HARMONIZATION DOCUMENT HD 22.4 S4 DOCUMENT D'HARMONISATION HARMONISIERUNGSDOKUMENT _ March 2004 Ics 29.080 20 Supersedes HD 22.4 $3:1905 + A1:1999 + A2:2002 English version Cables of rated voltages up to and including 450/750 V and having crosslinked insulation Part 4: Cords and flexible cables Conducteurs et cables isolés avec Starkstromleitungen mit vemetzter des matériaux réticulés de tension Isolierhiille far Nennspannungen bis assignée au plus égale 4 450/750 V 450/750 Partie 4: Cables souples Teil 4: Flexible Leitungen ‘This Harmonization Document was approved by CENELEC on 2004-02-01. CENELEC members are bound to comply with the CENICENELEC Internal Regulations which stipulate the conditions for Implementation ofthis Harmonization Document on a national level Up-to-date lists and bibliographical references conceming such national implementation may be oblained on ‘application to the Central Secrotarat or to any CENELEC momber. ‘This Harmonization Document axsts in three offical versions (English, French, Gerrran), CENELEC mombers are the national electrotechnical committees of Austria, Belgium, Cyprus, Czech Repubc, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malia, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom CENELEC European Committee for Electrotechnical Standardization Comité Européen de Normalisation Electrotechnique Europaisches Komitee fur Elektrotechnische Normung Central Secretariat: rue de Stassart 36, B - 1050 Brussels (© 2004 CENELEC . At rights of expioation im any form anc by any means reserved worlwide for CENELEC mombors, Rel No, HO 22.4 $4:2004 EHD 22.4 $4:2004 Foreword This edition 4 of HD 22.4 has been prepared by Technical Committee CLC/TC 20, Electric cables. It provides a full updating of edition 3, including incorporation of amendment No 1, and introduces other improvements. HD 22.4 S4 is related to IEC 60245-4 (1994), but is not directly equivalent HD 22 now has the following parts: HD 22.184 - General requirements HD 22283 - _—Testmethods HD 22.384 - Heat resistant silicone rubber insulated cables HD 22.484 = Cords and flexible cables. HD 225 - pare) HD 22.682 - Arc welding cables. HD 22.782 = Cables with increased heat resistance for internal wiring for a conductor, temperature of 110°C HD 22.882 - _Polychloroprene or equivalent synthetic elastomer sheathed cable for use as decorative chains HD 22.982 - Single core non-sheathed cables for fixed wiring having low emission of smoke and corrosive gases. HD 22.1081 - _ EPR insulated and polyurethane sheathed flexible cables HD 22.1181 - — EVAcords and flexible cables HD 22.1281 = Heat resistant EPR cords and flexible cables HD 22.131 - Single and multicore flexible cables, insulated and sheathed with crosslinked ‘compound and having low emission of smoke and corrosive gases HD 22.1482 = Cords for applications requiring high flexibility HD 22.15S1 - Multicore cables insulated and sheathed with heat resistant silicone rubber HD 22.161 - Water resistant polychioroprene or equivalent elastomer sheathed flexible cables “The draft Harmonisation Document was submitted to the Unique Acceptance Procedure and approved by CENELEC as HD 22.4 $4 on 2004-02-01 The following dates were fixed: ~ atest date by which the existence of the HD thas to be ennounced at national level (doa) 2004-08-01 = latest date by which the EN has to be implemented ‘at national level by publication of a harmonised national standard or by endorsement (dop) 2005-02-01 = latest date by which the national standards conflicting with the HD have to be withdrawn (Gow) 2006-02-01-3- HD 22.4 $4:2004 Contents Page 1 Scope 2 Normative references 3. Ordinary EPR insulated and EPR sheathed cord and flexible cabl 3.1. Code designation. 3.2 Rated voltage 3.3. Construction BA TOSIS.croesrsrnre 3.5. Guide to use (informative). 4 Ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord and flexible cablo 4.1. Code designation. 