Professional Documents
Culture Documents
FOR
Copyright Hitachi High-Technologies Corporation 2002. All rights reserved. Printed in Japan. Part No. 890-9101
-1-
-3-
Warranty on Product
-4-
Note that the following cases are excluded from the scope
of this warranty.
-5-
-6-
Other Precautions
-7-
1. OUTLINE
Drain
1-1
1-2
Low-pressure
gradient unit
Mixer
Model L-2100/2130 pump
Degasser
Drain
(1) Each of plural eluents is fed from the degasser to the low-
pressure unit.
1-3
Eluent
Washing Model L-2400
solution UV detector
System power
Model L-2300
supply unit
column oven
Column
Model L-2100/
2130 pump
Mixer
Model L-2100/ Model L-2200
2130 pump autosampler
Degasser
Drain
(3) The plural eluents thus fed are mixed in the high-pressure
gradient section. Through the mixer, the mixture eluent is
delivered.
1-4
2. INSTALLATION
CAUTION
Beware of heavy objects!
2.1 Unpacking
Carefully unpack the shipping case, take out module units and
standard accessories, and place them on a sturdy, level desk or
bench.
2-1
4 to 35 °C
Temperature variations during measurement should be
minimized. Take sufficient care to prevent dew
condensation.
45 to 85% RH
(3) Atmosphere
2-2
2-3
(2) Frequency : 50 or 60 Hz
Fluctuation .......Within ±0.5 Hz with respect
to rated frequency
(3) Power
consumption : 500 VA or more in total system
Provide power supply sufficient for
combinational use with other devices.
WARNING
Ground Properly to Prevent Electric Shock Hazard!
2-4
Power outlet
Table tap with
ground cable
More than
750 mm
under ground
Ground wire
(green)
Copper plate
2 mm
10 mm
2.3.2 Installation Space For installation of this system, it is required to provide a space of
at least 640 mm (width) × 550 mm (depth). Prepare a sturdy,
level desk or bench capable of supporting a weight load of at
least 150 kg. On the rear of the main unit, allow at least
100 mm of clearance.
2-5
2.5 Assembling
2.5.1 Power Supply The L-2000 Series system is provided with a system power
Unit supply unit which is capable of connecting two pumps, one
autosampler, and one detector. The column oven has its own
power cord. In an instance where provision of a single system
power supply unit is insufficient for the use of two detectors, use
an AC adapter suitable for each instrument (50 W AC adapter
for the pump/autosampler, 100 W AC adapter for the detector).
The power cable from the system power supply unit and the AC
adapter power cable should be connected to the power
connector equipped on the left rear side of the instrument.
Power connector
2-6
System power
supply nit
100 W cable
Model L-2400 UV
detector
Model L-2300
column oven
Model L-2100/2130
pump
To AC power
source
2-7
100 W cable
Model L-2400
UV detector
System power supply unit
Model L-2100/
2130 pump
Model L-2100
pump
Model L-2100/
2130 pump
To AC power
source
2.5.3 Wiring In the L-2000 Series, connect the e-Line cable to the e-Line
Arrangement connector equipped on the left rear of each instrument for
instrument-to-instrument wiring connection.
Power connector
2-8
e-Line cable
Model L-2300 column oven
e-Line cable
Model L-2100 pump
e-Line cable
Model L-2100/2130 pump
System power
Model L-2300 column oven supply unit
e-Line cable
Model L-2100/
2130 pump
2-9
2.5.4 Piping In the L-2000 Series, provide inlet tubing to the pump and waste
Arrangement solution tubing through the right piping section of the drain
reservoir. Provide tubing from the pump to the autosampler,
column and detector through the center piping section of the
drain reservoir.
