AMBO UNIVERSITY WOLISO CAMPUS

COLLEGE OF BUSINESS AND ECONOMICS

DEPARTMENT OF MANAGEMENT

PROGRAM: MBA IN MANAGEMENT

Course Title: Operation Management

Course Code: Mgmt 6031

Program: Weekend

Year: I Semester: II

Assignment Type: Individual

By:
Addisu Amdisa ...ID 028/15

Submitted to: Mesfin T. (PhD)

Woliso, Ethiopia
June, 2023
Table of Contents
Defining Quality: The Dimensions of Quality................................................................................1

Product Quality............................................................................................................................1

Service Quality.............................................................................................................................1

Benefits of Good Quality.................................................................................................................2

The Consequences of Poor Quality.................................................................................................2

Quality gurus...................................................................................................................................3

Total quality management...............................................................................................................5

The TQM Approach of continuous improvement........................................................................6

The Deming Wheel (PDCA Cycle).............................................................................................7

 Plan.......................................................................................................................................7

 Do.........................................................................................................................................8

 Study.....................................................................................................................................8

 Act.........................................................................................................................................8

Benchmarking..................................................................................................................................8

Quality Circles.................................................................................................................................8

Quality certification.........................................................................................................................9

Obstacles to Implementing TQM...............................................................................................10

Criticisms of TQM.........................................................................................................................11

Operations strategy........................................................................................................................11

References......................................................................................................................................13
Defining Quality: The Dimensions of Quality
One way to think about quality is the degree to which performance of a product or service meets
or exceeds customer expectations. The difference between these two, that is Performance
Expectations, is of great interest. If these two measures are equal, the difference is zero, and
expectations have been met. If the difference is negative, expectations have not been met,
whereas if the difference is positive, performance has exceeded customer expectations. Customer
expectations can be broken down into a number of categories, or dimensions, that customers use
to judge the quality of a product or service. Understanding these helps organizations in their
efforts to meet or exceed customer expectations. The dimensions used for goods are somewhat
different from those used for services.
Product Quality
Product quality is often judged on eight dimensions of quality:
 Performance - main characteristics of the product.
 Aesthetics —appearance, feel, smell, taste. Special
 Features —extra characteristics.
 Conformance —how well a product corresponds to design specifications?
 Reliability —dependable performance.
 Durability —ability to perform over time.
 Perceived quality —indirect evaluation of quality (e.g., reputation).
 Serviceability —handling of complaints or repairs.
Service Quality
The dimensions of product quality don’t adequately describe service quality. Instead, service
quality is often described using the following dimensions:
 Convenience - the availability and accessibility of the service.
 Reliability —the ability to perform a service dependably, consistently, and accurately.
 Responsiveness —the willingness of service providers to help customers in unusual
situations and to deal with problems.
 Time —the speed with which service is delivered.
 Assurance —the knowledge exhibited by personnel who come into contact with a
customer and their ability to convey trust and confidence.

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  Courtesy —the way customers are treated by employees who come into contact with
them.
 Tangibles —the physical appearance of facilities, equipment, personnel, and
communication materials.
 Consistency —the ability to provide the same level of good quality repeatedly.
The dimensions of both product and service quality establish a conceptual framework for
thinking about quality, but even they are too abstract to be applied operationally for purposes of
product or service design, or actually producing a product or delivering a service. They must be
stated in terms of specific, measurable characteristics.
Benefits of Good Quality
Business organizations with good or excellent quality typically benefit in a variety of ways: an
enhanced reputation for quality, the ability to command premium prices, an increased market
share, greater customer loyalty, lower liability costs, and fewer production or service problems—
which yields higher productivity, fewer complaints from customers, lower production costs, and
higher profits.
The Consequences of Poor Quality
It is important for management to recognize the different ways in which the quality of a firm’s
products or services can affect the organization and to take these into account in developing and
maintaining a quality assurance program. Some of the major areas affected by quality are
 Loss of business
 Liability
 Productivity
 Costs.
Poor designs or defective products or services can result in loss of business. Failure to devote
adequate attention to quality can damage a profit-oriented organization’s reputation and lead to a
decreased share of the market, or it can lead to increased criticism and/or controls for a
government agency or nonprofit organization. In the retail sector, managers might not be fully
aware of poor product or service quality because customers do not always report their
dissatisfaction. Even so, dissatisfied customers do tend to voice their dissatisfaction to friends
and relatives, which can have negative implications for customer perceptions and future
business. Organizations must pay special attention to their potential liability due to damages or

