Professional Documents
Culture Documents
CX-24/12
Confidential
TERMS OF USE
Users of this Service Note shall be deemed to agree with the following Terms of Use.
1. USERS
This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.
2. PURPOSE
Authorized persons can use this Service Note only for the purposes of selling and providing to the customers
maintenance service of CX-24/12.
3. REUSE
Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note
to be used in any manner by, any third party other than authorized persons.
4. REPRODUCTION
Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG
Corporation.
5. EFFECT OF VIOLATION
Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.
5016-007
Contents
2 Electrical Section
2-1 WIRING MAP ...................................................................................................................................................... 2-1
2-2 MAIN BOARD ..................................................................................................................................................... 2-2
2-3 OTHER CIRCUIT BOARDS ............................................................................................................................... 2-4
4 Adjustment
4-1 SPECIAL TOOL .................................................................................................................................................. 4-1
4-2 SERVICE MODE ................................................................................................................................................. 4-2
4-3 FUNCTION MODE .............................................................................................................................................. 4-4
4-4 HOW TO UPGRADE FIRMWARE ....................................................................................................................... 4-5
4-5 TOOL HEIGHT ADJUSTMENT ........................................................................................................................... 4-6
4-6 TOOL PRESSURE ADJUSTMENT .................................................................................................................... 4-9
4-7 CALIBRATION .................................................................................................................................................. 4-12
4-8 CROP MARK SENSOR CHECK ...................................................................................................................... 4-16
4-9 AUTO CROP MARK SENSOR ADJUSTMENT ................................................................................................ 4-18
4-10 MANUAL CROP MARK SENSOR ADJUSTMNET ........................................................................................... 4-20
5 Supplemental Information
5-2 OPERATIONAL SEQUENCE .............................................................................................................................. 5-1
5-1 SENSOR MAP ..................................................................................................................................................... 5-2
6 Troubleshooting
6-1 START & END POINT DO NOT MATCH ............................................................................................................ 6-1
6-2 STITCH CUT ...................................................................................................................................................... 6-3
6-3 MEDIA SHIFTING ................................................................................................................................................ 6-4
6-4 PEN UP/DOWN ERROR ..................................................................................................................................... 6-5
6-5 FAN REVOLUTION ............................................................................................................................................. 6-6
7 Service Activities
7-1 INSTALLATION CHECK LIST ............................................................................................................................. 7-1
7-2 MAINTENANCE CHECK LIST ............................................................................................................................ 7-5
7-3 SPECIFICATIONS ............................................................................................................................................... 7-6
Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.
Revision Record
2 2000.10.17 4-2, 4-3 Additional : Tool Pressure Control Command !FS Inagaki Kaneko
1-2 Parts List : L-BEARING, RSR9ZMUUC1
3 2001.1.15 Inagaki Kaneko
1-3 Parts List : STAY, CARRIAGE
Crop Mark Sensor has been added.
1-3 Parts List : STAY, CARRIAGE
2-1 Wiring Map
3-1 Tool Carriage Replacement
4-2 Service Mode
4 2003.2.13 Inagaki Nakatani
4-8 Crop Mark Sensor Check
4-9 Auto Crop Mark Sensor Adjustment
4-10 Manual Crop Mark Sensor Adjustment
5-1 Operational Sequence
5-2 Sensor Map
5 2003.2.18 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani
6 2003.2.25 1-3 CX-24 Serial Number for Crop Mark Sensor Inagaki Nakatani
Used for instructions intended to alert the operator to the risk of death
or severe injury should the unit be used improperly.
Used for instructions intended to alert the operator to the risk of injury
or material damage should the unit be used improperly.
* material damage refers to damage or other adverse effects caused
with respect to the home and all its furnishings, as well to domestic
animals or pets.
The symbol alerts the user to important instructions or warnings. The specific
meaning of the symbol is determined by the design contained within the triangle.
The symbol at left means “danger of electrocution”.
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the design
contained within the circle.
The symbol at left means not to touch.
The symbol alerts the user to things that must be carried out. The specific
thing that must be done is indicated by the design contained within the circle. The
symbol at left means the power-cord plug must be unplugged from the outlet.
In addition to the and symbols, the symbols shown below are also used.
ࠞ࠶࠹ࠖࡦࠣࠠࡖ࠶ࠫ߇േߡࠆߣ
߈ࡦ࠹ࡊޔઃㄭߦᚻࠍࠇߥߢߊߛ
ߐޕ
1 Structure & Spare Parts
1-1 COVERS
S4
S4
S4
S1 S4
4
3
S1 6
S4
13 S4
S5 S4
S1
1 S2
S5 2 S3
S1
11 S3
8 7 10
12
CX-24
CX-12
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805381 ASSY,LCD CX-24 * * S1 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.