Drain reservoir
2 - 10
Washing solution
Eluent
Inlet tube
Detector cell
Model L-2400 UV detector
Degasser
Drain
Drain valve
2 - 11
Eluent
Washing solution
Inlet tube
system power supply unit
Detector cell
Column
Injection valve
Model L-2100 pump
Syringe valve
Drain valve
L-2100/2130 pump
Degasser
Mixer Drain
Proportioning valve
Four-way joint
2 - 12
Injection valve
Syringe valve
Model L-2100/
2130 pump
Model L-2100 pump
Drain
Drain valve
2.5.5 Module Unit Where the chromato data station is not used for controlling
Operating operations, each module can be operated using the optional UI
Procedure pad.
This section describes how to use the UI pad for operations.
The UI pad is provided with common control keys available for
different modules and unique control keys for particular modules.
The functions of the common control keys are mentioned below.
2 - 13
LOCK OFF
7 8 9 0 ESC
4 5 6 DEL
SET UP INSERT
2 - 14
PROGRAM No. (1 - 9)
1
Input part
Input part
Input item
Input part
2 - 15
2 - 16
Front panel
Meal cover
2 - 17
(c) Run the flexible tube of the UI pad through the metal
lid.
Metal cover
Flexible tube
UI pad
(d) Turn up the lid of the connector, and insert the flexible
tube of the UI pad as far as it will go.
Flexible tube
Connector
UI pad
2 - 18
(e) Turn down the connector lid, and mount the UI pad.
Flexible tube
Connector
UI pad
Flexible tube
Metal cover
UI pad
2 - 19
Tab
UI pad
(h) Mount the front panel dedicated for the UI pad on the
instrument.
Front panel
2 - 20
2.5.6 Instrument-to- The wiring cover is provided on the rear of each instrument.
Instrument Instrument-to-instrument fastening can be made by shifting each
Fastening wiring cover as shown below.
(1) Remove the retaining screws, and detach the wiring cover.
Wiring cover
Retaining
screw
Wiring cover
Retaining
screw
2 - 21
LED
3-1
Ground terminals
Wiring covers
3-2
3-3
7 8 9 0 ESC
A B C D
4 5 6 DEL
PUMP PURGE SET UP INSERT INITIAL
3-4
Indication Description
TIME Elapsed time of analytical program execution
%A Mixing ratio of liquid A
%B Mixing ratio of liquid B
%C Mixing ratio of liquid C
%D Mixing ratio of liquid D
FLOW Pump flow rate
PRESS Pump pressure
[--] Pump status indication
3-5
Indication Description
P-UNIT Indicates a unit of pressure. In this system, MPa is
indicated.
P. MAX Indicates a specified upper limit of pressure. If
pressure exceeds the specified upper limit, the pump
is forced to stop.
P. MIN Indicates a specified lower limit of pressure. If
pressure decreases below the specified lower limit,
the pump is forced to stop.
Indication Description
EVENT Indicates a state of the EVENT terminals 1 to 4. ‘ON’
represents that the contact is closed, and ‘OFF’
represents that the contact is open.
PUMP Indicates a pump station number. In pump station
number assignment, PUMP A, PUMP B or PUMP C
can be specified.
FLUSH Always indicated as ‘OFF’ in this system.