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injuries resulting from either faulty design or poor workmanship. This applies to both products
and services. Thus, a poorly designed steering arm on a car might cause the driver to lose control
of the car, but so could improper assembly of the steering arm. However, the net result is the
same. Similarly, a tree surgeon might be called to cable a tree limb. If the limb later falls and
causes damage to a neighbor’s car, the accident might be traced to a poorly designed procedure
for cabling or to improper workmanship. Liability for poor quality has been well established in
the courts. An organization’s liability costs can often be substantial, especially if large numbers
of items are involved, as in the automobile industry, or if potentially widespread injury or
damage is involved (e.g., an accident at a nuclear power plant). Express written warranties as
well as implied warranties generally guarantee the product as safe when used as intended. The
courts have tended to extend this to foreseeable uses, even if these uses were not intended by the
producer. In the health care field, medical malpractice claims and insurance costs are
contributing to skyrocketing costs and have become a major issue nationwide. Productivity and
quality are often closely related. Poor quality can adversely affect productivity during the
manufacturing process if parts are defective and have to be reworked or if an assembler has to try
a number of parts before finding one that fits properly. Also, poor quality in tools and equipment
can lead to injuries and defective output, which must be reworked or scrapped, thereby reducing
the amount of usable output for a given amount of input. Similarly, poor service can mean
having to redo the service and reduce service productivity. Cost to remedy a problem is a major
consideration in quality management. The earlier a problem is identified in the process, the
cheaper the cost to fix it. The cost to fix a problem at the customer end has been estimated at
about five times the cost to fix a problem at the design or production stages.
Quality gurus
A guru, by definition, is a good person, a wise person and a teacher. A quality guru should be all
of these, plus have a concept and approach to quality within business that has made a major and
lasting impact. The gurus mentioned in this section have done, and continue to do, that, in some
cases, even after their death. In technical usage, quality can have two meanings:
 The characteristics of a product or service that bear on its ability to satisfy stated or
implied needs and
 A product or service free of deficiencies.

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Walter Shewhart: -Walter Shewhart was a genuine pioneer in the field of quality control, and
he became known as the “father of statistical quality control.” He developed control charts for
analyzing output of processes to determine when corrective action was necessary. Shewhart had
a strong influence on the thinking of two other gurus, W. Edwards Deming and Joseph Juran.
W. Edwards Deming: - Deming, a statistics professor at New York University in the 1940s,
went to Japan after World War II to assist the Japanese in improving quality and productivity.
The Union of Japanese Scientists, who had invited Deming, were so impressed that in 1951, after
a series of lectures presented by Deming, they established the Deming Prize, which is awarded
annually to firms that distinguish themselves with quality management programs. Although the
Japanese revered Deming, he was largely unknown to business leaders in the United States.
Joseph M. Juran: - Juran, like Deming, taught Japanese manufacturers how to improve the
quality of their goods, and he, too, can be regarded as a major force in Japan’s success in quality.
Juran viewed quality as fitness-for-use. He also believed that roughly 80 percent of quality
defects are management controllable; thus, management has the responsibility to correct this
deficiency. He described quality management in terms of a trilogy consisting of quality planning,
quality control, and quality improvement. According to Juran, quality planning is necessary to
establish processes that are capable of meeting quality standards; quality control is necessary in
order to know when corrective action is needed; and quality improvement will help to find better
ways of doing things. A key element of Juran’s philosophy is the commitment of management to
continual improvement. Juran is credited as one of the first to measure the cost of quality, and he
demonstrated the potential for increased profits that would result if the costs of poor quality
could be reduced.
Armand Feigenbaum: - Feigenbaum was instrumental in advancing the “cost of non-
conformance” approach as a reason for management to commit to quality. He recognized that
quality was not simply a collection of tools and techniques, but a “total field.” According to
Feigenbaum, it is the customer who defines quality.
Kaoru Ishikawa: - The late Japanese expert on quality was strongly influenced by both Deming
and Juran, although he made significant contributions of his own to quality management. Among
his key contributions were the development of the cause-and-effect diagram (also known as a
fishbone diagram) for problem solving and the implementation of quality circles, which involve