22025409 COVER,FRONT CX-12 * S2 31019702AS SCREW SET,BIND P-TIGHT M3*6 3C 100P
2
22025408 COVER,FRONT CX-24 * S3 31019703 SCREW,BINDING P-TIGHT 3*8BC 100P
22025428 COVER,GUIDE R2 CX-12 * S4 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.
3
22025427 COVER,GUIDE R2 CX-24 * S5 31239102AS SCREW SET,W-SEMS M3*8 3CBC 100 PCS
4 22025406 COVER,SIDE L CX-24 * *
5 22025407 COVER,SIDE R CX-24 * *
22025411 COVER,Y RAIL CX-12 *
6
22025410 COVER,Y RAIL CX-24 *
7 22495206 KEY TOP,CX-24 * *
8 22475108 KNOB,CX-24 * *
9 22535235 LABEL,CORPORATE LOGOTYPE #LA97 * *
10 7501623020 PANEL BOARD ASSY CX-24 * *
11 12259222 SHIELD,E01S03-1YAMA *
12 22255221 SHIELD,PANEL R CX-24 * *
13 21395112 TAPE,FELT CX-24 *
1-1
S7
1-2 FRAME
S1 14
S4 8 37 45
S1 S6
49 S3
S12
20 9
16
S12 S8
S8
23
18 S17
S7 12 S13 33
S8 S5 17 52
S8 S15
S8 30
S14 S20
27 35 46 S17 40 S6
1 5 S5
51
3 S21
26
1-2
S6 22 39
42 29
10 S15 43 3 S16
S14 47
41 12 6 21
54 S9 S15 35
S19
S5 27
S6 38 S5
30 55
10 31 55 36
26 44
42 S18 24
34
25
53 S11
28 32
S15 8
48
S7 S8 S8
S8 S2 S8
S22 11
13
15 2
S10
CX-24 CX-24
CX-12 CX-12
PARTS LIST -Main Parts-
Parts No. Parts Name Parts No. Parts Name
1 22805383 ASSY,FRAME L CX-24 * * 41 22175871 ROLLER FD12 S4(B4 C4.0) *
2 22805382 ASSY,FRAME R CX-24 * * 42 15229505 SENSOR INTERRUPTER GP2A25 *
3 22805380 ASSY,PINCH ROLLER CX-24 * * 22295194 SHAFT,G ROLLER CX-12 *
43
5 22805145 ASSY,MOTOR X PNC-960 * * 22295101 SHAFT,WITH G-ROLLER PNC-960 *
6 22805144 ASSY,MOTOR Y PNC-960 * * 44 22145393 SHAFT,JOINT PNC-960 * *
8 12159508 BUSH,SHAFT OILES 80F-1206 * * 45 22145388 SHAFT,PULLEY PNC-960 * *
9 7501623060 CABLE CLAMP CX-24 * * 22295196 SHAFT,SQUARE CX-12 *
46
10 23505639 CABLE-ASSY PPSENSOR CX-24 * 22295197 SHAFT,SQUARE CX-24 *
22025475 COVER,UNDER F.C CX-12 * 47 22165164 SPACER,MOTOR CX-24 * *
11
22025476 COVER,UNDER F.C CX-24 * 48 22175157 SPRING,C P-ROLLER CM-500 * *
12 22265295 CUSHION * * 49 22175188 SPRING,TENSION CX-24 * *
13 11719107 FAN,109BD24HA2-2 * * 51 22715219 STAY,DRIVE SHAFT CX-24 * *
22115788 FRAME,CABLE CX-12 * 52 22715217 STAY,FRAME GUIDE CX-24 * *
14
22115783 FRAME,CABLE CX-24 * 53 22715220 STAY,SENSOR F CX-24 *
22115786 FRAME,CENTER CX-12 * 54 22715256 STAY,SENSOR R CX-24 *
15
22115781 FRAME,CENTER CX-24 * 55 21425115 WASHER,AXIS CX-24 * *
22115789 FRAME,GUIDE CX-12 *
16
22115784 FRAME,GUIDE CX-24 *
PARTS LIST -Supplemental Parts-
22115785 FRAME,SUPPORT CX-12 *
17 Parts No. Parts Name
22115780 FRAME,SUPPORT CX-24 * S1 31029803AS BUSH SET,ROLL 3*5 20 PCS.
18 22175693 GEAR L * * S2 31409902 SADDLE,EDGE EDS-3
20 21655164 HOLDER,IDLE PULLEY CX-24 * * S3 31299101 RIVET,NYLON P3550B
21 22485105 KNOB,LEVER CX-24 * * S4 31149706AS RING SET,E-RING ETW-10 SUS 20 PCS
21895102 L-BEARING,RSR9NMUUC1+380LM * S5 31149702AS RING SET,E-RING ETW-3 100 PCS.
Revised 7
S6 31019103AS SCREW SET,BINDING M3*6 C 100 PCS.
21895103 L-BEARING,RSR9NMUUC1+680LM *
22 S7 31019137 SCREW SET,BINDING M4*6 NI ETW 20PCS
Revised 3 21895134 L-BEARING,RSR9ZMUUC1+380LM *
S8 31019401 SCREW SET,BINDING 4*6 NI ETW 20PCS.
21895135 L-BEARING,RSR9ZMUUC1+680LM *
S9 31169105 SCREW SET,FLAT M3*4 NI 100 PCS
22535234 LABEL,G-ROLLER CX-12 #LA96 * S10 31049134AS SCREW SET,CAP M4*35 NI 20 PCS
23
22535232 LABEL,G-ROLLER CX-24 #LA170 * S11 31049141 SCREW,CAP SPW 3*8 BC MEC
24 22145446 LEVER,HANDLE CX-24 * * S12 31199710 SET-SCREW,WP 3*3 3C
22265101 PAD,CUTTER PNC-5000 * S13 31089108 SCREW SET,PAN 3*6 NI 100 PCS.
25
* S14 31229102 SCREW SET,TRUSS M2*5 NI 100 PCS
21545133 PAD,CUTTER CM-12
S15 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS
26 22635376 PAD,DUST CX-24 *
S16 31239107AS SCREW SET,W-SEMS M4*10 3CBC 50 PCS
27 22145831 PIN NO.1 (214-831) * *
S17 31239121 SCREW,W-SEMS M3*8 C MEC
28 21535118 PIN,STOPPER G-LEVER PC-60 * * S18 31239123 SCREW,W-SEMS M4*15 BC MEC
29 21535101 PIN,Y PULLEY PNC-5000 * * S19 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS
Revised 7 30 21565102 P-ROLLER TD16S4(B10) TYPE2 * * S20 31249219 WASHER SET,PLAIN 4.3*7*1 C 50PCS.
31 22055462 PLATE,AXIS CX-24 * * S21 31149602AS RING,CS RETAINING YOBI4 100PCP
32 22055460 PLATE,LINK CX-24 * * S22 31299102AS RIVET SET,NYLON P2655B 20 PCS.
33 22055409 PLATE,ORG CX-24 * *
34 22055459 PLATE,OSCILLATE CX-24 * *
35 22055461 PLATE,SENSOR CX-24 * * S/No.ZO 00383 and above
36 22055458 PLATE,SPACER CX-24 * * S/No.ZO 02865 and above
37 22175715 PULLEY HD10.8S3 (B9) * *
38 22145107SZ BACK UP STAY * *
39 21975105 PULLEY T20P2S8+GEAR S55 * *
40 11889102 R-BEARING D8S4(B3) * *
1-3
1-3 CARRIAGE
2
S2
S3
S8
S4 S3
7
S8
13
S8
10
11 S11
S12
S7
4 S1 Revised 3
3
1
14 Revised 3
Re
vis
ed
3
S9
S6 16 Revised 3
Revised 4
S7 8
S10
12
15
S8
S1
5 S12
CX-24 S5
1-4
1-4 CHASSIS S5
8
S5 9
S1
S5
S4 13
1
2 S3
3 11
18 S5 6
15 16
4
S2
5
12
17 S2
10
S2
S2
14 S3
14
S3
17 7
14
S3
CX-24
CX-12
PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-
Parts No. Parts Name Parts No. Parts Name
1 13429746 AC INLET SUP-J3G-E+FILTER * * S1 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20P
2 23505674 CABLE-ASSY JUNBI A CX-24 * * S2 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20
3 23505675 CABLE-ASSY JUNBI B CX-24 * * S3 31019155 SCREW SET,BINDING 4*5 NI 100 PCS.
23505634 CABLE ASSY JUNBI D PC-600 * S4 31169105 SCREW SET,FLAT M3*4 NI 100 PCS
4
23505419 CABLE-ASSY JUNBIWIRE D FJ-50 * S5 31239127 SCREW SET,W-SEMS M3*6 NI 100PCS
5 23505640 CABLE-ASSY POWER 2 CX-24 * *
6 23475125 CABLE-CARD 25P 150L BB HIGH-V * *
22815138 CHASSIS,CX-12 *
7
22815137 CHASSIS,CX-24 *
8 11769106 CLAMP,CLAMP-B * *
9 22465129 HEAT SINK,CX-24 * *
10 22535257 LABEL,CAUTION VOLTAGE #LA167 * *
11 22505242 LABEL,EARTH MARK-1 NO.E-580 * *
12 22505244 LABEL,FLASH-LIGHTING NO.E-582 * *
13 7501623010 MAIN BOARD ASSY CX-24 * *
14 22055418 PLATE,F-COVER CX-24 * *
15 13129170 POWER SW AJ7201B * *
16 22425109U0 POWER UNIT,SWITCHING CX-24 * *
17 22355168 RUBBER FOOT PL-10J65 * *
18 23505899 WIRE,C GRX-410 * *
1-5
1
4 5 7
22605336 CARTON CX-24 *
8 22635379 PAD,SET CX-24 * *
6
5 6
CX-24
1-6
CARRIAGE BOARD CX-24 PANEL BOARD
CABLE-CARD 8P 1030L BB HIGH-V CABLE-CARD 25P 150LBB HIGH-V CABLE-ASSY PPSENSOR CX-24
2-1 WIRING MAP
Yellow
MAIN BOARD R Rear Paper Sensor
CN8
CN4
LCD
CN9
Mark Sensor
CN3
Revised 4
C G
Pinch Sensor
Solenoid Carriage Motor Grit Motor
Fan
2-1
2 Electrical Section
2
2
2-2
No.