3-6
3-7
<Turning on power>
START/STOP
INITIAL RUN
START/STOP
MANUAL MANUAL
INIT SET SET
MANUAL
3-8
3-9
(2) L-2130
(a) Liquid feed system:
Dual plunger type reciprocating pump( Tandem Type)
(b) Maximum operating pressure:
39.2 MPa
(c) Flow rate range
0.001 to 9.999 mL/min
(d) Pressure limit range
0 - 39.2 MPa
(e) Delivery volume of No.1 plunger stroke
25 uL/stroke
(f) Flow accuracy (at constant room temperature of
20 for water)
+/- 2 uL/min (0.01 - 0.10 mL/min, 1.0 - 39.2 MPa)
+/- 2 % (0.101 – 5.000 mL/min, 1.0 - 39.2 MPa)
+/- 2 % (5.001 – 8.000 mL/min, 1.0 – 19.6 MPa)
+/- 4 % (8.001 - 9.999 mL/min, 2.0 – 19.6 MPa)
(g) Flow precision
0.075% RSD or 0.02min SD, whichever is greater,
based on retention time using L-2200 autosampler
(Flow 1.0mL/min at constant room temperature of
20 for water )
(h) Pressure display accuracy
+/- 5%
(i) Constant pressure liquid feed
2.0 to 39.2 MPa (Flow range 0 to 5.0 mL/min)
(j) Material of wetted parts
SUS 316, ruby, sapphire, ceramic, PTFE,
carbon-impregnated PTFE
(k) Display data using UI-Pad (Option):
Parameters
Gradient monitor Elapsed time, mixing ratio, flow rate,
pressure, timer value, etc.
3 - 10
3 - 11
[ENTER]
[1][ENTER]
[1][ENTER]
4-1
<POWER OFF>
Turn the power off once.
<POWER ON>
Turn the power on again.
4-2
PROGRAM No. = 1
Monitor screen
PROG
4-3
[ ESCAPE ]
Monitor screen
4-4
Monitor screen
MANUAL
Input the flow rate, and the upper and lower limit pressure
values.
Monitor screen
4-5
Monitor screen
MANUAL
Monitor screen
Before stating the pump, check that the pressure level is 0 Mpa.
NOTICE: The liquid delivery will not start unless the starting pressure
is 0 MPa
NOTICE: The set conditions for manual operation will be erased when
power is turned off. Conditions must be set each time power is turned
on.
4-6
WARNING
Ignition of Flammable Chemicals!
WARNING
Explosion of Vapor from Flammable Chemicals!
4-7
When the settings are all finished, carry out operation in the
following procedure.
(2) Set the mobile phase and waste solution bottle in place.
(3) Start the pump and wait until the flow path is filled with
the mobile phase.
(4) Warm up the pump, column and detector and wait until
the baseline stabilizes.
(6) When analysis is finished, turn the power off and dispose
of the waste solution.
4-8
For the SET PROGRAM, enter the upper limit pressure level, lower limit pressure
level, mixing ratio, flow rate, and event.
PROG No.=1
(a)
TIME FLOW EVENT
0.0 1.000
10.0 1.000 1121 31 41
10.1 1.000
20.0 1.000
(b) 25.0 10 20 30 40
30.0 2.000
30.1 1.000
40.0 1.000 00 92
(a) For EVENT, up to 4 event codes are settable at each time point. It is
possible to generate contact outputs at each EVENT terminal at the same
time. You can also obtain an internal action, such as a pump stop and the
ringing of a buzzer.
Example) EVENT= 1 - 1 - ENTER - 2 - 1 - ENTER
4-9
(b) In case that an event setting is desired independent of FLOW , only the event
code showed be entered. Press ENTER to skip all the entries you do not
want until you reach event column.
In the SET PROGRAM mode, the interpolation of mixing ratio, flow rate, etc. that
occurs in a time program is as follows.
TN TN+1
4 - 10
1
SET PROG (SET PROG No.) No. of program to be ENTER
generated (m)
2
(MODIFY=0, NEW=1) 1 ENTER
3 4
(MAX) Upper limit pressure ENTER (MIN) Lower limit pressure ENTER
level level
5
(TIME) Set time (Ti) ENTER
6
(FLOW) Set flow rate (Fi) ENTER
7
(EVENT) Event code (E1i) ENTER
7
Event code (E2i) ENTER
7
Event code (E3i) ENTER
7
Event code (E4i) ENTER
4 - 11
3 If pump pressure rises beyond the level set here, the pump automatically stops.
4 If pump pressure falls below the level set here, the pump automatically stops.
6 Flow rate valid entries are from 0.00 to 2.499 (L-2100). Flow rate valid entries are
from 0.00 to 9.999 (L-2130).
