
facility, 16 miles east ofCarlyle
Giving
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back
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back intointo
GA, sets good-as-new
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compressor
performance and and reliability.
remanufacturing
reliability.
can match. Here, over 300 skilled men and women use sophisticated
few

most reliable
technology, experiencecompressors.
and rigid testing standards to transform
returned Carlyle compressors back into good-as-new performance
Carlyle’s state-of-the-art Stone Mountain facility, 16 miles
and reliability. east of Atl
GA, sets a standard of compressor remanufacturing few can m
Here, over 300 skilled men and women use sophisticated techno
experience and rigid testing standards to transform returned Ca
compressors back into good-as-new performance and reliability.
 If It Doesn’t Say Genuine Carlyle
Remanufactured Compressors — It’s Not.

If It Doesn’t Say Genuine

Carlyle Remanufactured
Compressors —sealIt’s
Only our Not.
of approval ensures good-as-new
quality and performance.
Carlyle remanufactured compressors are remanufactured—not rebuilt or
repaired and repainted like most others.
Only our seal of approval
ensures good-as-new quality
Those others won’t be built to Carlyle’s
and quality standards. Because before a
performance.
remanufactured compressor can even bear our seal of approval, we tear it
Carlyle remanufactured compressors are
down to its smallest component parts and compare them to
remanufactured –– not rebuilt or repaired
strict engineering
andstandards
repainted and the latest
like most others.technical advances
at our state-of-the-art Stone won’t
Those others Mountain facility.
be built to Carlyle’s
quality standards. Because before a
remanufactured compressor can even bear
Even if it’s not broken, weapproval,
our seal of fix it. Inwe
fact, we
tear throwtoout
it down its millions
smallest
of parts that others mightcomponent
considerparts and compare
useable. Why? Because we
them to strict engineering standards and
are committedthetolatestremanufacturing compressors that go
technical advances at our state-
beyond their original specifications
of-the-arttoStone
meetMountain
current facility.
engineering standards
that ensure their reliability and performance.
Even if it’s not broken, we fix it. In fact,
we throw out millions of parts that others
might consider useable. Why? Because
To ensure you’re getting goodweasare
new quality and
committed performance, look for the
to remanufacturing
compressors that go beyond their original
Genuine Carlyle Remanufactured Compressors seal of approval.
specifications to meet current engineering
standards that ensure their reliability and
performance.
To ensure you’re getting good as new
quality and performance, look for
the Genuine Carlyle Remanufactured
Compressors seal of approval.
emanufacturing Process.
Carlyle’s Sophisticated
Remanufacturing Process.
n
uring Process.
scarded as scrap. All gaskets fall into this
ion and discharge valves, wrist pin snap