Cable Clamp
DIP SW
MADEIN JAPAN
V-CUT LINE
IL-FPC-8SL
IC28
53014-0510
IL-S2P-S2L
53014-0410
Function
Reserved
Carriage
Red
CN13
DBLC-J25SAF-20L9
1 Model Selection
CN14 Blue
2-2 MAIN BOARD
56364-060-BXE White
R80
CN5
14 25 CN16
MADE IN JAPAN
CN2
3 MADE IN JAPAN
C30 1 CN15 R81 Green Black
RA15
19 CN1
36 RA13 RA14
1 18
OFF
RA2 RA1 D1
MAX238CWG
CX-24
RA3
X2
IC11
CN6
14 1
R43 C5 CP8
IC1 IC22 CN12
monitor RA12
14FPZ-SM-TF
C24
Blue
S1 ON
12
R2
Non
5
model 74LS14 74HC123 EVQ21305R EVQ21305R
C25
74LS245 FL23
R18
ALWAYS OFF
ON
IC8
IC10
IC6
CX-12
FL21
IC23
10
C29
R38
FL19
Non
SW6
C3
SW2
FL17
C48
R76
EC16B24204
15
R35
Paper Sensor
74HC373 74HC74 74LV08A FL15
USB unit
IC7
IC9
IC3
C39
IC18
08
FL13
20
CN7
FL29
IC24
7.175NHz x1 D7 BL02RN2
25
IC51 D6 BL02RN2
FL28 L1
Q2 R82
74HC138 EN1
R61
IC17
Main D13 EXBA10E103J
TP6 RA6
R15
TP2 Q1 EVQ21305R EVQ21305R
C40
JP1
TP3
TP1
RA16
R13
C26
D12
16M DRAM
Sub
RA5
MBM29F400BA
HD6437042
C42
74HC138 R72 105
IC16
SW1 SW5
CN8
CP43
RA7
to FAN 74LS245
112
RA8
TP4 RA4 FL30
TP5 IC4
IC25
D8 BL02RN2
IC5 751623000 1/5 R86
MAIN BOARD
D9 BL02RN2
MADE IN JAPAN R87
CN4
1 2 3 4 5 6 7 8 9
Carriage
93LC46
FL33 FL32 FL31
R85
R5
R55
C20
74HC04
IC2 FL24
to Motors
74HC175
SW8
Vcc C41 D2 BL02RN2
AD7305
IC27
RA10 RA9 R75
R83
CP45
IC21
IC20 R69
R74 D3 BL02RN2
C44
R45
CN3
D4
C23
BL02RN2
R63
NJU7032 R73
100u/16v C46
47u/50V
C17
C45
CN9
D5 BL02RN2
GND
R60 R59 R58 R57
FL27 FL26 FL25
C13
R67 C12
R25
C11
R52
C22
R28 SW3 SW7
R23 C18 R56
Vmm C14
C19
C16
C47
R4
R37
R53
B4P-VH 47u/50V 47u/50V
C15 IC14 R6 R3
IC13 IC12
EVQ21305R
SW4
A9
A8
A7
A6
A5
A4
A3
A2
A1
14
14
1K
A10
A18
CP18 Vcc CP1 5 6 CP36 C5 15 16 10 Vcc IC9A Vcc Vcc
CP37 CP38 Q extC extCR Vcc PR D1
1u 1u 1u 1000p 74HC74
Vcc
Vcc
1u CP17 R1 1u CP35
10K 1u 12 9 14 13 9 12 14 4
Gnd
Gnd
1u CP7 IC4 IC6G IC3E Q A extC Q Q D Vcc PR RA1
1u 10 D1FL20U 1 10
7
7
MBM29F400BA B 1u
23
1u 1u 11 Vcc 1 4 8 11 5 2 2 9 CN1
73
75
78
79
21
37
65
77
103
1u CLR A Q Q CLK Q D
A1 11 15 D0 2 3 8 56364-060-BXE
A0 D0 B
A2 10 17 D1 74HC123 3 8 13 6 3 4 7
VCC
1
21
6
Vcc
Vcc
Vcc
Vcc
Vcc
A1 D1 CLR GND CL Q CLK
MD3
MD2
MD1
MD0
E2
A3 9 19 D2 4 88 5 6
A2 D2 A0 PE3
1 8 17 2 D0 A4 8 21 D3 A1 5 87 7 1 EXC3BB601H
Vcc
Vcc
Vcc
RA4 A0 D0 A3 D3 A1 DREQ1 74LS14 GND CL 10Kx8
2 7 18 3 D1 A5 7 24 D4 A2 6 86 2 1 19
A1 D1 A4 D4 A2 PE1 FL10
3 6 19 IC15 4 D2 A6 6 26 D5 A3 7 85 12 13 IC3A 3 1 8 DATA0 2 20
A2 D2 A5 D5 A3 DREQ0 IC6F RA2 FL1
4 5 20 5 D3 A7 5 28 D6 A4 8 30 1 2 7 DATA1 3 21
33x4 A3 D3 A6 D6 A4 IRQ5 FL2
1 8 23 7 D4 A8 4 30 D7 A5 9 31 SelSensor 6 5 3 6 DATA2 4 22
RA7 A4 D4 A7 D7 A5 PB8 IC6C 74LV08A FL3
2 7 24 8 D5 A9 42 16 D8 A6 10 4 5 DATA3 5 23
A5 D5 A8 D8 A6 IC5 74LS14 74LS14 33x4 FL4
3 6 25 9 D6 A10 41 18 D9 A7 11 51 RXDA 74LS14 1 8 DATA4 6 24
A6 D6 A9 D9 A7 HD6437042 RXD0 R48 R47 RA3 FL11
4 5 26 10 D7 A11 40 20 D10 A8 12 50 TXDA 13 11 IC6E 10 9 IC6D 8 2 7 DATA5 7 25
33x4 A7 D7 A10 D10 A8 TXD0 /CRD FL8
1 8 27 33 D8 A12 39 22 D11 A9 13 49 /RTSA IC3D 11 33 33 3 6 DATA6 8 26
RA5 A8 D8 A11 D11 A9 PA2(RTS) FL9
2 7 28 34 D9 A13 38 25 D12 A10 14 48 RXDB 12 4 5 DATA7 9 27
A9 D9 A12 D12 A10 RXD1 33x4 FL7
R61 No Mount 3 6 35 D10 A14 37 27 D13 A11 15 47 TXDB /CRD /ACK 10 28
D10 A13 D13 A11 TXD1 74LV08A FL6
0 4 5 29 36 D11 A15 36 29 D14 A12 16 46 /DSRA BUSY 11 29
33x4 OE D11 A14 D14 A12 PA5(DSR) FL5
30 38 D12 A16 35 31 D15 A13 17 89 /DTRA Vcc Vcc 12 30
R15 UCAS D12 A15 D15 A13 PE4(DTR) 74LS245
31 39 D13 A17 34 A14 18 R20 1K 13 31
LCAS D13 A16 A14 IC7
14 40 D14 A18 3 2 A15 19 IC8 R21 1K 14 32
20
20
RAS D14 A17 RY/BY A15 74HC373
1 8 13 41 D15 Vcc A16 20 102 FanPWM D0 19 18 2 18 CD0 R40 3.3K 15 33
RA6 WE D15 A16 PE5(TIOC1B) Q1 D1 A1 B1
2 7 33 12 A17 22 104 DecayMOT D1 2 3 3 17 CD1 R50 3.3K 16 34
Vcc
Vcc
Gnd
Gnd
Gnd
BYTE CE A17 PE6 Q2 D2 A2 B2
3 6 44 14 A18 29 105 /EnableMTD D2 16 17 4 16 CD2 R41 3.3K 17 35
16M DRAM RESET OE A18 PE7 Q3 D3 A3 B3
22
37
42
4 5 43 106 VrefSOL D3 5 4 5 15 CD3 R42 3.3K 18 36
33x4 WE PE8(TIOC3A) Q4 D4 A4 B4
8
7
6
5
Vss
Vss
107 DirSOL D4 15 14 6 14 CD4
PE9(TIOC3B) Q5 D5 A5 B5
D15 52 108 DecaySOL D5 6 7 7 13 CD5
13
32
D15 PE10(TIOC3C) Q5 D6 A6 B6
D14 53 110 D6 12 13 8 12 CD6
E1
RA11
10Kx4
Vcc 74LV08A 1 8 D13 54 D7 9 8 9 11 CD7
R2 RA8 D13 Q7 D8 A8 B8
10 2 7 D12 56
1
2
3
4
IC2 Vcc
D12
22K IC3C 8 3 6 D11 57 111 E2CS 1 8 1 19
IC1 D11 PE12 CS VCC OC G
1 9 4 5 D10 58 112 E2CLK 2 11 1
GND
GND
CP8 Vcc R18 R35 22Kx4 D10 PE13 SK CP40 G DIR CP39
3 D9 59 1 E2Din 3 4 CP33 CN2
out D9 PE14 DI DO
10
10
1u 2 1K 10K R38 JP1 D8 60 2 E2Dout 5 1u 1u