7 Input the event code. At the set time point, you can stop the pump, generate an
audible signal, markers, timers, etc. When properly interfaced, these signals can
be output to an external system. No display will show on the screen unless an
event is set.
8 Repeat steps 5 to 7 until you complete the program and then press [ESC] .
9 Program generation will be terminated and the monitor screen will reappear.
For confirming the input conditions, check the parameters at each time point by using
keys.
4 - 12
1
SET PROG (SET PROG No.) No. of program to be
deleted (m)
2 3
ENTER (MODIFY=0, NEW=1) 1 ENTER ESCAPE
1
No. of program containing step to be ENTER (MODIFY=0, NEW=1)
deleted (m)
2 3
0 ENTER (MAX) Upper limit pressure ENTER (MIN)
level
4 5 6 7
Lower limit pressure ENTER DELETE ENTER ESCAPE
level
4 - 13
3 If pump pressure rises beyond the level set here, the pump automatically stops.
4 If pump pressure falls below the level set here, the pump automatically stops.
.
5 Press the key until the step you want to delete appears on the screen. If display
advances beyond that step, press the
key.
6 Press the [DEL] key when the cursor is on the TIME line want to delete.
7 To finish editing, press the [ESC] key. The display should then return to the
monitor screen.
4 - 14
1
SET PROG (SET PROG No.) No. of program for adding ENTER
a step (m)
2
(MODIFY=0, NEW=1) 0 ENTER
3 4
(MAX) Upper limit pressure ENTER (MIN) Lower limit pressure ENTER
level level
5
(TIME) Time point of step added (Ti) ENTER
6
(FLOW) Set flow rate (Fi) ENTER
7
(EVENT) Event code (E1i) ENTER
7
Event code (E2i) ENTER
7
Event code (E3i) ENTER
7
Event code (E4i) ENTER
4 - 15
3 If pump pressure rises beyond the level set here, the pump automatically stops.
.
4 If pump pressure falls below the level set here, the pump automatically stops. The
.
6 Flow rate valid entries are from 0.00 to 2.499 (L-2100). Flow rate valid entries are
from 0.00 to 9.999 (L-2130).
7 Input the event code. At the set time point, you can stop the pump, generate an
audible signal, markers, times, etc. When properly interfaced, these signals can be
output to an external system. No display will show on the screen unless an event is
set.
4 - 16
1
No. of program containing step to be ENTER
deleted (m)
2
(MODIFY=0, NEW=1) 0 ENTER
3 4
(MAX) Upper limit pressure ENTER (MIN) Lower limit pressure ENTER
level level
5 6
(TIME) Time point of step added (Ti) ENTER
7
(FLOW) Set flow rate (Fi) ENTER
8
(EVENT) Event code (E1i) ENTER
8
Event code (E2i) ENTER
8
Event code (E3i) ENTER
8
Event code (E4i) ENTER
4 - 17
3 If pump pressure rises beyond the level set here, the pump automatically stops. ]
4 . If pump pressure falls below the level set here, the pump automatically stops.
5 Press the key until the step to be corrected appears on the screen. If the display
advances beyond that step, press the key.
6 When a correction is unnecessary, press the ENTER key only. The allowable
input range is 0.00 to 2.499.
7 When a correction is unnecessary, press the ENTER key. Valid flow is from 0.00
to 2.499(L-2100). Valid flow is from 0.00 to 9.999(L-2130).
8 Enter the event code. When a correction is unnecessary, press the ENTER key.
4 - 18
1
No. of program containing parameter to ENTER
be deleted (m)
2
(MODIFY=0, NEW=1) 0 ENTER
3 4
(MAX) Upper limit pressure ENTER (MIN) Lower limit pressure ENTER
level level
5 6 7
ENTER DELETE ENTER
4 - 19
3 If pump pressure rises beyond the level set here, the pump automatically stops.
4 If pump pressure falls below the level set here, the pump automatically stops.
5 Press the key until the step to be corrected appears on the screen. If display
advances beyond that step, press the
key.