4.2. Rated voltage 4.3. Construction... fc 44 Tests 4.5. Guide to use (informative). 5 Heavy polychloroprene or other equivalent synthetic elastomer sheathed flexi cable.. ese a ceases piesa aise 19) 5.1 Code designation.. 5.2 Rated voltage 5.3 Construction 5.4 Tests 5.5 Guide to use (informative). 8 8 9 9 9 6 Heavy polychloroprene or other equivalent synthetic elastom with more than five conductors (Multicore cables). 6.1 Code designation. . . seers 18: 6.2 Rated Voltage. . 18 6.3 Construction... 18 64 Tests... 6.5 Guide to use (informative) 20 ‘Annex A (normative) Special national conditions (normative). 23 Bibliography 24HD 22.4 $4:2004 1 Scope ‘This Part 4 of the HD details the particular specifications for EPR insulated and EPR or polychloroprene or ‘other equivalent synthetic elastomer sheathed cords and flexible cables of rated voltages up to and including 450/750 V. All cables shall comply with the appropriate requirements given in Part 1 of this HD and the individual types of cable shall each comply with the particular requirements of this part. NOTE The overall dmoncions of tho cables in thie par of HD 22 have been calculated in accorcance with EN 60719, 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, tne latest edition of the referenced document (including any amendments) applies. Publication Title EN 50265-2-1 Common test methods for cables under fire conditions - Test for resistance to vertical flame propagation for a single insulated conductor or cable Part 2-1: Procedures - 1kW pre-mixed flame EN 50334 2001 Marking by inscription forthe identification of cores of electric cables EN 50356 2002 Method of spark testing of cables EN 60811 (series) Insulating and sheathing materials of electric and optical cables - ‘Common test methods HD 383 1993 Conductors of insulated cables (Endorsing IEC 60228 and IEC 60228) Table 1 (Spare) Table 2 (Spare) 3. Ordinary EPR insulated and EPR sheathed cord and flexible cable” 34 Code designation HOSRR-F 32 Rated voltage 300/500 V "Thi is smart type 60245 IEC 57 upto 1,0 men but has modified requirementsse HD 22.4 $4:2004 33 Construction 33.1. Conductor Number of conductors: 2, 3, 4 or 5, Cross sectional areas: 0,75 mm* up to and including 4 mm? for cables having 2 to § conductors; 6 mm* for cables having 3 or 4 conductors. ‘The conductors shall be in accordance with the requirements given in HD 383 for Class 5 conductors. The ‘wires may be plain or tinned. 332 Separator A separator of suitable material may be applied around each conductor. 33.3 Insulation “The insulation shall be rubber compound of Type El 4 applied around each conductor. ‘The insulation shall be applied by extrusion ‘The insulation thicness shall comply with the spectied value given in Part 4, Table 3, column 2. 334 Assembly of cores and filler, if any “The cores shall be twisted together. centre filer may be used 335 Sheath ‘The sheath shall be rubber compound of Type EM 3, applied arcund the cores ‘The thickness of sheath shall comply withthe specified value given in Part 4, Table 3, column 3. ‘The sheath shall be extruded and applied in such @ way that ifs the spaces between the cores, ‘The sheath shall be capable of being removed without damage tothe cores. The colour of sheath is not specified, but if black is used it shall be subject to the test for carbon black content given in Part 4, Table 4, with a requirement for a minimum level as given for EM 3 in Part 1, Table 2 3.3.6 Overall diameter ‘The mean overall diameter shall be within the limits given in Part 4 Table 3, columns 4 and 5, 3.3.7 Outer marking The cable shall have the marking HOSRR-F printed or embossed on, or indented into, the outer surface of the sheath, or on the insulation of one of the cores. The marking, which shall meet the requirements of 3.2 and 3.3 of Part 1, shall be legible. 34 Tests Compliance with the requirements of Part 4, Subclause 3.3 shall be checked by inspection and by the tests given in Part 4, Table 4. 