Gnd SUB MAIN D8 PE15 GND 1u DBLC-J25SAF-20L9
C48 C3 220K D7 62
PST572CMT D7
E1
1u 1u D6 63 93LC46 IC11
D6
DSP03-003-432T D5 64 43 JogA /RTSA 5 T1 2
A4
A5
A6
D5 TCLKC in out
/RESET D4 66 42 JogB Vcc /DSRA 6 R1 7 1
D4 TCLKD R76 R77 R78 out in
Vcc /RD D3 67 TXDB 18 T2 1 14
D3 in out
/WRDram D2 68 R79 RXDB 4 R2 3 2
D2 out in
1 8 /RAS D1 69 91 CRSens TXDA 19 T3 24 15
10K
RA9 D1 PF0/AN0 10K 22K 22K in out
2 7 /CASL D0 70 92 PapSensF S1 RXDA 22 R3 23 3
MAIN BOARD_Circuit Diagram
D0 PF1/AN1 out in
3 6 /CASH 93 PapSensR SW DIP-2 /DTRA 21 T4 20 16
PF2/AN2 in out
4 5 32 94 Model 1 4 17 R4 16 4
22Kx4 PB9 PF3/AN3 out in
95 Monitor 2 3 Vcc 17
/RD PF4/AN4 CP13 1u
CP26 Vcc CP25 Vcc 34 96 Vmm 9 10 CP15 1u 5
1u 1u RD PF5/AN5 TP3 R67 VCC C1+
36 98 ChkVmm CP41 11 12 18
WRH PF6/AN6 V+ C1-
/WR 38 99 ChkVfan 33K R72 1u 6
WRL PF7/AN7 C27
16
16
74HC138 74HC138 Vcc 10K Vcc CP14 1u 15 13 CP16 1u 19
5
4
/WR R13 R45 1.2 1W V- C2+
15 1 15 1 28 100 3.3K 8 14 7
/LCDEn Y0 A Y0 A RD/WR AVCC 0.01u GND C2-
14 2 14 2 24 97 20
VCC
VCC
/KeyRD Y1 B Y1 B IC3B RAS AVSS CP24 + C40
13 3 13 3 25 1u 10u/50V MAX238 8
Y2 C Y2 C CASL
12 12 74LV08A Vcc 26 C26 D13 Vcc 21
6
Y3 Y3 CASH R39 C4 470p
11 IC16 11 IC17 81 0.01u 9
Y4 Y4 R62 R16 PLLCAP D1FL20U D12
10 6 10 6 41 3.3K 22
TP1 Y5 G1 Y5 G1 22K 22K CS0 D1FL20U
9 4 9 4 40 Vcc Non 10
TP2 Y6 G2A /CRD Y6 G2A CS1 R46 Q2 L1 CP5 CP4
7 5 7 5 /CS2 45 80 Vcc Vcc CP3 23
TP5 Y7 G2B TP6 Y7 G2B CS2 PLLVCC
GND
GND
/CS3 44 220 DTA114E RCH895-181K Non Non Non 11
CS3
8
8
CP9 IC24 24
/CS2 1u R51 Q1
84 82 1 7 12
/PhaseWR
/uStepWR
16
74
13
73
A5 RESET PLLVSS A4 A Y0
Vcc
2SK2796S 2 6 25
28
76 X1 0.01u 3.3K D4 78 44 2 13
E2
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
Vss
A1 DQ2 AB10 A10 D4
Vcc 7.175MHz D1 1 47 24 17
D3
D2
D1
D0
D7
D6
D5
D4
D3
D2
D1
D0
3
DQ1 AB9 A9 D5
23
27
33
39
55
61
71
90
D0 2 48 25 18
101
109
A2 C2 C1 DQ0 AB8 A8 D6
49 3 19
1
9
13
12
5
4
16
6
15
16
17
7
8
9
10
11
12
13
14
IC20 27p 27p AB7 A7 D7
Vcc 3 50 4
IC19 /WR WR AB6 A6
D4
D3
D2
D1
A1
A0
CP10 4 51 5
Vcc
WR
DB7
DB6
DB5
DB4
DB3
DB2
DB1
DB0
AD7305 /RD RD AB5 A5
CLR
CLK
5 52 6 27
LDAC
D7
D6
D5
D4
D3
D2
D1
D0
74HC175 NJU7032 R5 A1 A0 AB4 A4 W
Vcc 1u CP6 CP2 10K 10 53 7
1u 1u IC21A /Reset RESET AB3 A3
54 8 22
Gnd
Q4
Q4
Q3
Q3
Q2
Q2
Q1
Q1
Gnd
Vss
Vref
VoD
VoC
VoB
VoA
Vdd
AB2 A2 OE
8
6 R5539K Non 6 IC18 55 9
+
8
6
7
3
2
5
3
4
1
2
R12 S0 AB1 A1
14
15
11
10
19
20
18
C41 7 Vcc 7 USBC 56 10 20
C20 IBF0 AB0 A0 CE
100u/16v 5 1 8 8 Non
Vss
RA10 OBF0
4
VrefGA 2 7 10K R11 57
DB7
14
PhCB
PhCA
PhGB
PhGA
Non R10 S1 DB6
4 5 66 59
1 22Kx4 IBF1 DB5
65 60
2 OBF1 DB4
10K R9 61 Vcc
3 DB3
Non R8 68 62
4 HOLD DB2
69 63
SOF DB1 RA13
Non R7 64
B4P-VH R75 R74 DB0 Non
Vmm CP11 Vcc C46 11 1 10
1u 0.068u 1.2k 1.2k /KeyRD Tout/XCout
IC12 12 33 2 9
MTD2005 RA15 XCin RDB
Vcc 10 1 20 34 3 8
A2 CNTR1 WRB
47u/50V Vmm 25 5 9 2 21 4 7
Vcc PhA CNTR0
CN3 8 23 R36 CP42 8 3 22 35 5 6
BL02RN2 VmmA PhB 0.068u R37 A1 INT1 SYNCout
+
GmA+ 20 C47 2.7K 1u 0.01u Vcc 7 4 23 36
1 FL24 VmmB 2.7K INT0 SYSCLKout
GmA- 2 6 5 24 37
5
2 BL02RN2 C11 VrefA C25 EDMA DMAout
GmB- 10 26 /LCDEn 2 4 ELCD 38
3 FL25 OutA VrefB /LCDEn Non P32
GmB+ 12 R23 25 39
4 BL02RN2 OutA RTS1 P31
3
14 6 C18 C17 26 40
FanVmm
2200p
OutB EB 1k 1k C24 URXD1
TC7S04F 28 14 C37 Non
EXC3BB601H
13 24 C39 0.01u 10 1 29
BL02RN2 D5 D4 D3 D2 PG Decay 2200p RTS2/STXD
7 3 2200p 9 2 30 X2
LG A ALM 100K CTS2/SRXD R17
21 Vcc Vcc 8 3 31 15 Non Non
LG B R3 R83 URXD2/SCLK Xout
4 7 4 32 Non
CP28 CN5
Non
CR UTXD2/SRDY
FL13
FL15
FL17
FL19
FL21
FL23
2200p 6 5 5A
10k C29 C38 Case1A
8
7
6
27 1 C14 Non 5B
D1FL20U
D1FL20U
D1FL20U
D1FL20U
VsB VsA 3900p Non Case1B
17 11
AVcc
AVss
LPF
CNVss
XcvrPower/Ext.Cap
USB D+
USB D-
Non
9
Non VCC
FL12
FL14
FL16
FL18
FL20
FL22
RA12
17
19
18
72
70
71
1K 1K 2
C6 C7 1u C28 FL37 -Data
1
2
3
4 10Kx4 5
4
Non
1000p 0.68 1W 0.68 1W 1000p 47K IC21B CP31 Non C32 Ground
1u 1u FL36
Vcc C23 R33 C31 6B
3
2
CP12 CP30 Non Non Non R66 Case2B
0.01u Non Non R65 6A
VrefCA
VrefCB
Non
1u Non Case2A
FL39 C34
CP27 Vcc IC14 Non C33
9
8
7
6
5
4
3
2
1
6
5
4
3
2
1
2
1
Non +
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
FL35
FL34
SOL-
SOL+
MTD2005 C12 1 C35 Non CP29
Vmm 25 5 Non
47u/50V Vcc PhA
Vmm 25 5 8 23 R52 CN6 CN7 CN8 Non
47u/50V Vcc PhA VmmA PhB
+
CN4 8 23 20 53014-0610 5267-02A
1.2K
R69
BL02RN2 VmmA PhB VmmB 8.2K IL-FPC-25ST-N
+
CmA+ 20 R73 2
1 FL30 VmmB 5.6K R54 BL02RN2 VrefA
CmA- C13 2 1.2k 10 26
2 BL02RN2 VrefA FL28 OutA VrefB
CmB- 10 26 12 Vcc C19 R25
3 FL31 OutA VrefB BL02RN2 OutA