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workers in quality improvement. He was the first quality expert to call attention to the internal
customer —the next person in the process, the next operation, within the organization.
Total quality management
Total quality management is a philosophy that involves everyone in an organization in a
continual effort to improve quality and achieve customer satisfaction. Total quality management
(TQM) has been the most prominent and visible approach to quality to evolve from the work of
Deming and the early quality gurus. TQM originated in the 1980s as a Japanese style
management approach to quality improvement, and became very popular during the 1990s, being
adopted by thousands of companies. Although it has taken on many meanings, it was (and still
is) a philosophy for managing an organization centered on quality and customer satisfaction as
“the” strategy for achieving long-term success. It requires the active involvement, participation
and cooperation of everyone in the organization, and encompasses virtually all of its activities
and processes. Total quality management Encompasses on entire organization, from supplier to
customer to improve quality and stresses a commitment by management to have a continuing,
company-wide drive toward excellence in all aspects of products and services that are important
to the customer. The term total quality management (TQM) refers to a quest for quality in an
organization. There are three key philosophies in this approach. One is a never-ending push to
improve, which is referred to as continuous improvement; the second is the involvement of
everyone in the organization; and the third is a goal of customer satisfaction, which means
meeting or exceeding customer expectations. TQM expands the traditional view of quality—
looking only at the quality of the final product or services—to looking at the quality of every
aspect of the process that produces the product or service. TQM systems are intended to prevent
poor quality from occurring
To achieve and sustain this pervasive focus on quality requires a significant long-term
commitment on the part of the organization’s leadership. Deming’s 14 points and the
philosophies and teachings of the early quality gurus are clearly embodied in the basic principles
of TQM:
 Quality can and must be managed.
 The customer defines quality, and customer satisfaction is the top goal; it is a requirement
and is not negotiable.
 Management must be involved and provide leadership.

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  Continuous quality improvement is “the” strategic goal, which requires planning and
organization.
 Quality improvement is the responsibility of every employee; all employees must be
trained and educated to achieve quality improvement.
 Quality problems are found in processes, and problems must be prevented, not solved.
 The quality standard is “no defects.”
Quality must be measured; improvement requires the use of quality tools, and especially
statistical process control.
In total quality management
 Quality is the focal point of all organizational function
 Emphasizes quality as a strategic issue.
 The organization must decide what customers wants in terms of quality and then use
strategic planning encompassing all functional areas to achieve goals of quality.
 For this perspective, quality is the most important company issue.
The TQM Approach of continuous improvement
1. Find out what the customer wants
2. Design a product or service that meets or exceeds customer wants
3. Design processes that facilitates doing the job right the first time (Poka yoke) - error
proofing or safe system.
4. Keep track of results and always go for kaizen- continuous improvement, i.e. no end for
improvement; Shwart’s /Deming model is applicable.
5. Ensure the commitment of management
6. Build teams of employees who are motivated, trained and willing.
7. Extend these concepts to suppliers
Another concept of the TQM philosophy is the focus on continuous improvement. Traditional
systems operated on the assumption that once a company achieved a certain level of quality, it
was successful and needed to make no further improvements. Kaizen is the Japanese term for
continuous improvement, not only in the workplace but also in one’s personal life, home life, and
social life. In the workplace, kaizen means involving everyone in a process of gradual,
organized, and continuous improvement. Every employee within an organization should be
involved in working together to make improvements. If an improvement is not part of a

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continuous, ongoing process, it is not considered kaizen. Employees are most directly involved
in kaizen when they are determining solutions to their own problems. Employees are the real
experts in their immediate workspace. In its most basic form, kaizen is a system in which
employees identify many small improvements on a continual basis and implement these
improvements themselves. This is actually the application of the steps in the Deming Wheel at its
most basic, individual level. Employees identify a problem, come up with a solution, check with
their supervisor, and then implement it. This works to involve all employees in the improvement
process and gives them a feeling that they are really participating in quality improvement, which
in turn keeps them excited about their jobs. Nothing motivates someone more than when they
come up with a solution to their own problem. Small individual changes have a cumulative effect
in improving entire processes, and with this level of participation improvement occurs across the
entire organization. No company-wide quality management program can succeed without this
level of total employee involvement in continuous improvement. Nowadays the term continuous
process improvement has been used to identify from TQM. It embodies the same principles as
TQM except reflects a trend of focusing management attention on business process than
functions. Considers all the tasks and activities in the business are part of a process or a group of
interacting processes that are done over and over; a business is not just a group of separate
function. Let us see the three approaches that can help companies with continuous improvement:
the plan– do–study–act (PDSA) cycle, benchmarking and the quality circles.
The Deming Wheel (PDCA Cycle)
The plan–do–study–act (PDSA) cycle describes the activities a company needs to perform in
order to incorporate continuous improvement in its operation. This cycle, shown in Figure, is
also referred to as the Shewhart cycle or the Deming wheel. The circular nature of this cycle
shows that continuous improvement is a never-ending process. Let’s look at the specific steps in
the cycle.
 Plan The first step in the PDSA cycle is to plan. Managers must evaluate the current
process and make plans based on any problems they find. They need to document all
current procedures, collect data, and identify problems. This information should then be
studied and used to develop a plan for improvement as well as specific measures to
evaluate performance.