Carlyle’s
Carlyle’s Sophisticated
Sophisticated
Disassembly/Warranty
Remanufacturing
Remanufacturing Process.
Inspection Process.
vironmentally safe multistage cleaning
At disassembly, all critical wearing parts are discarded as scrap. All gaskets fall into this
category, as well as bearings, piston rings, suction and discharge valves, wrist pin snap
passageway obstructions, and then are
rings and the nameplate.
s.
kets fall into this
, wrist pin snap Cleaning
Disassembly/Warranty
The crankcase and all parts areInspection
Disassembly/Warranty Inspection
put through environmentally safe multistage cleaning
of gasket surfaces and threaded holes.
At processes to remove dirt, foreign material and passageway obstructions, and then are
disassembly, all critical wearing parts are discarded as scrap. All gaskets fall into this
At disassembly,
Atinspected for all
disassembly, all critical
critical wearing
cleanliness. wearing parts
parts are
are discarded
discarded as
as scrap.
scrap. All
All gaskets
gaskets fall
fall into
into this
this
to stringent Carlyle specificationscategory,
using
category, as well as bearings, piston rings, suction and discharge valves, wrist pin snap
category, as
as well
well as
as bearings,
bearings, piston
piston rings,
rings, suction
suction and
and discharge
discharge valves,
valves, wrist
wrist pin
pin snap
snap
05
ageinch.
cleaning Crankcase
rings
rings and
and the
the Inspection
nameplate.
nameplate.
rings and the nameplate.
Crankcases are visually inspected for integrity of gasket surfaces and threaded holes.
and then are
Cleaning
All cylinder bores are dimensionally inspected to stringent Carlyle specifications using
Cleaning
precision air gauging with an accuracy of .00005 inch.
ous specifications are marked for TheThe crankcase and all parts are put through environmentally safe multistage cleaning
The crankcase
crankcase and
and all
all parts
parts are
are put
put through
through environmentally
environmentally safesafe multistage
multistage cleaning
cleaning
d to verify that it is compliant. processes to
Crankcase
processes to remove dirt,
Upgrade
to remove
remove dirt, foreign material and passageway obstructions, and then are
processes dirt, foreign
foreign material
material and
and passageway
passageway obstructions,
obstructions, and
and then
then are
are
Cylinder
inspected walls
for that do
cleanliness. not meet Carlyle’s rigorous specifications are marked for
readed holes. inspected
inspected for
for cleanliness.
cleanliness.
remachining. The crankcase is then rechecked to verify that it is compliant.
ifications using
Crankcase
Crankcase Inspection
CrankshaftInspection
re polished using fine grit emery belts and
Upgrade
Crankcases
e dimensional specifications. Oil passages
Crankcases are
are visually
visually inspected
inspected for
for integrity
surfacesof gasket surfaces and threaded holes.
Crankshaft rod journals
Crankcases are visually inspected for integrity
and bearing integrity of gasket
ofare surfaces
polished
gasket and
using
surfaces threaded
fine
and holes.
grit emery
threaded belts and
holes.
Allthen gauged
cylinder to ensure compliance with Carlyle dimensional specifications. Oil passages
em. In the final step, crankshafts are cylinder bores
Allblown
All cylinder bores are
bores are dimensionally
dimensionally inspected
inspected toto stringent
stringent Carlyle
Carlyle specifications
specifications using
using
are brushed andare dimensionally
cleaned in a power inspected to
flush system. stringent Carlyle
In the final specifications
step, using
crankshafts are blown
rked for
n moistureproof paper. precision
precision
clean air
air
using gaging
gaging
dry with
with
compressedan
an accuracy
accuracy
air and of
of .00005
.00005
wrapped inch.
inch.
in moistureproof paper.
precision air gaging with an accuracy of .00005 inch.
iant. Crankcase Upgrade
Crankcase
Valve PlateUpgrade
Upgrade
Cylinder walls
All valve
Cylinder thatare
plates doreground
not meet Carlyle’s
and rigorous
measured specifications
to make sure theyare marked
meet for
Carlyle
Cylinder walls
make sure they meet Carlyle specifications. walls that
that do
do not
not meet
meet Carlyle’s
Carlyle’s rigorous
rigorous specifications
specifications areare marked
marked for
for
specifications.
remachining. The crankcase is then rechecked to verify that it is compliant.
t emery belts and remachining. The crankcase is then rechecked to verify that it is compliant.
remachining. The crankcase is then rechecked to verify that it is compliant.
ons. Oil passages Crankshaft
Crankshaft Upgrade
Upgrade
nkshafts are blown Crankshaft rod journals and bearing surfaces are polished using fine grit emery belts and
Crankshaft
Crankshaft rod
rod journals
journals and
and bearing
bearing surfaces
surfaces are
are polished
polished using
using fine
fine grit
grit emery
emery belts
belts and
and
then
then gauged to ensure compliance with Carlyle dimensional specifications. Oil passages
then gauged
gauged to
to ensure
ensure compliance
compliance with
with Carlyle
Carlyle dimensional
dimensional specifications.
specifications. Oil
Oil passages
passages
are
are brushed and cleaned in a power flush system. In the final step, crankshafts are blown