CmB+ 12 R28 5.6K 14 6 0.01u 1K
4 BL02RN2 OutA C22 C21 C45 FL29 OutB EA
14 6 R53 18 22
5267-04A FL32 OutB EA 1k D6 OutB EB
18 22 2200p 1k 0.068u
OutB EB R29 C44 D7 D1FL20U 13 24
FL33 D1FL20U PG Decay
13 24 2200p 0.068u 7 3
BL02RN2 D11 D10 D9 D8 PG Decay LG A ALM
7 3 21 Vcc
LG A ALM LG B R4
21 Vcc 4
LG B R6 CR
4 15k
CR
10k 27 1
VsB VsA C15
27 1 C16 17 11 3900p
VsB VsA RsB RsA
D1FL20U
D1FL20U
D1FL20U
D1FL20U
17 11 3900p R32
R30 RsB RsA R31
C10 1K
C8 1K 1K R60
R58 R59 1000p 0.68 1W
1000p 0.68 1W 0.68 1W C9
1000p
2-3
2
2
2-4
74HC04
R84 10 11
C43 IC27E
2200p 33
74HC04 74HC04 PN-VCC
CN11 R85 8 9 12 13
IC27D IC27F CP45
IL-FPC-8ST 33
PANEL BOARD
PN-GND
C49 74HC04 1u
1
2
3
4
5
6
7
8
R86 6 5 R44 R68
2200p IC27C
33 Non 0
PN-Opt-B 74HC04 74HC04
PN-VCC PN-Opt-A R87 4 3 2 1 PN-GND CN12
IC27B IC27A
IC27G
33 1
74HC04
14
2
VCont
3
CP44
Vcc
4
1u
Gnd
5
2-3 OTHER CIRCUIT BOARDS
7
6
7
8
PN-GND
9
10
11
12
PN-VCC
R19 13
47K 14
CN10
14FPZ-SM-TF
1
PN-SOL+ PN-VCC
2
PN-SOL-
3
PN-CRSens
4 RA16
1 10
5
PN-ELCD CP43 2 9
6
PN-A1 1u 3 8
7
PN-A2 4 7
OTHER CIRCUIT BOARDS_1/2 Circuit Diagram
8
PN-/KeyRD PN-GND 5 6
9
74LS245
10 10Kx8
IC25
20
11
PN-D7 2 18 Test
12 A1 B1
PN-D6 3 17 Menu
Vcc
13 A2 B2
PN-D5 4 16 Left
14 A3 B3 SW1
PN-D4 5 15 Down
15 A4 B4 SW2 SW KEY
PN-D3 6 14 Up
16 A5 B5 SW3 SW KEY
PN-D2 7 13 Right
17 A6 B6 SW4 SW KEY
PN-D1 8 12 Enter PN-GND
18 A7 B7 SW8 SW KEY
PN-D0 9 11 Origin PN-GND
19 A8 B8 SW7 SW KEY
PN-GND TEST
20 SW6 SW KEY
19 SW5 PN-GND MENU
21 G SW KEY
1 PN-GND
GND
22 DIR SW KEY
PN-JogB PN-GND
23
10
PN-JogA PN-GND
24
PN-GND
25 JOG ENCODER ENTER
IL-FPC-25ST-N EN1 ORIGIN
PN-GND
A
B
PN-GND
OTHER CIRCUIT BOARDS_2/2 Circuit Diagram
CARRIAGE BOARD
C-GND
SENSOR BOARD
sm-LedAN sp-LedAN
SM1 SP1
sm-TrC sp-TrC
SM3 SP3
3
IC28 IC26
NJL5265KL GP1L57
2
sm-TrE sp-TrE
SM4 SP4
sm-LedKA sp-LedKA
SM2 SP2
M-Gnd S-Gnd
2-5
3 Replacement of Main Parts
3 Replacement of Main Parts
Following table describes the necessary adjustment after the replacement of each parts.
Revised 4
(RIGHT SIDE)
3-1
Remove the Y RAIL COVER.
2
(BINDING HEAD WITH TEETH WASHER M3X8 Ni /
4pcs.)
3 (REAR VIEW)
(TOOL CARRIAGE)
3-2
Remove the INSULOCK TIE for fixing the cables.
6
INSULOCK TIE
SCREWS
(CARRIAGE_BOTTOM)
SCREWS
(CARRIAGE_BOTTOM)
CROP MARK
SENSOR CABLE
INSULOCK TIE
3-3
Pass the Sensor Cable through the hole of the TOOL
10 SENSOR
CARRIAGE and fix the TOOL CARRIAGE by pushing CABLE
it upwards.
Then, fix the CARRIAGE COVER.
SCREWS
(TOOL CARRIAGE : W SEMS M3X8 Ni / 2pcs.)
(CARRIAGE COVER : W SEMS M3X6 Ni / 1pce.)
(TOOL CARRIAGE)
(REAR VIEW)
3-4
14 Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.
(RIGHT SIDE) 3
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides. (CX-24 Only)
CX-12 : Fix the screws from the left side.
(FRONT VIEW)
3-5
3-2 MAIN BOARD_REPLACEMENT (Referential Time : 10min.)
3 (FRONT VIEW)
(RIGHT SIDE)
(REAR VIEW)
(REAR VIEW)
3-6
Remove the RIGHT SIDE COVER.
4
(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE) 3
Disconnect all the cables (5 pcs.) from the MAIN
5
BOARD.
HOOK (White)
CABLE
MAIN BOARD
SERIAL PARALLEL
3-7
Remove the MAIN BOARD.
8
3
Fix the new MAIN BOARD and connect the CABLE on
9
the MAIN BOARD.
CABLE
MAIN BOARD
SERIAL PARALLEL
3-8
12 Fix the cables with the hook and put the hook to the
Right Side Frame. HOOK (White)
3
13 Fix the RIGHT SIDE COVER.
(BINDING HEAD M4X5 Ni / 4pcs.)
(RIGHT SIDE)
(REAR VIEW)
(REAR VIEW)
3-9
16 Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.
(FRONT VIEW)
3-10
3-3 CARRIAGE MOTOR_REPLACEMENT (Referential Time : 5 min.)
(FRONT VIEW) 3
Remove the FRONT COVER by disconnecting the flat
cables from the Panel Board.
(RIGHT SIDE )
3-11
4 Remove the CARRIAGE MOTOR.
SCREWS(CX-12)
(RIGHT SIDE )
3-12
8 Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.
(RIGHT SIDE) 3
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides. (CX-24 Only)
CX-12 : Fix the screws from the left side.
(FRONT VIEW)
3-13
3-4 GRIT MOTOR_REPLACEMENT (Referential Time : 5 min.)
3 (FRONT VIEW)
(LEFT SIDE )
(REAR VIEW)
3-14
Remove the COVER GUIDE R.
(REAR VIEW) 3
Remove the GRIT MOTOR WIRE from the CN3 on
the MAIN BOARD.
GRIT MOTOR
SCREWS
(LEFT SIDE)
GRIT MOTOR
3-15
Connect the GRIT MOTOR WIRE to the CN3 on the
MAIN BOARD.
(REAR VIEW)
(REAR VIEW)
(LEFT SIDE )
3-16
Connect the flat cables to the Panel Board.
Make sure that the blue line on the big cable faces
upwards and the blue line on the small cable faces
left when connecting them.
(RIGHT SIDE) 3
Fix the FRONT COVER.