7 To delete the parameter, press the DELETE key and then press ENTER key.
4 - 20
Utility functions such as zero adjustment of pump pressure, selection of pump pressure unit
and column flushing are settable as follows.
You do not need to perform a pressure zero adjustment every day. The zero point may
change due to a secular change of the pressure sensor, etc. Check the pressure zero point
once a month. If it has drifted, then stop the pump, open the drain valve and carry out the
following operation.
Monitor screen
UTLTY
Select CONDITION .
Monitor screen
PRESS indication becomes “0” and the pressure zero adjustment is finished.
4 - 21
Automatic flow rate control method (STANDARD) and constant flow rate control method
(FIX) are available as pump motor control methods.
Monitor screen
UTLTY
Select CONDITION .
STANDARD
Monitor screen
Monitor screen
4 - 22
Monitor screen
UTLTY
Select CONDITION.
Select PURGE.
Monitor screen
Pressing the Purge key in PUMP ON status activates purging at the set flow rate. Pressing
the Purge key again during purge will reset the purge function. During purge, the upper
pressure limit is set at 2.9 MPa (30 kgf/cm2) and the lower pressure limit at
0 MPa (0 kgf/cm2).
4 - 23
Monitor screen
UTLTY
Select CONDITION.
Select CALIBRATION.
Select FLOW.
Monitor screen
4 - 24
Monitor screen
UTLTY
Select CONDITION.
Select CALIBRATION.
Select PRESS.
Monitor screen
4 - 25
Pump pressure unit is selectable from bar, psi, kgf/cm2 and MPa.
Monitor screen
UTLTY
Select UNIT.
Monitor screen
The set pressure unit is retained in memory even after turning off power supply. The
relationship among selectable pressure units is listed below.
4 - 26
Automatic pump stop and/or column flushing after completion of analysis is settable.
By setting for column flushing, the flushing will be done automatically after the end of
analysis. When a salt solution has been used for analysis, for example, elution of the salt
component can be prevented by flushing the column with water.
An example is given where the column is flushed for 30 minutes with 100% liquid C 15
minutes after the end of analysis.
Monitor screen
UTLTY
Select FLUSH.
[YES]
SET DELAY TIME: TIME (min) [--]
<1.0-600.0> 600.0
Monitor screen
4 - 27
Enter “1” for column flushing under constant conditions, or “2” for column flushing
using a gradient.
[PARAM]
SET DELAY TIME: TIME (min) [--]
<1.0-600.0> 600.0
Monitor screen
[NO]
Monitor screen
4 - 28
Gradient end
Stabilizing time
Pump stop
Stabilizing time is the time from the end of one analysis until the start of the
next analysis.
Column flushing starts when delay time has ended.
Delay time
Stabilizing time
Stabilizing time is the time from the end of one analysis until the start of the
next analysis. The pump stops when delay time has ended.
Pump remains in
liquid delivery status.
Stabilizing time
∗ “n” indicates number of analyses specified with autosampler, etc.
4 - 29
The event should be executed manually. The event function works upon input of an event
code. It is used for starting an external device, for stopping the pump, for sounding the
buzzer, etc.
Also, if a pressure limiter error occurs, a signal can be output at event code No. 4.
Monitor screen
UTLTY
Select EVENT.
[PRESS LIMIT]
PRESS LIMIT: NONE=0, PULSE=1, LEVEL=2 [--]
<0-2> 1 (EVENT NO. 4)
Monitor screen
Monitor screen
4 - 30
4 40 41 42
Start
Action Contact point ∗ Contact closes for 1 sec.
opens. Open
Signal Contact 1 s
turns closes.
off.
Signal Close
Start turns on. marker ∗
point
4 - 31
Monitor screen
UTLTY
Select OTHERS.