are brushed and cleaned in a power flush system. In the final step, crankshafts are blown
brushed and cleaned in a power flush system. In the final step, crankshafts are blown
clean using
clean using dry
using dry compressed
dry compressed air
compressed air and
air and wrapped
and wrapped
wrapped in in moistureproof
in moistureproof paper.
moistureproof paper.
paper.
lyle specifications. clean
Valve
Valve Plate
Plate Upgrade
Upgrade
All
All valve plates are reground and measured to make sure they meet Carlyle specifications.
All valve
valve plates
plates are
are reground
reground and
and measured
measured to
to make
make sure
sure they
they meet
meet Carlyle
Carlyle specifications.
specifications.
 or exceed
and original UL standards to ensure the highest level of quality, performance
reliability.
and reliability.
or exceed original UL standards to ensure the highest level of quality, performance
and reliability.
Quality Auditor
and reliability.
Quality
Quality
Each work day,
Auditor
Auditor
a full-time auditor inspects five randomly selected finished compressors.
Quality
Each work day,Auditor
a full-time auditor inspects five randomly selected finished compressors.
Each work day, a full-time auditor inspects five randomly selected finished compressors.
Compressor Assembly
Each work day, a full-time auditor inspects five randomly selected finished compressors.
Compressor
Compressor
In the final operation,
Assembly
Assembly
the highly experienced technicians carefully assemble the remanu-
Compressor
In the final operation,
In the final
factured compressor.
Assembly
operation,New
the highly experienced technicians carefully assemble the remanu-
the highly experienced
bearings are installed,technicians
rod and carefully
pistons are assemble
connectedthe to
remanu-
the
factured compressor.
In the final operation,New bearings
the highly are installed,
experienced rod and carefully
technicians pistons are connected
assemble the to the
remanu-
factured compressor.
crankshaft, the stator isNew bearings
inserted in thearecrankcase
installed,androd theandrotor
pistons are connected
is precisely alignedtointo
the it.
crankshaft, the stator is
factured compressor. Newinserted in the
bearings arecrankcase
installed,androd theandrotor
pistonsis precisely alignedtointo
are connected the it.
crankshaft,
Valve platesthe
and stator is inserted
cylinder headsin arethe crankcase
added and the
and wiring rotor is precisely aligned into it.
is completed.
Valve platesthe
crankshaft, and cylinder
stator headsin
is inserted aretheadded and wiring
crankcase and the is completed.
rotor is precisely aligned into it.
RodValve
andplates and cylinder
Piston Upgrade heads are added and wiring is completed.
Compressor
Valve
andplates and Testing
arecylinder
visually heads are added and wiring is and
completed.
Compressor
Rods
minor
pistons
Compressor Testing
burrs. Wrist pinTesting
All remanufactured holes
inspected
compressors
for physical
are loadbores
and crankshaft tested
damage
aretochecked
processed to remove
criteria that
using verify performance
precision by
air gauging
to Compressor
All remanufactured
ensure proper
All remanufactured
measuring
Testing
sizing
flow, loaded
compressors
and compliance
compressors
amp draw
are with
areand
load Carlyle
load
tested to
oiltested
criteria thatspecifications.
dimensional
to criteria
pressure.
verify performance by
that verify performance
Each compressor undergoes by
measuring flow, loaded
All remanufactured amp draw
compressors areandloadoiltested
pressure. Each compressor
to criteria undergoes by
that verify performance
Oilmeasuring
submerge flow,
as
Pump Upgrade wellloaded ampleak
as helium drawtests
andtooil pressure.
verify Each compressor
the integrity undergoes
of its pressure enclosure.
submerge
measuring
Oilsubmerge
as well
flow, as
loadedhelium
amp leak
draw tests
and to verify
oil the
pressure. integrity
Each of its
compressorpressure enclosure.
undergoes
as well
pump rotor, bearingas helium
and vane leak tests to verify
diameters the integrity inspected
are dimensionally of its pressure
usingenclosure.
precision air
Painting
gauging.
submergeThenasthe
wellpumps are reassembled
as helium leak tests toand functionally
verify the integritytested
of itstopressure
ensure compliance
enclosure.
Painting
Painting
with Carlyle specifications
Compressors are painted forusing
flow,anoil electrostatic
pressure andpaint watts. process that ensures even
Painting
Compressors are painted using an electrostatic paint process that ensures even
Compressors
and completeare painted usingavoiding
an electrostatic paint process that on ensures evencompressor.
Motor Rewindpaint Shop coverage, unsightly irregularities the finished
and complete
Compressors paint coverage,
are painted using avoiding
anand unsightly
electrostatic irregularities
painttested
process on the finished
that ensures even compressor.
and complete
Stators are rewound,paintvarnish
coverage, avoiding
dipped unsightly irregularities
electronically on the finished
to specifications thatcompressor.
meet
or and complete
exceed originalpaint coverage,toavoiding
UL standards ensure the unsightly
highestirregularities on the
level of quality, finished compressor.
performance and
reliability.