CX-24 : Fix the screws at the center first and them
both sides. (CX-24 Only)
CX-12 : Fix the screws from the left side.
(FRONT VIEW)
3-17
3-5 PINCH ROLLER_REPLACEMENT (Referential Time : 5min.)
3
Remove one of the E-RING with the Flat Head driver.
E-RING
SHAFT
3-18
Fix the E-RING with pincers.
E-RING
3
Revised 1
0 ~ 1mm
(FRONT VIEW)
MARK
The machines with the following serial
number have been carved the MARK.
CX-24 : ZN92130 and above
CX-12 : ZO 00370 and above
3-19
4 Adjustment
4 Adjustment
4-1 Special Tool
4-1
4 Adjustment
[ ], [ ], [ ] + POWER ON
[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]
This menu is for adjusting the MIN Tool Pressure.
F-35g U < 33> [MENU/PARAM] F-35g U < 33> Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[Counterclockwise]
[Clockwise]
This menu is for adjusting the MAX Tool Pressure.
F-200g U <155> [MENU/PARAM] F-200g U <155>
4 [Counterclockwise]
Refer to section 4 [TOOL PRESSURE ADJUSTMENT] for details.
[Clockwise]
This menu is for checking the Panel Keys. It will be checked [MENU/PARAM],
KEY START [MENU/PARAM] KEY ******** [ENTER], [TEST], [ORIGIN] ,[ ], [ ], [ ], [ ] in order.
[Counterclockwise]
[Clockwise]
This menu is for checking the FAN.
FAN OFF [MENU/PARAM] FAN OFF
ON/OFF will be changed by pressing the [ENTER] key.
[Counterclockwise]
[Clockwise]
CALIB-G < 0.11> [MENU/PARAM] CALIB-G < 0.11> This menu is for Calibration of the Grit Roller side. The value is %.
[Counterclockwise]
[TEST] [MENU/PARAM]
CALIB-C < 0.11> [MENU/PARAM] CALIB-C < 0.11> This menu is for Calibration of the Carriage Moving. The value is %.
[Counterclockwise]
[TEST] [MENU/PARAM]
CROP START [MENU/PARAM] CROP START This menu is for Crop Mark Sensor Auto Calibration.
[Clockwise]
Go to
Next Page.
4-2
4 Adjustment
From
last Page.
[Counterclockwise]
[Clockwise]
This menu is used when Auto Calibration cannot be done.
CROP G < -31> [MENU/PARAM] CROP G < -31> This menu shows the distance in Grid direction between the center of the Sensor
and the center of the cutter.
This value will change by Jog Dial. (1 step = 0.05mm)
[Counterclockwise]
[Clockwise]
This menu is used when Auto Calibration cannot be done.
CROP C < 416> [MENU/PARAM] CROP C < 416> This menu shows the distance in Carriage direction between the center of
the Sensor and the center of the cutter.
This value will change by Jog Dial. (1 step = 0.05mm)
[Counterclockwise]
[Clockwise]
This menu is for checking the movement of the Crop Mark Sensor.
CROP AD 468 [MENU/PARAM] CROP AD 468
This value will change depending on the media.
[Counterclockwise]
[Clockwise]
4
This menu is for checking the EEROM.
EEROM START [MENU/PARAM] EEROM check OK!
Either [OK] or [NG] will be indicated after the check
[Counterclockwise]
[Clockwise]
This menu is for checking the DRAM.
DRAM START [MENU/PARAM] DRAM check OK! Either [OK] or [NG] will be indicated after the check
[Counterclockwise]
[Clockwise]
This menu is for AGING.
AGING START [MENU/PARAM] AGING START AGING starts after pressing the [MENU/PARAM] key
and it will be stop after turning the power off.
[Counterclockwise]
[Clockwise]
This menu is for setting the time from going the Pen or the Cutter down until moving.
PENWAIT < 0> [MENU/PARAM] PENWAIT < 0> The range of the time is 0 ~ 99 (msec).
Ending menu of the Service Mode.
[ ], [ ], [MENU/PARAM] + POWER ON
This menu is for setting the media feeding direction when pressing the [ ], [ ].
KEY Dir <Forw.> [MENU/PARAM] KEY Dir <Forw.> Forw : The media feeds forward with [ ] key. (Default)
Rev : The media feeds backward with [ ] key.
[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]
This menu is for setting the COMMAND.
AUTO : AUTO (Default)
COMMAND <AUTO> [MENU/PARAM] COMMAND <AUTO> MODE2 : COMMAND CAMM-GL3 MODE 2 Fixed
MODE1 : COMMAND CAMM-GL3 MODE 1 Fixed
[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]
[Counterclockwise]
Turn the dial to select
the menu.
[Clockwise]
This menu is for setting the Tool Pressure Control Command (!FS).
!FScmd <ON> [MENU/PARAM] !FScmd <OFF> ON : Enable
OFF : Disable (Default)
[Counterclockwise] Turn the dial to select
the menu.
[Clockwise]
EXIT Press the [ENTER] key to reset and go back to the general menu.
4-3
4 Adjustment
Turn on the power while pressing the [ ] key. Turn on the power while pressing
the [MENU/PARAM] key.
SYSTEM REPORT
MODEL : CX-24 UNIT <Metric>
MAIN : A100 LINGUA <ITAL.>
BOOT : B100 [MENU/PARAM]
UNIT : Metric , CURSOR: Forw. Languages : English, Japanese, German, French, Spanish,
COMMAND: AUTO , PENWAIT: 0[msec] Italian and Portuguese
!FScmd : OFF
-- END --- Unit : Metric (mm), Inch
RS232C check
Turn on the power while pressing Turn on the power while pressing
the [ENTER] key. the [ ], [ ], [ORIGIN] keys.
4-4
4 Adjustment
1. FIRMWARE DISK
2. PC with MS-DOS
3. PARALLEL CABLE
VERSION UP SURE?
[ENTER]
ERASE ** %
Some PCs can not use the BAT FILE.
Please refer to the ReadMe File in the
FIRMWARE DISK.
WRITE
**%
COMPLETE
POWER OFF
4-5
4 Adjustment
TOOL HEIGHT ADJUSTMENT is designed to cut the whole media equally and ensure cutting
quality by eliminating tool-bouncing as the tool traverses the media.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
Roland Special Tool ST-006, Thickness Gauge and 1mm Hexagonal wrench are used for this
adjustment.
Screw
(FRONT VIEW)
4-6
4 Adjustment
(REAR VIEW)
4-7
4 Adjustment
4 8
Adjust the Adjusting Screw so that the clearance
between the pen tip and the BED will be more than Adjusting Screw
2.4 / less than 2.6 with 1mm Hexagonal wrench.
4-8
4 Adjustment
TOOL PRESSURE ADJUSTMENT is for adjusting the voltage supplied to the solenoid of the
TOOL CARRIAGE to ensure that correct pressure would be added to the blade when cutting.
This adjustment must be performed after replacement of the TOOL CARRIAGE.
It is necessary to enter PEN PRESSURE MODE to perform this adjustment.
Roland Special Tool ST-002, ST-006 and ST-012 are used for this adjustment.
4-9
4 Adjustment
4 4
Move the PEN down by pressing the [ ] key.
Make sure to touch the pen tip to the BED.
0.3N ~ 0.4N
(30gf ~ 40gf)
F-36g U <36>
4-10
4 Adjustment
F-200g U <155>
[MENU/PARAM]
F-200g U <155>
[ ]
F-200g U 157
4-11
4 Adjustment
4 1
Put the 0.25mm Standard Ceramic Pen to the TOOL
CARRIAGE.
4-12
4 Adjustment
100mm
GRIT
750mm
CX-12 A3 SIZE
50mm
100mm
GRIT
350mm
50mm 50mm
100mm
100mm
250mm
550mm
CARRIAGE
CARRIAGE
[CX-24]
Grit Direction : 748.5mm ~ 751.5mm
Carriage Direction : 548.9mm ~ 551.1mm
[CX-12]
Grit Direction : 349.3mm ~ 350.7mm
Carriage Direction : 249.5mm ~ 250.5mm
Calculate the amount to be calibrate by using the right ( FORMULA for the Grit Direction )
7
formula.