3.5 Guide to use (informative) See HD 516.HD 22.4 S4:2004 Table 3 ~ Dimensions of type HOSRR-F 1 2 3 4 5 ‘Number and Thickness of ‘Thickness of Mean overall diameter nominal eros insulation sheath sectional area of Specified value ‘Specified value ae | conductors mnt mm mm mm mm 2x075 08 oe 57 7a axt 06 09 64 80 2x15 08 10 16 98 2x26 09 1a 90 116 2x4 10 12 106 137 axo75 06 os 62 a1 axt 08 09 65 8s axts og 10 80 104 3x25 og 1a 96 124 axa 10 12 ia 145 ax6 10 14 128 163 4x0,75, 0.6 09 68 88 ax 06 o9 TA 93 4x18 og 1 90 116 4x25 og 12 107 138 axa 10 13 127 162 4x6 10 15 142 18,1 5x05 06 10 78 99 5x1 10 80 103 5x15 1 98 127 5x25 119 153 5x4 6 186oT: HD 22.4 $4:2004 Table 4 - Tests for type HOSRR-F Electrical tests Resistance of conductors Voltage test on cores according to ‘specified insulation thickness at 1.500 V up to and including 0,6 mm ‘at 2.000 V exceeding 0,6 mm Voltage test on completed cable at 2.000 v Absence of faults on insulation Surface resistance of sheath Checking of compliance with é Inspection ‘constructional provisions ‘and manual tests ‘Measurement of thickness of insulation 19 ‘Measurement of thickness of sheath 1.10 Measurement of overall diameter Mean value 222 1m Ovality 222 an Solderabiity test (Plain conductors) 222 412 Mechanical properties of insulation Tensile test before ageing 6ostt-t-1 | 9.1 Tensile test after ageing in the air oven 60811-1-2 | 81320 Tensile test after ageing in the air bomb cost1-1-2 | 82 Hot set test 60811-2-1 | 9 Mechanical properties of sheath Tensile test before ageing eostt-t-1 | 9.2 Tensile test after ageing in the air oven 60811-1-2 Hot set test 0811-24 Compatibility test on cable 60811-1-2HD 22.4 $4:2004 : Table 4 — Tests for type HOSRR-F (continued) 4 5 ‘Test method described in Mechanical strength of completed cable Flexing test "followed, after immersion in water, by a voltage test on cores ~ at 1500 V on cores with specified insulation thickness up to and including 0,6 mm ‘at 2.000 V on cores with specified insulation thickness exceeding 0,6 mm. Tosts at low temperature Bending test on sheath © Elongation test on sheath * Impact test on cable at -25 *C Carbon black content of sheath (where applicable) Ozone resistance test for insulation and sheath (either method may be used) (2) Method () Method 8 3.4 and 2.3 3.1.and 2.3 60811-1-4 60811-1.4 60811-1-4 60811-4-1 60811-2-4 22.2 Not applicable to cables with conductors greater than 4 mm" fn insulation, EN 50356 may be used in Only apelicable to cables having meen overall diameters up to and Inclusing 12,5 mm nly applicable tthe mean overall clameter of the cat roveds 12,5 mm 4 Ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord and flexible cable” 41 Code designation HOSRN-F 42 Rated voltage 300/500 V This is similar to type 60245 IEC 57 up to 1,0 mm" but has mocied requirements,-9- HD 22.4 $4:2004 4.3 Construction 43.1 Conductor Number of conductors: 2 or 3, ‘The conductors shall comply with the requirements given in HD 383 for Class 5 conductors. The wires may be plain or tinned. 43.2 Separator A separator of suitable material may be applied around each conductor. 43.3 Insulation ‘The insulation shall be rubber compound of Type El 4 applied around each conductor. ‘The insulation shall be applied by extrusion. ‘The insulation thickness shall comply with the specified value given in Part 4, Table 6, column 2. 4.3.4 Assembly of cores and filler, if any ‘The cores shall be twisted together. A centre filer may be used. 43.5 Sheath ‘The sheath shall be rubber compound of Type EM 2 applied around the cores. ‘The thickness of sheath shall comply with the specified value given in Part 4. Table 5, column 3. The sheath shall be extruded in a single layer and applied in such a way that it fils the spaces between the cores. ‘The sheath shall be capable of being removed without damage to the cores. 