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  Do The next step in the cycle is implementing the plan (do). During the implementation
process managers should document all changes made and collect data for evaluation.
 Study The third step is to study the data collected in the previous phase. The data are
evaluated to see whether the plan is achieving the goals established in the plan phase.
 Act The last phase of the cycle is to act on the basis of the results of the first three phases.
The best way to accomplish this is to communicate the results to other members of the
company and then implement the new procedure if it has been successful. Note that this
is a cycle; the next step is to plan again. After we have acted, we need to continue
evaluating the process, planning, and repeating the cycle again.
Benchmarking
Benchmarking is another way of companies implement continuous improvement is by studying
business practices of companies considered “best in class.” This is called benchmarking. The
ability to learn and study how others do things is an important part of continuous improvement.
The benchmark company does not have to be in the same business as long as it excels at
something that the company doing the study wishes to emulate. For example, many companies
have used Lands’ End to benchmark catalog distribution and order filling because Lands’ End is
considered a leader in this area. Similarly, many companies have used American Express to
benchmark conflict resolution.
Quality Circles
One of the first team-based approaches to quality improvement was quality circles. Called
quality control circles in Japan when they originated during the 1960s, they were introduced in
the United States in the 1970s. A quality circle is a small, voluntary group of employees and
their supervisor(s), comprising a team of about 8 to 10 members from the same work area or
department. The supervisor is typically the circle moderator, promoting group discussion but not
directing the group or making decisions; decisions result from group consensus. A circle meets
about once a week during company time in a room designated especially for that purpose, where
the team works on problems and projects of their own choice. These problems may not always
relate to quality issues; instead, they focus on productivity, costs, safety, or other work-related
issues in the circle’s area. Quality circles follow an established procedure for identifying,
analyzing, and solving quality-related (or other) problems.

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Quality certification
Many firms that do business internationally recognize the importance of quality certification.
The International Organization for Standardization (ISO) promotes worldwide standards for the
improvement of quality, productivity, and operating efficiency through a series of standards and
guidelines. Used by industrial and business organizations, regulatory agencies, governments, and
trade organizations, the standards have important economic and social benefits. Not only are they
tremendously important for designers, manufacturers, suppliers, service providers, and
customers, but the standards making a tremendous contribution to society in general: They
increase the levels of quality and reliability, productivity, and safety, while making products and
services affordable. The standards help facilitate international trade. They provide governments
with a base for health, safety, and environmental legislation. And they aid in transferring
technology to developing countries.
Two of the most well-known of these are ISO 9000 and ISO 14000. ISO 9000 pertains to quality
management. It concerns what an organization does to ensure that its products or services
conform to its customers’ requirements. ISO 14000 concerns what an organization does to
minimize harmful effects to the environment caused by its operations. Both ISO 9000 and ISO
14000 relate to an organization’s processes rather than its products and services, and both stress
continual improvement. Moreover, the standards are meant to be generic; no matter what the
organization’s business, if it wants to establish a quality management system or an
environmental management system, the system must have the essential elements contained in
ISO 9000 or in ISO 14000. The ISO 9000 standards are critical for companies doing business
internationally, particularly in Europe. They must go through a process that involves
documenting quality procedures and on-site assessment. The process often takes 12 to 18
months. With certification comes registration in an ISO directory that companies seeking
suppliers can refer to for a list of certified companies. They are generally given preference over
unregistered companies. More than 40,000 companies are registered worldwide; three-fourths of
them are located in Europe. In addition to the obvious benefits of certification for companies that
want to deal with the European Union, the ISO 9000 certification and registration process is
particularly helpful for companies that do not currently have a quality management system; it
provides guidelines for establishing the system and making it effective.