DISABLE: The pump is not used ERROR signal to stop the unit in e-Line
PUMP OFF: The pump stops the flow when it received the ERROR signal
in e-Line
Monitor screen
4 - 32
Monitor screen
UTLTY
Select OTHERS.
Select “ON” for using the leak sensor or “OFF” for avoiding its
use
Monitor screen
4 - 33
Explained here are the confidence functions such as logbook display and resetteng.
4.4.1 Logbook
Monitor screen
GLP
Select LOGBOOK
Select REPORT for displaying logbook or RESET for resetting the logbook.
ESC
Monitor screen
4 - 34
Logbook is reset.
Monitor screen
4 - 35
Monitor screen
GLP`
Select PRESSURE M.
ESC
Monitor screen
4 - 36
Monitor screen
GLP
Locks the keys on the operation panel in order to prevent undesired key entries.
Monitor screen
(LOCK OFF)
ESC
Monitor screen
4 - 37
5.1.1 Items to be The following items are required for performance check.
Prepared for
Performance (1) Component Units of Liquid Chromatography System
Check
• Pump (Hitachi L-2100/2130 or equivalent)
• Detector (Hitachi L-2400 or equivalent)
• Data processing unit
• Waste liquid bottle
• Standard sample
60% methanol solution of methylparaben
(Methylparaben 6 mg in methanol 60 mL + distilled
water 40 mL)
• Sample vial, cap, septum
• Standard rack
5-1
5.1.2 Preparing the (1) Figure 5-1 shows how to connect the units for performance
System for check. According to this figure, carry out tubing.
Operation Before energizing the system, ensure that the tubing
between the autosampler and pump/detector is properly
connected.
Waste liquid
bottle
Load resistance coil
stainless pipe 0.1 mm i.d. × 10 m long(L-2100)
stainless pipe 0.25 mm i.d. × 10 m long(L-2130)
Autosampler
(Injection valve)
(Syringe valve)
Pump
Waste liquid
bottle
Eluent Detergent
5-2
(5) Put the drain tube from the detector into the exclusive
detector waste liquid bottle. If this tube is put into other
waste liquid bottle such as for the Model L-2200
autosampler, baseline fluctuation may be caused due to
unstable back pressure.
(7) Start the pump to fill each flow path in the pump and
autosampler with liquid.
5-3
5.1.3 Checking the Check the reproducibility of the injection volume in the following
Flow rate procedure.
stability
(1) Press the PROG key and set the following conditions.
5-4
5-5
Perform period maintenance and inspection according to Table 5-1. This prevents
problems and ensures that your system meets specifications.
5-6
5-7
WARNING
Beware of Electric Shock!
Before removing the pump cover for parts replacement, etc., make
sure to turn OFF the power switch and disconnect the power cord
from the receptacle.
5-8
Power ON [INITIAL]ialization
ROM ERROR
Error YES RAM ERROR
generating EPROM ERROR
condition MOTOR [INITIAL]IALIZE
ERROR
E-LINE ERROR
NO
NO
5-9
5 - 10
Table 5-3 offers a guideline for the troubleshooting of the pump. Refer to this table
first, if a problem occurs.
5 - 11
Normal
Part No. Name Shape and Specifications Position Used
Life
890-1130 Seal for L- Pump head 640h
2100
6-1
25 mm
25 mm
810-1031 Flow path Filter
Drain valve 1920h
filter 638-1423
Packing
638-1422
11
655-1458 SUS push screw S No. 10 32 UNF 1/16 inch (1.57 mm)
OD SUS pipe,
Rheodyne injector
9.6
655-1459 SUS push screw M No. 10 32 UNF 1/16 inch (1.57 mm)
OD SUS pipe,
Rheodyne injector
13.5
6-2
13.5
14
10.5
3.9
6-3
28
21.5
6-4
24
21.5
6-5