Quality Auditor
Each work day, a full-time auditor inspects five randomly selected finished compressors.

Compressor Assembly
In the final operation, the highly experienced technicians carefully assemble the
remanufactured compressor. New bearings are installed, rod and pistons are connected to
the crankshaft, the stator is inserted in the crankcase and the rotor is precisely aligned into
it. Valve plates and cylinder heads are added and wiring is completed.

Compressor Testing
All remanufactured
compressors are load
tested to criteria that verify
performance by measuring
flow, loaded amp draw
and oil pressure. Each
compressor undergoes
submerge as well as helium
leak tests to verify the
integrity of its pressure
enclosure.

Painting
Compressors are painted
using an electrostatic
paint process that ensures
even and complete paint
coverage, avoiding unsightly
irregularities on the finished
compressor.
 UL Recognition—Safety And Protection For You.

UL Recognition—Safety
What does the UL seal of approval found on the side of your Genuine

And Protection For You.

Carlyle Remanufactured Compressor mean for you? It means that every
remanufactured compressor has been built to comply with internationally
recognized safety standards, minimizing risk of fire, electric shock or other
hazards.
What doesisthe
UL recognition UL granted
only seal of approval found
following theonmost
the side of your investigation
thorough Genuine
Carlyle Remanufactured Compressor mean for you? It means that every
and testing.
remanufactured compressor has been built to comply with internationally
recognized safety standards, minimizing risk of fire, electric shock or other
■ Calibration dates are verified for all electrical and pressure test equipment.
hazards.
■ Annual
UL hydrostatic
recognition ispressure testing
only granted of crankcases
following and cylinder
the most thorough heads—
investigation
andthe
5 times testing.
normal factory test specification—is conducted to protect
against bursting under the most strenuous operating conditions.
• Calibration dates are verified for all electrical and pressure test
equipment.
■ Wiring diagram and electrical installation instructions are verified.
• Annual hydrostatic pressure testing of crankcases and cylinder heads –
■ UL verifies that the electrical enclosures are protected against corrosion.
5 times the normal factory test specification - is conducted to protect
against bursting under the most strenuous operating conditions.
■ Motors are thoroughly inspected to make sure winding insulation is
acceptable fordiagram
• Wiring the application voltages,
and electrical temperatures
installation encountered
instructions are verified.and oil
and refrigerant compatibility.
• UL verifies that the electrical enclosures are protected against corrosion.
■ Field-wiring connections provided on the compressor for power supply,
• Motors are thoroughly inspected to make sure winding insulation is
controlacceptable
wiring or equipment grounding are proven to meet the appropriate
for the application voltages, temperatures encountered and
electrical
oil codes.
and refrigerant compatibility.

UL also•conducts ongoing,
Field-wiring unannounced
connections audits
provided on at our Stone
the compressor forMountain,
power GA,
supply, control wiring or equipment grounding are proven to meet the
facility four times a year. This ensures that each and every Genuine Carlyle
appropriate electrical codes.
Remanufactured Compressor meets everyone’s standard of quality. Theirs.
Ours—and UL also conducts
most ongoing,
importantly, unannounced audits at our Stone Mountain, GA,
yours.
facility four times a year. This ensures that each and every Genuine Carlyle
Remanufactured Compressor meets everyone’s standard of quality. Theirs.
Ours – and most importantly, yours.

Think Safety.
Think Safety.
Don’t take
Don’tthe
takerisk
theofrisk
using a non-UL
of using a non-UL recognized
recognized compressor. Thiscould
compressor. This could
result in the violation of local or state electrical codes and invalidate the
result inoriginal
the violation
UL listingof forlocal or state
the entire electrical codes
air conditioning and invalidate
or refrigeration system.the
original UL listing for the entire air conditioning or refrigeration system.
 How Carlyle Remans
Match Up.

Carlyle Others
UL recognized? ?

Completely remanufactured to current OEM specifications? No

Use of latest design specifications and genuine parts? No

Replace all critical-wearing components? ?

Cylinder walls rehoned, crankshaft remachined and polished? No

Cylinder and rod bores measured with highly sensitive air gauge? No

Product quality audited daily? No

All compressors are 100% run-tested under load? ?

Backed by Carlyle Compressor service

Up to No
2 year*
and warranty programs?*
*Depending on model and A/C application.
See your Carlyle distributor for complete details.
warranty

For more information about genuine Carlyle remanufactured compressors, or to

find a distributor in your area, please visit us online at www.carlylecompressor.com.
Genuine Carlyle Remanufactured
Compressor Model Families

3 - 15 nominal HP

06D Semi-hermetic

8 - 41 nominal CFM

15 - 40 nominal HP

06E Semi-hermetic

50 - 99 nominal CFM

5 - 25 nominal HP

05F Open-drive

20 - 60 nominal CFM

25 - 150 nominal HP

05H Open-drive

90 - 346 nominal CFM

Carlyle Compressor | P.O. Box 4808 | Syracuse, NY 13221

www.carlylecompressor.com | 1-800-Go-Carlyle

Build your reputation on our reliability.TM 574-921 Rev. 0716