43.6 Overall diameter ‘The mean overall diameter shall be within the limits given in Part 4, Table 5, columns 4 and 5. 43.7 Outer marking ‘The cable shall have the marking HOBRN-F printed or embossed on, or indented into, the outer surface of the polychloroprene sheath. The marking, which shall meet the requirements of 3.2 and 3.3 of Part 1, shall be legible. 44 Tests Compliance with the requirements of Pert 4, Subclause 4.3 shall be checked and inspected by the tests given in Part 4, Table 6. 4.8 Guide to uso (informative) ‘See HD 516.HD 22.4 $4:2004 -10- Table § ~ Dimensions of typo HOSRN-F 3 4 5 Number and | Thickness of | Thickness of Mean overall diameter nominal cross insulation sheath sectional area of conductors Specified | Specified value value Upper limit mm 74 80 at 85 10d described in Electrical tests Resistance of conductors Voltage test on cores at 1 500 V Voltage test on completed cable at 2.000 V ‘Absence of faults on insulation ‘Surface resistance of sheath Provisions covering constructional and dimensional characteristics Checking of compliance with Inspection constructional provisions and manuat tests Measurement of thickness of insulation 19 Measurement of thickness of sheath 4.10 Measurement of overall diameter Mean value mn ovality Solderabilty test (Plain conductors)site HD 22.4 $4:2004 Table 6 - Tests for Type HOSRN-F (continued) 4 5 Test method described in HD/EN Mechanical properties of insulation Tensile test before ageing 60811-1-1 ‘Tensile test after ageing in the air oven 60811-1-2 Tensile test after ageing in the air bomb 60811-1-2 Hot set test 60811-2-1 Mechanical properties of sheath Tensile test before ageing 60811-1-1 Tensile test after ageing in the air oven 60811-1-2 Tensile test after immersion in oil 60811-2-1 Hot set test 60811-2-1 ‘Compatibility test on cable 60811-1-2 Mechanical strength of completed cable Flexing test followed, after immersion in 3.4 and23 water, by a voltage test on cores at 1500V Test under fire conditions 50265-2-1 Tests at low temperature Bending test for sheath 6081114 Impact test on cable at -25 °C 60811-1-4 Ozone resistance test for insulation {either method may be used) (a) Method A 6081-24 | 8 (b) Method 8 22.2 73 ‘Where the epark testis used for checking absence of foul on Ineulation, EN 80366 may be used in place of the matned in HO 22.2,HD 22.4 S4:2004 -12- 5 Heavy polychloroprene or other equivalent synthetic elastomer sheathed flexible cable 5.1 Code designation HOTRN-F 52 Rated voltage 450/750 53 Construction 53.4 Conductor Number of conductors: 1, 2,3, 4 or ‘The conductors shall comply with the requirements given in HD 383 for Class 5 conductors. The wires may be plain or tinned, 83.2 Separator A separator of suitable material may be applied around each conductor. 53.3 Insulation ‘The insulation shall be rubber compound of Type El 4 applied around each conductor. ‘The insulation shall be applied by extrusion. ‘The insulation thickness shall comply with the specified value given in Part 4, Table 7, column 2 5.3.4 Proofod toxtile tape ‘An optional proofed textile tape may be applied on each core. Where the insulation of conductors having a nominal cross-section in excess of 4 mm? is covered with a proofed textile tape, it shall be helically wound with an over‘ap of at least 1 mm, ‘The tape shall be applied to the insulation in such a manner that it can be removed without damage to the insulation, 53.5 Assembly of cores and filler, if any The cores shall be twisted together. ‘Acentre filer may be used In the case of cores having conductors of large cross-section a textile tape may be applied around the core assembly before application of the sheath, provided that the finished cables shall not have any substantial cavity in the outer interstices between the cores. 