750 (350) mm - Measured Length (mm)
X 100 = Calibrating
Measured Length (mm)
Amount (%)
[FOR EXAMPLE]
750mm - 752mm
X 100 = - 0.3 (%)
752mm
4-13
4 Adjustment
[FOR EXAMPLE]
550mm - 547mm
X 100 = 0.5 (%)
547mm
4-14
4 Adjustment
DATA1 DATA2
[ENTER]
[CX-24]
Grit Direction : 748.5mm ~ 751.5mm
Carriage Direction : 548.9mm ~ 551.1mm
[CX-12]
Grit Direction : 349.3mm ~ 350.7mm
Carriage Direction : 249.5mm ~ 250.5mm
4-15
4 Adjustment
This is for checking the sensitivity of the CROP MARK SENSOR with using the internal
data of the machine. It can be done without the influence of Application / Driver.
4 1 Prepare the followings. Make sure that there is no illustration and stain on
1. Sheet which the Crop Marks are printed. this area.
A4 size
2. Blade 5.7cm
3. Blade Holder
Crop Mark
(Diameter : 1cm) Printing Area
2cm
1.5cm
Set the Sheet and fix the Blade Holder with a blade to
2 Pinch Roller
the Carriage.
SELECT I ROLL
[MENU/PARAM]
SELECT I ROLL
4-16
4 Adjustment
CROPMARK I <AUTO>
[ENTER]
SELECT ROLL
SELECT PIECE
[ENTER]
Make sure that the Crop Marks are in the cut squares.
If not, carry out the Crop Mark Sensor Adjustment.
4-17
4 Adjustment
4-9 AUTO CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.) Revised 4
This adjustment is for calibrating the distance from the center of the sensor to the tip of the pen.
This adjustment can be performed by adjusting the cutting position to the Crop Marks which are
printed on the sheet with [CROP START] menu in the Service Mode.
4 1
Prepare the followings.
1. Vinyl Sheet Size : A4
Color : Black
(Backing should be white.)
2. Blade
3. Blade Holder
4. Tweezers
CROP START
[MENU/PARAM]
4-18
4 Adjustment
6 Peel off the inside part of the right square and check
that the line of the right square is not cut.
4-19
4 Adjustment
4-10 MANUAL CROP MARK SENSOR ADJUSTMENT (Referential Time : 20 min.) Revised 4
This adjustment can be done more precisely than the Auto Crop Mark Sensor Adjustment.
This adjustment can be performed from [CROP G] & [CROP C] menus in the Service Mode.
- 10 steps
+ 20 steps
4-20
4 Adjustment
4-21
5 Supplemental Information
5 Supplemental Information
5-1 OPERATIONAL SEQUENCE
Power SW ON
NG
DRAM CHECK Stop the movement.
OK
OK
Motor Voltage
NG or
Initialize Hardware. Display Error Message
Fan Error
OK
5
NG
EEROM CHECK Display Error Message EEPROM Error
OK
Sensor Error
NG or
Detects origin Display Error Message
Origin Error
OK
ENTER
NG
Detects Media Display Error Message SHEET UNLOADED
OK
Detects
PINCH ROLLER NG Err:Bad Pos i t i o n
Display Error Message
position.
OK
When selecting PIECE
NG
Detects Media length. Display Error Message Err:Sheet Set
Revised 4 OK
When CROP MARK is
enable NG
Display Error Message MARK1 NOT FOUND
Detects Crop Mark.
OK
Ready to cut.
5-1
5 Supplemental Information
5-2
6 Troubleshooting
6 Troubleshooting
6-1 START & END POINTS DON'T MATCH
7 6
Tool Height is not correct Tool Carriage is loose
8
Tool Pressure is not
correct Replace the Tool Carriage
5
9 Holder part of Tool
Carriage is loose
Backlash Adjustment Motor Gear is meshed too START & END POINTS
tight or too loose DON'T MATCH
1 4
Blade Offset doesn't Bearing inside Blade Holder
match with offset set in CX. doesn't rotate smoothly
2 3
Blade Holder is set loose Replace the Blade Holder
on Tool Carriage Blade tip is wearing out
Match Offset
: Symptom
: Check Points
: Action
Number : Checking order
Blade used on the CX has offset and therefore, tip is shifted from its
Blade Offset doesn't center. When the offset setting done on CX doesn't match with the
1 match with offset Match Offset User's Manual blade offset, offset correction won't be done. Therefore, the starting
set in CX and ending points won't match because the direction of the blade
slightly shifts from the correct direction.
Blade Holder is set
Secure the Blade When Blade Holder is set loose on Tool Carriage, the blade tip
2 loose on Tool User's Manual
Holder becomes very shaky when cutting and results in distorted figure.
Carriage
When blade tip wears out, offset will be changed. Therefore, as same
Blade tip is wearing Replace the
3 User's Manual sa1, the starting and ending point won't match especially when
out Blade
cutting circles.
Bearing inside
There are bearings inside the Blade Holder. When the bearings don't
Blade holder Replace the
4 rotate smoothly, direction of the blade slightly shifts form the correct
doesn't rotate Blade holder
direction and therefore, starting and ending points doesn't match.
smoothly
When holder part of Tool Carriage is loose, direction of the blade
Holder part of Tool Replace the Tool
5 slightly shifts from the correct direction and therefore, the starting
Carriage is loose Carriage
and ending points won't match.
Section3 [Tool When the Tool Carriage is loose, direction of the Tool Carriage slightly
Tool Carriage is Secure the Tool
6 Carriage shifts form the correct direction and therefore, the starting and ending points
loose Carriage won't match.
_Replacement]
Section4 [Tool When Tool Height is not adjusted, blade hits the Bed strongly and
Tool Height is not Tool Height
7 Height bounces. Therefore, the cutting at the very beginning won't be done
correct Adjustment
Adjustment] and cause the starting and ending points to be shifted.
6-1
6 Troubleshooting
6-2
6 Troubleshooting
1 4
2 3
Replace the Cutter
Bearing inside Blade Holder Tool doesn't move Protection
doesn't rotate smoothly up/down smoothly
Blade tip is wearing Replace the When blade wears out and cracks, it will be caught by the sheet and
1
out / cracks Blade results in stitch cut.
Bearing inside There are bearing s inside the Blade Holder. When the bearings
Blade holder Replace the don't rotate smoothly, direction of the blade slightly shifts from the
2
doesn't rotate Blade Holder correct direction and therefore, it will be caught by the sheet which
smoothly results in stitch cut.
Section3 [Tool When Tool doesn't move up and down smoothly, blade sometimes
Tool doesn't move Replace the Tool
3 Carriage hits the Bed strongly and bounces which results in stitch cut. In most
up/down smoothly Carriage
_Replacement cases, stitch cut at the beginning is caused by this reason.
Section3 [Cutter Cutter Protection is where the blade lands for cutting. If there is
Scratch in Cutter Replace the
4 Protection scratch in the Cutter Protection, blade is caught by the sheet because
Protection Cutter Protection
_Replacement it sticks deeper into the sheet and results in stitch cut.
Section3 [Tool When holder part of Tool Carriage is loose, direction the blade
Holder part of Tool Replace the Tool
5 Carriage slightly shifts from the correct direction and therefore, it will be
Carriage is loose Carriage
_Replacement caught by the sheet which results in stitch cut.
Tool Carriage is Secure the Tool When the Tool Carriage is loose, the blade tip becomes shaky and it
6
loose Carriage will be caught by the sheet which results in stitch cut.
Section4 [Tool When Tool Height is not adjusted, blade hits the Bed strongly and
Tool Height is not Tool Height
7 Height bounces which results in stitch cut. In most cases, stitch cut at the
correct Adjustment
Adjustment] beginning is caused by this reason.
Section4 [Tool
Tool Pressure is not Tool Pressure When Tool Pressure is not adjusted, blade hits the Bed strongly and
8 Pressure
correct Adjustment bounces which results in stitch cut.