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ISO 9000 standards include the following categories:
 System requirements
 Management requirements
 Resource requirements
 Realization of requirements
 Remedial requirements
Obstacles to Implementing TQM
Companies have had varying success in implementing TQM. Some have been quite successful,
but others have struggled. Part of the difficulty may be with the process by which it is
implemented rather than with the principles of TQM. Among the factors cited in the literature are
the following:
 Lack of a companywide definition of quality: Efforts aren’t coordinated; people are
working at cross-purposes, addressing different issues, and using different measures of
success.
 Lack of a strategic plan for change: Without such a plan the chance of success is lessened
and the need to address strategic implications of change is ignored.
 Lack of a customer focus: Without a customer focus, there is a risk of customer
dissatisfaction.
 Poor intra-organizational communication: The left hand doesn’t know what the right
hand is doing; frustration, waste, and confusion ensue.
 Lack of employee empowerment: Not empowering employees gives the impression of
not trusting employees to fix problems, adds red tape, and delays solutions.
 View of quality as a “quick fix”: Quality needs to be a long-term, continuing effort.
 Emphasis on short-term financial results: “Duct-tape” solutions often treat symptoms;
spend a little now—a lot more lately.
 Inordinate presence of internal politics and “turf” issues: These can sap the energy of an
organization and derail the best of ideas.
 Lack of strong motivation: Managers need to make sure employees are motivated.
 Lack of time to devote to quality initiatives: Don’t add more work without adding
additional resources.
 Lack of leadership: Managers need to be leaders.

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Criticisms of TQM
TQM programs are touted as a way for companies to improve their competitiveness, which is a
very worthwhile objective. Nonetheless, TQM programs are not without criticism. The following
are some of the major criticisms:
 Overzealous advocates may pursue TQM programs blindly, focusing attention on quality
even though other priorities may be more important (e.g., responding quickly to a
competitor’s advances).
 Programs may not be linked to the strategies of the organization in a meaningful way.
 Quality-related decisions may not be tied to market performance. For instance, customer
satisfaction may be emphasized to the extent that its cost far exceeds any direct or
indirect benefit of doing so.
 Failure to carefully plan a program before embarking on it can lead to false starts,
employee confusion, and meaningless results.
 Organizations sometimes pursue continuous improvement (i.e., incremental
improvement) when dramatic improvement is needed.
 Quality efforts may not be tied to results. Note that there is nothing inherently wrong with
TQM; the problem is how some individuals or organizations misuse it. Let’s turn our
attention to problem solving and process improvement.
Operations strategy
All customers are concerned with the quality of goods or services they receive. For this reason
alone, business organizations have a vital, strategic interest in achieving and maintaining high
quality standards. Moreover, there is a positive link between quality and productivity, giving an
additional incentive for achieving high quality and being able to present that image to current
and potential customers. The best business organizations view quality as a never-ending journey.
That is, they strive for continual improvement with the attitude that no matter how good quality
is, it can always be improved, and there are benefits for doing so. In order for total quality
management to be successful, it is essential that a majority of those in an organization buy in to
the idea. Otherwise, there is a risk that a significant portion of the benefits of the approach will
not be realized. Therefore, it is important to give this sufficient attention, and to confirm that
concordance exists before plunging ahead. A key aspect of this is a top-down approach: Top
management needs to be visibly involved and needs to be supportive, both financially and

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emotionally. Also important is education of managers and workers in the concepts, tools, and
procedures of quality. Again, if education is incomplete, there is the risk that TQM will not
produce the desired benefits. And here’s a note of caution: Although customer retention rates can
have a dramatic impact on profitability, customer satisfaction does not always guarantee
customer loyalty. Consequently, organizations may need to develop a retention strategy to deal
with this possibility. It is not enough for an organization to incorporate quality into its
operations; the entire supply chain has to be involved. Problems such as defects in purchased
parts, long lead times, and late or missed deliveries of goods or services all negatively impact an
organization’s ability to satisfy its customers. So it is essential to incorporate quality throughout
the supply chain.

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References
 Evans, James R (1993), Production/Operations Management: Quality,
Performance and Services, 5th Edition, McGraw- Hill
 Dilworth James B (1993), Production and Operation Management
Manufacturing and Services. 5th Edition, West Publishing.
 Dilworth, James R (1993), Production and Operation Management, 8th Edition,
International Thomson Publishing.
 Armistead, Colin and Rowland, Philip (1996), Managing Business Processes ( BPR
and Beyond), John Wiley and Sons
 Duncan, William L (1995), Total Quality - Key Terms and Concepts,Luftig and
Warren international.
 Townsend, Patrick L and Gebhardt, Joan E.(1992), Quality in Action -93 Lessons in
Leadership, Participation and Measurement, John Wiley and Sons.

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