536 Sheath ‘The cores shall be covered with a sheath. © Ths type i simtar to type 60245 IEC 66, with extensions, but has modtied requirements=13- HD 22.4 S4:2004 ‘The sheath shall be made up as follows. a) For cables with a specified sheath thickness up to and including 2,4 mm - sheath in a single layer, rubber compound of type EM 2. ) For cables with a specified sheath thickness greater than 2.4 mm - either in a single layer, rubber compound of type EM 2 - or in two layers, with the inner layer made of one of the rubber compounds type EM 2 or EM 3 and the outer layer of the rubber compound of type. EM 2, The thickness of sheath shall comply with the specified value given in Part 4, Table 7, columns 3, 4 and 5. ‘The sheath applied in a single layer or the inner layer of the sheath in two layers shall, for cables with 2 to 5 cores, fil the spaces between the cores. The sheath shall be capable of being removed without damage to the cores. Where taped cores are ‘employed, some transfer of proofing from the tapes to the sheath is permissible. For non-electrical tests on sheaths in two layers see Part 1, Subclause 55.2.2 53.7 Overall diameter The mean overall lameter shall be win the limits given in Part 4, Table 7, columns 6 and 7 538 Outer marking ‘The cable shall have the marking HO7RN-F printed or embossed on, or indented into, the outer surface of the polychloroprene sheath. The marking, which shall meet the requirements of 3.2 and 3.3 of Part 1, shall be legible. 54 Tests Compliance with the requirements of Part 4, Subciause 5.3 shall be checked by inspection and by the tests given in Part 4, Table 8. The tests at low tomperature shall be restricted to cables having conductor(s) not exceeding 16 mm? 5.5 Gude to use (Informative) Soe HD 516.HD 22.4 S4:2004 -14- Table 7 — Dimensions of type HO7RN-F 1 2 3 4 5 Number & | Thickness | Thickness of sheath nominal | ot specifd value sectional | soociieg | One Two layers area of value ever | inner | outer conductors layer Inyor mm? mm mm | mm | mm 08 14 - : 08 14 : : 10 18 - - 10 16 - : 12 18 = = 12 19 - - 14 20 = 7 14 22 = = 16 24 - - 16 26 19 | 48 18 28 fel | 18 30 12 [18 20 32 13 | 19 22 34 14 [20 24 35 14 [2a 26 36 14 [22 28 38 1s [2a 30 40 16 [24 30 4a 16 [28 os 13 : : os 18 : : 09 47 : 7 10 18 : 7 10 20 : : 12 aA 12 |oe 12 33 13 |20 14 36 14__|22-15- HD 22.4 $4:2004 ‘Table 7- Dimensions of typo HO7RN-F (continued) 1 3 4 5 Number & Thickness of sheath nominal cross sectional Two layers area of conductors Specified value Inner | Outer layer | layer mm mmHD 22.4 $4:2004 -16- mensions of type HO7RN-F (continued) 7 Number & Thickness of shoath nominal cross | insulation Specified valve, sectional | specified Two layers area of conductors value Inner Outer tayer | ayer mm? mm __|_mm 4x95 23 36 4x 120 24 36 4x 150 26 39 4x 185 28 42 4x 240 34 46 4x300 33 5A xt 5x15 5x25 5x4 5x6 5x10 5x16 5x2517. HD 22.4 $4:2004 Table 8 - Tests for Type HO7RN-F 4 5 Test method describod in Electrical test Resistance of conductors Voltage test on cores at 2 600 V Voltage test on completed cable at 2500 V ‘Absence of faults on insulation Surface resistance of sheath Provisions covering constructional and dimensional characteristics ‘Checking of compliance with : Inspection constructional provisions and manual tests ‘Measurement of thickness of insulation 19 ‘Measurement of thickness of sheath 1.10 ‘Measurement of overall diameter Mean value an Ovality 1M ‘Solderability test (Piain conductors) 112 Mechanical properties of insulation Tensile test before ageing ot Tensile test after ageing in the air oven 81320 Tensile test after ageing in the air bomb 82 Hot set test 9 Mechanical properties of sheath ‘Tensile test before ageing Tensile test after ageing in the air oven Tensile test after immersion in oil Hot set test Compatibility test on cable Mechanical strength of completed cable Flexing test ° followed, after immersion in 3.1.and2.3 waier, by a voltage test on cores at 2.000 V Tost under fire conditions 50265-2-1HO 22.4 $4:2004 = 18+ Table 8 - Tests for Type HO7RN-F (continued) 4 5 Ref. Tests