Adjustment]
Solenoid Driver IC When Solenoid Driver IC breaks, sometimes high pressure will be
Replace IC14 on
9 on Main Board is generated. In this case, blade hits the Bed strongly and bounces
Main Board
broken which results in stitch cut.
6-3
6 Troubleshooting
6-4
6 Troubleshooting
5 4
Cable is not connected Cut-line in
correctly solenoid coil
6 3
Tool Pressure Adjustment
Tool Pressure is not PEN UP/DOWN Solenoid Driver IC on Replace IC14 on
correct ERROR Main Board is broken Main Board
1 2
Load on the carriage
Cut-line in Carriage Cable up/down movement
Load on the Section3 [Tool When the media is jammed, the carriage hits the jammed media and
Replace the Tool
2 carriage up/down Carriage results in the position of the solenoid shifting. The mechanical load
Carriage
movement _Replacement by rubbing the coil and bobbin cause the tool up/down error.
Solenoid Driver IC
Replace IC14 on When the Solenoid Driver IC is broken the current is not supplied to
3 on Main Board is
Main Board solenoid and result in tool up/down error.
broken
Section3 [Tool When there is cut-line in solenoid coil, there is no function as
Cut-line in solenoid Replace the Tool
4 Carriage electrical magnet because of no current and results in tool up/down
coil Carriage
_Replacement error.
Cable is not Connect the When there is a bad contact on the connector or cable, the signal is
5
connected correctly cable again not sent and cause tool up and down error.
Section4 When Tool Pressure Adjustment is not done correctly (the value of
Tool Pressure is not Tool Pressure
6 [Tool Pressure the MIN pressure is lower that the correct one), there is a case the
correct Adjustment
Adjustment] tool doesn't down.
6-5
6 Troubleshooting
FAN REVOLUTION
1 2
Bad contact in Connect the When there is bad contact in connector, the signal doesn't pass
1
connector connector again and results Fan Motor doesn't rotate.
CPU and Q1/Q2 on Fan Motor is controlled by CPU on the Main Board and send
Replace the
2 Main Board is the signal to Q1/Q2. If the CPU or Q1/Q2 is broken, it doesn't
Main Board
broken control correctly and cause the Fan Motor rotation error.
Fan Motor used CX doesn't need to replace normally, however
Fan Motor is Replace the Fan there is a possibility the motor doesn't rotate because wearing
3
broken Motor out. Therefore, if there is no problem in the above 1 or 2,
replace the Fan Motor to check.
6-6
7 Service Activities
7 Service Activities
7-1 INSTALLATION CHECK LIST
CX-24/12 INSTALLATION CHECK LIST
Accessories
* CX-24 only 7
Pin
Connection
Parallel (Centronics)
Input Connector Parallel (Centronics) cable
7-1
7 Service Activities
For Macintosh
Printer Port
Modem Port
Power outlet
7
Power connector
Power cord
Preparation
CX-24 CX-12
Width 50 to 700 mm (1-15/16 to 27-3/4 in.) 50 to 395 mm (1-15/16 to 15-1/2 in.)
(horizontal dimension)
Length For flat material, 100 mm or more; for roll material, No restrictions (* Accuracy assured within a
(vertical direction) no restriction range of up to 1,600 mm (63 in.))
No other restrictions (* Accuracy assured within a
range of up to 1,600 mm (63 in.))
7-2
7 Service Activities
Setting
Making Menu Setting with the Control Panel (User's Manual 4-3)
Model Material shape selected from the menu Location of the origin point
CX-24 [ROLL] - Near the left pinch roller
- Near the right pinch roller when the [ROTATE] menu
item is set to ON
[EDGE] - At the front lower left of the material
[PIECE] - Near the front lower right of the material when the
[ROTATE] menu item is set to ON
- Near the left pinch roller
CX-12 There is no material-selection menu.
- Near the right pinch roller when the [ROTATE] menu
item is set to ON
Test
Operation
¥ Explain to the customer that since the design of the CX-24/12 differs inherently from that of dedicated plotters, it does not
accommodate functions such as high-speed plotting, automatic pen changes, pen dry protection, or the like.
7-3
7 Service Activities
Others
Rubber material for 100 to 200 gf 10 cm/sec. 0.25 mm (0.01 in.) Varies according to
ZEC-U1715 sandblasting stencil material type
¥ The values for lifespan are intended to serve as a general guide when cutting materials of identical type.
Cutting Area
Material
7
Max. 24,998 mm (984-1/8 in.)
(about 0.04in.)
About 15 mm (about 9/16 in.)
7-4
7 Service Activities
MECHANICAL PARTS
LUBRICATION
Check Points Confirmation
Floil G-474C Carriage Drive Gear
Grit Drive Gear
FUNCTION CHECK
Check Points Confirmation
1. Firmware Version
Replace the Firmware to the latest version
2. Carriage & Grit Compensation
3. Cutting Test Wavy line
Distorted figure
Pen Bouncing
Noise
Tool Presure
Media Shifting
Quality of corners
4. Connection check with Customer's PC.
7-5
7 Service Activities
7-3 SPECIFICATION
CX-24 CX-12
Driving method Media-movement method Stepping motor (Micro-step)
Maximum cutting area Width: 584 mm (22-15/16 in.) Width: 280 mm (11 in.)
Length: 24,998 mm (984-1/8 in.) Length: 24,998 mm (984-1/8 in.)
Acceptable media widths 50 to 700 mm (1-15/16 to 27-1/2 in.) 50 to 395 mm (1-15/16 to 15-1/2 in.)
Acceptable paper widths 50 to 700 mm (1-15/16 to 27-1/2 in.) 50 mm to 395 mm (1-15/16 to 15-1/2 in.)
Acceptable paper types High-quality paper
Tools Cutters: Special cutter for CAMM-1 series
Pens: Water-based fiber-tipped pens, and Thick water-based fiber-tipped pens (options)
Max. cutting speed During cutting: 400 mm/sec. (15-11/16 in./sec.) (45-degree direction)
(when [HEAVY] is selected on the display menu: 100 mm/sec.(3-7/8 in./sec.))
Blade force 30 to 200 gf
Mechanical resolution 0.05 mm/step (0.00197 in./step)
Software resolution 0.025 mm/step (0.000984 in./step)
Distance accuracy Error of less than +/- 0.2% of distance traveled, or 0.1 mm (0.00394 in.), whichever is grater
Repetition accuracy 0.1 mm (0.00394 in.) or less (Excluding stretching/contraction of the material,
and provided that material length is under 1600 mm (62-15/16 in.))
Interface Parallel (Centronics compatible), Serial (RS-232C)
7-6
7 Service Activities
Parallel
Standard In compliance with the specifications of Centronics
Input signals STROBE (1 BIT), DATA (8 BITS)
Output signals BUSY (1 BIT), ACK (1 BIT)
Level of input/output signals TTL level
Transmission method Asynchronous
Serial
Standard RS-232C specifications
Transmission method Asynchronous, duplex data transmission
Transmission speed 4800, 9600 (Selected using panel keys.)
Parity check Odd, Even, or None (Selected using panel keys.)
Data bits 7 or 8 bits (Selected using panel keys.)
Stop bits 1 or 2 bits (Selected using panel keys.)
Handshake Hardwire (power on) or XON/XOFF (Selected using panel keys.)
Signal Terminal Signal Pin Connection Signal Terminal Signal Pin Connection
number
NC
number
36 18
number
HIGH*
number
NC
number
25 13
number
NC
7
HIGH* 35 17 GND NC 24 12 NC
NC 34 16 GND NC 23 11 NC
18 1
GND 33 15 NC NC 22 10 NC 13 1
HIGH* 32 14 NC NC 21 9 NC
NC 31 13 HIGH* DTR 20 8 NC
30 12 GND NC 19 7 SG
29 11 BUSY NC 18 6 DSR 25 14
36 19
28 10 ACK NC 17 5 CTS
27 9 D7 NC 16 4 RTS
26 8 D6 +5 V NC 15 3 RXD
3.3K NC 14 2 TXD
GND 25 7 D5
24 6 D4
*= 1 FG
23 5 D3
22 4 D2
21 3 D1
20 2 D0
19 1 STROBE
7-7
CX-24 / 12