Cate- | Test method described No. gory of in test HDJEN | Clause __| a ‘Tests at low tomperaturo 8.1 | Bending test for sheath © T 0811-14 | 82 8.2 | Elongation test for sheath ® T 60811-1-4 | 84 83 | Impacttest on cable at -25°C T 60811-1-4 | 85 9 Ozone resistance test for insulation | T (either method may be used) (2) Method A 6081-21 | 8 (b)___ Method 8 22.2 73 ‘Where the spark testis used for checking absence of faults on insulation, EN 50358 may be used in place of the method in HD 22.2 Not applicable to single core cables, or to multicore cables having conductors greater than 4 mm? only applicable to cables having mean overall dlameters up to and including 12,5 mm Cont applicable fine mean overall ameter ofthe cable axcveds 12,5 mm and conductor cross-section oes nat oxcoed 16 min 6 Heavy polychloroprene or other equivalent synthetic elastomer sh cable with more than five conductors (Multicore cables) 6.1 Code designation HOTRN-F 62 Rated Voltage 480/750 63 Construction 1 Conductor 6 10 36 conductors of 1,5 mm? or 2,5 mm? cross-section 6 to 18 conductors of 4 mn eross section Preferred numbers of conductors: 6, 12, 18, 24 and 36 ‘The conductors shall comply with the requirements given in HD 383 for class 5 conductors. The wires ‘may be plain or tinned. 632 Separator ‘A soparator of suitable material may be applied around each conductor.19+ HD 22.4 $4:2004 6.3.3 Insulation The insulation shal be rubber compound of Type El 4 applied around each conductor by extrusion ‘The insulation thickness shall comply wih the specified value given in Part 4, Table 9 cokimn 2. 63.4 Coreidentification Core identification shall be either by () Marking by inscription, or (i) Colour coding (pllet and marker system), except that where a protective earth conductor is included in the cable it shall always be a green- ‘and-yellow core placed in the outer layer. 6.3.4.1 Marking by inscription With the exception of any green-and-yellow earth core, which if included shall be placed in the outer layer, all cores in the cable shall be marked by inscription according to EN 60334. The base colour shall be black and the inscription colour shall be white or yellow. 6.3.42 Colour coding (pilot and marker system) In each layer, two adjacent cores shall be distinctively coloured, with all other cores of the same colour as ‘each other. For cables including a protective earth conductor one core coloured green-and-yellow shall replace one of the two distinctively coloured cores in the outer layer only. 63.5 Assembly of cores and filler, if any ‘The cores shall be twisted together. A centre core is not permitted. A protective conductor, if any, shall be applied in the outer layer. A centre filler may be used, and is however compulsory for cables having 6, 18, and 36 cores, and also for 7 and 19 cores when these non-preferred sizes are used. ‘The centre filler shall consist of a suitable material. A tape of suitable material may be applied around the core assembly before application of the sheath. 6.3.6 Sheath Tho core assembly shall be covered with a sheath. The sheath shall be applied either in a single layer, rubber compound EM 2, or in two layers, with the inner layer made of one of the rubber compounds EM 2 or EM 3 and the outer layer of rubber compound EM 2. The application of a tape between the two layers is optional ‘The thickness of sheath shall comply with the specified value given in Part 4, Table 9, columns 3, 4 and 5 ‘The sheath in a single layer or the inner layer of the sheath in two layers shal fil he spaces between the cores. Where a tape of suitable material is applied around the core assembly (6.3.5) this requirement shall not apply. The sheath shall be capable of being removed without damage to the cores. Fornon-electical tests on sheaths in two layers see Part 1, Subclause 5.5.2.2 6.3.7 Overall diameter The mean overall ameter shall be within the limits given in Part 4, Table 9, columns 6 and 7. 638 Outermarking ‘The cable shall have the marking HO7RN-F printed or embossed on, oF indented into, the outer surface of the polychloroprene sheath. The marking, which shall meet the requirements of 3.2 and 3.3 of Part 1. shall be legible.HD 22.4 $4:2004 64 Tests -20- ‘Compliance with the requirements of Part 4, Subciause 6.3 shall be checked by inspection and by the tests given in Part 4 Table 10. 6.5 Guide to use (informative) See HD 516. 1 Number & nominal cross sectional ‘area of conductors ‘Table 9 - Dimensions of type HO7RN-F 2 Thickness of insulation Specified valuo 4 knoss of sheath Mean overall diameter layer Lower limit Upper limit 12x25 18x25 24x25 36x25 6x4 12x4 1Bx4 08 08 08 08 08 09 09 09 09 09 10 10 10 25 29 32 38 38 27 3A 35 39 43 29 35 39 40 12 13 14 15 1a 12 14 18 17 12 14 16 15 WwW 19 2a 23 16 19 2a 28 26 WwW 2a 23 13.4 178 207 243 278 157 20,8 248 28.8 33,2 18,2 24,4 28,8 41.8 23,2 30,9 36,4 * The sheath thicknesses (ey) of the cables have been calculated by the Nettious method according to IEC 60502-1 Annex A, using the following formula: = 0.11415 mm where D isthe diameter over taid up cores. Single layer sheath thicknesses for “non-preferred” the formula in Note izes of cable may also be calculated using equivalent thicknesses are requited for two-layer constructions, the yet shall be divides 40 % (Inner) and 60 % (outer) rounded to the nearest-21- HD 22.4 S4:2004 Table 10 - Tests for Type HO7RN-F Electrical tests Resistance of conductors Voltage test on cores at 2.500 V Voltage test on completed cable at 2 500 v ‘Absence of faults on insulation Surface resistance of sheath Provisions covering constructional and dimensional characteristics Checking of compliance with 22.1 Inspection constructional provisions and manual tests ‘Measurement of thickness of insulation 222 19 Measurement of thickness of sheath 22.2 1.10 Measurement of overall diameter Mean value 22.2 11 Ovality 22.2 111 Soiderability test (Plain conductors) 222 112 Mechanical properties of insulation Tensile test before ageing eott-t4 | 9.1 Tensile test after ageing in the air oven 60811-1-2 | 81.320 Tensile test after ageing in the air bomb 60811-1-2 | 82 Hot set test 0811-24 | 9 Mechanical properties of sheath Tensile test before ageing e0811-1-1 | 92 Tensile test after ageing in the air oven 60811-1-2 Tensile test after immersion in oll 60811-2-4 | 10 Hot set test 6081-21 | 9 Compatibility test on cablo 60811-1-2 Mechanical strength of completed cable Flexing test” followed, after immersion in 3.1 and 2.3 water, by a voltage test on cores at 2000V 7 Test under fire conditions 7 50265.2-1-23- HD 22.4 $4:2004 Annex A (normative) ‘Special national conditions ‘Special national condition: National characteristic or practice that cannot be changed even over a long period, e.g. climatic conditions, electrical earthing conditions. If it affects harmonization, it forms part of the Harmonization Document. For the countries in which the relevant special national conditions apply these provisions are normative, for ‘other countries they are informative, Clause ‘Special national condition Table 3 Ireland, United Kingdom Add: 341,25 08 10 78 10,2 NCTE This cable is intended for use on appliances fited wih 13 A plugs conforming to BS 1363-1 or LS 401HD 22.4 $4:2004 = 24 Bibliography ‘The following documents are referenced in the text for information’ EN 60719 Calculation of the lower and upper limits for the average outer dimensions of cables with circular copper conductors and of rated voltages up to and including 450/750 V HD 516 Guide to use of iow voltage harmonised cables TEC 60245 Rubber insulated cables of rated voltages up to and including 450/750 V IEC 60502-1 Power cables with extruded insulation and their accessories for rated voltages from 1 kV 2 KV) up to and including 30 KV (Up, = 36 kV). Part 1: Cables for rated voltages of = 1,2 kV) and 3 KV (Up = 3,6 kV)